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LL~~1.l~lm1l.11utI
1I'1ull.iiil'l,rtl,nu,;,vlu~tl'-lluLL~~1utI fI.P!. 1966
fitl1il Ranked
A.L Arcus 1~1i~~1l"'51 m.ifitl COMSOAL
Positional Weight Technique 1~UU1U W.B.
Helgeson LL~~ D.P. Birnie :n,vllm1'~1'1
~ ,dJ u;'Jilmj'1.l1 rlll'1tlU1um1'lIl.I ~~ tJmm~ ~
•
1~ um ni l.I rlll'1tl Utl tl nl.I1 ~1 nnIi l.I~ tl, ~1 ~ tlU ~
"u~,1ULLIii~~lImumm!11'11'11l.1!hvlU~'imlU
LlJ u1u1.l' LL~~~' ~tluY11.l'~~\] nUll.11LU1UU
~'~L~~1j'~l.IY11'lI1 U"Uj'~l.I~'"lU~ ~~iiI'imll
L:;iuunu~1Ii1tlu~1vil uflf,rltlUtll1.l1 n~lli1tlU~
fI.P!.1961
,
~~~.o.
I
.
.....
Il.d\
IiI1l.1"U~m~'~~'1'ru,tl\!~lnUU
LUU fI.P!.1964
.
.
'\iili'in~ 1Ii ~ ~ '111 m nJ l'UtJ1'''''''"
tl u YI'l",'cc'" ~"h
•
E.M. Mansoor 1ii1vllm1'ufuu\, Ranked
m1'~U1'tlU1.l1~1Ii1tl u~.l'tl'n11'~u1.l'~lli1tlU
Positional Weight Technique vr~U'Ltiu
dJu~~tl1~ 1uti
MALB
1iilvllm1'tJ1'utJ1', Ranked Positional Weight
~,vllmj'ufuu\,1~uUl~'liItlu~1.l'
fI.P!.l 973
•
David D. Bedworth
Technique LI'IIJi1LL'W~rl~l~fil'l~ln Helgeson
& Birnie, Kilbridge & Wester
'I'11'lJ'W1Lu'W'1fi
LLrl~,
Mansoor
~~L u'Wnl1ci'l!J1n
-nU'Il'iJ'WlLrl~LLYlUL U'W1tlhnvi
,
'I11nUl~lh'1'W1~UULm'l~lml'WYhmki~ln 1
Region Approach ~':lLu'Wmj'
n 1 HL nl '11.,:1' L
11 'W 1 til I'll 1'1 IJ 'W 1 IJ
~1'I,:n'WIih'll rl'lL'W Region ri'iJ'WLL;~~'1'111
Bedworth
~'~UL'W mj'~ I'Irl'lL'WI'I ~1i1mj'v11'11 'W
Helgeson - Bimie,Mansoor
~ " ~
_. ~
~'l
<
I'IHI'W '1'I!J1'l'j;1J LL'il~'l'It11:llJ 'W m'il'l~ ,,!'il!J n1'i
Wester
(Ranked Positional Weight Tech­
'I1~nn1j' : Vi~lHU1~1~Un1j'~1'I'I1'W
fi 1'1'11 'iJ 'I
Kilbridge­
1 I'Il~mn
rl~1Yi~~v11nlj'~l'Irl'lI'l~1i1n11~1ililrl'iJ'W
,
W,B, Helgeson & D,P,Birnie
,
1. '11'WYii1'11'Wci'iJIJr.i'W
nique ) - 1961
LCilIJ :
lLrl~
4"'"
d"
'1I'I~lL 'W~'I1rlnnl1l'l'l'W
,
r..Iii I'I~ Lfl!J jj m'i<\l'I~h ~1 jj J;11'!1 ti1'1 J;1'11'i'!l11.l\l
RPW
Yl'111'lIJ '<J1 ~ mL 'W~ rl~l ~
2, '11 'W ~ i1 j' ~IJ ~ l ~ rl1L 'W n"v11 '11 'W
,
~1 nrl ~1Yi ~~il rl~1 ~ 111 rlry m nn ~1 '11 'W Yi il'll 'W
'"
,
IJ'iJIJ'iJ'W 1
liI1~mn
lLrl ~v11 nl1t111J L11 'W off'Wlil 'iJ 'W'1fi n11t15 U~;'1
m
MALB -
1,
196Ll
1CilIJ :
~l'Il'If1'1Lm'l~lIJ'II'iJ'I'I''WIiI'~~'~U
n'iJ'W'I1rl'l'll'iJ'I'Il'W
2, ~l'IlLU'I Region lLrl~~1'I'I1'Wrl'lL 'W
E.M, Mansoor
'I1';-nn11 :
tli"Ul.I~'1 RPW 1CilIJ
I'I~U'I1'W
1~wi1'1l'1mi1mj'~~
i'lL ;tl1~
_ _
J
Region LmJ~I'I'Il'WL;'iJ~ Region 'I1~'1\1I'1Lvh~
~~L1I'Wlt1lvi
3, L'WlLliirl~
I'IYlliIll~I'I'I'II'W
•
COMSOAL - 1966
LI'IIJ :
Region L;v11n1n~IJ'I
~1 ~U'Il'W IiI1 ~ L~ rll'11 'iJ 'I'll 'W LU 'W '11 ~n ~1 n m n1 tI
AL Arcus
'I1~nn11 : li~rllli1'iJU~1nmilJ'II'iJ'I
,
,
Ll,
fh liI'iJU~LU'W hllvilL;~Ii~.ff''111rl11i1'iJU
,
~1'I'Il'Wrl'lh.mliirl~l'I~lWI'IIJ
4,1
~1'I'I1'Wl'W Region ~'iJcimr1
•
~~ n~19'Wlvirl11i1 'iJULU'W~~'iJ L9
REGION APPROACH - 1973
LI'IIJ :
,
,
5. 'I1~'1~lnn1j'~1'I'I1'Wt1'iJIJL'WLLliirl~
Vi 911 ru 1'1 1 'WbL U'I 'iJ'iJmtl 'W~1 111UL'W
I'Imi1lL;~1;~~1j'rul11 n1111'1'11 'W'II'iJ'Il'Imi1ll
n11~1'I1'I~1i1n11~1i1il
L W~"IU~IJ'iJ~i"u1vI'I1~'iJhjd'11lJ
lLrl~I'I~U'I1'W
""'n.tI~~
J
1~'I1~1'1l'1m'W b'l1 1'1 j'~I'IYlDIll~I'I'I'II'W
,
•
2,3 'l'It!1:ID Region Approach
l.fm ~1 n nl j' tlfU tI ~ 'I Yl q
,
,
1:15 'II 'iJ 'I
Mansoor Yiv11mn ~~ l~lJ Ylq1:l5'11'iJ'I HelgesonLyj 'iJL '11'1 virllli1'iJU~~~ \1I'1LmJnl11'111U
'11'Wj'~wil'1l'1mi1'11~'1n1j'~1'I'I1'W'iH~l'Imi1m1
r-JR/ll
•
Yill L~rll'11'iJ'I'I1'Wm nYi"1l'1rl'iJ'W
