Bosch Rexroth Aluminum Framing Catalog

Transcription

Bosch Rexroth Aluminum Framing Catalog
1–2
Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
Why Aluminum
Structural Framing?
Do you know why you’re seeing more
and more metal structures made of
Bosch Rexroth aluminum structural
framing rather than welded steel?
Simple. Bosch Rexroth framing costs
less, is more versatile, and does a
better job than steel. And perhaps most
important, it’s easier to work with.
That’s because at the heart of the system
is the framing’s T-slot design: insert
a T-bolt into a T-slot and tighten. It’s
that simple. No welding, no grinding,
no nothing. Your frame goes together
quickly and easily using a few simple
hand tools. Then, choosing from a
wide assortment of accessories, you add
whatever components you want
just as easily.
And when you’re done, you have
a strong, lightweight structure that’s
as functional as it is attractive. The
high-strength extruded aluminum profiles
have a natural-color, anodized surface
that’s scratch- and corrosion-resistant,
never needs painting, and
is maintenance-free.
More things can be built,
more ways to build them
With Bosch Rexroth aluminum structural
framing, you can build just about anything
you can imagine. This includes perimeter
guarding, work tables, machine bases,
industrial guarding, tool racks, robot
stands, workstations, carts, display units,
and much more. You name it, you can
build it. What’s more, Bosch Rexroth
offers the broadest line of aluminum
profiles, connectors, and accessories.
This means you can build structures
exactly the way you want, to support the
loads you want. You never overbuild or
underbuild.
And all Bosch Rexroth products are
engineered to work together. That
means they fit together precisely, align
accurately, and assemble quickly.
Bosch Rexroth T-slots allow the use
of larger and stronger hardware. So once
you put a structure together, it stays
together.
Lean Manufacturing Workcells with
EcoFlow Manual Conveyor
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–3
Section 1: Introduction
Made in U.S.A.
Although Bosch Rexroth invented
aluminum structural framing in Europe
over 30 years ago, today most of the
material used in the system is made in
America and, of course, is stocked here,
too. In fact, all North American Bosch
Rexroth distributors maintain a complete
inventory of almost all the items shown
in this catalog, and can ship items with
the GoTo logo fast, often with next day
delivery. For fastest service, go to www.
boschrexroth-us.com/framing for pricing,
CAD and to place your order with your
local distributor.
Finally, many businesses are becoming
or are already global operations. You’ll
note that English measurements appear
in parentheses throughout this catalog,
and that conversion charts and equations
are listed in the back of the catalog. In
today’s world, dealing internationally is
just a way of life. So we’ve made it easy
for you to convert back and forth, quickly
and accurately.
Need assistance?
Ready to order?
1
We realize every question you have probably
won’t be answered by this catalog. So call
1-800-REXROTH (1-800-739-7684), and
someone from our fully trained staff will be
happy to help you. If you’d like, they can send
you our MTpro Planning software to help you
design a project. See inside back cover for
more details. Or they can provide you with the
name and phone number of the authorized
Bosch Rexroth distributor nearest you to help
you get started.
Use our eCommerce website at www.
boschrexroth-us.com/framing to make
ordering, pricing, and distributor identification
as easy as clicking your mouse.
Manual Assembly Station
Compact
Shot-Peening
Station
VarioFlow Buffering Conveyor
with MGE Support Frame
Semi-Automated Welding Station
1–4
Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
EcoSafe Guarding Enclosure
Manual Workcell
Workstation with
Manual Conveyor
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–5
Section 1: Introduction
1
Clean Room Enclosure
Automated Assembly Line
Enclosed Welding Station
Lean Workcell
1–6
Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
Selecting Profiles and Components
Select the profile
The wide variety of Bosch Rexroth profiles ensures that we offer a profile
to cover virtually any application. Selecting which profiles are right for
your applications may be a question
of function, appearance, strength, or
a combination of all of the above.
For an overview of available profiles, as
well as their technical specifications, see
pages 2-0 to 2-7.
Standard profiles, as well as some specialty profiles, are included in
Section 2: Profiles. Additional application
specific profiles are shown in the section
covering that application. For example,
for sliding door support profiles, see Section 5: Doors and Door Components.
