Driveline - Rollies Speed Shop

Transcription

11
Driveline
DRIVELINE
642644
697146
697145
11
RevTech 3" Open Belt Drive by BDL
RevTech and BDL have teamed up to produce this stunning, yet affordable 3" belt
drive unit. It’s the only 3" belt drive to be fitted with BDL’s patented ball bearing
lock up clutch.... a must for big inch motors. The RevTech belt drive by BDL is
completely made in the USA and utilizes all of BDL’s proven components. This
kit includes a newly designed motor plate cut from 6061-T6 billet aluminum and
then fully polished, double row sealed main shaft bearing, polished aluminum
pulley covers and side plate, competitor clutch with Kevlar friction plates and
newly designed ball bearing lock up pressure plate, starter jack shaft and
housing. The kit comes complete with the standard pulley offset. For installation
on wide tire applications you must purchase an additional pulley offset.
642644 Polished, Fits all Softail models from 90-06
697144 Black fits all Softail models from 90-06
42515
Replacement Belt
RevTech 2 5/8" Open Belt Drive by BDL
We decided to go a little narrower on the later model drives, other than that
the components are the same high quality and the same awesome features
listed above.
697145 Polished fits all Softail models from 07-Up (except FXCW/C)
697146 Black fits all Softail models from 07-Up (except FXCW/C)
11.02
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
2” Open Belt Drive by BDL
INTAKE
BDL’s new 2” drive for Softails & Baggers is loaded with style to accommodate today’s custom trends. The all billet construction and unique
top guard kit afford long lasting service and functionality. The drive includes BDL’s popular ball bearing clutch for ease of shifting and
performance. All kits include black top belt guard and 3 different dome covers to allow for different looks in one kit.
Softail 2” drives
The chrome and polished kits include 3 domes, solid chrome, solid black and spoke style chrome.
612430 Polished kit fits Softail 90-06
612431 Black kit fits Softail 90-06
ENGINE
Touring 2” drives
All black kits include 3 domes, solid chrome, solid black and spoke style black.
612432 Black kit fits Touring models 07-Up
612433 Chrome kit fits Touring models 07-Up
GASKETS
TRANSMISSION
& CLUTCH
BDL 3" Belt Drive Kits with Billet Motor Plates
Beefy, one-piece 6061-T6 polished billet motor plate locks the tranny
and engine together. Kits are available with an optional oil filter
mount centered in the motor plate. The fanning condition set up by
the spinning pulleys and belt creates extra cooling for the filter, and
the kit allows the oil lines to be hidden out of the way. All of these kits
include a 3"-wide belt drive unit with polished pressure plate, doublerow sealed mainshaft bearing, polished aluminum side plate and pulley
covers, and a complete ‘Competitor Clutch’ with Kevlar plates. For
installation in wide frame/tire applications, choose the appropriate
insert to space the front pulley out for your particular frame and
driveline combination.
For Softail Models from 90-06
42644
Without oil filter mount
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
For Dyna Glide Models from 91-05
612240 Without oil filter mount
SHEETMETAL
For Shovelhead Models with 4-Speed Ratchet Top Transmissions
from 70-E79 with Starter Motor
42579
Without oil filter mount
INSTRUMENTS
& GAUGES
Note 1: Installation requires use of a 91-10 starter motor, and the use of a late 79-10 clutch arm
(CC #18430) which must be modified to provide adequate clearance.
Note 2: FX models require removal of the OEM oil tank bracket to allow proper starter fitment.
Note 3: No provision is made for footpegs or floorboards with these kits.
Replacement Belts
42515
Fits CC #612250, 612251, 612252, 612253, 42845, 42644, 42844,
42645, 42646 and 612240
43036
Fits CC #42508, 42579
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
11.03
DRIVELINE
697130
697131
697135
697132
11
697136
2 Inch Open Belt Drive for Softails with Motor Plate
BDL’s new 2” belt drives feature their beefy one piece 6061-T6 polished billet motor plate, their new shorty starter housing and starter gear
cover and their new side guard. These also include BDL’s ball bearing lock up clutch.
697130 Polished fits all Softails 90-06
697131 Black fits all Softails 90-06
697132 Clear Anodized fits all Softails 90-06
697135 Polished fits all Softails 07-Up (except FXCW/C)
697136 Black fits all Softails 07-Up (except FXCW/C)
11.04
DRIVELINE
697141
697142
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
2 Inch Open Belt Drive for Touring models with Motor
Plate
HAND
CONTROLS
BDL’s new 2” belt drives feature their beefy one piece 6061-T6 polished billet
motor plate, their new shorty starter housing and starter gear cover and their
new side guard. These also include BDL’s ball bearing lock up clutch. With
mount for heel-toe shifter
697138 Polished fits FXR and Touring models 90-06
697139 Black fits FXR and Touring models 90-06
697141 Polished fits all Touring models 07-Up
697142 Black fits all Touring models 07-Up
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
BDL 3” Top Fuel Style Open Primary Belt Drive Kit
BDL now offers their classic Top Fuel look to their 3” primary belt
drive kit. This kits includes BDL’s stylish highly polished out board
support which is designed to give strength to the transmission
shaft on big inch motors with a lot of torque and their patented
Ball Bearing Lock Up Clutch for a positive clutch engagement with
minimal pull.
612272 Fits all Softail models from 90-06
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
BDL 3" Open Belt Drives with Outboard Support
BDL 2 5/8” Open Primary Belt Drive Kit
Made from 6061 billet aluminum and highly polished comes with a
unique side guard and rear pulley cover. Includes a 52 tooth front
pulley and a 69 tooth rear pulley both 69mm wide with a 142 tooth
belt. Also featured in this kit is the BDL patented Ball Bearing Lockup Clutch for positive engagement with minimal clutch pull.
612271 Fits Softail Twin Cam models 07-13 (except FXCW/C)
This new version adds an outboard support to their already
popular 3" open belt drive. The outboard support adds increased
rigidity that keeps the engine and transmission shaft from
flexing under high loads. An excellent choice for wide-tire high
horsepower applications.
For Softail Models from 90-06
612250 Without oil filter mount
612251 With oil filter mount
Billet outboard support plate for BDL 3" open belt drives that did
not come equipped with one. Includes polished support, polished
pulley covers, new pressure plate and hardware.
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Note: Modifications must be made for fitment.
612245
GENERAL
Retrofit billet outboard support plate
Replacement Clutch Plates for 3" BDL Open Belt Drives
42637
Splined steel drive plate
CROSS
REFERENCE
11.05
DRIVELINE
11
11.06
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
42905
42908
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
BDL ‘Top Fuel Street Drive’ Primary Drive Kits
• Utilize a 14mm x 3 3/8"-wide belt which is the same as the top fuel racers use on the 600-plus horsepower machines
• Kevlar clutch consists of nine 6 3/8"-diameter friction plates and eleven steel drive plates
• Special pressure plate uses up to nine springs for varying spring pressure to accommodate any size motor on the market
• Hub is made from 7075 aluminum and then hard anodized for superior strength
• TF-1000 includes oil filter mount and side guard
• TF-2000 includes everything in the TF-1000, plus a reversible outboard bearing support
• Fit all Softail models 91 - 05
42905TF-2000
42908TF-1000
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Replacement Belt for BDL TF-1000 and TF-2000
42906
Replacement 14 mm x 33/8"-wide drive belt
*Note: BDL Top Fuel Belt Drives use a .50" pulley offset insert as delivered. For wide tire applications, use a pulley offset insert that is .50" wider than the primary spacer. For example, to
space primary 1.50", use a 2.00" offset insert and a 1.50" primary spacer.
GENERAL
CROSS
REFERENCE
11.07
DRIVELINE
697133
696548
2 Inch Open Belt Drive for Shovelheads with Motor Plate
BDL’s new 2” belt drives feature their beefy one piece 6061-T6 polished billet motor plate, their new shorty starter housing and starter gear
cover and their new side guard. These also include BDL’s ball bearing lock up clutch. The Shovelhead version is also available with a black AllBalls starter.
642646 Fits all Shovelhead models 70-78 (Comes with All-Balls starter)
697133 Black fits all Shovelhead models 70-78
696548 Shovelhead 70-78, polished
2 Inch “Shorty Drive” Belt Drive for Shovelhead
without Motor Plate
For those that want that stripped down look but still have the
convenience of a starter, BDL has you covered. This kit was designed
for electric start without using a motor plate and includes rear pulley
plate with their new “Shorty” starter housing, 2” clutch basket, starter
gear cover, rear pulley cover, front pulley with hardware and belt.
642648 Fits all Shovelhead models 70-78
11
Replacement Parts for BDL 2” Open Belt Drives with
“Shorty” Starter Housing & Starter Gear Cover
A
B
C
L
I
J
K
G
D
E
A
642649
B
642650
C
D
D
E
F
F
G
H
642652
H
642660
I
J
642661
K
L
642663
642653
642654
642655
642656
642657
642658
642659
642662
642664
Belt Guard (Used for both Softail &
Shovelhead)
Rear Pulley Cover (Used for both
Softail & Shovelhead)
Shovelhead Motorplate
Starter Standoff Softail
Starter Standoff Shovelhead
Starter Housing
Ring Gear Guard Softail
Ring Gear Guard Shovelhead
Clutch Adjustment Screw
Hardware Kit with Standoffs
Softail
Hardware Kit with Standoffs
Shovelhead
Front Pulley
Complete Clutch Basket (Clutch
Basket not included)
Hub Nut
BDL-142 Tooth 2” Belt
F
11.08
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
BDL 8mm Primary Belt Drive Kits for
4-Speed Models
The 8mm belt pitch has been used for years on
primary drives and the 1 1/2"-wide kit is considered by
many to provide the best all-around combination for
dependable operation. Kits include front pulley, rear
clutch and hub/pulley . Designed for use with existing
clutch hub and clutch.
42524
40/60-tooth pulleys for electric start models from
65-78
42525
41/61-tooth pulleys for electric start models from
80-E84
42526
Same as CC #42525 but specifically for models
with factory rear belt drive and belt drive inner
primary
42527
39/62-tooth pulleys for kick start models with
tapered engine shaft from 36-54
42528
splined engine shaft from 55-64
42529
42530
HAND
CONTROLS
LIGHTING
BDL 8 mm ’Bolt-In’ Belt Drive Kits
Engineered to handle the most brutal torque and horsepower demands.
Requires no primary case modifications to install. Features a cylindrical-shaped,
replaceable clutch dog capable of withstanding 1200 foot pounds of torque.
BDL’s steel hub design moves the clutch basket inward, eliminating unnecessary
weight hanging from the mainshaft. Barnett Kevlar clutch provides 70%
greater surface area than stock for maximum hook-up. Complete kit includes
front and rear pulleys, clutch, and a sealed primary bearing.
42520
Fits Softail and Dyna Glide models from 94-06
42518
Fits Softail models from 86-89
42670
Fits rubber-mount Big Twin models (except Dyna Glide models) from
90-06
42672
Fits rubber-mount Big Twin models from 86-89
42673
Fits 5-speed Shovelhead models with chain rear drive from 80-83
42521
Fits 4-speed Shovelhead models with chain rear drive from 70-E84
42674
Fits 4-speed Shovelhead models with belt rear drive from 80-E84
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
BDL 11 mm Primary Belt Drive Kits
1 1/2"-wide, 11 mm belt kit. For precision belt
adjustment, kits for aluminum-primary Big Twins include
a BDL idler that makes sure belt tension is correct (tin
primary models use tranny adjustment for correct
belt tension). All kits use 31-tooth engine pulleys and
47-tooth clutch pulleys.
42589
Fits 5-speed models with electric start from
80-E84
42588
Fits 4-speed models with electric start from
65-E84
42890
Same as CC #42588 but specifically for models
with factory rear belt drive and belt drive inner
primary
42587
Fits splined shaft 4-speed kick start models from
65-E84
42586
Fits splined shaft 4-speed kick start models from
55-64
42585
Fits tapered shaft 4-speed kick start models from
36-54
BDL 3"-Wide Primary Drive Kits for Kick Start
Applications
Eliminate gyroscopic imbalance and belt whipping found in many 3" drives
with a BDL drive kit that puts the inner hub a full inch further inboard than
most other belt drives. With the rear pulley further over the main shaft virtually
all instability in the primary drive is eliminated. The 8 mm pulleys are hard
anodized and use a special belt that traps less air than HTD belts. The rear
pulley has a double row bearing that supports a ‘Stressproof’ steel clutch hub.
Also included are a clutch and polished aluminum pressure plate. Safety guards
are always recommended with 3" drive systems.
42537
Kit with 47/72-tooth pulleys for Softail models with splined shaft from
90-05
42536
Kit with 47/72-tooth pulleys for Softail models with tapered shaft from
late 86-89
42541
Kit with 47/76-tooth pulleys for Panhead and Shovelhead models with
splined shaft from 55-E84
42542
Kit with 47/72-tooth pulleys (for less engine speed) for Shovelhead
models with splined shaft from 65-early 84
42540
Kit with 47/76-tooth pulleys for Panhead and Knucklehead models with
tapered shaft from 36-54
11.09
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
DRIVELINE
BDL 1 1/2” Enclosed Primary Belt Drive Kit.
This BDL enclosed primary belt drive kit uses a 52 tooth front pulley
and a 69 tooth rear pulley with a 1 1/2” wide 142 tooth belt. Bolts
right into a stock primary. Includes BDL’s patented Ball Bearing Lockup pressure plate and quiet clutch.
