Indexable reamerinsert setting method
Transcription
Indexable reamerinsert setting method
User Guide Indexable reamer insert setting method [ Inserts mounting ] 1 2 3 ① •Turn wedge screw to 180 ~360 counter clockwise 4 ② •Turn clamp screw ① Top: counter clockwise ② Bottom: clockwise •Take out an insert and clean the insert seat •Put insert to 2 wedges stopper •Fix the insert with clamp ①Top: clockwise ②Bottom: counter clockwise [ Mounting equipment ] •Model: KIRSD-210 •Maximum setting reamer Dia.: Ø60×210㎜(Ø2.362×8.267inch) •Easy and quick mounting •Available for not only standard reamer but special and mono tool reamer •Special equipment is needed for special reamer over the maximum range Insert setting fixture(KIRSD-210) [ Mounting insert with the equipment ] 1 •Fix a reamer with 2 centers •Set gauge '0' based on pad 2 3 •Turn the reamer to reach the gauge •Turn wedge screw to adjust insert height and back taper ① insert front: +0.015~+0.020㎜(0.00059~0.00078inch) ② insert rear: +0.005~+0.010㎜(0.000019~0.00039inch) ③ back taper: 0.010~0.015㎜(0.00039~0.00059inch) [ Back taper effect ] •Low cutting load and better chip evacuation improve surface finish •Poor back taper causes unstable machining, quick wear and bad surface finish •Back taper: the height of the front of insert should be lower than the rear(0.010~0.015㎜/0.00039~0.00059inch) [ Mounting insert with the Micrometer ] •You may use shelf with 2 centers or bench center, without mounting equipment ※Note : Micrometer is not desirable due to chipping on the edges Web www.korloy.com E-mail [email protected] 20101015 UG01-EM-01