TRACK M150 Mortar mixer

Transcription

TRACK M150 Mortar mixer
M150
Mortar & Grout Mixer
T.R.A.C.K.
( Tool Rental Advanced Certification Knowledge )
T.R.A.C.K. – Kushlan M150 Mixer
1
Kushlan Products, Inc All rights reserved 2/9/2005
Notes
T.R.A.C.K. – Kushlan M150 Mixer
2
Kushlan Products, Inc All rights reserved 2/9/2005
Table of Contents
Table of Contents ………………………………………… 3
Contacts …………………………………………………………..… 4
Safety Precautions…………………………………………………. 5
Warnings……………………………………………………… 5
Safety instructions…………………………………………… 6
Prevention………………………………………………….………… 7
Electrical cord grounding …………………………………… 7
Service Recommendation ………………………………….……... 8
Part replacement suggestions ……………………………… 8
Clean up of mortar mixer ……………………………….… 9
Trouble shooting tips ………………………………………....10 & 11
General mixer descriptions ……………………………..…………. 12
6” Pulley removal ………………………………….…………………13
Replacement …………………………………………………..13
Motor replacement …………………………………………….…… 14
V-Belt replacement ………………………………………….……… 15
Drum replacement …………………………………………………. 16
Mixing Blade replacement ……………………………….…..…… 17
Gear Box replacement …………….…………………….……..… 17
Hex Shaft replacement ……………………………….……….… 17
Mixer
Specifications ………………………………..………………. 21
Features ……………………………………….……………… 21
Parts List …………………………………………...…………. 22
Diagram …………………………………………………..….. 23
Accessories
Kushlan Kurb ……………………………………………….. 24
Release agent “Keep it Clean”………………………….… 25
Other information …………………………………………… 26
Notes ……………………………………………………….…..……. 27
Certification Test …………………………………………….…28 & 29
Warranty …………………………………………………………….. 30
T.R.A.C.K. – Kushlan M150 Mixer
3
Kushlan Products, Inc All rights reserved 2/9/2005
Contacts
Customer Service:
Orders & Information
Telephone
Fax
E-Mail
E-Mail
Web:
800-469-4178
509-773-4800
509-773-4848
[email protected]
[email protected]
www.kushlanproducts.com
Telephone
Fax
800-469-4178
509-773-4848
Telephone
800-469-4178
Fax
E-Mail
509-773-4848
[email protected]
E-Mail
[email protected]
Telephone
Fax
800-469-4178
509-773-4848
Technical Service:
Gene Kushlan
National Sales Rep
Gene Kushlan
President
Sue Kushlan
Vice President
Gene Kushlan
T.R.A.C.K. – Kushlan M150 Mixer
4
Kushlan Products, Inc All rights reserved 2/9/2005
Safety Precautions
WARNING
Do not attempt to start or operate this machine until all the instructions have been
read and understood by the operator. Failure to do so could result in serious
bodily injury and/or property damage
SAFETY ALERT SYMBOL
This safety alert symbol is used to attract your attention
PERSONAL SAFETY IS INVOLVED
When you see this symbol, pay extra attention, become alert – be sure to
heed its message.
WARNINGS AND SAFETY INSTRUCTION
If these warning and safety instructions are not read and carefully
followed, serious personal injury could occur.
WARNINGS
1. Do not use, start, or attempt to operate this machine until all of the
instructions have been read and fully understood.
2. NEVER allow anyone to operate this machine unless the person is well
acquainted with these rules of safe operation.
3. NEVER operate this machine without all guards in place and firmly
attached to the machine.
4. Make certain that the machine is clear of obstructions and stand clear of
the machine while making power cord connections.
5. When cleaning, lubricating, or adjusting the mixer, disconnect the power
source from the mixer.
6. Keep all people (except operator) a minimum of five (5) feet away from the
machine during operation.
7. ALWAYS MAKE CERTAIN THAT THE MIXER IS CONNECTED TO A
PROPERLY GROUNDED ELECTRIC CIRCUIT TO PROTECT THE
OPERATOR FROM POSSIBLE ELECTRIC SHOCK.
8. DO NOT plug or unplug the motor while standing in or around damp or
wet ground.
