Taza Chocolate
Transcription
Taza Chocolate
T Taza C Choco olate Susstaina ability Repo ort Decem mber 8, 2009 2 By Taisssir Alan ni, Nathan Gauthier, Eric Lawrencce, and Tom T Ph ham Table of Contents Introduction…………………………………………………………………………………….. 2 Summary of Current Sustainability Efforts……………………………………………………..2 Estimate of Greenhouse Gas Emissions………………………………………………………...4 Chocolate Making Equipment…………………………………………………………………..5 Expansion Plans…………………………………………………………………………………7 Opportunities for Improved Environmental Performance……………………………….7 LEED Certification Analysis ……………………………………………………………22 Conclusions………………………………………………………………………………………39 1 INTRODUCTION I would like to take this opportunity to introduce our team and the company with whom we are working. Our team is comprised of four individuals with diverse backgrounds and expertise which we’ve leveraged to present an inclusive look at business sustainability. Team members include Taisser Alani, Metro Boston Transportation Authority (MBTA); Tom Phan, Massachusetts Maritime Academy (MMA); Nathan Gauthier, Harvard University: Eric Lawrence, Verizon. Our case study was performed on Taza Chocolate located in Somerville, Massachusetts who uses a Mesoamerican tradition of chocolate making, with modern, high quality products manufactured in a socially responsible way. Co-owners Alex Whitmore and Larry Slotnick wanted a company with a conscience. Taza Chocolate would be sustainable, not just financially but environmentally, and community focused. How would they do this? Taza uses only the best ingredients to produce their chocolate, 100% stone-ground organic beans, and fairly compensates growers for their work. They even go beyond fair trade practices, establishing “direct trade” with the growers. Larry and Alex remain proud of the positive effect Taza continues to have on the community, industry and livelihood and welfare of growers. See the following YouTube video for a tour of the organization: http://www.youtube.com/watch?v=o7HUGcz7nNk&feature=player_embedded SUMMARY OF CURRENT SUSTAINABILITY EFFORTS Since its inception in 2006, Taza Chocolate has embraced sustainability in all aspects of their business strategy. Their vision and mission is incorporated into each facet of the business, from “Bean to Bar”, including: Bean Farmer, Hand Wrapping, Packaging, Delivery & Green Partners. Bean Farmers: Fair trade is an organized social movement and market based approach that aims to help producers in developing countries, and promote sustainability. The movement advocates the payment of a higher price to producers as well as social and environmental standards. 2 Taza has exceeded fair trade by establishing a “Direct Trade” model whereby they sidestep the traditional supply chain and deal directly with the grower cooperative. Here they ensure that the farmers are receiving a fair price and Taza gets only the best beans. The incentive based transaction is complete only when the beans are received in Taza’s warehouse, inspected and given the final approval. This model allows Taza to fulfill their mission and the farming community to be better off for having done business with them. Hand Wrapping: Each Taza chocolate bar and disc is made in batches by hand and because of the artisan nature of their product, each batch is slightly different. By utilizing a hand wrapped method instead of automated machinery, Taza is reducing its energy consumption and reduction of GHG that otherwise would have been produced in tradition automated production process. Packaging & Recycling: Taza strives to be green everyday in everything they do, reusing packaging materials wherever possible, and recycling anything left over. Corrugated shipping boxes, paper collateral, and displays are completely recyclable and a majority of their packaging materials are made with 20-100% post-consumer recycled material. Additionally, they recycle used glass, plastic, metal, and paper in both their office and factory. In an effort to operate in an environmental sustainable way, Taza prints only what is needed and even leases their printer. Delivery: Human Powered Delivery Taza Chocolate is committed to reducing consumption of non-renewable resources. One of the ways in which they support this commitment is providing the option of bike delivery to retail customers in Cambridge and Somerville. They’ve partnered with Metro Pedal Power, MetroPed, who provides eco-friendly pick-up and delivery services for local businesses, organizations and universities. 3 Another delivery option for clients is factory pick-up. The idea of shipping a package to someone in short walking distance doesn’t settle well. Boston winters notwithstanding. Utilizing these delivery methods, they are able to keep their food miles in check, leaving behind a minimal carbon footprint. Green Partners: Taza work with a number of local organizations in an effort to keep the community green, one of whom, GoGreen Somerville, helped develop their operational sustainability strategy. In addition, Taza’s organic cacao shells are provided to other green partners to be used in organic gardening. They’ve worked hard at achieving zero percent waste in operations with byproducts of the production process recycled, reused or composted. At Taza Chocolate, they do their part to craft a product that is environmentally sustainable. ESTIMATE OF GREENHOUSE GAS EMISSIONS From October 2008 to September 2009 Taza consumed 61,805 kilowatt hours (kWh) of electricity, based on the aggregated readings from their three separate utility meters. The organization can apply the greenhouse gas conversion factors for ISO New England of 0.000371 metric tons of carbon dioxide equivalent (MTCDE) per kWh of electricity1 and the standard conversion rate of 0.00532 per therm of natural gas2. Taza does not pay their gas bills directly, but they can estimate their usage based on the average natural gas intensity from the 2003 US Department of Energy Commercial Building Energy Survey, which is 23 cubic feet of natural gas per square foot of space for warehouse buildings.3 Based on the conversion factors above and the estimated 5,500 square feet of existing building space, Taza emitted roughly 22.9 MTCDE from electricity and an estimated 6.7 MTCDE from natural gas. During the same period of time, Taza produced 55,424 pounds of chocolate, resulting in a greenhouse gas 1 ISO New England, www.iso-ne.com, Accessed 12/5/09 US EPA, http://www.epa.gov/cleanenergy/energy-resources/refs.html, Accessed 12/5/09 3 CBECS, http://www.eia.doe.gov/emeu/cbecs/cbecs2003/detailed_tables_2003/2003set11/2003pdf/c24.pdf, US DOE 2 4 emissions rate of 0.000534 MTCDE per pound of chocolate, or roughly 1.068 pounds of CO2 equivalent per pound of chocolate. CHOCOLATE MAKING EQUIPMENT Taza uses antique equipment. The chocolate making equipment were bought in Germany and refurbished in Italy. When they eventually move to the first floor and consolidate their operations, they want to maintain the same machines to preserve the traditional way of making chocolate. Taza chocolate making process is unique. Taza chocolate is stone ground and minimally processed, and no conch is used. They use authentic Oaxacan stone mills instead of steel refiners to grind the cacao. Due to the imperfect surface of a granite millstone, unrefined cacao particles and sugar granules remain in the finished chocolate. They roast, winnow, grind, temper, and mold their chocolate in house and by hand. They use exclusively organic and sustainable ingredients to craft their chocolate. 5 The First step is roasting in this mid-century, candy-apple red Barth Sirocco 200 cacoa roaster. Then beans are Winnowed (Winnowing is the process of removing the shell and germ from the cacoa bean and breaking it into cacoa nibs. This machine was found in a candy factory in the Dominican Republic. It took half a dozen men five days to disassemble it. If purchased new today, it cost about half a $million. Next, the cacao nibs are ground into cocoa liquor using authentic Mexican stone mills that is sourced from Oaxaca. This machine uses hand-hewn granite millstones to grind the cacao into a grainy paste. The liquor is then combined with sugar and either reground or refined in the stone refiner for about a day, depending on the final chocolate They’re making. Next comes the crucial stage of tempering. Tempering refers to the precise raising, lowering, and raising of the temperature of liquid chocolate to develop and align the crystals in the chocolate to give it the right mouth feel and snap. They use a relatively small tempering machine at the moment: the Sollich Minitemper 200FD. 6 Finally, the chocolate is precisely dosed into molds using a ring depositer. The molded chocolate bars are dried in our custom drying room and demolded onto sheet pans. Then, every single bar and disc is wrapped by hand, and packed into recyclable display boxes awaiting shipment around the country and world. PLANNED EXPANSION DO WE WANT SOMETHING HERE?? OPPORTUNITIES FOR IMPROVED ENVIRONMENTAL PERFORMANCE I. ELECTRICAL SYSTEMS A. Power Currently, Taza has 3 separate electric services from N-Star, the local utility power company. Each meter socket is rated for 400amp (120/240v, 3phase system). All meters are located in the Utility metering room on the first floor. N-Star’ typical bill consists of many non-power consumption fixed fees/charges. TAZA, according to N-Star could save hundreds of dollars and would have two options to achieve this utility savings. 1. By combining all three accounts into one account, there is a potential savings of hundreds of dollars. This option would require some electrical work by either installing a main disconnect switch and run new elect feed to feed both panels on the first floor, OR a less and more cost effective option which would be to designate an already-metered panel as a main panel and then feed the second panel as a sub-panel of the main panel. 