Englisch - bei ERNI Electronic Solutions!

ERNI Electronic Solutions
Development and production of electronic assemblies
www.erni-es.com
Catalog E 074599
07/10
Edition 1
Welcome to
ERNI Electronic Solutions!
Your specialist for electronics development, PCB assembly, electronic packaging,
testing technology and SMD rework.
We offer you a comprehensive package
of services for every aspect of the
development and production of
electronic assemblies.
You decide whether our developers
support you with “full service” from initial
product concept to optimized series production or whether you would like to take
advantage solely of our production skills.
2
We offer you tailored solutions ranging
from the assembly, installation and
testing to the repair of your PCB.
And, upon request, all of this within
24 hours.
Let us know what we can do for you!
About ERNI Electronic Solutions.
ERNI ES GmbH is a medium-sized service company specializing in the development
and manufacture of electronic assemblies and devices. ERNI ES GmbH functions as
a supplier of prototypes, small and medium series and repair services.
ERNI ES GmbH was founded
on January 1, 2007, by acquiring
Pewamat Elektronik GmbH. As a subsidiary of ERNI Electronics GmbH,
ERNI ES GmbH is integrated into the
international ERNI company group
and acts as a center of excellence for
soldering technology.
Within the ERNI consolidated companies, ERNI ES GmbH has access to
development and production resources
in the areas of
Certification: DIN EN ISO 9001:2008
Production area: 1800 m²
Employees: 40
and can thus offer cost-optimized
complete solutions for all aspects of
connector technology.
UÊ
UÊ
UÊ
UÊ
œ˜˜iV̜ÀÃ
ÃÃi“LˆiÃʈ˜Ê«ÀiÃÃwÌÊÌiV…˜œœ}Þ
>LiÊ>ÃÃi“LÞ
œÕȘ}ÊÌiV…˜œœ}Þ
3
Electronics development.
From product idea to optimized series production, we support you with our
development team. Tailored to your requests, we can offer individual development, layout
>˜`ʵÕ>ˆwV>̈œ˜ÊÃiÀۈViÃÊ܈̅ˆ˜Ê̅iÊ, ÊVœ“«>˜ÞÊ}ÀœÕ«°
4
Housing for
electronic assemblies
LED ring light
Our know-how
Equipment
UÊ Ê iÛiœ«“i˜Ìʳʏ>ޜÕÌʜvÊ
electronic assemblies
UÊ ˆ}…‡VÕÀÀi˜ÌÊ`iÈ}˜Ã
UÊ Ê
œ˜ÌÀœiÀÊ`iÈ}˜ÃÊ܈̅Ê̓iÊ>˜`Ê
microchip
UÊ Ê-Ì>˜`>À`‡L>Ãi`Ê܏Ṏœ˜ÃÊ
(e.g. cPCI, VME, ATCA, µTCA)
UÊ Ê-iÀˆ>Ê…ˆ}…‡Ã«ii`Ê`iÈ}˜ÃÊ
(e.g. PCI Express, Rapid I/O, XAUI)
UÊ ÊiÛiœ«“i˜ÌʜvʅœÕȘ}ÃÊvœÀÊ
electronic devices and systems
UÊ œVՓi˜Ì>̈œ˜
UÊ ÊVœ˜ÃՏÌ>̈œ˜
UÊ *
Ê Ê>ޜÕÌÊi˜ÌœÀÊÀ>«…ˆVÃÊ
Expedition
UÊ Îʈi`ÃiÀÛiÀÊ
-/ʈVÀœÜ>ÛiÊ-ÌÕ`ˆœ
UÊ -ˆ“Տ>̈œ˜Ê}ˆi˜ÌÊUÊ Êˆ}…‡vÀiµÕi˜VÞÊV…>À>VÌiÀˆâ>̈œ˜Êˆ˜Ê
the frequency and time range
Simulation of
“high-speed” signal routing
Fan plug-in card
cPCI-to-cPCI
bridge module
5
PCB assembly
individually and in series.
We assemble your PCBs with electronic components in SMT (surface mount
technology), in the conventional THT wave soldering process (through hole technology),
in a combination of both processes, the new THR process (through hole reflow). All
soldering processes can be performed with both lead-free solders and solders containing
lead. We would be happy to take care of the complete material procurement for you.
