CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT
Transcription
CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT
MARIN COUNTY, CALIFORNIA CONTRACT DOCUMENTS FOR CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO. 10300-11/-09 NOVEMBER 2011 ____________________ DISTRICT BOARD Judy Schriebman – President Russell Greenfield – Vice President Megan Clark Lawrence Loder Craig K. Murray Mark R. Williams – General Manager Michael P. Cortez, PE – District Engineer Janice Mandler – Collection System/Safety Manager Susan McGuire, CPA– Administrative Services Manager Mark Von Aspern – Plant Manager ________________________ Copy No. __________ MARIN COUNTY, CALIFORNIA CONTRACT DOCUMENTS FOR CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO. 10300-11/-09 NOVEMBER 2011 ____________________ DISTRICT BOARD Judy Schriebman – President Russell Greenfield – Vice President Megan Clark Lawrence Loder Craig K. Murray Mark R. Williams – General Manager Michael P. Cortez, PE – District Engineer Janice Mandler – Collection System/Safety Manager Susan McGuire, CPA– Administrative Services Manager Mark Von Aspern – Plant Manager ________________________ Copy No. __________ TABLE OF CONTENTS VOLUME 1 – CONTRACT REQUIREMENTS NOTICE INVITING SEALED BIDS ...................................................................................................... 1-1 INSTRUCTIONS TO BIDDERS........................................................................................................... 1-5 CONTRACT CHECK LIST ................................................................................................................ 1-15 AGREEMENT .................................................................................................................................... 1-17 GENERAL CONDITIONS .................................................................................................................. 1-23 PERFORMANCE BOND ................................................................................................................... 1-68 PAYMENT/LABOR AND MATERIALS BOND .................................................................................. 1-70 MAINTENANCE BOND ..................................................................................................................... 1-71 ESCROW AGREEMENT FOR SECURITY DEPOSITS IN LIEU OF RETENTION............................................................................ 1-74 VOLUME 2 - BID FORMS BIDDER’S CHECK LIST ...................................................................................................................... 2-1 BID LABEL........................................................................................................................................... 2-3 PROPOSAL COVER PAGE AND BID SCHEDULE............................................................................ 2-5 BID SCHEDULE .................................................................................................................................. 2-6 BID BOND ........................................................................................................................................... 2-9 CONTRACTOR LICENSE INFORMATION ...................................................................................... 2-13 LIST OF PROPOSED SUBCONTRACTORS ................................................................................... 2-14 WORKERS COMPENSATION INSURANCE CERTIFICATION ....................................................... 2-16 NON-COLLUSION AFFIDAVIT ......................................................................................................... 2-17 DRUG-FREE WORKPLACE CERTIFICATION ................................................................................ 2-20 DEBARMENT CERTIFICATION ....................................................................................................... 2-21 STATEMENT OF EXPERIENCE OF BIDDER .................................................................................. 2-23 FINANCIAL QUALIFICATIONS BIDDER’S REFERENCES AND CREDIT REPORT ......................................................................... 2-31 FINANCIAL STATEMENT FORM ..................................................................................................... 2-32 SITE VISIT AFFIDAVIT TO BE EXECUTED BY BIDDER, NOTARIZED AND SUBMITTED WITH BID................................................................. 2-35 BIDDERS SIGNATURE PAGE.......................................................................................................... 2-37 APPENDIX A: ..................................................................... DISTRICT SAFE WORK REQUIREMENTS APPENDIX B: ........................................................................ CONFINED SPACE ENTRY PROGRAM APPENDIX C: ...........................................................................INSURANCE ENDORSEMENT FORMS VOLUME 3 – TECHNICAL SPECIFICATIONS SECTION 01010 - PROJECT SCOPE AND TIME OF COMPLETION 1.01 1.02 1.03 1.04 GENERAL ....................................................................................................................1 DESCRIPTION OF WORK ...........................................................................................1 TIME LIMITS ................................................................................................................3 CONTRACTOR’S WORK SCHEDULE .........................................................................3 SECTION 01030 – SPECIAL CONDITIONS 1.01 1.02 1.03 1.04 1.05 GENERAL ....................................................................................................................1 PERMITS TO BE OBTAINED BY THE CONTRACTOR ................................................1 CONTRACTOR’S OPERATIONS .................................................................................1 DISPOSAL OF EXCAVATED MATERIAL .....................................................................2 CONTRACTOR STORAGE YARD................................................................................2 SECTION 01600 – MATERIALS AND EQUIPMENT SECTION 02050 – DEMOLITION SECTION 02200 – EXCAVATION AND BACKFILL SECTION 02500 – SURFACE RESTORATION SECTION 03310 – CAST-IN-PLACE CONCRETE SECTION 04820 – REINFORCED UNIT MASONRY ASSEMBLIES SECTION 08100 – DOORS AND HARDWARE SECTION 15050 – PIPEWORK SECTION 15800 – LOUVERS AND VENTILATION EQUIPMENT SECTION 16010 – BASIC ELECTRICAL REQUIREMENTS SECTION 16050 – ELECTRICAL WORK SECTION 16052 – STANDBY GENERATORS SECTION 16640 – CORROSION PROTECTION/CORROSION MONITORING Appendix A – ENGINE GENERATOR LOADING SCHEDULE Appendix B – BAY AREA AIR QUALITY MANAGEMENT DISTRICT Authority To Construct VOLUME 4 – DRAWINGS (BOUND SEPARATELY) VOLUME 1 CONTRACT REQUIREMENTS LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 NOTICE INVITING SEALED BIDS 1. The Las Gallinas Valley Sanitary District hereby invites bids for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 in accordance with California Public Contract Code Section 20804 and other applicable law, and the following: 2. All bids must be delivered to the Las Gallinas Valley Sanitary District, 300 Smith Ranch Road, San Rafael, California 94903 on or before 11:00 AM, Pacific Standard Time, on January 5, 2012. Bids will be opened and read publicly at that time. Bids must be made on the bid forms included in the bid package. Bids that are submitted late according to the official time kept by the District Engineer or a designee will be returned unopened. Bids submitted by facsimile or other electronic means will not be accepted. Bids that are incomplete or that otherwise do not conform to the requirements specified in the bid package may be deemed non-responsive. 3. Non-mandatory pre-bid meeting for the Project is scheduled on December 15, 2011. 4. The project Contractor shall furnish all tools, equipment, apparatus, facilities, labor and material necessary to perform and complete in a good and workmanlike manner the construction of the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 as shown in the project Technical Specifications and plans and in accordance with the Contract Documents within one hundred fifty (150) working days of the project commencement date specified in the Notice to Proceed for the project. 5. All the project work shall be completed in accordance with the bid packages on file at the District. Complete bid packages may be obtained at the District Offices, 300 Smith Ranch Road, San Rafael, CA 94903. There will be a fifty dollar ($50) non-refundable charge for each bid package. Checks and money orders must be made payable to the Las Gallinas Valley Sanitary District. Requests for information on receiving bid packages should be directed to the District Offices at (415) 472-1734. Bid packages will be mailed upon request and receipt of the non-refundable charge and the bidder’s UPS or FedEx account number. 6. In accordance with California Public Contract Code Section 20804.5, all bids must be presented under sealed cover and include one of the following forms of bidder’s security: cash, cashier’s check made payable to the District, certified check made payable to the District, or a bidder’s bond. The amount of bidder’s security provided must equal at least ten (10) percent of the total of the bid price for the base bid and the additive or deductive items listed in this notice. The successful bidder must submit to the District complete, executed copies of all documents specified in the contract checklist included in the bid package within fifteen (15) calendar days of receiving written Notice of Award of the project. Bidder’s security of any successful bidder that fails to do so will be forfeited to the District. The documents required pursuant to the contract checklist include, but are not limited to, a CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-1 NOTICE INVITING SEALED BIDS JOB NO.10300-11/-09 payment or labor and materials bond in an amount of at least 100 percent of the amount payable by the terms of the project contract and that satisfies the requirements of California Civil Code Section 3248, and a performance bond in an amount of at least 100 percent of the amount payable by the terms of the contract. All project bonds must be executed by an admitted surety insurer in accordance with applicable law and acceptable to the District. The Engineer’s estimate is $435,000. 7. Pursuant to California Public Contract Code Section 3300, a Class A California contractor’s license is required to bid on the project. In accordance with California Business and Professions Code Section 7028.15, all project work must be performed by properly licensed contractors and subcontractors with active licenses in good standing as of the date and time specified for bid opening. However, in accordance with California Public Contract Code Section 20103.5, if the project involves federal funds, project contractors and subcontractors must have active licenses in good standing no later than the time the project contract is awarded. Bids that do not satisfy applicable licensing requirements will be considered non-responsive. Licenses must be issued by the Contractor’s State License Board of California and must be maintained in good standing throughout the project term. In accordance with California Business and Professions Code Section 7030.5, bidders must verify their Contractor’s License number and license expiration date on the bid forms under penalty of perjury. 8. In accordance with California Public Contract Code Section 6109, contractors and subcontractors who are ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7 may neither bid on, be awarded or perform work as a subcontractor on the project. 9. In accordance with California Labor Code Section 1771, not less than the general prevailing rate of per diem wages for work of a similar character in the locality in which the project is to be performed, and not less than the general prevailing rate of per diem wages for holiday and overtime work fixed as provided in the California Labor Code shall be paid to all workers engaged in performing the project. In accordance with California Labor Code Section 1770 and following, the Director of Industrial Relations has determined the general prevailing wage per diem rates for work in the locality in which the project is to be performed. In accordance with California Labor Code Section 1773, the District has obtained the general prevailing rate of per diem wages and the general rate for holiday and overtime work in the locality in which the project is to be performed for each craft, classification or type of worker needed to perform the project. In accordance with California Labor Code Section 1773.2, copies of the prevailing rate of per diem wages are on file at the District Engineer’s Office and will be made available on request. A copy of said wage rates is available online at www.dir.ca.gov/DLSR/PWD. In accordance with California Labor Code Section 1777.1, contractors and subcontractors that are found guilty of willfully violating Chapter 1 of Part 7 of Division 2 of the Labor Code (except for Section 1777.5), or that are found guilty of such violations with intent to defraud, and entities in which such contractors or subcontractors have any interest, may be ineligible to bid on, be awarded, or perform project work as a subcontractor. 10. In accordance with California Public Contract Code Section 3400, bidders may propose equals of products listed in the Technical Specifications or Drawings by manufacturer name, brand or model number, unless the Technical Specifications or plans specify that the product is necessary to match others in use. Complete information for products proposed as equals must be submitted to the District Engineer’s Office for review at least seven (7) CIVIC CENTER NORTH AND JOHN DUCKETT PS NOTICE INVITING SEALED BIDS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-2 working days before the time specified for bid opening in accordance with the bidders instructions contained in the bid package. 11. In accordance with California Public Contract Code Section 22300, except where prohibited by federal regulations or policies, the successful bidder may, on request and at its expense, substitute securities in lieu of amounts withheld by the District from progress payments to ensure performance under the contract in accordance with the Contract Documents. Such securities will be subject to the terms of the escrow for security deposit agreement contained in the Contract Documents. 12. The District reserves the right to reject any and all bids and/or to waive any bid irregularities to the extent permitted by law. If the District elects to award a contract for performance of the project, the contract will be awarded in accordance with California Public Contract Code Section 20803 and other applicable law to the responsible bidder submitting a responsive bid with the lowest total bid price for the base bid and the following additive or deductive alternate items as further described in the bid package. 13. Questions regarding the bid package should be directed in writing as soon as possible but no later than five (5) working days prior to the opening of bids to: Michael P. Cortez PE, District Engineer, Phone: 415-472-1734. Where appropriate, the District may respond to such questions by addenda transmitted to all bid package recipients. 14. All bids will remain valid for ninety (90) calendar days after the bid opening. Except as permitted by law and subject to all applicable remedies, including forfeiture of bidder’s security, bidders may not withdraw their bid during the ninety (90) day period after the bid opening. Las Gallinas Valley Sanitary District By: /s/ Mark R. Williams________ Mark R. Williams, General Manager Date: November 10, 2011 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-3 NOTICE INVITING SEALED BIDS JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-4 NOTICE INVITING SEALED BIDS JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 INSTRUCTIONS TO BIDDERS 1. DEFINITIONS 1.1 Bid forms. The bid forms are the forms contained in Volume 2 of the bid package. 1.2 Bid package. A complete bid package consists of the following documents: Volume 1 – Contract Forms includes the Cover letter to Prospective Bidders, Notice Inviting Sealed Bids, Instructions to Bidders, Contract Check List, Contract, Performance Bond, Payment/Labor Bond, Maintenance Bond, and Escrow for Security Deposit Agreement. Volume 2 – Bid Forms, includes the Bidder’s Check List, Bid Label, Proposal Cover Page and Bid Schedule, Bid Bond, Contractor License Information, List of Proposed Subcontractors, Workers Compensation Insurance Certification, Non-Collusion Affidavit, Drug-Free Workplace Certification, Debarment Certification, Statement of Experience of Bidder, Financial Qualifications, Site Visit Affidavit, and Bidder’s Signature Page. Volume 3 – Technical Specifications, and Supplemental Reports or Data (if any). Volume 4 – Drawings. 1.3 Contract Documents. The Contract Documents refer to all of the documents incorporated into the final Project contract as listed in the contract. 1.4 Project. The Project is the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 as described in the Technical Specifications and Drawings included in the project bid package. 1.5 Drawings. The Drawings are primarily graphic detailed requirements concerning the Project and are contained in Volume 4 of the bid package. 1.6 Technical Specifications. The Technical Specifications provide detailed requirements concerning the Project and are contained in Volume 3 of the bid package. 2. BIDDER'S REPRESENTATIONS Each bidder by submitting a bid represents that: 2.1 The bidder has read and understands the bid package and the bid is in accordance with all of the requirements of the bid package and applicable law. 2.2 Neither the bidder nor any subcontractor included on the list of proposed subcontractors submitted with the bid, are ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7. 2.3 The bidder understands that quantities of unit price items may vary from the estimates provided in the Technical Specifications. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-5 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 2.4 Representatives of the bidder have visited the Project site and have familiarized themselves with the conditions under which the Project work is to be performed so as to ensure that the Project work may be performed for the amount bid. 2.5 The bidder has informed the District in writing no later than five (5) working days prior to the time specified for bid opening of any apparent conflicts, errors, or ambiguities contained in the bid package or between the contents of the bid package and the Project site. 3. PRE-BID COMMUNICATION AND INTERPRETATION OF THE BID PACKAGE 3.1 Any bidder that discovers any apparent conflicts, errors, or ambiguities contained in the bid package or between the contents of the bid package and the Project site, or that has questions or requires clarification concerning the bid package or its intent must inform the District in writing as soon as reasonably possible, but no later than five (5) working days before the date specified for bid opening. Such notice to the District must be sent to the address specified in the Notice Inviting Sealed Bids for questions concerning the bid package. Questions received less than five (5) working days before the time specified for opening bids may not be answered. 3.2 Any interpretation, correction or change of the bid package prior to bid opening will be made by addendum signed by an authorized representative of the District and transmitted to all bid package recipients. No other interpretation or information concerning the bid package issued prior to the date specified for opening bids will be binding. All addenda signed by an authorized representative of the District and issued prior to the time and date specified for opening bids will form a part of the Contract Documents and must be acknowledged on the bid forms. Any changes, exceptions or conditions concerning the Project and/or the bid package submitted by any bidder as part of a bid may render that bid non-responsive. 4. PRE-BID ACCESS TO THE PROJECT SITE 4.1 Prior to submitting a bid, it will be the sole responsibility of each bidder to conduct any additional examination, investigation, exploration, test, study or other inquiry and to obtain any additional information pertaining to the physical conditions (including surface, subsurface, and underground utilities) at or near the Project site that may affect the cost, progress, or performance of the Project, and that the bidder deems are necessary to prepare its bid for performance of the Project in accordance with the bid package and Contract Documents. Bidders seeking any such additional examination or other inquiries or information concerning the Project will do so at the bidder’s sole expense. 4.2 Bidders seeking to conduct any additional examination or other inquiry at the Project site must request site access from the District at least two (2) working days in advance. The location of any excavation, boring or other invasive testing will be subject to approval on behalf of the District and any other agencies with jurisdiction over such testing. Bidders may not conduct tests at the Project site prior to obtaining District approval. The District may require bidders to execute an access agreement prior to approving testing at the Project site. Once approved testing is complete, Bidders must CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-6 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 fill all trenches or holes, restore all pavements to match existing structural section, and otherwise clean up and restore the test site to its pre-test condition. 5. BIDDING PROCEDURE 5.1 Bids must be delivered to the Las Gallinas Valley Sanitary District, 300 Smith Ranch Road, San Rafael, California, no later than the time and date specified in the Notice Inviting Sealed Bids. Bids will be opened and read publicly at that time. Bids that are submitted late according to the official time kept by the District Engineer or a designee will be returned unopened. Telephones for use by bidders are not available at the District offices. 5.2 In accordance with California Public Contract Code Section 20804.5, bids must be presented under sealed cover. A completed bid label form furnished with the bid forms must be affixed to and visible on the outside of the sealed bid cover at the time the bid is submitted. Bids must be submitted using the bid forms furnished with the bid package. Bids must include all documents listed in the Bidder’s Check List contained in Volume 2 completed in accordance with the bid package. Bids must bear the bidder’s legal name and be signed by a representative authorized to bind the bidder. Bids must be typed or written in ink. Corrections may be made if initialed by the individual signing the bid. No oral or telegraphic modifications of bids, including facsimile modifications, will be considered. Bids that are incomplete or that are not presented on the bid forms furnished with the bid package may be deemed nonresponsive. 5.3 Each bid must give the full business address of the bidder. Bids of partnerships must furnish the full name of all partners and must be signed in the partnership name by one of the members of the partnership, or by an authorized representative, followed by the printed name and title of the person signing. Bids of corporations must be signed with the legal name of the corporation, followed by the name of the state of incorporation and by the signature and designation of the president, secretary or other person authorized to bind the corporation. The name of each person signing shall also be typed or printed below the signature. Upon request of the District, bidders will furnish satisfactory evidence of the authority of the person signing the bid. Bids of joint ventures must include a certified copy of the legal agreement constituting the joint venture. 