Tapco Brakes - Kohl Building Products

Tapco Brakes
PRO 50 Shown with optional:
• PRO Cut-Off
• Side-Winder
• Snap Stand
PRO 50 Brake
Forming Better Results
• New hinge system eliminates hinge wearing and material scraping.
• Moving hinge can be easily removed for cleaning and lubricating.
• Dual durometer urethane strip grips work piece, but is rigid where metal is
crushed against anvil.
• Lifting handles can be positioned anywhere along the brake to suit the user.
• Star labels reference common bends used on job site.
• 19" Throat Depth
15000
LENGTH
Feet/Meters
8'6"
2,59 m
WORKING WEIGHT
Pounds/ Kilograms
104 lbs.
47,17 kg
15001
10'6"
3,20 m
130 lbs.
58,96 kg
15002
12'6"
3,81 m
158 lbs.
71,67 kg
ITEM #
3
CAPACITIES
Soft Aluminum: Up to .030
Galvanized Steel: Up to 28 ga.
Copper sheet & coil: Up to 16 oz.
PRO Brake
Operating Instructions
Tapco Products Company
Note: For length-specific parts, 10'6" PRO 14
parts numbers are shown in diagram.
Item #
10094
10351
12615
12616
12617
12618
12619
12620
10452
10456
10460
10491
10492
10493
10499
10500
10501
10504
10505
10506
10511
10512
10513
10519
10534
10535
10538
10540
11332
Description
1/4-20 Hex Flange Nut
Lifting Handle Assembly
8'6" Moving Hinge
10'6" Moving Hinge
12'6" Moving Hinge
8'6" Base Hinge
10'6" Base Hinge
12'6" Base Hinge
8'6" Locking Handle
10'6" Locking Handle
12'6" Locking Handle
8'6" Stainless Edge
10'6" Stainless Edge
12'6" Stainless Edge
8'6" Hinge Pin
10'6" Hinge Pin
12'6" Hinge Pin
12'6" Tape Measure
10'6" Tape Measure
8'6" Tape Measure
8'6" Vinyl Strip
10'6" Vinyl Strip
12'6" Vinyl Strip
1/4-20 x 3/4" Hex Wash HD Screw
3/8" Flat Washer
3/8-16 Nylock Hex Nut
3/8" Lock Washer
Hemming Handle Assembly
Screw 1/4-20 x 7/8" Flat HD Screw
www.tapcotools.com • 800-521-7567
Item #
11397
Description
1/4" x 1 1/4" Faspin Kit
(4) Faspin 10539"
11398
Hemming Handle Plug Kit
(2) Hemming Handle Plug 10531
(2) 3/8-16 2 1/4 Bolt 10536"
11400
Locking Handle Pin Kit
(10) Pin 10508
(20) Keeper 10530"
11402
Pro Handle Plug Kit
(2) Lifting Handle Plug 10524
(2) 1/4-20 X 1 1/2 Flat Hd Screw 10518
(2) 1/4-20 Nylock Hex Nut 10520"
11408
Bolt and Nut Kit
(5) 1/4-20 2 1/2"" Bolt 10503
(5) 1/4-20 Nylock Nut 10520"
11413
Hinge Clip Kit
(1) 10-24 1/2 Phil Pan Hd Screw 10515
(1) Hinge Clip 10542
11420
Coupling Nut Kit
(2) Coupling Nut 10349
(2) 1/4-20 x 3/4" Screw 10519
11531
Lifting Handle Cap
11532
Moving Hinge Cap
11533
Back Rail Cap
11534
Right Locking Handle Cap
11535
Left Locking Handle Cap (not shown)
11536
Left Base Hinge Cap (not shown)
11537
Right Base Hinge Cap
11625
3/8-16 x 3 1/4" Hex Cap Bolt
PRO-19 Specific Parts
10333
8'6" Back Rail
10337
10'6" Back Rail
2
Item #
Description
10341
12'6" Back Rail
10347
Left Pivot Arm
10348
Right Pivot Arm
12041
Pro 19 Parts Bag
12061
Pro 19 C Casting
12081
8'6" Locking Anvil
12083
10'6" Locking Anvil
12085
12'6" Locking Anvil
13358
Unilink Assembly Kit (6)
14729
Unilink Nylon Plug Kit
PRO-14 Specific Parts
12621
8'6" HD Base Hinge
12622
10'6" HD Base Hinge
10458
10'6" HD Locking Handle
10472
8'6" Back Rail
10477
10'6" Back Rail
10480
10'6" HD Back Rail
10482
12'6" Back Rail
10496
Left Pivot Arm
10497
Right Pivot Arm
11417
Pro Pivot Spring Kit
(3) Roller/Pivot Spring 10794
(3) 10-24 1/2 Phil Pan Hd Screw 10515
12040
12060
12067
12069
12070
12071
Pro 14 Parts Bag
Pro 14 C Casting
8'6" Locking Anvil
10'6" Locking Anvil
10'6" HD Locking Anvil
12'6" Locking Anvil
Parts sold in kits are not available
for purchase individually.