David D, BedWorth
'I1~nn1j' : tli"utI~'1 RPW 1l'lIJ
Birnie
if
•
1t..mIJ'i1'tflFJI'Wl-rmfJ'J.J.jlu~~'M3.Jl~~:Jtf
1;Vhn111'1~U
'11'WYil'llm1m1l'Wlt11vilLrl~L~'iJI'I~UlL;1 vilL trnlj'
11'1'11'W'II'iJ'IL 'WlLliirl~1'I ~1 Urllilrl'l
J;11'!1!i,'1'l'Wm'i'1 Lfl'i1~l\' L'Ji'Wil1~UU1m '1~1 IJ
'11'W11I'I1t1~
•
3
ri1'11'WI'lj''iJU1~IJ~L~rl1nlj'~~1iI
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....!:
0
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~
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1iI'I'W'W 91m'WI'I~1'WnlnJrlIil1il1"1I'1Yl1'1Ylq1:llJ
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"
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l;J ~Yil iil9'~"lh ~ U'\..Ii'\. I ~ 'iJ '\..It'1" if
1. \I~1"1~1"~lml'\..1~"1ii1mlJ~tI~ 3
_,"
~
,
2. 91n1F1l'"~lml'\..1UllJl~~!J'\..I~"1'\..1
Region 1~!J1,x'iJ~ Region \11.i'"~~~~"lh~~u'\..I
1tI1ii1 ~"lii1mlJ~tI~
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.
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4
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l'illJVI 17 u'i::'l1u 2535
Region
1i1~iN1U ('l1n-n1ulu'II11)
I
1
lJ
3
JJJ
4
IV
5
V
7,6
VI
8
VlJ
9
VIJI
11, 10, 12
IX
4,
5.
15
X
13, 16
Xl
17,18,14,2
XlI
21,20,19
..j1il':I1U\'l~1Ubb~\'l~lImi1ml-J
i11~1J1'11'Ol-Jyf~bd 'O~1iI b111"1Ubb~\'l~lImi1bblhvh
mj'II;1J~1UbYi '01 \1"l"h.h~\\Vl1if111'1~b mn~lIl-J
~~dJU~~~,1j'1~~ 2 bb\'l::f.l\'l;1'1fi~~1iI1j'1~~ 3
•
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1,3,4, 2
21)
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(l~m ~
2
5, 7 ,6
3
8, 9, 11, 10, 12, 14, 13
21)
1 UIiI'fJUllm~IiI-11U 12 llll~ 14 1l-11cniill~m 20 lll'i\\1l-Jl,~~1iI-11U
13 llVlU-11U 12
llll~
lv-
.. ",
14 IV"
'iii lU'fJ-191n 1i191i1-11U 9 '1I-1luU-11U
u'fJIJn'fJu (Predecessor Task) 'II'fJ-1-1,U 13 ll;f~ llll~vhhll111,
,1l-JlUU 21
12,15,16,18,14,19,21
4
1UIiI'fJUllmll.il:J-1,u 21 vh11Xllm ~ 19 ll:Jmill-J,vhm,\\~u
nU-11U 14 llll~ 19 vh11XllmlUU 21
5
14,17,19,20
~
l'lC1llJ
~,lJ'tlJl'lC1lij
1
1,3,..1,2
2
5, 7, 6
3
8,9,11,10,13
4
12,15,16,18,21
5
14,17,19,20
,..
liUl\'! 17
1.1 'iZ'l,u
• "" 2535
5(21 )
x 100 %
5(21)
100 %
91nVl~);jJ Region Approach Luiu
1'l'tl\J~ 4, 51;ji:J:Jil~LLWU'tlUbmHI'<i'u,nUtl'tllJ
riI,nfuL umj'~"lVhLlIutumnni~"9,LlIuiil'tl,nn
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umj'r\u1.n",utlmJ~ l\"'J1~
•
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:Jlln1l'1.nrl,I'l'tlUVi~Yi~1'l
lLoI",ULlmL uli,lii'u~9~iiI'tlTlhn1l'~1'l u,mvh
Searching \o\,",u~j\,mj'~~1'l1iillL;~'Vh nl'l~1'l
"'U~ j\'lJ1l'~~1'l1iil~ i:J L~",L 1..1 r11nh", UlJ, n~
\\I'ln
• 'tlULL"~", UVii:JL~"'Hl.J"" 1U 9Ui:J l~,,1l vii
(Optimal
Solution ) iil~8~1ln'lnh Searching 1l'lm~lJ
~"LLoi r11j'u'lhrilu~ 'tl""'Utl'tl8L mLl;i,,:; Region
LL,,:;Ii"lU~'tl" Region ~9~Qn~l'lml18"111
li,riluL ur11j'~l'li"\o\lJ i'lL 'liULi'i 8~nu Ranked
Positionl Approach LL;~l1lJr11j'Yl9,mnvf"
rluj''tlUl ~m r11j't.Ji\1'l LL,,:;vh r11j'Yl91l' ru,",u51'l
1lJ1uli,lii'u~,1vl~ n91'l,,"j.U\\mi:iLl~~\o\1mJ" (],
•
if"1l1vh Searching \o\wlU~\\'lJ1l'~~l'll'l1lJliil
~iJ l1m1um nh",um nYi~1'l11'ltJi:Jl ~Invh",u
j'~lJ'lJ'tl"j\mill;j LnuHluL ~m r11m!l I'l ~ 11,\0\ 1..1 I'l
lJ, (],mn"'tJ~j''ilul~mn1l't.J!l1'l111·~,n,n ~lJ
\\mffi 1..1 nl'lt.Ji\1'l LI ,,:; rmYl91l' ru1.Jl 1..1 tl tJ tJlil rilu
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5
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.