5.4 No person, firm, corporation, partnership or legal joint venture may submit more than one bid for the Project. However, a person, firm, corporation, partnership or legal joint venture that has submitted a subcontract proposal to a bidder, or that has quoted prices on materials to a bidder may submit a subcontract proposal, quote prices to other bidders and submit its own bid. 5.5 In accordance with California Public Contract Code Section 20804.5, all bids must include one of the forms of bidder’s security specified in the Notice Inviting Sealed Bids in an amount of at least ten (10) per cent of the total of the bid prices for the base bid and those additive or deductive items specifically identified in the Notice Inviting Sealed Bids for the purpose of determining the lowest price bid. Bidders that elect to provide bidder’s security in the form of a bid bond must execute a bid bond using the form provided in the bid forms. The bidder’s security is tendered as a guarantee that the CIVIC CENTER NORTH AND JOHN DUCKETT PS INSTRUCTIONS TO BIDDERS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO. 10300-11/-09 1-7 successful bidder, if awarded the Project contract, will execute and submit to the District all required bonds, certificates of insurance, completed contract forms and other documents listed in the Contract Check List in Volume 1 of the bid package and enter into a contract with the District within fifteen (15) calendar days of receipt of the Notice of Award. The bidder’s security of any successful bidder that fails to do so will be forfeited to the District. All bidders’ security not forfeited to the District will be returned once a successful bidder provides all required documents and enters a contract with the District in accordance with all applicable bid package requirements. Forfeiture of the bidder’s security to the District will not waive or otherwise limit any other remedy available to the District under applicable law. 5.6 In accordance with California Business and Professions Code Section 7028.15, Public Contract Code Section 20103.5, and as specified in the Notice Inviting Sealed Bids, all Project work must be performed by properly licensed contractors and subcontractors with active licenses in good standing as of the date and time specified for bid opening, or, if the project involves federal funds, no later than the time the Project contract is awarded. Bidders must verify their Contractor’s License number and license expiration date on the proposal cover page under penalty of perjury. Bids that do not satisfy applicable licensing requirements will be considered non-responsive and rejected and may subject the bidder to criminal and/or civil penalties. 5.7 If the bid forms include a bidder’s questionnaire, all bids must include a completed bidder’s questionnaire on the forms provided. By submitting a bid, bidders authorize District representatives to verify any and all information provided on the bidder’s questionnaire and agree to indemnify, defend and hold harmless the District and its officials, officers, employees, agents and volunteers to full the extent permitted by law from and against any claims, liability or causes of action, including, without limitation, legal fees and costs, arising out of verification of the information provided on the bidder’s questionnaire, and/or arising out of use of information provided in the bidder’s questionnaire to determine, in accordance with applicable law, the qualification of the bidder for performing the Project. 5.8 Bids may be withdrawn prior to the time set for bid opening by a written request signed by an authorized representative of the bidder filed with the District Engineer. The bid security submitted with bids so withdrawn will be returned to the bidder. Bidders that have withdrawn their bid in accordance with this provision may submit a new bid prior to the time set for bid opening in accordance with all applicable bid package requirements. Bids may not be withdrawn during the ninety (90) day period after the time set for bid opening except as permitted by law pursuant to California Public Contract Code Section 5100 and following. Any other bid withdrawal will result in forfeiture of the bidder’s bid security to the District. 6. BID PROTESTS Any protest of the proposed award of Bid to the bidder deemed the lowest responsible bidder must be submitted in writing to the District, no later than 3:00 PM on the third (3rd) business day following the date of the Bid opening. 6.1 The initial protest must contain a complete statement of the basis for the protest. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-8 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 6.2 The protest must state the facts and refer to the specific portion of the document or the specific statute that forms the basis for the protest. The protest must include the name, address, and telephone number of the person representing the protesting party. 6.3 The party filing the protest must concurrently transmit a copy of the initial protest to the bidder deemed the lowest responsible bidder. 6.4 The party filing the protest must have actually submitted a Bid on the Project. A subcontractor of a party filing a Bid on this Project may not submit a Bid Protest. A party may not rely on the Bid Protest submitted by another Bidder, but must timely pursue its own protest. 6.5 The procedure and time limits set forth in this Section are mandatory and are the Bidder’s sole and exclusive remedy in the event of a Bid Protest. The Bidder’s failure to fully comply with these procedures shall constitute a waiver of any right to further pursue the Bid Protest, including filing of a challenge of the award pursuant to the California Public Contracts Code, filing of a claim pursuant to the California Government Code, or filing of any other legal proceedings. 6.6 The District shall review all timely protests prior to formal award of the Bid. The District shall not be required to hold an administrative hearing to consider timely protest, but may do so at the option of the General Manager. At the time of the District Board’s consideration of the award of the bid, the District Board shall also consider the merits of any timely protests. The District Board may either accept the protest and award the bid to the next lowest responsible bidder or reject the protest and award to the lowest responsible bidder. Nothing in this section shall be construed as a waiver of the District Board’s right to reject all bids. 6.7 The District reserves the right to waive any bid irregularities not affecting the amount of the bid, except where such waiver would give the low bidder an advantage or benefit not allowed other bidders. 7. AWARD 7.1 In accordance with applicable law, the District reserves the right to reject any or all bids and to waive any informality in any bid. The District reserves the right to accept any portion of any bid, unless the bid package expressly provides that the award will be made as a whole. If the District elects to award a contract for performance of the Project, the contract will be awarded in accordance with California Public Contract Code Section 20803 and other applicable law to the responsible bidder submitting a responsive bid with the lowest total bid price for the base bid and the additive or deductive alternate items listed in the Notice Inviting Sealed Bids. In accordance with the Contract Documents and other applicable law, the District may add or deduct items of work from the Project after the lowest responsible bidder is determined. 7.2 The successful bidder must submit to the District complete, executed copies of all documents specified in the contract checklist included in Volume 1 of the bid package within fifteen (15) calendar days of receiving written Notice of Award of the Project. Bidder’s security of any successful bidder that fails to do so will be forfeited to the District. CIVIC CENTER NORTH AND JOHN DUCKETT PS INSTRUCTIONS TO BIDDERS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO. 10300-11/-09 1-9 7.3 The successful bidder and any subcontractors and others engaged in performance of the Project must have valid local business license(s), as applicable, before commencing work on the Project. 7.4 Upon verifying that the successful bidder has provided complete, executed copies of all documents specified in the contract checklist included in Volume 1 of the bid package, an authorized District representative will execute the Project contract, and the District will issue to the successful bidder a Notice to Proceed specifying the Project commencement date. The number of working days within which the Project must be complete begins to run on the Project commencement date. 8. PRICING 8.1 If an inconsistency exists between the amount listed for a unit price in a bid and the total listed for that bid item (e.g., if the total listed for a bid item does not equal the unit price listed in the bid multiplied by the quantity listed), subject to applicable law, the unit price will be deemed to accurately reflect the bidder’s intent concerning the bid item and the intended total for the bid item will be deemed to be the unit price as listed in the bid multiplied by the quantity listed. 8.2 If the Project bid price is a lump sum total made up of smaller individual bid item prices and an inconsistency exists between the lump sum total bid price and any individual bid item price, subject to applicable law, the individual bid item prices as listed in the bid will be deemed to accurately reflect the bidder’s intended bid for the Project and the intended lump sum total bid for the Project will be deemed to be the sum of the individual bid item prices as listed in the bid, even if that sum is different from the amount actually listed as the lump sum total bid for the Project. 8.3 Any federal, state, or local tax payable on articles to be furnished for the Project shall be included in the lump sum total bid price and paid by the Contractor under the contract. 9. QUANTITIES 9.1 Quantities, including but not limited to, material or labor quantities, that are provided in the bid package concerning the Project are estimates only and are provided solely as a general indication of the Project scope. The District does not warrant that such quantity estimates provided in the bid package represent the actual quantities required to perform the Project in accordance with the Contract Documents. Such quantity estimates do not bind the District, and bidders should not rely on them in preparing their bids. Each bidder is solely responsible for determining the quantities on which to base their bids in light of information contained in the bid package, bidder investigation and analysis of the Project and the Project site, and any other analysis or expertise of the bidder concerning the Project. 9.2 The District may amend, decrease or increase the Project work in accordance with the bidding package and the Contract Documents. If the District amends, decreases or increases the Project work prior to award of the Project each bidder will be solely responsible for determining the revised quantities, if any, on which to base their bid in CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-10 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 light of information contained in the bid package and any amendments or addenda to the bid package, bidder investigation and analysis of the Project as amended, decreased or increased, the Project site, and any other analysis or expertise of the bidder concerning the Project. 10. SUBSTITUTION OF “OR EQUAL” ITEMS 10.1 In accordance with California Public Contract Code Section 3400, where the Drawings list products by manufacturer's name, brand or model number such information indicates the quality and utility of the items desired and does not restrict bidders to that manufacturer's name, brand or model number, unless the Technical Specifications or Drawings specify that the listed product is necessary to match others in use on a particular public improvement either completed or in the course of completion. Except where the Specifications indicate that a particular brand product is necessary to match others in use, when a manufacturer’s name, brand or model number is listed, it shall be construed to be followed by the words "or equal" whether or not those words in fact follow the manufacturer’s name, brand name or model number listed in the Technical Specifications or Drawings. Unless the Technical Specifications or Drawings indicate that a particular brand product is necessary to match others in use, bidders may propose equals of products listed by manufacturer name, brand name or model number. 10.2 Complete information for products proposed as equals must be submitted to the District Engineer for review at least seven (7) calendar days before the time specified for opening bids. To be considered, proposals concerning products proposed as equals must include sufficient information to permit the District to determine whether the products proposed as equals will satisfy the same performance requirements as products listed by manufacturer’s name, brand or model number. Such performance requirements may include, but are not limited to, size, strength, function, appearance, ease of maintenance and repair, and useful life requirements. Proposals concerning products proposed as equals that are submitted less than seven (7) calendar days before the time specified for opening bids will not be considered. Failure to bid products specified by manufacturer name, brand name or model number where the Technical Specifications or Drawings specify that a particular product is necessary to match others in use, or where no proposal concerning products proposed as equals has been submitted in accordance with this provision may render a bid non-responsive. 11. SUBCONTRACTING 11.1 Bids must be in accordance with the requirements of the Subletting and Subcontracting Fair Practices, Act, California Public Contract Code Section 4100 and following. Bids must include a completed list of proposed subcontractors on the form included in the bid package. In accordance with California Public Contract Code Section 4104, completed lists of proposed subcontractors must include the name, business location, the portion (type or trade), and dollar amount of the Project work to be subcontracted for each subcontractor that will perform a portion of the Project work (including special fabrication and installation of a portion of the work) valued in excess of one half (½) of one (1) percent of the total Project bid price. If the Project work includes construction of streets or highways, the completed list of proposed subcontractors must include the subcontractor name, business location, type of work and dollar amount to be CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-11 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 subcontracted for each subcontractor that will perform a portion of the Project work (including special fabrication and installation of a portion of the work) valued in excess of one half (½) of one (1) percent of the total Project bid price, or ten thousand dollars ($10,000), whichever is greater. Bids that fail to include complete lists of proposed subcontractors in accordance with Public Contract Code Section 4100 and following and this provision may be deemed non-responsive. 11.2 In accordance with California Public Contract Code Section 4106, for any portion of the Project work with a value of more than one half (½) of one (1) percent of the total Project bid price for which no subcontractor is listed, or for which more than one subcontractor is listed, bidders certify by submitting their bids that they are qualified to perform that portion of the Project work and that they will perform that portion of the Project work with their own forces. Bidders may not substitute another subcontractor for a subcontractor listed in their bid except as permitted by the District in accordance with Section 4107 and following of the California Public Contract Code. 12. ASSIGNMENT Bidders may not assign, sublet, sell, transfer, or otherwise dispose of their bid or any right, title or interest in their bid, or their obligations under their bid, without the written consent of an authorized representative of the District. Any purported assignment, subletting, sale, transfer or other disposition of a bid or any interest in a bid, or of any obligations under a bid without such written consent will be void and of no effect. 13. BONDS The successful bidder must submit to the District a performance bond within fifteen (15) calendar days of receiving written Notice of Award. If the Project involves expenditures in excess of twenty five thousand dollars ($25,000), the successful bidder must submit to the District a payment or labor and materials bond within fifteen (15) calendar days of receiving written Notice of Award. Prior to issuance of the final Project payment, the successful bidder must submit a warranty or maintenance bond. All bonds must be executed by corporate sureties who are admitted surety insurers in the State of California in accordance with applicable law and acceptable to the District. Individual sureties will not be accepted. All project bonds must be executed using the forms provided in the bid package. 13.1 In accordance with California Civil Code Section 3247, the payment or labor and materials bond must be in the amount of one hundred percent (100%) of the total amount payable by the terms of the Project contract and guarantee payment to persons listed in California Civil Code Section 3181 for work performed and for charges for materials, supplies, and equipment provided under the Project contract (including amounts due under or subject to the Unemployment Insurance Code) in accordance with the requirements of California Civil Code Section 3248. 13.2 The performance bond must be in the amount of one hundred (100) percent of the amount payable by the terms of the Project contract to guarantee the faithful performance of the Project work. 13.3 The warranty or maintenance bond must be in the amount of ten (10) percent of the final Project contract amount and guaranty the Project work against defects in CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-12 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 materials, equipment, workmanship, or needed repair for three (3) years from the District’s acceptance of the Project work. 14. LABOR LAWS 14.1 Bidders shall comply with applicable provisions of Chapter 1 of Part 7 of the California Labor Code, beginning with Section 1720. 14.2 In accordance with California Labor Code Section 1861, bids must include a workers’ compensation insurance certification on the form included in the bid package. 14.3 In accordance with California Labor Code Section 1771, not less than the general prevailing rate of per diem wages for work of a similar character in the locality in which the project is to be performed, and not less than the general prevailing rate of per diem wages for holiday and overtime work fixed as provided in the California Labor Code shall be paid to all workers engaged in performing the project. 14.4 In accordance with California Labor Code Section 1770 and following, the Director of Industrial Relations has determined the general prevailing wage per diem rates for work in the locality in which the project is to be performed. A copy of said wage rates is available online at www.dir.ca.gov/DLSR/PWD. Said prevailing rate of per diem wages will be made available to any party upon request, and a copy thereof shall be posted at the jobsite by the Contractor. 14.5 In accordance with California Labor Code Section 1777.1, contractors and subcontractors that are found guilty of willfully violating Chapter 1 of Part 7 of Division 2 of the Labor Code (except for Section 1777.5), or that are found guilty of such violations with intent to defraud, and entities in which such contractors or subcontractors have any interest, may be ineligible to bid on, be awarded, or perform project work as a subcontractor. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-13 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-14 INSTRUCTIONS TO BIDDERS JOB NO. 10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 CONTRACT CHECK LIST Complete, accurate, executed copies of the following documents must be submitted to the Las Gallinas Valley Sanitary District in accordance with the bid package issued by the District for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, within fifteen (15) calendar days of receiving written Notice of Award of the project. The bidder’s security of any successful bidder that fails to do so will be forfeited to the District. Contract Check List: _____ Two copies of the Agreement _____ Performance Bond _____ Payment/Labor and Materials Bond _____ Maintenance Bond _____ Certificates of Insurance and Endorsements _____ Escrow for Deposit Agreement, if applicable CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-15 CONTRACT CHECK LIST JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-16 CONTRACT CHECK LIST JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 AGREEMENT The Las Gallinas Valley Sanitary District, (“District”) enters into this agreement, dated _____________________, with (“Contractor”). RECITALS 1. NOTICE INVITING SEALED BIDS. The District gave Notice Inviting Sealed Bids on December 2, 2011 for bids to be submitted for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 by published notice and/or posting in accordance with California Public Contract Code Section 20804 and other applicable law. 2. BID OPENING. On January 5, 2012, District representatives opened the bids for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 and read the bids aloud. 3. PROJECT AWARD. On _________________, 2011, the District Board awarded the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 to the Contractor and directed District staff to send the Contractor written Notice of Award of the project. The District Board conditioned award of the project on the Contractor’s providing executed copies of all documents specified in the contract check list included in the bid package within fifteen calendar (15) days of receiving written Notice of Award of the project. 4. REQUIRED DOCUMENTS. The Contractor has provided the District executed copies of all documents specified in the contract check list included in the bid package within fifteen (15) calendar days of receiving written Notice of Award, unless noted otherwise. AGREEMENT TERMS The District and the Contractor agree as follows: 1. THE WORK. The Contractor shall furnish all equipment, tools, apparatus, facilities, material labor, and skill necessary to perform and complete in a good and workmanlike manner the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 (“Work”) as shown in the Technical Specifications and Drawings in accordance with the Contract Documents and applicable law. 2. LOCATION OF WORK. The Work will be performed at the following location: Miscellaneous sites in San Rafael, California, as shown in the Drawings. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-17 AGREEMENT JOB NO.10300-11/-09 3. TIME FOR COMPLETION. The Contractor must complete the Work in accordance with the Contract Documents within 180 working days from the date specified in the District’s Notice to Proceed (“Time for Completion”). 