Appendix 1 HSI_Submittal_R1_STC - Western Municipal Water District

Transcription

Project: Western Municipal
Engineer Comments 1
October 6, 2011
Engineer Comments:
1. The submittal includes anchor bold calculations. What is the purpose of these? My
understanding was that the blowers are sitting on adjustable legs? Also, the included anchorage
calculations appear to be for a different project and are using the UBC 97 as the code. For this
project the applicable code is IBC 2006.
2. Data sheet No. 52355: Should this be min flow and min temp?
3. Heat exchanger installation: I have discussed this with Chris previously by I am still not sure
how the connection between the heat exchanger and the blower works; The submittal indicates
that we need to supply the piping between the units. Do you have any drawings or photos of a
typical installation?
4. Bray butterfly vales and check vales: The submittal does not indicate the coatings, materials
of construction, etc for the supplied valves. Can you please specify?
HSI Response:
1. The specification calls out for submittal of anchorage calculations. This can be found in
section G24 of the specifications. It is correct that the blowers can sit on the adjustable legs
without being anchored down. The anchorage calculations did have the wrong project name.
The other project had the same size blower being provided as this job. Calculations were done
by a licensed engineer for the state of California. The name has been changed to the correct
project. Specifications call out for UBC 97 as the code to be used for anchorage calculations.
This is what has been provided. Please reference spec section G24.
2. Data sheet has been changed to state min flow and min temperature.
3. Correct the piping from the heat exchanger and turbo is to be provided by the contractor
onsite. I have attached a picture of a heat exchanger installed for reference.
4. The cut sheets have been marked up to show materials of construction.
Dakota Turrentine
Project Manager
HSI, Inc.
7901 Hansen Road, Houston TX 77061 • Tel: 713-947-1623 • Fax: 713-947-6409 • www.hsiblowers.com
7901 Hansen Rd., Houston, TX 77061
CustomerSpecifications
For
Frame5HSTB
Customer:WestMunicipalWater
District
Riverside,CA
HSIWO#:33662
CustomerPO#:Ma11971
Tuesday,October04,2011
BorisPetrovic
WesternMunicipalWaterDistrict
14205MeridianParkway
Riverside,CA92518
RE:
SpecificationsforApprovalfor(3)NewHSIFrame5HighSpeedTurboBlowersand
Appurtenances
HSIWorkOrder#:
33662
WesternMunicipalPO#:MA11971
BorisPetrovic:
Inreferencetoyourrecentpurchaseorder(1)NewHSIMC8608MultistageCentrifugalBlowersand
accessories,Iamenclosingthesubmittalpackageforyourreviewandapproval.Pleaseindicateyour
agreementwiththeattachedspecificationsbysigningbelowandfaxingacopytomeat7135475508.
Bysigningthisform,youareverifyingthefollowingshippingaddressandinstructionsforphysical
deliveryoftheblowersandanyaccessories.
WesternMunicipalWaterDistrict
14205MeridianParkway
Riverside,CA92518
InanefforttoeffectivelyandcompetitivelyshipyourblowerHSIarrangesmanyshipmentsweeksand
sometimesmonthsinadvance,changestotheshippingaddressatalaterdatewillcauseaddeddelaysand
expensewhichwillbeforthepurchasersaccount.Intheeventthattheaddresslistedaboveisincorrect,it
isrequestedthatyoucorrectthisissueand/oraddanyadditionalshippinginstructionsonthissheetbefore
signingandreturning.
Theaddressstatedabovewillbereliedonfromhereoutunlesschangedinwritingwithacknowledgement
fromHSIinwriting.*Deliveryistentativelyweeksafterreceptionofthesubmittalapproval.*
Pleasenotethatthesubmittaldoesnotconstituteacceptanceofanycommercialtermsandconditions
besideswhatiscontainedherein.Termsandconditionsareagreedtoonasignedpurchaseorderonly.
Sincerely,
_______________________ ____________
DakotaTurrentine
Signature
Date
ProjectManager
HSIBlowers
___________________________________
Print Title
'(71256.(9(5,7$6
0$1$*(0(176<67(0&(57,),&$7(
&HUWLILFDWH1R&(57$4+28$1$%5HY
This is to certify that
Houston Service Industries Inc.
at
+DQVHQ5RDG+RXVWRQ7;86$
has been found to conform to the Management System Standard:
ISO 9001:2008
This Certificate is valid for the following product or service ranges:
The Design, Manufacture, Repair And Re-Manufacture Of Multistage
Centrifugal Blowers, High Speed Turbo Blowers And Related
Accessories For Various Applications
Initial Certification date:
0DUFK
This Certificate is valid until:
0DUFK
Place and date:
+RXVWRQ7H[DV)HEUXDU\
for the Accredited Unit:
'(71256.(9(5,7$6
&(57,),&$7,21,1&+2867217(;$6
The audit has been performed under the
supervision of
0LFKDHO3RON
Lead Auditor
5XG\)UXHERHV
Management Representative
/DFNRIIXOILOOPHQWRIFRQGLWLRQVDVVHWRXWLQWKH&HUWLILFDWLRQ$JUHHPHQWPD\UHQGHUWKLV&HUWLILFDWHLQYDOLG
+($'2)),&('HW1RUVNH9HULWDV&HUWLILFDWLRQ,QF5DYHOOR'ULYH.DW\7H[DV7(/)$;
on
en
!"#$
% & #'#
( )!*
+ ,"#-!.
/ 0*
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)
Houston Service Industries, Inc.
WO33662
Factory Data Sheet
Work Order ID
Part ID
WO33662/1
Cust Order#:
Date:
Ship Via:
Cust PO#:
Contact :
CO031721
9/10/2011
MA11-971
JANICE DAILEY
Release
Want Date
9/10/2011
3/15/2012
Start Date
WESTMUN
WESTERN MUNICIPAL WATER DISTR
14205 MERIDIAN PARKWAY
RIVERSIDE, CA 92518
Customer:
Finish Date
Qty
Drawing ID/Rev
3.00
Ship To:
Same
FACTORY DATA
(3) HSI FRAME 5 WHEEL#4 (VLD) HSTB PACKAGE- NEW
SERIAL NO(1) : 0911342-33662
SERIAL NO(2) : 0911343-33662
SERIAL NO(3) : 0911344-33662
____________________________________________
BLOWER SPECIFICATIONS
____________________________________________
FRAME SIZE
: 5
ENCLOSUR TYPE: NEMA 12
CONFIGURATION: PARALLEL
DIFFUSER
: VANNELESS
WHEEL
: 4
MTR CLNG MTHD: WATER/GLYCOL MIXTURE
INLET CONFIG : HSI STANDARD
SILENCER POS.: POS.0
DISCH CONFIG : 14" STANDARD
BOV VALVE
: 6" LUGGED W/ MODULATING ACTUATOR
EXP JNT/TUBE : GENERAL RUBBER 14" 1015E (DISCH)
TEMP SENSOR : CONAX RTD
PRES SENSOR : OMEGA 0-30 PSIA; OMEGA 0-30 PSIG
PRES SWCH
: OMEGA DELTA
AIR FILTER
: HSI 2" STANDARD FILTER
INVERTER
: 261AMP 460V VACON NXP LIQUID COOLED
SINE FILTER : 261AMP 460V
MCCB
: 300AMP SIEMENS STANDARD
WIRE GAUGE
: DUAL 3/0 AWG
CONTROLS
: LOCAL STANDARD/INTERFACE PLC
CNTRLS COLNG : DUAL FAN ACROSS INVERTER
CABINET DIMNS: 68 7/8" x 53 1/8" x 74 4/5"
PAINT COLOR : POWDER COAT GREY/GREEN
LEVELING BASE: SUNNEX LEVELING FEET
____________________________________________
ADDITIONAL COMPONENTS
____________________________________________
HARMONIC FILT: (3) 240AMP 460V TCI HG7 HG200CW00CP
HEAT EXCHANG : (3) EXTERNAL HSI STANDARD
BOV SILENCER : (3) UNIVERSAL 6" SU5-6 W/ SCREEN &
HARDWARE
CHECK VALVE : (3) TECHNO 14" 5118
B/FLY VALVE : (3) BRAY 14" S30
SPOOL PIEC3 : (3) 14" DISCHARGE SPOOL PIECES
____________________________________________
COMMENTS
____________________________________________
1) PTC-10 TEST ALL BLOWERS
2) START-UP TO INCLUDE:
(1) TRIP FOR
(3) 8 HOUR DAYS ON SITE + TRAVEL
3) FREIGHT TO JOBSITE INCLUDED
10/4/2011 10:37 AM
Page
1
Anchorage Calculations
Total=
! !
% !! &'(
!!
! -.//0
01)2.//
!
3"4
"#
$
$
5& 6780
9
:+*
8
) * +
, - 7*
#!#
#$
Fp=4*Ca*Ip*Wp
Where:
Fp=Total lateral force on non structural component
Ca=Seismic Coefficient from UBC 1997
Ip= Importance factor from UBC 1997
Wp= Weight of non structural component
*
#!#2 4
55/6!!#*
Blower is analyzed about the short axis, long axis
will always be acceptable if short axis is.
'1203
300%%++
#$
#!#
Total=
!
! ! ! ! &'(
!
!% ! -.//0
01)2.//
!
3"4
"#
$
0;$$
5& 6780
9
:+*
8
) * +
, - 7*
#!#
0;$
8
Fp=4*Ca*Ip*Wp
Where:
Fp=Total lateral force on non structural component
Ca=Seismic Coefficient from UBC 1997
Ip= Importance factor from UBC 1997
Wp= Weight of non structural component
0;$
*
#!#2 4
55/6!!#*
Heat Exchangeris analyzed about the short axis, long axis
will always be acceptable if short axis is.
'1203
300%%++
8
#!#
)
!"#$
Customer
Project
5.647304366143 (PSIG)
Datasheet No. : Design Date : Quote/Job No. :
Prepared By : Gas Data
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
Elevation: ! ft a.s.l.
61473
034,4/3
,/5..,/6
9-,234
Predicted Curve Data
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
Inlet Throttling [ valve/%closed ] ] &#"
Bar. Pressure [ PSIA
] &#"
Inlet Pressure [ PSIA
[ °F
] "#
Inlet Temp.
] !#
Inlet Humidity [ % RH
MW / k / Cp
"#"#$!#&"
Volume (Std.) [ SCFM@68F ] #
] &#!
Volume (Inlet) [ CFM
] "#
Disch. Pressure [ PSIG
] "#!
Diff. Pressure [ PSI
] #"
[ HP
Power
[%
] #
Efficiency
] "#$
Disch. Temp. [ °F
] #$
Pressure Rise [ PSI
] &#$
[%
Turndown
] #$
Surge Pressure [ PSIG
] $!#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
Print Date: 7/27/2011
ISO 9001:2008 CERTIFIED
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Curve 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"##$#
] &#
] "#
] "#!
] #!
[ HP
Power
[%
] &#&
Efficiency
] #&
Disch. Temp. [ °F
] #$"
Pressure Rise [ PSI
] #$
[%
Turndown
] #&"
] !#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"#$#$"#&
] &#
] "#
] "#!
] #
[ HP
Power
[%
] !$#
Efficiency
] #
Disch. Temp. [ °F
] #
Pressure Rise [ PSI
] #
[%
Turndown
] #!
] "&#"
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] "#
Inlet Temp.
] !#
MW / k / Cp
"#"#$!#&"
] &&#
] "#
] "#!
] #
[ HP
Power
[%
] !$#!
Efficiency
] ""#&
Disch. Temp. [ °F
] #$
Pressure Rise [ PSI
] #"
[%
Turndown
] #$
] $#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"##$#
] "#
] "#
] "#!
] #
[ HP
Power
[%
] #!"
Efficiency
] !#&
Disch. Temp. [ °F
] #$"
Pressure Rise [ PSI
] #$
[%
Turndown
] #&"
] #
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"#$#$"#&
] ""#"
] "#
] "#!
] #
[ HP
Power
[%
] #&
Efficiency
] $#&
Disch. Temp. [ °F
] #
Pressure Rise [ PSI
] &#
[%
Turndown
] #!
] "#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] "#
Inlet Temp.
] !#
MW / k / Cp
"#"#$!#&"
] "&#
] "#
] "#!
] #$
[ HP
Power
[%
] #&
Efficiency
] "&#
Disch. Temp. [ °F
] #$
Pressure Rise [ PSI
] "#"
[%
Turndown
] #$
] $&!#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"##$#
] !#
] "#
] "#!
] &#"
[ HP
Power
[%
] #
Efficiency
] #""
Disch. Temp. [ °F
] #$"
Pressure Rise [ PSI
] &#
[%
Turndown
] #&"
] $#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
Customer
Project
5.647304366143 (PSIG)
MW : "#$!!
k : #$$
Gas
'()'*+
RH: #%
Cp : #&
Pct
#
,-./010,234 (HP)
Site Data
61473
034,4/3
,/5..,/6
9-,234
./-38,-13 (CFM)
1. Condition 1
Model
6.
Configuration
' Impeller 1
2: &
Impeller 2
Impeller 3
Driver
Control Method
[ RPM
] '
Op. Speed
] &#"
[ °F
] #
Inlet Temp.
] !#
MW / k / Cp
"#$#$"#&
] !#$
] "#
] "#!
] &#"
[ HP
Power
[%
] #!
Efficiency
] #"
Disch. Temp. [ °F
] #
Pressure Rise [ PSI
] &#
[%
Turndown
] #!
] "!&#
Surge Volume [ CFM
6.;.<$ 4)< =; !<,>> ?$&?!<?$&?!&$<
' "??$ <#:
'#<
@:
'#
1.7.4
0
0 *"#
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Houston Service Industries, Inc. ● 7901 Hansen, Houston, Texas 77061 ● Office: 713-947-1623 ● Fax: 713-947-6409 ● Toll Free: 800-725-2291 ● www.hsiblowers.com
4
QDGS.E331765 - Compressors, Vacuum Pumps and Pneumatic Paint Sprayers http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpag...
QDGS.E331765
Compressors, Vacuum Pumps and Pneumatic Paint Sprayers
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Compressors, Vacuum Pumps and Pneumatic Paint Sprayers
See General Information for Compressors, Vacuum Pumps and Pneumatic Paint Sprayers
HOUSTON SERVICE INDUSTRIES INC
E331765
7901 HANSEN RD
HOUSTON, TX 77061-3428 USA
Industrial Blowers, Models Frame 4, Frame 5.
Last Updated on 2011-08-12
Questions?
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Copyright © 2011 Underwriters Laboratories Inc.®
The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured
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1 of 1
8/17/2011 1:34 PM
HSIBLOWERPERFORMANCETESTPROCEDURE
TestSummary
ThetestprocedureusedisinfullcompliancewithASMEPTC10standards.Thetestfitsunder
thecategoryofanopenloopType2test.Handheldinstrumentsareusedtorecorddataduring
thetest(whenapplicable).Dataacquisitionsoftwareisusedtoacquiremultiplevariablesduring
theperformancetest.RawdatasamplescanbefoundinSectionV.Afterdumpingtherawdata
intoacalculationspreadsheet,rigorouscalculationsareimplementedtoproducethetrue
predictedperformance.Conditionsattheprojectsiteareincludedtosimulateonsiteblower
performance.
Atotalof36datapointsaretakenduringtheperformancetest.Thepointsarespreadacrosssix
differentoperatingspeedswithsixpointsateachspeed.Thetestisperformedonaconstant
speedwithvaryingpressurebasis.Pressurevariationisachievedbythrottlingthedischarge
piping.Theflowiscalculatedbymeasuringpressuredifferentialacrossanorificeatthe
discharge.AllflowandpressurecalculationsareperformedinaccordancewithASMEPTC10.
MoreinformationonthetestconfigurationcanbeseenintheAppendix.
Attheconclusionoftheperformancetest,flowandpowerparametersaregeneratedand
uploadedtotheblower’sPLC.Surgeandmaxflowprotectionparametersarealsouploaded.The
blower’suniqueperformancecurveisgeneratedintoanimageandoverlaidwithadynamicscan
pointandthenuploadedtotheHMI.Thebloweristhentestedagaintocheckflowvalues,scan
pointperformance,andsurge/maxflowprotection.Beforetheblowerleavestheteststand,all
settingsarerestoredforonsiteuse.
Assumptions
1. Compressionaircomponentsareconsideredseparatewithpowerinputdividedequallyandthe
finaltranslatedflowiscombinedfortotalflow.
2. Airmaybetreatedasanidealgas.
3. Thegasdoesnotbecomesaturatedatanytimeandnoprecipitationoccurs.
4. PTC10doesnotaddressthetranslationofelectricalefficiencies.Forrelativelyconstantloading
atthesamespeed,electricalefficienciesremainconstant.Sincethetranslationsforanygiven
pointarewithinsevenpercentofthetestpointpowerataconstantspeed,theelectrical
efficienciesareassumedequal.
5. Gaspropertiesarecalculatedthesameforbothairendsides.
6. Alldimensiondependentcoefficientsarecalculatedseparatelywithpowerandmassflow
dividedbetweenthetwoseparateairendsides.
7. Specificheatatdischargeisestimatedbasedonthedischargetemperatureofthetestcondition,
asallowedbyPTC10.8.Theflowcalculatedfromsettingtheflowcoefficientattestand
specifiedconditions(ICFM)equal,isthendirectlyconvertedtoSCFMusingratioofdensities.
VII. Appendix
Innovation
InnovationService
Service Experience
Experience
<
&
. Test Configuration
<
3:7'
=
&# 2>
www.hsiblowers.com
?#
<=
$
Innovation
InnovationService
Service Experience
Experience
3* '
Verifying
y g Performance
Automated Data Collection
www.hsiblowers.com
4.+"(
<=
2 '9!
HSI
10 Year and 24 Hour
Parts Guarantee*
HSI, Inc guarantees to ship any standard parts required for
emergency breakdown of repairs on all HSI HT-Series Blowers
within one working day of receipt of order, or the parts are free
of charge to the customer.
HSI, Inc. further guarantees replacement and repair parts for HSI
HT Series Blowers will be available for a minimum of 20 years
from the original date of purchase.
All HSI HT-Series Blowers must be of standard configuration in
order to qualify and must be noted as such on the original factory
data sheet. Orders requiring 24 hour shipment must be
acknowledge in writing as an emergency parts shipment in order
to qualify.
*Complete compressor assemblies may take a few days to
assemble and test before a complete unit ships.
!
" @=
3
3'" " 2 0"4
)
0"4 ! 4 -
"A 0"4
40"4
2A0"4
2
A2
x :
59
5!92
A
A
*
x 0"4
*
A
7
HighSpeedTurboMotorSpecifications
ThemotorisaHSIproprietarydesignandanintegralpartoftheblower(AirEnd).The
AirEnddoesnotrequiremaintenanceundernormalconditions,andserviceshouldbecarried
outbyHSIoritsauthorizedagentsonly.Thefollowingpageyouwillfindtypicalmotordatafor
theblower.AnyotherinformationisproprietarytoHSI.HSIwillprovideactualperformance
datasuchaspowerconsumption,blowerefficiency,andflowrateaftertheequipmentisbuilt
andtestedforeach.
0@A0:B%C:D!''%!C&$D!''%C
HSI MOTOR PERFORMANCE DATA SHEET (FRAME 5 – 200 HP – 450 HERTZ)
GENERAL
HSI HSTB
FRAME SIZE
MOTOR TYPE
HORSEPOWER
VOLTAGE
RATED
FREQUENCY
NUMBER OF
PHASES
5
Permanent Magnet AC
Synchronous
200
575V Line to Line
450
3
RATED
CURRENT
AMBIENT
TEMPERATURE
DUTY CYCLE
SERVICE
FACTOR
INSULATION RATING
NUMBER OF
POLES
167 AMPS
40°C
Continuous
1.15
Class H
2
PERFORMANCE
LOAD
HORSEPOWER
AMPERES
RPM
POWER FACTOR
EFFICIENCY
NO LOAD
0
33
27,000
0.05
0%
1/4
50
50
27,000
0.82
96.3%
2/4
100
86
27,000
0.94
98.0%
3/4
150
126
27,000
0.97
98.5%
FULL LOAD
200
167
27,000
0.97
98.7%
5/4
250
210
27,000
0.97
98.8%
SPEED-TORQUE
PARAMETER
AMPERES
RPM
TORQUE
% FULL LOAD
LOCKED ROTOR
610
0
118.2 ft-lb
300
BREAKDOWN
610
0
118.2 ft-lb
300
FULL LOAD
209
27,000
39.4 ft-lb
100
#$
H I G H
S P E E D
T U R B O
Innovation | Service | Experience
B L O W E R S
INNOVATION IN ACTION
Introducing HSI High Speed Turbo
bo
Blowers and Exhausters
What if a blower could . . .
• Operate 20-40% more energy efficiently
iently
than conventional machines?
• Require NO lubrication?
• Require NO maintenance besides inlet
filter changes?
• Achieve sound levels below 85 dBA
A and
operate with virtually no vibration?
n?
• Have a simple, yet rugged design?
• Be environmentally friendly?
What if you found this blower with
th the
u know
local service and support that you
and trust?
With 25 years of experience in the market,
ket, HSI is the industry
leader in technology by providing tomorrow’s
row’s innovations today
with our high speed turbo product. The HT product line currently
has over 45 performance configurations ranging from 5 hp to
300 hp (1 to 250kW) and more under development.
evelopment.
velopment. HSI is the
only air bearing turbo manufacturer in North
Noorth America with
design, engineering, manufacturing, and testing at our state-ofthe-art facility in Houston, Texas USA.
These revolutionary blower designs
incorporate air bearings supported on
a single shaft with integrated variable
frequency drive, control system and motor. These are all pre-packaged and prewired in a single enclosure for simple
installation and application. Flow ranges
from 10 to 10,000 SCFM (15 to 15,000
nm3/hr) and pressures to 25 psi (1.7 bar)
through the range of operation.
DESCRIPTION AND SPECIFICATIONS
P O W E R S AV I N G
The HSI Turbo Blower is 20–40% more efficient than
conventional blower technologies offering payback on
investments in 2 to 3 years from energy savings alone.
LO W M A I N T E N A N C E
NO lubrication, NO alignment and NO scheduled
maintenance outside of routine inlet filter changes. This
can save you time and money as compared to blower
technologies requiring lubrication.
NOISE
Each standard package is fully enclosed and does not
exceed 85 dBA per OSHA standards.
I N S TA L L AT I O N
A compact blower design allows considerable space
savings. No special foundation support required and
the lightweight design offers easy access without the
requirement of large overhead cranes.
CO N T R O L
Completely integrated controls are pre-engineered as a
working system and can be upgraded to communicate
with any known protocol for remote operation and
monitoring.
Shown above: State-of-the-Art blower test stand and customer viewing area
What is Your TRUE Cost of Ownership?
What does efficiency and payback really mean? “Wire to Air
Efficiency” is the total cost of power to produce the performance you require. At HSI, we believe efficiency is only what
a manufacturer can guarantee; and further what a manufacturer can verify with actual test results. Whether it be on our
own ASME PTC-10 Compliant Performance Testing Facility
or at your location, HSI is ready to show you real results.
A true total cost of ownership includes power consumption,
maintenance, and initial capital costs.
Power Consumption
Service Maintenance
Capital Cost
Let us offer a 20 year
life cycle analysis on
your next project.
I N T E G R AT I O N
With three different control modes as standard, this
blower can seamlessly operate in parallel with other
types of blowers.
CO M P L E T E PAC K AG E
Compressor, motor, variable speed motor starter,
pressure relief valve, expansion joint, and control
cabinet built in one complete pre-engineered system.
