Generic Rack meeting 4-7-2001

Generic Rack meeting 4-7-2001
Agenda:
1) Status Report on cooling measurements (P. Maley)
2) New rack control system (A. Fucci)
3) Future plans (P. Maley) and Related activities (A. Fucci)
ESS 4th of July 2001
A. Fucci-EP/ESS
New Generic Rack Control-Block Diagram
3 Phases+Neutral
CANbus
DC Power
CONTROL BOX
POWER BOX
Aux. Power
RACK
ELEMENTS
DC Power
DC/DC
R
16 A
T
R
16 A
Crate 2
T
R
16 A
Crate 3
T
R
10 A
10 A
10 A
10 A
COOLING
T
R
10 A
Ventilation
OUT
ELMB
Analog
IN
Adp
Remote
Reset
INDICATORS
Crate 1
T
D
T
Safety chain
Sensors
S
ESS 4th of July 2001
A. Fucci-EP/ESS
New Generic Rack Control Box- Functional Diagram
19/6/01 3:50 PM
Paul
12V
CANbus
Jumper 1
Jumper 2
10V
Regulator
5 V
24 V DC
Regulator
Ground
Output drivers
MasterPowerOn
PowerOn<0..4>
5
ControlUnitConnected
5V
DC/DC
Adapter
CAN
Tx/Rx
VCP
VCG
CAN_L
CAN_H
m C
VDP
GND
VAP
PowerUnitConnected
DCPowerOK
5
ELMB
PowerPresent
<0..4>
SafetyChainOK
LocalMode
Signal ground
Digital Out
5V
Digital In
DoorClosed
Reset
Vref
TurbineOK
Adapters
5
Mux
5V
A in +
5 Optional digital
inputs
5
ADC
Humidity+
HumidityValue
A in Adapter
Humidity-
Reset
10V/12V
DCPowerOK
SafetyChainOK
LocalMode
RemoteMode
PowerUnitConnected
2-wire
NTC
3
3
5V
Adapters
5
5
LED
Logic
2
2
LED
Logic
8
8
Temperatures:
Water In
A- Water out
Rack air
Connections for
optional
analog
inputs
A+
Optionalcontrol
outputs
Local-Heartbeat
Remote-Heartbeat
ESS 4th of July 2001
A. Fucci-EP/ESS
New Generic Rack Power Box- Functional Diagram
Assured 220V
Connection to control unit
24 V DC
Ground
Regulator
Safety chain
connection
5V
MasterPowerOn
PowerOn<0..4>
Aux. Power
24V DC
5
Power
distribution
MasterPowerOn
PowerUnit
24V
Three-phase
and Neutral in
5V
Connected
Safety
Chain
SafetyChainOK
DCPowerOK
PowerPresent<0..4>
SafetyChainOK
16A
3
3
3
5
Drivers and
LED logic
10A
ON/OFF
LocalMode
3x16A sockets
3
Control Unit
Connected
Signal ground
10A
Block of
4X10A
10A
10A
ON/OFF
DCPowerOK
SafetyChainAlarm
10A Single 10A
retarded for
turbine
LocalMode
Control Unit
Connected
T
5V
Remote
ON/OFF
Local
18/6/01 1:59 PM
Paul
ESS 4th of July 2001
A. Fucci-EP/ESS
New Control Box
ESS 4th of July 2001
A. Fucci-EP/ESS
New Control Box-interior
ESS 4th of July 2001
A. Fucci-EP/ESS
New PowerBox
ESS 4th of July 2001
A. Fucci-EP/ESS
New PowerBox-interior
ESS 4th of July 2001
A. Fucci-EP/ESS
New Control+Power box
ESS 4th of July 2001
A. Fucci-EP/ESS
Control and Power Box Prototype Cost
Geraldine Thomas, 25 June 2001
Control Box
Components
Control Unit
ELMB
Motherboard
Signal adapters (NTC/1000 2-Wires)
Circuit integre stab 7805 T0220 (LM340) regulateur +5V
Circuit int. stab 7812 T0220 (LM340) regulateur +12V
Circuit int.TTL SN74LS 244N octal non-inv tri-state bus driver
DC/DC converter (Melcher)
interface module, 14 poles, cable DIN 41651
resistances 0.25 W
resistance de puissance RH50 14.7 Ohm 5%
condensateurs, 35V 1uF
Diodes HLMP 3507 HP vert PD16f
mecanique, connectique
Coins en aluminium 1029
PANNEAU FRONT.S.Trou 2 U 1029
Toles anticorodal AW-6082 (differentes tailles.)