4. REMEDIES FOR FAILURE TO TIMELY COMPLETE THE WORK. If the Contractor fails to fully perform the Work in accordance with the Contract Documents by the Time for Completion, as such time may be amended by change order or other modification to this agreement in accordance with its terms, and/or if the Contractor fails, by the Time for Completion, to fully perform all of the Contractor’s obligations under this agreement that have accrued by the Time for Completion, the Contractor will become liable to the District for all resulting loss and damage in accordance with the Contract Documents and applicable law. The District’s remedies for the Contractor’s failure to perform include, but are not limited to, assessment of liquidated damages of $1,000 per day in accordance with California Government Code Section 53069.85 and the Contract Documents, and/or obtaining or providing for substitute performance in accordance with the Contract Documents. 5. CONTRACT PRICE AND PAYMENT. As full compensation in consideration of completion of the Work in accordance with the Contract Documents and in consideration of the fulfillment of all of the Contractor’s obligations under the Contract Documents, the District will pay the Contractor in lawful money of the United States the total price of _____________________________________________________(the “Contract Price”) as specified in the Contractor’s completed Bid Schedule dated , and attached to and incorporated in this agreement. Payment to the Contractor under this agreement will be for Work actually performed in accordance with the Contract Documents and will be made in accordance with the requirements of the Contract Documents and applicable law. The District will have no obligation to pay the Contractor any amount in excess of the Contract Price unless this agreement is first modified in accordance with its terms. The District’s obligation to pay the Contractor under this agreement is subject to and may be offset by charges that may apply to the Contractor under this agreement. Such charges include but are not limited to, charges for liquidated damages and/or substitute performance in accordance with the Contract Documents. 6. PREVAILING WAGES. In accordance with California Labor Code Section 1771, not less than the general prevailing rate of per diem wages for work of a similar character in the locality in which the Work is to be performed, and not less than the general prevailing rate of per diem wages for holiday and overtime work fixed as provided in the California Labor Code must be paid to all workers engaged in performing the Work. In accordance with California Labor Code Section 1770 and following, the Director of Industrial Relations has determined the general prevailing wage per diem rates for the locality in which the Work is to be performed. In accordance with California Labor Code Section 1773, the District has obtained the general prevailing rate of per diem wages and the general rate for holiday and overtime work in the locality in which the Work is to be performed for each craft, classification or type of worker needed to perform the project. In accordance with California Labor Code Section 1773.2, copies of the prevailing rate of per diem wages are on file at the District Engineer’s Office and will be made available on request. Throughout the performance of the Work the Contractor must comply with all provisions of the Contract Documents and all applicable laws and regulations that apply to wages earned in performance of the Work. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-18 AGREEMENT JOB NO.10300-11/-09 7. THE CONTRACT DOCUMENTS. This agreement consists of the following documents (“Contract Documents”), all of which are incorporated into and made a part of this agreement as if set forth in full. In the event of a conflict between or among the Contract Documents, precedence will be in the following order: a. b. c. d. Permits Typical Details Reference Standard Specs Reference Standard Plans 7.1 This agreement and change orders and other amendments to this agreement signed by authorized representatives of the District and the Contractor. 7.2 The General Conditions and change orders and other amendments to the General Conditions signed by authorized representatives of the District and the Contractor. 7.3 The Technical Specifications, addenda to the Technical Specifications signed by authorized representatives of the District and issued prior to bid opening, Equal Product Proposals accepted by the District and signed by authorized District representatives prior to bid opening, and change orders and other amendments to the Technical Specifications signed by authorized representatives of the District and the Contractor. 7.4 The Drawings, addenda to the Drawings signed by authorized representatives of the District and issued prior to bid opening, Equal Product Proposals accepted by the District and signed by authorized District representatives prior to bid opening, and change orders and other amendments to the Drawings signed by authorized representatives of the District and the Contractor. 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 Notice Inviting Sealed Bids Instructions to Bidders The successful bidder’s completed Proposal Cover Page and Bid Schedule The successful bidder’s completed Contractor License Information The successful bidder’s completed Notice to Proceed The successful bidder’s completed List of Proposed Subcontractors The successful bidder’s Workers Compensation Insurance Certification The successful bidder’s completed Non-Collusion Affidavit The successful bidder’s Drug-Free Workplace Certification The successful bidder’s Debarment Certification The successful bidder’s completed Certificates of Insurance and Endorsements The successful bidder’s executed Performance Bond The successful bidder’s executed Payment Bond The Maintenance Bond form included in the bid package that the Contractor must execute prior to release of final payment under the Contract 7.19 The successful bidder’s Statement of Experience 7.20 The successful bidder’s signed Bidder’s Signature Page 7.21 The successful bidder’s Financial Qualifications CIVIC CENTER NORTH AND JOHN DUCKETT PS AGREEMENT STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-19 8. INTERPRETATION OF CONTRACT DOCUMENTS. Any question concerning the intent or meaning of any provision of the Contract Documents, including, but not limited to, the Technical Specifications or Drawings, must be submitted to the District Engineer, or his/her designee, for issuance of an interpretation and/or decision by the authorized District representative in accordance with the requirements of the Contract Documents. Interpretations or decisions by any other person concerning the Contract Documents will not be binding on the District. The decision of the District Engineer, or his/her designee, shall be final. 9. ASSIGNMENT PROHIBITED. The Contractor may not assign part or all of this agreement, or any moneys due or to become under this agreement, or any other right or interest of the Contractor under this agreement, or delegate any obligation or duty of the Contractor under this agreement without the prior written approval of an official authorized to bind the District and an authorized representative of Contractor’s surety or sureties. Any such purported assignment or delegation without such written approval on behalf of the District and the Contractor’s sureties will be void and a material breach of this agreement subject to all available remedies under this agreement and at law and equity. 10. CERTIFICATION RE: CONTRACTOR’S LICENSE. By signing this Agreement the Contractor certifies that the Contractor holds a valid Class A license issued by the California State Contractors Licensing Board, and that the Contractor understands that failure to maintain its license in good standing throughout the performance of the Work may result in discipline and/or other penalties pursuant to the California Business and Professions Code, and may constitute a material breach of this agreement subject to all available remedies under this agreement and at law and equity. 11. SEVERABILITY. If any term or provision or portion of a term or provision of this Agreement is declared invalid or unenforceable by any court of lawful jurisdiction, then the remaining terms and provisions or portions of terms or provisions will not be affected thereby and will remain in full force and effect. 12. VENUE. This Agreement shall be governed and construed by the laws of the State of California. The parties agree that jurisdiction and venue of any dispute shall be in the Superior Court of the State of California in the County of Marin, exclusively. 13. ENTIRE AGREEMENT. This Agreement supersedes any and all other agreements, either oral or in writing, between the parties with respect to the subject of this agreement. This agreement contains all of the covenants and agreements between the parties with respect to the subject of this agreement, and each party acknowledges that no representations, inducements, promises, or agreements have been made by or on behalf of any party except the covenants and agreements embodied in this Agreement. No agreements, statement, or promise not contained in this Agreement shall be valid or binding between the parties with respect to the subject of this Agreement. Any modifications shall be in writing. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-20 AGREEMENT JOB NO.10300-11/-09 Executed on __________________________________ by CONTRACTOR DISTRICT By: ________________________________ By: ______________________________ Mark R. Williams, General Manager Las Gallinas Valley Sanitary District Title: Attest: [Attach Notary Page] CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-21 By: _____________________________ AGREEMENT JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY LEFT BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-22 GENERAL CONDITIONS JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 GENERAL CONDITIONS 1. DEFINITIONS: The following terms as used in any agreement of which these General Conditions are a part are defined as follows: 1.1 Agreement: The agreement between the District and Contractor concerning the Project, as evidenced by and comprised of the Contract Documents. 1.2 Architect or Engineer: The person or persons so specified on the title sheet of the Technical Specifications and/or Drawings. 1.3 Bid Package: All of the documents listed as comprising the entire Bid Package as specified in the Instructions to Bidders and representing the full set of documents made available to bidders on the Project. 1.4 District: Las Gallinas Valley Sanitary District 1.5 Documents: All those documents listed in the Project agreement as comprising the entire agreement between the District and the Contractor. 1.6 Construction Manager – The person, firm, designated in writing by the District to act as its representative at the construction site and to perform construction observation services and administrative functions relating to this Contract. All contact by the Contractor with the District shall be through the Construction Manager. 1.7 Contractor: The successful bidder for the Project and party to the Project agreement with the District as specified in the Project agreement. 1.8 Days: Unless otherwise specified in the Contract Documents, days mean working days. Where necessary for clarity, calendar days and working days are appropriately specified as such in the Contract Documents. 1.9 Project: The CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/09 as described in the Technical Specifications and Drawings. 1.10 District Engineer: The District’s authorized representative for administration and overall management of the Project agreement and Work. The District Engineer is the official point of contact between the District, the Architect and/or Engineer, and the Contractor. 1.11 Owner: Las Gallinas Valley Sanitary District CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-23 GENERAL CONDITIONS JOB NO.10300-11/-09 1.12 Drawings: The primarily graphic detailed requirements concerning the Project contained in Volume 4 of the Bid Package and any addenda to the Drawings signed by authorized District representatives and issued prior to bid opening, Equal Product Proposals accepted by the District and signed by authorized District representatives prior to bid opening, and change orders and other amendments to the Drawings signed by authorized representatives of the District and the Contractor in accordance with the requirements of the Contract Documents. 1.13 Project Inspector: The party or parties charged by the District with inspecting the Work for compliance with the requirements of the Contract Documents and applicable laws and regulations. The Project Inspector acts under the direction of the District and shall coordinate with the District Engineer and Architect as directed by the District in accordance with the Contract Documents. 1.14 Subcontractor: A person, firm or corporation that is obligated as a party to a contract with the Contractor to perform part of the Project work. For purposes of these General Conditions Subcontractors include, but are not limited to, those that are obligated as parties to a contract with the Contractor to specially fabricate and install a portion of the Project Work according to the Technical Specifications and/or Drawings. 1.15 Technical Specifications: The detailed Project requirements contained in Volume 3 of the Bid Package and any addenda to the Technical Specifications signed by authorized District representatives and issued prior to bid opening, Equal Product Proposals accepted by the District and signed by authorized District representatives prior to bid opening, and change orders and other amendments to the Technical Specifications signed by authorized representatives of the District and the Contractor in accordance with the requirements of the Contract Documents. 1.16 Work: The furnishing of all equipment, tools, apparatus, facilities, material, labor and skill necessary to perform and complete in a good and workmanlike manner the Project as shown in the Technical Specifications and Drawings in accordance with the Contract Documents and applicable law. 1.16 Written Notice: Will be deemed to have been duly served for purposes of these General Conditions and any agreement of which they are a part if delivered in person to the individual or to a member of the firm or to any office of the corporation for whom the notice is intended, or if sent by registered or certified mail to the last known business address known to the party giving notice. Unless otherwise specified in the Contract Documents, the last known address of the Contractor shall be that listed in the Contractor’s completed Proposal Cover Page and Bid Schedule. 2. SCOPE OF WORK 2.1 Documents Furnished by District. The District will furnish to the Contractor, free of charge, five (5) sets of half-size prints of the Drawings and Technical Specifications for execution of the Work. Throughout the performance of the Work the Contractor must keep one copy of the Drawings and Technical Specifications in good order and available for review by the District Engineer, the Engineer, the Architect, and any other District contractors or representatives. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-24 GENERAL CONDITIONS JOB NO.10300-11/-09 2.2 Ownership of Documents Furnished by District. All documents furnished by the District, including, but not limited to, the Technical Specifications, Drawings, and any copies, are the property of the District. Documents furnished by the District may not to be used on any other work. All documents furnished by the District must be returned to District upon completion of the Work. 2.3 Technical Specifications and Drawings. 2.3.1 The Technical Specifications and Drawings are complementary and intended to mutually describe the Work necessary to complete the Project in accordance with the Contract Documents. 2.3.2 In general, the Drawings indicate dimensions, position and kind of construction, and the Technical Specifications indicate qualities and methods. Any Work indicated on the Drawings and not mentioned in the Technical Specifications or vice versa must be furnished as though fully set forth in both. Work that is not particularly detailed, marked or specified shall be the same as similar Work that is detailed, marked or specified. The Contractor must furnish items necessary for the operation of equipment depicted in the Drawings or specified in the Technical Specifications that are suitable to allow such equipment to function properly at no extra charge. 2.3.3 The Contractor must notify the District Engineer and the Architect as soon as possible of any apparent errors or inconsistencies, including, but not limited to, typographical or notational errors in the Drawings, Technical Specifications, and/or in work done by others affecting the Work. The District Engineer will issue instructions concerning any such apparent errors or inconsistencies. If the Contractor proceeds with Work impacted by apparent errors or inconsistencies without instructions from the District Engineer, the Contractor shall do so at its sole risk and shall have all of the obligations and the District shall have all of the rights and remedies specified in Section 11 concerning any resulting damage or defect. 2.3.4 The General Conditions apply with equal force to all of the Work, including extra work authorized by the District Engineer in accordance with the Contract Documents. The Contractor must submit any required shop diagrams and/or drawings by the times and in the quantities indicated in the Technical Specifications. Any such shop diagrams and/or drawings must show completely the Work to be done, expanding on the Drawings concerning details not previously shown, field conditions and the condition of the Work. Architect or Engineer review of such shop diagrams and/or drawings will concern conformance with the requirements of the Contract Documents only. The Architect or Engineer assumes no responsibility for the correctness or accuracy of the dimensions or any other contents of any shop diagrams and/or drawings submitted by the Contractor. The Contractor must check all dimensions at the Work site. Shop diagrams and/or drawings must be clearly marked with the name of the Project and the name of the Contractor, subcontractor or supplier making the submittal, and must be stamped and signed by the Contractor and submitted under a signed transmittal letter from the Contractor certifying that all dimensions have been checked at the Work site. These requirements are CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-25 mandatory. The Architect or Engineer will not review shop diagrams and/or drawings that do not satisfy these requirements. The Contractor will be responsible for any and all discrepancies between dimensions of the actual Project site and/or Work and those shown on shop diagram and/or drawings submitted by the Contractor, and for any other errors contained in or resulting from such shop diagrams and/or drawings, including, but not limited to, errors in material and/or equipment quantities and any resulting errors, delays or additional cost in the performance of the Work. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any discrepancies or errors in shop diagrams and/or drawings submitted by the Contractor, and concerning any resulting errors, delays or additional costs in the performance of the Work. 3. CONTROL OF WORK AND MATERIAL 3.1 District Engineer’s Status. The District Engineer will administer the Project in accordance with the Contract Documents. After execution of the agreement and issuance of the Notice to Proceed, all correspondence and/or instructions concerning the Project between the Contractor and/or District shall be forwarded through the District Engineer. Except as otherwise provided in the Contract Documents, the District Engineer will not be responsible for and will not have control or charge of construction means, methods, techniques, or procedures or for safety precautions in connection with the Work. The District Engineer, however, will have authority to reject materials and/or workmanship that do not conform to the requirements of the Contract Documents. The District Engineer will also have the authority to require inspection or testing of the Work. 3.2 Architect or Engineer’s Status. The Architect or Engineer will advise the District Engineer concerning decisions on all claims of the Contractor and all other matters relating to the execution and progress of the Work or the interpretation of the Contract Documents. The Architect or Engineer will also advise the Construction Manger concerning Work that does not conform to the Contract Documents. Whenever, in the Architect's or Engineer’s opinion, it is necessary or advisable in accordance with the Contract Documents, the Architect or Engineer may recommend to the District Engineer inspection or testing of the Work, whether or not such Work is then fabricated, installed or completed. 3.3 Inspection and Testing of Work and Material. 3.3.1 The District, the District Engineer, the Architect or Engineer and their representatives will have access to the Work at all times wherever it is in preparation or progress. The Contractor must provide proper facilities for such access and for inspection. 3.3.2 The Contractor must inspect all materials as delivered and promptly return all defective materials without waiting for their rejection by the District Engineer or Architect or Engineer. 3.3.3 If the District Engineer, the Technical Specifications, or any laws, ordinances, or any public authority require any Work to be tested or approved, the Contractor CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-26 GENERAL CONDITIONS JOB NO.10300-11/-09 must give the District Engineer timely notice of the Contractor’s readiness for inspection. Inspections will be promptly made, and where practicable, at the source of supply. Any work subject to such testing that is covered up without timely notice to the District Engineer or without the approval or consent of the District Engineer must, if required by the District Engineer, be uncovered for examination at the Contractor's expense. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any work subject to testing that is covered up without timely notice to the District Engineer and that is not uncovered for examination at the Contractor’s Expense if required by the District Engineer. 3.4 3.3.4 Tests of materials or qualification tests required by the Contract Documents must be made in accordance with the Technical Specifications and the requirements of the California Building Standards Code as adopted by the District and other applicable law. Copies of all testing reports shall be distributed as required in the Technical Specifications. 3.3.5 The District or its representatives may order re-examination of questioned Work. If ordered to do so, the Contractor must uncover such Work. If such Work is found to be according to the Contract Documents, the District shall pay the cost of uncovering and restoring the Work, unless such Work was subject to testing and covered up without timely notice to or approval of the District Engineer. If re-examined Work is found not in accordance with the Contract Documents, the Contractor must pay the cost of uncovering and restoring the Work. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any re-examined Work not in accordance with the Contract Documents that the Contractor fails to uncover and restore at the Contractor’s expense. 3.3.6 The Contractor must replace or correct without charge any material or workmanship found not to conform to the requirements of the Contract Documents, unless the District consents to accept such material or workmanship with an appropriate adjustment in the Contract Price. The Contractor must promptly segregate and remove non-conforming material from the Work site. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any failure by the Contractor to replace or correct without charge any material or workmanship that does not conform to the requirements of the Contract Documents and that the District has not consented to accept. Samples Furnished by the Contractor. The Contractor must furnish all samples for approval as directed in sufficient time to permit the Architect or Engineer to examine, approve and select samples before they are required by the progress of the Work. Portions of the Work for which samples are required and for which the Architect or Engineer has selected samples must be in accordance with such approved samples. Samples must be sent prepaid to the office of the District Engineer or to such place as the District Engineer may direct. 3.5 Materials and Substitutions. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-27 GENERAL CONDITIONS JOB NO.10300-11/-09 3.5.1 Materials used for the Work must be new and of the quality specified. When not particularly specified, materials must be the best of their class or kind. The Contractor must, if required, submit satisfactory evidence as to the kind and quality of materials. 3.5.2 If the Contractor submitted complete information to the District Engineer for products proposed as equals in accordance with the Bid Package, and the District approved such products proposed as equals in writing, the Contractor may either furnish such products approved as equals, or furnish the products listed by manufacturer name, brand or model number in the Technical Specifications or Drawings. The District retains the right, in its sole discretion, to accept or reject any other proposed substitution. To be considered, proposals concerning products proposed as equals must include sufficient information to permit the District to determine whether the products proposed as equals will satisfy the same performance requirements as products listed by manufacturer’s name, brand or model number. Such performance requirements may include, but are not limited to, size, strength, function, appearance, ease of maintenance and repair, and useful life requirements. If the District does not accept a proposed substitution, the Contractor must furnish the product specified in the Technical Specifications or Drawings for the Contract Price, regardless of whether the product is specified by manufacturer’s name, brand or model number, or otherwise. 3.5.3. During the performance of the Work, all materials must be neatly stacked, properly protected from the weather and other adverse impacts, and placed so as to avoid interference with efficient progress of the Work, with other activities of the District, or with the use of existing District facilities by the public. All materials must be delivered so as to ensure efficient and uninterrupted progress of the Work. Materials must be stored so as to cause no obstruction and so as to prevent overloading of any portion of the Work. The Contractor will be responsible for damage or loss of materials delivered to and/or stored at the Work site due to weather or other causes. The Contractor must promptly remove from the Work site all materials rejected by the District or its representatives as failing to conform to the requirements of the Contract Documents, whether such non-conforming materials have been incorporated in the Work or not. If the District or its representatives so direct, the Contractor must promptly replace and re-execute Work performed by the Contractor and order the replacement and re-execution of Work performed by subcontractors using non-conforming materials with materials that satisfy the requirements of the Contract Documents without expense to the District. The Contractor will bear the expense of making good all Work destroyed or damaged by such removal. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any failure by the Contractor to replace or re-execute Work using nonconforming materials, and/or to make good all work destroyed or damaged by such removal and/or execution. 3.6 Audits and Examination of Records. The District may examine and audit at no additional cost to the District all books, estimates, records, contracts, documents, bid documents, bid cost data, subcontract job cost reports and other Project related data CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-28 of the Contractor, subcontractors engaged in performance of the Work, and suppliers providing supplies, equipment and other materials required for the Work, including computations and projections related to bidding, negotiating, pricing or performing the Work or contract modifications and other materials concerning the Work, including, but not limited to, Contractor daily logs, in order to evaluate the accuracy, completeness, and currency of cost, pricing, scheduling and any other project related data. The Contractor will make available all such Project related data at all reasonable times for examination, audit, or reproduction at the Contractor’s business office at or near the Work site, and at any other location where such Project related data may be kept until three years after final payment under the Agreement. Pursuant to California Government Code Section 8546.7, if the amount of public funds to be expended is in excess of $10,000, this Agreement shall be subject to the examination and audit of the State Auditor, at the request of the District, or as part of any audit of the District, for a period of three (3) years after final payment under the Agreement. 3.7 Advertising. No advertising signs of any kind may be displayed on the Work site, or on fences, offices or elsewhere adjacent to the Work site. 3.8 Project Schedule. Within seven (7) calendar days of the Notice to Proceed, the Contractor shall submit a schedule showing each task of Work, the sequence of each task, the number of days required to complete each task, and the critical path controlling the completion of the entire Work. The schedule shall allow for the completion of the entire Work within the Time for Completion. 3.8.1 District Review of Schedule. The District may review the Contractor’s submitted schedule and may note any exceptions. The Contractor shall correct any exceptions noted by the District within five (5) working days of being notified of the exceptions. 3.8.2 Update of Schedule. After submission of a schedule to which the District has taken no exceptions, the Contractor shall submit an updated schedule on a biweekly basis until completion of the Work. The updated schedule shall show the progress of Work as of the date specified in the updated schedule. 3.8.3 Float. The schedule shall show early and late completion dates for each task. The number of working days between these dates shall be designated as “float”. The Float shall be designated to the Project and shall be available to both the District and the Contractor as needed. 3.8.4 Failure to Submit Schedule. If the Contractor fails to submit the schedule within the time period specified in Section 3.8, or the updated schedule as specified in Section 3.8.2, or submit a schedule to which the District has taken uncorrected exceptions, the District shall be entitled to withhold payment for the next application for payment submitted after the schedule or updated schedule becomes late. 3.8.5 Responsibility for Schedule. The Contractor shall have sole and exclusive responsibility for creating the schedule and properly updating it. The District has no authority to approve the schedule. The District may note exceptions to any schedule submitted by the Contractor. However, it shall be the CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-29 Contractor’s sole responsibility to determine the proper method to address exceptions and the District’s review of the schedule shall not serve to place any such obligation on the District. 4. CHANGES IN WORK 4.1 District Directed Change Orders. The District may at any time during the progress of the Work direct any amendments to the Work or any of the Contract Documents, including, but not limited to the Technical Specifications, or Drawings. Such amendments will in no way void the agreement, but will be applied to amend the Contract Price, if such amendments affect the Contract Price, the Project schedule, if such amendments affect the Project schedule, or any other provision of the Contract Documents based on a fair and reasonable valuation of the amendment in accordance with this Section 4. 4.2 Writing Requirement. Change orders and other amendments to the Technical Specifications, the Drawings, or other Contract Documents may be made only by a writing executed by authorized representatives of the District and the Contractor. 4.3 Contractor Proposed Change Orders. Unless the District Engineer otherwise authorizes or the District and the Contractor otherwise agree, change order proposals submitted by the Contractor must be submitted to the District Engineer no later than the time of the proposed change. 4.4 All Change Orders. All change order proposals must be submitted on completed Change Order forms provided in the Contract Documents. All such change order proposals must itemize all cost impacts of the proposed change order and include a total price for that change order and the amended Contract Price that would become effective upon execution of the change order. All change order proposals must specify any change in the Project schedule, or in any project milestone including, but not limited to, the Time for Completion, under the change order. It is understood that change orders that do not specify a change in any milestone, including, but not limited to, the Time for Completion, may be accomplished by the Time for Completion then in effect. 4.5 Change Order Pricing. Change order pricing will be governed by the following: 4.5.1 Unit prices specified in the Contract Documents will apply to cost impacts involving items for which the Contract Documents specify unit prices. 4.5.2 Cost impacts involving items for which no unit prices are specified will be calculated by adding the itemized actual direct cost that would be added or reduced under the change order and an allowance for indirect costs in accordance with this Section. Itemization for direct costs for required labor must include the classifications of labor required, the total hours required for each classification, the hourly rate for each classification and other labor related costs such as liability and workers compensation insurance, social security, retirement and unemployment insurance. All other cost impacts for which no unit prices are specified must be itemized as appropriate, including the cost of tools, vehicles, phones and other equipment, and the cost of all required CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-30 GENERAL CONDITIONS JOB NO.10300-11/-09 materials or supplies. Indirect costs added under a change order may not exceed an allowance of fifteen (15) percent of the total of combined Contractor and subcontractor direct costs added under the change order. Such allowance covers Contractor overhead and profit under the change order and includes the cost of insurance in addition to that required pursuant to Section 8.8, bond premiums, superintendent labor, clerical labor, home office expenses, worksite office expenses, and utility costs under the change order. Such costs may not be itemized as direct costs under a change order. Indirect costs deducted under a change order will be calculated in exactly the same way as indirect costs added under a change order, except indirect costs deducted under a change order may not exceed an allowance of seven and a half (7.5) percent of the total of combined Contractor and subcontractor direct costs deducted under the change order. 4.6 Liability Under Unapproved Change Orders. The Contractor shall be solely responsible for any and all losses, costs, or liabilities of any kind incurred by the Contractor, any subcontractor engaged in the performance of the Work, any party supplying material or equipment for the Work or any third party that are incurred pursuant to Contractor-proposed change orders prior to issuance of an approved change order executed in accordance with this Section 4. The Contractor will have all of the obligations and the District will have all of the rights and remedies that are specified in Section 11 concerning any work or resulting losses, costs, or liabilities pursuant to a Contractor proposed change order before issuance of an approved change order executed in accordance with this Section 4. 4.7 Changes Subject to Contract Documents. Any changes in the Work and/or the Contract Documents pursuant to change orders and any other amendments issued in accordance with the Contract Documents, including this Section 4, will in all respects be subject to all provisions of the Contract Documents, including, but not limited to, the Technical Specifications and the Drawings, except as modified by such change orders or amendments. 4.8 Change Order Disputes. 4.8.1 Disputed District Directed Change Orders. If the Contractor disputes a District directed change order following a reasonable effort by the District and the Contractor to resolve the dispute including, at a minimum, a meeting between appropriate representatives of the Contractor and the District, the Contractor must commence performing the Work consistent with the disputed change order within five (5) working days of the last meeting between representatives of the Contractor and the District to resolve the dispute, or within the time specified in the disputed District directed change order, whichever is later. In performing Work consistent with a disputed District-directed change order pursuant to this provision the Contractor will have all of the Contractor’s rights concerning claims pursuant to the Contract Documents and applicable law. 4.8.2 Disputed Contractor Proposed Change Orders. If the District disputes a Contractor proposed change order, the District and the Contractor will use reasonable efforts to resolve the dispute including, at a minimum, holding a meeting between appropriate representatives of the Contractor and the District. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-31 GENERAL CONDITIONS JOB NO.10300-11/-09 Regardless of and throughout any such efforts to resolve the dispute the Contractor must continue performing the Work irrespective of and unmodified by the disputed change order. In continuing to perform the Work, the Contractor will retain all of the Contractor’s rights under contract or law pertaining to resolution of disputes and protests between contracting parties. Disputes between the District and the Contractor concerning any Contractorproposed change order or other amendment do not excuse the Contractor’s obligation to perform the Work in accordance with the Contract Documents excluding such Contractor-proposed change order or other amendment by the Time for Completion or waive any other Project milestone or other requirement of the Contract Documents. 5. TRENCHING AND UTILITIES 5.1 Excavation More Than Four Feet Deep. In accordance with California Public Contract Code Section 7104, if the Work involves excavation more than four feet deep the Contractor must promptly notify the District in writing before disturbing: any material that the Contractor believes may be hazardous waste, as defined in Section 25117 of the Health and Safety Code, that is required to be removed to a Class I, Class II or Class III disposal site in accordance with provisions of existing law; any subsurface or latent physical conditions at the Work site differing from those indicated; or any unknown physical conditions at the Work site of any unusual nature, different materially from those ordinarily encountered and generally recognized as inherent in work of the character provided for in the Contract Documents. The District will promptly investigate any such conditions for which notice is given. If the District finds that the conditions do materially differ, or involve hazardous waste, and would cause a decrease or increase in the cost or time of performance of the Work, the District will issue a change order pursuant to Section 4 of these General Conditions. If a dispute arises between the District and the Contractor concerning whether the conditions materially differ, or involve hazardous waste, or cause a decrease of increase in the cost or time of performance, the Contractor will not be excused from any completion date provided in the Contract Documents, but shall proceed with all Work to be performed. The Contractor will retain all rights under contract or law pertaining to resolution of disputes and protests between contracting parties. 5.2 Excavation of Five Feet or More. In accordance with California Labor Code Section 6705, contractors performing contracts exceeding $25,000 in cost and involving excavation five or more feet deep must submit for the District’s acceptance, prior to excavation, a detailed plan showing the design of shoring, bracing, sloping, or other provisions to be made for worker protection from the hazard of caving ground during excavation. If the plan varies from the shoring system standards, it must be prepared by a registered civil or structural engineer. 5.3 Existing Utilities. 5.3.1 General – The location of known existing utilities and pipelines are shown on the Plans in their approximate locations. However, nothing herein shall be deemed to require the District to indicate the presence of existing service laterals or appurtenances whenever the presence of such utilities on the site of the project can be inferred from the presence of other visible facilities, such as CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-32 GENERAL CONDITIONS JOB NO.10300-11/-09 buildings, cleanouts, meter and junction boxes, on or adjacent to the site of the Project. The District will assume the responsibility for the timely removal, relocation, or protection of existing main or trunk line utility facilities located on the Project site if such utilities are not identified by the District in the Contract Documents or which cannot reasonably be inferred from the presence of other visible facilities. 5.3.2 Utility Location – It shall be the Contractor’s responsibility to determine the exact location and depth of all utilities, including service connections, which have been marked by the respective utility owners and which the Contractor believes may affect or be affected by the Contractor’s operations. The Contractor shall not be entitled to additional compensation nor time extensions for work necessary to avoid interferences nor for repair to damaged utilities if the Contractor does not expose all such existing utilities as required by this section. The locating of utilities shall be in conformance with Government Code Section 4216 et seq. except for the District’s utilities located on the District’s property and not on public right-of-way. A “High Priority Subsurface Installation” is defined in Section 4216 (e) as “highpressure natural gas pipelines with normal operating pressures greater than 415kPA gauge (60psig) or greater than six inches nominal pipe diameter, petroleum pipelines, pressurized sewage pipelines, high-voltage electric supply lines, conductors, or cables that have a potential to ground of greater than or equal to 60kv, or hazardous materials pipelines that are potentially hazardous to workers or the public if damaged.” A “Subsurface Installation” is defined in Section 4216 (l) as “any underground pipeline, conduit, duct, wire, or other structure, except non-pressurized sewer lines, non-pressurized storm drains, or other non-pressurized drain lines.” Pursuant to Government Code Section 4216.2 the Contractor shall contact the appropriate regional notification center at least two (2) working days but not more than fourteen (14) calendar days before performing any excavation. The Contractor shall request that the utility owners conduct a utility survey and mark or otherwise indicate the location of their service. The Contractor shall furnish to the Construction Manager written documentation of its contact(s) with the regional notification center prior to commencing excavation at such locations. After the utility survey is completed, the Contractor shall commence “potholing” or hand digging to determine the actual location of the pipe, duct, or conduit. The Construction Manager and District Engineer shall be given notice prior to commencing potholing operations. The Contractor shall uncover all piping and conduits, to a point one (1) foot below the pipe, where crossings, interferences, or connections are shown on the Drawings, prior to trenching or excavating for any pipe or structures, to determine actual elevations. New pipelines shall be laid to such grade as to clear all existing facilities, which are to remain in CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-33 GENERAL CONDITIONS JOB NO.10300-11/-09 service for any period subsequent to the construction of the run of pipe involved. The Contractor's attention is directed to the requirements of Government Code Section 4216.2 (a)(2) which provides: “When the excavation is proposed within 10 feet of a high priority subsurface installation, the operator of the high priority subsurface installation shall notify the excavator of the existence of the high priority subsurface installation prior to the legal excavation start date and time, as such date and time are authorized pursuant to paragraph (1) of subdivision (a) of 4216.2. The excavator and the operator or its representative shall conduct an onsite meeting at a mutually-agreed-on time to determine actions or activities required to verify the location of the high priority subsurface installation prior to start time.” The Contractor shall notify the Construction Manager and District Engineer in advance of this meeting. 5.3.4. Utility Relocation and Repair – If interferences occur at locations other than those indicated in the Contract Documents with reasonable accuracy, the Contractor shall notify the Construction Manager and District Engineer in writing. The Construction Manager will supply a method for correcting said interferences in accordance with the responsibilities of this section and Government Code Section 4215. Care shall be exercised by the Contractor to prevent damage to adjacent existing facilities and public or private works; where equipment will pass over these obstructions, suitable planking shall be placed. If high priority subsurface installations are damaged and the operator cannot be contacted, the Contractor shall call 911 emergency services. The District will compensate the Contractor for the costs of locating and repairing damage not due to the failure of the Contractor to exercise reasonable care, and for removing or relocating such main or trunk line utility facilities not indicated in the Contract Documents with reasonable accuracy, and for the cost of equipment on the Project necessarily idled during such work. The payment for such costs will be made as provided in Section 4, Change Orders. The Contractor shall not be assessed liquidated damages for delay in completion of the Project, when such delay is caused by the failure of the District or utility company to provide for removal or relocation of such utility facilities. The public utility, where they are the owner of the effected utility, shall have the sole discretion to perform repairs or relocation work or permit the Contractor to do such repairs or relocation work at a reasonable price. The right is reserved to the District and the owners of utilities or their authorized agents to enter upon the Work area for the purpose of making such changes as are necessary for the rearrangement of their facilities or for making necessary connections or repairs to their properties. The Contractor shall cooperate with forces engaged in such work and shall conduct its operations in such a manner as to avoid any unnecessary delay or hindrance to the work being performed by such forces and shall allow the respective utilities time to relocate their facility. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-34 GENERAL CONDITIONS JOB NO.10300-11/-09 When the Contract Documents indicate that a utility is to be relocated, altered or constructed by others, the District will conduct all negotiations with the utility company and the work will be done at no cost to the Contractor, unless otherwise stipulated in the Agreement. Temporary or permanent relocation or alteration of utilities desired by the Contractor for its own convenience shall be the Contractor’s responsibility and it shall make arrangements and bear all costs for such work. 6. PROJECT FACILITIES 6.1 Work Site Offices. Any Work site office facilities used by the Contractor and/or its privities must conform to all applicable codes, ordinances and regulations. The cost of such Work site office facilities shall be paid from the included in the Contract Price. 6.2 District Rights of Access and Ownership. The District and its authorized representatives will at all reasonable times while such office facilities are located at the Work site (including, at a minimum, all times during which the Work is performed), have access to any such Work site office facilities used by the Contractor and/or its privities. With respect to the right of access of the District and its authorized representatives, neither the Contractor nor its privities shall have a reasonable expectation of privacy pursuant to the Fourth Amendment to the Unites States Constitution or other applicable law concerning such Work site office facilities used by the Contractor and/or its privities. Without exception, any and all Project related materials located at such Work site facilities will be deemed at all times to be District property subject to inspection and copying by the District and its authorized representatives at all reasonable times while such facilities are located at the Work site (including, at a minimum, all times during which the Work is performed). Any interference by the Contractor or its privities with the District’s rights of access and/or ownership pursuant to this Section 6 will constitute a material breach of the Agreement subject to any and all remedies available pursuant to the Contract Documents and at law and equity. 7. PROSECUTION AND PROGRESS OF THE WORK 7.1 Liquidated Damages. Time is of the essence in the Agreement. The District and the Contractor agree that it will be difficult and/or impossible to determine the actual damage which the District will sustain in the event of the Contractor’s failure to fully perform the Work or to fully perform all of the Contractor’s obligations that have accrued pursuant to the Agreement by the Time for Completion. Accordingly, the District and the Contractor agree in accordance with California Government Code Section 53069.85 that the Contractor will forfeit and pay to the District liquidated damages in the sum of $1,000 per day for each and every calendar day completion of the Work and/or performance of all of the Contractor’s obligations that have accrued pursuant to the Agreement is delayed beyond the Time for Completion. The District and the Contractor further agree in accordance with California Government Code Section 53069.85 that the liquidated damages sum specified in this provision is not manifestly unreasonable under the circumstances existing at the time the Agreement was made, and that the District may deduct liquidated damages sums in accordance CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-35 GENERAL CONDITIONS JOB NO.10300-11/-09 with this provision from any payments due or that may become due the Contractor under the Agreement. 7.2 No Damage for Delay Beyond District and Contractor Control. The Contractor will not be held responsible for delays in performance of the Work caused by delay beyond the control of both District and Contractor, such as by strikes, lockouts, or labor disturbances that are not within the control of the contractor to resolve, lack or failure of transportation, or acts of other government entities. This provision will not apply where the delay would not have occurred but for a previous contractor caused delay in the prosecution of the Work. The District will not be liable to the Contractor, any subcontractor or other entity engaged in the performance of the Work, any supplier, or any other person or organization, or to any surety or employee or agent of any of them, for damages arising out of or resulting from (i) delays beyond the control of the District and the Contractor including but not limited to fires, floods, epidemics, abnormal weather conditions, earthquakes and acts of God or acts or neglect by utility owners or other contractors performing other work, or (ii) delays caused by the District, its officials, officers, employees, agents, or volunteers, or delays caused by the District Engineer or the Architect or Engineer, which delays are reasonable under the circumstances involved and/or are within the contemplation of the District and the Contractor. An extension of the Time for Performance in an amount equal to the time loss due to such delay(s) will be the Contractor's sole and exclusive remedy for such delay(s). 7.3 No Damage for Contractor Caused Delay. Contractor shall not be entitled to additional compensation for extended field or home office overhead, field supervision, costs of capital, interest, escalation charges, acceleration costs or other impacts for any delays to the extent such delays are caused by the failure of the Contractor or any subcontractor or other entity engaged in performance of the Work to perform the Work in accordance with the Contract Documents. Contractor may be eligible for additional compensation in excess of the Contract Price for delays caused by the District and/or its privities. 7.4 No Damage for Other Delay. Contractor will not be entitled to damages for delay to the Work caused by the following, which the District and Contractor agree will be deemed for purposes of California Public Contract Code Section 7102 either not caused by the District, and/or within the contemplation of the District and the Contractor, and/or reasonable under the circumstances: 7.4.1 7.4.2 Exercise of the District’s right to sequence the Work in a manner that would avoid disruption to the District and other contractors based on: the failure of the Contractor or any subcontractor or other entity engaged in the performance of the Work to perform the Work in accordance with the Contract Documents, enforcement by the District or any other governmental agency of competent jurisdiction of any government act or regulation, or enforcement by the District of any provisions of the Agreement. Requests for clarification or information concerning the Contract Documents or proposed change orders or modifications to the Contract Documents, including extensive and/or numerous such requests for clarification or information or proposed change orders or modifications, provided such clarifications or CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-36 information or proposed change orders or modifications are processed by the District or its representatives in a reasonable time in accordance with the Contract Documents. 7.5 Delays Caused by the District and/or Its Privities. Either the District or the Contractor may propose a change in the Time for Completion for delays that are purported to be caused by the District and/or its privities and that are not reasonable under the circumstances involved and/or that are not within the contemplation of the District and the Contractor. Such proposed changes in the Time for Completion will constitute change order proposals subject to Section 4. In accordance with Section 4, the District and the Contractor may agree upon pricing for the cost impacts, if any, resulting from such delays. If such pricing is in anticipation of cost impacts that may, but have not yet occurred, the District will be obligated to pay the Contractor for such anticipated impacts in accordance with the Agreement and any applicable, approved change orders only to the extent the Contractor actually incurs the anticipated cost impacts. Notwithstanding anything to the contrary in Section 4.5.2, the District and the Contractor may agree to a daily rate or cap or lump sum that will apply to the cost impacts, if any, resulting from delay purportedly caused by the District and/or its privities subject to this provision. However, if such daily rate or cap or lump sum is in anticipation of cost impacts that have not yet occurred, the District will be obligated to pay such daily rate or cap or lump sum only to the extent the Contractor actually incurs such cost impacts. 7.5.1 Weather Delays. Extensions of the Time for Completion will not be allowed for weather conditions that are consistent with the following list of anticipated rain days based on historical weather data of the National Oceanographic and Atmospheric Administration of the U.S. Department of Commerce for the record station that is nearest or most applicable to the Work site. Extensions of the Time for Completion for delays due to adverse weather will be allowed only if the number of rain days exceeds those listed in the following table and the Contractor can verify to the District’s reasonable satisfaction that such adverse weather caused actual delay in the timely completion of the Work. No extensions of the Time for Completion will be granted for rain days in addition to those listed in the following table that merely result in delays that do not or would not, themselves, result in failure to complete the Work by the Time for Completion. Anticipated weather delays, which may include rain, strong wind, or other types of inclement weather conditions, are as follows: August through October: November through April: May through July 4 days 40 days 4 days 7.6 Delay Claims. Whenever the Contractor claims a delay for which the Time for Completion may be extended, the Contractor must request an extension of time within five (5) working days of the start of the delay. The request must be in writing and describe in detail the cause for the delay, and, if possible, the foreseeable extent of the delay. 7.7 Contractor Coordination of the Work. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-37 GENERAL CONDITIONS JOB NO.10300-11/-09 7.7.1 The District reserves the right to do other work in connection with or in the vicinity of the Project by contract or otherwise, and Contractor shall at all times conduct the Work so as to impose no hardship on the District, others engaged in the Work or other contractors working at the Work site. The Contractor will adjust, correct and coordinate the Work with the work of others so that no delays result in the Work or other work at or near the Work site. 7.7.2 If any part of the Work depends for proper execution or results upon the work of the District or any other contractor, the Contractor will, before proceeding with such Work, promptly report to the District any apparent discrepancies or defects in such other Work. Failure of the Contractor to promptly report any apparent discrepancy or defect will be deemed an acceptance of the District’s or other contractor's Work as fit and proper. 7.7.3 The Contractor will anticipate the relations of the various trades to the progress of the Work and will ensure that required anchorage or blocking is furnished and set at proper times. Anchorage and blocking necessary for each trade shall be part of the Work except where stated otherwise. 7.7.4 The Contractor will provide proper facilities at all times for access of the District, the District Engineer, Architect or Engineer, and other authorized District representatives to conveniently examine and inspect the Work. 7.8 Suspension of Work 7.8.1 If the Contractor fails to correct defective work, or fails to carry out the Work in accordance with the Contract Documents or any other applicable rules and regulations, the District, by a written order of the District 's representative or signed personally by an agent specifically so empowered by the District, in writing, may order the Contractor to stop the work, in its entirety or any portion thereof. In the event of a suspension of only a portion of the work, the Contractor is obligated to perform the portion of the work not suspended. The Suspension of Work shall remain in effect until the condition or cause for such order has been eliminated. The District’s concurrence that the condition or cause has been eliminated will be provided to the Contractor in writing. This right of the District to stop and suspend the Work shall not give rise to any duty on the part of the District to exercise this right for the benefit of the Contractor or any other person or entity. All delays in the Work occasioned by such stoppage shall not relieve the Contractor of any duty to perform the Work or serve to extend the time for its completion. Any and all necessary corrective work done in order to comply with the Contract Documents shall be performed at no cost to the District. 7.8.2 In the event that a suspension of Work is ordered, as provided in this paragraph, the Contractor, at its expense, shall perform all work necessary to provide a safe, smooth, and unobstructed passageway through construction for use by public, pedestrian, and vehicular traffic, during the period of such use by suspension. Should the Contractor fail to perform the Work as specified, the CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-38 GENERAL CONDITIONS JOB NO.10300-11/-09 District may perform such work and the cost thereof may be deducted from partial payments and/or final payment due the Contractor under the Contract. 7.8.3 The District shall also have authority to suspend the Work wholly or in part, for such period as the District may deem necessary, due to unsuitable weather, or to such other conditions as are considered unfavorable for the suitable prosecution of the Work. Such temporary suspension of the Work will be considered justification for time extensions to the Contract in an amount equal to the period of such suspension if such suspended work includes the current critical activity on the latest favorably reviewed progress schedule. The Contractor as directed by the District shall comply with the provisions in Section 7.8.2 above. Such additional work shall be compensated as provided for in Section 4, Changes in Work. 8. CONTRACTOR RESPONSIBILITIES 8.1. Eligibility. By executing the Agreement, the Contractor certifies that the Contractor is not ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7. In accordance with California Public Contract Code Section 6109(a), contractors who are ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7 may neither bid on, be awarded or perform the Work. The Contractor shall hold harmless and indemnify the District from and against any and all damages, costs, and liability arising from or as a consequence of any violation of Public Contract Code Section 6109. 8.2 Supervision of the Work. The Contractor will be solely responsible for the performance of the Work, including portions of the Work to be performed by subcontractors. The Contractor is charged with ensuring that all orders or instructions from the District, District Engineer or Architect are disseminated to and followed by all subcontractors engaged in performance of the Work. The Contractor will supervise the Work using the Contractor’s best skill and attention. At any time during the progress of the Work, the District, the District Engineer, or the Architect may require the Contractor and/or subcontractors engaged in performance of the Work to attend a project meeting and the Contractor will attend, and ensure the attendance of any subcontractors whose attendance is required by the District and/or advisable in light of the matters to be addressed at the meeting. 8.3 Contractor's Superintendent. The Contractor will keep on the Work, throughout its progress, a competent superintendent and any necessary assistants, all satisfactory to the District. The superintendent may not be changed without the consent of the District. The superintendent will represent the Contractor and all directions given by the District to the superintendent will bind the Contractor in accordance with the Agreement. Superintendent time included in Contractor’s completed Bid Schedule and/or in approved change orders, if any, must be included in Contractor’s approved overhead rate and may not be charged as a direct cost. 8.4 Competent Employees. The Contractor must at all times enforce strict discipline and good order among the Contractor’s employees and may not employ on the Work any unfit person or anyone not skilled in the Work assigned, or anyone incompetent or unfit for the duties of that person. When the District determines that a Contractor employee CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-39 does not satisfy the requirements of this provision, upon notice from the District, the Contractor must ensure that employee performs no further Work and is no longer present at the Work site. Any such Contractor employee may not again be employed on the Work without District approval. 8.5 Items Necessary for Proper Completion of the Work. Except as otherwise noted in the Contract Documents, the Contractor will provide and pay for all labor, materials, equipment, permits, fees, licenses, facilities and services necessary for the proper execution and timely completion of the Work in accordance with the Contract Documents. 8.6 Construction Reports. The Contractor must submit daily construction reports detailing the daily progress of the Work to the District Engineer on a weekly basis. 8.7 Subcontracting. 8.7.1 By executing the Agreement, the Contractor certifies that no subcontractor included on the list of proposed subcontractors submitted with the Contractor’s bid is ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7. In accordance with California Public Contract Code Section 6109(a), subcontractors who are ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7 may neither bid on, be awarded or perform as a subcontractor on the Work. In accordance with California Public Contract Code Section 6109(b), any contract on a public works project entered into between a contractor and a debarred subcontractor is void as a matter of law. The Contractor will ensure that no debarred subcontractor receives any public money for performing the Work, and any public money that may have been paid to a debarred subcontractor for the Work is returned to the District. The Contractor will be responsible for payment of wages to workers of a debarred subcontractor who has been allowed to perform the Work. 8.7.2 The Agreement and the performance of the Work are subject to the requirements of the Subletting and Subcontracting Fair Practices Act codified at California Public Contract Code Section 4100 and following. If the Contractor fails to specify a subcontractor or specifies more than one subcontractor for the same portion of the Work in excess of one-half of 1 percent of the Contractor’s total bid, the Contractor agrees that the Contractor is fully qualified to perform that portion of the Work with the Contractor’s own forces, and that the Contractor will perform that portion of the Work with the Contractor’s own forces. If after award of the Agreement the Contractor subcontracts, except as provided for in California Public Contract Code Sections 4107 or 4109, any such portion of the Work, the Contractor will be subject to the penalties set forth in California Public Contract Code Sections 4110 and 4111, including cancellation of the Agreement, assessment of a penalty of up to 10 percent of the amount of the subcontract, and disciplinary action by the Contractors State License Board. 8.7.3. No contractual relationship exists between the District and any subcontractor engaged in performance of the Work. CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-40 8.7.4 Incorporation of Contract Documents. The Contractor must incorporate the Contract Documents in each contract with a subcontractor engaged in the performance of the Work. The Contractor shall be solely responsible for any delay or additional costs incurred as a result of its failure to provide adequate or accurate project information to a subcontractor that results in improper submittals and/or work, or time or other impacts is the sole responsibility of the Contractor. The Contractor will have all of the obligations and the District will have all of the remedies that are specified in Section 11. 8.7.5 Coordination of Subcontract Work: The Contractor is responsible for scheduling the Work of subcontractors so as to avoid delay or injury to either Work or materials. 8.8 Insurance. 8.8.1 All required insurance shall be provided in the form of “occurrence”-type policies underwritten by admitted insurers in the State of California with a rating of A or better from the current year Best Rating Guide. All policies must be issued at the expense of the Contractor and must be maintained at the Contractor’s expense throughout the performance of the Work. Coverage should be maintained for a minimum of five (5) years after contract completion. 8.8.2 The Contractor and any subcontractors engaged in performance of the Work must secure payment of workers compensation in accordance with California Labor Code Section 3700 and other applicable law. The Contractor must verify that all Subcontractors comply with this requirement. 