Just add electricity and piping.
SERVICE
Simple modular design offers complete replacement
parts to be accessed without special tools or training.
All in stock and readily available from our factory in
Houston, Texas USA.
Impeller
Motor/Frame
Highly advanced computation fluid dynamic programming allows for
performance design to truly offer an advancement in efficiency.
• Highly efficient and reliable motor design
• Specifically designed for high speed service
• Designed for high heat environments
• Air or Liquid cooled
Each impeller vane configuration is matched with it’s own specific
volute to optimize aerodynamic efficiency. Matching the specific
speed with the diameter of the wheel assures the best aerodynamic
efficiency possible.
HSI’s design team has more than 20 years of experience allowing
for custom designed impellers to reach maximum efficiencies
possible for any application.
Double suction symmetrical structure
• Impellers at both ends
of a common shaft
counterbalance thrust
load in the axial direction
(axial load≈0)
• Superior stability
and durability
• Improved efficiency over
single impeller designs
• Reduction of local stress
or twisting
Principle of Air Bearing Technology
Bearings
Air Bearings
• Individually layered bearings are assembled in the housing to support the shaft
• As the shaft rotates at high speed, an air film is formed between the shaft and
the bearings which achieves friction free floating without the use of lubricants
• No additional cooling required
• Suitable for high speed; bearing load capability increases with higher RPM.
Superior durability
• Little or no wear after 35,000 continuous on/off cycles
• Possible to operate under extreme environment (max. 250°C)
• Little to no vibration or noise
Enclosure and Control
Variable Frequency Drive
• Highly efficient design with minimal heat loss
• Specifically tuned to match high speed motor and provide the best efficiency over the entire speed range.
• Stable performance throughout the range of operation
• Lowest inrush current of any motor starter
• Unlimited starts and stops
• Liquid Cooled option for superior performance
Programmable Logic Controller (PLC)
• Integrated with VFD starter
• Complete system monitoring
• Simple touch screen HMI interface
• Protective cover
• Control modes include constant
pressure mode, quantitative mode, and
proportional mode
Enclosure
• UL/ULC/CSA certified
electrical enclosure
• Self ventilating design
• Easy change inlet air filter
• Instant access to every
component
• Compact low footprint
• Built in automated
pressure relief valve for
surge protection with
enclosure mounted
silencer.
Constant Pressure Mode
RPG
100 %
• Pressure: fixed
• Flow: variable
Quantitative Mode
• Pressure: variable
• Flow: fixed
20%
Pressure
Blow Off Valve (BOV)
30%
40%
50 %
Proportional Mode
• Pressure: variable
• Flow: variable
Flow
Consult HSI for Series Configurations to 25 PSIG/1.7 Bar
Blower
Model
Impeller
Configuration
HP
Range
KW
Range
Type of Motor
Frame 1
Single
5/10 HP
3/8 KW
Induction
Frame 2
Single/Dual
20/30/40/50 HP
15/22/30/37 KW
Induction / Permanent Magnet
Frame 3
Single/Dual
75/100/125 HP
56/75/93 KW
Induction / Permanent Magnet
Frame 4
Dual
125/150/200 HP
93/112/150 KW
Permanent Magnet
Frame 5
Dual
150/200/250/300 HP 112/150/186/225 KW
Permanent Magnet
Custom enclosures available including: Separate blower and control cabinets. Outdoor enclosure modifications.
Common Applications
Water and Wastewater
General Industrial
Power Industry
Petroleum & Chemical
Basin aeration
Air scouring
Filter backwash systems
Grit chamber aeration
Lagoon aeration
Wastewater treatment
SBR
MBR
Pneumatic conveying
Blow off systems
Fermentation
Galvanization process
Printing systems
Pulp and paper industry
Carbon black
Steel plating
Black liquor recovery
Air knife drying
Flue gas
Desulphurization
Oxidation air
Coal gasification
Fluidized bed
Sulphur recovery
Thermal oxidation
Specications
TECHNICAL DATA
Configuration
Number of impellers
Pressure range
Flow range
Outlet connection
Inlet filtration
Pressure relief valve
Operating speed
Casing pressure
Seals (air)
Bearings
Lubrication
Drive type
Rotor balance
Enclosure/electrical
Electrical code
Motor voltage
Motor HP/KW rating
Motor
1 or 2 impellers (single, in series or in parallel)
2 To 25 PSIG (.13 to 1.7 bar)
10 to 10,000 SCFM (15 to 15,000 nm3/hr)
Flanged ASA 125# / ANSI 150# drilling
Flanged inlet connection for external filter
or Integral filter which is a 10 micron felted
synthetic material that is washable
Electric actuated pressure relief valve and
integral silencer included in standard package.
No external power supply required
8,000 RPM to 75,000 RPM
(sub critical operation)
50 PSIG maximum
Self contained
Air foil – Non contact, Non wearing, Dynamic
fluid film – Utilizing air (leaf or journal type)
None required
Self contained motor with impeller(s) coupled
directly to the shaft
ISO 1940 G 2.5. Individual impellers and
rotating assembly dynamically balanced
NEMA 12 (standard), NEMA 4/3R and outdoor
upgrades available
Electrical cabinet and all electrical
components UL/ULC/CSA listed.
HSI is a UL 508A certified panel shop
380/440/480/575 volt, 50 or 60 Hz-3 phase input
power. Internal control voltage transformer
Motor starter
VFD type
Noise level
Control
UV protective cover
Network connections
Cooling system
5 to 300 hp (1 to 250kW)
High efficiency permanent magnet or
induction type motor
Inverter type – variable frequency drive
High efficiency 6 pulse drive standard with
operating range to 1250 hz operation
(optional harmonic filters available)
Under 85 dBA per OSHA standards
Programmable logic controller with touch
screen human machine interface (standard)
Included to protect touch screen interface
Ethernet, RS232, or DH485 as standard.
Optional connections to communicate with
any protocol available
Internally self cooled by inlet air or external
cooling options available to capture heat to
supplement HVAC or water heating.
MATERIALS OF CONSTRUCTION
Blower housing
Aluminum
Impellers
Aluminum
Air bearings
Teflon® coated Inconel®
Blower enclosure
16 gauge sheet metal with synthetic wool
sound dampening material
Blower enclosure skid
Heavy duty steel I-beam construction with
forklift access ports and top bounded lifting
eyes
Enclosure finish
Powder coated with 2 coat epoxy paint
standard
H I G H S PE E D T U R B O B LOW E R S
7901 Hansen
Additional Products
Houston, Texas
77061
713-947-1623
Multistage Centrifugal Blowers
1-800-725-2291
713-947-6409 Fax
Blower Control Systems
www.hsiblowers.com
[email protected]
8
E-SL-025, Rev. 03
2-02-11 photo
Aftermarket Services
'$ Technical Information Sheet
NUMBER: PFG678S9
NAME:
Type:
Agricultural Green
TGIC-Polyester
Alesta Group Code:
POWDER PROPERTIES
ASTM D5965-96, C
ASTM D3451-92, 13
Specific Gravity
Theoretical Coverage
Mass Loss During Cure
Recommended Shelf Life:
1.31 ± 0.05
147 ft 2 /lb/mil
< 1%
12 Months @
75 °F
COATING PROPERTIES
ASTM D523-89
Gloss at 60°
90+
DPC TM 10.219
PCI Powder Smoothness
Overbake Resistance, Time
Pencil Hardness
7
100%
2H
Dir / Rev Impact, Gardner
Adhesion, Cross Hatch (minimu
Flexibility, Mandrel
60 / 20 in/lbs
5B Pass
1/8 in. dia., no fracture
Salt Spray
Steel Enclosures, Elect. Eq.
1,000 hrs
Recognized
ASTM D2454-95
ASTM D3363-92a
ASTM D2794-93
ASTM D3359-97
ASTM D522-93a
ASTM B117-97
UL DTOV2 Organic Coating
APPLICATION
CURE SCHEDULE:
Electrostatic Spray, Cold
Substrate: 0.032 in. CRS
Pretreatment: Bonderite® 1000, Parcolene® 60
(Time at substrate temperature)
10 Minutes @ 400°F
FILM THICKNESS: 2.0-3.0 Mils
This coating is designed with extended exterior durability. When compared under similar outdoor
conditions to standard grade powder coatings of similar color, gloss, and specific gravity, it will retain
original appearance for a longer period.
Prepared 5/16/2008
9800 Genard Rd. Houston, TX 77041-7624
4130 Lyman Ct. Hilliard, OH 43026-1213
1-800-247-3886
1-800-667-9610
fax: 713-939-4027
fax: 614-771-4139
WARRANTY POLICY: Seller certifies that all coatings delivered to Customer in unopened factory filled containers meet all pertinent quality standards presented in its current published
literature. Since matters of surface preparation, application procedures, curing procedures and other local factors that affect coating performance are beyond Seller’s control, Seller
assumes no liability for coating failure other than to supply replacement material for a coating material proven to be defective. Customer will determine suitability of this product for its
use and thereby assume all risks and liabilities in connection therewith. Seller will not be liable for any injuries, damages or other losses derived, directly or indirectly, from or as a
consequence of Customer's use of the product. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, RELATING TO ITS PRODUCTS AND THEIR
APPLICATION, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSES.
Alesta® is a registered trademark of E.I. du Pont de Nemours and
Company for its brand of Powder Coatings. Only DuPont makes
Alesta®.
12
Technical Information Sheet
NUMBER: RFH692R8
NAME:
Type:
Mod Gray Texture
August 8, 2000
Epoxy-Polyester Hybrid
Alesta Group Code:
POWDER PROPERTIES
ASTM D5965-96, C
ASTM D3451-92, 13
Specific Gravity
Theoretical Coverage
Mass Loss During Cure
Recommended Shelf Life:
1.65 ± 0.05
117 ft 2 /lb/mil
< 1%
12 Months @
75 °F
COATING PROPERTIES
ASTM D523-89
Gloss at 60°
Visual
DPC TM 10.219
PCI Powder Smoothness
Overbake Resistance, Time
Pencil Hardness
n/a
100%
2H
ASTM D522-93a
Dir / Rev Impact, Gardner
Adhesion, Cross Hatch (minimu
Flexibility, Mandrel
160 / 160 in/lbs
5B Pass
1/8 in. dia., no fracture
ASTM B117-97
Salt Spray
1,000 hrs
ASTM D2454-95
ASTM D3363-92a
ASTM D2794-93
ASTM D3359-97
APPLICATION
CURE SCHEDULE:
Electrostatic Spray, Cold
Substrate: 0.032 in. CRS
Pretreatment: Bonderite® 1000, Parcolene® 60
(Time at substrate temperature)
10 Minutes @ 400°F
FILM THICKNESS: 2.5-3.5 Mils
Prepared 7/23/2008
9800 Genard Rd. Houston, TX 77041-7624
4130 Lyman Ct. Hilliard, OH 43026-1213
1-800-247-3886
1-800-667-9610
fax: 713-939-4027
fax: 614-771-4139
WARRANTY POLICY: Seller certifies that all coatings delivered to Customer in unopened factory filled containers meet all pertinent quality standards presented in its current published
literature. Since matters of surface preparation, application procedures, curing procedures and other local factors that affect coating performance are beyond Seller’s control, Seller
assumes no liability for coating failure other than to supply replacement material for a coating material proven to be defective. Customer will determine suitability of this product for its
use and thereby assume all risks and liabilities in connection therewith. Seller will not be liable for any injuries, damages or other losses derived, directly or indirectly, from or as a
consequence of Customer's use of the product. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, RELATING TO ITS PRODUCTS AND THEIR
APPLICATION, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSES.
Alesta® is a registered trademark of E.I. du Pont de Nemours and
Company for its brand of Powder Coatings. Only DuPont makes
Alesta®.
13
TECHNICAL DATA
SOLUCOAT OC
Here in one convenient package . . . is a liquid amorphous phosphate prepaint preparation
specially formulated to save fuel and cut processing costs by treating mixed runs of metal at low
temperatures.
SOLUCOAT OC does it easily.
This liquid, 3-stage spray applied material simultaneously cleans and conversion coats mixed
production runs of steel, aluminum and galvanized steel. And SOLUCOAT OC performs with
excellent results in the energy efficient temperature range of from 21o to 49oC (120o to 130oF)
(do not operate over 170°F). Compared with the 60oC (140oF) temperature usually required in
the prepaint phosphate treatment of metals, it's no wonder that using SOLUCOAT OC can lower
your fuel bill substantially. Moreover, you also cut material costs, wastage and man-hours
because you're cleaning and phosphating mixed runs of metal in one line - at one time.
EXCELLENT CLEANING AND COATING AT ENERGY-SAVING TEMPERATURES
SOLUCOAT OC combines powerful cleaning agents with soil-seeking detergents. Together,
they quickly penetrate and easily remove normal fabricating soils - including most oils. In this
way, the material provides the excellent cleaning so essential to the proper preparation of metal
surfaces prior to painting with the new water-borne coatings. And because SOLUCOAT OC is a
low-foaming formulation, it can be spray applied at low temperatures without a defoamant.
In the same application, the prepaint preparation develops a uniform, continuous conversion
coating with a minimum weight of 30 - 50 mg/ft2. This amorphous coating guards the treated
metal surfaces against corrosion and improves the adhesion of any finish subsequently applied by
electrocoating, powder coating, spray or dip. Most important, the material cleans and conditions
mixed runs of metal at temperatures as low as 21oC (71oF).
SOLUCOAT OC meets or exceeds Federal and Military specifications as follows: TT-C-490B,
Type II and MIL-C-46487, Type I and II (5 stages mandatory).
QUALITY THAT STANDS OUT
SOLUCOAT OC is ideal for the manufacturer who wants to develop a quality phosphate coating
at a money- and energy-savings low temperature. The tight paint bond provided by this coating
allows development of a finish that not only lasts longer but looks better. Thus, SOLUCOAT
OC enhances the well deserved reputation of Working Solutions' entire line of phosphate
treatment materials for developing longer-lasting, better looking finishes. These finishes make
SOLUCOAT OC the preferred quality prepaint phosphating process.
14
TECHNICAL DATA
SOLUCOAT OC, Page 2
OTHER BENEFITS OF SOLUCOAT OC
•
•
•
•
Provides long solution lide with little or no sludging
Furnishes solutions with good tolerances for hard water, high tolerance for soil build up
Promotes working efficiency by keeping down heat and humidity in summer
Is easily monitored and automatically metered through equipment available from Working
Solutions.
APPLICATION OF SOLUCOAT OC
For normal cleaning / conditioning with the phosphating material, a smiple 3 – stage procedure is
followed in the spray-washer or vat. The normal working temperature is 70 – 120 0 F. The pH at
working concentrations ranges from 4.0 to 5.0 with an optimum of 4.5.
For increased corrosion resistance and paint adhesion a final seal such as the Solucoat 5038 or
Solucoat NC Seal should be added tot he final stage of your process.
EQUIPMENT NOTE
Stainless steel 316 / 304 holding tanks and heating coils are preferred but mild steel or black iron
equipment may be used. As your Working Solutions Technical Sales Representative for specific
recommendations.
FOR FURTHER DETAILS CONSULT MATERIAL SAFETY DATA SHEET.
The information contained in this bulletin is, to our best knowledge, true and accurate, but all recommendations or
suggestions are made without guarantee, since the conditions of use are beyond our control. Working Solutions, Inc.
makes no express or implied warranties in these data or suggestions including no implied warranties of merchantability
or fitness for a particular purpose and disclaims any liability incurred in connection with their use.
15
#
SPECIFICATIONS:
30.00
FRONT VIEW (UP-STREAM)
31.50
4
1. ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED
NOTE:
1. ENDUSTRA PANAL FILTER ELEMENT
2. GALVANIZED STEEL FRAME
3. ENDURALAST HI-FLOW SYNTHETIC MEDIUM 98% EFFICIENT @ 10-MICRON (NOM)
A 4. POTTED ON ALL 4 SIDES
5. 6800SCFM @ 0.2'' WG MAX INITIAL; NOT TO EXCEED 10'' WG
6.FRONT AND BACK GALVANIZED FLATTENED EXPANDED METAL SCREENS
7. PLEAT SEPARATING GLUE BEADS ON THE UP SIDE
8. INCLUDES .75 WIDE X .25 THICK FULL-FACE NEOPRENE GASKET ON BOTH SIDES
B
C
D
4
3
3
THIRD ANGLE
PROJECTION
DIMENSION TOLERANCE (INCH):
.XX C.010, .XXX C.005
DIMENSION TOLERANCE (MILLIMETER):
.X C.30, .XX C.13
ANGLE:
X C1a, .X C.5a
MACHINED SURFACE ROUGHNESS:
63 MICROINCHES, 1.6 MICROMETERS
DIMENSIONING AND TOLERANCE
PER ANSI Y14.5M - 1994
SIDE VIEW
2.00
2.50
PSC
JG
APPROVED BY:
2
JH
CHECKED BY:
DRAWN BY:
30.75
REVISION HISTORY
DESCRIPTION
INITIAL RELEASE PER ECR: 1376
HSI FRAME 5 SERIES
2 IN. THK. FILTER
31.50
DATE
6/16/2011
6/16/2011 SIZE PART NO.
6/16/2011
C
31500060130
6/16/2011 ECR: 1376 DO NOT SCALE DRAWING
SHEET: 1 OF
1
TITLE
HSI Blowers
1
7901 HANSEN, HOUSTON, TX 77061
REAR VIEW (DOWN STREAM)
REV
0
SEE
SPECIFICATIONS
MATERIAL:
2
1
0
REV.
BY
JH
A
B
C
D
8:
Maxi-Joint
Wide Arch Expansion Joints
®
1015
Style
Features:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Wide Flowing Arch Design
Exceptional All Directional Movement Capability
Virtually Eliminates Sediment Buildup
Higher Pressure Rating than Conventional
Expansion Joints
Excellent Chemical and Abrasion Resistance
Full Vacuum Rating (30" Hg) in All Sizes
250ºF Continuous Service Standard, 400ºF Available
Filled Arch Design Available
Economical Fully Molded Construction
Standard Face to Face Dimensions with
ANSI 125/150 lb. Drilling
Hot Dipped Galvanized Retaining
Rings Standard
Wide Variety of Tube and Cover
Elastomers Available, Including Pure
Gum Rubber, EPDM, Neoprene, Butyl,
Nitrile, Hypalon®, Viton®, Food Grade,
and More
Absorbs Noise, Vibration and Shock
Compensates for Minor Misalignment
and Offset
Low Stiffness and Deflection Forces
Integrally Flanged Design,
No Gaskets Required
Large Inventory Means Quick Shipments
Simple to Install, Lightweight
and High Strength
Provides Easy Access to Piping and Equipment
Control Unit
TH
4
Notes:
1.) All parts listed are designed for 30" Hg (full vacuum) and have a maximum test at 26" Hg due to
facility altitude and equipment limitations.
2.) Maximum operating temperature of 250ºF for EPDM, Butyl, Hypalon®, and Viton®; 225ºF for
Neoprene; 210ºF for Nitrile; 180ºF for Pure Gum Rubber; 300ºF for EPDM and Butyl in air service
at 25 PSI maximum; higher pressure and temperature ratings available.
3.) All sizes can be supplied with a filled arch reducing their movements by 50% and increasing the
spring rates fourfold.
4.) For full product specifications and installation instructions, see SPEC 1015-1 and
ININ 1015-1. Gross weights include retaining rings.
5.) WARNING: Control units (sold separately) must be used when piping is not properly anchored.
Number of rods are dependent upon maximum field test pressures. Expansion joints may operate
in pipelines carrying fluids at elevated temperatures and pressures, so precaution should be taken
to ensure proper installation and regular inspection. Care is required to protect personnel in the
event of leakage or splash. Adequate floor drains are always recommended.
6.) Movements are non-concurrent. Contact General Rubber for concurrent movements, and for sizes
not shown up to 144" I.D.
7.) Retaining rings are typically “L” shaped and can be flat depending on internal reinforcements.
8.) Standard 125/150 lb. drilling includes, 1"-24" with ANSI B16.1 Class 125 lb./B16.5 Class 150 lb.,
30"-60" with ANSI B16.1 Class 125 lb./ B16.47 series A, Class 150 lb., 72"-108" with ANSI B16.1
Class 125 lb./ AWWA C207 Class B.
Toll Free: 800-233-6294
Web: www.general-rubber.com
(See Note 5)
Hot Dipped
Galvanized
Retaining Rings
O.D.
1/4" Minimum
Thickness
Leakproof
Elastomer Tube
I.D.
general rubber corporation
F/F
Multiple Layers
of Tire Cord
Reinforcement
Fax: 201-641-4710
[email protected]
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VL Molded Case Circuit Breakers
JG 400A Frame, VL Series
Selection
Selection/Dimensions
Ordering Information
Complete Assembled Breaker
Prices for a complete factory assembled JG breaker include the frame, trip
unit, and standard line and load connectors, all factory installed and shipped
as a complete breaker. Assembled breakers are available only with
standard connectors.
For any other configuration, order the frame, trip unit, and terminals as
separate items.
For DC applications, use thermal magnetic trip unit only.
For reverse feed applications, select non-interchangeable trip breakers only. For
non-interchangeable trip breakers, change the third digit of the catalog number
to “X” for standard breakers.
For 100% rated breakers with a non-interchangeable trip unit, change the 3rd
character of the catalog number to ”Y“.
For special applications, refer to page 17/62.A
Mounting hardware is included with each frame or complete breaker.
Number
of Poles
Interrupting Ratings
Breaker
Type
NJG
HJG
LJG
Dimensions, inches (mm)
RMS Symmetrical Amperes (KA)
UL 489 AIR (File E10848)
IEC 60947-2
Volts AC (50/60 Hz)
Volts DC
Volts AC (50/60 Hz)
220/240
380/415
240
480
600
250
500
ICU
ICS
ICU
ICS
65
35
25
30
25
65
65
45
45
100
65
25
30
35
100
75
70
70
200
100
25
30
35
200
150
100
75
2, 3
690
ICU
12
15
15
ICS
6
8
8
Width
Length
Depth
To Handle
D1
5.5 (139) 11 (279) 4.2 (102) 5.4 (138)
Shipping Weight, lbs. (kg)
Trip Unit
Poles
Frame
2, 3
9.3 (4.2)
Thermal-Mag. Electronic
4.0 (1.8)
Complete
Breaker
4.0 (1.8) 12.6 (5.7)
Connectors for 75°C Wire
Ampere
Construction Rating
Steel
70-400
Aluminum햲
70-400
Aluminum
70-400
Aluminum
70-400
Copper
70-400
Copper
70-400
Distribution Lugs
Wire
Range
1/0–600 kcmil Cu
3/0–250 kcmil Al/Cu
250–750 kcmil Al
3/0–600 kcmil Cu
3/0–750 kcmil Cu
3/0–250 kcmil Cu
No. of cables
per connector
1
2
1
1
1
2
Catalog
Number
3TW1JG600햳
3TA2JG250햳
3TA1JG750햳
3TA1JG750햳
TC1JG750햵
TC2JG250
70-400
70-400
Compression Lugs
70-400
#14–4 Cu
#14–2/0 Cu
12
6
3TA12JG04햳
3TA6JG20햳
#6–350 kcmil
–
List
Price $
3CLJ350
햲
Standard construction supplied for each breaker.
햳 Kit consists of 3 terminal connectors.
햴 3 Lugs for 3-pole breakers.
햵 For 100% rate applications, 90°C.
JG Thermal-Magnetic,
Instantaneous
Trip Adjustment Range
Trip Unit Continuous
Amp Rating (In)
Instantaneous
Overcurrent Setting (Ii)
Min.
Max.