612270 Fits Softail Twin Cam models 07-Up
BDL Ball Bearing Lock Up Clutch and Primary
Chain Kit
BDL has this complete primary clutch kit which includes the BDL Ball
Bearing Lock Up clutch with clutch basket, Diamond primary chain
and adjuster unit, 9 tooth starter pinion gear, clutch hub nut and 25
tooth motor sprocket. Fits Big Twin models from 98-06.
640067 Complete clutch primary kit with BDL Patented 25 tooth
compensator kit
42534
11
Complete “Open Belt” Primary Drive Kit for
4-Speed Cases
Another primary drive kit from the “Jammer” Tech boys. Developed
while putting together our “Jumpin’ Bail” bike and designed to be
used in both rigid and swingarm models, this kit gives your bike an
old school look with the benefit of electric start. To be used with
4-speed transmissions or 4, 5, or 6 speed transmissions in a 4-speed
case with no modifications required. This kit includes such items as
billet bearing support, ProFlex 4 gauge black jacket cable, BDL belt,
47 tooth front & 76 tooth rear pulleys, 5-finger clutch hub and clutch
set, starter & high-output charging system, adjustable transmission
mounting plate, hardware and more. This is the kit you need to
install an “Open Belt Drive” primary to our Pandemonium or S&S
Shovelhead engines and a transmission using a 4-speed case. One
convenient kit that’ll save you time and money…sweet!
633702 Complete “Open Belt” Primary Drive Kit for 4-Speeds
43034
11.10
BDL Wide-Belt Primary Drives for Kick Start Big
Twins
The 2" and 3"-wide pulleys and clutch hubs are cast from 356-T6
aluminum and machined in BDL’s own foundry and machining
operation. These kits use the stock clutch hub and clutch, and include
76-tooth clutch basket and 47-tooth engine pulleys, 8mm-pitch belt,
and ‘Big Fix’ clutch hub roller bearings.
42534
3"-wide kit for Big Twins with splined shaft from 55-E84
42533
3"-wide kit for Big Twins with tapered shaft from 36-54
42532
2"-wide kit for Big Twins with splined shaft from 55-E84
42531
2"-wide kit for Big Twins with tapered shaft from 36-54
Replacement Belt
DRIVELINE
APPAREL
688052
BDL Polished Aluminum Alternator Cover for 3"
Open Belt Drives
Add some sparkle to that often overlooked spot on 3" open belt
drives. This heavy gauge polished aluminum cover has a mirror
finish that will bring out the best in your belt drive. Cover installs on
alternator shaft between the alternator rotor and belt drive pulley.
No extra mounting hardware required.
071084 Fits all 3" open belt drives
SEATS &
BAGS
42039
FOOT
CONTROLS
Alternator Cover
Use on alternator Big Twin motors to protect your alternator and
help cool it by acting as a heat sink. Has mounting lug for our belt
shroud built in. Made of aluminum casting and highly recommended
for all open belt drive installations. Sold each.
42039
Alternator cover polished
688052 Alternator cover black
699608
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
699609
BDL Retro-Fit Clutch for 3" Primary Belt Drives
This complete clutch package features BDL’s advanced design that
moves weight in-board of the bearing to eliminate gyroscopicinduced vibration in the primary drive. Complete with Kevlar
clutch, polished aluminum pressure plate with springs, shoulder
bolts, clutch basket, steel clutch hub, double sealed bearing and
all hardware. It is designed to be used with existing 3" front pulley
and 8mm-pitch belts on 36-early 84 kick start models.
42543
Complete kit
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Replacement Belt Drive Clutch Kits by Alto
Products
Replacement clutch kits for the leading manufacturer’s of belt drive
units.
Replacement Kit for BDL Belt Drives
This kit is made from Kevlar and comes complete with friction and
drive plates.
699608 Complete kit
Replacement Kit for Primo Belt Drives
This kit features Alto’s Red Eagle friction material. Complete with
friction and drive plates.
699609 Complete kit
CHASSIS
SHEETMETAL
Ball Bearing Lock Up Clutches from BDL
BDL’s new patent pending Ball Bearing Lock Up clutch is now
standard equipment with all SS2 2" belt drives and RevTech 3"
open belt drives. This ball bearing ramp style clutch set up reduces
clutch slips no matter what displacement motor you own. It’s a
must for big inch motors.
642641 For all BDL open belt drives (except TF)
642642 For all Primo belt drives
642643 For stock clutch assemblies from 98-07
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.11
DRIVELINE
8mm
42874
43022
Gates HTD Replacement Primary Drive Belts
A wide selection of replacement primary drive belts to fit most belt drive units on the market
today. All belts, whether HTD Rubber belts or HTD Poly Chain belts, are manufactured by the
Gates Rubber Company. All CC replacement belts are listed showing their pitch, construction,
width, number of teeth, and their most common applications.
HTD and Poly Chain are registered trademarks of the Gates Rubber Company.
Note: The belts offered for sale on this page have no warranty whatsoever.
8mm Gates HTD Rubber Primary Belts
43030
1 1/2"-wide, 117-teeth. Fits all
Karata HTD belt drives for Sportster
models from 71-81 with kick or
electric start. Also replaces belt
#37117-1 for Sportster applications
with 45/76-tooth pulleys
43032
'ST',1 1/2"-wide, 132-teeth. Fits
all Karata HTD belt drives for Big
Twins with closed primaries, and
kick or electric start from 36-E84.
Also re-places belt #30853-1-ST.
Replacement belt for CC belt drive
#42524
43033
11/2"-wide (Bullseye) belt, 132teeth. Fits all Karata HTD belt
drives with tin primaries, and
replaces belt #30853-2-BE for Big
Twins with closed primary, and kick
or electric start from 36-E84. Also
replaces Phase III Bullseye belt.
Replacement belt for CC belt drive
kits #42525, 42526, 42527, 42528,
42529 and 42530 (+.050")
43034
1 1/2"-wide, 144-teeth. Replaces
belt #37144-1 for Big Twins from
36-E84 with open or tin primaries,
and 47/76-tooth pulleys. Also
replaces Phase III applications
42514
13.8mm
11
13.8mm Gates HTD Poly Chain Primary
Belts
43041
1 1/2"-wide, 78-teeth. Fits all Karata
HTD belt drives for Big Twins from
36-E84 with 4-speed trans-mission,
open or closed primaries, and kick or
electric start
43022
1 1/8"-wide, 78-teeth. Stock
replacement for the Harley-Davidson®
Original Equipment primary belt drives
on 4-speed FL, FXB and FXSB models
from 80-83 (repl. OEM 40009-80)
11mm
42517
1 1/2"-wide, 92-teeth. Fits CC belt
drive kit #42589
43037
1 1/2"-wide, 96-teeth. Replaces belt
#30884 for Big Twins from 36-E84
with open or closed primaries,
kick or electric start, and either
29/44-tooth or 28/44-tooth pulley
combinations
43038
1 1/2"-wide, 99-teeth. Replaces
#1185 belt for Big Twins from 36-E84
with open or closed primaries,
kick or electric start, newer-style
combinations with a 31/47-tooth
pulley combination. Replacement
belt for CC belt drive kits #42585,
42586, 42587, and 42588
42511
42512
43035
42515
43036
1 5/8"-wide, 141-teeth. Fits CC belt
drive kit #42509
1 3/4"-wide, 132-teeth
1 3/4"-wide, 141-teeth
2"-wide, 144-teeth. Replaces
#37144-2 belt for Big Twins from
36-E84 with open primaries and
47/76-tooth pulleys.
3"-wide, 141-teeth. Fits CC belt
drive kits #42536, 42537 and 42542
3"-wide, 144-teeth. Fits all Karata
HTD belt drives for Big Twins from
36-E84 with open primaries. Also
replaces belt #37144-3 and Phase III
applications. Replacement belt for
CC belt drive kits #42533 and 42534
14mm
43039
1 1/2"-wide, 78-teeth. Replaces #38078
belt for all Big Twin applications with
a 24/37-tooth pulley combination
using the Primo idler system
Replacement Kevlar Primary Drive Belts by BDL
A selection of primary drive belts to fit BDL ‘Bolt-In’ and Primo ‘Brute III’ belt drive kits.
42873
Primary belt 8 mm x 42mm, 130-teeth for rubber-mount applications (except Dyna Glide
models). Fits CC belt drive kits #42670, 42671, 42672, 42673 and Primo Brute III belt
drives for FXR, FLT, FLHT, FLHS and Road King models with 68-tooth rear and 48-tooth
front pulleys
42874
Primary belt 8,07 mm x 41mm, 138-teeth for Softail and Dyna Glide applications. Fits CC
belt drive kits #42518, 42519, 42520, 42674 and Primo Brute III belt drives for Softail and
Dyna Glide models with 68-tooth rear and 45-tooth front pulleys.
42875
38mm-wide, 8mm, 138-teeth. Fits CC belt drive kit #42521 with 68-tooth rear and
45-tooth front pulleys
11.12
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
BDL Primary Pulleys and Accessories
By controlling the entire manufacturing process from design to casting to finish machining, BDL provides consistent high-quality products.
Pulleys are cast from 356T6 aluminum in their own foundry, and finished in their own machining center so that you know that every pulley
will be exactly what you need to transmit all that thundering power to the road.
Pulleys for Big Twins
42548
Front 39-tooth tapered engine
shaft, 1 1/2" 8mm belt
42549
Front 39-tooth splined engine shaft,
1 1/2" 8mm belt
42550
1 1/2" 8mm belt
42551
1 1/2" 8mm belt
42552
shaft, 1 1/2" 11mm belt
42553
1 1/2" 11mm belt
42554
shaft, 2" 8mm belt
42555
2" 8mm belt
42556
shaft, 3" 8mm belt
42557
3" 8mm belt
42567
Rear 47-tooth electric start, 1 1/2"
11mm belt
42569
Rear 76-tooth kick start, 2" 8mm
belt
42570
Rear 76-tooth kick start, 3" 8mm
belt
Pulley Offset Inserts with Nuts (only
Evo and TC)
For wide tire applications choose
appropriate offset insert.
42866
Pulley ONLY for Softail models
42868
42869
42870
42871
42872
612225
612226
612227
.25" offset insert (*not applicable
for TF-1000/2000)
.50" offset insert (*not applicable
for TF-1000/2000)
.75" offset insert
1.00" offset insert
1.25" offset insert
1.50" offset insert
1.75" offset insert
2.00" offset insert
Primary Spacers (only Evo and TC)
For wide tire applications choose appropriate
primary spacer.
612230 .25" primary spacer
612233 1.00" primary spacer
612236 1.75" primary spacer (*not
applicable for TF-1000/2000)
612237 2.00" primary spacer (*not
applicable for TF-1000/2000)
Accessories
Starter Upgrade Kit for BDL
Applications
Includes a 66-tooth starter ring gear and a
9-tooth starter gear. Permits you to upgrade
your 94-05 Big Twin to this heavy-duty
(early-style) setup.
42698
Fits Big Twins 94-05
42699
9-tooth starter pinion gear only
EXHAUST
Belt Guides
42609
Front pulley inner belt guide for
8 mm and 11 mm drives
42610
Front pulley outer belt guide for
8 mm and 11 mm drives
Starter Ring Gears for BDL Belt Drives
42582
Fits Big Twins 65-E84 (for CC#
42524, 42525, 42526, 42588,
42589)
42583
Fits Big Twins 85-93 (for all BDL
belt drives, open or closed, with
BDL clutch)
Billet Aluminum Rear Belt Pulley
Spacers
For offset belt and wide rear tire
applications.
42691.250"-thick
42692.375"-thick
42693.500"-thick
42694.750"-thick
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Idler Bearing Kit
42608
Fits 11mm belt drive units
Polished Aluminum Open Belt Drive
Pulley Cover Set
Polished and undrilled. Installation requires
drilling the pulleys and covers, or using an
adhesive to attach the covers.
42648
Fits 72-tooth/47-tooth pulleys
42846
Fits CC #42508 for Shovelheads
INTAKE
CHASSIS
SHEETMETAL
Primary Belt Pulley Spacers
Avoid premature belt failure due to
misalignment of the front and rear
primary pulleys. Designed for use behind
the motor pulley to achieve proper front
to rear belt alignment. Sold in ten-packs
of various sizes as well as on a ‘shop
supply’ card of 5 kits, each kit containing
one of each size.
42151
.010"-thick (pack of 10)
42152
42153
42154
11.13
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
DRIVELINE
Ring Gear Lock Tool by BDL
Engine-to-Primary Spacers
These aluminum spacers permit the use of the latest extra-wide rear
tires with custom frame applications.
Raw Finish
17287
17288
95148
17270
Price
Chrome
17282
17283
17284
17529
For use on all BDL open belt drives. Once the drive pulleys have been
properly installed and aligned this tool is used to hold the pulleys and
hubs in place while they are torqued down. Works best in conjunction
with the CLT-100 (CC# 612434). Sold each.
612435 Ring gear lock tool
Price
1/4" offset
1/2" offset
1" offset
1 1/2" offset
BDL Clutch Lock Up Tool
For use on all of our belt drive units which have the BDL round
clutch dogs. This clutch lock-up tool is designed to help you properly
torque the clutch basket & hub assembly to the main shaft of your
transmission without the use of an Impact wrench that can damage
the hub, basket or other components of your new belt drive.
612434 Clutch lock tool for BDL drives
11
11.14
DRIVELINE
APPAREL
SEATS &
BAGS
BDL Parts and Accessories
This page has a variety of accessories and
replacement parts for the BDL primary belt
and chain drive kits sold by Custom Chrome.