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,
.
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:Jfin1l"~l1IlinlJ Region L~lJliI,mliimj'
mj'~~lIIlL~1V11mj'Searching \1,"lWVlllllJ1l'~
1..h~,li1lJ~'<l-::,nw~mJhmlii~~ Region LL~~
91111ii1~iJL1m1wmni,"IWlJln~III1ILL~~-::IW~iJ
,
~,li1lJ'IJ'<l" Region ~9~Qn~I1IlJ1L~m1I1'Lilw
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~1ii1lJ1.wmj'~mf"\1lJI1IL'liwL~!J1nlJ :Jfim'\11
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L1~1l'1lJ'IJ'<l"lImu
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mj'~~lIIlJlnn11l''<llJL1~1
6
•
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,n
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•
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17 1J7::'111J 2535
11.1nl n nUL lJ lJ 1l",11lnlHil 1.1ill lJ ll'lln~ 1'1 In iii
'Ii
•
•
Iii
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•
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3. IIlUI~U~L1Inlunllwi1l'1 (Cycle
Time) llJ~,n~lL1Im,u (Task Time) ~
ST-351
lUU'l'lUUl'lltml1wi11i1
,
o
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~U1'i1l1U ll'lu1u
1U'l~jjL11l1Y11'1l'1U011Wi11i1
1
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11 UIl~Lii Ul'I~Il~~lU~Il ul 1.1 O11Wi1 iii LL~IiI~l 1.1
4.
Yl '1 MD
11'il 'Ii1l1vlL U1 UU'll nYl '1 MD
Ranked Positional Weight Technique ~Il
~1j.J11~1 "'rllIi1IlU~~n~lL .... n~jj011~li'u~lu
"nn~lJ~l U~\ "'lJ1~~lJ \LIl~jj'lill li1lLl.l1uUYl'lMD
21 -D1 1lJ~Yil1 ",ilL11l11Unllwi1li1lyhnu 75,600
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4
•
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COMSOAL ~Il ~llJl1~mF111i1IlU~~~"1l'1lv1
'lln'liIll;jIlO11wi1li1liill~iilu~M1 1.1011
"i Lml~"r'liIll;! IlroilLUU"I ~i1Ill~ LL l.i ~011:'j Lrll1 ~,,;
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.
195M
'looM
252M
•
~u~ 7 ft1j;j'lJ.f'JI;I'El'Jmf~ilfl ST-351 Spindle Motor
('1unm",111 f1t1i1~LtitlflL~';iI~i'JIII'El'J mf~illllfl m"~'J'ln)
.
.
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OPERATION
TASK NAME
TASK NO.
TIME
(SEC.)
PREDECSSQR
TASK
(TASK NO.)
1
olsM
INSTALL BOBIN
o2oM
WIND STACK
"75
·
2
3
,
o30M
TWIST COMMONS, TIUM
AS
2
QiloM
SOLDER COMMONS, PHASE ENDS
5
o50M
TACK PHASE ENDS, TACK COMMONS
"
"
,
"
1
3
6
oooM
SIZE WINDING/GAGE
7
G]OM
HT-POT (STATOR)
"
6
B
OBoM
TEST RESISTANCE/INDUCTANCE
15
7
9
225M
ADHESIVE TO WOUND STACK
"
110M
SOLDER HALL LEADS
"n
·
11
120M
CABLE TO PCB
AS
10
12
125M
CLEAN AND VISUAL CHECK
60
11
13
130M
TEST PCB ASSY
30
12
"
195M
PCBINSULATOR PAD TO BASE
30
15
200M
PCB ASSEMBLY TO BASE
30
1 J, l,j
16
220M
BASE PLATE INSULATOR TO BAS
3
15
17
2~2M
SEALPC8
51
16
lB
230M
STATOR TO BASE,ADHESIVE CURE
90
9,17
19
250M
SOLDER LEADS TO PCB,CLEAN
10
lB
30
210M
STRAIN RELIEF TO BASE
30
19
5
B
21
260M
PRESSURE TEST BASE ASSY
75
20
26::.M
SPINDLE BASE HI-POT
23
270M
FUNCTiON TES VASE ASSY
"
300M
CLEAN BEARING
25
320M
CARTRIDGE ASSEMBLY
26
~ooM
CARTRIDGE TO HUB
"
"
"
21
27
l\35M
THERMAL SHOo.:. ROTOR
15
29
22
·
"
"
25
28
A30M
ROTOR POST MACHINE/GAGE
60
27
29
AAoM
INSIDE eVER TO HUB/CAR1RIDGE
30
28
30
A65M
MAGNETIZE
~1AGNET
31
~6oM
RETURN PATH. RING TO MAGNET
"
30
30
"
J)
·
,170M
MAGNETIRING TO HUB
30
29,31
1180M
INSTALL MAGNETIC SEAL
30
il90M
FERRO FLUID
30
"
35
600M
ROTOR TO BASE/GAGE
30
23,311
36
608M
BASE POST MACHINE/GAGE
30
33
27
635M
HI-POT (MOTOR)
38
6<10M
RON-IN
27
27
6:.oM
FUNCTION TEST
"
"
36
J)
28
"
"
"
620M
TOP SHIELD TO MOTOR
30
39
6JoM
PRESSURE TEST
30
610M
ACOUSTIC TEST
30
33
660M
RNALCLEAN
51
"
"
"
700M
BAG AND SEAL
30
"
TOTAL
......