250
1250
2500
300
1500
3000
350
400
1750
2000
3500
4000
Note: Each breaker has 6 trip settings in this range.
External Accessories pages 17/43 to 17/57
17/24
Product Category: MCCB
Siemens Industry, Inc.
Industrial Controls Catalog
VL Molded Case Circuit Breakers
JG 400A Thermal-Magnetic Trip Unit
Selection
Ii
M4-PAN-TORX
M4-PAN-TORX
AMPS
2800
2400
2000
I n = 400A
3200
40 C
3600
TM ~
4000
Trip Unit/Disparador 525
Model 525 Trip Unit
JG 400A Frame 2-Pole with Thermal-Magnetic Trip Unit
N-Interrupting Class
Catalog
Number
Continuous
Ampere Rating
250
300
350
400
List
Price $
List
Price $
FRAME ONLY
HJG2F400
NJG2F400
NJG2B250L
NJG2B300L
NJG2B350L
NJG2B400L
H-Interrupting Class
Catalog
Number
L-Interrupting Class
Catalog
Number
List
Price $
Catalog
Number
List
Price $
LJG2F400
COMPLETE FACTORY ASSEMBLED CIRCUIT BREAKER
HJG2B250L
LJG2B250L
HJG2B300L
LJG2B300L
HJG2B350L
LJG2B350L
HJG2B400L
LJG2B400L
TRIP UNIT ONLY
CJT2B250
CJT2B300
CJT2B350
CJT2B400
JG 400A Frame 3-Pole with Thermal-Magnetic Trip Unit
Catalog
Number
Continuous
Ampere Rating
250
300
350
400
List
Price $
List
Price $
FRAME ONLY
HJG3F400
NJG3F400
NJG3B250L
NJG3B300L
NJG3B350L
NJG3B400L
H-Interrupting Class
Catalog
Number
L-Interrupting Class
Catalog
Number
List
Price $
Catalog
Number
List
Price $
LJG3F400
COMPLETE FACTORY ASSEMBLED CIRCUIT BREAKER
HJG3B250L
LJG3B250L
HJG3B300L
LJG3B300L
HJG3B350L
LJG3B350L
HJG3B400L
LJG3B400L
TRIP UNIT ONLY
CJT3B250
CJT3B300
CJT3B350
CJT3B400
JJ 400A Frame 240V max., 2-pole with Thermal-Magnetic Non-Interchangeable Trip Unit
Continuous
Ampere Rating
250
300
350
400
Catalog
Number
List
Price $
COMPLETE BREAKER
NJJ2B250L
NJJ2B300L
NJJ2B350L
NJJ2B400L
JJ 400A Frame 240V max., 3-pole with Thermal-Magnetic Non-Interchangeable Trip Unit
Continuous
Ampere Rating
250
300
350
400
Catalog
Number
List
Price $
COMPLETE BREAKER
NJJ3B250L
NJJ3B300L
NJJ3B350L
NJJ3B400L
A - Consult with Siemens for availability.
Siemens Industry, Inc.
Industrial Controls Catalog
Product Category: MCCB
17/25
#$)##
__________________________________________High Speed Turbo Blowers Product Guide
&)## Immediately upon receipt, thoroughly examine the equipment. There should be no evidence of
damage, such as any cracks in the Human Machine Interface (HMI) cover, a bent cabinet, or any
other unusual observations. Check the packing list to verify that the shipment is complete, noting
receipt of miscellaneous items in crates or boxes.
2
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Start-up of your blower must be performed by HSI Personnel. To schedule HSI personnel to startup your blower, you must complete the Blower Pre-Startup Form (Appendix G on page 61).
2
#$'6!**!"*# "#$!$
## &' The blower must be mounted on a level surface. If there is any instance of variation to level
ground, a written authorization from the manufacturer is required.
February 2010
©2009 Houston Service Industries, Inc.
22
_________________________________________ High Speed Turbo Blowers Product Guide
4.2 Layout Guidelines
4.2.1 Dimensions
For information on job specific models, see Appendix A .
February 2010
23
YWY
4.2.2 Location
When selecting a location for your HSTB, use the following guidelines:
x
Locate the blower in a clean, dry, properly drained, and adequately ventilated, room.
x
Locate the standard cabinet blower models indoors.
CAUTION:
x
If you want to locate the standard cabinet blower model some place other than
indoors, you must get approval from the manufacturer. Otherwise, you risk voiding
the warranty.
Provide ample room for maintenance and servicing, such as removal of the electrical
components or driver.
For information on job specific installation drawings, see Appendix C on page 52.
4.2.3 Foundation
The structural design of the cabinet and the smooth operation inherent with high speed turbo
machinery eliminates the need for massive foundations and costly site preparation. All that is
required is a reinforced concrete floor or pad of sufficient strength to support the weight of the
unit and to ensure long-term stability. Avoid locating the blower on mezzanines, catwalks, and
hollow floors.
Refer to Appendix C (drawings) on page 52 for weight information.
Note:
The weight of the blowers listed in the sales brochures is only an estimate and the actual
weight should be verified with HSI.
4.2.4 Positioning
Each unit is shipped with leveling screws. To prevent resonant vibration at the ends of the blower
base, ensure the unit has been properly leveled by locating the two leveling screws under each
side of the base for Frames 1 and 2, and the extra two screws in the middle of the base for Frames
3, 4, and 5.
These leveling screws, when customer specified, are provided with stud holes to mount to the
base pad that the blower sits on. For nominal dimensions, see the General Assembly drawing in
Appendix C on page 52.
February 2010
24
YWZ
4.3 Connections
4.3.1 Electrical power
All wiring is dependent upon site specific applications. For all electrical schematics and wiring
information, see Appendix C .
All conduit and wiring should be installed by a licensed electrical contractor to meet all
local and national electrical codes.
Note:
x
For all field discrete inputs and outputs, #16 awg minimum Thermoplastic High Waterresistant Nylon-coated (THWN) wiring is recommended.
x
For all analog signals, #18 awg minimum twisted shielded cable is recommended.
The drain/shield should be terminated inside the HSTB on the ground terminal block as indicated
on the drawings. (See Appendix C on page 52.) The drain/shield wire should always be cut and
insulated at the field device.
CAUTION:
Make sure the shield does NOT touch any metal conduit or other metal objects.
Incoming power is supplied to the bottom of Molded Case Circuit Breaker (MCCB) from the
power panel (Figure 4).
All accessories, such as valves, actuators, pressure sensors, temperature sensors, etc. must be
wired per the manufacturer’s instructions and connected to the proper terminals on the control
panel (Figure 4).
4.3.2 Electrical Power for Heat Exchanger
The Heat Exchanger Unit is only available on Frame 5 model.
For information on the Heat Exchanger, see Appendix E on page 57.
4.4 Installation Checklist
Before installing your HSTB, check that the following have been done:
x
Leveling screws are installed
x
Sufficient foundation available
x
No grout
x
Piping correctly installed and isolated from the unit
x
Inlet filters installed
x
All blind flanges removed
Make sure the blower is securely tightened on the blower base.
February 2010
25
YW[
C.2
Installation
February 2010
53
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;,#.
DISTRIBUTED VALVES
TECHNO™ Short Form Wafer Style
Check Valves
TECHNO™
DISTRIBUTED VALVES
SHORT FORM WAFER STYLE CHECK VALVES
Technocheck Short Form (SF), Cost Efficient, Reliable, “Wafer Style” Check Valve
CLAMP PLATE SUPPORT
Non-Slam Quick Closure Feature
The Valve Plate Design offers
Minimum Travel from Full Open to
Full Closed Position and complete
Metal-to-Metal Valve Plate
Structural Support.
Unique Flexible Elastomer Seal
Continuous Elastomer Seal provides
Final Closure around complete
valve bore with the strength and
durability to ensure prolonged cycle
life.
Can Be Mounted In Any Position
for the most efficient piping layout.
Unrestricted Full Port Seatless
Design provides Free-Flow through
Design with virtually no pressure
loss.
Elimination of Metal-to-Metal
Rotating Parts. The stationary
Hinge Post and Hinge Clamp Design
eliminates wear of Hinges, Pins,
Valve Seats, Springs and the need
for routine maintenance.
TECHNO has been a leading supplier of high quality check valves to all phases of industry for many years. Thousands of
TECHNO products are presently in service demonstrating an outstanding performance record.
Exclusive Technocheck design combined with an extensive selection of materials result in exceptionally high performance
and reliability for most liquid and gaseous applications.
The Short Form (SF) Technocheck split disc wafer style check valve offers compact design along with heavy duty construction.
TECHNO's scalloped body design assures proper and easy alignment between mating gaskets and line flanges. It offers
strength and eliminates the need for expensive supports, expansion joints and foundations that may be necessary with a
conventional check valve.
Our unique design combined with many years of experience allows us to satisfy the most difficult applications.
Specials available upon request.
CERTIFICATIONS
2
TECHNO™
TR-TEC-SHORTFORM/WCV
07/08 ION-2M
DISTRIBUTED VALVES
TECHNO SHORT FORM WAFER STYLE CHECK VALVES
STYLES 5412, 5118,
5831-F, 5831-R, 5355*
AND 5355-316
FLOW
B DIA
"D" RADIUS "E" HOLES
EQUALLY SPACED ON
"F" DIAMETER BOLT CIRCLE
A
C
GENERAL DIMENSIONS FOR STYLES 5412, 5118, 5831-F, 5831-R, 5355* AND 5355-316
VALVE SIZE in.
A
B
C
D
E
F
2
2 1/2
1 3/8
1 5/8
4 3/4
5 1/2
1/2
9/16
3/8
3/8
4
4
4 3/4
5 1/2
3
1 7/8
6
11/16
3/8
4
6
4
2 3/8
7 1/2
7/8
3/8
8
7 1/2
5
2 7/8
8 1/2
1 1/8
7/16
8
8 1/2
6
3 3/8
9 1/2
1 1/2
7/16
8
9 1/2
8
4 3/8
11 3/4
2 1/4
7/16
8
11 3/4
10
5 3/8
14 1/4
2 1/2
1/2
12
14 1/4
12
6 3/8
17
3
1/2
12
17
14
7 3/8
18 3/4
3 1/4
9/16
12
18 3/4
16
8 3/8
21 1/4
3 3/4
9/16
16
21 1/4
18
9 3/8
22 3/4
4 1/4
5/8
16
22 3/4
20
10 3/8
25
4 3/4
5/8
20
25
24
12 3/8
29 1/2
5 3/4
11/16
20
29 1/2
30
15 3/8
36
7 3/4
11/16
28
36
36
18 3/8
42 3/4
8 1/2
13/16
32
42 3/4
42
21 3/8
49 1/2
9 1/2
13/16
36
49 1/2
48
24 3/8
56
11 1/2
13/16
44
56
54
27 3/8
62 3/4
13
15/16
44
62 3/4
60
30 3/8
69 1/4
14
15/16
52
69 1/4
66
33 3/8
76
15
15/16
52
76
72
36 3/8
82 1/2
16 1/2
15/16
60
82 1/2
*For sizes 2 inch - 8 inch see style 5296 on page 4.
OPTIONAL MATERIAL SELECTION
Internal Materials
• Aluminum
• Brass
• 316 Stainless Steel
• Plated Steel
SEALING MEMBER MATERIALS
Material
STANDARD MODELS AND MATERIALS
STYLE
BODY
INTERNALS
FLANGE CLASS
CWP psi
-60°F to 225°F
• Neoprene
-40°F to 225°F
-40°F to 300°F
5412
Aluminum
Aluminum
125 (FF)
125
• EPDM
5118
Cast Iron
Aluminum
125 (FF)
125
• Viton
5831-F
Bronze
Brass
125 (FF)
150
• Silicone
5831-R
Bronze
Brass
150 (RF)
150
5355*
Steel
Plated Steel
150 (RF)
150
5355-316
316 Stainless Steel
316 Stainless Steel
150 (RF)
150
Standard Elastomer: Buna-N
(FF) = Flat Face, (RF) = Raised Face
Temperature Range*
• Buna-N
-20°F to 400°F
-100°F to 500°F
* This temperature range is for general guidance.
The figures may vary with application.
SPRING MATERIAL
• 302 Stainless Steel
TECHNO™
07/08 ION-2M
3
DISTRIBUTED VALVES
SHORT FORM WAFER STYLE CHECK VALVES
STYLE 5296
*Two through eight inch (2” - 8”) Style 5355 valves with Carbon Steel Bodies are known as Style 5296.
They are rated at 150 psi cold working pressure and have Raised Face Ends. Bodies are made from solid
round material and do not have the scalloped edges like the 5355 which is produced from a casting.
The outside diameter is made to fit within the bolting pattern of ASME 150# flanges.
The 5296 may sometimes be offered in other materials if delivery is critical and casting lead times are
prohibitive. Consult factory for details.
FLOW
B DIA
A
C
GENERAL DIMENSIONS FOR STYLE 5296
VALVE SIZE in.
A
B
C
1
1 1/4
1 3/8
1 3/8
2 5/8
3
1/16
1/4
5/16
1 1/2
1 3/8
3 3/8
2
1 3/8
4 1/8
1/2
2 1/2
1 5/8
4 7/8
9/16
11/16
3
1 7/8
5 3/8
4
2 3/8
6 7/8
7/8
5
2 7/8
7 3/4
1 1/8
6
3 3/8
8 3/4
1 1/2
8
4 3/8
11
2 1/4
2 1/2
10
5 3/8
13 3/8
12
6 3/8
16 1/8
3
14
7 3/8
17 3/4
3 1/4
TECHNO™
07/08 ION-2M
4
DISTRIBUTED VALVES
TECHNO FULL FLANGED CHECK VALVES
PRESSURE DROP CHARTS FOR WATER AND AIR SERVICE
PRESSURE DROP psi
100.0
10.0
2”
3”
2 1/2”
4”
5”
8”
6”
12” 16”
10” 14” 18”
20”
24”
30” 42” 54” 66”
36” 48” 60” 72”
0.1
0.01
100
10
1,000
10,000
100,000
1,000,000
FLOW OF WATER AT 70° IN G.P.M.
PRESSURE DROP psi
10.0
1.0
2”
3”
2 1/2”
4”
5”
8”
6”
12” 16”
20”
30”
42” 54” 66”
10” 14” 18”
24”
36” 48” 60” 72”
0.1
0.01
100
1,000
10,000
100,000
1,000,000
10,000,000
AIR FLOW AT 70° IN S.C.F.M.
TRADEMARK INFORMATION
TECHNO™
07/08 ION-2M
5
DISTRIBUTED VALVES
VALVES & MEASUREMENT
3250 Briarpark Drive, Suite 300
Houston, Texas 77042
USA Toll Free 800 323 9160
For the most current contact and location information go to: www.c-a-m.com/valvesandmeasurement
Printed in Canada 07/08-ION-2M TR-TEC-SHORTFORM/WCV
*#
``
Reliable Harmonic Filtration Technology with the
HarmonicGuard® Series Drive-Applied Filter
As power utilities continue to be pushed to the limits of supply capability, rising energy costs and decreasing
power quality will continue to be an issue for consumers. Users continually search for ways to not only
reduce energy costs, but also ensure their processes will continue
to operate no matter the quality of the incoming power. To
accomplish this, more and more variable frequency drives, UPS
systems, and other non-linear loads, are being installed. For
over a decade, TCI has been building harmonic mitigation
filters. From waste water treatment facilities, commercial
buildings, and factory floors to harsh mountain environments,
reliable TCI filters have been installed to the satisfaction of
thousands of customers. The next generation of the
HarmonicGuard® Series filter has arrived. TCI’s considerable
experience with harmonic mitigation technology has led to
the development of the HG7; a filter design based on proven
technology with significantly improved performance.
Manufacturer’s Warranty
HG7 HarmonicGuard Series Drive-Applied Filters are warranted
against Manufacturer’s defect for three years from the date of
original shipment. For complete warranty details, please refer
to TCI’s Limited Warranty Policy.
Drawings/Specifications
Autocad compatible *.dxf drawings and Acrobat Reader
compatible *.pdf drawings of all HG7 HarmonicGuard Series
Drive-Applied Filters are available at www.transcoil.com or by contacting TCI at (800) 824-8282. The
Installation, Operation, and Maintenance Manual is also available for download.
UTILITY
HG7
DRIVE
KDR
MOTOR
Typical Problems, Superior Solutions with HG7 Filters
Non-linear Loads and the Impure Sine Wave
Non-linear loads are products that draw non-sinusoidal current from the distribution line. This nonsinusoidal current is derived from waveforms that combine the fundamental frequency with integral
multiples of that frequency. The resulting harmonic distortion is a basic result of the operation of nonlinear loads. When these types of loads are a significant portion of an electrical system, harmonic distortion
may begin to cause problems throughout the entire system. These problems range from poor power factor,
transformer and distribution equipment overheating, random breaker tripping, or even sensitive equipment
failure. Since harmonics affect the overall power distribution system, the power utility may even levy heavy
fines when a facility is affecting the utility’s ability to efficiently supply power to all of its customers. As a
result, in the search for more efficient power use, other costly issues have been created.
Superior HG7 Performance
The HG7 not only limits current distortion to less than 7% TDD, it also improves true power factor.
Multiple package options will allow TCI customers to choose the right filter configuration for the application.
Since every power system is different, harmonic mitigation requirements will differ, and even IEEE limits
change based on the system loading characteristics. The HG7 product returns the power of choice to
the customer, allowing for different configurations to achieve different performance and monitoring
results. It is TCI’s intention to provide the maximum value to our customers by offering the
package and performance necessary for the application.
XWW
2
True Power Factor Correction
“Real” or True power is used to perform real work. Inductive loads require Real and Reactive power. Utilities provide Apparent
power. Apparent power is a geometric combination of Real and Reactive (or imaginary) power. Reactive power performs no work.
However, the flow of reactive current, a component of reactive power, does consume energy as it passes through resistive elements
of the power system. Thus, reducing overall system efficiency. This reactive power is used to generate magnetic fields within motors,
transformers, and other magnetic devices. Reactive power, combined with harmonic currents, contribute to poor power factor in
electrical systems. The capacitors inherent in the HG7 design supply the necessary reactive power so the utility doesn’t have to. The
reduction in harmonic currents further improves the ratio of active power to apparent power. This overall improvement to true
power factor assists in the efficient operation of facilities and the avoidance of possible fines due to poor power factor.
Sample 5th Harmonic
Sample 7th Harmonic
Fundamental Plus 5th and 7th
1
1
1
0.5
0.5
0.5
0
0
0
-0.5
-0.5
-0.5
-1
-1
0
1
2
3
4
5
6
-1
0
1
2
3
4
5
6
0
1
2
3
4
5
6
Supply Voltage (volts)
750
100
80
500
60
40
250
20
0
5
10
15
20
25
30
35
40
5
10
15
20
25
30
35
40
-250
0
-20
-40
-60
-500
-80
-750
Time mS
-100
Time mS
Filter Input Current (amps)
No Filter
Supply Voltage (volts)
750
100
80
500
60
40
250
20
0
5
10
15
20
25
30
35
40
5
10
15
20
-250
25
30
35
40
0
-20
-40
-60
-500
-80
-750
Time mS
Time mS
-100
Filter Input Current (amps)
HG7 Filter
IEEE-519 1992 Harmonic Distortion Limits
In 1981, “Recommended Practices and Requirements for Harmonic Control in Electric Power Systems” was published. This document
was the first attempt at establishing acceptable standards for distortion, both voltage and current, within the distribution system.
Unfortunately, the original document did not address the users’ responsibility for contributing to the overall system distortion levels.
Re-published in 1992, IEEE 519 set forth distortion limits for power users. These limits defined the maximum current and voltage
distortion percentages allowable at the point of common coupling, commonly referred to as the PCC, under full load. These limits
are on a sliding scale based on system loading parameters. Table 10-3 of IEEE Std 519-1992 “IEEE Recommended Practices and
Requirements for Harmonic Control in Electrical Power Systems” can be found below.
Table 10-3
Current Distortion Limits for General Distribution Systems (120V through 69,000V)
Maximum Harmonic Current Distortion in Percent of I L
Individual Harmonic Order (Odd Harmonics)
ISC/IL
<11
11≤ h <17
17≤ h <23
23≤ h <35
35≤ h
TDD
<20*
4.0
2.0
1.5
0.6
0.3
5.0
20<50
7.0
3.5
2.5
1.0
0.5
8.0
50<100
10.0
4.5
4.0
1.5
0.7
12.0
100<1000
12.0
5.5
5.0
2.0
1.0
15.0
>1000
15.0
7.0
6.0
2.5
1.4
20.0
Even harmonics are limited to 25% of the odd harmonic limits above.
Current distortions that result in a dc offset, e.g., half-wave converters,
are not allowed.
*All power generation equipment is limited to these values of current
distortion, regardless of actual ISC/IL.
where
ISC = maximum short-circuit current at PCC.
IL = maximum demand load current (fundamental frequency
component) at PCC.
XWX
3
ENCLOSED DIMENSIONS (in.)