The Profiles section of this catalog is
separated by “series”, such as 20-series,
45-series, etc. The first page of each series features three dimensional drawings
such as those below, showing all the
profiles within that series and the page
on which they are detailed.
On the specific profile page, you will
find an end-view of the profile with
dimensional information like the
one below. Dimensions are given
in millimeters, with the English
equivalents for key dimensions shown
in parentheses. Accessories and other
components will also have dimensional
drawings, with other relevant information
such as fastener sizes indicated.
Ø10
40
(1.57)
1
40
(1.57)
Next to the dimensional drawing of each
profile, you will find the part numbers for
“Non-Machined End Finish Options”: as
a single uncut profile and for a package
of uncut profiles. Please note that the
uncut length and package quantities
are not the same for all profiles.
Below the dimensional drawing, you will
find “Machined Options”. These range
from simply cut to a custom length to
special drilling or machining for use with
certain connectors or other applications.
The available machining options are
indicated by a brief description, an icon,
and the minimum and maximum available
length for that machining option.
For example:
Profile 45x45, M12/–,
specify length >55mm<6000mm
means a 45x45 profile, with the center
bore tapped M12 on one end and the
other end square cut with no additional
machining. It can be ordered from a minimum available length of 55mm
up to 6000mm maximum length.
A fold-out chart on the inside back
cover provides more detailed information
about machining options. If you don’t
see a machined end finish that will
meet your application requirements,
ask your distributor about other
machining options.
In addition, you will find other useful
information on many of the profile
pages, such as clean room suitability,
ESD compatibility, common applications,
etc. Throughout the catalog, you will
find helpful hints for assembly and
applications.
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–7
Section 1: Introduction
1
Connect it all together
Bosch Rexroth offers a variety of different
connectors and fasteners for different
applications, materials, and strength
requirements.
Some examples of connections include:
1)90° right angle connections for two, three, or even more profiles,
2) 45° angle connections,
3) 180° straight-line connections, or
4) Fixed or movable multi-angle
connections.
The first step is to determine what kind of
connection you need to do the
job you want. Your next step
is to determine what features
you want in the type of
connection that
you’ve selected.
For example, some connectors and
fasteners give you more flexibility and
allow you to quickly change or rearrange
your structure; some are stronger, some
cost less, some provide concealed
connections for a better appearance,
some provide complete access to the
T-slot, and some require machining of the
profile end (tapped, milled, drilled,
or square cut). To determine which will
give you the best combination of price,
performance, and function—based on
your application—talk to your authorized
Bosch Rexroth distributor.
(1)
(3)
(2)
Add the finishing touches
Whether you are outfitting an ergonomic
workstation, building a non-powered
material transfer system, or outfitting an
entire factory with flow racks and other
lean structures, Bosch Rexroth provides
a single source for your needs. With
everything from decorative end caps and
cover strips to pneumatic air bars, we
offer everything to build anything.
(4)
1–8
Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
What You Should Know To Help
You Get Around This Catalog
Profiles
1.All dimensions in this catalog
are metric, and are often followed
by U.S. equivalents in parentheses,
particularly in key areas such as
the technical specifications. For
example: 45mm (1.77”). A
Metric/English conversion table and
Quick Conversion chart are shown on
page 1-9, as well as at the back
of the catalog.
2.Profiles ordered in bundles are
available only in maximum lengths.
Single profiles can be ordered in any
length (in 1mm increments within the
specified range). Please note that
the minimum length varies according
to machining option. When ordering
single profiles cut to length, be sure to
specify the length in millimeters after
the part number. Example:
3 842 992 457/__mm.
3.The maximum length listed for each
profile is the usable length. This means
the profile may actually be longer to
accommodate anodizing clamp marks.
Non-Profile Components
and Lot Sizes
Most non-profile products, such as connectors, end caps, tools, etc. include a
column after the description labeled “Lot
Size”. Unless specifically indicated, all
part numbers of non-profile components
are single-piece part numbers. However,
many items are only available in larger
packages, or lots. For example, casters may be sold in lots of 4, and some
connectors may be in lots of 10. When
ordering these parts, use the listed part
number, but the ordered quantity MUST
be divisible by the lot size; for example, if
lot size equals 10, then ordered quantity
is 10, 20, 30, etc.