P R O 1 9
a n d
P R O 1 4
B r a k e s
PRO Brake System
PRO™ Cut-Off
PRO™ Cut Off Gauge
Simplifies cutting.
Quickly, safely, and easily
makes factory quality
cuts in coil stock, sheet
metal, and vinyl siding
right on your Brake.
Brake Buddy™
Instant roll forming tool.
Side-Winder™
Works in tandem with
all PRO Series Brakes.
Wheel Kit
Snap Stand™
Heavy Duty Transportable Support;
sets up in seconds.
1
Allows for easy transport
of Snap Stand.
P R O 1 9
a n d
P R O 1 4
B r a k e s
PRO Accessories
PRO Cut-Off
TM
Quickly, safely, and easily makes factory quality cuts in coil stock,
sheet metal, and vinyl right on your Port-O-Bender.
• Produces straight, square cuts. Reduces scrap and eliminates
knifing damage to costly bending hinges.
• Lightweight aluminum construction built to last.
• Hardened and captured tool steel cutting knives for safety and
durability.
• Eliminates use of dangerous utility knives and open blades.
• For use with all PRO Series’ Port-O-Benders (1995 and after).
Saves time and labor in scoring
and breaking off material.
• Molded carrying case protects tool when not in use.
Includes
molded
case.
Side-Winder
TM
Works in tandem with PRO Series Port-O-Benders to prevent coil damage.
• Allows you to feed coil directly into the jaws of your
PRO Brake. Eliminates the need for a separate layout table.
Decreases damage from handling coil stock.
• Clamping bar speeds up production, helps decrease waste.
• Attaches in seconds to the end of the PRO series Port-OBender. (modification may be needed to use unit on heavy
duty and MAX-I-MUM units)
• Holds up to 24" (61,0 cm) wide coil. Weighs only 24 lbs. (10,7 kg)
• Installs in seconds.
Snap Stand
Keeps the coil at your side
where you need it!
TM
Heavy Duty Transportable Support for all PRO Series
Brakes and ProTrax™ Multi-Angle Saw Table.
•
•
•
•
•
•
Works in conjunction with any portable siding brake.
Variable height adjustment.
Brake easily snaps and locks in place.
Folds flat for easy storage.
Durable aluminum for long life.
Sets up in seconds.
Optional Wheel Kit
• Allows for easy transport
of Snap Stand
• Easy to attach
• 10" Pneumatic tires
• Steel hub
Brake Buddy™
Instant roll forming tool for portable brakes.
Brick Mold
Rollers
Fascia Rollers
• Quickly and easily forms brick mold trim and decorative ribs in .019
aluminum, PVC coated aluminum, and vinyl coated trim coil.
• Utilizes the edge of the material itself as a guide while the rib
spacing is adjustable. Two different sets of rollers included.
• Enables you to offer added style and individuality to all your jobs.
• Includes molded carrying case.
• Optional Diamond Roller.
Simply turn adjustment
handle until roller is
at desired position for
multiple ribs.