HG7 480V AC Filters
PART NUMBER
OPEN STYLE
HP
HG8AW00ST
HG10AW00ST
HG15AW00ST
HG20AW00ST
HG25AW00ST
HG30AW00ST
HG40AW00ST
HG50AW00ST
HG60AW00ST
HG75AW00ST
HG100AW00ST
HG125AW00ST
HG150AW00ST
HG200AW00ST
HG250AW00ST
HG300AW00ST
HG350AW00ST
HG400AW00ST
HG450AW00ST
HG500AW00ST
HG600AW00ST
HG700AW00ST
HG800AW00ST
HG900AW00ST
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
350
400
450
500
600
700
800
900
PART NUMBER
OPEN STYLE
HP
HG15CW00ST
HG30CW00ST
HG40CW00ST
HG50CW00ST
HG60CW00ST
HG75CW00ST
HG100CW00ST
HG125CW00ST
HG150CW00ST
HG200CW00ST
HG250CW00ST
HG300CW00ST
HG350CW00ST
HG400CW00ST
HG450CW00ST
HG500CW00ST
HG600CW00ST
HG700CW00ST
HG800CW00ST
HG900CW00ST
15
30
40
50
60
75
100
125
150
200
250
300
350
400
450
500
600
700
800
900
PART NUMBER
OPEN STYLE
HP
HG8BW00ST
HG10BW00ST
HG15BW00ST
HG20BW00ST
HG25BW00ST
HG30BW00ST
HG40BW00ST
HG50BW00ST
HG60BW00ST
HG75BW00ST
HG100BW00ST
7.5
10
15
20
25
30
40
50
60
75
100
WATTS
LOSS
OPEN
WEIGHT
PART NUMBER
ENCLOSED
HEIGHT
WIDTH
DEPTH
ENCLOSED
WEIGHT
3
3
5
6
8
10
12
15
20
25
30
40
45
60
75
90
105
120
150
150
180
210
240
270
200
200
275
300
325
375
625
650
825
950
975
1150
1450
1775
2050
2500
2725
3100
3350
3500
3500
3600
3900
4200
40
40
50
60
65
80
120
130
135
140
185
220
260
350
355
450
500
680
685
715
950
1170
1175
1195
HG8AW01ST
HG10AW01ST
HG15AW01ST
HG20AW01ST
HG25AW01ST
HG30AW01ST
HG40AW01ST
HG50AW01ST
HG60AW01ST
HG75AW01ST
HG100AW01ST
HG125AW01ST
HG150AW01ST
HG200AW01ST
HG250AW01ST
HG300AW01ST
HG350AW01ST
HG400AW01ST
HG450AW01ST
HG500AW01ST
HG600AW01ST
HG700AW01ST
HG800AW01ST
HG900AW01ST
19.75
19.75
19.75
19.75
19.75
31.38
31.38
31.38
31.38
31.38
31.38
56.00
56.00
70.00
70.00
70.00
70.00
60.00
60.00
60.00
60.00
60.00
60.00
60.00
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.56
17.56
20.00
20.00
20.00
20.00
52.00
52.00
52.00
52.00
52.00
52.00
52.00
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
16.15
16.15
20.00
20.00
20.00
20.00
24.00
24.00
24.00
24.00
24.00
24.00
24.00
66
66
75
85
90
130
170
180
90
195
235
308
350
500
505
600
650
985
990
1020
1235
1450
1460
1480
k-Var
WATTS
LOSS
OPEN
WEIGHT
PART NUMBER
ENCLOSED
HEIGHT
WIDTH
DEPTH
ENCLOSED
WEIGHT
5
10
12
15
20
25
30
40
45
60
75
90
105
120
150
150
180
210
240
270
300
425
675
700
900
1000
1050
1200
1500
1850
2000
2500
2800
2700
3050
3000
3200
3600
3900
3800
40
80
120
130
135
140
185
220
260
350
355
520
500
600
725
930
950
1065
1240
1325
HG15CW01ST
HG30CW01ST
HG40CW01ST
HG50CW01ST
HG60CW01ST
HG75CW01ST
HG100CW01ST
HG125CW01ST
HG150CW01ST
HG200CW01ST
HG250CW01ST
HG300CW01ST
HG350CW01ST
HG400CW01ST
HG450CW01ST
HG500CW01ST
HG600CW01ST
HG700CW01ST
HG800CW01ST
HG900CW01ST
19.75
31.38
31.38
31.38
31.38
31.38
31.38
56.00
56.00
70.00
70.00
70.00
70.00
60.00
60.00
60.00
60.00
60.00
60.00
60.00
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.56
17.56
20.00
20.00
20.00
20.00
52.00
52.00
52.00
52.00
52.00
52.00
52.00
12.14
12.14
12.14
12.14
12.14
12.14
12.14
16.15
16.15
20.00
20.00
20.00
20.00
24.00
24.00
24.00
24.00
24.00
24.00
24.00
40
130
170
180
190
195
235
308
350
500
505
675
725
990
1200
1300
1400
1500
1600
1750
k-Var
WATTS
LOSS
OPEN
WEIGHT
PART NUMBER
ENCLOSED
HEIGHT
WIDTH
DEPTH
ENCLOSED
WEIGHT
200
225
300
350
375
450
675
700
800
900
1100
50
55
60
80
90
100
120
130
150
180
195
HG8BW01ST
HG10BW01ST
HG15BW01ST
HG20BW01ST
HG25BW01ST
HG30BW01ST
HG40BW01ST
HG50BW01ST
HG60BW01ST
HG75BW01ST
HG100BW01ST
19.75
19.75
19.75
30.75
30.75
30.75
30.75
30.75
30.75
56.00
56.00
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.50
17.56
17.56
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
12.14
16.15
16.15
75
80
85
130
140
150
170
180
200
265
285
k-Var
FIELD TERMINAL
PHASE SIZE
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#2 - #22
#2/0 - #6
#2/0 - #6
250MCM - #6
250MCM - #6
Two 250MCM - 1/0
Two 250MCM - 1/0
Two 350MCM - #4
Two 350MCM - #4
Two 350MCM - #4
Two 600MCM - #2
Two 600MCM - #2
Three 600MCM - #2
Three 600MCM - #2
Three 600MCM - #2
Three 800MCM - 350MCM
HG7 600V AC Filters
FIELD TERMINAL
PHASE SIZE
#4 - #18
#4 - #18
#4 - #18
#4 - #18
#4 - #18
2/0 - #6
2/0 - #6
2/0 - #6
250MCM - #6
250MCM - #6
Two 250MCM - 1/0
Two 250MCM - 1/0
Two 350MCM - #4
Two 350MCM - #4
Two 350MCM - #4
Two 350MCM - #4
Two 600MCM - #2
Two 600MCM - #2
Three 600MCM - #2
Three 600MCM - #2
HG7 240V AC
Filters
3
3
5
6
8
10
15
15
20
25
30
FIELD TERMINAL
PHASE SIZE
#4 - #18
#4 - #18
#4 - #18
#4 - #18
2/0 - #6
2/0 - #6
2/0 - #6
250MCM - #6
250MCM - #6
Two 250MCM - 1/0
Two 250MCM - 1/0
Typical Applications
•
•
•
•
Printers
Extruders
Machining
Pulp & Paper
•
•
•
•
Waste Water Treatment
Down Hole Pumping
HVAC
Uninterruptible Power Supplies
•
•
•
•
AC Variable Frequency Drives
6-pulse rectifiers
Fans
Other Mission Critical Applications
XWY
4
Package Options
The HG7 has been designed with the customer in mind. From the Standard Package to the Power Monitor Package, TCI has
the right solution for the application.
Standard Package
The Standard Package includes everything necessary for an application to meet IEEE 519 standards. From the highest quality
harmonic grade capacitors on the market to the extraordinary reactors, this filter will meet the majority of application
requirements found today. This cost effective product is available as either an open panel version or in a UL Type 1 enclosure.
The open panel is perfect for inclusion in a MCC section or easy installation into industry standard enclosures. The UL Type
1 enclosed units maintain the same vertical profile as the open panel design. This design is perfect for applications where floor
space is at a premium.
Sample Part Number: HG100AW00ST
Power Monitor Package Option
The Power Monitor package includes contactors and filter monitoring equipment. For units rated at 60 horsepower and below,
the XM package utilizes indicator lights for filter operation and fuse failure. From 75 HP through 350 HP, the XM package
uses the HG2™ Protection Monitor/Harmonic-Power Factor meter. The HG2™ Monitor Board displays operating information
such as ITHD, VTHD, total filter amps, true power factor, and a series of fault and protection codes including over-current,
over-voltage, and phase imbalance. It is also a programmable safety monitor, capable of bringing the filter off-line in a fault
condition, or when the drive goes into a fault condition. For those applications that require the removal of capacitance for
the start-up of stand-by generators, the contactors can remove the harmonic duty capacitors. Above 400 HP, the XM package
includes a monitor board which has indicator lights to advise the mode of operation and when a fault should occur.
Sample Part Number: HG100AW00XM
Component Package Option
This package includes all of the major components that are found in the Standard Package. Ideal for integration into drive
sections or other end-products, this option is ideal for the experienced drive integrator. This option does not include panels,
enclosures, heating or cooling devices, wire, or lugs. It is also important to note that the inclusions of the Power Monitor
package are also not available as a component set.
Sample Part Number: HG100AW00CP
Part Numbering System
HG xxxx
x
xxx
xx
Standard Configuration
One Line Diagram
xx
Series
Horse Power
Voltage Rating
A=480v, B=240v, C=600v
Enclosure
W00=open, W01=UL Type 1
Package Option
ST=Standard Option Package,
XM=Power Monitor Package
CP=Component Product Package
Custom
Custom Design based on standard options
HG200AW00CP THIS IS THE
COMPONENT KIT FOR INTERNAL
HARMONIC FILTERS
XWZ
5
0%
Technological Highlights
With over a decade of experience in the manufacture and application
of harmonic mitigation filters, TCI can provide the right filter for
the job. With so many mitigation techniques available, from multipulse configurations to active harmonic cancellation filters, choosing
the right form of harmonic reduction can be a difficult task. The
HG7 is not only guaranteed to perform, its performance matches
all but the most expensive mitigation technologies currently available
on the market. The HG7 is easy to install and is shipped with all
necessary components including an Installation, Operation, and
Maintenance manual. Each unit contains high quality capacitors
certified for harmonic rich environments. It is also important to
note that critical applications will continue to operate even if the
HG7 shuts down.
100% Fundamental
2%
4%
6%
8%
10%
12% 14%
5.8%
HG7
7.6%
5.6%
BRAND X
12.4%
HG7 Performance
Full Rating
50% Rating
5
4.5
Superior Filter Performance
Distorsion %
4
In general, the HG7 performs as well as, if not better than, any filter
technology currently available on the market today. Harmonic
distortion at the input terminals is typically between 5 and 7% TDD.
With the HG7, voltage drop on the dc bus of a variable frequency
drive is less than 2%. Since the filter uses TCI’s reactor technology,
nuisance tripping is eliminated and drive uptime is dramatically
increased. While attenuating harmonic distortion, the filter also
dramatically improves true power factor.
3.5
3
2.5
2
1.5
1
0.5
0
1
7
13
19
25
31
Harmonic
300
THID
Distortion Comparison
150
8.5%
Amps
Performance of the HG7 Harmonic Filter has been compared to
other offerings currently available on the market. As noted in the
waveforms displayed to the right, the differences in performance are
subtle and hard to detect in a visual inspection. Between the 5% and
9% distortion range, performance may be less of a concern than
other factors, including price, delivery, or support. In this particular
example, the HG7 performs at the mid-point but carries a price tag
that is less than the 8.5% filter. Although the differences between
20% distortion and 5% distortion are clear, determining the overall
value between 8.5% and 5.3% distortion may be extremely difficult
in each unique application.
0
6.8%
-150
5.3%
-300
0.0
16.7
33.3
50.0
Time (ms)
Independent Third Party Testing
In independent third party tests, the HG7 filter performed extremely well. Test one applied a 75 HP HG7 to a 75 HP variable
frequency drive connected to a 75 HP NEMA Design A motor at full load. The specified drive came with a bypass option. The
concern was the operation of the bypass circuit as it relates to the voltage drop from the filter and the ability to pull in the 120
volt coils on the bypass contactors. Extensive testing showed that the voltage drop across the 480/120 Volt control power transformer
was approximately 10%, well within the coil’s dropout rating. The results show that the HG7 can be used with a standard
drive/bypass configuration without any special system modifications.
In a second test, a 10 HP filter was applied to a 10 HP drive at 460 volts. In this particular application, 100% of the system was
non-linear load. Under full load conditions, operating on an extremely stiff source, TDD was equivalent to 8%.
Total Demand Distortion (TDD) Guarantee
Properly applied and sized for the application, TCI guarantees that the HG7 will deliver typical results of 5 – 6 % TDD, but no more than 8%, at
the filter input terminals. If a properly selected, installed, and loaded HG7 filter fails to meet the guaranteed performance levels, TCI will provide
the necessary components or replacement filter at no additional charge. TCI does not take responsibility for additional installation or removal costs,
to include, but not limited to, replacement of third party equipment.
Minimum System Requirements:
In order to achieve the performance levels as stated in this guarantee, the electrical system must adhere to the following:
Line Voltages must be balanced to within ±1%; Voltage at the filter input terminals is 100% (±5%) of filter rating; Source Impedance is at least 3%;
Filter loading is 100% (±5%) of filter rating; Load is at least 10% of source rating. TCI cannot guarantee individual results when harmonic distortion
exists on the system prior to HG7 installation. TCI does not take responsibility for incorrect installation of the component package option.
XW[
6
• Available in 240V, 480V, and 600V designs
• UL-Listed (Industrial Control Panel)
• 3 Year Warranty
• Available in Standard 7.5 through 900 HP (100 HP Max at 240V)
• Open Panel and UL Type 1 Enclosed options available
• Convenient Component Package available
• Robust Power Monitor Package available
• High Quality Harmonic Grade Capacitors
7878 North 86th Street, Milwaukee, WI 53224
PHONE 1-800-824-8282
FAX (414) 357-4484
WEB www.transcoil.com
REV.05-16-05
Publication No. 25220
XW]
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EZAutomation - EZSeries Touchpanels
EZSeries 6” TFT Color Panels
6” Color EZSeries (5.7” TFT)
EZSeries 6” panels have a 5.7” diagonal touch screen with 320x240 pixel
resolution. This model is a new addition to EZSeries line with a TFT LCD
(liquid crystal display).
NOTE: EZSeries CE Touchpanels have built-in Ethernet yet are still available with additional
Universal Ethernet option if the application needs multiple processors
EZSeries Touchpanel
EZSeries CE Touchpanel
feature:
• 5.7” diagonal color TFT LCD
• Low-profile slim bezel design
• 128 colors
• NEMA 4, 4X
• 320x240 pixel resolution
• 512K RAM expandable to
1.5MB
• 512K, 1MB or 2MB option flash
card for memory backup
• 400 nits brightness
• 75,000 hour expected bulb
half-life
• 192 touch cells (16x12)
• 1/4” gasket and four DIN
mounting clips for NEMA 4, 4X
• 2.3” (59.0mm) installed depth
• Has all EZSeries objects
• Has all 4,000 Library symbols
• Programmed with EZSeries
programming software
See the different
communication interface
options available in the chart
to the right
Part
Number
Description
Price
EZC-T6C-E
6” Color TFT, Enhanced CE
4.2 PP, Nema 4, 4X
$769
EZC-T6C-ED
4.2 PP, DeviceNet, Nema
4, 4X
$2,299
EZC-T6C-EH
4.2 PP, DH+, Nema 4, 4X
$1,899
EZC-T6C-EM
4.2 PP, MB+, Nema 4, 4X
$1,899
EZC-T6C-EP
EZC-T6C-EC
EZC-T6C-EU
4.2 PP, Profibus, Nema 4, 4X
$2,299
4.2 PP, CCLink, Nema 4, 4X
$1,899
4.2 PP, Universal Ethernet,
Nema 4, 4X
$1,798
Del.
3DAY
EZSeries Dedicated OS
Model
Number
Interface
Price
Del.
EZ-T6C-ES
EZPLC driver only
$769
STK
EZ-T6C-FS
All serial drivers and
accepts Ethernet and
network cards
$769
STK
EZ-T6C-FSD
DeviceNet
$1,499
3DAY
EZ-T6C-FSE
AB Ethernet I/P
$1,499
3DAY
EZ-T6C-FSH
DH+, Remote I/O
$1,499
3DAY
EZ-T6C-FSM
Modicon MODBUS Plus
$1,499
3DAY
EZ-T6C-FSP
Profibus
$1,499
3DAY
EZ-T6C-FST
MODBUS TCP/IP
$1,269
3DAY
EZ-T6C-FSC
CCLink
$1,499
3DAY
EZ-T6C-FSU
Universal Ethernet
drivers - DF1, I/P,
Modbus TCP/IP, SRTP
$1,398
3DAY
EZ-T6C-RMC
RMC card installed
$919
3DAY
3DAY
3DAY
3DAY
3DAY
3DAY
3DAY
Enhanced CE Touchpanels with Windows
CE Professional Plus offer:
• File viewers such as Acrobat, Excel, Word, PowerPoint, Image
and Internet Explorer for Windows CE
• Built-in Ethernet protocols, Ethernet IP, EZ IP, SRTP, Modbus
TCP/IP and Koyo ECOM
EZSeries CE Touchpanel
feature:
• 5.7” diagonal color TFT LCD
• Low-profile slim bezel design
• 18 bit colors
• NEMA 4, 4X
• 320x240 pixel resolution
• 400 nits brightness
• 75,000 hour expected bulb half-life
• Analog resistive touch screen
• Alchemy 333 MHz Processor
• 32MB Flash, 64MB RAM and 2 MB for HMI
• 1/4” gasket and four DIN mounting clips
• 2.43” installed depth
• Has all EZSeries Touchpanel
• Has all 4,000 Library symbols
• Programmed with EZSeries Programming
software
3-68
Graphical HMIs
1-877-774-EASY (3279)
EZTouch Cables and Wiring
EZTOUCH CABLES AND WIRING
Status LED
Red=fault
Green=normal
operation
Power connector
A block style connector is used to
connect an external 24VDC power
supply. You can use our own FA-24PS
24VDC power supply as your source.
Power Connector
Pin #
Connection
+
+V
-
-V
24VDC (20-30VDC)
Chassis Ground
PLC port
The PLC port is a RS-232C, RS-422A
or RS-485A female 15-pin D-sub
connector. See the table below for the
appropriate cable for your application.
1 - 80 0 - 633 - 0405
COM 1 port
RS-232C, RS-422A, or RS-485A female
9-pin D-sub connector is used to
connect to the programming computer
or PLC.
Power connector
COM1 port
PLC port
Side view
Cable Part
Number
Cable
Description
Price
EZ-2CBL
DirectLOGIC PLC
RJ-12
$19.00
EZ-2CBL-1
DirectLOGIC VGA
15-pin (D2-250)
$19.00
EZ-3CBL
DirectLOGIC PLC
RJ-11
$19.00
EZ-4CBL-1
DirectLOGIC DL405 PLC
$19.00
15-pin D-sub port
EZ-4CBL-2
DirectLOGIC PLC
25-pin D-sub port
$19.00
EZ-MLOGIX-CBL
Allen-Bradley
MicroLogix
$19.00
EZ-SLC-232-CBL
Allen-Bradley
$19.00
SLC 5-03/04/05DF1 port
EZPLC5-232-CBL
Allen-Bradley
PLC-5 DF1 port
$19.00
Allen-Bradley
SLC 500 DH485
$19.00
EZ-DH485-CBL
EZ-90-30-CBL
GE 90/30 and
90/70 15 pin D-sub
EZ-MITSU-CBL
MITSUBISHI
FX24 25-pin
$19.00
MITSUBISHI FX24
8-pin mini-DIN
$19.00
EZ-MITSU-CBL-1
EZ-S7MPI-CBL
Siemens S7
$19.00
MPI adapter 9-pin D-sub
EZTOUCH-PGMCBL Programming cable
14–32
$19.00
Operator Interface
$19.00
Setup for online programming
PLC Connector
Pin Number
Connection
1
Chassis GND
2
PLC TXD (RS-232)
3
PLC RXD (RS-232)
4
+5V
5
Logic GND
6
LE
Pin Number
Connection
7
PLC CTS (RS-232)
1
TXD- (RS-422)
8
PLC RTS (RS-232)
2
TXD (RS-232)
9
RXD+ (RS-422)
3
RXD (RS-232)
10
RXD- (RS-422)
4
RXD- (RS-422)
11
TXD+ (RS-422)
5
Logic GND
12
TXD- (RS-422)
6
TXD+ (RS-422)
13
Terminating resistor
7
CTS (RS-232)
14
NC
8
RTS (RS-232)
15
NC
9
RXD+ (RS-422)
COM 1 Connector
!;
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3DJH RI
Catalogs > Industrial Controls Catalog > Control Circuit and Load Protection > Circuit Breakers > Bulletin 1489 Circuit Breaker
BULLETIN 1489 CIRCUIT BREAKER
Introduction
Description
Bulletin 1489
Cat. No.
Explanation
Product
Selection
Miniature
Circuit Breaker
Accessories
Specifications
Bulletin 1489 Circuit
Breaker
Approximate
Dimensions
Product Selection
Bulletin 1489 1-Pole Miniature Circuit Breakers
No. of
Poles
EN/IEC
Maximum
Voltage
Trip
Curve
UL/CSA
Max. Volt.
Rated
Current [A]
Standard Wire
Configuration Cat. No.
Ring Terminal
Configuration Cat. No.
1
415V AC,
48V DC
C
277V AC, 48V
DC
0.5
1489-A1C005
1489-A1C005R
1
1489-A1C010
1489-A1C010R
1.5
1489-A1C015
1489-A1C015R
2
1489-A1C020
1489-A1C020R
3
1489-A1C030
1489-A1C030R
4
1489-A1C040
1489-A1C040R
5
1489-A1C050
1489-A1C050R
6
1489-A1C060
1489-A1C060R
7
1489-A1C070
1489-A1C070R
8
1489-A1C080
1489-A1C080R
10
1489-A1C100
1489-A1C100R
13
1489-A1C130
1489-A1C130R
15
1489-A1C150
1489-A1C150R
16
1489-A1C160
1489-A1C160R
20
1489-A1C200
1489-A1C200R
25
1489-A1C250
1489-A1C250R
30
1489-A1C300
1489-A1C300R
32
1489-A1C320
1489-A1C320R
35
1489-A1C350
1489-A1C350R
40
1489-A1C400
1489-A1C400R
0.5
1489-A1D005
1489-A1D005R
1
1489-A1D010
1489-A1D010R
1.5
1489-A1D015
1489-A1D015R
2
1489-A1D020
1489-A1D020R
240V AC, 48V
DC
D
277V AC, 48V
DC
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3DJH RI
Catalogs > Industrial Controls Catalog > Control Circuit and Load Protection > Circuit Breakers > Bulletin 1489 Circuit Breaker
BULLETIN 1489 CIRCUIT BREAKER
Introduction
Description
Bulletin 1489
Cat. No.
Explanation
Product
Selection
Miniature
Circuit Breaker
Accessories
Specifications
Bulletin 1489 Circuit
Breaker
Approximate
Dimensions
Specifications
Number of Poles
1, 2, and 3
Standards
UL 489
CSA C22.2 No. 5.1
EN/IEC 60947-2
Certifications
+UL Listed Circuit Breaker (File Number E197878)
CSA Certified, VDE Certified, MCB, CE Marked
HACR Rating (USA/Canada)
Yes
SWD Rating (USA/Canada)
Yes (0.5...20 A)
Calibration Temperature
UL/CSA: 40 °C EN/IEC: 30 °C
Rated Interrupting Capacity
UL/CSA: 10 000 AIC
EN/IEC - Icu: 15 000 A
Rated Tripping Current
UL/CSA: 0.5...25 A, 480Y/277V AC
0.5...40 A, 240V AC
0.5…40 A 48V DC 1-pole
0.5…40 A 96V DC 2-pole
EN/IEC: 0.5...40 A, 415V AC 48V DC
Degree of Protection
Finger-safe from front:
-IP20 per IEC 529 from front
-IP00 at wire terminals
Dielectric Strength
1960V AC
Shock
25 G Half sine wave for 11 ms (3 axes)
Vibration
Frequency range: 10…200 Hz
Max. Amplitude (p-p) = 0.030 in.
Max. Acceleration = 5 G
2 hours each of 3 axes
Normal Operating Environment
-5…+55 °C (23...131 °F) (non-condensing)
Trip Curves
C curve (Inductive) 5...10 IN
D curve (Highly Inductive) 10...20 IN
Shipment and Short-Term Storage Limits
-40...+85 °C (-40...+185 °F)
Wire Size
1 wire: #18...6 AWG
2 wires: #18...10 AWG
Terminal Torque
#18...12 AWG: 21 lb•in.
#10...8 AWG: 25 lb•in.
#6 AWG: 36 lb•in.
#2 PoziDriv
Recommended Wire Strip Length
0.5 in.