Common profile terms
What prefixes and suffixes mean:
S8 Self-Tapping Screw: S=self-tapping
30x30 1S: 1S=T-slot on one side only
30x30 2S: 2S=T-slots on two sides
30x30 3S: 3S=T-slots on three sides
30x30 2SA: 2SA=T-slots on two adjacent sides
45x45H: H=heavy duty
20x20R: R=radius corner profile
45x45HR: HR=half-round profile
30x30°R: 30°R=dual radius profile with
30° outside radius.
Other specialty profiles carry suffixes
that are explained in the description on
that profile’s catalog page.
T-Slot
Center
Bore
Center
Channel
What is included?
In drawings showing multiple items
(such as a connector and profiles, as
seen here), components that are shaded
gray are included with your order. Likewise, included components are typically
referenced in the description and dimen-
sional drawing.
For example, when you order the 45°
angle 30mm connector kit (part number
3 842 518 426), the kit includes connector, cover, adapters, T-nuts,
and all fastening hardware.
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–9
Section 1: Introduction
Quick Conversion Chart
Metric/English Conversion Chart
Millimeters
Inches
Feet
20
0.79
0.07
30
1.18
0.10
45
1.77
0.15
60
2.36
0.20
90
3.54
0.30
180
7.09
0.59
1000
39.37
3.28
2000
78.74
6.56
5600
220.47
18.37
6000
236.22
19.68
by
to get:
millimeters (mm)
0.03937
inches
inches
25.4
millimeters (mm)
kilometers (km)
0.6214
miles
miles
millimeters2 (mm2)
1.6093
0.00155
kilometers (km)
inches2
inches2
645.16
millimeters2 (mm2)
centimeters3 (cm3)
0.06102
inches3
inches3
16.387
centimeters3 (cm3)
39.37
inch/second2
0.0254
meter/second2 (m/s2)
meter/second (m/s)
3.281
feet/second
feet/second
0.3048
meter/second (m/s)
kilogram (kg)
2.2046
pounds
pounds
0.4536
kilogram (kg)
kilograms-f (kgf)
9.807
Newtons (N)
Newtons (N)
0.10194
kilograms-f (kgf)
pounds-f
4.448
Newtons (N)
Newtons (N)
0.2248
pounds-f
bar
14.5
PSI
PSI
0.069
bar
Newton-Meters (Nm)
8.851
pound-inches
pound-inches
0.11298
Newton-Meters (Nm)
centimeters4 (cm4)
0.02403
inches4
41.623
centimeters4 (cm4)
Measurement Multiply
Linear
Area
Volume
1
Acceleration
cm3
= 1 milliliter (mL)
meter/second2 (m/s2)
inch/second
Velocity
Mass
Force
Pressure
Torque
Below are symbols you’ll see
throughout this catalog.
You can use the symbols to quickly identify compatibility between profile, connector, fastener and accessories.
Symbol
Moment of Inertia
What it means
2
4
inches
Symbol
What it means
Profile has 6mm T-slot. Connector, fastener, or
accessory is designed to be used with profile
with 6mm T-slot.
Profile, connector, or accessory is ESD
(Electro-Static Discharge) safe.
Profile has 8mm T-slot. Connector, fastener, or
accessory is designed to be used with profile
with 8mm T-slot.
Profile, connector, or accessory is suitable for
use in Clean-Room environments and applications.
New or significantly improved profile, connector,
or accessory included on this page of the catalog.
Profile has 10mm T-slot. Connector, fastener, or
accessory is designed to be used with profile
with 10mm T-slot.
Greater than or equal to/Less than or equal to.
Used to specify the available size range for
cut-to-order profiles, e.g. ³30mm ²5600mm
indicates a minimum ordering length of 30mm
and maximum of 5600mm.
Connector or accessory can be used to join
profile with 6mm T-slot to profile with 8mm T-slot.
Connector or accessory can be used to join
profile with 8mm T-slot to profile with 8mm T-slot.
Indicates diameter, such as in drilled
holes or shaft thicknesses.
Connector or accessory can be used to join
profile with 8mm T-slot to profile with 10mm T-slot.