Includes molded
storage case.
2
P R O 1 9
a n d
P R O 1 4
B r a k e s
Setting Up Your PRO Brake
Hemming Handle Installation
Hemming
Handle
Faspin
Handle
Plug
Locking Handle
Hex Bolt
The Hemming Handle Assembly includes:
(1) Hemming Han-dle, (2) Handle Plugs, (2)
Faspins, (2) Hex Bolts.
Insert Hex Bolt through Locking Handle
of your Port -O-Bender and into base of
Hemming Handle as indicated using the
3/8” Hex Bolts provided. HAND TIGHTEN
ONLY. Repeat for other side.
Attach the Hemming Handle over the Handle Plugs and secure them with Faspins.
Now tighten the 3/8” Hex Bolts with a 9/16”
wrench. Handle can be detached from now
on by simply removing the Faspins.
Lifting/Bending Handle Installation
Moving
Hinge
1
/4-20
Lock Nut
/4-20 x 11/2"
Screw
1
Handle
Plug
Faspin
T-Handle
Hex Key
Secure
with 1/4-20
Lock Nut
Lifting/
Bending
Handle
Remove the combination Lifting/Bending Handles from each end of the Port O - Bender by removing the Faspins as
shown.
Insert Handle Assembly into hole in bottom of Moving Hinge. Align hole in hinge
with Handle Plug and insert screw using
T-Handle Hex Key as shown. Secure with
1/4-20 Lock Nut.
Hinge Clip Installation
The Hinge Clip keeps the Moving Hinge in position for ease of
aligning material. It can also prevent rippling of the coil during
cut off operations.
To install Hinge Clip, locate predrilled hole on bottom center
of Moving Hinge. Align holes in Clip and Hinge as shown and
insert Phillips head screw provided.
Note: You must use hinge clip when using Pro Cut-Off.
3
Repeat for other handle(s). To remove
handles, simply release Faspins. Always
use more than one handle when bending.
P R O 1 9
a n d
P R O 1 4
B r a k e s
Using Your PRO Brake
Basic Hemming and Folding
1
Insert the material you wish to hem into
your Port-O-Bender.
2
Close and lock Bender on the
material.
HEMMING POCKET
3
Bend as far as you can go.
6
Lift the Bending Handles and compress the bend for a completed hem.
Material
Hemming
Pocket
Moving
Hinge
4
Remove the material from the
Port-O-Bender.
5
Position the bent edge of the material
in the Hemming Pocket on top of the
Anvil.
Care and Maintenance of your Port-O-Bender
®
Your Tapco Port-O-Bender® is virtually maintenance free and will provide you with
years of reliable and trouble-free performance, however, there are a few basic
necessities required to keep your Port-O-Bender® like new.
1.
Clean the clamping surfaces each day before using. Use only clean shop towels
that are free of dirt, oil and metal chips.
2.
Do not use your bender around your saw table as the cuttings may get in
between clamping surfaces and cause excessive wear or material scratching.
Brush away any cuttings or filings that accumulate.
3.
Transport your Port-O-Bender® in the unlocked position. You may transport it in
the locked position if you clamp a piece of cardboard or vinyl siding between the
clamping surfaces.
4.
If your material is getting scratched, examine the Stainless Bending Edge, Base
Hinge and Moving Hinge for roughness or burrs. Remove burrs with emery cloth
or replace excessively worn parts. Optional Pro Cut-Off will help eliminate excessive wear to costly bending edge.
5.
Capacities
PRO 14/19 Bending Capacities
• Up to .030 soft aluminum
• Up to 28 ga. galvanized steel
• Up to 16 oz. copper sheet & coil
PRO 14 HD Bending Capacities
• Up to .040 soft aluminum
• Up to 26 ga.* galvanized steel
• Up to 20 oz. copper sheet & coil
* MAX-I-MUM II commercial model Port-O-Benders
are available to bend up to 20 ga. galvanized steel.
Use a lightweight spray oil along the moving pivot hinge after every
40 hours of use.