8.8.3 Within fifteen (15) calendar days following Notice of Award the Contractor must submit to the District along with executed copies of all other documents specified in the Contract Check List certificates of insurance and endorsements evidencing that the Contractor has in effect and will maintain throughout the performance of the Work the following kinds and amounts of insurance: 8.8.3.1 Worker’s Compensation Insurance. In accordance with the provisions of Article 5, Chapter 1, Part 7, Division 2 (commencing with Section 1860) and Chapter 4, Part 1, Division 4 (commencing with Section 3700) of the Labor Code of the State of California, the Contractor is required to secure the payment of compensation to its employees and for that purpose obtain and keep in effect adequate Workers' Compensation Insurance. If the Contractor, in the sole discretion of the District, satisfies the District of the responsibility and capacity under the applicable Workers' Compensation Laws, if any, to act as self-insurer, the Contractor may so act, and in such case, the insurance required by this paragraph need not be provided. The Contractor is advised of the provisions of Section 3700 of the Labor Code, which require every employer to be insured against liability for Workers' Compensation or to undertake self-insurance in accordance with the provisions of that code, and shall comply with such provisions and have Employers' Liability limits of $1,000,000 per accident and per employee, and in the aggregate for injury by disease, before commencing the performance of the work of this Contract. Before the Notice to Proceed with the CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-41 Work under this Contract is issued, the Contractor shall submit written evidence that the Contractor has obtained for the period of the Contract Workers' Compensation and Employer's Liability Insurance as required for all persons whom it employs or may employ in carrying out the work under this Contract. Such evidence of coverage shall be accompanied by an endorsement from the insurer agreeing to waive all rights of subrogation against the District, its officers, officials, employees, agents and volunteers, the Design Consultants, the Construction Manager and their agents, consultants and employees which might arise by reason of any payment under the policy. This insurance shall be in accordance with the requirements of the most current and applicable State Workers' Compensation Insurance Laws. 8.8.3.2 Commercial General Liability and Automobile Liability Insurance - This insurance shall protect the Contractor from claims for bodily injury, personal injury and property damage which may arise because of the nature of the work or from operations under this Contract. The Commercial General Liability Insurance shall be maintained for five (5) years after final completion and shall provide coverage on an occurrence basis. a. Additional Insureds - The Commercial General Liability and Automobile Policies of insurance shall include as additional insureds or be endorsed to contain the following provisions the "entities" listed below and each of their partners, officers, officials, employees, agents and volunteers are to be covered as insureds as respects: liability arising out of activities performed by or on behalf of the Contractor; products and completed operations of the Contractor; premises owned, occupied or used by the Contractor and or automobiles owned, leased, hired or borrowed by the Contractor. The coverage shall contain no special limitation on the scope of protection afforded to the "entities" and each of their partners, officers, officials, employees, agents and volunteers and coverage provided to such additional insured. This policy shall provide coverage to each of the said insureds with respect to said work. Said policy shall provide primary coverage to the full limit of liability stated in the declarations. Las Gallinas Valley Sanitary District 300 Smith Ranch Road San Rafael, CA 94903 Nute Engineering Control Engineers 907 Mission Avenue 1095 S. Federal Way San Rafael, CA 94901 Boise, ID 83705 Construction Manager: (To be selected by the District at a later date.) b. (1) Amount of Coverage (General Contractor) - The bodily injury, personal injury and property damage liability of the Commercial General Liability insurance shall provide coverage in the following limits of liability: $5,000,000 on account of anyone occurrence for bodily injury and property damage, $5,000,000 personal and advertising injury limit with an annual general aggregate limit of not CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-42 GENERAL CONDITIONS JOB NO.10300-11/-09 less than $5,000,000, and $5,000,000 products and completed operations aggregate, combined single limit. The Automobile Liability insurance policy shall provide minimum limits of $5,000,000 per accident for bodily injury and property damage and $5,000,000 policy aggregate arising out of the ownership, maintenance, or use of any owned or non-owned vehicles. (2) Amount of Coverage for Subcontractors - The bodily injury, personal injury and property damage liability of the Commercial General Liability insurance shall provide coverage in the following limits of liability: $3,000,000 on account of anyone occurrence for bodily injury and property damage $3,000,000 personal and advertising injury limit with an annual general aggregate limit of not less than $3,000,000, and $3,000,000 products and completed operations aggregate, combined single limit. The Automobile Liability insurance policy shall provide minimum limits of $3,000,000 per accident and $3,000,000 policy aggregate arising out of the ownership, maintenance, or use of any owned or non-owned vehicles. c. Subcontractors - The bodily injury and property damage liability insurance shall not be deemed to require the Contractor to have its subcontractors named as insureds in the Contractor's policy, but the policy shall protect the Contractor from contingent liability which may arise from operations of its subcontractors. d. Included Coverage - The above Commercial General Liability insurance shall also include the following coverage: • • • • • • • • • • • • Premises – Operations Independent Contractors Products - Completed Operations Personal Injury - (False Arrest, Libel, Wrongful Eviction, etc.) Advertising Injury Broad Form Property Damage, Including, Completed Operations Separation of Insureds/Cross-Liability Provision Duty to Defend all Insureds Deletion of any Limitation on Coverage for Bodily Injury or Property Damage Arising out of Subsidence or Soil or Earth Movement Separate Aggregate - A provision that the annual general aggregate and the products and completed operations annual aggregate shall apply separately to each project for which Contractor provides services away from premises owned by or rented to Contractor. XCU - (Explosion, Collapse, and Underground Damage) is applicable to operations performed by the Contractor or its subcontractors. Blanket Contractual Liability CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-43 GENERAL CONDITIONS JOB NO.10300-11/-09 8.8.3.3 Commercial Umbrella Policy. The Commercial policy is to insure losses above General liability, Employers liability, Auto liability, and Contractor’s Pollution Legal liability limits. The Contractor may use an umbrella policy to meet the limit requirements of Section 8.8.3.2.b(1). However, any such umbrella/excess policy must be approved by the District and maintain an A.M. Best Rating of no less than A:VII. 8.8.3.4 Builders Risk. (Not Required) 8.8.3.5 Contractor’s Pollution Legal Liability. Coverage for liability because of third-party claims for bodily injury and/or property damage, including insurance for remediation costs stemming from pollution incidents resulting from the contractor’s operations. 8.8.4 The insurance furnished by the Contractor must be primary in the amount of any loss. 8.8.5 Any deductibles or self-insured retentions must be declared to and approved by the District. 8.8.6 See Appendix section for the required insurance endorsement forms and other requirements. 8.8.7 For each insurance policy required under the Agreement except for the required workers compensation insurance policy, the Contractor must provide endorsements that add the District, its officers, officials, employees, and volunteers, as an additional insured. Such endorsements must: provide that the insurance required to be furnished by the Contractor will be primary as regards the District, its officers, officials, employees, and volunteers, and that the District’s insurance will be excess of and not contribute to the insurance required to be furnished by the Contractor; that the District will receive 30calendar day written notice of any reduction or cancellation of such insurance required to be furnished by the Contractor; and include a severability of interest clause acceptable to the District. Said endorsement shall be at least as broad as Insurance Services Office form number CG20 10 11 85 (Modified). 8.8.8 Contractor hereby grants to District a waiver of subrogation which any insurer may acquire against District, its officers, officials, employees, and volunteers, from Contractor by virtue of the payment of any loss. Contractor agrees to obtain any endorsement that may be necessary to affect this waiver of subrogation but this provision applies regardless of whether or not the District has received a waiver of subrogation endorsement from the insurer. 8.8.9 The Contractor shall not allow any subcontractor to commence work on its subcontract until all similar insurance required of the subcontractor, except Builder's Risk Insurance, has been obtained and verified by the Contractor and submitted to the Construction Manager for the District's review and records. Subcontractors shall furnish original certificates and required endorsements as verification of insurance coverage. The insurance liability limits specified in CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-44 GENERAL CONDITIONS JOB NO.10300-11/-09 Sections 8.8.3.2.a(2), shall also apply for all subcontractors listed in Section LIST OF PROPOSED SUBCONTRACTORS. The Contractor shall designate the required insurance liability limits for all other subcontractors. 8.8.10 Proof of Coverage - Before the Notice to Proceed with the Work under this Contract is issued, the Contractor shall furnish the District with certificate(s) evidencing issuance of all insurance mentioned herein, copies of the policy declaration or information page(s) and additional insured endorsements. The certificate(s) and endorsements for each insurance policy are to be signed by a person authorized by that insurer to bind coverage on its behalf. The endorsements are to be on forms as included in the appendix section or equivalent endorsement forms acceptable to the District. The certificate(s), policy declaration or information page(s), and endorsements are to be received and approved by the District before work commences. Except for the waiver of subrogation rights endorsements, no other endorsements are required for Workers Compensation or Builder's Risk Insurance. Such certificates of Insurance shall provide that the insurance policy shall be endorsed to state that coverage shall not be suspended, voided, cancelled by either party, reduced in coverage or limits except after thirty (30) calendar days prior written notice by certified mail, return receipt requested, has been given to the District. Contractor shall also provide certificate(s) evidencing renewals of all insurance required herein, at least thirty (30) calendar days prior to the expiration date of any such insurance. Any deductibles or self-insured retentions must be declared to and approved by the District. At the option of the District, either: the insurer shall reduce or eliminate such deductibles or self-insured retentions as respects the District, the Design Consultants and the Construction Manager and their officers, officials, employees, agents and volunteers; or the Contractor shall procure a bond guaranteeing payment of losses and related investigations, claim administration and defense expenses. In the event of the breach of any provision of this paragraph, or in the event of any notices received which indicates any required insurance coverage will be diminished or canceled, District, at its option, may, notwithstanding any other provisions of this Agreement to the contrary, immediately declare a material breach of this Agreement and suspend all further work pursuant to this Agreement. 8.8.11 Insurance During Guarantee Period For all work the Contractor or its subcontractors perform during the guarantee period, workers compensation, and commercial general liability insurance in the amounts and format required herein, shall remain in force and shall be maintained for five (5) years after final completion. 8.9 Indemnities. 8.9.1 The Contractor will take all responsibility for the Work, and will bear all losses and damages directly or indirectly resulting to the Contractor, any subcontractors engaged in performance of the Work, the District, its officials, officers, employees, agents, volunteers and consultants, and to third parties on CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-45 GENERAL CONDITIONS JOB NO.10300-11/-09 account of the performance or character of the Work, unforeseen difficulties, accidents, or occurrences of other causes predicated on active or passive negligence of the Contractor or of any subcontractor engaged in performance of the Work. To the fullest extent permitted by law the Contractor will indemnify, defend and hold harmless the District, its officials, officers, employees, agents, volunteers and consultants from and against any or all loss, liability, expense, claims, costs (including costs of defense), suits, and damages of every kind, nature and description (including, but not limited to, penalties resulting from exposure to hazards in violation of the California Labor Code) directly or indirectly arising from the performance of the Work (“Claims”). 8.9.2 The Contractor will indemnify, defend and hold harmless the District, the District’s officials, officers, employees, volunteers, agents and the District Engineer and Architect for all liability on account of any patent rights, copyrights, trade names or other intellectual property rights that may apply to the Contractor’s performance of the Work. The Contractor will pay all royalties or other charges as a result of intellectual property rights that may apply to methods, types of construction, processes, materials, or equipment used in the performance of the Work, and will furnish written assurance satisfactory to the District that any such charges have been paid. 8.9.3 The Contractor assumes all liability for any accident or accidents resulting to any person or property as a result of inadequate protective devices for the prevention of accidents in connection with the performance of the Work. The Contractor will indemnify, defend, and hold harmless the District and its officials, officers, employees, agents, volunteers and consultants from such liability. 8.9.4 Approval of the Contractor’s certificates of insurance and/or endorsements does not relieve the Contractor of liability under this Section 8.9. The Contractor will defend, with legal counsel reasonably acceptable to the District, any action or actions filed in connection with any Claims and will pay all related costs and expenses, including attorney's fees incurred. The Contractor will promptly pay any judgment rendered against the District, its officials, officers, employees, agents, volunteers or consultants for any Claims. In the event the District, its officials, officers, employees, agents, volunteers or consultants is made a party to any action or proceeding filed or prosecuted against Contractor for any Claims, Contractor agrees to pay the District, its officials, officers, employees, agents, volunteers and consultants any and all costs and expenses incurred in such action or proceeding, including but not limited to, reasonable attorneys' fees. 8.9.5 In accordance with California Civil Code Section 2782(a), nothing in the Agreement will be construed to indemnify the District for its sole negligence, willful misconduct, or for defects in design furnished by District. In accordance with California Civil Code Section 2782(b), nothing in the Agreement will be construed to impose on the Contractor or to relieve the District from liability for the District’s active negligence. By execution of the Contract Documents the Contractor acknowledges and agrees that the Contractor has read and CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-46 GENERAL CONDITIONS JOB NO.10300-11/-09 understands the insurance and other requirements of Agreement, and this Section 8.9, which is a material element of consideration. 8.10 Licenses/Permits. The Contractor must, without additional expense to the District, obtain all licenses, permits and other approvals required for the performance of the Work. 8.11 California Labor Code Requirements. 8.11.1 In accordance with California Labor Code Section 1810, eight (8) hours of labor in performance of the Work shall constitute a legal day’s work under the Agreement. 8.11.2 In accordance with California Labor Code Section 1811, the time of service of any worker employed in performance of the Work is limited to eight hours during any one calendar day, and forty hours during any one calendar week, except in accordance with California Labor Code Section 1815, which provides that work in excess of eight hours during any one calendar day and forty hours during any one calendar week is permitted upon compensation for all hours worked in excess of eight hours during any one calendar day and forty hours during any one calendar week at not less than one-and-one-half times the basic rate of pay. 8.11.3 The Contractor and its subcontractors will forfeit as a penalty to the District $25 for each worker employed in the performance of the Work for each calendar day during which the worker is required or permitted to work more than eight (8) hours in any one calendar day, or more than forty (40) hours in any one calendar week, in violation of the provisions of California Labor Code Section 1810 et seq. 8.11.4 In accordance with California Labor Code Section 1773.2, the District has determined the general prevailing wages in the locality in which the Work is to be performed for each craft or type of work needed to be as published by the State of California Department of Industrial Relations, Division of Labor Statistics and Research, a copy of which is on file in the office of the District Engineer and shall be made available on request. The Contractor and subcontractors engaged in the performance of the Work shall pay no less than these rates to all persons engaged in performance of the Work. 8.11.5 In accordance with California Labor Code Section 1775, the Contractor and any subcontractors engaged in performance of the Work must comply with Labor Code Section 1775 which establishes a penalty of up to $50 per day for each worker engaged in the performance of the Work that the Contractor or any subcontractor pays less than the specified prevailing wage. The amount of such penalty shall be determined by the Labor Commissioner. The Contractor or subcontractor shall pay the difference between the prevailing wage rates and the amount paid to each worker for each calendar day or portion thereof for which each worker was paid less than the prevailing wage rate. If a subcontractor worker engaged in performance of the Work is not paid the general prevailing per diem wages by the subcontractor, the Contractor is not CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-47 GENERAL CONDITIONS JOB NO.10300-11/-09 liable for any penalties therefore unless the Contractor had knowledge of that failure or unless the Contractor fails to comply with all of the following requirements: 8.11.5.1 The contract executed between the Contractor and the subcontractor for the performance of part of the Work must include a copy of the provisions of California Labor Code Sections 1771, 1775, 1776, 1777.5, 1813, and 1815. 8.11.5.2 The Contractor must monitor payment of the specified general prevailing rate of per diem wages by the subcontractor by periodic review of the subcontractor’s certified payroll records. 8.11.5.3 Upon becoming aware of a subcontractor’s failure to pay the specified prevailing rate of wages, the Contractor must diligently take corrective action to halt or rectify the failure, including, but not limited to, retaining sufficient funds due the subcontractor for performance of the Work. 8.11.5.4 Prior to making final payment to the subcontractor, the Contractor must obtain an affidavit signed under penalty of perjury from the subcontractor that the subcontractor has paid the specified general prevailing rate of per diem wages employees engaged in the performance of the Work and any amounts due pursuant to California Labor Code Section 1813. 8.11.6 In accordance with California Labor Code Section 1776, the Contractor and each subcontractor engaged in performance of the Work, must keep accurate payroll records showing the name, address, social security number, work classification, straight time and overtime hours worked each day and week, and the actual per diem wages paid to each journeyman, apprentice, worker, or other employee employed in performance of the Work. Each payroll record must contain or be verified by a written declaration that it is made under penalty of perjury, stating that the information contained in the payroll record is true and correct and that the employer has complied with the requirements of Sections 1771, 1811, and 1815 for any work performed by the employer’s employees on the public works project. The payroll records required pursuant to California Labor Code Section 1776 must be certified and must be available for inspection by the District and its authorized representatives, the Division of Labor Standards Enforcement, and the Division of Apprenticeship Standards of the Department of Industrial Relations and must otherwise be available for inspection in accordance with California Labor Code Section 1776. 8.11.7 In accordance with California Labor Code Section 1777.5, the Contractor, on behalf of the Contractor and any subcontractors engaged in performance of the Work, will be responsible for ensuring compliance with California Labor Code Section 1777.5 governing employment and payment of apprentices on public works contracts. Apprentices - Prior to commencing the Work, Contractor shall comply with the provisions of Labor Code 1777.5, including but not limited to the submission of CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-48 GENERAL CONDITIONS JOB NO.10300-11/-09 contract award information to an applicable apprenticeship program that can supply apprentices to the site of the Work. Such information shall include an estimate of journeyman hours to be performed under this Contract, the number of apprentices proposed to be employed, and the approximate dates the apprentices would be employed. A copy of this information shall be submitted to the District if requested by the District. A determination by the Chief of the Division of Apprenticeship Standards that Contractor or its subcontractors have knowingly violated Labor Code 1777.5 shall forfeit as a civil penalty an amount not exceeding one hundred dollars ($100) for each full calendar day of noncompliance. Contractor or its subcontractor, who knowingly commits a second or subsequent violation of Labor Code 1777.5 within a three-year period, where the noncompliance results in apprenticeship training not being provided as required, shall forfeit as a civil penalty the sum of not more than three hundred dollars ($300) for each full calendar day of noncompliance. Upon the receipt of a determination that a civil penalty has been imposed by the Chief of the Division of Apprenticeship Standards, the District shall withhold the amount of the civil penalty from the next progress payment then due or to become due Contractor. 8.11.8 In case it becomes necessary for the Contractor or any subcontractor engaged in performance of the Work to employ on the Work any person in a trade or occupation (except executive, supervisory, administrative, clerical, or other non-manual workers as such) for which no minimum wage rate has been determined by the Director of the Department of Industrial Relations, the Contractor must pay the minimum rate of wages specified therein for the classification which most nearly corresponds to Work to be performed by that person. The minimum rate thus furnished will be applicable as a minimum for such trade or occupation from the time of the initial employment of the person affected and during the continuance of such employment. 8.11.9 Labor Discrimination. Attention is directed to Section 1735 of the Labor Code, which reads as follows: "No discrimination shall be made in the employment of persons upon public works because of the race, religious creed, color, national origin, ancestry, physical disability, mental disability, medical condition, marital status, sex, age or sexual orientation of such persons, except as provided in Section 12940 of the Government Code, and every contractor for public works violating this section is subject to all the penalties imposed for violation of this chapter." 