Connector or accessory can be used to join
profile with 10mm T-slot to profile with 10mm T-slot.
Item is in our GoTo program and is available for
fast delivery from your distributor via the Framing
Shop at www.boschrexroth-us.com/framing
designLINE
Part is finished in silver matt paint
1
1–10 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Section 1: Introduction
1
EcoShape – Excerpts from Mini-Catalog
Aluminum Framing
8981 500 201 08/11
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–11
Section 1: Introduction
1
1–12 Bosch Rexroth Corp.
Section 1: Introduction
1
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–13
Section 1: Introduction
1
6
EcoShape 1.1
Bosch Rexroth AG
3 842 541 818 (excerpt) (2010.02)
Tubular Framing System
EcoShape: D28L round tube and accessories
10
D28L round tube
LE
50
1
28
L
LE
1
No.
3 842 541 211
L = 5600 mm
No.
3 842 996 191 /...
50 mm ≤ L ≤ 5600 mm
A
=
lx
= 1.33 cm4
1.8 cm2
ly
=
1.33 cm4
Wx
=
0.95 cm3
Wy
=
0.95 cm3
m
=
0.48 kg/m
A
=
2.63 cm2
lx
= 1.17 cm4
ly
=
1.97 cm4
Wx
=
0.84 cm3
Wy
=
1.41 cm3
m
=
0.71 kg/m
00134985
D28L, N10 round tube
LE
No.
20
3 842 541 213
L = 5600 mm
2
28
L
LE
1
No.
3 842 996 192 /...
50 mm ≤ L ≤ 5600 mm
00134986
3
4
5
,3
16
6
17,5
L
39
12
M
00134987
00134989
Slide rail
00134990
Cap
LE
10
Material: PVC, gray
No.
3 842 541 196
L = 2000 mm
D28L threaded sleeve
20
Material: PA 66, black
ESD
No.
3 842 541 195
20
Material: PA 66, black
ESD
No.
3 842 541 185
1–14 Bosch Rexroth Corp.
Aluminum Framing
Linear Motion and Assembly Technologies
8981 500 201 08/11
Section 1: Introduction
1
3 842 541 818 (excerpt) (2010.02)
EcoShape 1.1
Bosch Rexroth AG
7
Tubular Framing System
EcoShape: round tube connector
7
8
16-0,5
34
54,5
,7
16-0,5
45
22-0,5
A-A
22-0,5
6
A-A
4
34
A
A
ISO 4762
M6 x 25
8,7 Nm
A
34
00135003
00134968
A
A
00135003
00134969
Parallel connector
90° connector
20
Incl. mounting material
Material: diecast zinc
No.
3 842 541 173
5
A
ISO 4762
M6 x 25
8,7 Nm
56
ISO 4762
M6 x 25
8,7 Nm
00134970
34
00135003
20
Incl. mounting material
Material: diecast zinc
20
Incl. mounting material
Material: diecast zinc
6
7
8
45° connector
No.
3 842 541 183
2
3
,1
57
A-A
1
No.
3 842 541 175
9
10
11
10
12
34
9
22-0,5
13
14
180
16-0,5
A-A
105
15
34
16
A
A
17
45
00134971
00134972
34
20
Incl. mounting material
Material: diecast zinc
0°-90° connector
No.
3 842 541 181
18
2x
00135003
00135003
Cross connector
00135001
ISO 4762
M6 x 25
8,7 Nm
ISO 4762
M6 x 25
8,7 Nm
No.
20
3 842 541 178
Incl. mounting material
Material: diecast zinc
19
20
Aluminum Framing
8981 500 201 08/11
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–15
Section 1: Introduction
1
8
EcoShape 1.1
Bosch Rexroth AG
3 842 541 818 (excerpt) (2010.02)
Tubular Framing System
EcoShape: round tube adapter
10
45
A-A
30
5
9
A
,5
A-A
26,5
52,5
32,5
32,5
45
13
17,2
12
52,5
11
3
2x
6
ISO 4762
M5 x 40
5 Nm
A
A
A
00135004
00134973
ISO 4762
M5 x 30
5 Nm
00134974
N10, 30 adapter
N10, 45 adapter
No.