9. Use only outdoor approved grounded extension cords. The cords must be
14 gauge or larger
10. DO NOT OVERLOAD THE MIXER.
11. NEVER attempt to move the mixer while the motor is on.
T.R.A.C.K. – Kushlan M150 Mixer
5
Kushlan Products, Inc All rights reserved 2/9/2005
SAFETY INSTRUCTIONS
For the safety of yourself and others around you, it is extremely important that
you observe the following notes.
1. Keep hands and clothing away from moving parts at all times
2. Keep top screened lid on mixer closed securely over drum and hook
bungee cord in place, make sure front discharge cover and cam lever
handle is in the up position during mixing.
3. Add all ingredients through the closed lid through the screened top.
4. DO NOT operate this machine under the influence of alcohol or while
taking medication that impairs the senses or reactions.
5. Make certain that the work area around the machine is clear of debris and
obstructions to prevent tripping and/or falling onto the machine.
6. Keep all unauthorized and untrained people away from the machine at all
times.
7. NEVER let the mixer run unattended even for a brief moment. Turn off the
motor when you leave the machine.
8. Locate the mixer on level ground to prevent the mixer from tipping over.
Operate the mixer in an uncluttered area with ample walking area around
the mixer
9. DO NOT abuse the power cord: i.e. NEVER yank on the cord to
disconnect it. Keep the cord away from heat, water, oil and sharp edges.
10. DO NOT overreach while working with the mixer. Keep proper footing and
balance at all times when loading or unloading the mixer.
11. NEVER allow children or inexperienced operators to operate or repair the
mixer.
12. Use only manufacturer authorized parts for replacement.
13. ALWAYS wear safety glasses and safety shoes when operating and
moving equipment.
14. Wear protective gloves when cleaning sharp edges.
15. Use only outdoor approved grounded extension cords. The cords must be
14 gauge or larger and not more than 50 ft long.
16. DO NOT insert sharp objects into the plastic mixing drum. Doing so will
damage the drum and serious personal injury could occur.
17. NO NOT insert body parts into mixer.
18. NEVER REACH into front discharge door while mixer is running or
connected to a power source.
19. SAFETY DECALS-LABELS: Replace missing or damaged safety
decals/labels.
20. Make sure bungee cord on screened lid and wire lanyard attached to
discharge door are in good condition.
T.R.A.C.K. – Kushlan M150 Mixer
6
Kushlan Products, Inc All rights reserved 2/9/2005
Prevention
•
•
•
•
•
•
•
•
•
•
•
Read all instructions and safety precautions before operating equipment
Follow all appropriate local, state, and national codes governing building
and remodeling.
Use only manufacturer authorized parts. User assumes all risks and
liabilities when using parts that do not meet the minimum specifications
and safety of original manufacture.
Lubricate the wheel bearing fittings on each wheel before each use.
Check oil level in gear box twice a year
Replace oil in gear box once a year, use 140 gear lube oil.
Check all screws, bolts, and nuts for tightness before each use, especially
those securing guards and drive mechanisms.
Always close lid and discharge door before starting mixer.
Always start the mixer before loading.
Never yank on the electrical cord to disconnect it.
Always disconnect cord from outlet before working on mixer.
Electrical Cord Grounding Instructions
The motor on the Kushlan Mixer is equipped with a cord, which has a grounding
wire. The connecting extension cord between the motor and an appropriate
grounding plug must have a grounding wire. Risk of electric shock is reduced by
using an outdoor all weather extension cord, which will provide an escape path
for electric current in case of an electrical short circuit. The power source outlet
must have a properly installed and grounded circuit, in accordance with all local
city, county, and state codes and ordinances.
Use the extension cord provided by the rental store. The cord must be no longer
than 50 ft. The extension cord must be 14 gauge or large. Using a longer
extension cord or smaller gauge extension cord will cause damage to the mixer
motor. Inform the rental store if repair or replacement of the cord is necessary.
T.R.A.C.K. – Kushlan M150 Mixer
7
Kushlan Products, Inc All rights reserved 2/9/2005
Service Recommendation – Before each use
1. Check mixer’s electrical plug and cord for loose or burnt terminals
2. Plug mixer into grounded test outlet and start motor and shut it off.
3. Thoroughly spray and rinse/wash out mixer, and tilt mixer forward to drain
out excess water.
4. Clean the entire mixer.
5. On main Hex shaft inside drum, take off mixer paddle assembly and wipe
a small amount of grease on top of hex shaft around top of bearing to
prevent rust.