KWWSZZZDEFRPHQHSXEFDWDORJVWDEKWPO
'$!#
Item # 4
##6 #'
Automation Systems - MicroLogix 1100 Controllers
Catalogs > Automation Systems Catalog > Programmable Controllers > MicroLogix 1100 System > MicroLogix 1100 Controllers
MicroLogix 1100 Controllers
General Specifications
Specification
1763 Controllers
Operating Temperature
Storage Temperature
Relative Humidity
Vibration
Shock, Operating
Shock, Non-Operating
Certifications
-20…65 °C (-4…149 °F)
-40…85 °C (-40…185 °F)
5…95% non-condensing
Operating: 10…500 Hz, 5 g, 0.015 in max. peak-to-peak (Relay Operation: 1.5 g)
30 g; 3 pulses each direction, each axis (Relay Operation: 10 g)
50 g panel mounted (40 g Din Rail mounted); 3 pulses each direction, each axis
UL Listed Industrial Control Equipment for use in class 1, Division 2, Hazardous
Locations, Groups A, B, C, D
C-UL Listed Industrial Control Equipment for use in Canada
CE marked for all applicable directives
C-Tick marked for all applicable acts
MicroLogix 1100 Controllers
1763-L16AWA
Input Power
Memory
User Program / User Data Space
Data Logging / Recipe Storage
Battery Back-up
Back-up Memory Module
Digital Inputs
Analog Inputs
Digital Outputs
Serial Ports
1763-L16BWA
1763-L16BBB
120/240V ac
24V dc
non-volatile battery backed RAM
4 Kbytes / 4 Kbytes
Up to 128 Kbytes for data logging and up to 64 Kbytes for recipe (recipe
memory subtracted from available data logging)
Yes
Yes
• 10 120V ac
• 6 24V dc
• 4 fast 24V dc
Embedded, 2 in local, with additional 1762 analog modules
• 6 relay
• 2 relay
• 2 24V dc FET
• 2 high-speed 24V dc
FET
One RS-232 / RS-485 Combo Port
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Automation Systems - MicroLogix 1100 Controllers
Serial Protocols
• DF1 Full Duplex
• DF1 Half Duplex Master/Slave
• DF1 Radio Modem
• DH-485
• Modbus RTU Master/Slave
• ASCII
Ethernet Ports
One 10/100 Mbps port
Ethernet Protocols
EtherNet/IP messaging only
Trim Potentiometers
2 digital
High-Speed Inputs (Pulse Catch) —
4 @ 20 kHz
Real-Time Clock
Yes (embedded)
PID
Yes (multiple loops only limited by program and stack memory)
PWM / PTO
—
2 @ 20 kHz
Dual Axis Servo Control
—
Through embedded PTO
Embedded LCD
Yes
Floating Point Math
Yes
Locations|Contact|Sitemap|Legal Notices
Copyright © 2006 Rockwell Automation, Inc. All Rights Reserved.
)[7 !#
Automation Systems - 1762 MicroLogix 1200 I/O
Catalogs> Automation Systems Catalog> Programmable Controllers> MicroLogix 1200
System> 1762 MicroLogix 1200 I/O
MicroLogix 1200 System
General Resources
1762 MicroLogix 1200 I/O
Expansion
I/O
Modules
Specifications
Digital
Output
Modules
Digital
Input
Modules
Analog
I/O
Modules
Expansion I/O Modules
If an application requires more I/O than the built-in I/O provided by the MicroLogix
1200 controller, you can connect up to six 1762 expansion I/O modules to the
MicroLogix 1200 controller to provide expanded I/O capacity. You can use digital
and analog I/O modules in many combinations. The current loading capacity of
the controller’s built-in power supply may limit the number of I/O modules that can
be connected to the controller.
MicroLogix 1200 expansion I/O modules include an integral high-performance I/O
bus. Software keying prevents incorrect positioning within the system.
You may install expansion I/O modules to the right of the MicroLogix 1200
controller either on a panel with two mounting screws or on a DIN rail. Each
expansion I/O module includes finger-safe terminal blocks for I/O wiring and a
label to record I/O terminal designations.
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Copyright ©2004 Rockwell Automation. All Rights Reserved. | Important Notices
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Catalogs > Automation Systems Catalog > Programmable Controllers > MicroLogix 1200 System > 1762 MicroLogix 1200 I/O
1762 MicroLogix 1200 I/O
Expansion I/O Modules
If an application requires more I/O than the built-in I/O provided by the MicroLogix 1200 controller, you can connect up to six 1762 expansion I/O
modules to the MicroLogix 1200 controller to provide expanded I/O capacity. You can use digital and analog I/O modules in many combinations. The
current loading capacity of the controller’s built-in power supply may limit the number of I/O modules that can be connected to the controller.
MicroLogix 1200 expansion I/O modules include an integral high-performance I/O bus. Software keying prevents incorrect positioning within the system.
You may install expansion I/O modules to the right of the MicroLogix 1200 controller either on a panel with two mounting screws or on a DIN rail. Each
expansion I/O module includes finger-safe terminal blocks for I/O wiring and a label to record I/O terminal designations.
Specifications
Dimensions (HxWxD), Approx.
Operating Temperature
Operating Humidity
Operating Altitude, Max.
Vibration
Operating
Relay Operation
90 x 40 x 87mm
(3.543 x 1.575 x 3.425 in)
0…55 °C (32…131 °F)
5…95% (without condensation)
2,000 m (6,561 ft)
10…500 Hz, 5 g,
0.015 in peak-to-peak
2g
Shock
Operating
30 g panel mounted
20 g DIN-rail mounted
Relay Operation
7.5 g panel mounted
5 g DIN rail mounted
Non-Operating
40 g panel mounted
30 g DIN rail mounted
Agency Certification
• C-UL certified (under CSA C22.2 No. 142)
• UL 508 Listed
• CE compliant for all applicable directives
Hazardous Environment Class
Class I, Division 2, Hazardous Location, Groups A, B, C, D (UL1604, C-UL under CSA C22.2 No. 213)
Radiated and Conducted Emissions EN50081-2 Class A
ESD Immunity (IEC 1000-4-2)
4 kV contact, 8 kV air, 4 kV indirect
Radiated Immunity (IEC 1000-4-3)
10V/m, 80-1000 MHz, 80% amplitude modulation, +900 MHz keyed carrier
Fast Transient Burst (IEC 1000-4-4) 2 kV, 5 kHz
Surge Immunity (IEC 1000-4-5)
2 kV common mode, 1 kV differential mode
Conducted Immunity (IEC 1000-4-6) 10V, 0.15…80 MHz
Height including mounting tabs is 110 mm (4.33 in).
Conducted immunity frequency range may be 150 kHz…30 MHz if the radiated immunity frequency range is 30 MHz…1000 MHz.
Digital Output Modules
!*" !!
!!
!
!!>78
!!
!
7 !#>78
,#
,#
3
6
;
!>
78
!
!
>
78
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3
1762-OA8
8 (2 sets of 4) 0.25A @ 55 °C
(131 °F)
0.5A @ 30 °C (86 °
F)
1762-OB8
8
0.5A @ 55 °C (131
°F)
1.0A @ 30 °C (86 °
F)
16
0.5A @ 55 °C (131
°F)
1.0A @ 30 °C (86 °
F)
8 (2 sets of 4) 2.5A
1762-OB16
1762-OW8
1762-OW16 16 (2 sets of
8)
2.5A
2.0A (1A per
common) @ 55 °C
(131 °F)
4.0A (2A per
common) @ 30 °C
(86 °F)
4.0A @ 55 °C (131
°F)
8.0A @ 30 °C (86 °
F)
4.0A @ 55 °C (131
°F)
8.0A @ 30 °C (86 °
F)
16A (8A per
common)
16A (8A per
common)
100…240V ac
85…265V ac
2 mA @ 132V 115 mA @
2.5 mA @
5V dc
265V
(0.575W)
6
24V dc
20.4…26.4V dc
1.0 mA
115 mA @
5V dc
(0.575W)
6
24V dc
20.4…26.4V dc
1.0 mA
175 mA @
5V dc
(0.88W)
6
AC/DC
normally open
contact
5…265V ac
5…125V dc
0 mA
AC/DC
normally open
contact
5…265V ac
5…125V dc
0 mA
80 mA @ 5V 6
dc (0.40W)
90 mA @
24V dc
(2.16W)
120 mA @
6
5V dc
(0.60W)
90 mA @
24V dc
(3.36W)
The module may not be more than the specified number of modules away from the power supply of the controller.
See relay contact rating table.
Digital Input Modules
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3
78
78 !>
78
!
!
>
78
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3
1762-IA8
8
6
1762-IQ8
8
50 mA @
5V dc
(0.25W)
50 mA @
5V dc
(0.25W)
60 mA @
5V dc
(0.3W)
1762-IQ16 16
100/120V ac 79…132V ac 16 mA @
@ 47…63 Hz 132V ac,
63 Hz
24V dc (sink 10…26.4V dc 12 mA @
or source)
@ 55 °C (131 30V dc
°F)
24V dc (sink 10…30V dc 12 mA @
@ 30 °C (86 ° 30V dc
or source)
F)
12 kΩ @ 50 Hz On/Off:
10 kΩ @ 60 Hz 20 ms
20V ac
2.5 mA
Type 1+
3 kΩ
On/Off: 8 5V dc
ms
1.5 mA
Type 1+
3 kΩ
On/Off: 8 5V dc
ms
1.5 mA
Type 1+
6
6
Analog I/O Modules
!*"
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>
78
1762-IF4
4 differential
(bipolar) inputs
Voltage: ±10V
Current: 4…20 mA
1762-OF4
4 single-ended
bipolar outputs
Voltage: 0…10V
Current: 4…20 mA
40 mA @
5V dc
50 mA @
24V dc
40 mA @
5V dc
165 mA @
24V dc
3#! #
!## 4 3
' ±0.3% full scale 15 bits
@ 55 °C (131 °F)
±0.24% full scale
@ 25 °C (77 °F)
±1.0% full scale 12 bits
@ 0…55 °C (131
°F)
±0.5% full scale
@ 25 °C (77 °F)
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130, 250, 290, 6
450, or 530 ms
(selectable)
2.5 ms
6
1762-IF2OF2 2 differential
Voltage: 0…10V
(unipolar) inputs Current: 4…20 mA
2 single-ended
(unipolar)
outputs
1762-IR4
4 RTD inputs
Input Types:
100Ω Platinum 385
200Ω Platinum 385
500Ω Platinum 385
1000Ω Platinum 385
100Ω Platinum 3916
200Ω Platinum 3916
500Ω Platinum 3916
1000Ω Platinum 3916
10Ω Copper 426
120Ω Nickel 672
120Ω Nickel 618
604Ω Nickel-Iron 518
0 to 150Ω
0 to 500Ω
0 to 1000Ω
0 to 3000Ω
40 mA @
5V dc
105 mA @
24V dc
±0.5% full scale 12 bits
@ 55 °C (131 °F)
±0.3% full scale
@ 25 °C (77 °F)
2.5 ms
40 mA @
5V dc
50 mA @
24V dc
Input filter and 6
configuration
dependent.
Refer to the
MicroLogix™
1200 RTD/
Resistance
Input Module
User Manual,
publication
number 1762UM003, for
more
information.
1762-IT4
40 mA @
5V dc
50 mA @
24V dc
Input filter and
configuration
dependent.
Refer to the
MicroLogix™
1200 RTD/
Resistance
Input Module
±0.5 °C ( °F) for User Manual,
Pt 385
publication
±0.4 °C ( °F) for number 1762Pt 3916
UM003, for
±0.2 °C ( °F) for Ni more
±0.3 °C ( °F) for information.
NiFe
±0.6 °C ( °F) for
Cu
±0.15Ω for 150Ω
range
±0.5Ω for 500Ω
range
±1.0Ω for 1000Ω
range
±1.5Ω for 3000Ω
range
±1.3 °C (±2.34 ° 15 bits plus sign
F)
4 Thermocouple Input Types:
inputs
Thermocouple Type J
-210 to +1200 °C (-346 to +2192 °F)
Thermocouple Type K
-270 to +1370 °C (-454 to +2498 °F)
Thermocouple Type T
-270 to +400 °C (-454 to +752 °F)
Thermocouple Type E
-270 to +1000 °C (-454 to +1832 °F)
Thermocouple Type R
0 to +1768 °C (+32 to +3214 °F)
Thermocouple Type S
0 to +1768 °C (+32 to +3214 °F)
Thermocouple Type B
+300 to +1820 °C (+572 to +3308 °F)
Thermocouple Type N
-210 to +1300 °C (-346 to +2372 °F)
Thermocouple Type C
0 to +2315 °C (+32 to + 4199 °F)
millivolt inputs
-50 to +50 mV
-100 to +100 mV
[Autocalibration
Enabled] @ 25 °
C (77 °F)
Ambient with
Module Operating
Temperature @
25 °C (77 °F)‡
Input filter and 6
configuration
dependent.
Includes offset, gain, non-linearity, and repeatability error terms.
‡ Accuracy is dependent upon the Analog/Digital converter filter rate selection, excitation current selection, data format, and input noise.
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Copyright © 2004 Rockwell Automation. All Rights Reserved. | Important Notices
6
!
Bussmann®
CC-TRON®
FNQ-R
Time-Delay Fuses
⁄‹Ω£™∑ ≈ 1⁄Ω™∑, 600 Volt, ⁄Ω¢ to 30 Amps
Dimensional Data
General Information:
• The Bussmann CC-TRON® (FNQ-R) was designed to meet
the needs of control circuit transformer protection.
• Current-limitation protects down stream components
against damaging thermal and magnetic effects of shortcircuit currents.
• High inrush time-delay. Control circuit transformers can
experience inrush currents up to 85 times their full-load
current rating. FNQ-R fuses can be sized according to
NEC and UL requirements and still allow the high inrush
currents, with significantly more time-delay than the UL
minimum value of 12 seconds at 200% for Class CC fuses.
• Melamine tube. Nickel-plated brass endcaps.
1.5"
(Ⳳ0.031)
(38.1mm)
.41"
(Ⳳ0.005)
(10.3mm)
Catalog Symbol: FNQ-R
Time-Delay
Application: Circuit Transformer Protection
Ampere Rating: ⁄Ω¢ to 30A
Voltage Rating: 600Vac (or less)†
Interrupting Rating: 200,000A RMS Sym. (UL)
Agency Information:
UL Listed, Std. 248-4, Class CC, Guide JDDZ, File E4273
CSA Certified, Class CC CSA, Class 1422-01,
File 53787–HRC-MISC
†12-30A is 300Vdc and 10k AIR.
Maximum Acceptable Rating of Overcurrent Device*
Rated Primary
Current
(Amperes)
Maximum Rating of Overcurrent
Protective Device Expressed As A
Percent of Transformer Primary
Current Rating
Less than 2A
500**
2A to less than 9A
167
9A or more
125
*UL 508A Table 42.1.
**300% for other than motor control applications.
CE logo denotes compliance with European Union Low Voltage Directive
(50-1000Vac, 75-1500Vdc). Refer to Data Sheet: 8002 or contact
Bussmann Application Engineering at 636-527-1270 for more information.
Electrical Ratings (Catalog Symbol and Amperes)
FNQ-R-⁄Ω¢
FNQ-R-1‹Ω¡º
FNQ-R-3¤Ω¡º
FNQ-R-8
FNQ-R-‹Ω¡º
FNQ-R-1›Ω¡º
FNQ-R-3⁄Ω™
FNQ-R-9
FNQ-R-›Ω¡º
FNQ-R-1⁄Ω™
FNQ-R-4
FNQ-R-10
FNQ-R-⁄Ω™
FNQ-R-1flΩ¡º
FNQ-R-4⁄Ω™
FNQ-R-12
FNQ-R-flΩ¡º
FNQ-R-1°Ω¡º
FNQ-R-5
FNQ-R-15
FNQ-R-‹Ω¢
FNQ-R-2
FNQ-R-5flΩ¡º
FNQ-R-17⁄Ω™
FNQ-R-°Ω¡º
FNQ-R-2⁄Ω¢
FNQ-R-6
FNQ-R-20
FNQ-R-1
FNQ-R-2⁄Ω™
FNQ-R-6⁄Ω¢
FNQ-R-25
FNQ-R-1⁄Ω•
FNQ-R-2°Ω¡º
FNQ-R-7
FNQ-R-30
FNQ-R-1⁄Ω¢
FNQ-R-3
FNQ-R-7⁄Ω™
—
Carton Quantity and Weight
Ampere
Ratings
⁄Ω¢-30
Weight*
Carton
Qty.
Lbs.
Kg.
10
.200
.091
*Weight per carton
11-20-02
SB02450
Form No. FNQ-R
Page 1 of 2
Data Sheet: 1014
Bussmann®
CC-TRON®
FNQ-R
Time-Delay Fuses
⁄‹Ω£™∑ ≈ 1⁄Ω™∑, 600 Volt, ⁄Ω¢ to 30 Amps
1/2
6/10
3/4
8/10
1
1-1/8
1-1/4
1-1/2
1-8/10
2
2-1/2
3
3-2/10
3-1/2
4
5
5-6/10
6
6-1/4
7
7-1/2
Time-Current Characteristics–Average Melt
Time-Current Characteristics–Average Melt
AMPERE
RATING
200
15A
20A
100
30A
1000
100
TIME IN SECONDS
TIME IN SECONDS
10
1
10
1
.1
10000
10
100
CURRENT IN AMPERES
1000
CURRENT IN AMPERES
.01
1
300
400
500
200
100
1
.5
.01
10
.1
Recommended fuseblocks/fuseholders for
Class CC 600V fuses
See Data Sheets listed below
• Open fuseblocks - 1105
• Finger-safe fuseholders - 1109, 1102, 1103, 1151
• Panel-mount fuseholders - 2114, 2113
• In-line fuseholders - 2126
The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is
intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change
design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.
11-20-02
SB02450
Form No. FNQ-R
Page 2 of 2
Data Sheet: 1014
*
Transformers
Section 15
General Purpose Transformers in Enclosures
Dry-Type/Cased
Isolated
General Purpose
Single-Phase
General Information
The complete family of transformers from GE provide quiet,
reliable transformer operation.
All of the dry-type transformers through 1,000 kVA are UL listed
under the requirements of Standard 506 and 1561. In addition,
each transformer meets the requirements of NEMA ST-20, 1992.
Type QB, QMS, and QMS 3 models are C-UL listed.
General-purpose transformers are rated 600 Volts and below
for supplying appliance, lighting, and power loads from electrical
distribution systems. Standard distribution voltages are 600, 480,
and 240 Volts; standard load voltages are 480, 240, 208, and 120
Volts. The transformer is used to obtain the load voltage from the
distribution voltage. Since no vaults are required for installation,
these transformers can be located right at the load to provide the
correct voltage for the application. This eliminates the need for
long, costly, low-voltage feeders.
Type QB, .050 kVA-3 kVA, Single-Phase
Construction—Types QB, QMS, and QMS 3
Core and coils are contained within a NEMA 3R nonventilated
weatherproof enclosure. Type QB, QMS, and QMS 3 units feature
encapsulated core and coils.
Type QMS, 5 kVA-25 kVA, Single-Phase
.050 - 3 kVA Indoor/Outdoor Type QB UL Listed C-UL Listed
Input Voltage
240 x 480 Volts, 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
240 x 480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
480 Volts
Output Voltage
KVA
Frequency (Hz)
Taps
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
120/240 Volts
0.05
0.05
0.075
0.075
0.1
0.1
0.15
0.15
0.25
0.25
0.5
0.5
0.75
0.75
1
1
1.5
1.5
2
2
3
3
0.25
0.5
0.75
1
1
1.5
1.5
2
2
3
3
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
50/60 Hz
60 Hz
60 Hz
3
50/60 Hz
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
No taps
(2) 5% taps below rated primary volts
(4) 2 1/2% taps: 2 above and
2 below rated primary volts
480 Volts
120/240 Volts
1See page 15-14 for wiring diagrams.
Wiring
Diagram No.1
Product
Number
List Price
GO-90A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
9T51B0002
9T51B0502
9T51B0003
9T51B0503
9T51B0004
9T51B0504
9T51B0005
9T51B0505
9T51B0007
9T51B0507
9T51B0008
9T51B0508
9T51B0009
9T51B0509
9T51B0010
9T51B0510
9T51B0011
9T51B0511
9T51B0012
9T51B0512
9T51B0013
9T51B0513
9T51B0547
9T51B0548
9T51B0549
9T51B0050
9T51B0550
9T51B0051
9T51B0551
9T51B0052
9T51B0552
9T51B0053
9T51B0135
$82.00
$88.00
$90.50
$96.50
$98.50
$104.00
$120.00
$126.00
$141.00
$149.00
$196.00
$207.00
$254.00
$269.00
$313.00
$334.00
$382.00
$407.00
$470.00
$498.00
$582.00
$615.00
$149.00
$207.00
$269.00
$332.00
$334.00
$397.00
$407.00
$489.00
$498.00
$601.00
$695.00
2
9T51B0553
$615.00
Publications and Reference: See Section 17 for a
complete list of additional product-related publications
Rev. 1/10
Prices and data subject
to change without notice
www.geelectrical.com
Control Catalog
15-9
7)#
7)
__________________________________________High Speed Turbo Blowers Product Guide
( 9 $7)![77!
The turbo blower provides a Human Machine Interface (HMI) touch screen. The HMI enables you
to operate the blower by interfacing directly with the blower controls.
The HMI displays the HSI screen:
Touch anywhere on the screen to display the HMI Main Menu screen:
Touch the button for the operation that you want to perform, and the related screen will be
displayed.
The following sections discuss each of the operations listed on the Main Menu.
2
##. "!!7)77!
***Operating description for the local control panels from a generic version of our IO&M manual. The job specific manuals
will February
be delivered
after the blower is built and tested.***
2010
27
5.3 Using the Blower Hand-Off-Auto (HOA) Controls
Before you begin working with the HOA Controls, you must set the blower control mode for Auto
or Manual mode. See VFD Control Setting (Auto or Manual) on page 34.
From the Main Menu, press Blower HOA Controls to display the screen:
Field
Description
Action
Blower HOA
Switch
n/a
OFF
Label for the three HOA switches: OFF, HAND, REMOTE.
The current HOA status is highlighted in green over one of
the three switches.
For example, in the HOA Controls screen shown here, the
current HOA status is OFF.
Switch to turn the blower off.
HAND
Switch to start the blower.
REMOTE
Switch to put the blower in remote mode, where it can be
started / stopped remotely.
Indicates if a remote signal is being sent to the blower.
This allows the operator to know if the blower is being sent
a request to run remotely, and the operator can then
switch the blower into Remote mode.
Displays a graphic and text to indicate if the blower is ON
(running) or OFF (stopped).
If the blower is On, the graphic will be green and
“Running” will be displayed.
If the blower is Off, the graphic will be red and “Stopped”
will be displayed (as shown in the HOA Controls screen
here).
Note: Some sites require red for ON and green for OFF.
Remote Signal
Status
Blower Status
October 2009
See Stopping the
Blower, p. 30.
See Starting the
Blower, p. 30.
See Putting the Blower
in Remote Mode, p. 30.
n/a
n/a
29
X^[
Field
Description
Action
Minimum Off
Time Remaining
(secs)
Displays the amount of time remaining until the blower can
be restarted.
After the blower is shutdown (for any reason), it cannot be
restarted until this time expires.
n/a
If the blower is shutdown due to an interlock, such as a high discharge temperature, the status box
at the top/middle of the HOA Controls Screen will display “Blower Shutdown”.
This indicates that the blower cannot be restarted until the operator determines the cause of the
shutdown and resets the shutdown condition.
For more information, see Managing Alarms on page 39.
5.3.1 Starting the Blower
Before you start the blower, you must set the blower control mode for Auto or Manual mode.
See VFD Control Setting (Auto or Manual) on page 34.
Step
1
2
Action
From the Main Menu, press Blower HOA Controls.
The HOA Controls screen is displayed.
Press HAND.
The blower starts.
The Blower Status graphic will display in green and the text will display STARTED.
5.3.2 Stopping the Blower
Step
Action
1
The HOA (Hand-Off-Auto) screen is displayed.
2
Press OFF.
The blower stops running.
The Blower Status graphic will display in red and the text will display STOPPED.
5.3.3 Putting the Blower in Remote Mode
Step
1
2
October 2009
Action
The HOA (Hand-Off-Auto) screen is displayed.
Press REMOTE.
The blower is now in remote mode, and can be controlled by an external source, such
as a remote PLC.
The Blower Status graphic will display in yellow and the text will display REMOTE.
30
X^\
5.4 Viewing the Operator (Status) Info
From the Main Menu, press Operator Info to display the screen (and, press Page 2 for the
second screen):
Field
Description
Action
various
Displays
• all analog input signals and calculated values
• ON / OFF status of the blower
• mode (of operation)
View information
and, as needed,
Press the Speed button
(+ or -) to increase or
decrease blower speed.