...
1551
'i
~
1lI1~1~"II 4 'JJ'il'.:!il~1~il"L'il~IlI'JJ'il~~1U~'il~ UmHllllll
ST-351 Spindle Motor
•
·
n
15
2535
33
"
33
•
:j1'l'ln'i'iIJI'l1'i IJn. 125
MAN POWER"'
TASK NAME
TASK NO
OPERATION
PREDECESSOR
TIME
TASK
(SEC)
(TASK NO.)
REQUEST AT
."
UNITS/DAY
APPROXIMATE
MAN POWER
REQUlRED
PRODUCTIO~'
,
,
,
,
..
,
,•
•
•
"n
olsM
rNSTA1.l. BOBBIN
o2oM
OJoM
lVIlST COMMONS,TRIM
WIND STACK
OJoM
SOLDER COMMONS,PHASE ENDS
l)~oM
TACK PHASE ENDS,TACK COMMONS
o6oM
Sr2E WINDING/GAGE
G70M
HI-POT (STATOR)
oeeM
TEST RES[S TANCEiINDUCTANCE
225M
ADHESIVE TO WOUND STACK
110M
SOLDER HAil.. LEADS
125M
CABLE TO PCB
"
195M
PCB INSULATOR PAD TO BASE
200M
PCB ASSEMBLY BASE
"
"
"
"
"
220M
BASE PLATE INSULATOR TO BASE
252M
SEAL PCB
230M
STATOR TO BASE, ADHESIVE CURE
.,"
150M
SOLDER LEADS TO PCB,CLEAN
w
210M
STRAIN RELIEF TO BASE
260M
PRESSURE TEST BASE ASSY
"
"
"n
"26sM
SPINDLE BASE HI-POT
n
270M
FUNCTiON TEST BASE ASSY
"
JooM
CLEAN BEARING
25
320M
CARTRIDGE ASSEMBLY
25
.looM
CARTRIDGE TO IIUB
29
JlsM
THERMAL SIIOCK ROTOR
25
JloM
ROTOR POST MACHINE/GAGE
INSiDE CVER TO HUB/CARTIUDGE
MAGNETIZE MAGNET
d60M
RETURN PATH RING TO MAGNET
.170M
~IAGNETiR£NG
"
<160M
INST..ld.L MAGNETiC SEAL
25
<190M
FERRO
OS
600M
ROTOR TO BASE/GAGE
"
"
60sM
BASE POST MACHINE/GAGE
~~sM
J-lI-POT (MOTOR)
TO HUB
FLum
NOTE:
"n
"-
0,33
'"
"
0.03
0.57
1.00
0.11
0.11
0.67
"
25
0.33
-
0.23
;0
0.33
"
"
"
"
"
"
"
610M
ACOUSTIC TEST
660M
FINAL CLEAN
"
700M
BAG AND SEAL
O.ll
0.27
o.~]
29,31
0.33
n
o.~~
"
0.31
23,3<1
0.J3
25
0.:;3
"
"
"
0.07
29
;0
"
"
"
"
"
"
1551
0.27
'"
0.33
0.33
0.33
0.57
0.33
TOTAL
REQUIRED CAPACITY X OPERATION TIME/TOTAL T[ME
(CYCLE TIME X MANPOWER)
. TOTAL TIME/REQUIRED CAPACITY
1lI1',H;\ 5
0.33
0.17
;0
75600
0.33
25
PRESSURE TEST
TOTAL TIME - 3600*21 -
0.67
29
TOP SHIELD TO MOTOR
Cyclellme
07.
0.:;2
6:iOM
...
0.50
"25
620M
i
D.n
0.50
"
"
9,17
"
TOTAL OPERATION TIrtIE
0.27
"
"
eo
"
"
~
0.50
0.17
FUNCTION TEST
.....Efficielllcy
0.50
D.dd
-
RUN-IN
~
0.50
0.27
6~oM
*MAN POWER
O.~3
"
"
n
6soM
TOTAL
0.05
-
13,ld
29
JdoM
"
"
"
"
",
"
"
"
d6SM
"
"
"
"
"
CLEAN AND VISVpu, CHECK
lEST PCB ASSY
"
,•
"
130M
"29
,
,
,•
"
125M
"
"
"n
,
"
"
"
"
"
"
"
"n
"
-
"
EfficienLCY**
Cycletime***
SEC./DAY
~fl n1'i:jLfI'i1l:\-lLUn'i&'h.i'1,jti1n1'i~1lI1'l1tJn1'i~illPl
Yi"l1'i0I1;\ri1;~n1'i~illll
840
:BUPi'il1U
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
"
39.17%
"
,..
-,
. ""
Lfll-lVi 1 7 u'il:"I1U 2 5 3 5
MANPOWER"
TASK NAME
TASK NO.
OPERATION
PREDECESSOR
TIME
TASK
(SEC.)
(TASK NO.)
REQUEST AT
."