6. If excessive noise is noticed, 6” pulley might be loose. Align pulley and
retighten pulley and guard. For more information check the
troubleshooting guide
7. Check for loose v-belt. If belt is loose, adjust motor angle by loosening the
bolts that attach the motor to the frame Insert pry bar between motor and
gear box, and apply sight pressure by pushing down on bar to move motor
farther from gear box. Tighten bolts and then attach motor to frame.
8. Check for worn belt and worn pulley on the motor.
9. Check 5/8” locking collars on the tires.
10. Check blade assembly inside drum. Make sure hex shaft is engaged to
blades by moving blade assembly back and forth, if it is engaged it will not
move by hand. If assembly moves then move assembly back and forth
until it drops into place.
11. Check all screws for tightness, especially those securing guards and drive
mechanisms.
12. Lubricate the wheel bearing fittings on each wheel before each use.
13. Check that all safety and warning decals are in place and in good
condition. Replace missing or damaged decals.
Part Replacement Suggestions:
After replacing any mixer part, and on new mixers, let the mixer run unloaded
for about 10 minutes.
After 10 hours tighten the v-belt.
When you replace the v-belt, also replace the pulleys.
When you replace the 6” pulley also replace the v-belt.
After 50 rentals replace the pulleys and v-belt.
If the mixer shows signs of slowing down, replace the v-belt and pulleys.
T.R.A.C.K. – Kushlan M150 Mixer
8
Kushlan Products, Inc All rights reserved 2/9/2005
Clean Up
Thoroughly clean inside and outside of mortar mixer.
Spray and rinse/wash out mixer. Tilt mixer forward to drain out excess water.
Compressed air may be used to dry the mixer.
WARNING: DO NOT spray water on or into the motor.
Make sure mixer is dry then thoroughly spray the inside and outside of the
drum with Kushlan Products’ Equipment Release Agent, “Keep it Clean”
When “Keep it Clean” is sprayed on the Kushlan mixer or the Kushlan Kurb strips
and allowed to dry the chemical concentrates on the item and has a waxy
appearance. When mortar or concrete is poured against the treated surface,
concrete and mortar reacts chemically with the release agent to form a temporary
soapy film which prevents sticking and provides a clean release and easy clean
up of the Kushlan mixer and Kushlan Kurb strips.
“Keep it Clean” is environmentally friendly and water soluble.
T.R.A.C.K. – Kushlan M150 Mixer
9
Kushlan Products, Inc All rights reserved 2/9/2005
TROUBLE SHOOTING TIPS – M150 Mortar mixer
It is important that you understand troubleshooting procedures for the Kushlan Mixer.
In this section, you will learn what steps to take to solve any mechanical difficulties
Problem:
Possible Cause:
Solution:
Mixer will not start
No Power
Check the power supply and your
connections.
Motor will not start
On / Off Switch
Rocker switch needs to be in the down
position. Defective switch / bad
connection. Return the tool to the
Rental Center for inspection and
replacement
Breaker
Press reset button on side of motor.
V-Belt could be loose
To adjust belt tension: Adjust motor
angle by loosening the bolts that attach
the motor to the frame. Insert pry bar
between motor and gear box, and
apply light pressure by pushing down
on bar to move motor farther from
gear box. When belt is tight then
retighten bolts that attach motor to
frame.
Pulley worn out
Replace pulley
Inside the drum the Hex
shaft on mixing arm is not
engaged
Be certain hex shaft is engaged to
blades by moving blade assembly back
and forth. If it is engaged it will not
move by hand. If assembly moves
then move assembly back and forth
until it drops into place
Bad motor
Return the mixer to the Rental Center
for inspection and motor replacement.
Tool or foreign object
could be lodged inside
mixer assembly drum
Disconnect the electrical power source
from mixer and remove tool or foreign
object. If needed remove blade
assembly arms to locate foreign object.
Foreign object jammed in
pulley
Disconnect the electrical poser source
from mixer and remove foreign object.
Blades will not turn
when loaded with
mortar mix.
Motor hums but will not
turn.
T.R.A.C.K. – Kushlan M150 Mixer
10
Kushlan Products, Inc All rights reserved 2/9/2005
Problem:
Front discharge door
leaks.