4
P R O 1 9
a n d
P R O 1 4
B r a k e s
Common Shapes
1. All Purpose Sill Trim
NOTE: UP & DOWN refers to the clad,
painted or FINISH SIDE of the material as
it is placed into the Bender.
Down
Down
1
1
7
Down 2
Down
7
4
5
4
2 Up
5
2
2
Down
2. Fascia Trim
1
3
Up
Up1
6
Up 3
7. Counter Flashing
Down
2
Down
1
1
2
Down
3. One Piece Soffit Mitre
Down
1
4
1
3
Down
3
11
2
3 Down
Down 2
Down
3 3
�
2�
Down 4
4
4
4
Up
5
2
2 Down
1
1
Up 5 5
4. Rake Trim with “J” Channel
Up
9. “F” Channel/Inside Corner
Down 5
5
Up 5
Down6
6
1
5
Down
2
2
4
1
3
3 Down
3 Up
5
Up
5
5
5
Down
3
Down
1
2
Down 2
10. Window or Door Casing
with “J” Channel
3
1
Down
1
1
4
Up 4
3 4 Up
Up
5. Soffit or Frieze Trim
5
5
Down
3
8. Brick Frieze
Down
Up 5
Up
4
2
3
3
Up 2
Up
2
6
Down
66
4 Up 4
1
Up
2 Down
2
Down
4
4
1
5
3
Up
3 5
5
Down
TAPCO PRODUCTS COMPANY
A Division of Tapco International
©2004 Tapco International Corporation
29797 Beck Road • Wixom, MI 48393-2834
www.tapcoint.com
Item # 13043
T3227-LS 4/04
¤
Note: Limited parts are still available for W13, W14, and Super II models. Please
contact Customer Service for more information.
* For length-specific parts, 8'6" part numbers are shown in diagram (above).
Item #
10499
10500
10505
10506
10520
10535
10697
10699
12613
12614
12611
12612
10718
10721
10727
10729
10735
Description
8’6" Hinge Pin
10’6" Hinge Pin
10’6" Tape Measure
8’6" Tape Measure
1/4-20 x 3/4" Hex Wash Hd
3/8-16 Nylock Hex Nut
8’6" Bottom Rail
10’6" Bottom Rail
8’6" Moving Hinge
10’6" Moving Hinge
8’6" Fixed Hinge
10’6" Fixed Hinge
8’6" Clamping Bar
10’6" Clamping Bar
8’6" Slide Bar
10’6" Slide Bar
Fixed Yoke
Parts sold in kits are not available
for purchase individually.
Item #
10737
10739
10740
10741
10742
10743
10746
10749
10750
10752
10754
10755
10756
10760
10761
10762
10763
Description
Pivot Yoke
Pivot Arm
Pro/SP Material Stop
Pivot Arm Tape
Pivot Spring
Locking Handle
Lifting Handle Assembly
8’6" Vinyl Strip
10’6" Vinyl Strip
Locking Block
1/4-20 13/4" Phil Fl Hd Screw
8’6" Stainless Edge
10’6" Stainless Edge
Yoke Pin
3/32" Cotter Pin
10-24 x 5/8" Phil Fl Hd Screw
1/4-20 x 3/4" Phil Fl Hd Screw
5
Item #
10771
10775
10798
11329
11397
Description
Slide Bar Retainer
Locking Handle Grip
10-24 x 5/8" Phil Pan Hd Screw
1/4-20 x 1" Knurled Knob
1/4" x 11/4" Faspin Kit
11418
Windy Handle Plug Kit
(4) 1/4" x 11/4" Faspin 10539
(2) SP Handle Plug 10767
(2) 1/4" Lock Washer 10770
(2) 1/4-20 x 13/4" Slot Fl Hd Sc 10754
(2) 1/4"-20 Hex Nut 10764
11424
SP Wedge Kit
11533
11625
12045
12062
Back Rail Cap
3/8-16 x 31/4" Hex Cap Bolt
Windy SP Parts Bag
Windy SP C Casting
(6) SP Wedge 10733
www.tapcotools.com • 800-521-7567
®�
PORT-O-BRAKE
Operations Manual
TABLE OF CONTENTS
“Windy” SP Port-O-Brake ®
shown with optional
Tapco PRO-Coiler ® and
Light Duty Folding Legs.