Replacement Parts for ‘Bolt In’ 8mm
Primary Belt Drive Kits
Offset kit Front Pulley (no insert)
42893
Fits CC #’s 42518, 42519, 42520
Front Belt Drive Pulleys and Guides
42881
45 tooth for Softail and 4-speed
Shovelhead models
42882
48 tooth for 5-speed Shovelhead
and FXR models
42883
Inner belt guide for CC #42881
42884
Outer belt guide for CC #42881
Clutch Baskets
Include basket with clutch dogs, bearing and
starter ring gear.
42885
Fits Softail, Dyna Glide and FXR
models with 66-tooth ring gears
from 86-05 (CC #’s 42518, 42519,
42520, 42670, 42671, 42672, 42674)
Miscellaneous Parts
42632
C-clip for backside of clutch hub
42633
42634
42635
42636
42637
42643
42638
42593
2.44" C-clip for hub bearing
Kevlar clutch plate, 1-sided
Kevlar clutch plate, 2-sided
Notched steel drive plate
Splined steel drive plate
‘Round dog’ steel drive plate
40/62mm double row basket hub
bearing
Sealed inner primary bearing for Big
Twins from 85-05
Primary seal for Big Twins from
86-05
Seal kit for Evolution models with
adjustable clutch rods
Steel step washer for Evolution Big
Twin models
Washer for splined engine shaft
42597
Flat hex splined shaft engine nut
42639
42600
42640
42641
Clutch Hubs
42604
Clutch hub for splined mainshafts
from 90-05
42605
Clutch hub for tapered mainshafts
from 86-89
42607
Clutch hub for Shovelheads from
65-84
Replacement Parts for 3" Belt Drive Kits
with Billet Motor Plates
Polished Aluminum Motor Plates ONLY
42850
Fits Softail models (includes bearing)
Round Clutch Dog Sets
Sold in packs of 12.
42886
Fits Softail, FXR and 5-speed
Shovelhead models
42887
Fits 4-speed Shovelhead models
42852
42851
Polished Billet Starter Housings
42854
Fits BDL Evolution style motor plates
42855
Mainshaft Clutch Hub Nut
42888
Fits Big Twins from 90-13 (includes
seal)
Pressure Plate Components
42598
Pressure plate for Big Twins from
84-99
42599
6 Shoulder bolts for CC #42598
42606
Clutch springs for Big Twins from
84-13 (set of 6)
42842
Clutch adjusting rod 29/16" long.
Used with all BDL belt drives both
open style and closed primary style
without ball bearing clutch
Fits 70-78 Shovelheads (includes
bearing)
Fits 90-94 FXR models (includes
bearing)
Fits BDL Shovelhead motor plates
Hardware Mounting Kits
For mounting 3" open belt drive
kits. Includes stand offs, engine and
transmission mounting hardware.
42859
Fits Softail and FXR models�
42861
Fits Dyna Glide models
FOOT
CONTROLS
HAND
CONTROLS
Replacement Parts for BDL Chain
Primary Kits
Clutch Pack Kits
42837
Kevlar clutch plates (set of 7)
42838
42839
LIGHTING
Steel drive plates (set of 8)
Clutch pressure plate
ELECTRICAL
Clutch Hubs and Nuts
42830
Fits 36-84 taper shaft
42832
Fits 90-05 splined shaft
42843
Clutch hub nut
EXHAUST
Step Washer
42833
Fits splined shaft clutch hubs
INTAKE
Shoulder Bolts
42840
Fits CC #42839 (set of 9)
Clutch Springs
42841
Fits CC #42840 shoulder bolts and
#42839 pressure plate (set of 9)
ENGINE
Clutch Adjusting Screw and Nut
42842
Clutch adjusting rod 29/16" long.
Used with all BDL belt drives both
open style and closed primary
style without ball bearing clutch
GASKETS
C-Clips
42834
42835
42836
TRANSMISSION
& CLUTCH
Fits clutch hub
Fits backside clutch hubs
Fits step washer
Polished Aluminum Side Plates
42856
Fits Softail and Dyna Glide models
Miscellaneous Parts
42592
Washer for tapered engine shaft
DRIVELINE
42858
42593
Washer for splined engine shaft
42596
Flat hex tapered shaft engine nut
WHEELS
TIRES &
BRAKES
42597
Flat hex splined shaft engine nut
Fits FXR models
Motor Plate Mainshaft Bearing and Clip
42862
Fits Evolution models
42863
Fits Shovelhead models
42864
C-Clip bearing retainer
CHASSIS
Starter Pinion Gears
42623
Fits 5-speed Softail, Dyna Glide and
FXR models
42865
Fits Shovelhead models
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.15
DRIVELINE
Chain Drive Primary Kits for Big Twins
Great for replacing internal stock primary or for custom applications.
Each kit includes compensating sprocket, clutch hub, clutch pack,
chain, adjuster, sliding cam and nut.
For Softail and Dyna Glide Models from 91-93 includes
24-tooth compensating x 37-tooth clutch basket.
58590
Heavy-duty kit with Kevlar clutch plates
58592
Stock replacement kit with organic clutch plates
For Softail and Dyna Glide Models from 94-97 includes
58582
58583
Stock replacement kit with organic clutch plates
For 5-Speed Rubber-Mount Models from 90-06 includes
58580
RevTech Complete Primary Drive Kits
These kits have everything needed from the outer cover to the inner
cover and all the parts in-between. Each kit includes: a chrome or
black inner primary, chrome outer primary cover, RevTech Kevlar
clutch, chain drive kit, inspection cover, derby cover, all mounting
hardware, seals and gaskets. Custom bike builders who prefer the
Kevlar clutch can also use CC #’s 58650 or 58698 on 1998 and newer
models, or CC #58653 for wide drive applications where lower
primary drive ratio’s are desired.
Kits with Chrome Inner Primaries
58650
58652
58653
Fits Softail frames with 1" offset from 89-93 (requires the use
of a CC #17284 Primary Spacer)
Kits with Black Inner Primaries
58698
58699
Primary
58670
58671
58673
58683
11
58682
58674
Chain Primary and Competitor Clutch Kits by Belt
Drives Limited
BDL uses only the finest materials and workmanship in their
chain primary kits and components, and is proud to offer their
competitor clutch. Competitor Clutch features 9 springs and
shoulder bolts for simple spring adjustment, polished pressure
plate and Kevlar clutch plates.
Chain Drive Primary Kits
42678
Fits Big Twins from 90-05. Includes Competitor Clutch, basket
with 36-tooth, hub, 66-tooth ring gear, 89-93 pinion gear,
25-tooth splined front motor sprocket and a Motor Factory
primary chain
42687
Fits Big Twins from 86-89. Includes Competitor Clutch, basket
with 36-tooth, hub,66-tooth ring gear, 25-tooth front sprocket
and a Motor Factory primary chain.
42679
Fits Big Twins with electric start from 70-E84. Includes
Competitor Clutch, basket with 37-tooth , hub, 66-tooth ring
gear, 25-tooth front sprocket and a Motor Factory primary
chain.
11.16
58685
Drive Replacement Hardware
Derby cover screw kit for models from 89-93
Inspection cover screw kit for Softail models from 95-05, and
Dyna Glide models from 96-05
Inspection cover screw kit for 4-speed Big Twins from 65-85
Outer primary mounting kit for Softail and Dyna Wide Glide
models from 89-94
Starter mounting kit for Big Twins from 89-99
Slotted Primary Cover for Big Twins
This vented cover provides additional cooling and a custom look.
Starter bearing not included.
250703 Fits 4-speed Big Twins 70-E84 with primary belt drive
DRIVELINE
APPAREL
SEATS &
BAGS
688306
FOOT
CONTROLS
HAND
CONTROLS
’Diamond Grill’ Belt Drive Outer Primary Covers
Reinforced die-cast outer primaries for 4-speed Big Twins from
70-E84. FL cover has cast-in floorboard mounting tab. Show-chromed
‘Diamond Grill’ venting provides cooling for belt drive. Complete with
chrome hardware, starter shaft bearing and bearing spacers.
28060
Fits 4-speed FX models from 71-E84
28067
Fits 4-speed FL models from 70-E84
15156
Replacement derby cover with screws
LIGHTING
688639
ELECTRICAL
688054
EXHAUST
28065
Chrome Outer Primary Covers
688053
28066
Chrome or Black Cast Early-Style Outer Primary
Covers
Replace your scratched or peeling OEM chrome cover, or upgrade
from the plain aluminum to one of these beautifully chromed covers.
Black wrinkle finish is also available.
INTAKE
688638 Chrome Outer primary cover for 07-Up Softail and 06-Up
FXDWG models
688306 Black Wrinkle Outer primary cover for 07-Up Softail and 06-Up
FXDWG models
ENGINE
688639 Chrome Outer primary cover for 06-Up FXD (exc FXDWG)
688307
Black Wrinkle Outer primary cover for 06-Up FXD (exc FXDWG)
GASKETS
Reinforced outer primary covers for 4-speed Big Twin and 5-speed
Softail models from 70-88. The starter shaft support bearing is
installed and additional thrust washers are provided for belt and
chain drive. Ready to mount on 8-hole primaries with flat boss
for ninth hole. FL cover has floorboard mounting tab. Chrome
hardware included.
28065
Chrome primary cover fits 4-speed FX and 5-speed Softail
models from 71-88 (small dowel pins)
688053 Black primary cover fits 4-speed FX and 5-speed Softail models
from 71-88 (small dowel pins)
28066
Chrome primary cover fits 4-speed FL models from 70-84 with
chain final drive
688054 Black primary cover fits 4-speed FL models from 70-84 with
chain final drive
250725 Chrome primary cover fits 5-speed Softail models from 86-88
(repl. OEM 60507-86A). Cover is machined for O-ring derby
cover seal and large diameter alignment pins
Primary Cover Mounting Parts
Replacement parts including a set of 15 chrome sockethead screws to
mount primary cover, derby cover and inspection plate on 4-speed Big
Twins from 65-E84.
28817
Chrome screw set
58682
Inspection cover screw kit for 4-speed Big Twins from 65-85
28818
28074
Thrust washer, starter drive for all 4-speed Big Twins from
65-80 and Sportster models from 67-80 (replaces OEM 3150265). Sold in pairs
Needle bearing for Sportster models from 67-80, and FX and FL
chain drive models from 65-84 (replaces OEM 9063)
Primary Chain Housing Top Screw
Fits inner primary on 4-speed Big Twins from 65-86.
28811
Pivot screw, gear shift lever for inner primary cover on all
4-speed Big Twins from 65-86 (replaces OEM 31478-65A). Sold
in 5 pack
TRANSMISSION
& CLUTCH
28860
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
Late-Style Outer Primary Covers
Die-cast aluminum outer primary covers include starter shaft bushing
and feature reinforcing ribs for increased strength and rigidity. Comes
with chrome hardware
28860
Chrome 5-hole cover for Softails 99-06 and Dyna Glide models
from 99-05 (repl. OEM 60543-99)
660760 Black 5-hole cover for Softails 99-06 and Dyna Glide models
from 99-05 (repl. OEM 60543-99)
28820
Chrome 3-hole cover for Softail and Dyna Glide models from
94-98 (repl. OEM 60543-95)
28077
Chrome 3-hole cover for Softail and Dyna Glide models from
89-93 (repl. OEM 60543-89)
Replacement Parts
92213
Starter shaft bushing from 89-93 (repl. OEM 33446-89)
93632
Magnetic set screw drain plug. 86-99 (repl. OEM 739A) pack of 5
11.17
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
DRIVELINE
605604
605606
Chrome Late Sportster Primary
Cover
Dress up your late Sportster with this
beautifully chromed outer primary cover or
accentuate your black or natural finish OEM
cover with one of our derby or inspection
covers.
605604 Outer primary cover 04-05 XL
605607 Outer primary cover 06-Up XL
605605 Inspection cover 04-Up XL
605606 Derby cover 04-Up XL
605605
250750
Primary Case Plugs for Sportster Models
Chrome oil fill and clutch adjustment hole plugs for Sportster models
from 71-90. Available with stock type slotted or custom hex heads.
Sold each.
Slotted Plugs
250750 Oil fill and clutch adjusting hole plug for Sportster models
from 86-90 (repl. OEMs 25465-86, 34742-86)
Cast Late-Style Inner Primary Housings for Softail
Models
Precision-machined cast aluminum inner primary housings are
polished smooth and chrome-plated for a brilliant finish. Also
available in black wrinkle finish.
Fit all Softail models from 89-93
28821Chrome
28819
Black wrinkle (repl. OEMs 60630-90, 60630-94)
Fit all Softail models from 94-06
688180 Chrome inner primary 94-06
688181 Black wrinkle inner primary 94-06
Magnetic Drain Plug and Washer
For Original Equipment or CC inner primaries. Fits 4-speed Big Twins 65-86.
28812
Replaces OEM 60348-65A (bag of 5)
11
Replacement Parts
58685
Starter mounting kit for Big Twins from 89-99
58676
Inner primary mounting kit for 94-05 Softail models
58677
Inner primary mounting kit for Softail models from 89-93
92200
Starter shaft bushing for Big Twins from 89-93 (repl. OEM
33445-89)
92203
Primary bearing (repl. OEM 9135)
28823
Retaining ring for primary bearing (repl. OEM 60678-85) 10
pack
688563 Primary bearing and retainer kit (one bearing two retainers)
688564
Inner Primary Bearing Upgrade Kit
688565
Starter shaft bushing 94-06 Big Twins (exc. 06 Dyna) OEM
33445-94A
Starter shaft bushing 89-93 Big Twins OEM 33445-89
If you are using a big inch motor or running an open belt, this
bearing upgrade is a must. The kit comes with a double row angular
contact bearing, seal and snap ring.