UNITS/DAY
APPROXIMATE
MAN POWER
REQUIRED
PRODUCTION
,
O15M
INSTALL BOBBIN
2
020M
WIND STACK
2
o10M
TWIST COMMONS,TRIM
,
,
,
,
,
,
"
"
"
"
"
"
"
n
-
"
,
,
,
,
,
"
"
"
o<1oM
SOLDER COMMONS,PHASE ENDS
o50M
TACK PHASE ENDS.TACK COMMONS
o6oM
SIZE WINDING/GAGE
c7aM
HI-POT (STATOR)
cacM
TEST RESTS TANCE/INDUCTANCE
225M
ADHESIVE TO WOUND STACK
110M
SOLDER HALL LEADS
12~M
CABLE TO PCB
125M
CLEAN AND VISUAL CHECK
"w
130M
TEST PCB ASS)'
20
195M
PCB INSULATOR PAD TO BASE
200M
PCB ASSEMBLY BASE
noM
BASE PLATE INSULATOR TO BASE
"
"
"
"
"
"
;
0.1 J
0.,38
20
"
"-
0.51
0.25
20
13,1<1
0.25
2
"
"
250M
SOLDER LEADS TO PCB,CLEAN
20
210M
STRAIN REUEF TO BASE
"n
260M
PRESSURE TEST BASE ASSY
265M
SPINDLE BASE HI-POT
"
"
25
270M
FUNCTrON TEST BASE ASSY
300M
CLEAN BEARING
320M
CARTRIDGE ASSEMBLY
"
"
"
.looM
CARTRIDGE TO HUB
.:135M
THERMAL SHOCK ROTOR
dJoM
ROTOR POST MACHINE/GAGE
20
lliloM
INSIDE eVER TO HUB/CARTRIDGE
n
.165M
MAGNETIZE MAGNET
"
.160M
RETURN PATH RING TO MAGNET
"
470M
MAGNET/RrNG TO HUB
n
JJ
4f>oM
INSTALL MAGNETIC SEAL
"
.190M
FERRO FLUID
600M
ROTOR TO BASE/GAGE
25
60aM
BASE POST MACHINE/GAGE
1>35M
HI-POT (MOTOR]
640M
RUN-IN
650M
FUNCTION TEST
"
"
"
620M
TOP SI-HELD TO MOTOR
'>0
"
"
"
"
6:;0M
PRESSlJRE TEST
',10M
ACOUSTIC TEST
"
"
660M
FINAL CLEAN
700M
RAG AND SEAL
"
"
...
0.20
0.60
'"
"
~MAN
0.3.:1.
0.18
-
5TATaR TO BASE ADHESIVE CURE
NOTE:
0.38
10
SEAL PCB
"
"
"
9,17
"
"
30
"
"
"
"
"
0.25
0.03
0 •.:1.3
1.76
O.O~
0.25
20
0.13
"
0.20
n
-
"
0.10
0.13
O..1B
20
25
0.25
"
"
"
'"-
0.1 J
"20
20
0.51
0,25
0.1 a
20
025
29,J1
0,::5
20
n
0.15
20
22
0.25
20
13,Jil
0.25
20
"
22
20
20
TOTAL
0,38
0.38
252M
"
"
"
"
0.63
,
,
230M
n
0.38
1551
POWER - REQUIRED CAI'ACIIT x OPERATION TIME/TOTAL TIME
"'*Eflicientcy - TOTAL OPERATION TIME / (CYCLE TIME x MANPOVr'ERl
O.1~
25
0.20
"
"
"
0.20
"
"
0.18
0::'5
0.25
0.25
0 ..13
0.25
TOTAL
Efficientcy**
Cycletime......
Cyc1etlm .-TOTAL TIME ; REQUIRED CAPACIIT
TOTAL TIME - 3600"21 - 75600 SEC iDAY
9I1'i1~V1 6 ~fl n1'i1LI'1'i1l:\.I1 'U n'iilihili1lvh n1'i4'11I1'l1!Jn1'i~illII
~"I1'itll1V1rh;~n1'i~il91640 :a'Uoi'il1'U
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,•
,
,
,
,
,
,
,
,
,
,
,
•
"
29,8A%
'"
':i1'l'ln'i'ilJ'i'll'i lJn.
127
M,\N' POWER*
TASK NAME
TASK NO.
OPERATION
PRED[CESSOR
TIME
TASK
(SEC)
(TASK NO.)
REQUEST AT
'00
UNITS/DAY
APPROXIMATE
MAN POWER
REQUIRED
PRODUCTION
,
,
,
,
,
,
INSTALL BOBBIN
WIND STACK
OJoM
TWIST COMMONS.TRIM
oAoM
SOLDER COMMONS,PHASE ENDS
o50M
TACK PHASE ENDS.TACK COMMONS
o6oM
SIZE WINDING/GAGE
o7oM
H[-POT (STATOR)
,
080M
TEST RESIS TANCE/INDllCTANCE
225M
ADHESIVE TO WOUND STACK
;c
110M
SOLDER HALL LEADS
n
125M
CABLE TO PCB
;c
2.38
3
"
125M
CLEAN AND VISl.JAL CHECK
"
"
00
n
3.17
D
130M
TEST PCB ASSY
30
1.59
"
"
"
"
'"
195M
PCB INSULATOR PAD TO BASE
JC
"-
,•
200M
PCB ASSEMBLY BASE
JC
1 .l.1A
1.59
220M
BASE PLATE INSULATOR TO BASE
;
252M
SEAL PCB
"
0.16
2.70
3
230M
STATOR TO BASE, ADHESIVE CURE
00
9,17
.1.76
5
250M
SOLDER LEADS TO PCB,CLEAN
',0
210M
STRAIN RELIEF TO BASE
'"
"20
1.59
;
;
•
-
D1SM
o2oM
"
"n
20
"
"
"
,
,
,
"
"
,
"
"
"
"
PRESSURE TEST BASE ASSY
E~M
SPINDLE BASE HI-POT
n
170M
FUNCTION TEST BASE ASSY
"
jClClM
CLEAN BEARING
25
320M
CARTRIDGE ASSEMBLY
"
"
1IooM
CARTRIDGE TO IIUB
n
"
J3sM
THERMAL SHOCK ROTOR
"n
d30M
ROTOR POST MACHINE/GAGE
d.10M
INSIDE CVER TO HUB/CARTRIDGE
JO
.16sM
MAGNETIZE MAGNET
"
.1~oM
RETURN PATH RING TO MAGNET
"
;
;
;
2.38
;
,
1.27
,
O,7~
;
"
"
2.38
2.38
5
-"
"
"
"
"
260M
2.1;~
J.n
1.59
0.53
0.79
"
1.27
n
1.27
-
0.79
"
3.02
25
1.53
"
"
"-
0.79
30
JO
1.59
"
;0
"
3.17
'"
1.11
OJ
J70M
MAGNET/RING TO HUB
JO
29,31
1.59
n
,jeo~I
[NST ALL MAGNETIC SEAL
JO
1.5?