All Tapco Tools are made under
one or more of the following U.S. Patents:
3,161,223 4,321,817 4,651,553 4,489,583
4,493,200 4,445,356 4,372,142 4,766,757
3,817,075 4,557,132 4,240,279 4,671,094
3,482,427 4,494,397 3,559,444 5,343,728
5,353,620 5,505,069
Other U.S. & Foreign Pats. Pend.
Tapco Products Company
Introduction ............................. 2
Setup Instructions ................... 3
Parts List ................................ 4
Accessories ............................ 5
Hints for Bending .................... 6
Examples of Common
Trim Shapes ........................... 7
Troubleshooting ...................... 8
Cleaning Locking and
Clamping Surface ................... 9
Replacing Stainless Edge .... 10
Replacing Vinyl Strip ............ 10
Replacing Wedges ................11
Replacing Hinges ..................11
Replacing Shoe Castings ..... 12
“Windy” SP Port-O-Brake
®
SETUP INSTRUCTIONS
Attaching the Locking Handle
LOCKING
BLOCK
COTTER PIN
BEND ONE LEG OF COTTER
PIN OUT AFTER PASSING
THROUGH YOKE PIN
YOKE
LOCKING
HANDLE
YOKE
PINS
1
Remove Locking Handle and
Handle Grip from parts bag. Press
Grip over end of Locking Handle and
slide down until Grip is firmly seated.
Remove rest of parts from bag and
proceed to next step.
2
Insert bottom end of Locking
Handle into the bottom Yoke on
right side of Port-O-Brake.® Align
holes and insert Yoke Pin. Align top
hole in Handle with holes in Locking
Block of Slide Bar and insert second
Yoke Pin.
Setting Up the Lifting Handle
FACE OF
MOVING HINGE
MOVING HINGE
FASPIN
HEX NUT
SCREW
FASPIN
Insert Cotter Pins through holes in
ends of both Yoke Pins. Bend
one leg of each cotter pin forward to
secure Yoke Pin.
1
WASHER
ALIGN HOLES
AND INSERT
SCREWS
3
HANDLE PLUGS
LIFTING
HANDLE/
HANDLE PLUG
ASSEMBLY
3
Insert the ends of the Lifting
Handle/Handle Plug Assembly
up through the holes in the bottom of
the Moving Hinge. Align holes in the
Handle Plugs with the holes located in
the face of the Moving Hinge.
2
With holes aligned, insert screws
through Moving Hinge and into
Handle Plugs. Place washers over
ends of screws in back and tighten
with hex nuts. Handle can now be detached from Handle Plugs by removing
Faspins.
MAX-I-MUM II PORT-O-BENDER
®
20
1
3
18
4
16
19
12
5
13
6
2
17
21
14
15
7
9
10
8
11
9
A basic overview of MAX-I-MUM II part names
and locations. (Detailed parts list on page 6.)
MAX-I-MUM II PORT-O-BENDER
QUICK REFERENCE GUIDE
1
Hemming Handles
12
2
Pivot Links
13
Stabilizer Assembly
3
Castings
14
Cross-Brace
4
Back Rail
15
Foot Rails
5
Throat Depth
16
“T” Knob
6
Anvil
17
Moving Hinge
7
Strut
18
Handle Plug
8
Wheel
19
Max Cut-Off (optional)
9
Faspin
20
Locking Handle
10
Vertical Support
21
Base Hinge
11
End Assembly
Lifting/Bending Handle
MAX CUT-OFF ®
Makes factory quality cuts
in commercial metals
right on your MAX-I-MUM II
Port-O-Bender
MAX CUT-OFF Features
• Heavy duty roller shears.
• Hardened and captured tool
steel cutting knives for safety
and durability.