piece L 2U 1029
Boucle anti-traction pour prise cable femelle
Prise cable femelle avec detrompteur central
connecteur femelle sub-D 25 pins
connecteur CAN femelles
Connecteur CAN males
boutton poussoir inverseur
sous total
Power Distribution Unit
Circuit int.TTL SN74LS 244N octal non-inv tri-state bus driver
Darlington driver ULN2003A
resistance de puissance (40W) (RE75-10Ohms)
Circuit integre stab 7805 T0220 (LM340) regulateur +5V
Circuit int. stab 7812 T0220 (LM340) regulateur +12V
transistors BD681
Condensateurs chimiques 63V, 22uF
resistances 1/4W
Alim a decoupage Serie LPS155-C
Diodes HLMP 3502 HP 5 vertes, 2rouges,2 jaunes
mecanique, connectiques
Prises de Courant amovibles AK5-PC12
Telerupteur 24V DC (ref 15522)
Contacteur (ref LP 4K 0910 BW3)
Relais temporises (ref RE1-LC012)
fil cablage electronique (1.5mn2) 10 metres
fil cablage (0.25mn2) 10 metres
DIN 4627/3
boutton poussoir inverseur
interrupteur unipolaire
Prise murale 16A 220V CEI 309
Prise 10A ENC.NR 1P+N+T
Coin en Alumimium 1029
piece L 4U 1029
piece L 9U 1029
piece L 3U 1029
piece L 10U 1029
piece L 2U 1029
Toles anticorodal AW-6082 (differentes tailles.)
Jeux de barres AK5-JB143
Unit price
price / box
(CHF)
1
1
16
1
1
4
1
1
30
1
4
8
250
150
3
0.34
0.32
0.58
88.8
80
0.04
4.9
0.42
0.16
250
150
48
0.34
0.32
2.32
88.8
80
1.2
4.9
1.68
1.28
8
1
1
3
1
1
1
3
3
1
2.4
12.5
12
2.2
0.22
0.74
4.7
3.25
3.25
6.2
19.2
12.5
12
6.6
0.22
0.74
4.7
9.75
9.75
6.2
710.5
2
1
1
1
1
5
2
15
1
9
0.58
0.74
4.9
0.34
0.32
0.4
0.45
0.04
262.97
0.16
1.16
0.74
4.9
0.34
0.32
2
0.9
0.6
262.97
1.44
5
5
5
1
10
10
1
5
1
3
5
16
4
4
4
8
4
1
1
2
10
20
22
0.52
0.33
2.5
6.2
2.8
10
13
2.4
2.4
3.4
2.3
4
2.2
33.13
15
sous total
Qty
TOTAL COST
ESS 15th of May 2001
10
50
100
22
5.2
3.3
2.5
31
2.8
30
65
38.4
9.6
13.6
9.2
32
8.8
33.13
15
756.9
1467.4
A. Fucci-EP/ESS
Generic rack prototype-ESS group
ELMB control (top view)
ELMB ADC and Mux (bottom view)
ESS 4th of July 2001
9U VME Load Modules
Rack Control crate
A. Fucci-EP/ESS
Aleph Racks in ESS lab
ESS 4th of July 2001
A. Fucci-EP/ESS
Rack Mechanics & Cooling Summary
From: Salvatore Di Pietro
To: Adolfo Fucci <[email protected]>
Subject: Prix rack standard
Status:
Suite à ta demande de ce matin :
1 ) Baie ATLAS 600 x 1000 x 2400 avec : socle, porte standard non
translucide, échelle à câbles verticale. Prix prévisionnel calculés sur
la base de 500 ensemble : 1200.- Frs. environ. Délais : 12 mois après
commande ferme et définitive .
2) Systeme de refroidissement : prix prévisionnel calculés sur la base
de 500 ensemble : 1500.- Frs. environ. Délais : 12 mois après commande
ferme et définitive . Un ensemble comprenant:
- 4 batteries SPR 131055 EC.
- 8 flexibles pour le raccordement au collecteur.
- 2 collecteurs cuivre avec 4 ou 5 piquages avec raccord filetés 3/8‰
et une
sortie basse filetée 3/4‰.