7 2. Taza would maintain all three accounts in the utility room and N-Star would install a “Totalizer” which would combine all three accounts into one bill to avoid the duplicate charges. The benefits of this option is to maintain all three accounts for future consideration of sub-leasing, further expansion, or down-sizing, etc. Although this is an operations savings and it has no environmental impact, it is however, a savings that could be used/applied towards other items in the expansion plan which may have a more direct impact. Please see Exhibit I for NStar’ billing breakdown. B. Lighting Although the lighting system was recently retrofitted with a more efficient T-8 lamps and electronic ballasts, there is still a tremendous opportunity for energy savings. Approximately 1/3rd of the lights in the new space are installed by the windows and can be turned off during the daytime with no impact on the lighting levels in the store. A second row (another 1/3rd) of the lights can be dimmed to 70% off during the day time. More potential savings exists thru ought the store due to the fact that this space was used by a T-shirt printing company and it used a lot more lighting than is needed for the Chocolate making factory. The overall savings presents energy savings which translates into cost savings and GHG emission reduction and less environmental foot-print. 8 Therefore, It’s recommended that Occupancy sensors and Day-Time lighting controls be installed. N-Star will provide a rebate range of $25-$75 per sensor/control which should pay for itself and an immediate payback. Please see exhibit II for the forms required and check the following N-Star web link for more info. http://www.nstar.com/docs3/application_forms/bs-commercial-lighting.pdf C. Electric Motors There are at least 3-10hp existing conventional (Baldor) motors. Those motors can be easily controlled with Variable Frequency Drives (VFDs) which will make it much more energy efficient and save on energy use. Furthermore, a Soft Starter may be added to any motor to minimize the power “Spike” which is caused when you start any motor and is what the utility 9 company uses for their “demand” and subsequently bills their customers accordingly. To save additional energy, motors can either retro-fitted or replaced. Advantages include: 1. More production (greatly reduced down time) 2. Improved performance 3. More flexibility 4. Readily available spare parts 5. Readily available technical assistance Equipment replacement is more costly, but allows for the additional of options not currently present including: 1. New cabinet and operator station. 2. All new industrial equipment, relays, circuit breakers contactors, cooling fans, cabling etc. 3. More communication options. 4. Complete new system drawings for future troubleshooting. 5. Vendor’s Start-up and training. The cost of this size variable frequency drive is between $500-$800. The cost of a Soft Starter is about $150-$300 based on the size needed. The energy savings would be at least 50% of the conventional motor operations. Potential savings for Taza will be quite high because it will multiplied by 3 (for 3 existing motors). With the generous rebates from NSTAR, the payback is nearly instantaneous. 10 For existing motors retrofit, N-Star offers a rebate of $1700-$2,100 per drive for motors between 5hp-10hp. The new Equipment schedule calls for xx motors and xx future motors, and therefore, it is strongly recommended that the owner contact N-Star for their rebate under the “Construction Solution” where N-Star may pay for up to 90% of the cost differential. Please see Exhibit III for more info on PE motors and VFDs. By consulting with NSTAR before the project begins, you can get: Rebates up to 90 percent of the incremental cost differential for comprehensive design. Rebates up to 75 percent of the incremental cost differential between standard base line and high-efficiency equipment. Cost sharing for engineering services. Commissioning services. “ http://www.nstar.com/docs3/application_forms/bs-motor-vsd.pdf II. MECHANICAL SYSTEMS A. HVAC There are 2 Window-type AC (10,000BTU ea.) and a ceiling mounted 2 ton unit (2 tons = 24,000BTU), i.e the upper floor has a total of almost 4 tons. Those units can easily be replaced with 2 ductless-system units. Each unit is a 12,000BTU (1 ton). This would provide an immediate savings of 50% of energy 11 use, which also reduces the carbon footprint for the store in terms GHG emissions. Ductless split-system air-conditioners are relatively new to North America, although they are the most commonly used system of air conditioning throughout Europe, Africa, Australia, Middle and Far East for many years. They are becoming more popular in larger houses and offices, even when they are equipped with advanced central air conditioning system, since only the rooms that are occupied need to be cooled. Therefore, operating costs are much lower than those of central systems that cool every room, whether it is in use or not. So, with a ductless system you can control the temperature of a limited area (where the ductless system is located). Therefore, you have the benefit of cooling only the room that you want, while leaving the central AC system off. Ductless split-system air-conditioners combine the zoning flexibility of a conventional room unit (a single air-conditioner installed through a wall or a window frame) with the whole-store cooling potential of central systems. Like central systems, they have two main components: a compressor/condenser (outdoor unit), as well as an air handling unit (indoor unit), which contains an evaporator and a fan. Most models are also equipped with heat pump, providing both summer cooling and winter heating. The indoor unit is controlled by a wireless remote control. This system again, will provide a tremendous opportunity for savings in the existing/expanded space. Furthermore, it will help the owners address the humidity control issue for cooling the chocolate. 12 For the most efficient Hot water heaters, it is recommended that Point-of-Use under the sink water heater be used. It provides hot water on demand and requires no plumbing, just plug it in-type. They are very inexpensive (under $200). B. HUMIDITY CONTROL BOX Chocolate is best stored in a dry, cool, dark place: 13-15°C (55-60°F) is ideal. The temperature range of 57-60 Deg F with a Relative Humidity of 55% is perfect for storing chocolates of all kinds. To achieve the best results for both temperature and humidity, it is suggested that a combo of air conditioning and de-humidifier be used in a small room. C. Domestic Hot Water 13 For the most efficient Hot water heaters, it is recommended that Point-of-Use under the sink water heater be used. It provides hot water on demand and requires no plumbing, just plug it in-type. They are very inexpensive (under $200). III. PLUMBING A. Plumbing Fixtures Taza can lower your water heating costs by using low-flow fixtures, and purchase an energy-efficient dishwasher and clothes washer. Federal regulations mandate that new showerhead flow rates can't exceed more than 2.5 gallons per minute (gpm) at a water pressure of 80 pounds per square inch (psi). New faucet flow rates can't exceed 2.5 gpm at 80 psi or 2.2 gpm at 60 psi. You can purchase some quality, low-flow fixtures for around $10 to $20 a piece and achieve water savings of 25%–60%. The aerator, the screw-on tip of the faucet, ultimately determines the maximum flow rate of a faucet. Typically, new kitchen faucets come equipped with aerators that restrict flow rates to 2.2 gpm, while new bathroom faucets have ones that restrict flow rates as low as 0.3 gpm. For maximum water efficiency, purchase aerators that have flow rates of no more than 0.5 gpm. Some aerators even come with shut-off valves that allow you to stop the flow of water without affecting the temperature. B. Dishwasher It's commonly assumed that washing dishes by hand saves hot water. However, washing dishes by hand several time a day can be more expensive than operating an energyefficient dishwasher. You can consume less energy with an energy-efficient dishwasher when properly used and when only operating it with full loads. Consider comparing compact-capacity vs large capacity based on their load demand/use to avoid wasted water and energy. 14 One feature that makes a dishwasher more energy efficient is a booster heater. A booster heater increases the temperature of the water entering the dishwasher to the 140ºF recommended for cleaning. Some dishwashers have built-in boosters, while others require manual selection before the wash cycle begins. Some also only activate the booster during the heavy-duty cycle. Dishwashers with booster heaters typically cost more, but they pay for themselves with energy savings in about 1 year if you also lower the water temperature on your water heater. Another dishwasher feature that reduces hot water use is the availability of cycle selections. Shorter cycles require less water, thereby reducing energy cost. As always look for the ENERGY STAR® label and compare energy consumption for different machines. C. Clothes Washers (Optional if uniforms are provided) Unlike dishwashers, clothes washers don't require a minimum temperature for optimum cleaning. Therefore, to reduce energy costs, you can use either cold or warm water for most laundry loads. Cold water is always sufficient for rinsing. Inefficient clothes washers can cost three times as much to operate than energyefficient ones. Select a new machine that allows you to adjust the water temperature and levels for different loads. Efficient clothes washers spin-dry your clothes more effectively too, saving energy when drying as well. Also, frontloading machines use less water and, consequently, less energy than top loaders. Small-capacity clothes washers often have better Energy Guide label ratings. However, a reduced capacity might increase the number of loads you need to run, which could increase your energy costs. Again, look for the ENERGY STAR label. IV. RENEWABLE ENERGY 15 The 561 Windsor Street building has a large flat roof with relatively no mechanical equipment. There are also no tall buildings to the south that might shade the roof. Based on the results of a Solar Eye