8.11.10 Receipt of Workers' Wages, Fee for Registering or Placing Persons In Public Works - Attention is directed to the provisions of sections 1778 and 1779 of the California Labor Code, which read as follows: "Section 1778. Every person, who individually or as a representative of an awarding or public body or officer, or as a contractor or subcontractor doing public work, or agent or officer thereof, who takes, receives or conspires with another to take or receive, for its own use or the use of any other person any CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-49 GENERAL CONDITIONS JOB NO.10300-11/-09 portion of the wages of any workman or working subcontractor, in connection with services rendered upon any public work is guilty of a felony." "Section 1779. Any person or agent or officer thereof who charges, collects, or attempts to charge or collect, directly or indirectly, a fee or valuable consideration for registering any person for public work, or for giving information as to where such employment may be procured, or for placing, assisting in placing, or attempting to place, any person in public work, whether the person is to work directly for the state, or any political subdivision or for a contractor or subcontractor doing public work is guilty of a misdemeanor." 8.12 Laws and Ordinances. The Contractor and all subcontractors engaged in the performance of the Work must conform to the following specific rules and regulations as well as all other laws, ordinances, rules and regulations that apply to the Work. Nothing in the Technical Specifications or Drawings is to be construed to permit Work not conforming to these codes: National Electrical Safety Code, U. S. Department of Commerce National Board of Fire Underwriters' Regulations California Building Standards Code as adopted by the District Manual of Accident Prevention in Construction, latest edition, published by A.G.C. of America Industrial Accident Commission's Safety Orders, State of California Regulations of the State Fire Marshall (Title 19, California Code of Regulation) and Applicable Local Fire Safety Codes Labor Code of the State of California - Division 2, Part 7, Public Works and Public Agencies. 8.13 Guaranty. The Contractor guarantees all of the Work for one year from the date the District accepts the Work. Upon receiving written notice of a need for repairs which are directly attributable to defective materials or workmanship the Contractor must make good any defects arising or discovered in any part of the Work by diligently commencing the necessary repairs within seven (7) calendar days from the date of notice from the District. If the Contractor fails to make good any defects in the Work in accordance with this provision, in addition to any other available remedy under the contract or at law or equity, the District may make good or have made good such defects in the Work and deduct the cost from amounts that may be due or become due the Contractor, and/or call on the Contractor’s maintenance bond for the cost of making good such defects and for the District’s reasonable legal costs, if any, of recovering against the bond. The Contractor shall remain responsible for repairing any Work found to be defective regardless of when such defect is discovered by the District. See Drawings for other Guaranty/Warrantee requirements for the project. 8.14 Safety. 8.14.1 Contractor's Safety Responsibility - The Contractor shall be solely and completely responsible for conditions of the jobsite, including safety of all persons and property during performance of the Work. This requirement shall apply continuously and not be limited to normal working hours. Safety provisions shall conform to U.S. Department of Labor (OSHA), the California Occupational Safety and Health Act (CalOSHA), and all other applicable CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-50 GENERAL CONDITIONS JOB NO.10300-11/-09 Federal, State, County, and local laws, ordinances, codes, including but not limited to the requirements set forth below, and any regulations that may be detailed in other parts of these Contract Documents. In the event of conflicting requirements, the most stringent requirement as it pertains to the Contractor’s safety responsibility, shall be followed by the Contractor. No provision of the Contract Documents shall act to make the District, the Construction Manager, Design Consultant or any other party than the Contractor responsible for safety. The Contractor agrees that for purposes of California Labor Code Section 6400 and related provisions of law the Contractor, the Contractor's privities and any other entities acting pursuant to this contract will be “employers” responsible for furnishing employment and a place of employment that is safe and healthful for the employees, if any, of such entities acting pursuant to this contract and that neither the District nor the Construction Manager, Design Consultant or their respective officers, officials, employees, agents or volunteers or other authorized representatives will be responsible for having hazards corrected and /or removed at the location(s) where the work is to be performed. The Contractor agrees that neither the District nor the Construction Manager, Design Consultant or their respective officers, officials, employees, agents or volunteers or other authorized representatives will be responsible for taking steps to protect the Contractor's employees from such hazards, or for instructing the Contractor's employees to recognize such hazards or to avoid the associated dangers. The Contractor agrees that with respect to the work to be performed under this contract and the location(s) where such work is to be performed, the Contractor will be responsible for not creating hazards, and for having hazards corrected and/or removed. The Contractor agrees that through the safety obligations contained in this contract and the Contractor's own inspection of the site(s) where the contract work is to be performed, the Contractor is aware and has been notified of the hazards to which the Contractor's employees may be exposed in the performance of contract work. The Contractor has taken and/or will take appropriate, feasible steps to protect the Contractor's employees from such hazards, and has instructed and/or will instruct its employees to recognize such hazards and how to avoid the associated dangers. The Contractor agrees that neither the District nor the Construction Manager, Design Consultant or their respective officers, officials, employees, agents or volunteers or other authorized representatives will be “employers” pursuant to California Labor Code Section 6400 and related provisions of law with respect to the Contractor, the Contractor's privities or other entities acting pursuant to this contract. 8.14.2 Review and inspection by the District, the District Engineer, the Architect or Engineer, and/or other representatives of the District of the Contractor's performance of the Work will not constitute review of the adequacy of the Contractor's safety measures in, on, or near the Work site. Such reviews and inspections do not relieve the Contractor of any of the Contractor’s obligations under the Contract Documents and applicable law to ensure that the Work site is maintained and the Work is performed in a safe manner. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-51 GENERAL CONDITIONS JOB NO.10300-11/-09 8.14.3 The Contractor will be solely responsible for the implementation and maintenance of safety programs to ensure that the Work site is maintained and the Work is performed in a safe manner in accordance with the Contract Documents and applicable law. 8.14.4 Safety Plan - Within fifteen (15) calendar days following Notice of Award the Contractor must submit to the District a copy of the Contractor’s Safety Plan. The Contractor shall establish, implement, and maintain a written injury prevention program as required by Labor Code Section 6401.7. Before beginning the Work, the Contractor shall prepare and file with the Construction Manager a written Contractor Safety Plan that provides for the implementation of all of the Contractor's safety responsibilities in connection with the Work at the Project site. The coordination of that program and its associated procedures and precautions with safety plans, precautions and procedures of each of its subcontractors and other Contractors performing work at the Project site. The Contractor shall be solely responsible for initiating, maintaining, monitoring, coordinating, and supervising all safety plans, precautions, and procedures in connection with the Work and for coordinating its programs, precautions, and procedures of the other contractors and subcontractors performing the Work at the Project site. The Safety Plan should contain all the necessary elements for the Contractor to administer its program on the Project site. At a minimum, this written Safety Plan shall address the elements required by Labor Code Section 6401.7. The Contractor's compliance with requirements for safety and/or the Construction Manager's review of the Contractor's Safety Plan shall not relieve or decrease the liability of the Contractor for safety. The Construction Manager's review of the Contractor's Safety Plan is only to determine if the above listed elements are included in the program. 8.14.5 The Contractor must furnish and place proper guards and systems for the prevention of accidents, including, but not limited to, those systems required pursuant to Title 8, Section 1670 and following of the California Code of Regulations concerning safety belts and nets. The Contractor must provide and maintain any other necessary systems or devices required to secure safety of life or property at the Work site in accordance with accepted standards of the industry and applicable law. The Contractor must maintain during all night hours sufficient lights to prevent accident or damage to life or property. 8.14.6 The Contractor must comply with the District’s Confined Space Entry Program shown in the Appendix section of the Contract Documents. 8.14.7 The Contractor shall indemnify, defend and hold District and Construction Manager, Design Consultant and their respective officers, officials, employees, agents and volunteers or other authorized representatives harmless to the full extent permitted by law concerning liability related to the Contractor’s safety obligations in accordance with the indemnification section of the Contract Documents. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-52 GENERAL CONDITIONS JOB NO.10300-11/-09 If death or serious injuries or serious damages are caused, the accident shall be reported immediately by telephone or messenger to both the Construction Manager and the District. In addition, the Contractor shall furnish the Construction Manager with a copy of the Employer's Report of Injury immediately following any incident requiring the filing of said report during the prosecution of the Work under this Contract. The Contractor shall also furnish the Construction Manager with a copy of the Employer's Report of Injury involving any subcontractors on this Project. The Contractor shall make all reports as are, or may be, required by any authority having jurisdiction, and permit all safety inspections of the Work being performed under this Contract. If a claim is made by anyone against the Contractor or any subcontractor on account of any accident, the Contractor shall promptly report the facts in writing to the Construction Manager, giving full details of the claim. 8.14.8 Safety Supervisor - The Contractor shall appoint an employee as safety supervisor who is qualified and authorized to supervise and enforce compliance with the Safety Program. The Contractor shall notify the Construction Manager in writing prior to the commencement of work of the name of the person who will act as the Contractor's Safety Supervisor and furnish the safety supervisor's resume to the Construction Manager. Contractor will, through and with its Safety Supervisor ensure that all of its employees, and its subcontractors of any tier, fully comply with the Project Safety Policies. The Safety Supervisor shall be a full-time employee of the Contractor whose responsibility shall be for supervising compliance with applicable safety requirements on the Project site and for developing and implementing safety training classes for all job personnel. The District shall have the authority to require removal of the Contractor's Safety Supervisor if the representative is judged to be improperly or inadequately performing the duties; however, this authority shall not in any way affect the Contractor's sole responsibility for performing this work safely, nor shall it impose any obligation upon the District to ensure the Contractor performs its work safely. 8.14.9 Safety and Protection - The Contractor shall take all necessary precautions to prevent damage, injury, and loss to: • • • All employees on the Project, employees of all subcontractors, and other persons and organizations who may be affected thereby; All the Work and materials and equipment to be incorporated therein, whether in storage on or off the site; and Other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, wetlands, pavements, roadways, structures, utilities, and underground facilities not designated for removal, relocation, or replacement in the course of construction, even if not shown on the Contract Drawings. The Contractor shall comply with all applicable laws and regulations of any public body having jurisdiction for the safety of persons or property or to protect CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-53 GENERAL CONDITIONS JOB NO.10300-11/-09 them from damage, injury or loss and shall erect and maintain all necessary safeguards for such safety and protection. The Contractor shall notify owners of adjacent property and of underground facilities and utility districts when prosecution of the Work may affect them and shall cooperate with them in the protection, removal, relocation, and replacement of their property. All damage, injury or loss to any property caused, directly or indirectly, in whole or in part, by the Contractor, any subcontractor, supplier or any other person or organization directly or indirectly employed by any of them to perform or furnish any of the Work or anyone for whose acts any of them may be liable, shall be remedied by the Contractor, and the Contractor shall be responsible for any direct or indirect costs resulting from such damage, injury or loss. 8.14.10 Excavation Safety - In accordance with the provisions of Section 6705 of the Labor Code, the Contractor shall submit, in advance of excavation of any trench or trenches five feet or more in depth, a detailed plan showing the design of shoring, bracing, sloping, or other provisions to be made for worker protection from the hazard of caving ground during the excavation of such trench or trenches. If such plans vary from the shoring system standards set forth in the Construction Safety Orders of the Division of Industrial Safety in Title 8, Subchapter 4, Article 6, California Code of Regulations, the plans shall be prepared and signed by a registered civil or structural engineer employed by the Contractor, and all costs therefor shall be included in the price named in the Contract for completion of the work as set forth in the Contract Documents. Nothing in this section shall be deemed to allow the use of a shoring, bracing, sloping, or other protective system less effective than that required by the Construction Safety Orders. Nothing in this section shall be construed to impose a tort liability on the District, the Design Consultant, the Construction Manager, nor any of their officers, officials, employees, agents, consultants or volunteers. The District's review of the Contractor's excavation plan is only for general conformance to the Construction Safety Orders. Prior to commencing any excavation, the Contractor shall designate in writing to the Construction Manager the "competent person(s)" with the authority and responsibilities designated in the Construction Safety Orders. 8.14.11 Safety Emergencies - In emergencies affecting the safety or protection of persons or the Work or property at the Project site or adjacent thereto, the Contractor, without special instruction or authorization from the Construction Manager, is obligated to act to prevent threatened damage, injury or loss. The Contractor shall give the Construction Manager prompt written notice if the Contractor believes that any significant changes in the Work or variations from the Contract Documents have been caused thereby. 8.14.12 Safety Violations - Should the Contractor fail to correct an unsafe condition, the District shall have the right to notify the Contractor through the Construction Manager that an unsafe condition may exist and must be corrected or the work in question can be stopped in accordance with Section 7.8, Suspension of Work until the condition is corrected to the satisfaction of the District. No extension of time or additional compensation will be granted as a CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-54 GENERAL CONDITIONS JOB NO.10300-11/-09 result of any stop order so issued. The notification and suspension of such work or the failure to provide such notification and suspension by the District shall not relieve the Contractor of its sole responsibility and liability for safety and the correction of any unsafe conditions. The District shall have the authority to require the removal from the project of any worker and the foreman and/or superintendent in responsible charge of the work where safety violations occur. 8.14.13 Equipment Safety Provisions - The completed Work shall include all necessary permanent safety devices, such as machinery guards and similar safety items, required by the State and Federal (OSHA) industrial authorities and applicable local and national codes. Further, any features of the Work, including District -selected equipment, subject to such safety regulations shall be fabricated, furnished, and installed in compliance with these requirements. All equipment furnished shall be grounded and provided guards and protection as required by safety codes. Where vapor-tight or explosion-proof electrical installation is required by safety codes, this shall be provided. Contractors and manufacturers of equipment shall be held responsible for compliance with the requirements included herein. The Contractor shall notify all equipment suppliers and subcontractors of the provisions of this paragraph. 8.14.14 Confined Spaces – The Project requires work in confined spaces and requires compliance with CAL/OSHA and Federal OSHA requirements. Confined spaces for the purposes of this section shall be as defined by the Division of Industrial Safety. Notwithstanding any classifications relative to the Tunnel Safety Orders, work within confined spaces of this project is subject to the definitions and applicable provisions of Section 5156 et. seq., Title 8, Division 1, Chapter 4, Subchapter 7, Group 16, Article 108 of California Code of Regulations. Entry into existing “permit” confined spaces as defined by OSHA shall be allowed only in compliance with a confined space entry permit program by the Contractor that meets the requirements of CAL/OSHA Section 5157. While the District has identified certain existing facilities as confined spaces other confined spaces may exist on the Project. It shall be the responsibility of the Contractor to identify and classify these confined spaces. Sources of ignition, including smoking, shall be prohibited in any confined space. It is anticipated that the Contractor may encounter hazardous conditions within these confined spaces which include, but are not limited to the following: A. Exposure to hydrogen sulfide, methane, carbon dioxide and other gases and vapors commonly found in municipal sewers which could have or has the potential of having Immediate Danger to Life or Health Conditions (IDLH). CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-55 GENERAL CONDITIONS JOB NO.10300-11/-09 B. Exposure to atmosphere containing insufficient oxygen to support human life. C. Exposure to combustible, flammable and/or explosive atmosphere. D. Exposure to sewage which may contain bacteriological, chemical and other constituents harmful to humans. E. Work in conditions where engulfment or entrapment may occur. F. Work in environments which may be slippery and/or have uneven work surfaces. G. Work in structures which have limited and/or restricted access and egress. H. Work in structures where workers may trip, slip and/or fall several feet. I. See Appendices “Contractor Safe Work Requirements” and “Confined Space Entry Program” for additional requirements. Copies of confined space permits shall be submitted to the District weekly. 8.14.15 Construction Activity Permits - The Contractor must submit a copy of its respective current DOSH permit before beginning work on any the following construction activities: A. Construction of trenches or excavations which are five feet or deeper and into which a person is required to descend. B. Construction of any building, structure, scaffolding or falsework more than three stories high or the equivalent height (36 feet). C. Demolition of any building or structure, or dismantling of scaffolding or falsework more than three stories high or the equivalent height (36 feet). D. Erection or dismantling of vertical shoring systems more than three stories high, or the equivalent height (36 feet). 8.14.16 Public Safety and Convenience – In accordance with the provisions of Section 6500 of the Labor Code the Contractor shall conduct his work so as to ensure the least possible obstruction to traffic and inconvenience to the general public and the residents in the vicinity of the Work and to ensure the protection of persons and property. No road or street shall be closed to the public except with the permission of the Construction Manager and the proper governmental authority. Fire hydrants on or adjacent to the Work shall be accessible to firefighting equipment. Temporary provisions shall be made by the Contractor to ensure the use of sidewalks, private and public driveways and proper functioning of gutters, sewer inlets, drainage ditches and culverts, irrigation ditches and natural water courses. To the maximum extent permitted by law, CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-56 GENERAL CONDITIONS JOB NO.10300-11/-09 Contractor shall indemnify, hold harmless and defend District from any and all liability, including attorneys’ fees and costs of litigation, arising from any failure to comply with this section by Contractor or its privities. 8.15 Assignment of Unfair Business Practice Claims. In accordance with California Public Contract Code Section 7103.5, the Contractor and any subcontractors offer and agree to assign to the District all rights, title, and interest in and to all causes of action the Contractor or any subcontractors may have under Section 4 of the Clayton Act (15 U.S.C. § 15) or under the Cartwright Act (Chapter 2 (commencing with § 16700) of Part 2 of Division 7 of the Business and Professions Code), arising from purchases of goods, services or materials pursuant to this contract. This assignment shall be made and become effective at the time the District tenders final payment to the Contractor, without further acknowledgement by the parties. 9. MEASUREMENT AND PAYMENT 9.1 F.O.B. All shipments must be F.O.B. destination to the Work site and/or other sites indicated in the Contract Documents. The Contract Price is all-inclusive (including sales tax). There shall be no additional compensation paid for containers, packing, unpacking, drayage or insurance. 9.2 Payment 9.2.1 On or about the first day of each calendar month the Contractor will submit to the District Engineer a verified application for payment and schedule of values supported by a statement showing all materials actually installed during the preceding month and the cost of labor actually expended in the performance of the Work. Unless otherwise provided in the Contract Documents, no allowances or payments will be made for material or equipment not placed at the Work site. 9.2.2 To be eligible for payment the Contractor’s applications for payment must include certified payroll reports prepared in accordance with California Labor Code Section 1776 and the Agreement for each employee of the Contractor and any subcontractors engaged in the performance of the Work during the preceding months, applications for payment will not be processed without certified payroll reports. 