- 1 unité de ventilation 19‰ constituée par une tôlerie zinguée et
équipée de deux ventilateurs tangentiels Ziel Abegg.
Moteur monophasé 220V 50 Hz, raccordement par câble sortis de 30 cm.
Thermocontacts intégrés au bobinage, palier de roulement capsulé.
Voyant et interrupteur deux vitesses sur plaque de fermeture avant des
ventilateurs.
- 1 unité de déflecteur de fond.
3) Extension de 10 cm et porte standard non translucide pour baies de
récupération : 300.- Frs environ. Prix prévisionnel calculés sur la base
de 300 pièces.
Salutations Salvatore.
ESS 15th of May 2001
A. Fucci-EP/ESS
Rack Rear Door Closed
ESS 4th of July 2001
A. Fucci-EP/ESS
Load Module
Price: 1325 CHF
21 pcs delivered
42 pcs in costr.
21 Modules
in the crate
Load
testbench
ESS 4th of July 2001
A. Fucci-EP/ESS
ELMB
300 pcs reproduced (150 pcs for ATLAS)
ELMB with ADC = 250 CHF
ELMB w/t ADC = 150 CHF
Mother board : 150 CHF
ESS 4th of July 2001
A. Fucci-EP/ESS
ESS-VME64X crate prototype
ESS 4th of July 2001
A. Fucci-EP/ESS
VME 64 X Status
9UVME64x Crate Orders
Supplier ELCOTRON/WIENER
USER
Offer
CERN Contract: ELCOTRON NO: K684/EP
Development 99/1209.UV03
Quotation/pc currencyChange Quotation/pc Total/CHF No order
Budget Code Date out
Date delivery Type
CHF.
1
1 5 6 5 0 EUR
1.600
25,040.00
2 5 , 0 4 0 CA 1174050 2 7 3 5 1 - 5 0 % 2 3 - M a y - 0 0 2 0 - A u g - 0 0
32343-40%
27901-8%
CMS-ECAL
99/1123.UV01
3
1 9 9 5 0 DEM
0.823 1 6 , 4 1 8 . 8 5
4 9 , 2 5 7 CA 1167520
32396
15-Dec-99
20-Aug-00 C r a t e
6 1670W-B
ATLAS-ROD
99/1214.UV01
1
1 9 9 2 0 DEM
0.823 1 6 , 3 9 4 . 1 6
1 6 , 3 9 4 CA 1168028
27901
14-Jan-00
09-Jun-00 C r a t e
6 2140W-R
CMS-LIP
20/0106.UV01
1
1 7 6 4 8 DEM
0.823 1 4 , 5 2 4 . 3 0
1 4 , 5 2 4 CA 1168363
T214100
24-Jan-00
20-Aug-00 C r a t e
3 1100-B
CERES-HARP 20/0328.UV01
8
7 2 5 5 EUR
1.600 1 1 , 6 0 8 . 0 0
9 2 , 8 6 4 CA 1172503
27351 11-May-00
19-Jun-00 C r a t e
4 1670W-L
TOTAL Crates
Q
13
198,079
Crate-Project 20/0629.UV02
1
1 3 4 1 EUR
1.600
2,145.60
2 , 1 4 6 CA1175605
27352
31-Aug-00
2 4 - J a n - 0 1 P.Box
Rack-Project 20/0926.UV01
3
9 0 4 6 EUR
1.600 1 4 , 4 7 3 . 6 0
4 3 , 4 2 1 CA1177288
27351
10-Oct-00
01-Feb-01 C r a t e
Spare NA45
20/0926.UV02
2
3 2 4 0 EUR
1.600
5,184.00
1 0 , 3 6 8 CA 1176701
27351
02-Oct-00
01-Feb-01 P.Supply
Rack-Project 20/1009.UV01
3
8 6 0 EUR
1.600
1,376.00
4 , 1 2 8 CA1177039
29840
16-Oct-00
2 4 - J a n - 0 1 P.Box
LHC-spare
21/0314.UV01
TOTAL Crates
4
7
Users
9 2 5 8 EUR
1.520 1 4 , 0 7 2 . 1 6
5 6 , 2 8 9 CA1181879
116,351
27351
19-Mar-01
15-Jun-01 C r a t e
Cost Design:
Rear Cage Card
CMS
1 8 0 0 EUR
1.600
2,880.00
Power Bus Backplane J0
CMS
5 4 5 0 EUR
1.600
8,720.00
Power Connector System
& Locking System
Various
8 4 0 0 EUR
1.600
13,440.00
Total Cost
POOL commitment
CMS commitment
ATLAS commitment
ESS 4th of July 2001
Nb
Total
module Power
1 5 6 5 0 EUR
25,040.00
13,040.00
10,000.00
2,000.00
27351
32343
27901
A. Fucci-EP/ESS
6 2646W-L
6 2646W-L
CANopen for VME crates
1. Proposal from M.Merkel to Wiener- sent out