612400 Fits 5 speed Big Twins 90-06
Inner Primary Bearing Kit
Complete kit with one bearing and two retaining rings. Replaces
OEM 9135 and 60678-85.
688563 Primary bearing and retainer kit (one bearing two retainers)
11.18
Inner Primary Mounting Kit
Includes stainless steel inside bolts with locktabs and pins, and
chrome outer bolts with chrome washers.
58677
Inner primary mounting kit for Softail models from 89-93
DRIVELINE
APPAREL
25305
688550
25308
SEATS &
BAGS
25333
Inner Primary Accessories
25308
54073
25333
54008
25305
54007
Mainshaft seal (repl. OEM 12018) pack of 10
Mainshaft seal (repl. OEM 12052) pack of 5
Shifter shaft seal (repl. OEM 60641-74) pack of 5
Shifter shaft seal (repl. OEM 11148) pack of 5
Alternator-to-case, 70-82 (only for O-ring grooves measuring
.049-.054" deep, repl. OEM 11125)
Alternator O-ring (repl. OEM 11147) pack of 10
FOOT
CONTROLS
HAND
CONTROLS
688552
688551
Complete Primary Chain Tensioner Kits
Replace those old tired worn parts with these quality
reproductions of the original chain tensioners. Available for most
Big Twin models.
688550 Chain tensioner kit 00-06 Big Twins
688551 Chain tensioner kit L84-99 Big Twins
688552 Chain tensioner kit 65-E84 Big Twins
12297
12282
070183
612281
GASKETS
17069
TRANSMISSION
& CLUTCH
Primary Chain Adjusters and Parts
622158
Hayden M6 Primary Chain Tensioners
622157
Keeps proper tension on the primary chain for smoother shifts,
reduced vibration and increased primary chain and sprocket life.
Easy installation. All required parts except primary gasket included.
12240
Fits all Big Twin models (including Twin Cam 88 models) from
65-00
12171
Fits all Big Twin models from 01-07
622158 Fits all Big Twin models from 07-Up (including 06 Dynas)
Fits 4-speed Sportster models from 77-90
Fits 5-speed Sportster models from 91-03
Fits rubber-mount Sportster models from 04-Up
Replacement Parts
12155
Replacement shoe
622126 Replacement shoe for CC# 12171 Big Twins models from 01-06
622125
17065
17431
12157
622121
ENGINE
070179
12171
12156
622120
EXHAUST
12281
612280
622122
ELECTRICAL
INTAKE
12240
12156
12157
622157
LIGHTING
Replacement shoe for CC# 622158 Big Twins models from
07-Up
Replacement shoe for CC# 12156 4-speed Sportster models
from 77-90
Replacement shoe for CC# 12157 5-speed Sportster models
from 91-03
Replacement shoe for CC# 622157 Rubber-mount Sportster
models from 04-Up
688839
High-quality reproductions of their Original Equipment counterparts designed for years of faithful service.
Primary Chain Adjuster Plate Kit
Includes inner and outer plates, and hardware, and replaces OEMs
39992-65C, 39998-65, and 1783
17065
Fits all Big Twins from 65-00
Adjusting Shoes
Fit most models from 57-06. Sold each
612280 Fits Twin Cam 88 models from 01-06
12282
Fits Big Twin 65-00 (repl. OEM 39976-65B)
688839 Fits Sportster models from 04-up
612281 Fits 5-speed Sportster models from 91-03
12297
Fits Sportster models from 77-90 (repl. OEM 39966-80)
070183 Adjuster lining kit for Sportster models from 58-76. Includes
lining and retainer (repl. OEMs 39978-58, 39979-58A)
070179 Retainer ONLY for Sportster models from 58-76 (repl. OEM
39979-58A)
12281
Fits Sportster 57-76 (repl. OEM 39978-58)
Adjusting Plate Components
Fit Original Equipment and Custom Chrome inner primaries on Big
Twin models from 65-00
17069
Inner chain tensioner (repl. OEM 39990-65)
17068
Outer tensioner plate (repl. OEM 39993-65)
17431
Tensioner bolt kit (repl. OEM 39992-65C)
17418
Bolt, adj. plat. screw (2614) 10PK
11.19
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
DRIVELINE
33036
33039
Motor Factory Primary Chains
Motor Factory Primary Chains by Diamond
Premium quality, made in USA endless primary chains for Big Twin
and Sportster models.
33035
82-link double row chain for 4-speed Big Twins thru 86 and
Dyna Glide and Softail models from 84-06 (repl. OEM 4000736A)
33039
76-link double row chain for 5-speed Big Twins (except Dyna
Glide and Softail models) from 80-06 (repl. OEM 40037-79)
33036
Motor Factory chains are manufactured to withstand the heavy-duty
demands of the Harley-Davidson engine. These competitively priced
double and triple row chains will fit most applications.
17415
82-link double row chain for 4-speed Big Twins thru 86 and
Dyna Glide and Softail models from 84-05 (repl. OEM 4000736A)
17416
76-link double row chain for 5-speed Big Twins (except Dyna
Glide and Softail models) from 80-06 (repl. OEM 40037-79)
17417
94-link triple row chain for Sportster models from 57-03 (repl.
OEM 40005-57)
94-link triple row chain for Sportster models from 57-03 (repl.
OEM 40005-57)
17382
11
17384
Motor Sprockets for Big Twins
Tapered
Fit Big Twins from 36-54.
17382
23 tooth
17383
24 tooth
18336
25 tooth
Splined
Fit Big Twins from 55-84.
17384
23 tooth
17385
24 tooth
18337
25 tooth
11.20
DRIVELINE
688207
APPAREL
14241
688206
14243
SEATS &
BAGS
FOOT
CONTROLS
688208
95148
HAND
CONTROLS
12222
Compensating Sprocket Assemblies
Replace your worn out Original Equipment unit with one of these
complete assemblies.
Complete Assemblies
Each of these assemblies includes the shaft extension, cover with
springs, sliding cam, engine nut and sprocket.
688209 34-tooth for Dynas 06-11, Touring models 07-10, Softails from
07-11 except Rocker (OEM 40296-06)
14241
25-tooth for all Big Twin models from 94-06 (except 06 Dyna)
14249
Same as CC #14241 with 1" offset
14235
24-tooth for Softail models from 91-93
14236
Same as CC #14235 with 1" offset
14238
24-tooth for Softail models from 85-90
14231
24-tooth for 5-speed rubber-mount models from 85-90
Cover Assemblies with Springs
Available for most models from 85-05
14233
Fits 5-speed rubber-mount models from 85-90 (repl. OEM
40267-85)
14240
Fits Softail models from 85-90 (repl. OEM 40384-83A)
14237
Fits all Big Twins from 91-05 (repl. OEM 40384-91)
Compensating Sprocket Components
Restore your compensating sprocket to peak performance. Fits most
Big Twins with primary chains from 70-05.
Sliding Cams for Big Twins
12222
Fits most models from 70-83 (repl. OEM 40299-70)
12764
Fits all models from 85-05 (repl. OEM 40299-83A)
688207 Fits Dynas 06-11, Touring models from 07-10, Softails 07-11
except Rocker (repl. OEM 40333-06)
Sprocket Nut for Big Twins from 70-90
12112
Stock length (repl. OEM 40392-70)
14246
1/2" extended (repl. OEM 40392-70)
14245
1" extended (repl. OEM 40392-70)
Sprocket Nut for Big Twins from 91-05
12078
Stock length (repl. OEM 40392-91)
14248
1/2" extended (repl. OEM 40392-91)
14247
1" extended (repl. OEM 40392-91)
14771
1 1/2" extended (repl. OEM 40392-91)
14198
1 3/4" extended
Compensating Sprockets for Big Twins from Late 70-86
12218
22-tooth (repl. OEM 40280-70)
12232
23-tooth (repl. OEM 40282-70)
12233
24-tooth (repl. OEM 40275-70))
Compensating Sprockets for Big Twins from 85-11
14234
24-tooth for Softail models 91-93 and 5-speed rubber-mount
models from 85-90 (repl. OEM 40269-85A)
14242
25-tooth for all Big Twin models from 94-05 (repl. OEM 4030894)
688206 34-tooth for all Dynas 06-11 and Touring models from 07-10,
Softails 07-11 except Rocker (repl. OEM 40320-06)
Sprocket Shaft Extensions
For 4-speed Big Twins from late 70-83, 5-speed Big Twins from 80-E84
and Softail models from 84-90 (repl. OEM 40375-70).
20306
Stock length for 4-speed Big Twins from late 70-83, 5-speed Big
Twins from 80-E84 and Softail models from 84-90 (repl. OEM
40375-70)
080075 .500" extended for Softail models from 85-90
For Softail models from 91-11 and 5-speed rubber-mount
Big Twin models from 85-90 (repl. OEM 40266-85).
688208 Stock length for Dynas 06-11 and Touring models from
07-10, Softails from 07-11 except Rocker (repl. OEM 4029706)
14232
Stock length for Softail models from 91-06 and 5-speed rubber-mount Big Twin models from 85-90 (repl. OEM 4026685)
14244
1/2" extended for Big Twin models from 85-90 (repl. OEM
40266-85)
080076 .500" extended for Softail models from 91-06 and FXR and
Touring models from 85-06
14243
1" extended for Big Twin models from 85-90 (repl. OEM
40266-85)
14772
1 1/2" extended (for Big Twin models from 85-90)
14196
45 mm (1 3/4") extended (for Big Twin models from 85-90)
Offset Parts
17284
Chrome 1" engine offset ring to inner primary
95148
Natural aluminum 1" engine offset ring to inner primary
17529
17270
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
Chrome 1 1/2" engine offset ring to inner primary
Natural aluminum 1 1/2" engine offset ring to inner primary
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Motor Sprocket Nut and Washer
Fits Big Twins 55-05.
250971
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.21
DRIVELINE
651328
651327
651329
28282
28281
28280
28289
Steel ‘Tin-Style’ Primaries for Electric-Start Big Twins
Chromed-steel or black powder coated, inner and outer ‘tin-style’ primaries for
4-speed Big Twins from 65-E84 with electric start and forward controls.
Note: Will not work with diaphragm clutches.
Outer Covers
28289
Fits models from 70-E84 chrome
Inner Cover Adaptor
Permits installation of early primaries (CCI #’s 28286 or 28287) on 70-E84 models
when no electric starter is used.
28282
Chrome cover
651327 Black cover
28286
28287
Steel ‘Tin-Style’ Primaries for Kickstart
Big Twins
11
Chrome-plated or black powder coated primaries for
4-speed Big Twins are accurate reproductions for Original
Equipment applications. Mounting hardware included.
55-69 inner primaries can only be used if aluminum
primary and electric starter is removed. 651317 may only
be use on 55-69 models without compensator.
Outer Covers
28286
36-54 chrome
28287
55-69 chrome
651317 36-64 chrome smooth
651328 36-54 black
651329 55-69 black
Inner Covers
28281
36-54 chrome
28280
55-64 chrome
651314 65-69 chrome
651323 36-54 black
651325 55-64 black
651326 65-69 black
651316 Inner Primary Screws (10pk)
11.22
12266
Covers for ‘Tin’ Style Outer
Primary Covers
Enhance the look of your ‘tin’ style
primary with these heavy-gauge covers.
12266
Inspection cover
651331 Black dimpled inspection cover
651332
Black smooth inspection cover
12267
651330
651315
Derby cover
Black derby cover
Derby and inspection cover screws
DRIVELINE
APPAREL
SEATS &
BAGS
17141
FOOT
CONTROLS
Transmission Mounting Plate for Softail Models
Looks great, works great. Chrome-plated, black or raw steel plate will
fit all Softail models from 86-99. Replaces OEM 47698-86B.
17141
Chrome transmission mounting plate, Replaces OEM 4769886B
650141 Black transmission mounting plate
650138 Raw transmission mounting plate
Santee 5-Speed Transmission in a 4-Speed Rigid
Frame Mounting Plate
The master minds at Santee have came up with a transmission
mounting plate that allows you to mount a 5-speed transmission
for Softail models in a 4-speed rigid frame. This will allow you to
build that ‘Old School’ scooter you have been thinking of but with
some ‘New School’ tricks.
650139 Raw steel mounting plate
Note: This conversion will require you to update your 4-speed primary and starter to
those fitted to 5-speed Softail models. Additionally, if you use a 86-89 Softail transmission, you will need to use a 86-89 clutch hub, and if you use a 90-99 transmission, you
will need to use a matching clutch hub.
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
17286
INTAKE
17285
Offset Transmission Plates
ENGINE
Steel Offset Transmission Mounting Plates
These 1-inch offset mounting plates for 5-speed Softail
transmissions, make assembly of Wide Drive swingarm or extra
wide rigid-framed customs a snap. The hot set-up for building that
extra-wide ride.
17285
Chrome mounting plate
17286
Raw steel mounting plate
Permit you to put 5-speed transmissions for Softail models
in 4-speed rigid frames. Made from 3/16" steel plate and are
machined, not stamped. Offset versions are available for wide tire
applications. Made in the USA by Motorway.
632009 Stock with no offset
632010 1/4" offset
632011 1/2" offset
632012 3/4" offset
632013 1" offset
632014 1 1/4" offset
Note: This conversion will require you to update your 4-speed primary and starter to
those fitted to 5-speed Softail models. Additionally, if you use a 86-89 Softail transmission, you will need to use a 86-89 clutch hub, and if you use a 90-99 transmission, you
will need to use a matching clutch hub.