3 842 541 187
65
30,5
20
Incl. mounting material
Material: diecast aluminum
95
00135006
D28L/N10 tube clip
No.
20
3 842 541 193
Incl. mounting material
20
Incl. mounting material
Material: diecast zinc
00134993
00135005
XLean holder adapter
No.
3 842 541 190
20
Material: PA 66, black
No.
3 842 541 296
1–16 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
3 842 541 818 (excerpt) (2010.02)
EcoShape 1.1
Bosch Rexroth AG
9
Tubular Framing System
Technical data
Length calculation
1
B
B
B-28
B-28
55
2
d
3
106,1
22-0,5
22-0,5
max B-95
1,
41
4
•d
-5
5,
9
4
6
L
=
max B-197,2
5
7
28
28
00134996
00134997
00135009
8
9
Bearing loads and surface loads
10
11
1260 N
F
700 N
F
12
13
14
15
1000
00134998
1000
00134999
16
17
18
19
20
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–17
Section 1: Introduction
Section 2 Profiles
1
20-Series Profiles: 2-10 to 2-13
30-Series Profiles: 2-14 to 2-19
40-Series Profiles: 2-20 to 2-25
45-Series Profiles: 2-26 to 2-37
50-Series Profiles: 2-40 to 2-42
60-Series Profiles: 2-43 to 2-45
1–18 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Section 1: Introduction
Section 2 Profiles
1
80-Series Profiles: 2-46 to 2-48
90-Series Profiles: 2-49 to 2-54
100-Series Profiles: 2-55 & 2-56
Specialty Profiles: 2-57 to 2-61
Aluminum Framing
8981 500 201 08/11
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–19
Section 1: Introduction
Section 3 Profile Connectors
1
90° Right Angle Connectors
Die-Cast Gussets
20-Series 3-3 • 30-Series 3-4
40-Series 3-5 • 45-Series 3-6
50-Series 3-7 • 60-Series 3-8
80-Series 3-8 • 90-Series 3-9
100-Series 3-9
Die-Cast
Foundation
Brackets
3-10 & 3-11
42x60 Sheet
Metal Gusset
3-12
Inside-to-Outside
Gussets
3-12
Inside-to-Inside
Gussets
3-13
Tension
Connectors
3-18
Corner Brackets
3-14
Corner Cube Kits
3-15
S6, S8, & S12
Self-Tapping Connection Screws
3-16
M12 Connection
Screws and
Anti-Rotation
T-Blocks
3-17
M16 Connection
Screw
3-18
Bolt Connector
Kits
3-19 & 3-20
Cross
Connector Kit
3-21
Quick
Connectors/Rigid
3-21
Mitered Corner
Connectors
3-22
T-Connector
Kits
3-23
1–20 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
Section 1: Introduction
1
Section 3 Profile Connectors
180° Straight-Line Connectors
45° Angle Connectors
Ø11mm through-hole for
Ø17mm through-hole for
Ø11mm through-hole for
End Connector
8mm & 10mm
Ø17mm through-hole
for
Kits
Connection Link
Kits
3-24
3-25
End-to-End Bolt
Connector Kits
3-25
45° Angle
Connector
Kits – 30mm
& 40mm
3-26 & 3-27
End-to-Side
Variable Angle Bolt
Connector
3-31
Adjustable Angle
Gusset Kits
3-32
Multi-Angle Connectors
Multi-Angle
Connector Kits
3-28 & 3-29
End-to-End
Variable Angle Bolt
Connector
3-30
Joining Plates
Corner, T-Junction and Rectangular
3-33 to 3-35
8981 500 201 08/11
Aluminum Framing
8981 500 201 08/11
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–21
Section 1: Introduction
Section 4 Fasteners
T-Nuts
4-1
T-Blocks &
Springs
4-5
Stainless Steel
T-Nut
4-2
Swivel-In T-Blocks &
Swivel-In T-Blocks
with Springs
4-6
1
Isolation Cap for
8mm T-Nut
4-2
T-Bolt
Fastening Kits
4-3