camera, the roof receives direct sunlight 99% of the time sunlight is available. Assuming the 21,761 square foot roof can hold at least 600 SunPower 305 watt panels, which are 62” by 41” each, the PV Watts program from the National Renewable Energy Lab4 predicts that the roof would produce 210,251 kWh per year in Somerville, Massachusetts. The first cost for this project would be $2,196,000 at an estimated $12 per watt. Assuming a 30% tax credit of $658,000, this brings the project down to a 19 year payback. This payback would be significantly improved when the accelerated depreciation and any potential revenue from renewable energy credits are included. The state of Massachusetts is expected to unveil a new set of renewable energy incentives in January, which will further improve the payback, which would likely be less than ten years when all revenue sources are considered. While Taza does not currently have roof rights to their building, if they are considering a long-term lease they may elect to negotiate access to the roof. The Solar Eye report can be found in Appendix A. S E UP W N V. FINISHES 4 http://mapserve2.nrel.gov/website/L48NEWPVWatts/viewer.htm 16 Taza is expanding its operation into a 6,000 sq.ft space, adjacent to their existing space. As the new space is currently being used as a screen printing business, the landlord has agreed to provide Taza with a clean white, warm space. This is critical due to the nature of the chocolate manufacturing process, whereby Taza will need to have a majority of this new space sealed off as a clean environment. In keeping with their mission, Taza needs to research finishes/paints that could be used in this new space. As a first step, they’ll explore finishes with low or no Volatile Organic Compounds or VOCs. VOCs release low level toxic emissions into the air for years after applications. New environmental regulations, and consumer demand, have led to the development of low-VOC and zero-VOC paints and finishes, which most paint manufactures now produce. These new paints are durable, cost effective and less harmful to human and environmental health. Please note: The term “non-toxic” is used in its broadest sense. With paints and finishes, it is more a matter of degree. Even zero-VOC formulas contain some small amounts of toxins. These environmental sustainable finishes/paint options are alternatives to traditional finishes/paints. There are three general categories of non-toxic or (low-toxin) paints, Natural, Zero and Low VOC. A. Natural Paints These paints are made from natural ingredients such as water, plant oils and resins, plant dyes and essential oils. They can also contain natural minerals like clay, chalk, talcum as well as milk casein and natural bees wax. Water based natural paints give off almost no smell. The Oil Based natural paints usually have a pleasant fragrance of citrus or essential oils. B. Zero-VOC Paints Any paint with VOC’s in the range of 5 grams or less per liter can be called “zerovoc” according to the EPA. Some manufactures may claim zero-voc, but their paints may still use colorants, biocides and fungicides with some VOC. Please note: Adding color tint to a non-VOC paint usually brings the VOC level up above 10grams and out of the range established by the EPA. 17 C. Low-VOC Paints Low VOC paints, stains and varnishes use water as a carrier instead of petroleum based solvents. Therefore, the levels of harmful emissions are lower than solvent borne surface coatings. These certified coatings also contain no or very low levels of heavy metals and formaldehyde. In order for paints and stains to meet the EPA standards for low-VOC, the paint must not contain VOC levels in excess of 200 grams per liter. Another alternative for Taza is to use finishes/paints with a Green Seal Standard. The Green Seal Standards (GS-11) are based on state-of-the-art science and information using internationally recognized methods and procedures. To earn a Green Seal, a paint must meet the green seal environmental standard as demonstrated by rigorous evaluations, testing and plant inspections. The seal provides the manufacturer a business advantage - it identifies a paint as environmentally preferable, provides third party corroboration of environmental claims and distinguishes the manufacturer from its competitors. In order for a paint to be considered for a green seal certification, it must have VOCs lower than 50 grams per liter. Currently Taza has a polyurea flooring system in their cocoa bean processing area, and our group is recommending the same type of flooring system for their new expansion project. Polyurea coatings are very durable and great for use in areas of high traffic. Polyurea flooring systems offers many advantages over conventional flooring. These flooring systems withstand severe abuse in the same environments where epoxy floors and other conventional flooring fails. The polyurea surface provides a hygienic, sanitary work area which is unaffected by chemical cleaners and high pressure washing. The surface is non-porous and does not promote the growth of any bacteria. Furthermore, polyurea coatings contain low or no VOC’s thus making this type of coating extremely environmentally friendly. With the Federal and State governments enforcing laws to cut down on VOC’s, these polyurea coatings offer an attractive alternative. 18 Unfortunately polyurea flooring systems have an initial financial drawback, these coatings are expensive to formulate. A gallon of polyurea coating is approximately 50% more expansive than a traditional acrylic coating. However, if you calculate the life cycle and other benefits such as longevity and durability, its superior properties certainly outweighs the initial investment. IV. INDOOR AIR QUALITY There are three basic strategies to improve indoor air quality: 1. Source Control Usually the most effective way to improve indoor air quality is to eliminate individual sources of pollution or to reduce their emissions. Some sources, like those that contain asbestos, can be sealed or enclosed; others can be adjusted to decrease the amount of emissions. In many cases, source control is also a more cost-efficient approach to protecting indoor air quality than increasing ventilation because increasing ventilation can increase energy costs. 2. Ventilation Improvements Another approach to lowering the concentrations of indoor air pollutants is to increase the amount of outdoor air coming indoors. Most heating and cooling systems, including forced air heating systems, do not mechanically bring fresh air into the space. Opening windows and doors, operating window or attic fans, when the weather permits, or running a window air conditioner with the vent control open increases the outdoor ventilation rate. Local bathroom or kitchen fans that 19 exhaust outdoors remove contaminants directly from the room where the fan is located and also increase the outdoor air ventilation rate. Some designs include energy-efficient heat recovery ventilators (also known as air-to-air heat exchangers). 3. Air Cleaners There are many types and sizes of air cleaners on the market, ranging from relatively inexpensive table-top models to sophisticated and expensive whole-house systems. Some air cleaners are highly effective at particle removal, while others, including most table-top models, are much less so. Air cleaners are generally not designed to remove gaseous pollutants. The effectiveness of an air cleaner depends on how well it collects pollutants from indoor air (expressed as a percentage efficiency rate) and how much air it draws through the cleaning or filtering element (expressed in cubic feet per minute). A very efficient collector with a low aircirculation rate will not be effective, nor will a cleaner with a high aircirculation rate but a less efficient collector. The long-term performance of any air cleaner depends on maintaining it according to the manufacturer's directions. Additional information can be found here: http://www.tazachocolate.com/OurProcess/Tour_The_Factory http://www.youtube.com/watch?v=o7HUGcz7nNk&feature=player_embedded V. OPERATIONS A. Green Cleaning A green cleaning program is a good idea to reduce exposure of building occupants and maintenance personnel to potentially hazardous chemical contaminants that adversely impact air quality, occupant well-being, building finishes, building systems, and the environment. Taza could adopt a policy to only purchase environmentally friendly cleaning compounds such as those certified by Green 20 Seal standard GS-37. This could be combined with using 100% recycled paper products in the restrooms, using high filtration vacuums, using microfiber cleaning cloths rather than disposable paper products, and selecting environmentally friendly hand soaps that do not contain antimicrobial agents. Taza should look to avoid hypochlorite and phenolic disinfectants as they are potentially hazardous to people. An innovative new cleaning product is Active Ion, which is actually just regular tap water that has been given a slight electrical charge and passed through an ion exchange membrane to create an oxygen-rich mixture of positive and negative nano-bubbles. The end result is a completely safe cleaning agent that works as well as most of the toxic alternatives. Additional information about Active Ion can be found in Appendix B. B. Pest Control Integrated pest management (IPM) can be an effective and environmentally friendly way to manage insect and rodent problems at Taza. IPM uses information on the life cycles of pests and their interaction with the environment in combination with environmentally friendly pest control methods. The components of IPM include setting action thresholds, monitoring and identifying pests, prevention of the pests, and finally control of any pests that may appear.5 An added benefit of IPM is energy efficiency, as properly sealing all penetrations to the outside has the benefit of reducing heating and cooling costs in addition to eliminating points of entrance for pests. C. Preventative Maintenance To keep equipment working as