If the blower is in Manual (VFD) Control mode, you can
incrementally increase or decrease the blower speed by
pressing the appropriate Speed button (green + for
increase; red - for decrease).
The SCFM is a calculated value based on parameters and information received from transmitters
and the VFD, and from parameters and equations that are specific to each blower. The SCFM
calculation is highly accurate.
October 2009
31
X^]
5.5 Viewing the Surge & Max Flow Status
This screen is helpful during blower start-up or when analyzing potential surge conditions.
From the Main Menu, press Surge & Max Flow Status to display the screen:
Field
Description
Action
various
Displays
• potential Surge or Max Flow conditions
• flow rate
• pressures
• pressure ratio
• Dynamic Surge and Max Flow alarm and shutdown
points
• RPM
View information
The blower Surge and Max Flow points are dynamic since
they are based on current operating conditions and are
functions of kilowatt.
October 2009
32
X^^
5.6 Trends
From the Main Menu, press Trends to display the screen:
Field
Description
Action
graph
Control buttons
<, >
CLR
Flow Range
buttons
Displays flow activity for the blower.
Use to move the graph display forward or back.
View
Press control buttons.
Use to clear the current graph, and start a new graph.
Use to view flow at different ranges.
This allows for better viewing of different resolutions or
scaling. For example, you can view a flow trend range
from 0 to 300 and another trend ranged from 0 to 10,000.
Display pressure values.
Display Dissolved Oxygen values.
Display Input power values.
Press CLR.
Press desired flow
range field.
Pressure
DO
Input KW
October 2009
Press Pressure.
Press DO.
Press Input KW.
33
X^_
5.7 VFD Control Setting (Auto or Manual)
From the Main Menu, press VFD Auto/Manual to display the screen:
Use this screen to set how the VFD will be controlled (Auto or Manual), and to view status
information on the various control signals that determine the actual VFD speed.
Note:
The Speed fields have a Level 1 security and require a password to change. For
information on all passwords, see Passwords on Setpoint , page 44.
Field
Description
Action
Control Source
Manual / Auto
mode
Label for Manual / Auto mode field.
Use to set the control source mode (manual / auto) for
the VFD.
When in Manual, the VFD will simply go to the speed as
entered by the operator in the Manual Speed entry.
When in Automatic, the PID equation will send a signal
to the VFD.
n/a
1. Press for Manual or
Auto mode.
The Security Code
screen is displayed.
2. Type the Level 1
security code and press
Enter.
The mode is changed to
Manual or Auto, and the
“lever” in the display
points to the selected
mode.
Maximum
Speed
and
Minimum Speed
Use to limit how slow or fast the VFD can run.
These limits take precedence whether the VFD is
Manual or Auto mode.
1. Type the desired value.
The Security Code
2. Type the Level 1
security code and press
Enter.
The Speed is set /
changed.
October 2009
34
X^`
Field
Description
Action
Manual Speed
Displays the manual speed of the VFD.
Signal to VFD
Actual Hz
Displays amount of manual speed.
Displays HZ value.
Press the Speed button
(+ or -) to increase or
decrease blower speed.
n/a
n/a
October 2009
35
X_W
5.8 Setting the Control Strategy through Mode Selection
From the Main Menu, press Mode Selection to display the screen:
Use this screen to set-up the required control strategy for your site, display the value of each
applicable signal, and adjust (as needed) the Setpoint and Deadband for each signal.
Note:
The Value field has a security level and requires a password to change. For information
on all passwords, see Passwords on Setpoint on page 44.
Field
Description
Action
(=====Remote
Speed Signal in
%
Remote Speed
Mode
Displays value when blower is in remote mode.
n/a
Allows a remote system such as a Master Panel or a Plant
Control System to send a 4-20mA for the Actual Speed of
the Blower
Indicates the Blower speed is controlled by pressure.
This uses a Pressure PID loop to maintain a Constant
Outlet Pressure.
Indicates the Blower speed is controlled by flow.
This uses a Flow PID loop to maintain a Constant Flow.
Note that the flow is a calculated flow based on process
conditions.
Indicates the Blower speed is controlled by Dissolved
Oxygen.
This uses a Pressure PID loop to maintain the DO.
Allows you to set the value for pressure, flow, and/or DO.
n/a
Pressure Mode
Flow Mode
DO Mode
Value
October 2009
n/a
n/a
n/a
1. Type the desired
value.
The Security Code
2. Type the security
36
X_X
Field
Description
Setpoint
Deadband
Displays the setpoint values for pressure, flow, and/or DO.
Displays the deadband values for pressure, flow, and/or
DO.
Displays the value when blower is in remote mode.
Signal to VFD in
% ====)
PID Info
October 2009
Allows you to go to the PID (Proportional, Integral,
Derivative) Info screen (described in the next sub-section)
Action
code and press Enter.
The Value is set /
changed.
n/a
n/a
n/a
Press to display the
PID Info screen.
37
X_Y
5.9 Performance Curve
From the Main Menu, press Performance Curve to display the screen:
Field
Description
Action
n/a
Use to view the performance of the blower.
A moveable green dot is shown based on Flow and
Pressure, showing the exact operating conditions and
where on the curve the blower is currently operating.
n/a
October 2009
38
X_Z
5.10 Managing Alarms
The HSTB is capable of alarming and shutting down due to:
x
x
x
x
x
x
x
x
x
x
Blower surge
Max flow
High enclosure temperature
High inlet filter pressure
E-stop actuation
High inlet and/or outlet temperature
High motor temperature
Transmitter or signal failures
VFD fault
No Run Signal upon Start Command
To manage an alarm, from the HMI Main Menu, press Alarm Management to display the screen:
Use this screen to view all alarms, acknowledge all alarms, and to reset the Shutdown Interlock
when a blower is shutdown.
Field
Description
Action
Alarm History
Screen
Alarm
Acknowledge
Blower status
Shutdown Reset
Displays the Alarm History screen.
Press
Use to acknowledge an active alarm.
Press
Displays the status of the blower: normal or shutdown.
Use to reset a shutdown condition after the blower has
been shutdown due to an interlock, such as high Vibration
After the blower is shutdown, it is locked out and cannot
be restarted (either locally or remotely) until you determine
the cause of the problem. Once the problem has been
n/a
Press
October 2009
39
X_[
Field
Description
identified/resolved, you must press this reset button before
the blower can be restarted.
Action
5.10.1 Displaying the Alarm History
From the Alarm Management screen, press Alarm History Screen to display the screen:
Press the desired button to navigate the screen.
5.10.2 Resolving an Alarm
When an alarm occurs, the red indicating light on the front of the Blower Control Panel (see
Chapter 3 on page 11) will flash.
Note:
The most recent active alarm is shown on the bottom of all screens.
To resolve the alarm, do the following:
Step
Action
1
On the Main Menu screen, press Alarm Management.
The Alarm Management Screen is displayed.
2
Press Alarm Acknowledge.
The red indicating light will stop flashing, but will stay on until the alarm condition is
resolved.
Note: If a new alarm occurs while a previously acknowledged alarm is still active, the
red indicating light will start flashing again, until Alarm Acknowledge is pressed
again.
3
Press Alarm History Screen.
The Alarm History screen is displayed, showing all active and previous alarms. (See
page 40.)
October 2009
40
X_\
Step
4
5
Action
Review the alarm condition, and all details provided, including an alarm counter
showing the number of times the alarm has occurred.
Note: The alarm counter can be reset, as needed, via a password entry.
Press Clear All in Alarm History Screen, which will stop the red light on the control
panel.
5.11 Displaying HSI Contact Information
From the Main Menu, press Contact Information to display the screen:
Use this information to contact HSI.
October 2009
41
X_]
5.12 Heat Exchanger
From the Main Menu, press Heat Exchanger to display the screen:
Field
Description
Action
Heat Exchanger
OFF
Displays status of the Heat Exchanger
n/a
Heat Exchanger
AUTO/ ON
Selects whether or not the Heat Exchanger should run
manually or automatically based on the blower running
status. If set to ON, the Heat Exchanger will run
continuously regardless of the status of the blower.
Press to change to
manual or auto mode.
October 2009
42
X_^
5.13 Finding Help Information
From the Main Menu, press Help Menu to display the screen:
Press the button for the information needed, and the related screen will be displayed.
The following subsections discuss each of the information items listed on the Help Menu.
Note:
All Setpoint screens provide a
October 2009
button for returning to the Setpoints Menu.
43
X__
)(
)!*
'!
Voltage Output
PIN
WIRE
1 + EXC RED
2 COM BK
3 +OUT WT
Current Output
PIN
WIRE
1 + EXC RED
2 - EXC BK
17.48
(0.69)
Dimensions: mm (in)
53.59
(2.11)
Ø25.4
(1.00)
PX209
PX219
Dimensions: mm
ø = diameter
Ø25.4
(1.00)
18
HEX
PXM209
PXM219
Current Output
PIN
WIRE
1 + EXC RED
2 - EXC BK
1/4
NPT
18.79
(0.74)
34.26
(1.35)
max
51.31 (2.09)
G1/4
Voltage Output
PIN
WIRE
1 + EXC RED
2 COM BK
3 + OUT WT
1.78
(0.07)
9 mm DIN 43650 with PG7 Gland
MAKE IT WIRELESS!
ADD WIRELESS CAPABILITY TO YOUR
PROCESS MEASUREMENT SYSTEM!
Wireless Connections From
Your Sensor to Your
Instrumentation:
⻬ Thermocouple, RTD,
Infrared Temperature,
Humidity, pH, as well as
Process Voltage/Current
⻬ Easy to Install and Use
⻬ Capable of Distances
up to 120 m (400')
te
For Comple e
e
S
s
Detail
Wireless
Section W
WRS232-USB wireless transmitter,
$159, shown close to actual size.
Wireless Communications
From Your Instrument to
a PC:
⻬ Convert the RS232
Signal on Your Meter,
Controller or PLC
⻬ Works with any PC
with a USB Port
⻬ Easy to Install with
Seamless Operation
⻬ Capable of Distances
up to 120 m (400')
UWTC-1, $125.
Both models
shown smaller
than actual
size.
UWTC-REC2,
$235, available
with 4 to 20 mA, 0 to 5 Vdc,
0 to 10 Vdc and Type K
thermocouple output.
Laptop not included.
B-91
AVAILABLE FOR FAST DELIVERY!
STANDARD MODELS
To Order (Specify Model Number)
PRICE
COMPATIBLE METERS*
$195
195
195
195
195
195
DPi8, DP41-E, DP25B-E
$195
195
195
195
195
195
$195
195
195
195
195
Comes complete with 5-point NIST calibration certificate.
* See section D for compatible meters.
See pages B-149 and B-150 for PX209 units with 4 to 20 mA output.
Note: To order 0 to 10 Vdc output, replace “5V” suffix with “10V” (no extra charge).
Ordering Example: PX219-015A5V, 0 to 5 Vdc output transducer for absolute pressure with a 0 to 15 psia range, PS-4G snubber for gasses
and TX4-100 shielded wire, $195 + 12.75 + 35.00 = $242.75.
STANDARD ACCESSORIES
MODEL
PRICE
PS-4G
$12.75
DESCRIPTION
METRIC MODELS
⁄4 NPT pressure
snubber for
gaseous media
PS-4E
12.75 1⁄4 NPT pressure
snubber for water
and light oils
PS-4D
12.75 1⁄4 NPT pressure
snubber for
dense liquids
(motor oil)
TX4-100
35.00 30 m (100') of
4-conductor
shielded wire
METRIC ACCESSORIES
To Order (Specify PXM209 for Cable or PXM219 for DIN Connector)
MODEL
PRICE DESCRIPTION
PS-4G-MG
$12.75 G1⁄4 pressure
snubber for
gaseous media
12.75 G1⁄4 pressure
snubber for water
and light oils
snubber for
dense liquids
(motor oil)
35.00 30 m (100') of
4-conductor
shielded wire
0 to 1.0 0 to 15
0 to 1.6 0 to 23
0 to 2.5
0 to 36
0 to 4.0 0 to 58
0 to 6.0 0 to 87
0 to 10.0 0 to 145
0 to 16.0 0 to 232
0 to 20.0 0 to 290
PS-4E-MG
PS-4D-MG
TX4-100
1
Order a snubber to protect
your pressure transducer!
PS-4G, $12.75,
shown smaller
than actual size.
bar
psi
CABLE STYLE
PRICE CONN. STYLE
GAGE PRESSURE RANGES (bar) WITH 0 to 10 Vdc OUTPUT
0 to 1.0 0 to 15
0 to 1.6 0 to 23
0 to 2.5 0 to 36
0 to 4.0 0 to 58
0 to 6.0 0 to 87
0 to 10.0 0 to 145
0 to 16.0 0 to 232
0 to 20.0 0 to 290
PXM209-001G10V
PXM209-1.60G10V
PXM209-2.50G10V
PXM209-004G10V
PXM209-006G10V
PXM209-010G10V
PXM209-016G10V
PXM209-020G10V
$195
195
195
195
195
195
195
195
PXM219-001G10V
PXM219-1.60G10V
PXM219-2.50G10V
PXM219-004G10V
PXM219-006G10V
PXM219-010G10V
PXM219-016G10V
PXM219-020G10V
PRICE COMPATIBLE METERS*
$195
195
195
195
195
195
195
195
$195
195
195
195
195
195
195
195
ABSOLUTE PRESSURE RANGES (bar) WITH 0 to 10 Vdc OUTPUT
PXM209-001A10V
PXM209-1.60A10V
PXM209-2.50A10V
PXM209-004A10V
PXM209-006A10V
PXM209-010A10V
PXM209-016A10V
PXM209-020A10V
$195
195
195
195
195
195
195
195
PXM219-001A10V
PXM219-1.60A10V
PXM219-2.50A10V
PXM219-004A10V
PXM219-006A10V
PXM219-010A10V
PXM219-016A10V
PXM219-020A10V
VACUUM AND COMPOUND RANGES (bar) WITH 0 to 10 Vdc OUTPUT
VAC to 0
VAC to 1
VAC to 3
VAC to 6
VAC to 9
VAC to 0
VAC to 15
VAC to 45
VAC to 87
VAC to 131
PXM209-VAC000G10V
PXM209-VAC001G10V
PXM209-VAC003G10V
PXM209-VAC006G10V
PXM209-VAC009G10V
$195
195
195
195
195
PXM219-VAC000G10V
PXM219-VAC001G10V
PXM219-VAC003G10V
PXM219-VAC006G10V
PXM219-VAC009G10V
$195
195
195
195
195
Comes complete with 5-point calibration.
Note: The voltage output versions of the vacuum and compound sensors generate 0 Vdc at vacuum
and 10 Vdc at full scale.
Ordering Example: PXM219-001A10V, 0 to 10 Vdc output transducer for absolute pressure with
a 0 to 1 bar range, PS-4G-MG snubber and TX4-100 shielded wire, $195 + 12.75 + 35 = $242.75.
B-92
VOLTAGE OUTPUT
PRESSURE TRANSDUCERS
psi
bar
CABLE STYLE
PRICE
CONN. STYLE
GAGE PRESSURE RANGES (psig) WITH 0 TO 5 Vdc OUTPUT
0 to 15
0 to 1.0
PX209-015G5V
$195
PX219-015G5V
0 to 30
0 to 2.1
PX209-030G5V
195
PX219-030G5V
0 to 60
0 to 4.1
PX209-060G5V
195
PX219-060G5V
0 to 100
0 to 6.9
PX209-100G5V
195
PX219-100G5V
0 to 200
0 to 13.8
PX209-200G5V
195
PX219-200G5V
0 to 300
0 to 20.7
PX209-300G5V
195
PX219-300G5V
ABSOLUTE PRESSURE RANGES (psia) WITH 0 TO 5 Vdc OUTPUT
0 to 15
0 to 1.0
PX209-015A5V
$195
PX219-015A5V
0 to 30
0 to 2.1
PX209-030A5V
195
PX219-030A5V
0 to 60
0 to 4.1
PX209-060A5V
195
PX219-060A5V
0 to 100
0 to 6.9
PX209-100A5V
195
PX219-100A5V
0 to 200
0 to 13.8
PX209-200A5V
195
PX219-200A5V
0 to 300
0 to 20.7
PX209-300A5V
195
PX219-300A5V
VACUUM AND COMPOUND RANGES WITH 0 TO 5 Vdc OUTPUT
-14.7 to 0
-1 to 0
PX209-30VAC5V
$195
PX219-30VAC5V
-14.7 to 15
-1 to 1.0
PX209-30V15G5V
195
PX219-30V15G5V
-14.7 to 45
-1 to 3.1
PX209-30V45G5V
195
PX219-30V45G5V
-14.7 to 85
-1 to 5.9
PX209-30V85G5V
195
PX219-30V85G5V
-14.7 to 135
-1 to 9.3
PX209-30V135G5V
195
PX219-30V135G5V
B
STANDARD MODELS
To Order (Specify PX209 for Cable or PX219 for DIN Connector)
psi
bar
CABLE STYLE PRICE CONN. STYLE
GAGE PRESSURE RANGES (psig) WITH 4 TO 20 mA OUTPUT
Cable style.
PRICE COMPATIBLE METERS*
0 to 15
0 to 1.0
PX209-015GI
$215
PX219-015GI
$215 DPi8, DP41-E, DP25B-E
0 to 30
0 to 2.1
PX209-030GI
215
PX219-030GI
215 DPi8, DP41-E, DP25B-E
0 to 60
0 to 4.1
PX209-060GI
215
PX219-060GI
0 to 100
0 to 6.9
PX209-100GI
215
PX219-100GI
0 to 200
0 to 13.8
PX209-200GI
215
PX219-200GI
0 to 300
0 to 20.7
PX209-300GI
215
PX219-300GI
ABSOLUTE PRESSURE RANGES (psia) WITH 4 TO 20 mA OUTPUT
STANDARD
PX209-100GI,
$215, shown
smaller than
actual size.
Order a snubber
to protect your
pressure transducer!
PS-4G, $12.75, shown actual size.
STANDARD ACCESSORIES
MODEL
PRICE
PS-4G
$12.75
PS-4E
12.75
PS-4D
12.75
TX4-100
35.00
DESCRIPTION
1
⁄4 NPT pressure
snubber for
gaseous media
1
⁄4 NPT pressure
snubber for water
and light oils
1
⁄4 NPT pressure
snubber for
dense liquids
(motor oil)
30 m (100') of
4-conductor
shielded wire
0 to 15
0 to 1.0
PX209-015AI
$215
PX219-015AI
$215 DPi8, DP41-E, DP25B-E
0 to 30
0 to 2.1
PX209-030AI
215
PX219-030AI
0 to 60
0 to 4.1
PX209-060AI
215
PX219-060AI
0 to 100
0 to 6.9
PX209-100AI
215
PX219-100AI
0 to 200
0 to 13.8
PX209-200AI
215
PX219-200AI
0 to 300
0 to 20.7
PX209-300AI
215
PX219-300AI
VACUUM AND COMPOUND RANGES WITH 4 TO 20 mA OUTPUT
-14.7 to 0
PX209-30VACI
$215
PX219-30VACI
$215 DPi8, DP41-E, DP25B-E
-14.7 to 15 -1 to 1.0
-1 to 0
PX209-30V15GI
215
PX219-30V15GI
-14.7 to 45 -1 to 3.1
PX209-30V45GI
215
PX219-30V45GI
-14.7 to 85 -1 to 5.9
PX209-30V85GI
215
PX219-30V85GI
-14.7 to 135 -1 to 9.3 PX209-30V135GI
215 PX219-30V135GI
Comes complete with 5-point NIST traceable calibration.
Ordering Example: PX219-015AI, 4 to 20 mA output transducer for absolute pressure with
a 0 to 15 psia range, PS-4G snubber and TX4-100 shielded wire, $215 + 12.75 + 35 = $262.75.
METRIC MODELS
To Order (Specify PXM209 for Cable or PXM219 for DIN Connector)
bar
CABLE STYLE
PRICE CONN. STYLE
GAGE PRESSURE RANGES (bar) WITH 4 to 20 mA OUTPUT
0 to 1.0
0 to 1.6
0 to 2.5
0 to 4.0
0 to 6.0
0 to 10.0
0 to 16.0
0 to 20.0
PXM209-001GI
PXM209-1.60GI
PXM209-2.50GI
PXM209-004GI
PXM209-006GI
PXM209-010GI
PXM209-016GI
PXM209-020GI
$215
215
215
215
215
215
215
215
PRICE
COMPATIBLE METERS*
$215
215
215
215
215
215
215
215
$215
215
215
215
215
215
215
215
$215
215
215
215
215
PXM219-001GI
PXM219-1.60GI
PXM219-2.50GI
PXM219-004GI
PXM219-006GI
PXM219-010GI
PXM219-016GI
PXM219-020GI
ABSOLUTE PRESSURE RANGES (bar) WITH 4 to 20 mA OUTPUT
METRIC ACCESSORIES
MODEL
PRICE DESCRIPTION
PS-4G-MG
$12.75 G1⁄4 pressure
snubber for
gaseous media
snubber for water
and light oils
snubber for
dense liquids
(motor oil)
35.00 30 m (100') of
4-conductor
shielded wire
PS-4E-MG
PS-4D-MG
TX4-100
Recommended Reference Video:
Pressure, Industrial Measurement
Series, VT-1005-DVD, $100.
See Section Y For
Additional Books.
0 to 1.0
0 to 1.6
0 to 2.5
0 to 4.0
0 to 6.0
0 to 10.0
0 to 16.0
0 to 20.0
PXM209-001AI
PXM209-1.60AI
PXM209-2.50AI
PXM209-004AI
PXM209-006AI
PXM209-010AI
PXM209-016AI
PXM209-020AI
$215
215
215
215
215
215
215
215
PXM219-001AI
PXM219-1.60AI
PXM219-2.50AI
PXM219-004AI
PXM219-006AI
PXM219-010AI
PXM219-016AI
PXM219-020AI
VACUUM AND COMPOUND RANGES (bar) WITH 4 to 20 mA OUTPUT
VAC to 0
VAC to 1
VAC to 3
VAC to 6
VAC to 9
PXM209-VAC000GI
PXM209-VAC001GI
PXM209-VAC003GI
PXM209-VAC006GI
PXM209-VAC009GI
$215
215
215
215
215
PXM219-VAC000GI
PXM219-VAC001GI
PXM219-VAC003GI
PXM219-VAC006GI
PXM219-VAC009GI
Comes complete with 5-point NIST traceable calibration.
Note: The current output versions of the vacuum and compound sensors generate 4 mA at vacuum
and 20 mA at full scale.
Ordering Example: PXM219-001AI, 4 to 20 mA output transducer for absolute pressure with
a 0 to 1 bar range, PS-4G-MG snubber and TX4-100 shielded wire, $215 + 12.75 + 35 = $262.75.
B-151
ECONOMICAL LOW-PRESSURE/
VACUUM SWITCHES
PSW-680 Series
Vacuum to 200 inH2O
See switcnh page
so
accessoriuedible alarms
a
r
fo
7
H-4
odules.
and relay m
Starts at
95
$
⻬ Compound Range
Covers Vacuum and
Pressure in One Unit
⻬ Low Inch-ofWater Ranges
⻬ Silver Switch Contacts
Rated for 5 A @ 250 Vac
⻬ 1 A, Gold-Plated
Contacts for TTL or
Dry Contacts
PSW-681, $95,
shown actual size.
