PDF 1.59 MB

Transcription

PDF 1.59 MB
ISUZU D-MAX DUAL CAB and HOLDEN COLORADO DUAL CAB
or SPACE CAB (WHEN TRIMMED)
(2012 Production Onwards)
SIDE STEP
FITTING INSTRUCTION
ISUZU D-MAX HOLDEN COLORADO
Accessory Part No. Accessory Part No.
STEP0048 (Black) STEP0033 (Black)
STEP0049 (Clear) STEP0042 (Clear)
60 Minutes
Approx Product Weight:
15kg/33 lb
IMPORTANT - PLEASE READ INSTRUCTIONS BEFORE COMMENCING INSTALLATION
!
max
load
150 kg
330 lbs
•
Do not use this product in any other motor vehicle for
which it is not designed.
•
Do not use any other mounting location / method other than
described in this instruction.
•
It is advisable to seek assistance of another person when
installing this product.
•
Do not repair or modify the product and / or its mounting bracket
in any way - repair or modification may effect proper operation of
the airbag resulting in serious injury.
Place these instructions in the vehicle’s
glovebox after installation is complete
MAINTENANCE
•
To maintain your product properly, wash
regularly with car wash detergent, hose off &
chamois dry. Stubborn grime can be removed
with kerosene.
REQUIRED TOOLS | EQUIPMENT
13mm and 17mm Socket
Cleaning Materials
½” Drive Ratchet
Personal Protective Equipment:
Safety Glasses, Gloves
13mm and 17mm Wrench /
Spanner
Drop Saw ( with clamping
system and aluminium blade)
page 1
SS0036
28/08/2013
ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP
COMPONENTS LIST
BOM FOR ISUZU D-MAX AND HOLDEN COLORADO TSS - MASTER ASSEMBLY
LAYOUT
page 2
SS0036
28/08/2013
ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP
STEP 1
CLEAN INSTALLATION AREA
Clean & dry the installation area.
Repeat process on the other side
of the vehicle.
STEP 2
Parts List
Item
Component Name
1
PART
2
PART
3
PART
4
PART
5
PART
6
PART
7
PART
8
PART
STOCKTAKE OF PARTS
Check supplied parts and
fasteners against Parts List,
before commencing fitment.
STEP 3
INSTALL LHS FRONT BRACKET
Install the Front Bracket using 1x M8
Flange Bolt into the pre-existing
threaded hole and 1x M8 Flange Nut
on the pre existing stud. Hand
Tighten Only.
page 3
SS0036
28/08/2013
ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP
STEP 4
INSTALL LHS MIDDLE BRACKET
Install the Front Bracket using 1x M8
Flange Bolt into the pre-existing
threaded hole and 1x M8 Flange Nut
on the pre existing stud. Hand Tighten
Only.
STEP 5
INSTALL LHS REAR
BRACKET
Install the Front Bracket using 1x M8
Flange Bolt into the pre-existing
threaded hole and 1x M8 Flange Nut
on the pre existing stud. Hand Tighten
Only.
STEP 6
TRIM SIDE STEP - SPACE CAB
ONLY
IF FITTING TO DUAL CAB SKIP
TO STEP 7
Measure 210mm from one end of
the extrusion. Mark the cut line first
and check by lining the extrusion
with the cab, by laying it over the
brackets. Cut the Extrusion using a
drop saw (aluminium blade) with
appropriate clamping to ensure a
clean, safe cut. Trim the rubber
extrusions to match.
210mm
page 4
SS0036
28/08/2013
ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP
STEP 7
INSTALL SIDE STEP
EXTRUSION
Install the side step by lining up the
pre-installed M8 bolts into the holes
on the three mounting brackets.
Hand Tighten Only.
STEP 8
TIGHTEN MOUNTING
BRACKET FASTENERS
Secure the side step by fastening
the 6x M8 bracket fasteners.
Torque to 22Nm.
Front Bracket
Middle Bracket
Rear Bracket
STEP 9
TIGHTEN SIDE STEP
FASTENERS
Secure the side step extrusion by
fastening the 6x M8. Torque to
22Nm.
page 5
SS0036
28/08/2013
ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP
STEP 10
INSTALL RHS SIDE STEP
Install the RHS side step by
repeating steps 3 – 8 on the RHS
of the vehicle.
PRODUCT CARE INFORMATION

IMPORTANT:
CUT-OUT AND STAPLE IN A SUITABLE LOCATION IN VEHICLE’S OWNER MANUAL
ISUZU D-MAX and HOLDEN
COLORADO SIDE STEPS
APPEARANCE AND PRODUCT CARE:
Wash regularly with car wash detergent, rinse with clean water
and chamois. Stubborn grime can be removed with kerosene.
page 6
SS0036
28/08/2013