Excessive noise when
running
Possible Cause:
Solution:
Bad seal
Return the mixer to the Rental Center
for inspection and part replacement.
Door could be bent or
damaged
Pulley is loose and rattles
against guard.
Return the mixer to the Rental Center
for inspection and part replacement
Return the mixer to the Rental Center
for inspection. Align pulley and
retighten pulley and guard.
Use a rubber mallet. Gently strike
the sides of the drum. This will break
mortar loose. NOTE: You can hit
drum with enough force to loosen
mortar using a rubber mallet only.
Between rental uses, thoroughly spray
the inside and outside of the drum
with Kushlan Products equipment
release agent, “Keep it Clean”. Make
sure the drum is dry before applying
release agent.
Return the mixer to the Rental Center
for inspection. Adjust blade and/or
replace blade
Dried mortar in mixer
Customer did not rinse
out machine
Mortar residue on drum.
Mixer not cleaned in a
timely manner.
Mortar sticks to bottom
of drum
Bottom blade out of
adjustment or worn out
T.R.A.C.K. – Kushlan M150 Mixer
11
Kushlan Products, Inc All rights reserved 2/9/2005
General Description
The Kushlan M150 Mixer is designed for mortar & grout mixing.
T.R.A.C.K. – Kushlan M150 Mixer
12
Kushlan Products, Inc All rights reserved 2/9/2005
6” Pulley Replacement
1.
2.
3.
4.
Disconnect the electrical power from mixer before working on the mixer.
Remove the two ( 2 ) hex bolts and nuts on pulley guard plate.
Remove pulley guard.
Loosen bolts that attach motor to frame, and push motor towards the gear
box to release tension from v-belt.
5. Remove v-belt.
6. Loosen set screw on 6” pulley and remove square key and pulley.
7. On new gear box install 6” pulley and square key. Tighten lock set screw on
pulley.
8. Place v-belt onto 6” pulley on gear box and 2-1/2” pulley on motor.
9. Use a straight edge to insure pulleys are aligned.
10. Slide motor away from gear box, this will apply tension to belt.
11. Tighten bolts and nuts on motor.
12. To adjust belt tension you might need to use a pry bar. Insert pry bar
between motor and gear box, and apply light pressure by pushing down or up
on the bar to move motor farther from gear box. Tighten bolts that attach
motor to frame
13. Replace guard and secure bolts and nuts.
14. With lid and discharge door closed connect mixer to power source and test
machine.
15. If any problems are noticed, check troubleshooting tips for help.
Remove one bolt and nut
from each end of guard.
Then remove pulley guard
T.R.A.C.K. – Kushlan M150 Mixer
13
Kushlan Products, Inc All rights reserved 2/9/2005
Motor Replacement
1.
2.
3.
4.
Disconnect the electrical power from mixer before working on the mixer.
Remove the two ( 2 ) hex bolts and nuts on pulley guard plate.
Remove pulley guard.
Loosen bolts that attach motor to frame, and push motor towards the gear
box to release tension from v-belt.
5. Remove v-belt.
6. Remove motor.
7. Check pulleys for wear and damage. Replace pulleys if needed.
8. Place new motor onto motor/gear box plate
9. Insert bolts attach nuts, tighten loosely.
10. Place new v-belt onto 6” pulley on gear box and 2-1/2” pulley on motor.
11. Use a straight edge to insure pulleys are aligned.
12. Slide motor away from gear box, this will apply tension to belt.
13. Tighten bolts and nuts on motor.
14. To adjust belt tension you might need to use a pry bar. Insert pry bar
between motor and gear box, and apply light pressure by pushing down or up
on the bar to move motor farther from gear box. Tighten bolts that attach
motor to frame.
15. Replace guard and secure bolts and nuts.
16. With lid and discharge door closed connect mixer to power source and test
machine.
17. If any problems are noticed, check troubleshooting tips for help.
Remove one bolt and nut
from each end of guard.
Then remove pulley guard
T.R.A.C.K. – Kushlan M150 Mixer
On plate that holds motor, on
each side of motor you will find
two bolts. Remove nuts and
bolts from motor bracket.
14
Kushlan Products, Inc All rights reserved 2/9/2005
V-Belt Replacement
1.
2.
3.
4.
Disconnect the electrical power from mixer before working on the mixer.
Remove the two ( 2 ) hex bolts and nuts on pulley guard plate.