efficiently as possible, Taza should develop a detailed preventative maintenance plan that includes a schedule for maintenance of all pieces of equipment. Equipment should be lubricated, filters changed, and sensors calibrated as directed by the manufacturers. Additionally, Taza staff 5 EPA Integrated Pest Management Principles, http://www.epa.gov/opp00001/factsheets/ipm.htm, Accessed on 12/1/09 21 should be properly trained for operations and maintenance of all pieces of equipment and all operations materials and warranty information should be collected and organized for ready use. LEED CERTIFICATION ANALYSIS As Taza Chocolate plans it expansion, this is a unique opportunity to make numerous decisions that have significant impact on the organization’s long-term environmental impact. While the project is still in design, minor changes to the project can see drastic improvements in building performance with minimal cost impact. One way to organize the areas of impact associated with building design and construction is the Leadership in Energy and Environmental Design (LEED®) green building rating system from the US Green Building Council. Not only does LEED provide a comprehensive tool for assessing a building’s performance, it also adds accountability through third party verification and enables a project to collect documentation about the sustainability elements incorporated into the project, which is invaluable for continuous improvement on future expansions and for educating the project team and Taza’s employees about the benefits of green building. The planned Taza expansion would utilize the LEED for Commercial Interiors (CI) rating system, which was designed to address the scope of work associated with tenant renovations to leased spaces. The following is a description of the different strategies Taza could employ for each of the LEED CI credits. Appendix C includes a “scorecard” indicating the likelihood of achieving each credit and the likely level of certification, as well as pointing out which credits might require additional capital to achieve. I. SUSTAINABLE SITES Credit 1, Site Selection The existing building at 561 Windsor Street does not have any noticeable sustainable design elements. Getting these credits will be difficult. One option is for Taza Chocolate to work with the building owner to add water efficient plumbing fixtures building-wide, which would give the project one LEED point 22 under Path 10, Water Use Reduction if the building would use 30% less water than allowed by the Energy Policy Act of 1992. This could be done inexpensively with low-flow faucet aerators and dual-flush toilet handles if the toilets are flushometer type, both options would quickly pay for themselves at $3 and $40 respectively. If the toilets are tank-type, the $300 to $500 cost per toilet to replace with a dual-flush model would not have a very quick payback. Another option for this credit is to evaluate the exterior lighting (Path 6) with the hopes that the current lighting meets the LEED requirements for light pollution. This evaluation would require a lighting consultant and is not recommended unless the building owner is interested in improving the exterior lighting at this time. Additional credits are possible if the building owner is interested in investing to improve the building in such areas as stormwater management, heat island reduction, adding some landscaping, or installing renewable energy. When it is time to replace the existing roof, it is highly recommended that the building owner select a white roofing membrane, which would have no added capital cost and would reduce cooling costs for the tenants as well as reduce the heat island effect. Credit 2, Development Density & Community Connectivity 561 Windsor Street meets the LEED requirements for Development Density and Community Connectivity following the Option 2, Community Connectivity path. The building is located within ½ miles of at least 10 basic services including the following: 1. Bank - Citizens Bank, 40 Union Square – 0.3 miles6 2. Restaurant - Dunkin’ Donuts, 66 South Street – 0.1 miles1 3. Restaurant – Spice & Rice – 1172 Cambridge Street – 0.3 miles1 4. Hair Salon – Isaac Barber Shop – 962 Cambridge Street – 0.2 miles1 5. Day Care – Cambridge Head Start Day Care – 14 Roosevelt Towers #110 – 0.1 miles1 6 Yahoo Yellow Pages, http://yp.yahoo.com/, Accessed 11/27/09 23 6. Senior Caare – Somervville-Cambridge Elder Services S – 611 Medford Street – 0.2 miles1 7. Pharmacyy – Rite Aid – 14 McGraath Hwy #3 – 0.4 miles1 8. Supermarrket – Shaw w’s Supermarrket – 14 MccGrath Hwy #2 – 0.4 milles1 nce – Superiior Market – 1190 Cambbridge Streett – 0.3 miless1 9. Convenien 10 0. Park – Johhn F. Donneelly Field – 67 6 Berkshiree St. – 0.5 miiles1 The siite also meetts the requireement of beiing within ½ miles of a residential r neighb borhood witth at least 100 units per accre. As show wn in the Som merville Zonning Maps,, there is a zoning districct RC locatedd 0.45 miless to the west. Zoning disstrict RC is defined in Section S 6.1.33 of the Som merville Zoning Ordinancce as a Residdence District “…for muulti-family reesidential annd other com mpatible usess which are of o particu ular use andd conveniencce to the residdents of the district.”7 7 Somerville Zoning Ordiinance, Sectionn 6.1.3, http://library.municode.com/index.aspxx?clientId=14682&stateId=211&stateName= =Massachusettss, Accessed 11//27/09 24 Credit 3.1, Alternative Transportation, Public Transportation The project site is with ¼ mile of 4 different MBTA bus stops.8 MBTA System Map 5 shows that these stops include access to the CT2, 85, and 91 busses and easily meet the requirements of the LEED credit.9 8 9 MBTA Website, Services Nearby, http://mbta.com, Accessed 11/27/09 MBTA System Map 5. http://mbta.com, Accessed 11/27/09 25 Bus stops include: Webster Ave & Norfolk St (0.16 miles) Webster Ave & Columbia St (0.17 miles) Webster Ave & Prospect St (0.19 miles) Cambridge St & Windsor St (0.25 miles) Credit 3.2, Alternative Transportation, Bicycle Storage and Changing Rooms Taza Chocolate has indicated that they would like to encourage bicycle riding and add showering facilities to their space. The LEED credit for bicycle storage and changing rooms would require bike storage for 5% of the occupants and showers for 0.5%. Assuming 20 staff members, this would mean storage space for one bicycle and one shower. As the bicycle storage can be inside and is already being provided, this credit is dependant on providing showers as part of the renovation. Credit 3.3, Alternative Transportation, Parking Availability For this project to achieve the LEED credit for parking availability, the lease must include access to only those parking spaces required by local zoning and no more. As the building would be considered type 12. Commercial / Industrial Services, c. All Other Commercial / Industrial Services, per section 9.5 of the Somerville Zoning Ordinance10, zoning would require one parking space per 650 square feet of floor area as well as an additional space for each business vehicle stored onsite. Assuming the lease terms meet these requirements, preferred parking must be provided for 5% of the occupants, which in this case would require identifying one parking space as “Carpool or Vanpool Parking Only.” II. WATER EFFICIENCY 10 Somerville Zoning Ordinance, Section 9.5, http://library.municode.com/index.aspx?clientId=14682&stateId=21&stateName=Massachusetts, Accessed 11/27/09 26 Prerequisite 1, Water use Reduction, 20% Reduction This prerequisite should be easy to achieve if installing domestic water fixtures (sinks, showers, toilets, or urinals) as part of the renovation. It these fixtures are being installed, select low-flow fixtures below the requirements of the Environmental Policy Act of 1992. Recommendations include 0.5 gallon per minute faucets, 1.6 gallon per minute or less showers, dual flush toilets, and waterless urinals. None of the low-flow fixtures should have an increased first cost. Credit 1, Water Use Reduction If domestic water fixtures are part of the scope of the renovation, these credits and all 11 points should be easy to achieve with no added cost. See Water Efficiency Prerequisite 1 above. III. ENERGY & ATMOSPHERE Prerequisite 1, Fundamental Commissioning This prerequisite requires somebody to provide functional testing of the heating, ventilation, and air conditioning systems, the lighting controls, and the domestic water heater as well as any renewable energy systems that are added. Commissioning additional systems is always recommended, but not required by LEED. The mechanical engineer can add this to their scope of work for a small additional fee. Nathan Gauthier of the MMA student team could also provide this service if the project was pursuing LEED certification. There are many studies showing that commissioning a project identifies many opportunities for energy savings and saves the building owner significant utility costs. Prerequisite 2, Minimum Energy Performance This prerequisite should be easy to achieve as it requires compliance with the ASHRAE 90.10-2007 energy code, which is very similar to the current Massachusetts energy code. The project engineer should work to exceed energy 27 code wherever possible as the energy savings will result in long-term financial savings for Taza Chocolate. Prerequisite 3, Fundamental Refrigerant Management This prerequisite is also very easy to achieve as long as the team utilizes existing air conditioning and refrigeration equipment or purchases new equipment. If selecting used equipment, make sure to select equipment that does not include CFC based refrigerants. Credit 1.1, Optimize Energy Performance, Lighting Power If designing new lighting from scratch, these are easy credits to achieve and there is significant financial benefit from reducing lighting power and using highly efficient fixtures. There are also numerous lighting rebates available from NSTAR, the local electricity provider, to help offset the additional costs of premium equipment and improved lighting controls. The Taza lease