Plastic T-Nut
4-4
T-Bars &
Swivel-In T-Bars
4-7
Anchor Strips
4-8
Quick-Lock Sheet
Metal Fasteners
4-8
8mm & 10mm
Mounting Strips
4-4
Section 5 Doors and Door Components
45x45SD
Aluminum Sliding
Guide Profile and
Accessories
5-3
Snap-In Sliding
Door Guides
5-4
Aluminum Sliding
Door Guide and
Stiffener Handle
5-5
Roller Channel
Profile C30x45
5-6
Panel Slider
5-7
Counterbalance
5-7
Folding Door Kit
5-8
Handle
Mounting Plate
5-8
Strap Handles
5-9
Safety Handle
5-9
Bar Handle
5-10
Door Stops
5-10
1–22 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
Section 5 Doors and Door Components
Sliding Door Stop
5-10
Heavy-Duty
Hinges
5-11
Clean Room
Hinges
5-12
Adjustable Hinge
5-12
Lift-Off Hinges
5-13
Standard Lock
5-14
Compact Lock
5-14
Locks for Swinging
or Sliding Doors
5-15
Locks for
Sliding Doors
5-16
Locks for Heavy
Swinging Doors
5-17
Ball Detent Latch
5-18
Universal Ball
Detent Latch
5-18
A
BO
SC
H
Magnetic Latches
5-19
B
6mm Door Seals
5-20
8mm and 10mm
Door Seals
5-20
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–23
Section 1: Introduction
Section 6 EcoSafe™ Guarding and Machine/Safety Enclosures
Support Posts
6-4
Panel Mounting
Bracket Kits
6-5
1
Protective Frames
6-6 & 6-7
EcoSafe Door
Components
6-8 to 6-10
EcoSafe Frame
Profiles
6-11 & 6-12
Wire Mesh
Grounding Terminal
& Installation Accessories
6-13 & 6-14
Other Guarding Components
Safety Switch
Mounting Bracket
Kits
6-16
Wire Mesh Frame
Profile and Corner
Connectors
6-17
Frame Profiles
22.5x30F &
22.5x45F
6-18 & 6-19
Variofix Panel
Mounting
Fasteners
6-20
Panel Mount Gussets
6-21
Heavy Duty Clamp
Profiles
6-23
Panel Support
Inserts
6-24
Removable Panel
Support Inserts
6-25
Flush-Mount
Removable Panel
Support Inserts
6-26
Glazing Strip
6-27
Removable Frame
Brackets
6-28
Clamp Bushing
6-29
1–24 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
Section 7 Floor to Frame Elements
Steel Spindles
7-3
Base Plates with
Screw Holes
7-4
Floor Guard Foot
7-5
Dampening Pads
7-5
Threaded Sleeve
for Leveling Feet
7-6
Leveling Foot
Plates
7-6
End Caps
with Hole
7-7
Heavy-Duty
Casters
7-8
Plate-Mounted
Casters
7-9
Heavy Duty Casters
with Mounting Plate
7-10
Caster Lifting
Wheel
7-11
Double-Wheel
Casters
7-12
Anchor Bolts
7-13
Die-Cast
Foundation
Brackets
7-13
Foundation
Brackets
7-14
Footplate
120x120x110
7-15
Footplate
150x150x120
7-16
Steel Base Plates
7-17
Base Plates
7-18
Leveling Feet and
Accessories
7-1 & 7-2
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–25
Section 1: Introduction
Section 8 Air Supply Elements
Pre-Assembled
Air Bar
8-1
Pneumatic Fitting
M12-to-G¼″
8-1
1
G½″ & G3/8″
Pneumatic
Port Kits
8-2
45mm Pneumatic
End-to-End Kit
8-3
45mm Pneumatic
T-Junction Kit
8-3
Air Gaskets
8-4
Radius & Specialty
End Caps
9-4
End Caps
with Holes
9-5
Access Hole
Covers
9-5
Multi-Port End
Seal Kits
8-5
Section 9 Caps and Finishing Elements
Radius
Compensators
9-1
T-Slot Covers
9-6
Square &
Rectangular
End Caps
9-2 & 9-3
Heavy-Duty
End Caps
9-3
1–26 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Aluminum Framing
8981 500 201 08/11