Remove pulley guard.
Loosen bolts and nuts that attach motor to frame, and push motor towards the
gear box to release tension from belt.
5. Remove v-belt.
6. Check pulleys for wear and damage. Replace pulleys if needed.
7. Place new v-belt onto 6” pulley and 2-1/2” pulley.
8. Slide motor away from gear box, this will apply tension to belt.
9. Tighten bolts and nuts on motor.
10. To adjust belt tension you might need to use a pry bar. Insert pry bar
between motor and gear box, and apply light pressure by pushing down or up
on the bar to move motor farther from gear box. Tighten bolts that attach
motor to frame
11. Replace guard and secure bolts and nuts.
12. With lid and discharge door closed connect mixer to power source and test
machine.
13. If any problems are noticed, check troubleshooting tips for help.
Remove bolts holding guard in place.
T.R.A.C.K. – Kushlan M150 Mixer
15
Kushlan Products, Inc All rights reserved 2/9/2005
Drum Replacement
1. Disconnect the electrical power from mixer before working on the mixer.
2. Thoroughly clean the inside and outside of the drum.
3. Remove top lid from mixer. Make sure lid is in the closed position. Locate
the two bolts and nuts on lid’s brackets and remove them, and lift lid off drum.
4. Remove the two allen screws on discharge door and remove discharge door
assembly.
5. Removal blade assembly unit from inside drum. Twist the black dome cap
slightly to the left or right and pull up.
6. Remove the eight ( 8 ) allen screws in the bottom of the drum.
7. Remove Drum. Drum is difficult to remove because of the tight fit. You might
need to pry the drum evenly off the center column and frame with a pry bar.
8. Place new drum with center hole over the center column shaft, make sure
discharge hole is facing front of mixer.
9. Gently push the new drum down. If the edge of the center hole is raised up,
you might need a wood 2” x 4” and hammer to help gently push the drum into
place.
10. Place 2” x 4” inside drum near center and tap down on the drum’s inside
circle edge near the center column shaft.
11. Make sure you tap gently and evenly around the center column shaft.
12. Turn drum slightly until all holes in bottom of drum line up with holes in frame.
13. Replace the eight ( 8 ) allen screws in bottom of drum.
14. Replace the discharge door and secure it to mixer using two ( 2 ) allen
screws.
15. Replace the blade arm assembly. Be certain hex shaft is engaged by moving
blade assembly back and forth until it drops into place. It should not spin
around by hand.
16. Replace screened lid on top of drum and replace the two ( 2 ) bolts and nuts
to secure the lid to the frame.
17. With lid and discharge door closed, connect mixer to power source and test
machine.
18. If any problems are noticed, check troubleshooting tips for help.
Remove screened lid.
Remove blade
assembly, twist the
cap slightly to the left
or right and pull up.
Remove drum
Remove discharge
door.
T.R.A.C.K. – Kushlan M150 Mixer
16
Kushlan Products, Inc All rights reserved 2/9/2005
Blade replacement
1. Disconnect the electrical power from mixer before working on the mixer.
2. Open top lid into the locked open position.
3. Inside drum remove black dome shaped cap. Twist the cap slightly to the left
or right and pull up on the blade assembly.
4. Remove mixing blade assembly.
5. Remove nuts and bolts from selected blade.
6. Remove white plastic blade.
7. Replace white plastic blade, insert bolts and attach the nut. Tighten down the
nut.
8. Replace arm assembly into mixer. Be certain hex shaft is engaged by moving
blade assembly back and forth until it drops into place. When properly
engaged, the arm assembly will not completely spin around by hand.
9. Adjust the angle of white plastic blade. The blade must clear the drum bottom
and edge of drum by 1/8”. If blade is not set correctly, mortar mix will not mix
thoroughly.
10. If any problems are noticed, check troubleshooting tips for help.
Remove screened lid.
Twist the cap slightly to the left or right and pull up.
To replace blade: remove bolts and nuts, remove white
plastic blade from arm assembly, replace blade with
new blade, insert bolts, attach nuts and tighten down.
T.R.A.C.K. – Kushlan M150 Mixer
17
Kushlan Products, Inc All rights reserved 2/9/2005
Gear box replacement
1. Disconnect the electrical power from mixer before working on the mixer.
2. Make sure lid is in the closed position. Locate the two bolts and nuts on lid’s
brackets and remove them, then remove lid off drum.