2. Response from Wiener: Yes they can do it:
participation to development cost ( 2/3): 21 800 E
extra cost per power supply (if above) in qts.: 175 E
Compared to CANbus only which is today: 153 E
ESS 4th of July 2001
A. Fucci-EP/ESS
VME 64X Remote Power Supply-open
ESS 4th of July 2001
A. Fucci-EP/ESS
Water Cooled power supply
+ 1200 E to the cost
ESS 4th of July 2001
A. Fucci-EP/ESS
Water Cooled power supply-inside
ESS 4th of July 2001
A. Fucci-EP/ESS
Remote Power Supply Test - Summary
Summary:
1. Cable lenght induces voltage spikes if load current changes
rapidly. 2m lenght remote power we can forget, for the moment.
Measurements on 55 cm:
1A/uS slew r., 30% change(50/150A), 840mV spike on cable
1A/uS slew r., 30% change(50/150A), 540mV spike on tresse
better cables may reduce to +or- 400mV(8% of V):too much
CPU:
FEDC/HARP:
CTPD/ATLAS:
1A/25uS slew r., change (4/7 A), 100mV
1A/11uS slew r., change (10/76A), 120mV
1A/40uS slew r., change (1/15 A), 180mV
2. For 55cm cable lenght, static/dynamic slope should be less
than 1A/50uS (or <250mV on 5V).
Note: VME cycle crashes at changes bigger than 20 A (slope 0.4 A/uS).
New discovery:
Max power of power supply must cope with max dynamic
needs. We have seen with the FEDC that it can more than 100%
Future plans:
Remote Power supply in the rack, measurements, final report.
Propose a "common project" LHC facility test bench to measure
all parameters for 6U and 9U LHC boards.
ESS 4th of July 2001
A. Fucci-EP/ESS
Remote power supply - 55 cm cables used
1. D = 70 mm2, L = 410 nH (1KHz)
2. D = 70 mm2, L = 310 nH "
3. D = 70 mm2, L = 290 nH "
1
2
3
ESS 4th of July 2001
A. Fucci-EP/ESS
HARP - FEDC board
ESS 4th of July 2001
A. Fucci-EP/ESS
VME activity FEDSCOPE- soft trigger
VME
Power Supply
L=55cm
12 FEDC
CPU
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
VME backplane
CPU : 4 A static
Total : 58 A D = 8 A (~ 14%)
FEDC : 4.5 A static
ESS 4th of July 2001
A. Fucci-EP/ESS
VME activity FEDSCOPE- enable acquisition
VME
Power Supply
L=55cm
14 FEDC
CPU
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
VME backplane
CPU : 4 A static
FEDC : 4.5 A static
ESS 4th of July 2001
Total : 67 A D = 45 A (~ 67 %)
A. Fucci-EP/ESS
Power supply soft start
VME
Power Supply
12 FEDC
CPU
L=55cm
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
FEDC
VME backplane
CPU : 4 A static
FEDC : 4.5 A static
ESS 4th of July 2001
Total : 58 A D = 118 A (~ 103 %)
A. Fucci-EP/ESS
Master/slave power supply
Slave
up to 3.5KW
Master
up to 15 KW
3 phases
380 V
= 415V
up to 4KW
Slave
plugged on the
crate
PCF
TR
PCF
Slave
PCF
Bottom of the rack
Slave
Saving of 6 cm in lenght
ESS 4th of July 2001
A. Fucci-EP/ESS
Future - Proposal Summary
a) Build a second rack prototype with:
1) Comparative study for the rack control
2) Mount and measure VME crates with remote power supply
3) Water cooled power supply
4) Mount HV master systems
5) Leave one for measurements and tests in ESS, install the
other in GIF with the web control access
ESS 15th of May 2001
A. Fucci-EP/ESS