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
1/4" Offset Driveline Kit
In addition to a chrome primary spacer this kit includes a chrome
transmission plate, bolts, O-rings, sprocket shaft spacer and rear
pulley spacer. Permits the use of 1/2" wider tires in a stock chassis.
17289
GENERAL
CROSS
REFERENCE
11.23
DRIVELINE
Transmission Mounting Plate
Steel transmission mounting plate for 4-speed Big Twin models 36-85.
Drilled for both early and late frame tabs.
Note: May interfere with transmission mounted oil filter bracket on late 82-85 models.
Adjustable Mounting Plates
060000
Chrome mounting plate
High-quality American-made transmission mounting plate is CNCmachined for accuracy. The built-in dual adjusters operate from the
end of the 1/2"-thick steel plate by counterbored sockethead screws.
They permit accurate alignment of the mainshaft, ideal for open belt
drives. Three holes at the front to fit various frames. Fits 4-speed Big
Twin transmissions from 79-86 with flat bottom cases and 36-E78 if
the sliders are milled off the bottom of the case.
17138Black
Note: Will not work with S.T.D. 4-speed cases.
11
4-Speed Type Billet
Transmission Mounting Plates
Here’s a great new line of transmission mounting plates! The
mounting plates for 4-speed transmissions are made of billet
aluminum and available in stock or offset versions for wide tire
applications. The other mounting plates allow you to put a 85-99
Softail style 5-speed transmission in 4-speed rigid style frames. Is that
cool or what! These plates are made from 3/16” steel plate and are
machined, not stamped. Available in stock as well as offset versions
for wide tire applications. You can’t find a better selection anywhere
else Bro! Made in USA by Motorway.
Tranny Plate for 4-Speed Big Twin frames
632015 Stock with no offset
632016 1/4” offset
632017 1/2” offset
632018 1” offset
11.24
DRIVELINE
Gear Ratio Chart for Final Drive Pulleys
Transmission Pulley
Stock 5-speed Big Twins come with 32-tooth pulleys. Smaller 29, 30, and
31-tooth pulleys provide stronger acceleration, while larger 33 and 34-tooth
pulleys reduce engine speed for smoother cruising. For example, a 34-tooth
pulley will reduce engine speed by about 240 RPM at 60 mph.
Rear Wheel Pulley
Smaller pulleys will reduce the engine speed for smoother cruising. Larger
pulleys will raise the engine speed for stronger acceleration. 93 Softail models
came with 61-tooth rear wheel pulleys. 94 Softail models came with 70-tooth
rear wheel pulleys. 95-99 Softail models came with 65-tooth rear wheel pulleys,
and Twin Cam 88 Softail models have 70-tooth pulleys. All other Big Twins
equipped with rear belt drive units since 80, have 70-tooth rear pulleys.
Primary Drive Ratios
A primary ratio of 1.54 (24/37 tooth combination) was stock on all Big Twin
models from 85-93. A primary ratio of 1.44 (25/36 tooth combination) is stock
on all Big Twin models from 94-05.
RevTech Pulley Kit
Kit includes 32-tooth front pulley, mounting screws,
locking plate, sprocket nut, pulley spacer and mainshaft
oil seal.
58596
Fits 5-speed Big Twins from 84-05
Andrews Final Drive Pulleys
Change your final drive ratio with Andrews’ transmission
pulleys. Precision-machined from heat-treated gearquality steel. Fit 5-speed Big Twins from 85-05.
85-93
n/a
24201 *
Price
94-06
24322
24323
Price
30-tooth pulley
34-tooth pulley
* Spacer and seal included
Transmission
Pulley
Rear Wheel
Pulley
Secondary
Ratio
Overall Ratio
(1.54 Primary)
Overall Ratio
(1.44 Primary)
29
30
31
32
33
34
29
30
31
32
33
34
29
30
31
32
33
34
29
30
31
32
33
34
70
70
70
70
70
70
68
68
68
68
68
68
65
65
65
65
65
65
61
61
61
61
61
61
2.41
2.33
2.26
2.19
2.12
2.06
2.35
2.27
2.19
2.13
2.06
2.00
2.24
2.17
2.10
2.03
1.97
1.91
2.10
2.03
1.97
1.91
1.85
1.79
3.72
3.60
3.48
3.37
3.27
3.17
3.61
3.49
3.38
3.27
3.17
3.08
3.45
3.34
3.23
3.13
3.03
2.94
3.24
3.13
3.03
2.94
2.85
2.76
3.48
3.36
3.25
3.15
3.06
3.00
3.38
3.26
3.16
3.06
2.97
2.88
3.23
3.12
3.02
2.92
2.84
2.75
3.02
2.92
2.83
2.75
2.66
2.58
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Aluminum Transmission Drive Pulleys by Belt Drives
Limited
All new lightweight 7075 super strong aluminum transmission pulleys weigh
about 1/3 as much as stock pulleys for extended 5th gear bearing life (4-speed
pulleys are constructed of 356 aluminum). And lighter weight means more
horsepower to the rear wheel. The pulleys are hard anodized for durability. A
wide selection of sizes permits fine tuning of final drive ratio. Includes a new
spacer, shaft nut, seal and retaining plate with screws. Made in the USA.
JIMS “Mega” Transmission Pulley Nut for
5-Speed Models
The “Mega” nut features a built in lock plate that stays
tight even in high-performance application. Fits all
5-speed models from 93-06.
060650 Sold each
Transmission Final Drive Pulley Spacer
Fits Big Twin models from 85-93 (not shown).
56250
Replaces OEM 33334-85 (sold each)
For Big Twin Models from 85-05
4257129-tooth
4257230-tooth
4257331-tooth
4257432-tooth
4257533-tooth
4257634-tooth
Fit Sportster and Buell Models
from 91-03
4274028-tooth
4274129-tooth
4274230-tooth
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
For 4-Speed Big Twin Models from
80-84
4274329-tooth
4274430-tooth
4274531-tooth
4274632-tooth
4274733-tooth
WHEELS
TIRES &
BRAKES
GENERAL
CROSS
REFERENCE
11.25
DRIVELINE
Mainshaft Sprocket Spacers
Vulcan Engineering Offset Pulleys for 91-03
Sportster Models
612386
612387
612388
612389
Get the proper clearance between the transmission sprocket
and case on 80-11 4-speed chain drive models, and earlier style
transmissions in conjunction with aftermarket sprockets.
12225
Spacer, sprocket (repl. OEM 35079-80) pack of 5
28T Trans Pulley .250 Offset
28T Trans Pulley .500 offset
28T Trans Pulley .750 Offset
28T Trans Pulley 1.00 Offset
Offset Sprocket Kits for 4-Speed Big Twin Models
Transmission Pulleys for Big Twins
Stock style replacement pulleys available with 30, 32 (stock) or 34
teeth. Steel construction.
For 5-Speed Big Twins from 85-93
080194 30 tooth
080195 32 tooth (replaces OEM 40210-85B)
080196 34 tooth
For 5-Speed Big Twins from 94-06
080198 32 tooth (replaces OEM 40250-94)
The perfect answer for problems posed by the mounting of custom
wide rear tires or wheels. Includes offset transmission sprocket, precision machined rear sprocket spacer plate and hardware. Sprocket
offset is .255”. Spacer is .305” thick.
25657
Kit with 22-tooth sprocket
25598
25599
Replacement Sprockets
Specifically for the kits listed above.
1838522-tooth
1838623-tooth
1838724-tooth
Note: Designed to ease problems encountered on some custom applications. 1979 through
1985 FX models require substantial modifications including changeover to a Prestolite
starter. Custom Chrome will happily provide a detailed instruction sheet before your
purchase so that you can better determine its benefits for your particular application.
11
612385
Vulcan Engineering
Offset Sprockets
Belt to Offset Sprocket Conversion Kit for
5-Speed Big Twins
Install 150-series tires on 5-speed Big Twin models by converting
from belt to chain drive. Offset 24-tooth front sprocket and spacer
moves the rear drive chain away from the tire. The stock final drive
ratio on 5-speed models is 2.1875. Installation in conjunction with a
51-tooth rear sprocket will change the ratio to 2.125, with a 48-tooth
rear sprocket it will lower to 2.000 which is ideal for stroker motors.
Fits Softail models from 86-05 when used with 73-85 4-speed rear
sprockets, and FXR models from 85-94 when used with rear sprockets
originally for FXR’s.
25658
11.26
612383
612382
.750” Offset Sprockets
612384 21-tooth sprocket
Machined from 4140 tool steel
bar stock. Fits 5-speed Big Twin
models from 85-06.
612372
23-tooth sprocket
612373
24-tooth sprocket
612368
23-tooth sprocket
612369
24-tooth sprocket
612375
24-tooth sprocket
1.00” Offset Sprockets
612370
23-tooth sprocket
612376
23-tooth sprocket
612371
24-tooth sprocket
612377
24-tooth sprocket
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
1954-E1979
XL MODELS
L1979-E1984
XL MODELS
L1984-1990
XL MODELS
LIGHTING
ELECTRICAL
EXHAUST
1936-1979
4-SPEED
1980-1985
4-SPEED
1980-1984
5-SPEED
INTAKE
Premium Transmission Sprockets
Precision-machined American-made transmission sprockets are
plated for corrosion resistance and fully hardened for maximum
service and performance.
For Big Twins from 36-79
26418
22 tooth (repl. OEM 35203-36)
12226
12227
24 tooth
12228
25 tooth
12229
26 tooth
For Big Twins with 4-Speed Transmissions from 80-85
12220
12221
12223
24 tooth
12224
25 tooth
Heavy-Duty Transmission Sprockets
High-quality imported transmission sprockets provide a lowercost alternative to our American-made Premium transmission
sprockets. Plated for corrosion resistance and fully hardened for
maximum service.
For Big Twins from 36-79
18360
18361
18362
24 tooth
18363
25 tooth
18364
26 tooth
18365
18366
18367
24 tooth
18368
25 tooth
For Big Twins with 5-Speed Transmissions from 80-84, and
5in4
18369
18370
Transmission chain sprocket, 23 tooth (repl. OEM 33336-83)
For Sportster and K Models 54-79
080119 19 tooth (repl. OEM 35197-52)
12230
21 tooth (repl. OEM 35205-52A)
12231
22 tooth
18334
23 tooth
18335
24 tooth
18371
For Sportster Models from 84-90
18345
18346
22 tooth
18347
23 tooth
For 5-Speed Evolution Sportster Models from 91-92
18355
18356
22 tooth
18357
23 tooth
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
24 tooth
For Sportster and K Models 54-79
18382
20 tooth
18378
18379
22 tooth
18380
23 tooth
18381
24 tooth
18340
18341
22 tooth
18342
23 tooth
ENGINE
CHASSIS
SHEETMETAL
18372
18373
22 tooth
INSTRUMENTS
& GAUGES
18375
21 tooth (repl. OEM 35208-84T)
18376
22 tooth
18377
23 tooth
GENERAL
CROSS
REFERENCE
11.27
DRIVELINE
654101
654100
Slot Track Derby Cover by Arlen Ness
These covers are machined from 6061-T6 billet aluminum. They come in black anodize or chrome finish. Chrome hardware included. Designed to
fit 99-Up Twin Cam. Matching points covers are available in the engine section.
654100 Slot Track derby cover chrome
654101 Slot Track derby cover black
11
Domed 5-Hole Derby Cover for Big Twin Models
Made of cast aluminum to fit all Big Twin models with 5-hole
primaries from 99-Up.
600680 Chrome-plated (repl. OEM 60668-99)
‘Flat’ and ‘Domed’ Derby Covers
Chromed or black heavy-gauge flat-steel or die-cast domed derby
covers. Fit all Big Twin models from 70-98.
15148
Chrome flat derby cover (repl. OEM 52573-77T)
25230
Chrome domed derby cover (repl. OEMs 60668-84A, 25392-84T)
688055
11.28
Black domed derby cover (repl. OEMs 60668-84A, 25392-84T)
DRIVELINE
APPAREL
SEATS &
BAGS
37861
FOOT
CONTROLS
Multiple Skull Inspection Cover by Skull Enterprises
37860
37862
Polished cast aluminum from hand-carved mold. Fits 4-speed FL and FX models
with floorboards or forward controls from 65-86, Softail & FX Wide Glide 84-07
& Dyna 91-06 with stock forward controls
33154
Sold each
37733
37729
37725
Skull Engine and Primary Covers
Ominous 3-dimensional skulls design. Gives a tuff look
that’s sure to draw attention in any crowd. Made from
polished aluminum, each piece is sand-cast from a handcarved original.
Point Covers
37728
Skull, 5 hole mounting. Fits Twin Cam models
from 99-Up
37862
Skull, 2 hole mounting. Fits all models from 70-99
(except Twin Cam models)
Derby Covers
37726
Fits all Big Twin models from 99-Up
37860
Skull, fits all Big Twin models from 70-98
37727
Fit all Sportster models from 94-03
LIGHTING
ELECTRICAL
EXHAUST
Skull Covers by Skull Enterprises
Polished cast aluminum from hand carved mold. Fit Big Twin models from 70-98
(except Twin Cam models).
37733
Derby cover with big and small skulls
37729
Point cover
Inspection Cover
37861
Skull, fits 4-speed FL and FX models with floorboards or forward controls from 65-86, as well as
Softail and Dyna Wide Glide models from 84-06
INTAKE
ENGINE
Skull Rocker Box Cover Sets
37725
Fits Evolution Big Twins from 84-99
GASKETS
688222
605604
HAND
CONTROLS
TRANSMISSION
& CLUTCH
688217
DRIVELINE
WHEELS
TIRES &
BRAKES
688224
CHASSIS
Custom Chrome Point & Derby Covers
605606
605605
Chrome Late Sportster Primary Cover
Dress up your late Sportster with this beautifully
chromed outer primary cover or accentuate your black
or natural finish OEM cover with one of our derby or
inspection covers.