SPECIFICATIONS
Process Temp: -55 to 90°C
(-67 to 194°F); a setpoint change of up
to 2% of sensor capacity can be
anticipated when switch is used either
below -25°C (-13°F) or above 50°C
(122°F)
Repeatability: ±0.8 inH2O
Cycling: Not to exceed 20 cpm
Warranty: 3 years/1 million cycles
Proof Pressure/Vacuum:
±553.6 inH2O (±20 psi)
Wetted Parts: Buna-N, 316 SS, zinc
alloy with chromate finish, loctite #271
sealing compound
Dimensions: 58.4 D x 57.2 mm H
(2.3 x 2.25")
Pressure Port: 1⁄8-27 MNPT
Electrical Connection: 300 mm (12")
pigtail leads, 20 AWG, polyvinyl
insulated
Weight: 221 g (7.8 oz)
Proof Pressure/Vacuum:
15 psi, -5.4 psi or 11 inHg vac
To Order (Specify Model Number)
ADJUSTABLE RANGE
MAX
MODEL NO. PRICE DECREASING INCREASING UNITS PRES* SWITCH
Compound Range (Units = inH 2O )
±20
inH2O
PSW-681
$95
1A
2.75 to 200
2.75 to 200 pressure psi
6.8 to 100
5.4 to 100
inH2O
±20
PSW-685
95
5A
vacuum
psi
* Exceeding these values may cause a shift in the setpoint.
ACCESSORY
MODEL NO.
CM-4411
PRICE
$125
DESCRIPTION
Reference Book: Gas Turbine Engineering Handbook
Comes complete with operator’s manual.
Ordering Example: PSW-685, pressure/vacuum switch with the ranges shown
above and 5 A switch contact, $95.
H-19
3
)+
,"#-!.
).
vacon nxp liquid cooled
powerdrives for extreme conditions
1
ultimate performance
The Vacon NXP liquid cooled drive is the most space-saving AC drive in the market, well suited for
locations where air cooling would be difficult, expensive or impractical or where the installation
space is at a premium.
As no air ducts are required, the liquid cooled drives are extremely compact and suitable for different kinds of industries,
e.g. the marine and offshore, the pulp and paper, as well as for
the mining and metal industries. The Vacon NXP liquid cooled
drive is today available from 7.5 kW up to 5000 kW at 380 to
690 VAC supply voltages. The Vacon NXP liquid cooled drive
is an advanced AC drive for induction and permanent magnet
motors.
Designed reliability
•
•
•
•
•
•
•
•
•
•
•
Proven technology, high-quality electrical components
Modularity
No galvanic contact between coolant and live parts
Fulfils international safety and functionality standards,
as well as classification requirements
Liquid cooling guarantees more stable conditions
Uninfluenced by variations in the environment
Enclosure temperature level can be high without risk of
overheating
Adequate sizing sustains long life
Extensive and full power final testing on motor for whole
drive system
All IGBTs are protected against overtemperature and
overload
Double-shielded cooling circuitry
ch5
2
Wide application area
All applications for the air cooled Vacon NXP are also available for the Vacon NX liquid cooled drives. As a high degree of
protection (IP54 or higher) can easily be achieved with these
drives, they can be installed almost anywhere in the production
area. This also reduces the load on the air-conditioning system
in the electrical rooms – in many retrofit applications this is
an important consideration. As the liquid cooled drives do not
require large cooling fans, they are also quiet.
Vacon DriveSynch, fully redundant control of highpower drives
The Vacon DriveSynch, Vacon’s new control concept for highpower drives, provides a high degree of redundancy in processes controlled by AC drives. It allows the control of one motor by means of 2, 3 or 4 power units of 100 - 2,500 kW each.
The Vacon DriveSynch is suited for the control of single- and
multi-winding AC motors.
The Vacon DriveSynch brings major benefits especially for system integrators that design and deliver systems to demanding
environments where redundancy is of utmost importance.
ch61/ch62
ch72
optimized, ultra compact solution
Customer-oriented
Exclusively designed for liquid cooling
•
The Vacon NXP dissipates less than 5% of its total heat losses
to air, only 0.1...0.15% of drive the rated load. A high-tech
cooling heatsink enables better cooling efficiency and makes
the cooling utilization ratio of the components higher than
ever. The majority of other liquid cooled drives in the market is
based on modifications to an air cooled drive.
•
•
•
•
•
•
•
•
•
•
High power density, e.g, a 12-pulse CH74 is the smallest
in the world; the rectifier, inverter and optional brake
chopper in the same package.
Extensive operating conditions, temperatures up to 50°C
without derating, RH 5...96%, vibrations up to 1 G
Less investments in infrastructure
No need for filtered cooling air or for a large air conditioning system
Substantial energy savings on the cooling arrangement
Takes less floor space
The most silent AC drive in the market, no large fans
High IP rating possible for severe and harsh environments
Heat losses to air less than 0.1...0.15%
Separated motor cabling stands
High switching frequency reduces current ripple for
motor, improving motor loadability in AC drive applications
ch63
Total lifetime costs
•
•
•
•
•
•
•
•
•
Compact size, less material and labour required
Space savings up to 70%
Smaller enclosure footprint
Efficiency >98%
Heat losses to air < 0.1...0.15% of output power
Electrical energy savings between air cooled and liquid
cooled drives
Power factor of 0.99 with Active Front-End
Modularity
Serviceability
ch64
ch74
3
complete control platform
A robust modular design makes the Vacon NXP a suitable platform for all drive needs in different
segments and applications, e.g. marine and offshore, renewable energy, mining and minerals as
well as water and wastewater.
The core of the Vacon NXP is a fast micro controller, providing high dynamic performance for applications where good
motor handling and reliability is required. It can be used both
in open loop applications as well as in applications requiring
encoder feedback.
The Vacon NXP supports fast drive-to-drive communication. It
also offers an integrated data logger functionality for analysis of dynamic events without the need of additional hardware.
Fast monitoring of several drives can be done simultaneously
by using the NCDrive tool and CAN communication.
In applications where reliability and quality are words that are
close to the heart the Vacon NXP is the logical choice.
ATEX
Overtemperature detection using a thermistor can be used
as a tripping device for ATEX certified motors. The thermistor
tripping function is certified by VTT according to the ATEX directive 94/9/EC, for group II, category (2) in the ‘G’ area (areas
where potentially explosive gas, vapor, mist or air mixtures are
present) and the ‘D’ area (area with combustible dust).
Features
•
•
•
•
•
•
•
•
•
•
•
•
Encoder options
• Normal pulse encoder
• Absolute encoder ENDAT
• Resolver
• SSI
• Sine cos.
Speed error < 0.01%, depending on the encoder
Incremental or absolute encoder support
Encoder voltages of 5 V (RS422), 15 V or 24 V, depending
on the option card
Full torque control at all speeds
Torque accuracy < 2%; < 5% down to zero speed
Full capability for master/follower configurations
Integrated data logger for system analysis
Fast multiple drive monitoring with PC
High-speed bus (12 Mbit/s) for fast drive-to-drive
communication
High-speed applications (up to 7200 Hz) possible
Supports asynchronous induction as well as permanent
magnet synchronous motors
The core of the Vacon NXP is a fast micro controller,
providing high dynamic performance and a large memory
for developing versatile applications.
Safe Disable
Fieldbus options
• Ethernet –Modbus TCP
• Profibus
• Modbus
• CAN Open
• DeviceNet
• BACnet
• LonWorks
CAN Open I/O
Applications can be developed with third-party I/O modules
of CAN Open, where a large number of I/Os are to be integrated into the drive.
4
A hardware-based Safe Disable function is designed to prevent any torque on the motor shaft. The Safe Disable function
is certified according to EN954-1, Cat 3. The Safe Disable function has been certified by BGIA.
the advantages of the cooling technology
When comparing the cooling technology solutions, it is important to understand the effects on the
infrastructure of the electrical room, and electrical room requirements. Additional comparison
parameters are the geographical location, the customer segment and the customer process.
400 kW, 690 VAC liquid cooled drive is:
Relative cost value
Total Cost Calculation, LC vs. AC
• 32 % of the volume of the air cooled drive
• 50 % of the width of the air cooled drive
• 70 % of the weight of the air cooled drive
• 20 dBA more silent than the air cooled drive
200 %
150 %
Liquid Cooled
Air Cooled
100 %
50 %
0%
1
2
3
4
5
6
7
8
9
10
Years
In warm climates it is extremely important to observe the
amount of heat load transferred to the electrical room because it is in a direct relationship to the electrical energy
consumption.
The type-tested switchgears standard EN 60439-1 specifies that the electrical room’s 24-hour average temperature
should be below +35°C and the maximum temporary temperature cannot exceed +40°C. Due to this, the cooling system in electrical rooms is typically based on air conditioning
chillers, which are dimensioned by the maximum heat load,
the inside temperature of the electrical room and the outdoor maximum temperature.
The normal electrical energy consumption of air conditioning is 25...33% of the cooling power. Therefore, high-power
drives are creating huge energy consumption, based on the
heat load produced.
The initial investments in the liquid cooled AC drives technology are slightly more expensive than those in the air cooled
AC drives technology because of the technology used, cooling piping arrangements and heat exchanger systems. It is
significant to understand that a heat exchanger needs also
be compared to ventilation and air condition systems with
ventilation ducts, ventilation machine and ventilation automation system.
The non-evaluated features remarkably decrease the payback time of the liquid cooled drives. The payback time of
a single 650-kW liquid cooled drive is 3 years. The payback
time of >1 MW high power drives or drive groups reduces
significantly and the initial investment difference can be
compensated during the first operating year. The electrical
energy cost trend supports a wider use of the liquid cooled
drives technology, and the number of on-shore installations
is growing rapidly.
Liquid Cooled Drive
Losses, Air - 0.15%
Power Output (to Motor) - 98%
Power Input - 100%
Losses, Liquid - 1.85%
Air Cooled Drive
Losses, Air - 2%
Power Output (to Motor) - 98%
Power Input - 100%
5
technical data
Vacon NXP liquid cooled frequency converters – Mains voltage 400—500 VAC
Drive/Current
Converter
Converter
type
type
6-pulse
12-pulse
Electrical output power
Thermal
Rated
Rated
Optimum
Optimum
Power loss
ITH
continuous IL
continuous IH
motor at ITH
motor at ITH
c/a/T*)
Chassis
[A]
[A]
[A]
(400 V) [kW]
(500 V) [kW]
[kW]
0016_5
0022_5
0031_5
0038_5
0045_5
0061_5
16
22
31
38
45
61
15
20
28
35
41
55
11
15
21
25
30
41
7,5
11
15
18,5
22
30
11
15
18,5
22
30
37
0.4/0.2/0.6
0.5/0.2/0.7
0.7/0.2/0.9
0.8/0.2/1.0
1.0/0.3/1.3
1.3/0.3/1.5
CH3
CH3
CH3
CH3
CH3
CH3
0072_5
0087_5
0105_5
0140_5
72
87
105
140
65
79
95
127
48
58
70
93
37
45
55
75
45
55
75
90
1.2/0.3/1.5
1.5/0.3/1.8
1.8/0.3/2.1
2.3/0.3/2.6
CH4
CH4
CH4
CH4
0168_5
0205_5
0261_5
168
205
261
153
186
237
112
137
174
90
110
132
110
132
160
4.0/0.4/4.4
5.0/0.5/5.5
6.0/0.5/6.5
CH5
CH5
CH5
0300_5
0385_5
300
385
273
350
200
257
160
200
200
250
4.5/0.5/5.0
6.0/0.5/6.5
CH61
CH61
460
520
590
650
730
418
473
536
591
664
307
347
393
433
487
250
250
315
355
400
315
355
400
450
500
6.5/0.5/7.0
7.5/0.6/8.1
9.0/0.7/9.7
10.0/0.7/10.7
12.0/0.8/12.8
CH72
CH72
CH72
CH72
CH72
820
920
1030
1045
745
836
936
766
547
613
687
600
450
500
560
750
560
600
700
750
12.5/0.8/13.3
14.4/0.9/15.3
16.5/1.0/17.5
18.5/1.2/19.7
CH63
CH63
CH63
CH63
0460_5
0520_5
0590_5
0650_5
0730_5
0460_5
0520_5
0590_5
0650_5
0730_5
0820_5
0920_5
1030_5
1150_5
1370_5
1640_5
2060_5
2300_5
1370_5
1640_5
2060_5
1370
1640
2060
2300
1245
1491
1873
2091
913
1093
1373
1533
700
900
1100
1200
900
1100
1400
1500
19.0/1.2/20.2
24.0/1.4/25.4
32.5/1.8/34.3
36.3/2.0/38.3
CH74
CH74
CH74
CH74
2470_5
2950_5
3710_5
4140_5
2470_5
2950_5
3710_5
4140_5
2470
2950
3710
4140
2245
2681
3372
3763
1647
1967
2473
2760
1300
1550
1950
2150
1600
1950
2450
2700
38.8/2.2/41.0
46.3/2.6/48.9
58.2/3.0/61.2
65.0/3.6/68.6
2xCH74
2xCH74
2xCH74
2xCH74
2x2470_5
2x2950_5
2x3710_5
2x4140_5
2x2470_5
2x2950_5
2x3710_5
2x4140_5
4700
5600
7000
7900
4300
5100
6400
7200
3100
3700
4700
5300
2450
2900
3600
4100
3050
3600
4500
5150
73.7/4.2/77.9
88/5/93
110.6/5.7/116.3
123.5/6.9/130.4
4xCH74
4xCH74
4xCH74
4xCH74
Explanations of the currents
ITH = Thermal maximum continuous RMS current. Dimensioning can be done according to this current if the process does not
require any overloadability or the process does not include any torque ripple or margin for overloadability.
IL = Low overloadability current. Allows +10% torque ripple. 10% exceeding can be continuous
IH = High overloadability current. Allows +50% torque ripple. 50% exceeding can be continuous.
All values with cos = 0.83 and efficiency = 97%
*) c = power loss into coolant; a = power loss into air; T = total power loss; power losses of input chokes not included. All power
losses obtained using max. supply voltage, I TH and switching frequency of 3.6 kHz and closed loop control mode. All power
losses are worst-case losses. If some other mains voltage is used, apply the formula P = 3 UN x In x cos x eff% to calculate
the output power of the Vacon NX liquid cooled drive.
The enclosure class for all Vacon NX liquid cooled frequency converters is IP00, suitable for wall-mounted in a cabinet.
If the motor is continuously (besides start and stop ramps) run at frequencies below 5 Hz, pay attention to the drive dimensioning for low frequencies, or choose drive according to IH. It is recommended to check the rating with your distributor or Vacon.
Drive overrating may also be necessary if the process requires a high starting torque.
6
technical data
Vacon NXP liquid cooled frequency converters – Mains voltage 525—690 VAC
Drive/Current
Converter
Converter
type
type
12-pulse
6-pulse
0170_6
0208_6
0261_6
0325_6
0385_6
0416_6
0460_6
0502_6
0325_6
0385_6
0416_6
0460_6
0502_6
0590_6
0650_6
0750_6
Electrical output power
Thermal
Rated
Rated
Optimum
Optimum
Power loss
ITH
continuous IL
continuous IH
motor at ITH
motor at ITH
c/a/T*)
Chassis
[A]
[A]
[A]
(525 VAC) [kW]
(690 VAC) [kW]
[kW]
170
208
261
155
189
237
113
139
174
110
132
160
160
200
250
5.5/0.2/5.7
6.5/0.3/6.8
6.5/0.3/6.8
CH61
CH61
CH61
325
385
416
460
502
295
350
378
418
456
217
257
277
307
335
200
250
250
300
355
300
355
355
400
450
7.5/0.4/7.9
9.0/0.5/9.5
9.4/0.5/9.9
10.0/0.5/10.5
12.0/0.6/12.6
CH72
CH72
CH72
CH72
CH72
590
650
750
536
591
682
393
433
500
400
450
500
560
600
700
13.0/0.7/13.7
16.0/0.8/16.8
18.0/0.9/18.9
CH63
CH63
CH63
0820_6
0920_6
1030_6
1180_6
1300_6
1500_6
1700_6
0820_6
0920_6
1030_6
1180_6
1300_6
1500_6
1700_6
820
920
1030
1180
1300
1500
1700
745
836
936
1073
1182
1364
1545
547
613
687
787
867
1000
1133
560
650
700
800
900
1000
1150
800
850
1000
1100
1200
1400
1550
19.0/1.0/20.0
21.3/1.2/22.5
22.0/1.1/23.1
25.0/1.3/26.3
31.0/1.6/32.6
38.0/1.9/39.9
38.0/1.9/39.9
CH74
CH74
CH74
CH74
CH74
CH74
CH74
1850_6
2120_6
2340_6
2700_6
3100_6
1850_6
2120_6
2340_6
2700_6
3100_6
1850
2120
2340
2700
3100
1682
1927
2127
2455
2818
1233
1413
1560
1800
2066
1250
1450
1600
1850
2150
1650
1900
2100
2450
2800
39.6/2.0/41.6
45.0/2.4/47.4
55.8/2.9/58.7
68.4/3.4/71.8
68.4/3.4/71.8
2xCH74
2xCH74
2xCH74
2xCH74
2xCH74
2x1850_6
2x2120_6
2x2340_6
2x2700_6
2x3100_6
2x1850_6
2x2120_6
2x2340_6
2x2700_6
2x3100_6
3500
4000
4400
5100
5900
3200
3600
4000
4600
5400
2300
2700
2900
3400
3900
2400
2750
3050
3500
4050
3150
3600
3950
4600
5300
75,2/3,8/79
85,5/4,6/90,1
106/5,5/111,5
130/6,5/136,5
130/6,5/136,5
4xCH74
4xCH74
4xCH74
4xCH74
4xCH74
Vacon NXP liquid cooled dimensions: Drives consisting of one module
Chassis
Width (mm)
Height (mm)
Depth (mm)
Weight (kg)
CH3
160
431
246
30
CH4
193
493
257
35
CH5
246
553
264
40
CH61/62
246
658
372
55
CH63
505
923
375
120
180
CH64
746
923
375
CH72
246
1076
372
90
CH74
746
1175
385
280
One-module drive dimensions (mounting base included)
Please note that AC chokes are not included.
7
technical data
Vacon NXP liquid cooled inverter units – Mains voltage 465—800 VDC
Drive/Current
Motor output power
Power loss
c/a/T*)
[kW]
Chassis
11
15
18,5
22
30
37
0.4/0.2/0.6
0.5/0.2/0.7
0.7/0.2/0.9
0.8/0.2/1.0
1.0/0.3/1.3
1.3/0.3/1.5
CH3
CH3
CH3
CH3
CH3
CH3
37
45
55
75
45
55
75
90
1.2/0.3/1.5
1.5/0.3/1.8
1.8/0.3/2.1
2.3/0.3/2.6
CH4
CH4
CH4
CH4
112
137
174
90
110
132
110
132
160
2.5/0.3/2.8
3.0/0.4/3.4
4.0/0.4/4.4
CH5
CH5
CH5
273
350
200
257
160
200
200
250
4.5/0.4/4.9
5.5/0.5/6.0
CH61
CH61
460
520
590
650
730
418
473
536
591
664
307
347
393
433
487
250
250
315
355
400
315
355
400
450
500
5.5/0.5/6.0
6.5/0.5/7.0
7.5/0.6/8.1
8.5/0.6/9.1
10.0/0.7/10.7
CH62
CH62
CH62
CH62
CH62
0820_5
0920_5
1030_5
1150_5
820
920
1030
1150
745
836
936
1045
547
613
687
766
450
500
560
600
560
600
700
750
12.5/0.8/13.3
14.4/0.9/15.3
16.5/1.0/17.5
18.4/1.1/19.5
CH63
CH63
CH63
CH63
1370_5
1640_5
2060_5
2300_5
1370
1640
2060
2300
1245
1491
1873
2091
913
1093
1373
1533
700
900
1100
1200
900
1100
1400
1500
15.5/1.0/16.5
19.5/1.2/20.7
26.5/1.5/28.0
29.6/1.7/31.3
CH64
CH64
CH64
CH64
2470_5
2950_5
3710_5
4140_5
2470
2950
3710
4140
2245
2681
3372
3763
1647
1967
2473
2760
1300
1550
1950
2150
1600
1950
2450
2700
36.0/2.0/38.0
39.0/2.4/41.4
48.0/2.7/50.7
53.0/3.0/56.0
2xCH64
2xCH64
2xCH64
2xCH64
2x2470_5
2x2950_5
2x3710_5
2x4140_5
4700
5600
7000
7900
4300
5100
6400
7200
3100
3700
4700
5300
2450
2900
3600
4100
3050
3600
4500
5150
69.1/3.9/73
74.4/4.6/79
90.8/5.2/96
101.2/5.8/107
4xCH64
4xCH64
4xCH64
4xCH64
Power loss
c/a/T*)
[kW]
Chassis
Inverter type
Thermal
ITH
[A]
Rated
continuous IL
[A]
Rated
continuous IH
[A]
Optimum
motor at ITH
(540 VDC) [kW]
Optimum
motor at ITH
(675 VDC) [kW]
0016_5
0022_5
0031_5
0038_5
0045_5
0061_5
16
22
31
38
45
61
15
20
28
35
41
55
11
15
21
25
30
41
7,5
11
15
18,5
22
30
0072_5
0087_5
0105_5
0140_5
72
87
105
140
65
79
95
127
48
58
70
93
0168_5
0205_5
0261_5
168
205
261
153
186
237
0300_5
0385_5
300
385
0460_5
0520_5
0590_5
0650_5
0730_5
Vacon NXP liquid cooled inverter units – Mains voltage 640—1100 VDC
Drive/Current
8
Motor output power
Inverter type
Thermal
ITH
[A]
Rated
continuous IL
[A]
Rated
continuous IH
[A]
Optimum
motor at ITH
(710 VDC) [kW]
Optimum
motor at ITH
(930 VDC) [kW]
0170_6
0208_6
0261_6
170
208
261
155
189
237
113
139
174
110
132
160
160
200
250
4.5/0.2/4.7
5.5/0.3/5.8
5.5/0.3/5.8
CH61
CH61
CH61
0325_6
0385_6
0416_6
0460_6
0502_6
325
385
416
460
502
295
350
378
418
456
217
257
277
307
335
200
250
250
300
355
300
355
355
400
450
6.5/0.3/6.8
7.5/0.4/7.9
8.0/0.4/8.4
8.5/0.4/8.9
10.0/0.5/10.5
CH62
CH62
CH62
CH62
CH62
0590_6
0650_6
0750_6
590
650
750
536
591
682
393
433
500
400
450
500
560
600
700
10.0/0.5/10.5
13.5/0.7/14.2
16.0/0.8/16.8
CH63
CH63
CH63
0820_6
0920_6
1030_6
1180_6
1300_6
1500_6
1700_6
820
920
1030
1180
1300
1500
1700
745
836
936
1073
1182
1364
1545
547
613
687
787
867
1000
1133
560
650
700
800
900
1050
1150
800
850
1000
1100
1200
1400
1550
16.0/0.8/16.8
18.0/0.9/18.9
19.0/1.0/20.0
21.0/1.1/22.1
27.0/1.4/28.4
32.0/1.6/33.6
38.0/1.9/39.9
CH64
CH64
CH64
CH64
CH64
CH64
CH64
1850_6
2120_6
2340_6
2700_6
3100_6
1850
2120
2340
2700
3100
1682
1927
2127
2455
2818
1233
1413
1560
1800
2066
1250
1450
1600
1850
2150
1650
1900
2100
2450
2800
34.2/1.8/36.0
37.8/2.0/39.8
48.6/2.5/51.1
57.6/3.0/60.6
68.4/3.4/71.8
2xCH64
2xCH64
2xCH64
2xCH64
2xCH64
2x1850_6
2x2120_6
2x2340_6
2x2700_6
2x3100_6
3500
4000
4400
5100
5900
3200
3600
4000
4600
5400
2300
2700
2900
3400
3900
2400
2750
3050
3500
4050
3150
3600
3950
4600
5300
75.2/3.8/79
85.5/4.6/90.1
106/5.5/111.5
130/6.5/136.5
130/6.5/136.5
4xCH64
4xCH64
4xCH64
4xCH64
4xCH64
* More details for exlanations of the currents on page 6.
technical data
Mains connection
Input voltage Uin
400…500 VAC; 525…690 VAC;
(–10%…+10%)
465…800 VDC;
640…1100 VDC (–0%…+0%)
Control characteristics
Input frequency
45…66 Hz
Control method
Frequency control U/f
Open loop sensorless vector control
Closed loop frequency control
Closed loop vector control
Switching frequency
NX_5: Up to and including NX_0061:
1…16 kHz; Factory default 10 kHz
From NX_0072:
1…12 kHz; Factory default 3.6 kHz
NX_6: 1…6 kHz; Factory default 1.5 kHz
Ambient conditions
Ambient operating temperature
–10°C (no frost)…+50°C (at Ith)
Installation temperature
0...+70C
Storage temperature
–40°C…+70°C;
no liquid in heatsink under 0ºC
Relative humidity
5 to 96% RH, non-condensing, no dripping water
Air quality
No corrosive gases
- chemical vapours
IEC 60721-3-3, unit in operation, class 3C2
- mechanical particles.