3. Inside drum remove black dome shaped cap. Twist the cap slightly to the left
or right and pull up on the blade assembly. ( Page 19, figure 1 )
4. Remove mixing blade assembly. ( Page 19, figure 1 )
5. Remove the two ( 2 ) hex bolts and nuts on pulley guard plate.(Pg19, figure 2)
6. Remove pulley guard. ( Page 19, figure 2 )
7. Loosen bolts that attach motor to frame, and push motor towards the gear
box to release tension from v-belt. ( Page 19, figure 3 )
8. Remove v-belt.
9. Check pulleys for wear and damage. Replace pulleys if needed.
10. Hex coupler on end of 18” shaft is threaded at both ends. Using the proper
tool loosen and remove the 18” shaft from the hex coupler . Pull 18” shaft up
through the center column inside the drum. ( Pg 19, figure 4 & 5 )
11. On bottom of Motor/Gear Box plate are six (6) bolts that secure the gear box
to its’ metal bracket. Remove these six bolts. ( Page 19, figure 6 )
12. Remove gear box.
13. Remove hex coupler from shaft on old gear box. ( note how much thread is
showing on shaft before removing hex coupler)
14. Loosen set screw on 6” pulley and remove square key and pulley.
15. On new gear box install 6” pulley and square key. Tighten lock set screw on
pulley.
16. The 18” shaft and the gear box shaft must meet in middle of hex
coupler. Each shaft must have threads showing to insure that shaft meets in
middle of hex coupler.
17. Replace hex coupler onto threaded shaft on new gear box.
18. Place new gear box onto metal motor/gear box plate. Align gear box shaft
up to shaft inside drum.
19. Slide the 18” hex shaft into center column. Tighten hex coupler to 18” shaft.
Insert the six bolts back through plate into gear box. Tighten bolts.
20. Align pulleys, attach v-belt and tighten v-belt. ( see page 15 for instructions )
21. Replace pulley guard.
22. Replace mixing blade arm assembly.
23. Replace screened lid.
24. Plug in mixer and test run to insure proper alignment of shaft, motor, gear
box, and pulleys.
25. Check troubleshooting tips if problems occur.
T.R.A.C.K. – Kushlan M150 Mixer
18
Kushlan Products, Inc All rights reserved 2/9/2005
1. Remove screened lid
and blade arm assembly
2. Remove one bolt and
nut from each end of
guard. Then remove
pulley guard
3. On plate that holds motor, on
each side of motor you will find
two bolts. Remove nuts and
bolts from motor bracket.
4. Hex coupler is threaded
at both ends. Remove 18”
hex shaft from coupler. Pull
shaft up through drum.
5.
Remove 18” hex shaft
6. Remove the six bolts holding
the gear box to bracket. Located
on underside of mixer
Remove hex coupler
T.R.A.C.K. – Kushlan M150 Mixer
19
Kushlan Products, Inc All rights reserved 2/9/2005
18” Hex shaft replacement
1. Disconnect the electrical power from mixer before working on the mixer.
2. Make sure lid is in the closed position. Locate the two bolts and nuts on lid’s
brackets and remove them, then remove lid off drum.
3. Inside drum remove black dome shaped cap. Twist the cap slightly to the left
or right and pull up on the blade assembly. ( Page 19, figure 1 )
4. Remove mixing blade assembly. ( Page 19, figure 1 )
5. Remove the two ( 2 ) hex bolts and nuts on pulley guard plate.(Pg19, figure 2)
6. Remove pulley guard. ( Page 19, figure 2 )
7. Loosen bolts that attach motor to frame, and push motor towards the gear
box to release tension from v-belt. ( Page 19, figure 3 )
8. Remove v-belt.
9. Check pulleys for wear and damage. Replace pulleys if needed.
10. Hex coupler on end of 18” shaft is threaded at both ends. Using the proper
tool loosen and remove the 18” shaft from the hex coupler .
11. Pull old/damage 18” shaft up through the center column inside the drum.
( Pg 19, figure 4 & 5 )
12. Slide the new 18” hex shaft down through center column. Tighten hex
coupler on end of 18” shaft.
13. The 18” shaft and the gear box shaft must meet in middle of hex
coupler. Each shaft must have threads showing to insure that shaft meets in
middle of hex coupler.