includes lighting fixtures provided by the owner, which may make achieving this credit more difficult. The lights that were installed by the building owner are not the most efficient available and there seems to be a very high density of fixtures, which would result in an overall increased lighting power density. The Taza space would be defined as a Manufacturing Facility by ASHRAE 90.1-2007 and would allow 1.3 watts of lighting per square foot using the building area method.11 To achieve LEED points, the project must demonstrate 15, 20, 25, 30, or 35% less lighting power than allowed by ASHRAE, with more points being awarded the further the project goes below energy code. Credit 1.2, Optimize Energy Performance, Lighting Controls Again, if designing new lighting from scratch including lighting controls for energy efficiency is an easy thing to do and generally pays for itself in less than a years worth of operations. The presence of existing lighting provided by the building owner makes this credit less likely. To achieve this credit, points can be 11 ANSI/ASHRAE/IESNA Standard 90.1-2007, Energy Standard for Buildings Except Low-Rise Residential Buildings. Pg 62. ASHRAE, Inc. Atlanta, GA 28 awarded for having all lighting within 15 feet of a window operated by a photosensor and for having at least 75% of the connected lighting load controlled by occupancy sensors. Adding photosensors will require installation of the sensors as well as changing to dimming ballasts for all of the fixtures. This will be a somewhat costly addition, but would save electricity and the corresponding utility costs. This would only be appropriate for the office and retail areas. To get credit for occupancy sensors controlling 75% of the connected load, occupancy sensors would have to be added to the current lighting controls. It is recommended that multiple overhead sensors be tied together for full coverage of the production areas, and that dual-technology infrared / ultrasonic sensors be used to ensure smooth operations. NSTAR will offer utility rebates for installation of these sensors. Credit 1.3, Optimize Energy Performance, HVAC There are two ways to achieve the LEED credit for efficient HVAC systems. This project would likely select Option A which is a prescriptive approach based on thermal zoning and efficient equipment sizing and selection. The project would have to have separate thermal zones for each solar exposure and interior room, which should be achievable with the current HVAC design. Ideally, the office and retail thermostats would be programmable and tied to occupancy sensors so that they set back the temperature when the spaces were unoccupied. A number of integrated occupancy sensor thermostats exist as they are common in the lodging industry. Additional points will be achieved if any new HVAC systems are sized appropriately and meet the efficiency requirements of the Advanced Buildings Core Performance standard. These requirements are specific to the type of equipment being selected and will have to be referenced once an HVAC design is being considered. Credit 1.4, Optimize Energy Performance, Equipment / Appliances These points are awarded for selecting Energy Star certified equipment and appliances, including computers, small appliances, audio / visual equipment, food services equipment, and other products covered by this rating system. As the 29 office area is not being re-done, it would be wise to exclude it from the LEED project boundaries and only certify the new renovation. This LEED project boundary would make achieving these points very likely as there are few pieces of equipment planned to go into this area that would be Energy Star eligible. The full list of energy star eligible equipment can be found here (this LEED credit does not include HVAC, lighting, or building envelope products): http://www.energystar.gov/index.cfm?fuseaction=find_a_product. Credit 2, Enhanced Commissioning The credit for commissioning goes beyond the requirements of the prerequisite and requires an independent commissioning authority review the project design, review submittals, verifity operator training, create a systems manual, and come back within 8 to 10 months after completion of the project to check-up on the building’s performance before the one year warranty period has ended. Commissioning is still limited to the heating, ventilation, and air conditioning systems, the lighting controls, and the domestic water heater as well as any renewable energy systems that are added. Commissioning additional systems is always recommended, but not required by LEED. The commissioning authority may not be a member of the mechanical engineering firm and must be independent. Nathan Gauthier of the MMA student team could provide this service if the project was pursuing LEED certification. There are many studies showing that commissioning a project identifies many opportunities for energy savings and saves the building owner significant utility costs. Credit 3, Measurement and Verification As the Taza Chocloate space is less than 75% of the total building area, this credit is achieved by installing submetering to record energy use within the tenant space and to negotiate a lease where utilities are paid by the tenant. The current submetering of electricity and payment of these bills by Taza meets part of this requirement. To achieve the LEED points, additional meters would likely need to be added to track the heating provided and / or the heating would have to be billed to Taza, even if the monthly bills are just pro-rated based on percent of the 30 building. LEED will also require a measurement and verification plan that will carry into occupancy and monitor the performance of the newly renovated spaces. Credit 4, Green Power The Green Power credit requires offsetting a portion of the space’s electricity consumption with Green-e certified Renewable Energy Credits (RECs). Based on a recent quote to Nathan Gauthier by Steve Reiner of Renewable Choice, RECs are currently being sold for around $2.50 per megawatt hour. Using the default electricity calculation given by the USGBC, the project would have to offset 8 kilowatt hours per square feet for the estimated 6,000 square feet for 2 years, which would be 96 megawatt hours or $240 in RECs. IV. MATERIALS & RESOURCES Prerequisite 1, Storage and Collection of Recyclables To achieve this prerequisite, the space must include recycling collection areas for paper, corrugated cardboard, glass, plastics, and metals. Additional recycling, such as the waste product from the chocolate beans, is encouraged and would likely achieve an innovation point. Credit 1.1, Tenant Space, Long Term Commitment This credit is given to encourage long-term use of the same space and reduce tenant turnover. Achievement requires the space be leased for at least 10 years. The current lease is not for 10 years and would have to be re-negotiated to achieve this credit. Credit 1.2 & 1.3, Building Reuse These credits require 40 or 60% of the existing space’s finished surfaces be reused as part of the renovation. This includes the floor finishes, gypsum walls, acoustic ceiling tiles, etc. It is unlikely that very much of the existing walls, floors, or ceilings are going to be re-used as-is and thus these credits are unlikely. One option is to include the existing office and bean roasting areas in the LEED 31 project boundary and to get credit for re-using all of the materials in those spaces. These credits are usually documented by the architect by doing take-offs from the demolition plans. Credit 2, Construction Waste Management In the state of Massachusetts it is illegal to dispose and/or transfer for disposal a number of common construction waste products including asphalt, brick, concrete, metal and wood.12 Because of these waste bans, there are a number of markets for recycling and / or salvaging construction and demolition (C&D) waste products. Achieving the LEED points for 50% and 75% waste diversion by weight or volume should be easy for this project and should be included as a requirement in the contract with the general contractor. Achieving a 95% waste diversion rate is very possible, especially if working with a C&D waste consultant such as the two below. C&D waste consultants will also be able to help identify markets for salvaged materials, both for donations of waste materials from Taza and for procuring materials for use in the Taza renovation. John Gundling Amy Bauman EcoOne Solutions Green Goat www.integratedgreen.com [email protected] 4 Pleasant St. South – Suite 100 PO Box 441911 Natick, MA 01760 Somerville, MA 02144 978-270-8950 617-666-5253 Credit 3.1 & 3.2, Materials Reuse, Existing Walls, Floors, and Ceilings The current design calls for re-use of most of the equipment from the current space, which is rewarded under the LEED Materials Reuse credit. Points are awarded if 5 or 10% of total project materials costs come from re-used or salvaged materials. In addition to reusing chocolate making equipment, there are 12 Massachusetts Department of Environmental Protection, http://www.mass.gov/dep/recycle/solid/wastebans.htm, Accessed on 11/28/09 32 lots of opportunities for salvaged dimensional lumber, doors, retail counters, and other materials needed as part of the Taza renovation. Working with a C&D waste consultant would help identify these materials. The Building Materials Resource Center in Boston is also a good source of salvaged building products. Their website is www.bostonbmrc.org. Credit 3.3, Materials Reuse, Furniture and Furnishings The Taza renovation will likely re-use a lot of the existing furniture and furnishings. This is especially true if the entire space including the areas not undergoing a renovation are included in the LEED project boundary. Even if just the new space is included, the furniture and furnishings in the employee break room and the retail area could be salvaged from a donation outlet to reduce environmental impact and to save project costs. Working with a C&D waste consultant would help identify these materials. Harvard University