605604 Outer primary cover 04-05 XL
605607 Outer primary cover 06-Up XL
605605 Inspection cover 04-Up XL
605606 Derby cover 04-Up XL
Point Covers
688215 Black/chrome skull 99-Up TC
688216 Black/chrome skull horiz. holes 84-99 BT & 04-Up XL
688217 Black/chrome skull vertical mount hole 86-03 XL
688218 Black/gold skull fits 99-Up TC
688219 Black/gold skull horiz. mount hole 84-99 BT & 04-Up XL
688220 Black/gold skull vertical mount hole 86-03 XL
SHEETMETAL
INSTRUMENTS
& GAUGES
Derby Covers
688221 Black/chrome skull 84-99 BT
688222 Black/chrome skull 99-Up TC
688223 Black/gold skull 84-99 BT
688224 Black/gold skull 99-Up TC
GENERAL
CROSS
REFERENCE
11.29
DRIVELINE
‘Riveted’ Engine Covers
Get that high-tech ‘racers only’ look with our buttonhead ‘Riveted’
chrome covers. Includes mounting hardware.
37250
Derby cover for all Big Twin models from 70-98.
37251
Fits all Sportster and Big Twin models 70-03 (except Twin Cam
models)
Chrome ‘Porthole’ Covers
Brilliantly-designed covers simulating port holes set off an eyecatching custom look.
• Designed for inspection, point and derby covers
• Made of CNC billet aluminum and polished chrome
• Easy installation in minutes
• Sold each
98366
Inspection cover for 4-speed FL and FX models from 65-86 with
forward controls and all Softail and Dyna Wide Glide models
84-06
98367
Points cover for all Big Twin & Sportster models from 84-99
98368
698370
Derby cover for all Big Twin models from 70-98
Derby cover for all Big Twin models from 99-Up
‘Live To Ride’ Derby and Inspection Covers
Classic design with either ‘A Way of Life’ banner or ‘Eagle Spirit’
banner.
Derby Covers
Fits all Big Twin models from 70-98.
19005
‘A Way of Life’ in Chrome
18920
‘Eagle Spirit’ in Gold
11
12266
Covers for ‘Tin’ Style Outer Primary Covers
Enhance the look of your ‘tin’ style primary with these heavy-gauge
covers.
12266
Inspection cover
651331 Black dimpled inspection cover
651332 Black smooth inspection cover
12267
Derby cover
651330 Black derby cover
651315 Derby and inspection cover screws
11.30
Chrome Derby Cover for Late Sportster Models
Dress up your 94-03 with this chrome 4-screw derby cover.
25232
Replaces OEM 34761-94
DRIVELINE
APPAREL
19519
SEATS &
BAGS
FOOT
CONTROLS
Chrome Flat Inspection Covers
Fits 4-speed Big Twins with forward controls from 65-86 and Softail
and Dyna Wide Glide models from 86-06.
15936
With counter sunk holes for OEM hardware(replaces OEM
60572-78T)
15935
Without countersunk holes for use with sockethead bolts
HAND
CONTROLS
080406
LIGHTING
Sprocket Covers for Sportster Models
These aluminum sprocket covers are available with your choice of a
polished or a chrome finish and are accurate reproductions of the
Original Equipment parts.
Fit 4-Speed Models from 82-90
19519Chrome
19520
Polished (repl. OEM 34911-81TB)
ELECTRICAL
EXHAUST
Fit 4-Speed Models from 71-76 with Kick and/or Electric Start
080406Chrome
080400 Polished (repl. OEM 34871-71)
Inspection Cover Chrome Screw Kit
INTAKE
This custom countersunk screw kit permits you to fit all Original
Equipment and aftermarket inspection covers with countersunk
holes to models with forward controls from 89-97. You use the four
short screws on models from 89-93, and two long and two short
screws on models from 94-97.
58686
Complete kit
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.31
DRIVELINE
‘Hydro’
RevTech Belt Pulleys
Hydro Chrome
Year
11
Touring Models
Width
Tooth
Touring
Models
Hydro 'Midnight Series'
Price
Price
07
FLHT/FLHR/FLTR Models
1"
66-Tooth
603942
603919
04-06
1 1/8"
70-Tooth
603944
603921
00-03
1 1/2"
70-Tooth
603946
603923
84-99
1 1/2"
70-Tooth
603946
603923
84-99
1 1/2"
65-Tooth
603941
603918
Year
FLST Softail Models
07-11
FLST Models with 150 tire *
1"
66-Tooth
603942
B
603919
B
07-11
FLSTF Fatboy Models w/ 200 tire *
20mm
66-Tooth
603943
A
603920
A
00-06
FLST Models
1 1/8"
70-Tooth
603944
603921
84-99
FLST Models
1 1/2"
70-Tooth
603946
603923
84-99
FLST Models
1 1/2"
65-Tooth
603941
603918
Year
FXST Softail Models
07-11
FXST Models with 200 tire *
20mm
66-Tooth
603943
A
603920
A
08-11
FXCW/C Models *
20mm
66-Tooth
603943
B
603920
B
FLST Softail Models
FXST Softail Models
06
FXST Models with 200 tire
20mm
70-Tooth
603945
603922
00-05
1 1/8"
70-Tooth
603944
603921
84-99
FXST Models
1 1/2"
70-Tooth
603946
603923
84-99
FXST Models
1 1/2"
65-Tooth
603941
603918
1"
66-Tooth
603942
Year
Dyna Models
07-11
All FXD Models *
Dyna Models
00-06
All FXD Models
1 1/8"
70-Tooth
603944
603921
84-99
All FXD Models
1 1/2"
70-Tooth
603946
603923
84-99
All FXD Models
1 1/2"
65-Tooth
603941
603918
C
603919
Year
FXR Models
00-11
All FXR Models
1 1/8"
70-Tooth
603944
603921
84-99
All FXR Models
1 1/2"
70-Tooth
603946
603923
84-99
All FXR Models
1 1/2"
65-Tooth
603941
603918
C
FXR Models
* These models require an additional pulley spacer (sold separately) for proper installation.
A - 603749 = .515", B - 603750 = .290", C - 603751 = .530"
11.32
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
‘Super Charger’
‘Sinister 8’
ELECTRICAL
Super Charger Chrome
Touring Models
Super Charger 'Midnight
Series'
Price
Price
Sinister 8 Chrome
Touring Models
Price
Price
602888
602865
603143
603118
602890
602867
603142
603117
602892
602869
603140
603115
602892
602869
603140
603115
602897
602896
603141
603116
FLST Softail Models
INTAKE
ENGINE
GASKETS
FLST Softail Models
602888
B
602865
B
603143
B
603118
B
602889
A
602866
A
603145
A
603120
A
602890
602867
603142
603117
602892
602869
603140
603115
602897
602896
603141
603116
FXST Softail Models
TRANSMISSION
& CLUTCH
DRIVELINE
FXST Softail Models
602889
A
602866
A
603145
A
603120
A
602889
B
602866
B
603145
B
603120
B
602891
602868
603144
603119
602890
602867
603142
603117
602892
602869
603140
603115
602897
602896
603141
603116
Dyna Models
602888
EXHAUST
Sinister 8 'Midnight
Series'
WHEELS
TIRES &
BRAKES
CHASSIS
Dyna Models
C
602865
C
603143
C
603118
602890
602867
603142
603117
602892
602869
603140
603115
602897
602896
603141
603116
FXR Models
C
SHEETMETAL
INSTRUMENTS
& GAUGES
FXR Models
602890
602867
603142
603117
602892
602869
603140
603115
602897
602896
603141
603116
GENERAL
A - 603749 = .515", B - 603750 = .290", C - 603751 = .530"
CROSS
REFERENCE
11.33
DRIVELINE
T-5
T-5 Chrome
11
T-5 ‘Midnight Series’
Year
Touring Models
Width
Tooth
Touring Models
07
1"
66-Tooth
603848
Price
603826
Price
04-06
1 1/8"
70-Tooth
603850
603828
00-03
1 1/2"
70-Tooth
603852
603830
84-99
1 1/2"
70-Tooth
603852
603830
84-99
1 1/2"
65-Tooth
603899
603825
Year
FLST Softail Models
07-11
FLST Models with 150 tire*
1"
66-Tooth
603848
B
603826
B
07-11
FLSTF Fatboy Models w/ 200
tire*
20mm
66-Tooth
603849
A
603827
A
00-06
FLST Models
1 1/8"
70-Tooth
603850
603828
84-99
FLST Models
1 1/2"
70-Tooth
603852
603830
84-99
FLST Models
1 1/2"
65-Tooth
603899
603825
Year
FXST Softail Models
07-11
FXST Models with 200 tire*
20mm
66-Tooth
603849
A
08-11
FXCW/C Models*
20mm
66-Tooth
603849
B
06
20mm
70-Tooth
603851
603829
00-05
1 1/8"
70-Tooth
603850
603828
84-99
FXST Models
1 1/2"
70-Tooth
603852
603830
84-99
FXST Models
1 1/2"
65-Tooth
603899
603825
Year
Dyna Models
07-11
All FXD Models*
1"
66-Tooth
603848
00-06
All FXD Models
1 1/8"
70-Tooth
603850
603828
84-99
All FXD Models
1 1/2"
70-Tooth
603852
603830
84-99
All FXD Models
1 1/2"
65-Tooth
603899
603825
Year
FXR Models
00-11
All FXR Models
1 1/8"
70-Tooth
603850
603828
84-99
All FXR Models
1 1/2"
70-Tooth
603852
603830
84-99
All FXR Models
1 1/2"
65-Tooth
603899
603825
FLST Softail Models
FXST Softail Models
603827
A
603827
B
Dyna Models
C
603826
C
FXR Models
A - 603749 = .515", B - 603750 = .290", C - 603751 = .530"
11.34
DRIVELINE
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
Velocity
‘RevPro’
Velocity Chrome
Touring Models
Velocity ‘Midnight Series
Price
Price
ELECTRICAL
RevPro Chrome
Touring Models
RevPro 'Midnight Series'
Price
Price
603368
603346
603732
602783
603370
603348
603731
602785
603372
603350
603730
602787
603372
603350
n/a
n/a
602787
603900
603345
n/a
n/a
602898
FLST Softail Models
EXHAUST
INTAKE
FLST Softail Models
603368
B
603346
B
603732
B
602783
B
603369
A
603347
A
603734
A
602784
A
603370
603348
n/a
n/a
602785
603372
603350
n/a
n/a
602787
603900
603345
n/a
n/a
602898
FXST Softail Models
A
603347
A
603734
A
603369
B
603347
B
603734
B
A
602784
B
603349
603733
603370
603348
n/a
n/a
602785
603372
603350
n/a
n/a
602787
603900
603345
n/a
n/a
602898
Dyna Models
603346
603732
C
602783
n/a
n/a
602785
603370
603350
n/a
n/a
602787
n/a
n/a
602898
603345
WHEELS
TIRES &
BRAKES
Dyna Models
C
603348
FXR Models
DRIVELINE
602786
603370
603900
TRANSMISSION
& CLUTCH
602784
603371
C
GASKETS
FXST Softail Models
603369
603368
ENGINE
C
CHASSIS
SHEETMETAL
FXR Models
603370
603348
n/a
n/a
602785
603372
603350
n/a
n/a
602787
603900
603345
n/a
n/a
602898
INSTRUMENTS
& GAUGES
GENERAL
A - 603749 = .515", B - 603750 = .290", C - 603751 = .530"
CROSS
REFERENCE
11.35
DRIVELINE
Mesh
5-Spoke
Rear Belt Pulleys by Belt Drives Limited
Chrome or black anodized billet aluminum pulleys with machined
inner flanges. Use stock mounting hardware, and fit most Big Twins
from 80-Up.
65-tooth
1.5“
Price
66-tooth
20mm
Price
66-tooth
1“
Price
70-tooth
20mm
Price
70-tooth
1.125“
Price
70-tooth
1.5“
5-Spoke
47174
N/A
N/A
N/A
N/A
47176
Mesh
Chrome
47187
629421
629423
629425
629427
47190
Mesh
Black
N/A
629420
629422
629424
629426
N/A
Price
11
640703
640705
Super Spoke and OEM Style Pulleys
These chrome pulleys are a great addition to any motorcycle or
custom with wire wheels or solid mags on it. They come in 1 1/2"
and 1 1/8" widths to fit all Big Twin models from 85-06. Must use CC
#640699 pulley adapter on 85-99 Timken bearing wheels.
640700 Super Spoke 65-tooth 1 1/2" pulley
652129 Super Spoke 66-tooth 1” pulley
640704 OEM Style 65-tooth 1 1/2" pulley
640699 Pulley adapter ring for 84-99 wheels
11.36
DRIVELINE
APPAREL
SEATS &
BAGS
25425
25428
Chrome Rear Pulley Covers
25290
Premium-quality stamped steel covers fit most stock pulleys used on
most Big Twins from 80-99, and Sportster models from 91-03. Includes
chrome-plated Torx hardware and 3/8"-drive bit unless specified
otherwise.
8-Hole Covers for 70-Tooth Pulleys
25290
Outer cover with hardware
25426
Outer cover ONLY repl. OEM 91733-85
FOOT
CONTROLS
25432
Chrome Steel Pulley Covers for Twin Cam 88
Softail Models
Fit Softail models with 70-tooth rear pulleys from 00-06. One
version matches the Original Equipment rear wheels fitted to all
Deuce models and may be installed on any Softail model if desired.
