PDF 1.59 MB
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PDF 1.59 MB
ISUZU D-MAX DUAL CAB and HOLDEN COLORADO DUAL CAB or SPACE CAB (WHEN TRIMMED) (2012 Production Onwards) SIDE STEP FITTING INSTRUCTION ISUZU D-MAX HOLDEN COLORADO Accessory Part No. Accessory Part No. STEP0048 (Black) STEP0033 (Black) STEP0049 (Clear) STEP0042 (Clear) 60 Minutes Approx Product Weight: 15kg/33 lb IMPORTANT - PLEASE READ INSTRUCTIONS BEFORE COMMENCING INSTALLATION ! max load 150 kg 330 lbs • Do not use this product in any other motor vehicle for which it is not designed. • Do not use any other mounting location / method other than described in this instruction. • It is advisable to seek assistance of another person when installing this product. • Do not repair or modify the product and / or its mounting bracket in any way - repair or modification may effect proper operation of the airbag resulting in serious injury. Place these instructions in the vehicle’s glovebox after installation is complete MAINTENANCE • To maintain your product properly, wash regularly with car wash detergent, hose off & chamois dry. Stubborn grime can be removed with kerosene. REQUIRED TOOLS | EQUIPMENT 13mm and 17mm Socket Cleaning Materials ½” Drive Ratchet Personal Protective Equipment: Safety Glasses, Gloves 13mm and 17mm Wrench / Spanner Drop Saw ( with clamping system and aluminium blade) page 1 SS0036 28/08/2013 ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP COMPONENTS LIST BOM FOR ISUZU D-MAX AND HOLDEN COLORADO TSS - MASTER ASSEMBLY LAYOUT page 2 SS0036 28/08/2013 ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP STEP 1 CLEAN INSTALLATION AREA Clean & dry the installation area. Repeat process on the other side of the vehicle. STEP 2 Parts List Item Component Name 1 PART 2 PART 3 PART 4 PART 5 PART 6 PART 7 PART 8 PART STOCKTAKE OF PARTS Check supplied parts and fasteners against Parts List, before commencing fitment. STEP 3 INSTALL LHS FRONT BRACKET Install the Front Bracket using 1x M8 Flange Bolt into the pre-existing threaded hole and 1x M8 Flange Nut on the pre existing stud. Hand Tighten Only. page 3 SS0036 28/08/2013 ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP STEP 4 INSTALL LHS MIDDLE BRACKET Install the Front Bracket using 1x M8 Flange Bolt into the pre-existing threaded hole and 1x M8 Flange Nut on the pre existing stud. Hand Tighten Only. STEP 5 INSTALL LHS REAR BRACKET Install the Front Bracket using 1x M8 Flange Bolt into the pre-existing threaded hole and 1x M8 Flange Nut on the pre existing stud. Hand Tighten Only. STEP 6 TRIM SIDE STEP - SPACE CAB ONLY IF FITTING TO DUAL CAB SKIP TO STEP 7 Measure 210mm from one end of the extrusion. Mark the cut line first and check by lining the extrusion with the cab, by laying it over the brackets. Cut the Extrusion using a drop saw (aluminium blade) with appropriate clamping to ensure a clean, safe cut. Trim the rubber extrusions to match. 210mm page 4 SS0036 28/08/2013 ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP STEP 7 INSTALL SIDE STEP EXTRUSION Install the side step by lining up the pre-installed M8 bolts into the holes on the three mounting brackets. Hand Tighten Only. STEP 8 TIGHTEN MOUNTING BRACKET FASTENERS Secure the side step by fastening the 6x M8 bracket fasteners. Torque to 22Nm. Front Bracket Middle Bracket Rear Bracket STEP 9 TIGHTEN SIDE STEP FASTENERS Secure the side step extrusion by fastening the 6x M8. Torque to 22Nm. page 5 SS0036 28/08/2013 ISUZU D-MAX and HOLDEN COLORADO- SIDE STEP STEP 10 INSTALL RHS SIDE STEP Install the RHS side step by repeating steps 3 – 8 on the RHS of the vehicle. PRODUCT CARE INFORMATION IMPORTANT: CUT-OUT AND STAPLE IN A SUITABLE LOCATION IN VEHICLE’S OWNER MANUAL ISUZU D-MAX and HOLDEN COLORADO SIDE STEPS APPEARANCE AND PRODUCT CARE: Wash regularly with car wash detergent, rinse with clean water and chamois. Stubborn grime can be removed with kerosene. page 6 SS0036 28/08/2013