donates used furniture every Thursday at 1:00 at 175 North Harvard Street in Allston an frequently has seating available suitable for the employee break area. Credit 4, Recycled Content When selecting materials for the new space, there will be many opportunities for including products with recycled content. Products likely to be used in this project such as carpet, drywall, acoustic ceiling tile, and fiber board can all be selected to have very high percentages of recycled content. For example, Bolyu carpet generally has twice as high a recycled content than other industrial grade carpets and US Gypsum offers 100% recycled gypsum wall board from their nearby Montreal plant. With care taken in materials selection and documentation you’re your contractor, these points should be achievable with minimal or no added cost. Preference should be given to post-consumer recycled content over post-industrial content as the former is more difficult to implement and is also rewarded more highly by LEED. Credit 5.1, Regional Materials, Manufactured Locally 33 The LEED rating system gives projects credit for selecting materials that are manufactured locally, which they define as within a 500 mile radius of the site. Sourcing materials from within 500 miles of Somerville, Massachusetts should be relatively easy to do. As with all of the materials-related points, the project will have to collect documentation from the general contractor to verify their achievements. Credit 5.2, Regional Materials, Harvested Locally While sourcing materials that are manufactured locally should be easy, finding materials that are harvested, extracted, or recovered locally will be a bit more challenging. Opportunities include dimensional lumber and other wood products, gypsum wall board, stone flooring, and materials made from recycled content that is collected locally. To achieve the LEED credit, 10% of the total materials cost must come from locally harvested materials. Credit 6, Rapidly Renewable Materials Rapidly renewable materials are those that come from plant products that are harvested on a 10 year or less growing cycle. These materials are often used as an alternative to slower growing hardwood products. Taza could use rapidly renewable materials for counter tops or flooring products in the retail area, including sunflower board counters and cork flooring as shown below. Credit 7, Certified Wood Where wood products are used in the project, Taza could select sustainably harvested wood. LEED suggests using wood certified by the Forest Stewardship 34 Council (FSC), which is an independent non-profit group that makes sure sustainability principles are followed at every step in the supply chain. Selecting certified wood sometimes has a cost premium and this premium varies with species and wood product. Sustainably harvested wood products are very in-line with Taza’s commitment to sustainably sourced materials for their chocolate and should be seriously considered for the same reasons. The following lumber store keeps FSC certified lumber in stock and often doesn’t charge any cost premium: F. D. Sterritt Lumber Company 138 Waltham Street Watertown, MA 02472 V. INDOOR ENVIRONMENTAL QUALITY Prerequisite 1, Minimum IAQ Performance Providing adequate fresh air to building occupants is good for their health and productivity. It is also part of current building code and will be required of the project. The ASHRAE standard referenced by LEED identifies minimum levels of fresh outside air that needs to be delivered to the building occupants. Unfortunately, bringing in fresh air also has an energy penalty as it needs to be heated, cooled, and or dehumidified. Taza should look into demand control ventilation that provides sufficient fresh air for occupant health and comfort when it is needed, but reduces the amount of fresh air when people are not present. Occupancy can be determined either with carbon dioxide sensors or occupancy sensors or the combination of both. Having existing owner-provided air handling units will make demand control ventilation more difficult, but the payback and environmental benefit would be substantial if it can be implemented. Prerequisite 2, Tobacco Smoke Control As with all commercial buildings in Massachusetts, smoking is not permitted inside the 561 Windsor Street building. LEED also requires that smoking not be permitted within 25 feet of any building opening such as doors, windows or air 35 intakes. This policy is easy to implement and is beneficial to the health and comfort of building occupants. Signage prohibiting smoking is not required, but is often beneficial. Credit 1, Outdoor Air Delivery Monitoring Once the building is designed to provide a certain amount of fresh air to the space, it can be beneficial to verify the designed air flow rates are actually being provided. When putting in new air handling equipment this is relatively easy to do with real time flow meters, but this strategy is less likely to be used at Taza with the existing owner-provided air handling units. A strategy that would be easier to implement is to install carbon dioxide sensors in the breathing zone of each room. There is no real financial or environmental benefit to this strategy, but knowing that occupants are getting enough fresh air can provide some piece of mind. Credit 2, Increased Ventilation There are numerous studies that show people are more productive and healthier when they get plenty of fresh air. The code for ventilation rates defines the minimum ventilation rates, but additional fresh air will be appreciated by the occupants, who on average spend 90% of their day indoors. Since the air handling equipment is provided by the owner, it is unlikely that this project will increase the amount of fresh air delivered to the space. As a result, achieving this LEED credit is largely dependant on the size of the existing equipment. Credit 3.1, Construction IAQ Management, During Construction There are lots of things that the contractors can do to improve indoor air quality during construction, from scheduling when they use high emitting materials, to keeping the site clean, to covering duct work so it doesn’t get saw dust in it, to keeping absorptive materials dry to avoid potential mildew and mold issues. While it is still common for contractors to forgo many of these best practices, Taza should include make implementing an indoor air quality management plan 36 part of the requirements of their project. There should be no cost to the project to implement the plan and the potential benefit and reduced risks are very desirable. Credit 3.2, Construction IAQ Management, Before Occupancy Any contaminants that are brought into the project will begin to off-gas and potentially expose occupants to toxins. Selecting low-emitting materials is the most important way to reduce occupant exposure. Taza should work with the design team to include only low-emitting and non-toxic materials in the project specifications and ensure that the contractors adhere to these specifications when purchasing materials. If the project is careful about using only these kinds of materials, it can verify indoor air quality for the occupants by testing the air immediately prior to occupancy. The test required for LEED credit would be conducted by an industrial hygienist and likely cost a couple of thousand dollars. Another option would be to completely flush out the building with abundant amounts of fresh air once construction is complete but before occupancy. While this would likely improve the air quality for Taza’s employees, it will also take a few weeks of running the air handlers before people move in to provide enough fresh air to meet the requirements of LEED, which may be an unacceptable amount of time for Taza. Credit 4, Low Emitting Materials LEED for Commercial Interiors gives credit for selecting low-emitting materials for the project. These credits are awarded for selecting low-emitting adhesives and sealants, paints and coatings, flooring systems, composite wood and agrifiber, and furniture and seating. Each of these credits has a benefit to the health and comfort of the building occupants and can be achieved with little or no added cost. The difficult part of getting low-emitting materials is including the appropriate requirements in the specifications and then making sure the contractor follows through with the requirements. Each of these five credits is very achievable for the Taza project and the team should make the effort to ensure lowemitting materials throughout the project. Credit 5, Indoor Chemical and Pollutant Source Control 37 To keep occupants from exposure to additional contaminants, the project could isolate known sources of pollution and keep them separate from occupied areas. This can be done by installing walk-off mats, exhausting janitor’s closets, adding more efficient air filters, and a number of related strategies. If the project elects to pursue this point, care should be taken when selecting the new filters as the pressure drop across a filter causes significant electricity draw on the fan and there is a lot of variability between different filters. Regardless of whether or not the project attempts this credit, any chemical storage areas such as janitor’s closets should be exhausted, have full height drywall partitions, and have a selfclosing door to ensure pollutants are isolated. Credit 6, Controllability of Systems The LEED rating system recognizes projects that provide comfort control to the occupants so that they are able to change their lighting, temperature and / or ventilation levels. Individual occupants in the office area can easily be provided with task lighting and the shared areas can be fitted with dimming ballasts and switches. Thermal comfort control is limited by the existing systems, but additional controls could be added. At a minimum, it would be beneficial to have one thermal zone per room, each with an adjustable thermostat and an occupancy sensor. There are a number of commercial programmable thermostats designed for the lodging industry that include occupancy