Sold each.
25425
Fits Softail models (except Deuce models) replaces OEM
91347-00
25432
Fits all Softail models (replaces OEM 91348-00)
25325
HAND
CONTROLS
LIGHTING
ELECTRICAL
25420
Outer cover ONLY for 5-speed Sportster models from 91-03
(repl. OEM 40279-91)
25421
Outer cover ONLY for Big Twin models from 80-99 (repl. OEM
40284-90)
Solid Covers for 70-Tooth Pulleys
25428
Assorted Hardware
25427
Kit with bolts, washers and tool
25423
Hardware only. Includes bolts and washers ONLY
Rear Wheel Sprocket and Pulley Spacers
Billet aluminum spacers permit custom alignment of rear wheel
pulleys or sprockets. Can be used with many wide rear tire kits and
frames. 84-99.
Natural Aluminum Finish
42691.250"-thick
42692.375"-thick
42693.500"-thick
42694.750"-thick
EXHAUST
INTAKE
ENGINE
Vulcan
Engineering
Rear Wheel
Pulley Spacers
GASKETS
Machined from
6061 billet
aluminum bar
stock. These
spacers also have
clearance for the
1” diameter axles.
Fits most Harley
models 00-Up wheels with a 2.208” locating diameter (except
V-Rod models).
668210 1/8” Thick (.125”)
668211 1/4” Thick (.250”)
668212 5/16” Thick (.3125”)
668213 3/8” Thick (.375”)
668214 1/2” Thick (.500”)
668215 5/8” Thick (.625”)
668216 3/4” Thick (.750”)
668217 7/8” Thick (.875”)
668218 1” Thick (1.00”)
Fits Harley models 84-99 wheels with a 1.986” locating
diameter.
668220 1/8” Thick (.125”)
668221 1/4” Thick (.250”)
668222 5/16” Thick (.3125”)
668223 3/8” Thick (.375”)
668224 1/2” Thick (.500”)
668225 5/8” Thick (.625”)
668226 3/4” Thick (.750”)
668227 7/8” Thick (.875”)
668228 1” Thick (1.00”)
TRANSMISSION
& CLUTCH
DRIVELINE
Vulcan Engineering Dual Bolt Pattern Pulley/
Sprocket Spacers
CNC-Machined from 6061 billet aluminum bar stock Spacers have
dual bolt patterns, this allows you to bolt the spacer to your wheel
with the supplied bolts and then bolt your pulley/sprocket to the
spacer with your stock bolts. There is no need for extended length
bolts. Available for 84-99 models with a 1.986 locating diameter &
00-Up models with a 2.208 locating diameter. These spacers have
clearance for 3/4” & 1” diameter axles.
Fits 00-Up models (2.208 locating diameter)
668248 3/4” thick pulley/sprocket spacer
668252 1” thick pulley/sprocket spacer
Fits 84-99 models (1.986 locating diameter)
668247 1” thick pulley/sprocket spacer
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.37
DRIVELINE
Replacement Rear Drive Belts
A wide selection of 14 mm replacement final drive belts from Gates, Falcon and Dayco to fit most Original Equipment and aftermarket belt drive
units. The application chart below may be used to determine the stock replacement belt for your particular application. The chart lists the model
applications and years of fitment along with the belt width and tooth count. If you have installed oversized or undersized pulleys, it‘s a safe bet
that we have something that will fit your particular application.
Gates HTD ‘Poly Chain’ Belts
All HTD Poly Chain belts have the distinctive exterior ribbing and are manufactured in the USA by the Gates Rubber Company. Poly Chain belts
are Kevlar reinforced and feature rugged construction with aramid fibers surrounded by polyurethane.
Dayco ‘Panther’ Rubber Belts
Rides smoother and quieter than conventional belts because the parabolic tooth profile eliminates trapped air between the belt and pulley. Patented
graphite, self-lubricating, double nylon cover with special stiflex fiber allows this belt to hold up to maximum torque and extreme temperatures.
Falcon-SPC Carbon Fiber Belts by BDL
BDL’s latest offering the Falcon-SPC (Sport Plus Carbon) rear drive belts incorporate the latest in design and technology. These belts are
carbon fiber reinforced which offers up to 33% more tensile strength than standard drive belts which makes these belts a must for highhorsepower applications.
Fitment Guide: Rear Drive Belts
11
1-1/2" Wide Belts
125 teeth
Special Application
126 teeth
Fits 80-86 FXB, FXSB, FXWG: 82-84 FL (repl. OEM 40003-79)
127 teeth
Special application also (International 89-92 Softail repl. OEM 40010-89)
128 teeth
Softail 93-99 with 61T rear pulley (repl. OEM 40012-90) Fits International 93-94 Softail and 91-93 Dyna models
130 teeth
Fits 95-99 Softail with 65 T rear pulley (repl. OEM 40017-94)
132 teeth
Fits 86-04 Softail with 70 T rear pulley (repl. OEM 40023-86) Fits International 89-93 FLT, FXR
133 teeth
Fits 91-99 Dyna (repl. OEM 40015-90)
135 teeth
Fits 85-96 FLT, FXR ( For shorter fit than stock)
136 teeth
Fits 85-96 FXR, FLT (repl. OEM 40001-85)
139 teeth
Fits 97-03 FLT (repl. OEM 40024-97)
1-1/8" Wide Belts*
125 teeth
Fits 91-03 Sportster with 55 T pulley (repl. OEM 40038-91)
128 teeth
Fits 91-03 Sportster with 61 T pulley (repl. OEM 40022-91)
132 teeth
Fits 06- Dyna (International with 34-68 ratio)
133 teeth
Fits 00- Dyna with 70 teeth pulley
135 teeth
Fits 00- domestic and international Softail with 70 teeth pulley
136 teeth
Fits 04 883-883C
137 teeth
Fits 04-06 XL 1200R-1200C
139 teeth
Fits 04-06 FLT
Note: All other sizes in 1-1/8" width are for custom applications, fitment of teeth size is the same as all of the above.
1-3/8" Wide Belts
149 teeth
Fits 04- VRSCA/B V-Rod
150 teeth
Fits 02-03 VRSCA/B V-Rod and (02- International VRSCA/B V-Rod) (repl. OEM 40027-01)
1" Wide Belts**
133 teeth
Fits 07 FXSTD,FLSTC, FLSTSC, FLSTN
137 teeth
Fits 07 FLT
140 teeth
Fits 09- Touring with 34-68 ratio (40024-09)
Note: All other sizes in 1” width are for custom applications only fitment of teeth size is the same as all of the above.
20MM Wide Belts
132 teeth
Fits all 07 Softail with 32/64 drive ratio
133 teeth
Fits 07 FXST,FXSTB, FXSTC, FLSTF
135 teeth
Fits 06 Softail FXST/I/B/BI/S/SI Models
24MM Wide Belts
133 teeth
Fits all 07 FLSTC, FLSTN, FLSTF
133 teeth
Fits all Softail models 13- FLSTF, FLSTC, FLSTN,
132 teeth
Fits Break-Out
11.38
DRIVELINE
APPAREL
SEATS &
BAGS
14mm
FOOT
CONTROLS
14mm
HAND
CONTROLS
LIGHTING
All 14mm tooth to tooth
20 mm belts
132 teeth
133 teeth
135 teeth
24 mm belts
132 teeth
133 teeth
1” belts
126 teeth
130 teeth
132 teeth
133 teeth
135 teeth
136 teeth
137 teeth
139 teeth
1 1/8” belts
125 teeth
126 teeth
128 teeth
130 teeth
132 teeth
133 teeth
135 teeth
136 teeth
137 teeth
139 teeth
1 3/8” belts
149 teeth
150 teeth
1 1/2” belts
125 teeth
126 teeth
127 teeth
128 teeth
130 teeth
132 teeth
133 teeth
135 teeth
136 teeth
139 teeth
Gates HTD Poly
Chain Drive Belts
Price Dayco Panther Ultra
Cord Drive Belts
Price
Falcon SPS Carbon
Fiber Drive Belts
n/a
n/a
n/a
n/a
n/a
n/a
642680
642684
642688
n/a
n/a
n/a
n/a
n/a
642697
42749
42730
42731
42732
44602
42748
n/a
n/a
42892
42894
42895
42896
n/a
42897
n/a
n/a
n/a
642676
642679
642683
642687
642691
642692
642695
43023
42778
43117
42780
42781
42782
42783
42784
n/a
640077
42751
42772
42753
42774
42775
44603
n/a
42776
n/a
640078
n/a
642669
642673
642675
642678
642682
642686
642690
642696
642694
n/a
n/a
n/a
640080
n/a
n/a
42614
43043
42615
43021
42616
43045
43020
43049
43044
42879
42750
42126
42127
42752
42754
42132
42133
42135
42136
n/a
n/a
n/a
n/a
642672
642674
642677
642681
642685
642689
642693
Price
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
HTD and Poly Chain are registered trademarks of the Gates
Rubber Company. Note: The belts offered for sale on this page
have no warranty whatsoever.
GENERAL
CROSS
REFERENCE
11.39
DRIVELINE
Velocity
T-5
Super Charger
RevPro
Sinister
11
RevTech Chain Sprockets
RevTech sprockets are left side, flat & drilled for OEM HD bolt pattern with a 2.22 i.d. register
for 00-12 applications and include a 1.985 reducer ring for installation on 84-99 applications.
Machined from aircraft grade 7075 T6 aluminum and designed for use with 530 chain. Fit all
models from 84-12.
Tooth
Super Charger
Polished
Super Charger
‘Midnight Series’
Velocity
Polished
Velocity
48-Tooth
602885
602862
603377
603343
51-Tooth
602886
602863
603378
603344
Tooth
T-5 Polished
T-5 ‘Midnight
Series’
RevPro Polished
RevPro
Sinister Polished
Sinister
48-Tooth
603857
603823
603747
602788
603138
603113
51-Tooth
603858
603824
603748
602789
603139
603114
11.40
DRIVELINE
APPAREL
SEATS &
BAGS
640744
FOOT
CONTROLS
‘Sprockster’ by DNA
HAND
CONTROLS
This drive-side brake caliper/sprocket combination allows you to show
off the other side of your rear wheel. This combination features the
Super Spoke design, and is a great match to any wheel, billet or laced.
640744 Kit with 48-tooth sprocket
640745 Kit with 51-tooth sprocket
LIGHTING
ELECTRICAL
19350
EXHAUST
INTAKE
Rear Brake Drum Sprocket and Rivet Kits
Includes sprocket, rivets, and dowel pins.
Late Hydraulic Sprocket Kit
19350
Fits 67-72 FL and FX (replaces OEM 41470-67)
19322
Rivet and dowel set for CC #19350 (1.020" x .190" rivets)
ENGINE
Early (Cast) Hydraulic Sprocket Kit
19514
Fits 62-66 FL and FLH models (replaces OEM 41470-62)
19321
Rivet and dowel set for CC #19514 (.630 x .195 rivets)
Mechanical Sprocket for Big Twin, Sportster Models
51-tooth sprocket with rivets and dowels. Fits 30-E58 OHV Big Twins
and 54-78 Sportster and K models.
19349
Black. Sprocket kit (replaces OEM 41470-30)
19320
Rivet and dowel set for CC #19349
080280
Custom Chrome Rear Sprockets
The Custom Chrome sprocket line continues a long tradition of
innovative style, quality and design that makes CC a leader in custom
parts and accessories for Harley-Davidson. These hardened steel
sprockets have triple chrome plating and feature a directional cut-out
design. Fits Big Twin models from 73-85 (except FXR) and Sportster
models from 79-81.
080282 47 tooth
080281 48 tooth
080280 49 tooth
09801
51 tooth
Fits FXR models (except FXRT, FXRP) with rear chain drive
82-85
09802
48 tooth
GASKETS
Rear Sprockets for 2000-Up Style Sealed Bearing
Wheels
These sprockets feature the large diameter center hole found
on 2000-Up models, so there is no need to machine early model
sprockets anymore for your chain conversion. All steel construction
with a black or chrome finish. Available in various sizes in either a
flat or 6mm offset version.
Flat Sprockets
Chrome
688902 48T flat sprocket 00-Up chrome
Black
688912
688913
688914
48T flat sprocket 00-Up black
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
6mm Offset Sprockets
Chrome
688907 48T offset sprocket 00-Up chrome
Black
688917
688918
688919
TRANSMISSION
& CLUTCH
INSTRUMENTS
& GAUGES
GENERAL
48T offset sprocket 00-Up black
CROSS
REFERENCE
Fits Sportster models from 86-92
09803
48 tooth
11.41
DRIVELINE
09772
‘Stiletto’
Chrome-Plated Rear Sprockets with Cutouts
Match your 84-91 stock brake rotors with these brilliant chrome, oval
cutout sprockets. Features the rugged durability that Custom Chrome
sprockets are known for.
Fits 4-speed Big Twins from 73-85 and Sportster models from
79-81.
09772
09771
49 tooth
09770
48 tooth
Fits FXR models (except FXRT and FXRP) with rear chain drive
from 82-85.
09773
48 tooth
Fits Sportster models from 82-85.
09774
‘Scorpion’
‘Scorpion’ and ‘Stiletto’ Directional Sprockets
Sensational styling is matched with precision engineering for a
perfect complement to our hot-selling RevTech wheels and matching
accessories like derby covers.
Stiletto
Price Scorpion
09791
09804
09792
09805
09793
09806
Price
51 tooth for 4-speed Big
Twin models from 73-85 and
Sportster models from 79-81
(repl. OEM 41470-78T)
48 tooth for all FXR models with
chain drive (except FXRT, FXRP)
from 82-85 (repl. OEM 40954-81)
48 tooth for all Sportster models
from 86-92 (repl. OEM 4147086T)
Fits Sportster models from 86-92.