Section 1: Introduction
1
Section 10 EcoFlow™ Conveyor and Transport Components
EcoFlow
Conveyor Components
10-2 to 10-12
Roller Profiles
45x30RP,
45x45RP,
45x50RP, &
45x75SP2/B
10-13
FP2/B Guide
Profile
10-14
Roller Elements
10-15
Support Rollers
10-16
Side Panel Kits
11-6
Tabletops
11-7
Extension Struts,
Posts, Uprights &
Shelf Brackets
11-8 & 11-9
Footrests
11-10
Support Frame
11-12
Tool/Bin Rack
& Tool Holders
11-13
Track Roller
Mounting Blocks
10-17
Section 11 Ergonomic Workplace Equipment
Table Frames and Adjustable Height
Manually Operated Components
11-4 & 11-6
Storage and Grab Containers
Drawer Cabinets
11-11
Hanging Profile
11-12
Grab Containers, Trays, Ledges,
& Accessories
11-14 to 11-16
Aluminum Framing
8981 500 201 08/11
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–27
Section 1: Introduction
Section 11 Ergonomic Workplace Equipment
1
Tool and Material Shuttles
End Stop
End Cap
VarioGrab Containers
11-17
Adjustable Shelves
11- 18
Information Presentation
Tool/Material Shuttles
& Components
11- 19 to 11- 22
Tool Management
SCH
BO
-2KG
ort 0.7
919
950
Transp
0 807
Information Board
11- 24
Wall Boards &
Bulletin Boards
11- 24 & 11- 25
Tool Rail Kits &
Components
11- 26
Tool Balancers
11- 27
Comfort and Convenience Accessories
Monitor Arm Kit
11- 28
Flat Panel Monitor
Arm Bracket
11- 28
Cup, Bottle &
Cloth Holders
11- 29
Armrests
11- 30
Lettering Clips
11- 23
45x45T
Tray Profile
11- 23
1–28 Bosch Rexroth Corp.
Aluminum Framing
Linear Motion and Assembly Technologies
8981 500 201 08/11
Section 1: Introduction
Electrical and ESD Components
Overhead Lamp with
Electronic Ballast
11- 31
Power Strips
11- 32
ESD Grounding Strap
& Protective Mat
11- 33
Other Workstation Components
A
A
A
B
0˚
L
23
8
0
°
L
1
1
Section 11 Ergonomic Workplace Equipment
Isolation Cap for
8mm T-Nuts
11- 34
ESD
Grounding Strap
11- 34
Swivel Hanger Kit
11- 35
Pivot Joint Kit
11- 36
Swivel Arm
Joint Kits
11- 37
Fixture Plate
Components
11- 38
R-A-M® Mount
12-2
Star Knobs & Locking Levers
12-3
Swivel Bracket Kit
12-4
Rack & Pinion
12-5
Section 12 Accessories
Cable Conduit &
End Cap
12-1
Cable Carrier
12-2
8981 500 201 08/11
Aluminum Framing
Linear Motion and Assembly Technologies
Bosch Rexroth Corp.
1–29
Section 1: Introduction
Section 13 EcoSlides™ Linear Sliding Carriages and Bearings
Linear Motion
Selection Guide
13-0
6mm & 8mm
Slide Bearings
13-2
10mm
Slide Bearings
13-3
Section 14 Dynamic Linear Elements
LF6S & LF6C
14-4 to 14-11
LF12S & LF12C
14-12 to 14-19
LF20S & LF20C
14-20 to 14-27
Profile Slider
13-4
1
EcoSlides™
13-5 to 13-9
1–30 Bosch Rexroth Corp.
Linear Motion and Assembly Technologies
Section 1: Introduction
1
Section 15 Tools
Drill Bits and Jigs
Wrenches
Ø21
Ø9.5 Ø17
Ø9.8
Ø17mm
.5
22
10
Working with
Aluminum Profiles
15-1
Miter Drilling Jigs
15-2
Other Tools
Cleaning Block
15-7
6mm, 8mm, &
10mm Drill &
Boring Jigs
15-3 & 15-5
Torx Wrenches
15-6
VarioFix Puller
15-7
Section 16 Technical Specifications
Section 17 Part Number Index and Reference Charts
Aluminum Framing
8981 500 201 08/11