14. Replace mixing blade arm assembly.
15. Replace screened lid.
16. Plug in mixer and test run to insure proper alignment of shaft.
17. Check troubleshooting tips if problems occur.
T.R.A.C.K. – Kushlan M150 Mixer
20
Kushlan Products, Inc All rights reserved 2/9/2005
Specification & Features
T.R.A.C.K. – Kushlan M150 Mixer
21
Kushlan Products, Inc All rights reserved 2/9/2005
Parts List
MODEL: M 150 Mortar Mixer
PARTS LIST
2/2/2005
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NO
150-1
150-2
150-3
150-4
150-5
150-6
150-7
150-8
28760-008
10057-005
150-11
28873-012
28873-011
150-14
150-15
150-16
21380-001
150-18
150-19
150-20
150-21
150-22
150-23
150-24
150-25
150-26
150-27
150-28
150-29
150-30
17984-111
28760-025
28760-026
28760-027
150-35
150-36
150-37
150-38
DESCRIPTION
Frame assembly with bearing housing
Poly Mortar drum plain
Mixer paddle Arms
Plastic paddle blades
Protective Wire mesh cover / lid
Motor 1 hp
Gear Box
2 - 1/2" pulley
6" pulley
3/16" square key
31" V-Belt
5/8" locking collar
Wheel 400 x 6 - Flat Free
Axle 5/8” x 28-1/4”
Door Cam Lever with 5/8" grip
Discharge door with rubber backing & handle
5/8" Handle Grip
Belt guard
On / Off Switch with rubber boot
Power cord
Idler Wheels
1" hex bore - bearing
1" x 18" hex shaft
3/8" x 1" bolt
3/8" locknut
3/8" x 1-1/4" Flat head socket screws
3/8" Washer
1/2" locknut
5/16" Flat head socket screw
3/8" x 2 - 1/4" bolt
3/8" x 3/4" Whiz lock bolts for gear box
5/16" x 1" Whiz bolts
5/16" Whiz lock nuts
5/16" x 1/2" whiz lock bolt
Lanyard
6” bungee cord with hook
Hex threaded coupler 1.75" x 1-1/4"
1" Hex Bearings
T.R.A.C.K. – Kushlan M150 Mixer
22
QTY
1
1
1
3
1
1
1
1
1
2
1
4
2
1
1
1
1
1
1
1
2
1
1
2
12
8
8
2
2
2
6
4
12
8
2
1
1
2
Kushlan Products, Inc All rights reserved 2/9/2005
Diagram – schematic – Mixer parts break down
T.R.A.C.K. – Kushlan M150 Mixer
23
Kushlan Products, Inc All rights reserved 2/9/2005
Accessories
Part # Kushlan Kurb 55501-001
Kit Part number # 55501-001. Each kit includes the following:
4 - Part # 55501-001 White edging 3” x 6’
10 - Part # 55501-002 Orange Kurb retention form/divider 8” x 6”
6 - Part # 55501-003 Black connection rivets
Each kit will do a 12 foot strip of concrete curb, 6” wide and 3” high.
UPC 604804555010
T.R.A.C.K. – Kushlan M150 Mixer
24
Kushlan Products, Inc All rights reserved 2/9/2005
Kushlan Release Agent
Specially formulated to provide quick, easy and clean release of concrete and
mortar with out sticking to plastic, steel, aluminum, and polyethylene. It will not
transfer to concrete or mortar, and it leaves concrete and mortar surface
unstained, and ready for paint, plaster, or similar treatment.
•
•
•
•
Reduces time, labor, and cost by ease of application and clean up.
Safe for use on all surfaces, but does streak on glass.
Environmentally friendly and water soluble.
“Keep it Clean” has an added rust inhibitor.
When the Kushlan Release Agent is sprayed on the Kushlan mixer or the
Kushlan Kurb strips and allowed to dry, the chemical concentrates on the items
and leaves a waxy appearance. When concrete or mortar are poured against the
treated surface the concrete or mortar reacts chemically with the release agent to
form a temporary soapy film which prevents sticking and provides a clean
release and easy clean up of the Kushlan mixer and Kushlan Kurb strips.
The release agent is to be sprayed on dry surfaces and allowed to
dry.