sensors. Providing occupants with control over their surroundings will improve their productivity and comfort. Credit 7, Thermal Comfort Occupants are generally most comfortable within a given temperature and humidity range. The Taza design engineers can design the heating, ventilation and air conditioning systems to be able to keep the occupied spaces within a comfortable range during occupied hours. This may or may not be able to be done with the existing equipment provided by the building owner. If providing a comfortable space is a goal of the project, it should be first designed to be comfortable and then the occupant comfort should be verified. The verification can be done by surveying occupants on a somewhat regular basis. Ideally, the 38 surveys would be conducted during different seasons to test the equipment during both the heating and cooling seasons. Credit 8, Daylight and Views People are more productive and happier when they have a connection to nature and exposure to natural daylight. Having access to daylight also allows the reduction of artificial light and the corresponding energy savings. Many of the rooms in the Taza leased space do not have windows so these LEED points will likely be impossible to achieve. There is also very little opportunity to bring in additional light through new windows or skylights because of the configuration of the building. If Taza moves into a new building in the future, it would be good to evaluate the availability of daylight when selecting the location. During this project, there will be opportunities to take advantage of the light brought in through the retail area. The glare from these windows might need to be mitigated with blinds or curtains to provide occupant comfort. Also, to take advantage of the energy savings, the lights will need to be retrofitted with photocells and dimming ballasts. VI. INNOVATION AND DESIGN Credit 1, Innovation in Design This category of LEED covers anything not addressed in the categories above. The innovation and design category is very flexible and project teams can suggest their own credits for up to five credits. Taza may want to submit innovation in design credits for some of their existing sustainability initiatives such as the fair trade sourcing of beans or the bicycle delivery service. A common innovation point is given for occupant and visitor education about sustainability features, which would be an excellent credit to pursue for the Taza project. Additional credits can be achieved for operational procedures, such as green cleaning and integrated pest management. 39 FOSTERING SUSTAINABLE BEHAVIORS Current behavior Expected behavior Barriers Benefits - Fair Trade Partnership Packaging & Recycling Human Powered Delivery Continuing ‐ More research Improveme ‐ Quality Control nts ‐ Regulations Continuing Improveme nts - Costs - - Reduce the potential pollution - Greener - Continuing Improveme nts - Environment - Running out of Expansion Space - Costs Available Technologies Fair practices Direct interaction Grower cooperative - Reduce carbon footprint Great marketing Improve work flow Improve production Reducing energy wastes Strategies - ‐ Fulfill TAZA mission and strategies - Identifying recycle materials for reuse - Improve delivery logisitics - Research and studies Implement new saving technologies - 40 CONCLUSIONS Already have strong commitment to sustainability from management , the existing space presents a potential for savings and the expansion presents a bigger opportunity for savings in the areas of power, lighting, plumbing and HVAC which ultimately would have a positive impact on the environment as well as allowing the store owner to utilize the cash savings for other plans. There is an opportunity to design a space that allows Taza to create more chocolate with less environmental impact. • Potential savings in power, lighting, HVAC, water, and operations for new addition and existing space • Environmentally friendly finishes, improved indoor air quality, integrated pest management & green cleaning can improve occupant health and comfort • LEED for Commercial Interiors can help evaluate new addition – Certification is very achievable • Staff buy-in and engagement is critical – educational signage and occupant engagement activities encouraged. 41 Solar Access and Shade Report for Taza Chocolate Page 1 of 5 Solar Access and Shade Report 12/5/2009 For: Taza Chocolate 561 Windsor Street Somerville, MA 02143 (617) 623-0804 By: Nathan Gauthier Sustainable Design and Construction Solutions PO Box 381012 Cambridge, MA 02238 (617) 784-5602 Measurements made by Solmetric SunEye™ -- www.solmetric.com file://C:\Work\MMA MSFM\Taza Chocolate\Taza Chocolate Report\Taza Chocolate Repo... 12/5/2009 Solar Access and Shade Report for Taza Chocolate Page 2 of 5 Session Properties Name taza Creation Date 12/4/2009 12:33 Note bld b Location 42.4°N, 71.0°W Mag Dec: 14.9°W Time Zone: GMT-05:00 Solar access averages of all skylines(3) in this session Skylines Averaged: Sky01, Sky02, Sky03 Annual Summer Winter 99% 100% 98% Skylines z z z Sky01 - (no skyline note) Sky02 - (no skyline note) Sky03 - (no skyline note) file://C:\Work\MMA MSFM\Taza Chocolate\Taza Chocolate Report\Taza Chocolate Repo... 12/5/2009 Solar Access and Shade Report for Taza Chocolate Page 3 of 5 Sky01 -- 12/4/2009 12:36 -- (no skyline note) Panel Orientation: Tilt=42° -- Azimuth=180° Solar Access: Annual: 98% -- Summer (May-Oct): 99% -- Winter (Nov-Apr): 96% file://C:\Work\MMA MSFM\Taza Chocolate\Taza Chocolate Report\Taza Chocolate Repo... 12/5/2009 Solar Access and Shade Report for Taza Chocolate Page 4 of 5 Sky02 -- 12/4/2009 12:40 -- (no skyline note) Panel Orientation: Tilt=42° -- Azimuth=180° Solar Access: Annual: 99% -- Summer (May-Oct): 100% -- Winter (Nov-Apr): 99% file://C:\Work\MMA MSFM\Taza Chocolate\Taza Chocolate Report\Taza Chocolate Repo... 12/5/2009 Solar Access and Shade Report for Taza Chocolate Page 5 of 5 Sky03 -- 12/4/2009 12:43 -- (no skyline note) Panel Orientation: Tilt=42° -- Azimuth=180° Solar Access: Annual: 99% -- Summer (May-Oct): 100% -- Winter (Nov-Apr): 99% file://C:\Work\MMA MSFM\Taza Chocolate\Taza Chocolate Report\Taza Chocolate Repo... 12/5/2009 Appendix B – Active Ion Cleaning Cut Sheet 47 Sanitize with the Activeion™ Pro. When used as directed, the Activeion Pro removes more than 99.9 percent of the bacteria listed below from non-porous hard surfaces. ACTIVEION PRO EPA NUMBER: EPA Est. #086143-MN-001 TO SANITIZE USING THE ACTIVEION PRO, THESE INSTRUCTIONS MUST BE FOLLOWED: Thoroughly wet the surface with activated water from the Activeion Pro and wipe the surface dry with a clean cloth. Independent third party certified lab testing shows the Activeion Pro provides for a clean and sanitary* surface (non-porous hard surface). Greater than a 99.9% reduction* of the following organisms: e-coli, staph, MRSA, listeria, salmonella. Activeion Cleaning Solutions, LLC | 21308 John Milless Drive, Rogers, MN 55374 *When used as directed. ©2009 Activeion Cleaning Solutions, LLC. Patents pending. | 866.950.4667 | activeion.com Activeion Pro: Certified Lab Results for Sanitizing TEST SUBSTANCE IDENTITY Test Substance Name: Activeion Pro Serial # 0710901727 STUDY DATES Experiment Start Date: March 26, 2009 Experiment End Date: March 30, 2009 Study Complete Date: April 3, 2009 TEST ORGANISM ATCC # CULTURE MEDIUM Escherichia coli 11229 Synthetic Broth Listeria monocytogenes 19117 Brain Heart Infusion Broth Staphylococcus aureus – MRSA 33592 Synthetic Broth Staphylococcus aureus 6538 Synthetic Broth Salmonella enterica 10708 Synthetic Broth The microorganism used in this study was obtained from the American Type Culture Collection (ATCC), Manassas, Virginia. EXPERIMENTAL DESIGN A film of bacterial cells dried on a surface of glass slide carriers (3" x 1") was exposed to the test substance for a 4 second spray period at approximately 3–4" from the carrier. After exposure, the carriers were wiped three times left to right with Sponsor provided towelette. The carrier was transferred into individual jars of neutralizing subculture medium and assayed for survivors. Wet carrier quantitation controls were performed per test material and dried carrier quantitation controls were also performed. INOCULUM COUNT RESULTS TEST ORGANISM CFU/mL Escherichia coli (ATCC 11229) 4.1 x 108 Listeria monocytogenes (ATCC 19117) 1.58 x 108 Staphylococcus aureus – MRSA (ATCC 33592) 8.4 x 107 Staphylococcus aureus (ATCC 6538) 2.8 x 107 Salmonella enterica (ATCC 10708) 5.4 x 108 CALCULATED VALUES ORGANISM Escherichia coli (ATCC 11229) Listeria monocytogenes (ATCC 19117) Staphylococcus aureus – MRSA (ATCC 33592) Staphylococcus aureus (ATCC 6538) Salmonella enterica (ATCC 10708) CARRIER # CFU/ CARRIER 1 <4 x 101 2 <4 x 101 1 <4 x 101 2 <4 x 101 1 <4 x 101 2 <4 x 101 1 <4 x 101 2 <4 x 101 1 <4 x 101 2 <4 x 101 AVERAGE CFU/ CARRIER AVERAGE LOG10 PERCENT REDUCTION* LOG10 REDUCTION* <4 x 101 <1.6 >99.99% >4.3 <4 x 101 <1.6 >99.9% >3.9 <4 x 101 <1.6 >99.9% >3.8 <4 x 101 <1.6 >99.99% >4.0 <4 x 101 <1.6 >99.9% >3.7 CFU=Colony Forming Unit *Percent and Log10 Reductions were calculated from the Dry Carrier Quantitation Control. Appendix C – LEED for Commercial Interiors Scorecard 50 Taza Chocolate Addition LEED-CI 2009 Scorecard November 22, 2009 Y ?+ ?