09775
11
FXR
FX/XL
Rear Sprockets for Disc Brake Models
Top-quality rear sprockets in a variety of sizes. Available plain or
chrome-plated
Fit 4-Speed Big Twins 73-85,
and Sportster Models 79-81
Plain (offset 6mm)
25644
48 tooth
25639
49 tooth
15912
51 tooth (repl. OEMs
41470-73 and 4147078T)
Chrome
84372
25692
25693
25694
(offset 6mm)
47 tooth
48 tooth
49 tooth
51 tooth (repl. OEMs
41470-73 and 4147078T)
Chrome Sprockets for
Sportster Models from 82-85
(offset 2mm)
09783
47 tooth
25696
48 tooth (repl. OEM
41470-82T)
09784
49 tooth
11.42
Chrome Sprockets for
Sportster Models from 86-92
(Flat)
85134
46-tooth, chrome
09785
47 tooth (repl. OEM
41493-90T)
09786
48 tooth (repl. OEM
41470-86T)
09787
49 tooth (repl. OEM
41492-90T)
85138
51 tooth
Chrome-Plated Rear Sprockets
Features mirror chrome finish and the rugged durability that Custom
Chrome sprockets are known for. Fit 4-speed Big Twins 73-85 and
Sportster models 79-81.
09794
51 tooth
09796
49 tooth
09795
48 tooth
Chrome Sprockets for FXR
Models (offset 12mm)
Fits 82-85 FXR models (except
FXRT, FXRP) with chain rear
drive.
25653
46 tooth
25654
47 tooth
25651
48 tooth (repl. OEM
40954-81)
25652
51 tooth (repl. OEM
40954-83)
SPROCKET OFFSET
Sportster 1986-1992:
0mm
Sportster 1982-1985:
2mm
Sportster 1979-1981 and
Big Twins 1973-1985: 6mm
FXR/FXRS 1982-1985: 12mm
DRIVELINE
XLO Chain
Motor Factory XLO chains by Diamond
Chain Company. The
XLO series chain is a
full 40% stronger than
standard chain and
features permanent
O-ring lubrication that
seals in lubricant yet
keeps out contaminants.
These top of the line
chains provide extra
load-carrying capability
and have a service life
that averages four
times that of a standard
chain. Requires less
maintenance than
standard chains and
due to less stretching,
fewer adjustments are
required.
Motor Factory Heavy Duty Drive Chains
We offer a complete line of quality drive chains to
meet your needs. If you are on a tight budget then we
recommend the Motor Factory Standard Drive Chains
that are made exclusively for Motor Factory. Or if you
are looking for a top of the line U.S. quality made chain
then you need Motor Factory Chains by Diamond.
Diamond Chain Company has been manufacturing
chains for over 100 years. Diamond Chain Company
was the first to develop and manufacture the dual
roller chain. With over 100 years of innovation and
manufacturing world quality chains, your choice is
Motor Factory Chains by Diamond.
Heavy Duty
A high quality chain produced through a superior
manufacturing process. Excellent for most applications at
an economical price.
XDL Chain
Duralube chain with special oil impregnation process
for the pin bushing areas for extended life and better
lubrication than standard chain.
Size
530 x 100
530 x 102
530 x 104
530 x 106
530 x 110
530 x 112
530 x 120
Master link each
Master link 20 pk
Spares kit
Heavy
Duty
33001
33002
33003
33004
33005
33045
33014
33006
33025
33038
Price
XDL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
Size
XLO
Natural
530 x 102
081102
601340
n/a
530 x 104
n/a
601341
n/a
530 x 106
081106
601342
n/a
530 x 110
081110
601343
n/a
530 x 112
081112
601344
n/a
530 x 120
081120
601345
601353
Master link ea
081119
601346
601354
Master link 10 pk
081121
Spares kit
Price
APPAREL
n/a
XLO
Chrome
Price
XLO
Gold
Price
ELECTRICAL
EXHAUST
INTAKE
601347
Spares Kits
Spares kits include one master link, lubricant, four o-rings and one connecting
link. See charts for applications and part numbers.
ENGINE
GASKETS
Price
TRANSMISSION
& CLUTCH
601356
601357
DRIVELINE
601358
Motor Factory Standard Drive Chains
601359
These chains are designed, tested and manufactured exclusively for Motor
Factory to comply with the performance demands of Harley-Davidson
motorcycles. Engineered to exacting standards to guarantee long life and
smooth operation. Aligned and seated pitches eliminate initial stretch and early
wear. Tight precision assembly withstands high impacts and resists kinking.
Shaved plate holes eliminate tapering and hairline cracks, ensuring even
distribution of stress. Made with case hardened pins, wide side plates, and
premium bushings. Includes master link.
601360
601361
601362
Steel Rear Wheel Pulley and Sprocket
Spacer
Used on Big Twin models from 80-85 to properly space
the rear belt pulley to the wheel. Also used to space the
rear sprocket on chain applications. Measures .200" thick.
Sold each.
19722
Replaces OEM 40932-81
688191 Pulley and sprocket spacer .200” 99-07
O-Ring Chains
Available in various lengths.
17405
530 x 102
17406
530 x 104
17407
530 x 106
17408
530 x 110
17409
530 x 112
17410
530 x 120
Heavy-Duty Chains
Available in various lengths.
17490
530 x 102
17491
530 x 104
17492
530 x 106
17495
530 x 110
17496
530 x 112
17497
530 x 120
Master Link
17411
O-Ring clip-style master link
(Sold each)
Master Links
17498
Heavy-Duty clip-style master
link (Sold each)
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Note: Because O-Ring chains are wider than
standard drive chains, it is imperative that chain
clearance to engine and frame components are
checked after installation.
WHEELS
TIRES &
BRAKES
GENERAL
CROSS
REFERENCE
11.43
DRIVELINE
Motion Pro Chain Press Tool
This tool will press on press fit side plates on
all 520-530 size drive chain including O-ring
types.
5008066 Complete tool
5008067 Press kit only
Master Link Installation Tool
Turns the chore of installing press-fit master
link plates into an easy job. Works equally
well on both standard and O-ring chains.
20274
Sold each
Diamond Chain Breaker
Compression screw uses a heat-treated steel
tip to press out chain pins. It’s recommended
that pins be ground off flush to avoid damaging the chain bushing.
33037
Replaces OEM 94480-89T
Motion Pro Jumbo Chain Tool
Kit
• Ultra heavy duty tool for breaking and
riveting roller chain
• Fits all 520, 525, 530 and 630 standard or
O-ring chains, plus industrial chains from
#50-#80
• Pushes the pin completely through the
chain link and rivets the same size chain
with the included rivet adapter
• Tool body may be mounted to a work
bench for production work, held in a vise
or by the handle
• When bolted to a surface, an air or
electric wrench may be used to break
chain
• Body bolt requires a 13⁄16" (21 mm)
wrench and extractor pin uses a 9⁄16" (14
mm) wrench or socket
5008135 Chain tool
5008935 Replacement pin
Motion Pro Masterlink Pliers
• Simplifies installation and removal of cliptype masterlinks
• One tip is shorter and notched to be
placed on the pin while the other is
longer to easily push the clip
5008230 Sold each
12310
Motion Pro Quad Stake Chain
Rivet Kit
Use in conjunction with the Motion Pro
Jumbo Chain Tool. This rivet kit will quad
stake chain, so it looks like a factory job.
5008142 Complete kit
11
Chrome ‘Full Dress’ Chain
Guards
Motion Pro Chain Breaker Tool
A tough tool designed for shop use, also
makes a perfect tool kit item. Properly
used, the tool will break hundreds of chain
links without failure. Pushes chain link pin
completely through link. Handle folds to fit
small tool pouch. Replaceable pin is heat
treated and hardened for long life. For shop
use, tool may be used with an air or electric
impact wrench.
5008001 Fits all 420 to 630 chains
5008002 Replacement pin
11.44
Motion Pro Mini Chain Press
Tool
Tool box size and budget priced tool for the
installation of press-fit side plates. Very easy
to use, and easily fits into tool kit. Hex key
wrench is included.
5008070 Fits all 520 to 530 chains
Chrome reproductions of classic ‘Dresser’
rear chain guards for 4-speed FL models
from 63-84. Bolts directly onto 4-speed,
chain drive models (except Softail models)
71-85. Accurate to the original with heavygauge construction, fully rolled edges,
inspection cover relief and front mount
bushing.
12310
Standard chain guard (repl. OEM
60302-63T)
25548
Rubber grommet with a steel insert
for use in mounting Fat Bob tanks.
Helps to isolate the tanks from
vibration. Pack of 10 (repl. OEM
11411)
DRIVELINE
APPAREL
Chain Guards for Hardtails and Rigid Frames
SEATS &
BAGS
650327
With mounting tabs for quick bolt-up adaptation to most hardtails
and custom rigid frames.
19386
Fits rigid framed Big Twins
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
650325
EXHAUST
‘Shorty’ Belt Guard for Softail Models
Show off more of your pulley and wheel with this chrome-plated
steel upper belt guard. Complete with chrome hardware and a special
T-nut that permits use with various pulley sizes.
12695
Fits all Softail models from 86-99
Black Belt Guards for 5-Speed Sportster Models
Tired of chrome? Want to make your own dark custom? These
black belt guards are a start. Combine them with many other
blacked out parts to finish the job.
650325 Black belt guard 91-99 XL
650326 Black drilled belt guard 91-99 XL
650327 Black drilled belt guard 04-13 XL
650328 Black belt guard 04-13 XL
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
605600
12639
DRIVELINE
WHEELS
TIRES &
BRAKES
605601
CHASSIS
28242
SHEETMETAL
Chrome Belt Guards for 5-Speed Sportster Models
Made of heavy-gauge stamped steel, these guards keep your belt clean and your bike looking good. Fits all 5-speed Sportster models from
91-UP.
605601 Chrome upper Guard XL 04-Up
605600 Chrome upper guard XL 00-03
12639
Chrome upper guard XL 91-99
28242
Chrome lower guard XL 91-03
688696 Chrome lower guard XL 04-Up
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
11.45
DRIVELINE
605603
12315
12309
080308
12306
12311
605602
Chrome Lower Belt Guards for Softail Models
Chrome steel belt guards for Softail models from 86-99. Available plain
or with louvers.
Plain
080308 With “Belt Drive” logo for Softail models from 86-92 with 70
tooth rear pulleys (repl. OEMs 60362-86A, 60366-89)
080330 Fits International Softail models from 88-99 and US models
from 93-99 with 61 tooth rear pulleys (repl. OEM 60415-89B)
605603
605602
Chrome lower guard Softail 07-Up
Lower guard Softails 00-06
Louvered
080332 Fits Softail models from 95-99 with 65 tooth rear pulleys (repl.
OEM 60415-89B)
Chrome Chain Guards for Swingarm Models
Stock replacement and custom chain guards are precisely engineered
to bolt-on in minutes.
For FL and FX Models
12306
Custom chain guard for swingarm 4-speed Big Twins (except
Softail models) from 73-85
12309
Stock replacement for 4-speed FX models (except Softail models) from 73-85 (repl. OEM 60302-73T)
12317
Stock replacement chain guard for Softail models from 84-85
(repl. OEM 60639-84)
For Sportster Models
12311
Stock replacement chain guard for 83-87 Sportster models
except 87 Hugger models (replaces OEMs 60375-83, 91777-85)
12318
12314
12317
12318
Stock replacement chain guard for 88-90 Sportster models and
87 Hugger models (replaces OEMs 60365-87, 60405-87)
For FXR Models
12315
Stock replacement chain guard for 82-84 FXR models (except
FXRT) and 86 FXR Super Glide models (replaces OEMs 60640-86,
60607-81A)
12305
12303
11
12312
12313
632257
Chrome Upper and Lower Belt Guards
All Custom Chrome belt guards are made of heavily chrome-plated
steel, and are designed for simple, bolt-on installation.
For FXR and FLT/FLHT Models
12314
Upper belt guard for FXR models from 85-86, and 87-92 FXRTs
(repl. OEMs 60299-85, 91774-85)
12304
Upper belt guard for FXR models (except FXRT) from 87-94
(repl. OEMs 60297-87, 91739-87)
12312
Lower belt guard for FXR and Touring models from 85-01 (repl.
OEM 60397-85)
677705 Lower belt guard in chrome for Touring models from 97-08
(repl. OEM 60491-02A)
677706 Lower belt guard in black for Touring models from 97-08
677707
677708
Lower belt guard in chrome for Touring models from 09-13
(repl. OEM 60408-09)
Lower belt guard in black for Touring models from 09-13
For FL and FX Models
12313
Upper belt guard for 4-speed models from 80-86 (repl. OEMs
60388-82, 60380-79)
12303
Upper belt guard for Softail models from 86-92 (repl. OEM
60533-86)
12305
Lower belt guard for Softail models with 70-tooth pulleys from
86-94 (repl. OEMs 60366-89, 60362-86)
11.46
632258
632259
Universal Chainguards
These chrome plated universal fit chainguards come with mounting
brackets. Available for left or right hand drive fitment as well as a
chainguard made specifically for use with the Paughco rigid Sportster
frames we offer. Made in USA by Paughco.
632257 Universal chain guard w/brackets. Left side
632258 Universal chain guard w/brackets. Right side
632259 Chain guard for use with Paughco XL rigid frames

Driveline - Rollies Speed Shop

Transcription

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