Use on:
•
•
•
Inside of mixer drum
Concrete and mortar handling equipment
Forms
Part # 99902-901
Description 1 Gallon
Concentrated (Mix Ratio 11 to 1)
UPC # 604804999029
Part # 99902-901
T.R.A.C.K. – Kushlan M150 Mixer
25
Kushlan Products, Inc All rights reserved 2/9/2005
Other products that can be mixed in M150 Mortar & Grout mixer
•
Concrete Resurfacer
•
Vinyl Concrete Patch
•
Masonry Stop Leak
•
Water Block
T.R.A.C.K. – Kushlan M150 Mixer
26
Kushlan Products, Inc All rights reserved 2/9/2005
Notes
T.R.A.C.K. – Kushlan M150 Mixer
27
Kushlan Products, Inc All rights reserved 2/9/2005
Kushlan Certification Test – T.R.A.C.K.
M150 Mortar mixer
Directions: circle the letter corresponding to the correct answer.
1. The M150 mortar mixer can be used with top screened lid open?
A. True
B. False
2. What kind of power source does the Kushlan mixer use?
A. 240 volt
B. Gasoline
C. 110 volt
D. 3 phase
3. Why should customers not insert tools into mixer drum?
A.
B.
C.
D.
Handle can whip around and injure user.
Do damage to mixer blades
Do serious injury to arms
All of the above
4. Kushlan M150 can be placed on its’ side and transported?
A. True
B. False
5. The customer should use their own extension cord?
A. True
B. False
6. It is best to put in mortar mix then water before starting mixer?
A. True
B. False
7. When the mortar is mixed, leave the motor running and discharge through
front discharge door?
A. True
B. False
8. The paddles inside the M150 will not turn.
A.
B.
C.
D.
The motor is not turned on
The v-belt is loose
Foreign object lodged in blade or pulley
All of the above
T.R.A.C.K. – Kushlan M150 Mixer
28
Kushlan Products, Inc All rights reserved 2/9/2005
Kushlan Certification Test – T.R.A.C.K.
M150 Mortar mixer
9. Mortar sticking to bottom of drum.
A. Not enough water added first
B. Putting pre mix in too fast
C. Bottom scraper not adjusted properly
C. Not waiting for first bag to mix thoroughly
D. All of the above
E. A and C
10. When mortar is ready to pour, the user will need to transport the mixer to the
work site by pushing the mixer around like a wheelbarrow?
A. True
B. False
11. Make clean up a snap. Spray the mixer with Kushlan Release Agent?
A. True
14.
The M150 mortar mixer drum and frame must be dry before spraying with
Kushlan release agent, “Keep it Clean” ?
A. True
15.
B. False
B. False
The M150 mortar mixer air volume is 2.5 cubic feet, load capacity is 1.5
cubic feet?
A. True
B. False
Send a copy of this test to:
Customer Service
Kushlan Products, Inc
745 West Railroad Street
Goldendale, WA 98620
Phone: 509-773-4800 or 1-800-469-4178
Fax 509-773-4848
Store Number:
Name:
Department:
Address:
State:
City:
T.R.A.C.K. – Kushlan M150 Mixer
29
Zip:
Kushlan Products, Inc All rights reserved 2/9/2005
Warranty
Kushlan Products, Inc.
Limited Warranty Policy
Kushlan Products, Inc. makes every effort to assure that its products meet high quality and
durability standards and warrants to the original retail consumer purchaser of our products (you)
that each such product be free from defects in materials and workmanship as follows:
ONE (1) YEAR limited warranty on all Kushlan products.
This warranty does not apply to defects due, directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities or the lack of maintenance. WE LIMIT ALL
IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE OUR
PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES
DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WE SHALL IN NO EVENT BE
LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL,
CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to Kushlan Products, Inc. Proof of purchase date and an explanation of the complaint must
accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the
product, at our election, or we may elect to refund the purchase price if we cannot readily and
quickly provide you with repair or replacement, if you are willing to accept such refund. We will
return the repaired product or replacement at our expense, but if we determine there is no defect, or
that the defect resulted from causes not within the scope of our warranty, then you must bear the
cost of storing and returning this product. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state. For service, contact Kushlan Products, Inc.
United States Sales & Services
1-800-469-4178
509-773-4800
www.kushlanproducts.com
T.R.A.C.K. – Kushlan M150 Mixer
30
Kushlan Products, Inc All rights reserved 2/9/2005