- 12 4 0 N 0 21 SUSTAINABLE SITES 5 Credit 1 5 * * * * * * $ * * * * $ * * 6 6 6 6 2 2 2 2 17 0 0 0 $ Option 1A Option 1B Option 1C Option 1D Option 1E Option 1F Option 1G Option 1H Option 1I Option 1J Option 1K Option 1L Credit 2 Credit 3.1 Credit 3.2 Credit 3.3 11 WATER EFFICIENCY Y Prereq 1 Credit 1 11 6 8 3 2 14 15 1 37 ENERGY & ATMOSPHERE Prereq 1 Fundamental Commissioning Y Prereq 2 Minimum Energy Performance Y Prereq 3 Fundamental Refrigerant Management $ Not a remediated brownfielde - can't get these points Unlikely that stormwater is collected / recharged - can't get thise point Unlikely that stormwater is filtered / recharged - can't get this point Would need to add shade or paint parking agea - can't get this point Black roof - can't get this point Would have to review exterior lighting plan - possible but requires lighting consultant No landscaping - can't get this point No landscaping - can't get this point No reduction in potable water for flushing & no wastewater treatment - can't get this point No low-flow fixtures - could add low-flow aerators (cheaply) and toiltes - can't get this point at this time No renewable energy at this time - can't get this point Nothing at this time - Could explore building-wide green cleaning or env. education - can't get this Building is w/in 1/2 mile of residential neighborhood and 10 basic services Building is w/in 1/4 mile of 4 bus stops serving at least 3 lines Need to add 1 shower - cost of plumbing and lost square footage Need to designate 1 parking space as carpool / vanpool only Responsible Notes/Questions If putting in any domestic water fixtures, select low-flow fixtures If putting in any domestic water fixtures, select low-flow fixtures including faucets (0.5 gpm @ 80 psi), showers (1.6 gpm @ 80 psi) & dual-flush toilets (1.6 / 0.8 gpf) Responsible Notes/Questions Have somebody verify installation of HVAC, lighting, and domestic water heating (Nathan can do) Meet or exceed ASHRAE 90.1-2007 Energy Code - Note MA code is ASHRAE 90.1-2004 (very similar) Don't use CFC based refrigerants in new equipment (shouldn't be a problem) Credit 1.1 Optimize Energy Performance: Lighting Power 1 Reduce power density to 15% below Standard 1 Reduce power density to 20% below Standard 1 *Reduce power density to 25% below Standard 1 Reduce power density to 30% below Standard 1 Look at existing lighting power density and compare to 1.3 W/sf allowed. Consider putting in more efficient lighting, especially for the new areas. Include a brightly colored and reflective ceiling to improve light distribution. Reduce power density to 35% below Standard 3 $ 1 1 1 10 5 Notes/Questions Base building is not LEED certified - can't get these points Water Use Reduction, 20% Reduction Water Use Reduction, 30%, 35%, 40% 30% Reduction 35% Reduction *40% Reduction Y 5 Responsible Site Selection Select a LEED Certified Building OR a Building with following characteristics: Brownfield Redevelopment Stormwater Design, Quantity Control Stormwater Design, Quality Control Heat Island Effect, Non-Roof Heat Island Effect, Roof Light Pollution Reduction Water Efficient Landscaping, Reduce by 50% Water Efficient Landscaping, No Potable Use Innovative Wastewater Technologies Water Use Reduction, 30% Reduction On-Site Renewable Energy Other Quantifiable Environmental Performance Dev. Density & Community Connectivity Alt. Transportation, Public Transportation *Alt. Transportation, Bicycles Alt. Transportation, Parking Availability $ 5 4 $ Credit 1.2 Optimize Energy Performance: Light Controls Option A Daylight responsive controls within 15' of windows Instal photosensors and dimming ballasts on office and retail lighting. Option B Daylight responsive controls for 50% of load Impossible as more than 50% of total lighting load is within view of windows - can't get this point. Option C Occupancy sensors for 75% of load Add occupancy sensors to all areas (need 75% of load for LEED credit). NSTAR rebates available. Credit 1.3 *Optimize Energy Performance: HVAC Option A Equipment Efficiency and Zoning & Controls Option B Reduce Design Energy Cost (15%, 30%) Option A - Select efficient equipment that meets AB Core Performance requirements (added cost pays for itself quickly) - Size appropriately - Zone each space separately - Add occupancy sensors to control thermostats where it makes sense. Credit 1.4 Optimize Energy Perf.: Equipment/Appliances 1 70% of eligible equipment is ENERGY STAR 1 77% of eligible equipment is ENERGY STAR 1 84% of eligible equipment is ENERGY STAR 1 90% of eligible equipment is ENERGY STAR Sustainable Design and Construction Solutions Select all Energy Star equipment for the renovated spaces, including food service equipment, office equipment, home electronics, water heating, and appliances. Slight cost premium, quick payback, rebates are sometimes available. Page 1 of 2 5 Credit 2 Enhanced Commissioning 5 Credit 3 Measurement & Verification 2 Install Sub-Metering Equipment (< 75% of sq.ft. bldg) 3 Tenant Pays for Energy (< 75% of sq.ft. bldg) * 5 8 2 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 8 2 $ 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 0 1 0 1 1 1 1 1 1 1 0 1 6 4 1 1 1 1 1 1 1 51 23 28 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 Green Power 8 kWh / sf / yr x 6,000 sf x 2 yrs / 1000 kWh / MWh x $2.50 / MWh = $240 MWh $ $ Prereq 1 Credit 1.1 Credit 1.2 Credit 1.3 Credit 2 Credit 3.1 Credit 3.2 Credit 3.3 Credit 4.1 Credit 4.2 Credit 5.1 Credit 5.2 Credit 6 Credit 7 Responsible 110 $ $ $ $ $ Notes/Questions Have recycling collection for paper, cardboard, plastic, metal, and glass. Need 10 year lease Storage & Collection of Recyclables Tenant Space, Long Term Commitment Building Reuse, 40% Int Non-Structural Building Reuse, 60% Int Non-Structural Construction Waste Mngt, Divert 50%, 75% *Materials Reuse, 5% Materials Reuse, 10% Materials Reuse, 30% Furniture and Furnishings Recycled Content, 10% (post-cons+1/2 pre-cons) Recycled Content, 20% (post-cons+1/2 pre-cons) *Regional Materials, 20% manufactured regionally Regional Materials, 10% extract/manufact regionally Rapidly Renewable Materials Certified Wood 17 INDOOR ENVIRONMENTAL QUALITY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Credit 4 14 MATERIALS & RESOURCES Y Y 1 Electricity meets the requipements for both parts of credit - heating will need to be metered & / or proratred to get credit - M&V plan will have to be developed (Nathan can do) Measurement & Payment Accountability (> 75%) 5 Y 5 Have CxA review design, review submittals, verify training, & create systems manual - Nathan can do Includes existing floor finishes, gypsum walls, and ACT - unlikely given renovation plans Require contactor to track C&D waste diversion / recycling Get points if reusing equipment from old space - work with C&D consultant or BMRC to identify additional opportunities Document all furniture relocated from old space Look for recycled carpet, drywall, ACT, fiberboard, and others. Make sure to require submittals from contractor. Easy to get 20% of materials manufactured w/in 500 miles - Require submittals from contractor Potential to select wood, gypsum, stone, etc. harvested / extracted locally (w/in 500 miles) Recommend sunflower board or similar product for retail counters. Cork floors are also an option. Easy to achieve, small added cost for some products Responsible Notes/Questions Prereq 1 Prereq 2 Credit 1 Credit 2 Credit 3.1 Credit 3 2 Credit 4.1 Credit 4.2 Credit 4.3 Credit 4.4 Credit 4.5 Credit 5 Credit 6.1 Minimum IAQ Performance Tobacco Smoke Control Outdoor Air Delivery Monitoring Increased Ventilation Construction IAQ Mngt, During Construction Construction IAQ Mngt, Before Occupancy Low-Emitting, Adhesives & Sealants Low-Emitting, Paints & Coatings Low-Emitting, Flooring Systems Low-Emitting, Composite Wood & Agrifiber Low-Emitting, Systems Furniture and Seating Indoor Chemical & Pollutant Source Control Controllability of Systems, Lighting Basic building code for ventilation Required in all commercial buildings in Massachusetts - no smoking w/in 25 feet of building Install air flow meters or CO2 sensors Evaluate existing air handling units - may be providing enough fresh air Include in requirements of contractor May not be time for flushout - can do testing for a couple thousand dollars Include in specs & verify through contractor submittals Include in specs & verify through contractor submittals Include in specs & verify through contractor submittals Include in specs & verify through contractor submittals May be limited to larger companies like Herman Miller or Steelcase for new chairs Include walk-off mats, MERV 13 filters, deck-to-deck partitions & exhaust in janitor's closets Include task lighting for desks and multiple switching options / dimming ballasts in large rooms Credit 6.2 Credit 7.1 Credit 7.2 Credit 8.1 Credit 8.2 Credit 8.3 Controllability of Systems, Thermal Comfort Thermal Comfort, Design Thermal Comfort, Verification Daylight & Views, Daylight 75% of Spaces Daylight & Views, Daylight 90% of Spaces Daylight & Views, Views 90% of Seated Spaces Include adjustable thermostats and occupancy sensors in all rooms Design for temperature and humidity to be within established comfort ranges Issue surveys to occupants - Nathan has sample surveys Unlikely to be able to change presence of daylight - can do calculations to verify Unlikely to be able to change presence of daylight - can do calculations to verify Unlikely to be able to change views of windows - can do calculations to verify INNOVATION AND DESIGN Credit 1.1 Credit 1.2 Credit 1.3 Credit 1.4 Credit 1.5 Credit 2 Responsible REGIONAL PRIORITY CREDITS Credit 1.1 Credit 1.2 Credit 1.3 Credit 1.4 Responsible Regional Priority Credit: SSc3.2 - Bicycles Regional Priority Credit: MRc3.1 - Materials Reuse Regional Priority Credit: MRc5.1 - Regional Materials Regional Priority Credit: See asterisks above Certified: 40-49 points Sustainable Design and Construction Solutions Notes/Questions T-8 Eco-lamps are currently installed and meet this requirement Case study and tour achieve this credit Simple, no cost credit - identify banned chemicals, select good ones, train staff Recycling chocolate bean waste likely achieves this credit (must quantify) Work with C&D waste consultant to get 95% - Additional credits available as alternates Have one person on team who is a LEED AP - Nathan can be this person Innovation in Design: Low-Mercury Lighting Innovation in Design: Education Innovation in Design: Green Cleaning Innovation in Design: Exemp. Perf. Recycling Innovation in Design: C&D Waste Diversion (95%) LEED® Accredited Professional Silver: 50-59 points Notes/Questions Get this point if installing showers for SSc3.2 above Get this point if reusing equipment from old space Get this point if using 20% of materials manufactured from w/in 500 miles Gold: 60-79 points Platinum: 80-110 points Page 2 of 2