IEC 60721-3-3, unit in operation, class 3S2 (no conductive dust allowed)
Altitude
NX_5 (380...500 V): 3000 m; in case network is not corner grounded
NX_6: 2000 m. For further requirements, please contact factory
Vibration
5…150 Hz
EN50178/EN60068-2-6
Displacement amplitude 0.25 mm (peak) at 3…31 Hz
Shock EN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)
Max acceleration amplitude 1 G at 31…150 Hz
Storage and shipping: max 15 G, 11 ms (in package)
Enclosure class
EMC
IP00/Open Frame standard in entire kW/HP range
Immunity
Fulfils all EMC immunity requirements
Emissions
EMC level N, T (IT networks)
EN50178, IEC 60204-1, CE, UL, CUL, IEC 61800-5-1
Safety
(see unit nameplate for more detailed approvals)
Approvals
Liquid cooling
Type tested
UL, DNV, BV, SGS Fimko CE
Factory acceptance tested (FAT)
Lloyd’s Register, ABS, GL
Approvals our partners have
Ex, SIRA
Allowed cooling agents
Drinking water
Water-glycol mixture
Temperature of cooling agent
0…35°C (Ith)(input);
35...55ºC, please see manual for further details
Temperature rise during circulation max. 5°C
No condensation allowed
System max. working pressure
6 bar/ 40 bar peak
Pressure loss (at nominal flow)
Varies according to size, please see manual for further details
9
technical data
Vacon NXB line 465–800 VDC, IP00, EMC level T, liquid cooled external brake chopper
Drive output
Current
Order type code
ITH
[A]
Power loss
Size/prot.
Dimensions
Weight
c/a/T*)
(kW)
CH/IP
WxHxD
kg
Electrical braking power
Minimum resistance
600 VDC
(Ohm)
800 VDC
(Ohm)
600 VDC*)
(kW)
800 VDC*)
(kW)
NXB00315A0T0 8WSA1A2
2x31
19.5
25.7
37
49
0.7/0.2/0.9
CH3/IP00
160x431x244
30
2x61
9.9
13.1
73
97
1.3/0.3/1.5
CH3/IP00
160x431x244
30
2x87
7
9.2
105
138
1.5/0.3/1.8
CH4/IP00
208x493x258
35
2x105
5.8
7.6
127
167
1.8/0.3/2.1
CH4/IP00
208x493x258
35
2x140
4.3
5.7
169
223
2.3/0.3/2.6
CH4/IP00
208x493x258
35
2x168
3.6
4.7
203
267
2.5/0.3/2.8
CH5/IP00
246x553x264
40
2x205
3
3.9
248
326
3.0/0.4/3.4
CH5/IP00
246x553x264
40
2x261
2.3
3.1
316
415
4.0/0.4/4.4
CH5/IP00
246x553x264
40
NXB03005A0T0 8WFA1A2
2x300
2
2.7
363
477
4.5/0.4/4.9
CH61/IP00
246x553x232
40
2x385
1.6
2.1
466
613
5.5/0.5/6.0
CH61/IP00
246x658x374
55
2x460
1.3
1.7
556
732
5.5/0.5/6.0
CH62/IP00
246x658x374
55
2x520
1.2
1.5
629
828
6.5/0.5/7.0
CH62/IP00
246x658x374
55
2x590
1.1
1.4
714
939
7.5/0.6/8.1
CH62/IP00
246x658x374
55
2x650
1
1.2
786
1035
8.5/0.6/9.1
CH62/IP00
246x658x374
55
2x730
0.9
1.1
883
1162
10.0/0.7/10.7
CH62/IP00
246x658x374
55
Vacon NXB line 640–1100 VDC, IP00, EMC level T, liquid cooled external brake chopper
Drive output
Current
Order type code
ITH
[A]
Power loss
Size/prot.
Dimensions
Weight
c/a/T*)
(kW)
CH/IP
WxHxD
kg
Electrical braking power
Minimum resistance
840 VDC
(Ohm)
1100 VDC
(Ohm)
840 VDC*)
(kW)
1100 VDC*)
(kW)
2x170
4.9
6.5
282
372
4.5/0.2/4.7
CH61/IP00
246x658x374
55
2x208
4
5.3
346
456
5.5/0.3/5.8
CH61/IP00
246x658x374
55
2x261
3.2
4.2
435
572
5.5/0.3/5.8
CH61/IP00
246x658x374
55
2x325
2.6
3.4
542
713
6.5/0.3/6.8
CH62/IP00
246x658x374
55
2x385
2.2
2.9
643
845
7.5/0.4/7.9
CH62/IP00
246x658x374
55
2x416
2
2.6
693
913
8.1/0.4/8.4
CH62/IP00
246x658x374
55
2x460
1.8
2.4
767
1010
8.5/0.4/8.9
CH62/IP00
246x658x374
55
2x502
1.7
2.2
838
1100
10.0/0.5/10.5
CH62/IP00
246x658x374
55
*) Braking power with two resistors.
Note: The rated currents in given ambient temperatures (+50°C) and coolant temperatures (+30°C) are
achieved only when the switching frequency is equal to or less than the factory default.
Braking power: Pbreak = 2 x Ubreak / Rbreak
Max. input DC current: lin_max = Pbreak_max / Ubreak
Vacon NX options liquid cooled regenerative line filters IP00, (LCL)
Order type code
RLC-0385-6-0
10
Suitability
Description
CH62/690 V: 325, 385 AAC
LCL filter, 2-p
LCL filter, 3-p
RLC-0520-6-0
CH62/500-690 V
RLC-0750-6-0
CH62/500, CH63/690 V
LCL filter, 3-p
RLC-0920-6-0
CH63/500, CH64/690 V
LCL filter, 3-p
RLC-1180-6-0
CH63/500, CH64/690 V
LCL filter, 3-p
RLC-1640-6-0
CH64/500-690 V
LCL filter, 3-p
RLC-2300-5-0
CH64/500 V: 2060, 2300 AAC
LCL filter, 2-p
technical data
Vacon NXA line 465–800 VDC, IP00, EMC level T, liquid cooled active front-end
AFE input
AFE output to DC-link
Apparent power
kVA
Current
Order type code
Thermal
ITH
(A)
Rated
IL
(A)
Rated
IH
(A)
594 VDC 742 VDC
IL
IL
(kVA)
(kVA)
Power loss
Size/prot.
c/a/T*)
(kW)
CH/IP
**Dimensioning
power
594 VDC
ITH/IL
(kW)
742 VDC
ITH/IL
(kW)
NXA01685A0T0IWSA1A2
168
153
112
114
143
125 / 100
150 / 125
2.5/0.3/2.8
CH5/IP00
NXA02055A0T0IWSA1A2
205
186
137
139
174
150 / 125
175 / 150
3.0/0.4/3.4
CH5/IP00
NXA02615A0T0IWSA1A2
261
237
174
177
221
200 / 175
225 / 200
4.0/0.4/4.4
CH5/IP00
NXA03005A0T0IWFA1A2
300
273
200
204
255
225 / 200
275 / 250
4.5/0.4/4.9
CH61/IP00
NXA03855A0T0IWFA1A2
385
350
257
261
327
275 / 250
325 / 300
5.5/0.5/6.0
CH61/IP00
NXA04605A0T0IWFA1A2
460
418
307
312
390
325 / 300
400 / 375
5.5/0.5/6.0
CH62/IP00
NXA05205A0T0SWSA1A2
520
473
347
353
442
375 / 350
475 / 425
6.5/0.5/7.0
CH62/IP00
NXA05905A0T0IWFA1A2
590
536
393
400
500
425 / 375
525 / 475
7.5/0.6/8.1
CH62/IP00
NXA06505A0T0IWFA1A2
650
591
433
441
552
475 / 425
575 / 525
8.5/0.6/9.1
CH62/IP00
NXA07305A0T0IWFA1A2
730
664
487
496
620
525 / 475
650 / 600
10.0/0.7/10.7
CH62/IP00
NXA08205A0T0IWFA1A2
820
745
547
556
696
575 / 525
725 / 675
10.0/0.7/10.7
CH63/IP00
NXA09205A0T0IWFA1A2
920
836
613
624
780
650 / 600
825 / 750
12.4/0.8/12.4
CH63/IP00
NXA10305A0T0IWFA1A2
1030
936
687
699
874
750 / 675
925 / 850
13.5/0.9/14.4
CH63/IP00
NXA11505A0T0IWFA1A2
1150
1045
767
780
976
825 / 750
1025 / 950
16.0/1.0/17.0
CH63/IP00
NXA13705A0T0IWFA1A2
1370
1245
913
930
1162
975 / 900
1225 / 1125
15.5/1.0/16.5
CH64/IP00
NXA16405A0T0IWFA1A2
1640
1491
1093
1114
1392
1200 / 1100
1500 / 1375
19.5/1.2/20.7
CH64/IP00
NXA20605A0T0IWFA1A2
2060
1873
1373
1399
1749
1475 / 1350
1850 / 1700
26.5/1.5/28.0
CH64/IP00
NXA23005A0T0IWFA1A2
2300
2091
1533
1562
1952
1650 / 1500
2050 / 1900
34.0/1.8/35.8
CH64/IP00
Power loss
Size/prot.
c/a/T*)
(kW)
CH/IP
Vacon NXA line 640–1100 VDC, IP00, EMC level T, liquid cooled active front-end
AFE input
AFE output to DC-link
Apparent power
kVA
Current
Order type code
Thermal
ITH
(A)
Rated
IL
(A)
Rated
IH
(A)
780 VDC 1025 VDC
IL
IL
(kVA)
(kVA)
**Dimensioning
power
780 VDC
ITH/IL
(kW)
1025 VDC
ITH/IL
(kW)
NXA01706A0T0IWFA1A2
170
155
113
152
200
175 / 150
200 / 175
4.5/0.2/4.7
CH61/IP00
NXA02086A0T0IWFA1A2
208
189
139
185
243
200 / 175
250 / 225
5.5/0.3/5.8
CH61/IP00
NXA02616A0T0IWFA1A2
261
237
174
232
305
250 / 225
325 / 300
5.5/0.3/5.8
CH61/IP00
NXA03256A0T0IWFA1A2
325
295
217
289
380
300 / 275
400 / 375
6.5/0.3/6.8
CH62/IP00
NXA03856A0T0IWFA1A2
385
350
257
343
451
350 / 325
475 / 450
7.5/0.4/7.9
CH62/IP00
NXA04166A0T0IWFA1A2
416
378
277
371
487
400 / 350
500 / 475
8.1/0.4/8.4
CH62/IP00
NXA04606A0T0IWFA1A2
460
418
307
410
539
450 / 400
575 / 525
8.5/0.4/8.9
CH62/IP00
NXA05026A0T0IWFA1A2
502
456
335
447
587
475 / 425
625 / 575
10.0/0.5/10.5
CH62/IP00
NXA05906A0T0IWFA1A2
590
536
393
525
691
575 / 525
725 / 675
10.0/0.5/10.5
CH63/IP00
NXA06506A0T0IWFA1A2
650
591
433
579
761
625 / 575
825 / 750
13.5/0.7/14.2
CH63/IP00
NXA07506A0T0IWFA1A2
750
682
500
669
879
700 / 650
675 / 600
16.0/0.8/16.8
CH63/IP00
NXA08206A0T0IWFA1A2
820
745
547
730
960
825 / 725
1000 / 925
16.0/0.8/16.8
CH64/IP00
NXA09206A0T0IWFA1A2
920
836
613
819
1077
875 / 800
1150 / 1050
17.8/1.0/18.4
CH64/IP00
NXA10306A0T0IWFA1A2
1030
936
687
918
1206
975 / 900
1275 / 1150
19.0/1.0/20.0
CH64/IP00
NXA11806A0T0IWFA1A2
1180
1073
787
1052
1382
1125 / 1025
1475 / 1350
21.0/1.1/22.1
CH64/IP00
NXA13006A0T0IWFA1A2
1300
1182
867
1159
1523
1225 / 1125
1650 / 1500
27.0/1.4/28.4
CH64/IP00
NXA15006A0T0IWFA1A2
1500
1364
1000
1337
1757
1450 / 1325
1900 / 1725
32.0/1.6/33.6
CH64/IP00
*) C = power loss into coolant, A = power loss into air, T = total power loss
**) kW/KkVA values with input parameters TPF=0.98 (Note! On AFE DC-supply terminals)
If some other mains voltage is used, apply the formula P =(3 x UN x IL) to calculate the output apparent
power [kVA] of the Vacon NX liquid cooled drive.
The enclosure class for all Vacon NX liquid cooled frequency converters is IP00.
11
typical device configurations
NXA, Active Front-End
The Active Front-End (AFE) unit is bi-directional (regenerative) power converter (supply unit) for the front-end of a common DC bus drive line-up. An external LCL filter is used at the
input. This unit is suitable in applications where a low level of
mains harmonics and high power factor are required.
•
•
•
•
active front-end
(ch5, ch61, ch62, ch63, ch64)
LCL filter guarantees that harmonics are not an issue in
any network
Power factor is better than 0.99 which, together with
low harmonics, means that supply chain transformers,
generators, etc. can be sized very accurately without
reserving margins for the reactive power. This can mean
a saving of 10 % in supply chain investments
Faster payback time, regenerative energy feeding back to
the grid
Power management system interface for backpower
control, power limit
Fuses, LCL filters, pre-charging rectifiers and resistors
need to be ordered and specified separately.
NXI, Inverter unit
The INU (Inverter unit) is a bidirectional DC-fed power inverter for the supply and control of AC motors. The INU is supplied from a common DC bus drive line-up. A charging circuit
is needed in case a connection to a live DC bus is required.
The DC-side charging circuit is external for inverter types.
Pre-charging resistors and switches or fuses are not included in an NXI delivery. They need to be specified and ordered
separately.
inverter unit
(ch3, ch4, ch5, ch61, ch62, ch63, ch64)
NXB, Brake chopper unit
The Brake Chopper Unit (BCU) is unidirectional power converter for the supply of excessive energy from a common DC
bus drive line-up or big single drive to resistors where the
energy is dissipated as heat. External resistors are needed.
•
•
•
Improves drive dynamic performance in a load regenerative operating point
Protects common DC bus voltage level from overvoltage
Saves AFE investments in some cases
Resistors or fuses are not included in an NXB delivery. They
need to be specified and ordered separately.
brake chopper unit
(ch3, ch4, ch5, ch61, ch62)
12
liquid to liquid heat exchangers
In cooperation with HVAC professionals, Vacon has designed a range of liquid-to-liquid heat
exchangers (HX), which improve the availability and usability of AC drive systems. The heat
exchangers added to the liquid cooled Vacon NXP range offer a reliable and cost-effective
cooling without ventilation concerns.
Built with high-quality components, Vacon's standardized
heat exchanger makes the use of liquid cooled drives easier,
because a well-planned and sized unit is easier to apply than
a project solution. In addition, a standard heat exchanger
solution offers proven reliability.
be easily compensated by changing the speed of the pump
and thus raising the pressure and flow.
A standard heat exchanger delivery consists of
•
To minimize the risk of possible leaks, splitting the cooling
circuit into segments is worthwhile, because even in a large
group of AC drives the volume of the liquid stays under 100
litres. An additional advantage of separated cooling segments
is the possibility to use inhibitors and glycol against the
corrosion, freezing and micro organisms.
The Vacon heat exchanger has versatile protection and control
functions. The whole system is supervised by the drive's
control application software, which meets the standards of
even the most demanding customers. The operation of the
unit can be monitored by an upper level automation system.
The system controls the cooling conditions of the drives and
supervises the flow and detects possible leaks in the cooling
system.
The Vacon heat exhanger can be used in different kinds of
electrical networks, where frequencies and voltages may
vary, because the cooling pump is controlled by an AC drive.
Such networks are typically used in the marine industry and
other electrical island networks using diesel generators.
This kind of solution brings an extra advantage because the
flow capacity can be adjusted to the demand. Pressure losses
that are higher than expected within the cooling circuit may
•
•
•
Self-supporting module rack construction, which can be
integrated into generic switchgear and cabinet solutions
Cooling circuit equipped with threaded joints or
fl anges
Heavy industry PVC-C pipework; excellent, because it is
light and prevents corrosion
Industrial water heat exchanger, three-way-valve, pump,
AC drive
Typical options of the heat exchangers available
•
•
•
•
•
•
Stainless steel AISI piping
Customer circuitry insulation for condensation prevention, typically needed when the process water is below
15°C
Two-way-valve capable of optimizing the quantity of the
cooling water, when the temperature of the process liquid
is low
Heat exhanger can be delivered installed inside a Rittal
TS8 or VSG VEDA cabinet
Double pumps can be selected for marine class
requirements, types 120 kW and 300 kW
Titanium heat exchanger is used in sea water circuits.
The structure and performance differs from the fresh
water models.
HXL-M/V/R-040-N-P
HXL/M-M/V/R-120-N-P
HXS/T-M/V/R-070-N-P
0...40 kW
0...120 kW
0...69 kW
0...300 kW
Mains supply
380...420 VAC
380...420 VAC
380...420 VAC
380...500 VAC
Flow
40...120 l/min
120...360 l/min
120...200 l/min
360...900 l/min
Cooling power
Distribution pressure
0.3 bar / l=10 m, DN32*
HXL: 1 bar / l = 40 m, DN50
HXS: 1 bar / l = 40 m, DN50
HXL: 1 bar / l = 40 m, DN80
HXM: 0.7 bar / l = 30 m, DN50 HXT: 0.7 bar / l = 25 m, DN50 HXM: 0.7 bar / l = 25 m, DN80
Double pump
Cabinets
HXL/M-M/R-300-N-P
VEDA, Rittal
HXM
HXT
HXM
VEDA, Rittal
VEDA, Rittal
Rittal
* l = maximum distribution distance with specific DN diameter
13
reference stories
Helsinki Energy district cooling plant
Helsinki Energy (Finland) uses liquid cooled technology for
their pump applications at their Salmisaari power plant site.
The scope of delivery covered 16 liquid cooled Vacon NXP
drives (CH61-CH74, 690 V) installed in cabinets.
District cooling means centralized production and distribution
of the cooling agent, which requires a lot of electricity.
Contrary to the cooling agents used in compressor cooling,
no harmful substances evaporate in the process of producing
district cooling. At the Salmisaari district cooling plant,
district cooling is produced by absorption technology, using
energy from the district heat that would otherwise remain
unused. With the liquid cooling technology the plant saves
not just energy, but also a lot of space. Air conditioning is
also more economical with the use of liquid cooled Vacon NX
drives.
Wind turbines
The world’s biggest wind turbine system uses a gearless
permanent magnet generator. The technology has been
developed by Arctic Wind Power, a consortium which consists
of highly skilled experts from The Switch Oy, Verteco Oy and
Vaasa Engineering Oy.
Cranes, grabber crane
The Vacon liquid cooled drives technology is used in the Corus
IJmuiden steel and aluminium company in the Netherlands.
A huge crane with the capacity of 40,000 kg has a hoist
including two 820 kW AFE-supplied liquid cooled AC drives
and a trolley travel, including a 485 kW AFE supplied liquid
cooled AC drive.
Vacon liquid cooled AC drives were chosen because they are
very compact and liquid cooling gives the possibility to have
cabinets with a high protection class. The AFE filters are also
liquid cooled. The size of the Vacon solution in the electrical
room was considerably small and highly appreciated.
Corus is an international company, providing steel and
aluminium products and services to customers worldwide.
Electroproject Aandrijftechniek is a system integrator and
is responsible for designing and commissioning the drive
system, including the water cooling system and grabber
crane logic.
14
The gearless wind turbine is based on using full-size inverter
technology instead of double-fed generators, which are
still the most commonly used technology for controlling
wind turbines today. The new inverter technology makes
old conventional solutions obsolete, since it can utilize
all available wind speeds, from very weak to very strong.
The Vacon CH64 liquid cooled NXP inverters, coupled to
permanent magnet generators, put less mechanical stress
on the system and provide high-quality 690 V electricity that
is supplied via a transformer to a 20-kV network.
reference stories
Through hard rock with tunnel boring machines
The Robbins Company, a USA-based company, is engaged in
the design, manufacture, sale and rental of custom-made
equipment for the underground excavation industry. Since
1990s, the Robbins company only uses liquid cooled drives to
control their tunnel boring machines (TMBs), each of which
includes 4-15 drives to control one cutterhead. Typical Robbins TBM applications include road, railway, cable, water and
sewerage tunnels. TBMs are used to excavate circular crosssection tunnels through a wide variety of geology, from soils
to hard rock.
The main advantage of liquid cooling compared to air cooled
drives in tunnel boring is space saving. Liquid cooled drives
are also more suitable for severe and demanding conditions
such as dust and humidity.
Oil drilling at sea
National Oilwell Varco, a world leader in supplying systems
and components used in oil and gas drilling and production,
chose Vacon as its supplier of liquid cooled drives. In addition
to their high performance and reliability, the liquid cooled
Vacon NX drives also bring many other benefits to the drilling process.
Liquid cooled Vacon NX drives are controlling the active
heave drawworks and top drive on the SC Lancer drill ship.
The drawworks with a lifting capacity of 500 tons is run
by four 850 kW motors, which are controlled by four liquid
cooled Vacon NX drives and four brake choppers, each with
the power of one megawatt.
Motor speed control enables smooth operation of the drawworks. It also impoves reliability, effi ciency and work safety.
Speed control also decreases electromechanical stress for
the electrical system and provides flexibility in power generation and distribution.
Outokumpu steel plant
Vacon delivered more than one hundred drives to the
melting shop at the Outokumpu steel plant in Tornio,
Finland. Outokumpu is the world’s second largest producer
of stainless steel. The drives were liquid cooled NX units in
the power range of 5…1200 kW (400 V and 690 V). The melting shop includes, for example, an electric arc furnace, an
AOD converter and a continuous casting machine. The AOD
converter is used to tilt the bucket when pouring the melted
metal. The process is extremely demanding due to continuous changes in energy consumption, depending on whether
the motor is consuming or generating electrical energy.
www.vacon.com
BC00054D
Vacon Partner
16Subject to changes without notice.
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