"
"
"
"
.11'C,M
FERRO FLUID
600M
ROTOR TO BASE/GAGE
608M
BASE POST MACHINE/GAGE
"
"
n
n
635M
HI-POT (MOTOR)
20
6JoM
RUN-IN
"
"
"
"
"
6soM
FUNCTION TEST
"
"n
"
t'1oM
TOP SHIELD TO MOTOR
JO
630M
PRESS URE TEST
JO
610M
ACOUSTIC TEST
MoM
FINAL CLEAN
"
700M
BAG AND SEAL
1.59
"
"
"
1.59
"30
TOTAL
NOTE·
1.59
23.3d
20
1551
;
,
2.12
,
"
2.38
3.97
"
"
"
"
"
"
1.27
1.27
1.75
1.59
1.59
1.59
~,70
1.59
TOTAL
3
,
,
,
,
,
,
;
,
,
,
,
,
;
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
,
;0'
*MAN POWER - REQUIRED CAPAGTY)( OPERATION TIME/TOTAL TIME
Efficienlcy**
7a.91%
HEfficienlcy ­ TOTAL OPERATION TIME / (CYCLE TIME )( MANPOWER)
Cyc1etime***
"
***Crcletlme • TOTAL TIME/REQUIRED CAPACITY
TOTAL T(fl.-lE· 3600"'21 - 75600 SEC.iDAY
11l1'i1~~ 7 ~~m'i':iLI'I'il~\II' Iln7Nh.i'lfi'·l'hm'i4''''i'l1!Jm'i~il fiLL uuil'l'l Ull
ii'll'itlll~rl1;~m'i~flfl 640 ~1l9i'£li'1l
MANPOWER'"
STATION
TASK NO
TASK NAME
OPERATION
PREDECESSOR
TIME
TASK
(SEC.)
(T,.\SK NO.)
NO.
REQUEST AT
'"
UNITS/DAY
PROD1TCTION
,
"3
"
",
,
,
,
,
,
,
,
"
,
"
",
"
"
7
,
,
,e
"
"
CLEAN BEARING
110M
SOLDER HALL LEADS
OJoM
lWIST COMMONS,TRIM
odoM
SOLDER COMMONS,PHASE ENDS
"
"
"
"'e
,
,e
TACK PHASE ENDS.TACK COMMONS
125M
CLEAN AND VISUAL CHECK
",e
130M
TEST PCB ASSY
30
060M
SIZE W[NDINGiGAGE
200M
PCB ASSEMBLY TO BASE
"3e
",
"
",
o8oM
TEST RESlS TANCE/INDUCTANCE
252M
SEAL PCB
d65M
MAGNETIZE MAGNET
225M
ADHESIVE TO WOUND STACK
dooM
CARTRIDGE TO HUB
3
"
d35M
rnERMAL SHOCK ROTOR
:.noM
STATOR TO BASE. ADHESIVE CURE
250M
SOLDER LEADS TO PCB,CLEAN
JJoM
ROTOR POST MACHINEiGAGE
"
"
"
"
"
"
,
"
",
,
,
,
,
13.1d
",
"
,
,
",
"
,
7
9,1 i
,e
,e
3'
20
"
,
,
,
,
210M
STRAIN RELIEF TO BASE
ddOM
[NS[DE CVER TO HUBiCARTRIDGE
dwM
RETURN PATH RING TO MAGNET
260M
PRESSURE TEST BASE ASSY
HoM
MAGNETIRING TO IIUB
,e
29.31
"
"
,
"
,
'0
3e
,e
"
J80M
INST AU. MAHNETIC SEAL
3e
265M
SPINDLE BASE HI-POT
n
270M
FUNCfION TEST BASE ASSY
"
"
d90M
FERRO FLUID
"
"
"
600M
ROTOR TO BASEiGAGE
60eM
BASE POST MACHlNEIGAGE
"
"
20
"
"
"
",e
HI-POT (MO'TOR)
"
650M
FUNCTION TEST
"
"
620M
TOP SHIELD TO MOTOR
"
"
"
630M
PRESSURE TEST
3e
610M
ACOUSTIC 'TEST
20
660M
FINAL CLEAN
700M
BAG AND SEAL
"
20
**EIficienlcy - TOTAL OPERATION TIME
I
(CYCLE TIME )( MANPOWER)
Cydehme - TOTAL TIME,REQUlRED CAPAClTY
TOTAL TIME· 3600*21 - 75600 SEC.lDAY
,
OJ
23,3d
RUN-IN
"'MAN POWER· 1 MAN POWER,'STATION
"
"
"3e
,e
,e
6JoM
...
,
,
",e
"
"
n
"
"
"
,
,
CABLE TO PCB
CARTRIDGE ASSEMBLY
-
,
125M
320M
-
-
050M
TOTAL
NOTE:
"
"
"
635M
"
"
W[ND STACK
JooM
HI-POT (STATOR)
"
"
o2oM
BASE PUlTE INSULATOR TO BASE
"
"
PCB INSULATOR PAD TO BASE
220M
"
"
195M
o7oM
"
"
"
"3e
"
[NSTALl BOBB[N
7
20
"
o15M
"
"
,e
"
"
1551
lDTAL
,
,
,
"
Efflclentcy"'''
90.70%
Cycletime* ....
,e
•
MANPOWER"
STATION
TASK NO.
TASK NAME
OPERATION
NO.
,
015M
NST ALL BOBB[N
,
,
10
11CM
SOLDER HALL LEADS
,
",
o7oM
W[ND STACK
195M
PeA INSULATOR PAD TO BASE
"
"
"
"
REQUEST AT
,<0
UNITS/DAY
1
,
175~
CABLE TO PCB
125M
CLEAN AND VISUAL CHECK
"w
050~
TACK PHASE ENDS,TACK COMMONS
00
o6oM
SIZE WlNDING/GAGE
",
130M
TEsT PCB ASSY
,
070M
Hl-POT (.sTATOR)
.