• Eliminates the need for
unsafe utility knives and
conventional shears.
• Pays for itself by reducing
scrap and costly knifing
damage to bending hinges.
2
U.S. & Foreign Pats. Pend.
MAX CUT-OFF Capacities
• Up to .050 aluminum. All vinyl.
• Up to 20 ga. galvanized steel
• Up to 32 oz. copper
• Up to 24 ga. stainless steel
Note: For length-specific parts, 10'6"
parts numbers are shown in diagram.
Item #
10094
12625
12626
12627
12628
12621
12622
12623
12624
10201
10203
10205
10207
10347
10348
10351
10454
10458
10462
10464
10491
10492
10493
10494
10499
10500
10501
10502
Description
1/4-20 Hex Flange Nut
8'6" Moving Hinge
10'6" Moving Hinge
12'6" Moving Hinge
14'6" Moving Hinge
8'6" Base Hinge
10'6" Base Hinge
12'6" Base Hinge
14'6" Base Hinge
8'6" Back Rail
10'6" Back Rail
12'6" Back Rail
14'6" Back Rail
Left Pivot Arm
Right Pivot Arm
Lifting Handle Assembly
8'6" Locking Handle
10'6" Locking Handle
12'6" Locking Handle
14'6" Locking Handle
8'6" Stainless Edge
10'6" Stainless Edge
12'6" Stainless Edge
14'6" Stainless Edge
8'6" Hinge Pin
10'6" Hinge Pin
12'6" Hinge Pin
14'6" Hinge Pin
www.tapcotools.com • 800-521-7567
Item #
10504
10505
10506
12369
10511
10512
10513
10514
10519
10534
10535
10538
10540
10887
11332
11396
Description
12'6" Tape Measure
10'6" Tape Measure
8'6" Tape Measure
14'6" Tape Measure
8'6" Vinyl Strip
10'6" Vinyl Strip
12'6" Vinyl Strip
14'6" Vinyl Strip
1/4-20 x 3/4" Hex Wash HD Screw
3/8" Flat Washer
3/8-16 Nylock Hex Nut
3/8" Lock Washer
Hemming Handle Assembly
T-Handle Hex Key
Screw 1/4-20 x 7/8" Flat HD Screw
Pivot Link Assembly Kit
(6) upper link 10521
(6) lower link 10381
11397
1/4" x 1 1/4" Faspin Kit
11398
Hemming Handle Plug Kit
(4) Faspin 10539
(2) Hemming Handle Plug 10531
(2) 3/8-16 2 1/4 Bolt 10536
11400
Locking Handle Pin Kit
(10) Pin 10508
(20) Keeper 10530
11408
Item #
11413
Description
Hinge Clip Kit
(1) Hinge Clip 10542
(1) 10-24 1/2 Phil Pan Hd Screw 10515
11416
Max Handle Plug Kit
(2) Max Lifting Handle Plugs 10209
(2) 1/4-20 x 1 1/2" Bolt 10518
(2) 1/4-20 Nylock Nut 10520
11420
Coupling Nut Kit
(2) Coupling Nut 10349
(2) 1/4-20 x 3/4" Screw 10519
11531
11532
11533
11534
11535
11536
11537
11625
12042
12055
12056
12061
12075
12076
12077
12078
Lifting Handle Cap
Moving Hinge Cap
Back Rail Cap
Right Locking Handle Cap
Left Locking Handle Cap (not shown)
Left Base Hinge Cap
Right Base Hinge Cap (not shown)
3/8-16 3 1/4" Hex Cap Bolt
10'/12' Max-II Parts Bag
8' Max-II Parts Bag
14' Max-II Parts Bag
Pro 2000 C Casting
8'6" Locking Anvil
10'6" Locking Anvil
12'6" Locking Anvil
14'6" Locking Anvil
Bolt and Nut Kit
(5) 1/4-20 x 2 1/2" Bolt 10503
(5) 1/4-20 Nylock Nut 10520
4
Parts sold in kits are not available
for purchase individually.