Stencil printing with
integrated soldering paste inspection
Fully automated
pick-&-place machine
Our know-how
UÊ Ó
Ê {‡…œÕÀÊ>ÃÃi“LÞÊÃiÀۈViÊ
UÊ Ê*>ÀÌÃʏˆÃÌÊ«Ài«>À>̈œ˜Ê>˜`Ê
documentation service
UÊ Ê
œÃ̇ivviV̈Ûiʓ>ÌiÀˆ>Ê«ÀœVÕÀi“i˜ÌÊ
by means of purchasing synergies
in the ERNI company group
UÊ Ê-Ê>ÃÃi“LÞʜvÊw˜i‡«ˆÌV…Ê
components (e.g. BGA, QFN, QFP,
ERNI MicroSpeed connector)
UÊ Ê>˜`ˆ˜}ÊVœ“«œ˜i˜ÌÃÊÃÕÃVi«ÌˆLiÊ̜Ê
moisture (moisture sensitive level ≥ 3)
UÊ ÊÕ̜“>Ìi`ʜ«ÌˆV>Êˆ˜Ã«iV̈œ˜Ê­"®ÊœvÊ
SMD assemblies
6
UÊ //Ê>ÃÃi“LÞÊ­Ü>ÛiÊ܏`iÀˆ˜}®
UÊ Ê-œ`iÀˆ˜}Ê«ÀœViÃÃiÃÊvÀiiʜvʜÀÊ
containing lead
UÊ Ê*Àœ`ÕV̈œ˜Ê>˜`ÊV…iVŽÊœvÊ̅iÊ
assemblies as per IPC-A610 class 2
UÊ Ê*ÀœÌœÌÞ«iÃ]ÊÓ>Ê>˜`ʓi`ˆÕ“Ê
series up to about 1000 assemblies
per batch
SMD assembly with
fine-pitch components
Assembly in the
wave soldering process
SMD assembly equipment
THT assembly equipment
UÊ ÓÊ-Ê>ÃÃi“LÞʏˆ˜iÃ
UÊ Ê-Ìi˜VˆÊ«Àˆ˜Ìˆ˜}Ê܈̅ʈ˜Ìi}À>Ìi`Ê
automated soldering paste inspection
UÊ Ê*ˆVŽ‡E‡«>Viʓ>V…ˆ˜iÃÊ܈̅Ê>˜
assembly capacity of up
to 30,000 components/hour
UÊ Ê
œ˜ÛiV̈œ˜Ê܏`iÀˆ˜}ÊÃÞÃÌi“ÃÊ܈̅Ê
nitrogen atmosphere
UÊ ÊÕ̜“>Ìi`ʜ«ÌˆV>Ê
inspection device (AOI)
UÊ Ê>݈“Õ“Ê*
ÊÈâi\Êx£äÊÝÊ{Èäʓ“
UÊ Ê>݈“Õ“ÊVœ“«œ˜i˜Ìʅiˆ}…Ì\ÊÓxʓ“
UÊ *
Ê ÀœÌœÌÞ«iÊ«Àœ`ÕV̈œ˜
UÊ ÊÓÊ//Ê>ÃÃi“LÞʏˆ˜iÃ
UÊ Êi>`‡vÀiiÊÜ>ÛiÊ܏`iÀˆ˜}ÊÃÞÃÌi“Ê܈̅Ê
nitrogen atmosphere
UÊ Ê7>ÛiÊ܏`iÀˆ˜}ÊÃÞÃÌi“ÊVœ˜Ì>ˆ˜ˆ˜}ʏi>`Ê
with nitrogen atmosphere
UÊ ÊÕ̜“>Ìi`Ê>ÃÃi“LÞÊÌ>LiÃ
UÊ Ê>݈“Õ“Ê*
ÊÈâi\Ê{näÊÝÊÓnäʓ“
UÊ Ê>݈“Õ“ÊVœ“«œ˜i˜Ìʅiˆ}…Ì\ʙxʓ“
7
Electronic packaging.
If necessary, we further process your assembled PCBs into complete assemblies
and devices. Our capabilities include assembly wiring, the installation of attachments,
housing integration and the electrical check of the entire system.