:DoM
PCB ASSEMBLY TO BASE
"
"
"
13,14
::'1
30nM
CLEAN BEARING
:'1
,
160M
RETURN PATH RING TO MAGNET
10
;0
o~oM
TEST RE5[S TANCE/(NDtICTANCE
10
220M
BASE PLATE INSULATOR TO BASE
",
lS
"
"
MAGNETIZE MAGNET
"
"
"
,
10
,
,
",
,
CARTRIDGE ASSEMBLY
",
CARTRIDGE TO HUB
225M
ADHESIVE TO WOUND STACK
H
25;M
SEAL PCB
"
1l35M
TIlERMAL SHOCK ROTOR
"
10
230M
.sTATOR TO BASE, ADHESIVE CURE
10
10
",150M
SQLDER LEADS TO PCB.CLEAN
10
,.'"
210M
STRAIN RELIEF TU BASE
;0
260M
PRESSURE TEST BASE ASSY
"
"
jJoM
ROTOR POST MACIl(NE,GAGE
265M
SPINDLE BASE Hr-POT
.l.loM
INSIDE CvER TO HlIB/CARTRIDGE
"
"
"
"20
3:';
;170M
MAGNET/RING TO HUB
J.J
29,J1
"
"
"
"
"
IlBoM
INSTALL MAHNETIC SEAL
,."
"
"
n
,
"
"
HoM
FlINCI'lQN TE$T BASE ASSY
;190M
FERRO FLUID
600M
ROTOR TO BASEiGAGE
60aM
BASE POST MACHINE/GAGE
"
"
W
"
"
RUN-IN
650M
FUNCTIQN TEST
620M
TOP SHIELD TO MOTOR
"
630M
PRESS\1RE TF.ST
JO
610M
ACOUSTIC TEST
30
66CtM
FINAL CLEAN
"
100M
BAG AND SEAL
"
30
JO
1 ~; I
TOT.>\1.
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...
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1 MAN POWER/STATION
"
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Efficienlcy....
87.51%
911'i1~vi 9 ~fl m'i~ Lf'l'i1::"'i. ~ n..lii'lli'llli'vh nw';"91111!J m'i~il91 L9I!J'I'Ii'
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TOTAL TIME _ 3600"21 - 75;00 SEC.iDAY
m'i~il91
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LU'iLLn'i lJvi..rliIvh:ff~ ?l"l1'itll1viri1;~
,
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1
9,17
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,
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63~M
"
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.
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Dynamic Memory
•
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'."f
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...
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,
~'" J
LIiIIiI!J~~W
~
l fl ni'ITHI1-J fl-J
1.
David D, Bedworth, James E.
Bailey, Integrated production Control Sys­
ii~n1 nnrllli1 'tlU11i1mll"wliI1,xury1-l1 LtlWI;I~LL uu
tem Management, Analysid, Design
,,;,~'tl~VI1~FHUIiIl'1'i1li1flL\Jl.I Stochactic L)';'tl
John Wiley & Sons Inc. , 1982.
<il~'tl·ml1Yh~l W~'tl ~ AW~lW 11i1!J ~ A~llJLl tl1­
2.
tl1~w~'tl,,~m1wn11l'h~lW
2/e,
Elwood S. Buffa, Modern Pro­
duction I Operation Management 7 I e, John
LL W~VI1~ 1, wnl1t111.1t11~
, 1tim m" Fi 'tl
m1t11utl1~7Jfln11
Searching 1,xjjtl1~i\Vlfill1~
,
Wiley & Sons Inc., 1983.
3. Herbert Schildt, C: The Com­
mn:Ew "1mhn1n~"A11"illm1C11
plete Reference, Osborne Mcgraw - Hill, 1987.
Wm1L~'tln
'ifln111 wm17JLA11~"'LL~~A11"ill,,'1C1 1Wn11
Lm!JuLVi!Jurllli1'tll.l~~n'i1nw
,,"1'tlmn1IJ1JWl
4.
,
Kent Porter, Stretching Turbo
5.
1iI1.Y1;n1il
1'l~'''1ry~~'';:,
~i\IiIVimm ~iI" ~1,,11.1<ilw~wilm um ni1\1iI Vi
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.
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....... ! .
-0-·
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_'!". Po· • • • • .'!'
ee • •
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•
C, Brady, 1989.
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•
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flu BOBBIN
060M
4, B ~uhhumn~mLY1fl1,xd:Ju
SIZE WINDINGrGAGE
A'f)
nlj'n~ COILS lJU STATOR
.rlU BOBIN KEYED LI\'\:;
COMMONS GROUND
lll1:;flliI1 ,x~\,\lh:;l.Jlru 3 MM
BOBBIN STATOR 1",'101
SOLDER COMMONS,
']Julli1mll.JI'l~[;Ill.Jnl\l1..l11l 11i1u1i
PHASE Er->DS
FIXTURE STATOR SIZING
Afl
•
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PRESS u\'\:;'l.h1t1-i'11l STATOR
Ll\'\~~tI\'\lU WIRES ~lUUl~U
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HEIGHT .I1tJ GAGE
SOLDERING LI\'\:;H BRUSH
050M
•
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040M
,
flu BOBBIN STATOR ,'nuu
TWIST COMMONS,TRIM
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,
~
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fifl
020M
SPINDLE MOTOR ST 351 /325L
HI-POT (STATOR)
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•
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17 1..1 f~~'1J
2535
•
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HUBOD. (OUTSIDE DIAMETER)
....
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320M CARTRIDGE ASSEMBLY
A'tl n111.h~nmJ
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1uci~uyjilmm~'i
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. .
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LU~11ULL U~'i 'tl om 11 i1 ~'iLL ~~;'Ell,
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mh'iYiu'ihlu1~iiI~11 MACHINE
m1th~nmJ CARTRIDGE nlJ
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LOCTITE
vi
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TEST
AAoM
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LD. HUB L~'tl'lhUu~l1.1'iii~nu
TRIDGE
1.1~'i~,n ALIGNMENT CAR­
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•
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h'1..l"1l-J SPEC iiI~u GAGE
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4
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NET
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MERICAL
FIXTURE ROUND TABLE
CONTROL)
~'iLiJuLf'I~'tl'if'l~lJf'll-J~U1~
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•
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L~ 'II LI'l j' ~ LL If~;;' 'i \;11 u i ~ vi~ 11
RING RETURN PATH .l~tJ
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vi
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1.1~'i
ACCELERATOR #711
I.D. MAGNET L.y;miJuol~
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CURE
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470M
•
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I'i1 bIi'll L~ 1~ LL;1;;; ~ \111 tI oj., v11 U
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n1U11lJ MAGNETIC SEAL
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ROTOR
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•
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FLANGE, PERPENDICULAR
;:\<l m1I1U'1l" FERRO FLUID 1u
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600M
Vi
FLANGE BASE h1'11U1.,m1lJ
v
4BoM INSTALL MAGNETIC SEAL
490M
BASE ASSY
DISPENSER FIXTURE mi'~
CURE
;:\<l
n11nif~
n11l.h~n<llJ
fi<l
ROTOR b'lhnlJ
FLANGE BASE rllJ FLANGE
ROTOR
BASE ASSEMBLY 1.,u1'!l'
MACHINE PRESS mi'~~1mn
GREASE
d
\'I
J.D.
'II<l~
BASE
n11i"1~!J~~11WIIU1U1~W11~
63SM
HI-POT (MOTOR)
fi<l
CHECK n115111~~1'11'1l~m~LI~
,.j
L'lu.m 17
1Ylyhlllululii'~ MOTOR "h,,~
'tl!lmLcl'~iiilil SHIELD ~-1v11UUU
dll'ln11il'l~-1"nlul.1'1 'tlhi .hu
MOTOR
630M
FIXTURE TESTER
MoM
RUN-IN
~'tl
PRESSURE TEST
A'tl
n11Y1I'1I1'tlum1l.1lJU'IJ'tl-1
,
MO­
WARM UP LY1'tll~ GREASE
1l1ulu
MOTOR ~l'tlulu SPEC
•
l.11'tl1lJ
610M ACOUSTIC TEST
MOTER m~"lU
A'tl
n11<JI'll ~iiTU Ii''11 qJ1 ru Li\ U-1'IJ 'tl-1
FUNCfION TEST
MOTOR 'IJru~Vil.1lJU~l
GEN­
,
~'tl
n11Y1I'1I1'tlUFI'lY11-11Yl~1'IJ'El-1
ERATE Li\u1'tl'tlnlJl~1~~U
MOTOR vI~U
Li\U-1iVhh~mi~muu dB(A)
TEST
COMPUTER
660M FINAL CLEAN
vI-1Iii'tl1Uif
NRR (NON REPETITIVE RUN
A'tl
OUT)
~'tl
rnHi1F1~llJII~'tl11'1 MOTOR
ALCOHOL,
LIilUl'liJ1U1
m1Y1I'1I1'tlUrnn1lJU'IJ'tl1
,
TOR (3600)
GENESOLV-D lLcl'~~-1Ulhl~1'I
MO­
STICKER MCC
1'tlUfU1Vi
~-1UU
MO­
RUN CURRENT
TOR lLl'l~1'I1~"II'tlUFI~llJL1uu
~'tl m1Y1I'1I1'tlU~lm~lLII1Ylyh~vi111X
:I'tlU'IJ'tl-1-11Ulllul,rm{''tl-1
MOTOR
CROSCOPE
l.1lJU
,
KE
-11U
~'tl m1Y1I'1I1'tlUA1F1-1~YI1-11Ylyh
620M
m1Y1I'1I1'tlUn111~'IJmmmPllllU
lu'IJ'tl-1
TOR lllulu,~~l 30 U1Yi,L~~
650M
1.1 '1'::"1"
• ", 2535
700M
TOP SHIELD TO MOTOR
~'tl m1~1'1 TOP SHIELD
1 oX
LY1'tll1XLUU
GOOD
BAG AND SEAL
A'tl
LYi'tl
m1ul
Q
MOTOR FINAL ASSY
I
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1.>
.
1111 UCl-1lLl'l~
m~l'I1~tll'lm~~~l'Iuu SHIELD
U11 PI"lnmm Pl1l1 tJ1Utj-1
STACK, LAMINATION
73216-870
v
YI~lUm11'11~"II'tlU L1UU1'tl mL~~
COVER BEARING LI'IU~'tln
BOBBIN STATOR
73079-300
MI­
SEAL
l.hnCl-111X
,
BOBBIN, KEYED
73215-870
=IIIIIIIII~r~
=
=
~
Ie
-
~I;
I~'
I~
SENSOR HALL EFF
CABLE ASSEMBLY
7313"-870
730"7-850
...
REW PN HD. $-80 x 1/8
SPACER SPINDLE
16212-125
BALL BEARING
SHAFT, SPINDLE
73085-870
73201-870
73203- 870
~
o
o o '"
MAGNET
73212-870
INSIDE COVER, HUB
..
73156-870
HUB SPINDLE
73202-870
BASEPLATE INSULATOR
7315"-870
BASEPLATE, SPINDLE
7230-870
.... ,
-,.,
L1UJ'l'l 17 u'i::'l1u 2535
RING. RETURN PATH
73214-870
PCB. SPINDLE
73157-870
MAGNETIC SEAL 5 x 13 x
1
73307-002
INSULATED. ADHESIVE PAD
73213-870
STRAIN RELLEF
73196-870
SHIELD. TCP
73237-870
o
'-"'=::;:::;'/0
o
ASSEMBLY. FINAL. SPINDLE MOTOR
73223-870
.