8
Assembly line for
manual assembly
Assembly with
installed attachments
Our know-how
Equipment
UÊ Ê ÃÃi“LÞÊ܈Àˆ˜}
UÊ ˜ÃÌ>>̈œ˜ÊœvÊ>ÌÌ>V…“i˜ÌÃ
UÊ Ê˜Ìi}À>̈œ˜Êˆ˜ÊÃÕLÀ>VŽÊœÀÊ
other housings
UÊ ÕÃ̜“iÀ‡Ã«iVˆvˆVÊÌiÃÌÊ«ÀœVi`ÕÀiÃ
UÊ Ê>Liˆ˜}]ʓ>˜>}i“i˜ÌʜvÊÃiÀˆ>Ê˜œ°]Ê
packaging
UÊ Ê i“ˆ‡>Õ̜“>Ìi`Ê>ÃÃi“LÞÊ>Ài>Ã
UÊ Ê*Àœ}À>““ˆ˜}Ê>˜`ÊÌiÃ̈˜}Ê`iۈViÃ
19 subracks,
completely installed
Assembly with guides
for plug-in cards
9
Testing technology.
Every assembly is tested individually. In addition to the automated optical inspection
(AOI), we also offer in-circuit tests (ICT) and functional tests. In coordination with our
customers, we develop the test software and create test adapters in our own test equipment
construction department.
10
In-circuit test computer (ICT)
Automated optical
inspection device (AOI)
Our know-how
Equipment
UÊ
UÊ
UÊ
UÊ
UÊ
UÊ
UÊ
UÊ
UÊ Ê ˆ}ˆÌ>É>˜>œ}ÊÌiÃÌiÀÊ
(Genrad GR2284 I)
UÊ Ê˜>œ}ÊÌiÃÌiÀÊ­i˜À>`Ê,ÓÓn£Ê®
UÊ ÕÃ̜“iÀÊëiVˆwVÊÌiÃÌiÀÃ
UÊ Ê
Ê«œÀÌ>Ê“ˆˆ˜}ʓ>V…ˆ˜iÊvœÀÊ̅iÊ
manufacture of needle adapters
Ê Õ̜“>Ìi`ʜ«ÌˆV>Êˆ˜Ã«iV̈œ˜Ê­"®
ʘ‡VˆÀVՈÌÊÌiÃÌÊ­
/®
Ê՘V̈œ˜>ÊÌiÃÌÊ­/®
ʜ՘`>ÀÞÊÃV>˜ÊÌiÃÌ
Ê
ÕÃ̜“iÀ‡Ã«iVˆwVÊiiVÌÀˆVÊÌiÃÌÃ
ÊiÛiœ«“i˜ÌʜvÊÌiÃÌÊÜvÌÜ>Ài
Ê
œ˜ÃÌÀÕV̈œ˜ÊœvÊÌiÃÌÊ>`>«ÌiÀÃ
Ê
œ“«œ˜i˜ÌÊ«Àœ}À>““ˆ˜}Ê
(individually and on-board)
SMD rework service.
Do you want to desolder electronic components from your assembly and solder
on new components where necessary? We offer you a professional repair service for
̅ˆÃ°Ê7ˆÌ…ÊÃÌ>Ìi‡œv‡Ì…i‡>ÀÌÊiµÕˆ«“i˜Ì]Êw˜i‡«ˆÌV…ÊVœ“«œ˜i˜ÌÃÊ­]Ê+*]Ê+ ]ÊiÌV°®ÊœÀÊ
complex SMD connectors (e.g. ERNI MicroSpeed) are reworked without the use of
extreme temperatures. If necessary, we analyze the solder joints with an X-ray machine.
SMD rework station
Temperature profile
Our know-how
Equipment
UÊ Ê i܏`iÀˆ˜}ÊVœ“«iÝÊVœ“«œ˜i˜ÌÃÊ
such as BGA, QFP, QFN,
ERNI MicroSpeed
UÊ Ê œ˜‡Vœ˜Ì>VÌÊÀiÈ`Õ>Ê܏`iÀÊiÝÌÀ>V̈œ˜
UÊ Êˆ}…Ê«ÀiVˆÃˆœ˜Ê>Õ̜“>Ìi`Ê`ˆÃ«i˜Ãˆ˜}Ê
of solder paste
UÊ Ê*œÃˆÌˆœ˜ˆ˜}Ê>˜`Ê܏`iÀˆ˜}ʜvÊ
complex components
UÊ ÊÕ̜“>̈VÊ«ÀœViÃÃÊVœ˜ÌÀœÊ>˜`Ê
process documentation
UÊ Ê,iܜÀŽÊÃÌ>̈œ˜Ê<iÛ>VÊ"˜ÞÝә
11
ERNI ES GmbH
Zillenhardtstraße 35
Gewerbegebiet Voralb
D-73037 Göppingen-Eschenbach
Germany
Tel. +49 7161 38997-0
Fax +49 7161 38997-19
[email protected]
www.erni-es.com
Catalog E 074599
07/10
Edition 1