9.2.3 In accordance with California Public Contract Code Section 20104.50, the District will review applications for payment as soon as practicable after receipt. Any application or part of an application that is determined to be improper will be returned to the Contractor as soon as practicable, but no later than seven (7) calendar days after receipt by the District, along with a written description of the reasons why the application is improper. The Contractor’s failure to submit a schedule in the time specified in Section 3.8, or its submission of a schedule to which the District has taken any uncorrected exception, shall serve as a basis for returning an application for payment in its entirety. 9.2.4 Unless the Contractor has elected to post securities in lieu of retention in accordance with California Public Contract Code Section 22300 and the Agreement, and the Contractor and the District have executed an escrow CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-57 agreement in accordance with the Public Contract Code and the Agreement, the District will make progress payments to the Contractor in accordance with applicable law in the amount of ninety (90) percent of the value of the labor actually performed and the material incorporated in the Work as specified in Contractor’s verified application for payment upon approval by the District’s authorized representative(s). Payment of progress payments will not be construed as acceptance of the Work performed. If the Contractor has elected to post securities in lieu of retention in accordance with Public Contract Code Section 22300 and the Agreement and the Contractor and the District have executed an escrow agreement in accordance with the Public Contract Code and the Agreement, the District will make payments to the Contractor or the Contractor’s escrow agent in accordance with such escrow agreement. 9.2.5 The District will pay the Contractor’s final invoice in accordance with applicable law and this Section 9 following acceptance of the Work provided that: 9.2.5.1 The Contractor has furnished evidence satisfactory to the District that all claims for labor and material have been paid, or the time for filing valid stop notices has passed and no stop notices have been filed, or all stop notices filed have been released by valid release or release bond acceptable to the District. 9.2.5.2 No claim has been presented to the District by any person based upon any acts or omissions of the Contractor or any subcontractor engaged in the performance of the Work. 9.2.5.3 No other claim or dispute exists under the Agreement or applicable law concerning payment of the Contractor’s final invoice and/or release of the Agreement retention. 9.2.5.4 The Contractor has filed with the District the Maintenance Bond provided in the Contract Documents with duly notarized signatures of an authorized representative of the Contractor and an attorney-in-fact of an admitted surety insurer acceptable to the District and such Maintenance Bond binds the Contractor as Principal and the Surety in accordance with its terms in the amount of 10% of the final Contract Price. 9.2.5.5 The Contractor’s application for final payment contains a written waiver of all claims against the District of which the Contractor may not yet asserted at the time of the submission of the application for final payment. 9.2.6 In accordance with California Public Contract Code Section 20104.50, if the District fails to make a progress payment within thirty (30) calendar days of receipt of an undisputed, properly submitted application for payment, the District will pay the Contractor interest equivalent to the legal rate set forth in subdivision (a) of California Code of Civil Procedure Section 685.010. The number of calendar days available to the District to make a payment without incurring an interest obligation pursuant to this provision and California Public CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-58 GENERAL CONDITIONS JOB NO.10300-11/-09 Contract Code Section 20104.50 will be reduced by the number of calendar days, if any, by which the District has delayed return of an application for payment beyond the seven day return requirement set forth in Section 9.2.5. 9.3 Non-Allowable Direct Charges. The following costs are not allowable direct charges under the Agreement. The following costs may only be paid under the Agreement, if at all, as part of any allowance for contractor overhead and/or profit established under the Agreement. 9.3.1 Labor costs in excess of applicable prevailing wages pursuant to the Agreement and applicable law, liability and workers compensation insurance, social security, retirement and unemployment insurance and other employee compensation and benefits pursuant to bona fide compensation plans in effect at the time specified for the opening of Project bids for contractor and subcontractor employees engaged in the performance of the Work. However, in no event will allowable direct labor charges under the agreement include employee bonuses, employee vehicles or vehicle allowances, employee telephones or telephone allowances, or employee housing or housing allowances, whether or not such benefits are part of a bona fide compensation plan in effect at the time specified for the opening of Project bids. 9.3.2 Superintendent labor and clerical labor. 9.3.3 Bond premiums 9.3.4 Insurance in excess of that required under Section 8.8 9.3.5 Utility costs 9.3.6 Work Site office expenses 9.3.7 Home office expenses. 9.4 Withhold. The District or its agent may, in accordance with the Contract Documents and applicable law, withhold any payment of monies due or that may become due the Contractor because of: 9.4.1 Defective work not remedied or uncompleted work. 9.4.2 Claims filed or reasonable evidence indicating probable filing of claims. 9.4.3 Failure to properly pay subcontractors or to pay for material or labor. 9.4.4 Reasonable doubt that the Work can be completed for the balance then unpaid. 9.4.5 Damage to another contractor. 9.4.6 Damage to the District. 9.4.7 Damage to a third party. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-59 GENERAL CONDITIONS JOB NO.10300-11/-09 9.4.8 Delay in the progress of the Work, which, in the District’s judgment, is due to the failure of the Contractor to properly expedite the Work. 9.4.9 Liquidated damages or other charges that apply to the Contractor under the Agreement. 9.4.10 Any other lawful basis for withholding payment under the contract. 9.4.11 Failure of the Contractor to maintain record documents and as-built drawings. 9.4.12 Cost of insurance arranged by the District due to cancellation or reduction of the Contractor's insurance. 9.4.13 Failure to submit, revise, resubmit or otherwise conform to the requirements herein for preparing and maintaining a construction schedule. 9.4.14 Failure to make proper submissions, as specified herein. 9.4.15 Stop Notice claims filed by Contractor’s subcontractors, of any tier, or its material suppliers. 9.4.16 Provisions of law that enable or require the District to withhold such payments in whole or in part. 9.4.17 Failure to comply with environmental or other regulatory requirements. 9.4.18 Failure of Contractor to submit Operation and Maintenance Manuals. 9.5 Securities in Lieu of Retention. 9.5.1 In accordance with Public Contract Code Section 22300, except where federal regulations or polices do not permit substitution of securities, the Contractor may substitute securities for any moneys withheld by the District to ensure performance of the Work. At the Contractor’s request and expense, securities equivalent to the amount withheld will be deposited with the District, or with a state or federally chartered bank in California as the escrow agent, who will then pay those moneys to the Contractor under the terms of an Escrow for Security Deposit agreement. The Escrow for Security Deposit agreement is provided in the Contract Documents. Upon satisfactory completion of the Work, the securities will be returned to the Contractor. 9.5.2 Alternatively, at the Contractor’s request and expense, the District will pay retentions earned directly to the escrow agent. At the Contractor’s expense, the Contractor may direct investment of the payments into securities. Upon satisfactory completion of the Work, the Contractor will receive from the escrow agent all securities, interest, and payments received by the escrow agent from the District pursuant to this provision and the terms of the Escrow for Security Deposit agreement. The Contractor will, within twenty (20) working days of receipt of payment, pay to each subcontractor the respective amount of interest CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-60 GENERAL CONDITIONS JOB NO.10300-11/-09 earned, less costs of retention withheld from each Subcontractor, on monies withheld to ensure the Contractor’s performance of the Work. 9.5.3 Securities eligible for investment in accordance with this provision include those listed in Government Code Section 16430, bank or savings and loan certificates of deposit, interest bearing demand deposit accounts, standby letters of credit, or any other security mutually agreed to by the Contractor and the District. 9.5.4 The Contractor will be the beneficial owner of any securities substituted for moneys withheld and will receive any interest thereon. 10. PROJECT ACCEPTANCE AND CLOSEOUT 10.1 Occupancy. The District reserves the right to occupy or use any part or parts or the entire of the Work before the Work is fully performed. Subject to applicable law, exercising this right will in no way constitute acceptance of any part of the Work so occupied or used or acceptance of the entire Work, nor will such occupancy or use in any way affect the times when payments will become due the Contractor, nor will such occupancy or use in any way prejudice the District’s rights under the Agreement, any Agreement bonds, or at law or equity. Occupancy or use shall not waive the District’s rights to assess liquidated damages in accordance with Section 7 after the date of such occupancy or use. 10.2 Work Completion and Final Inspection. When the Contractor considers the Work is completed, the Contractor will submit written certification to the District Engineer specifying that: the Contract Documents have been reviewed; the Work has been inspected for compliance with the Contract Documents; the Work has been completed in accordance with the Contract Documents; and that equipment and systems have been tested in the presence of the District’s representative and are operational. The District and/or the District’s authorized representatives will make an inspection to verify that the Work is complete and will notify the Contractor in writing of any incomplete or deficient Work. The Contractor will take immediate steps to remedy the stated deficiencies and give notice of correction to the District Engineer. Upon receiving a notice of correction, the District or the District’s authorized representatives will reinspect the Work. The Contractor must correct all punch list items within 15 working days after the issuance of the punch list. Before acceptance of the Work the Contractor must submit: one set of reproducible mylars of the Project Record Drawings (As-Builts), and any equipment operating and maintenance instructions and data, warranties. 10.3 Work Acceptance. 10.3.1 All finished Work will be subject to inspection and acceptance or rejection by the District, the District Engineer, and the Architect or Engineer and other government agencies having jurisdiction over the Work. Final acceptance of the Work will be at the discretion of the District. 10.3.2 The District will accept the Work in writing only when the Work has been completed to the District’s reasonable satisfaction. Progress payments will in no way be construed as acceptance of any part of the Work. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-61 GENERAL CONDITIONS JOB NO.10300-11/-09 10.3.3 In evaluating the Work, no allowance will be made for deviations from the Technical Specifications, Drawings or other Contract Documents unless already approved in writing in accordance with the requirements of Section 4, above. 10.3.4 The fact that the Work and materials have been inspected from time to time and that progress payments have been made does not relieve the Contractor of the responsibility of replacing and making good any defective or omitted work or materials in accordance with the requirements of the Contract Documents. 11. REMEDIES AND DISPUTES 11.1 Failure to Correct Work. Within ten (10) working days of receiving written notice from the District describing Work that is defective or that is otherwise not in accordance with the requirements of the Agreement and/or applicable law and directing that such Work be corrected, the Contractor and/or the Contractor’s sureties must give the District written notice of the intent of the Contractor and/or the Contractor’s sureties to correct such Work and commence correction of such Work in accordance with the District’s notice and the Agreement. If the Contractor and/or the Contractor’s sureties do not give the District written notice of intent to correct such Work and commence correction of such Work within ten (10) working days of receipt of the District’s notice, then the District may correct such work and/or have such work corrected for the account and at the expense of the Contractor and/or its sureties, and the Contractor and/or its sureties will be liable to the District for any resulting excess cost. The District may, in addition to all other remedies that the District may have under the Agreement and at law or equity, deduct any such excess cost of completing the Work from amounts that are due or that may become due the contractor. 11.2 Termination. 11.2.1 In accordance with California Public Contract Code Section 7105, in addition to all other available remedies that the District may have under the Agreement, and at law or equity, the District may terminate the Contractor’s control of the Work: 11.2.1.1 If the Contractor or any of its subcontractors engaged in the performance of the Work fails to timely perform the Work and/or any of the Contractor’s material obligations under the Contract Documents, including but not limited to submission of an acceptable schedule, that have accrued except for due to reasons beyond the control of the Contractor pursuant to the Contract Documents. 11.2.1.2 If the Contractor is adjudged bankrupt, or if it should make a general assignment for the benefit of creditors, or if a receiver should be appointed on account of its creditors. 11.2.1.3 If the Contractor or any of the subcontractors engaged in the performance of the Work persistently or repeatedly refuses or fails to supply enough properly skilled workmen or proper materials for the timely completion of the Work. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-62 GENERAL CONDITIONS JOB NO.10300-11/-09 11.2.1.4 If the Contractor fails to make prompt payment to subcontractors engaged in the performance of the Work or for material or labor used in the performance of the Work in accordance with the Contract Documents and applicable law. 11.2.1.5 If the Contractor or any subcontractors engaged in the performance of the Work persistently disregards laws or ordinances applicable to the performance of the Work, or the instructions of the District, the District Engineer, the Architect, or other authorized representatives of the District. 11.2.1.6 For any reason or for no reason, at the District’s sole discretion. 11.2.2 If the District intends to terminate the Contractor’s control of the Work for any of the reasons specified in Sections 11.2.1.1 through 11.2.1.5, above, the District will immediately serve written notice to the Contractor and its sureties in accordance with the Contract Documents. Notice of the District’s intent to terminate the Contractor’s control of the Work will be given by registered or certified mail and specify the grounds for termination, the required cure and the time by which the cure must be effected. Upon receipt of notice of the District’s intent to terminate the Contractor’s control of the Work for any of the reasons specified in provisions 11.2.1.1 through 11.2.1.5, above, the Contractor will have ten (10) working days from receipt of the notice or a longer time specified in the notice to cure its default. If the Contractor does not effect the required cure by the time specified in the notice, the District will issue a written notice of termination to the Contractor and its sureties by registered or certified mail. The notice of termination will specify: that upon receipt of the notice the Contractor’s right to perform or complete the Work, including on behalf of the Contractor’s sureties, is terminated; that the Contractor’s sureties will have the right to take over and complete the Work and perform all of the Contractor’s remaining obligations that have accrued under the Agreement; and that if the Contractor’s sureties do not both give the District written notice of their intention to take over and perform the Agreement and commence completion of the Work and performance of all of the Contractor’s remaining obligations that have accrued under the Agreement within ten (10) working days after receipt of notice of termination that the District may declare the Contractor’s sureties in default and take over the completion of the Work or have the Work completed for the account and at the expense of the Contractor and its sureties, and the Contractor and its sureties will be liable to the District for any resulting excess cost. The District may, in addition to all other available remedies that the District may have under the Contract Documents and at law or equity, deduct any such excess cost of completing the Work from amounts that are due or that may become due the Contactor. 11.2.3 Upon termination of the Contractor’s control of the Work for any of the reasons specified in Sections 11.2.1.1 - 11.2.1.5, the Contractor will, if so directed by the District, immediately remove from the Work site any and all materials and personal property belonging to the Contractor which have not been incorporated in the Work and the Contractor and its sureties will be liable upon CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-63 GENERAL CONDITIONS JOB NO.10300-11/-09 their bond for all damages caused the District by reason of the Contractor's failure to complete the Work. 11.2.4 Upon termination of the Contractor’s control of the Work for any of the reasons specified in provisions 11.2.1.1 through 11.2.1.5, above, the District reserves the right to refuse tender of the Contractor by any surety to complete the Work. 11.2.5 If the District completes or has completed any portion of, or the whole of the Work, following termination of the Contractor’s control of the Work for any of the reasons specified in Sections 11.2.1.1 through 11.2.1.5, above, the District will neither be liable for nor account to the Contractor or the Contractor’s sureties in any way for the time within which, or the manner in which such Work is performed, or for any changes made in such Work or for the money expended in satisfying claims and/or suits and/or other obligations in connection with completing the Work. If, following termination of the Contractor’s control of the Work for any of the reasons specified in Sections 11.2.1.1 through 11.2.1.5, above, the unpaid balance of the Contract Price exceeds the expense of completing the Work, including compensation for additional legal, managerial and administrative services and all other amounts due for the completion of the Work and/or satisfaction of claims of the District and/or others arising out of the Agreement and any other charges that apply to the Contractor under the Agreement, the difference will be paid to the Contractor. If such expenses of completing the Work exceed the unpaid balance of the Contract Price, the Contractor or its sureties will pay the difference to the District. 11.2.6 If the Agreement or Contractor’s control of the Work is terminated for any reason, no allowances or compensation will be granted for the loss of any anticipated profit by the Contractor. 11.2.7 In accordance with California Government Code Section 4410, in the event a national emergency occurs, and public work being performed by contract is stopped, directly or indirectly, because of the freezing or diversion of materials, equipment or labor, as the result of an order or a proclamation of the President of the United States, or of an order of any federal authority, and the circumstances or conditions are such that it is impracticable within a reasonable time to proceed with a substantial portion of the work, then the District and the Contractor may, by written agreement, terminate the Agreement. In accordance with California Government Code Section 4411, such an agreement will include the terms and conditions of the termination of the contract and provision for the payment of compensation or money, if any, which either party will pay to the other or any other person, under the facts and circumstances in the case. Compensation to the Contractor will be determined on the basis of the reasonable value of the work done, including preparatory work. As an exception to the foregoing, in the case of any fully completed separate item or portion of the Work for which there is a separate contract price, the contract price shall control. The parties may in any other case adopt the contract price as the reasonable value of the work or any portion of the work done. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-64 GENERAL CONDITIONS JOB NO.10300-11/-09 11.3 Disputes. 11.3.1 In accordance with California Public Contract Code Section 20104.2, the following procedures apply to claims of $375,000 or less between the Contractor and the District: 11.3.1.1 The claim shall be in writing and include the documents necessary to substantiate the claim. Claims must be filed on or before the date of final payment. Nothing in this subdivision is intended to extend the time limit or supersede notice requirements otherwise provided by contract for the filing of claims. 11.3.1.2 For claims of less than fifty thousand dollars ($50,000), the District shall respond in writing to any written claim within forty five (45) calendar days of receipt of the claim, or may request, in writing, within thirty (30) days of receipt of the claim, any additional documentation supporting the claim or relating to defenses to the claim the District may have against the Contractor. 11.3.1.2.1 If additional information is thereafter required, it shall be requested and provided pursuant to this subdivision, upon mutual agreement of the District and the Contractor. 11.3.1.2.2 The District’s written response to the claim, as further documented, shall be submitted to the Contractor within fifteen (15) calendar days after receipt of the further documentation or within a period of time no greater than that taken by the Contractor in producing the additional information, whichever is greater. 11.3.1.3 For claims of over fifty thousand dollars ($50,000) and less than or equal to three hundred seventy-five thousand dollars ($375,000), the District shall respond in writing to all written claims within sixty (60) calendar days of receipt of the claim, or may request, in writing, within thirty (30) calendar days of receipt of the claim, any additional documentation supporting the claim or relating to defenses to the claim the District may have against the Contractor. 11.3.1.3.1 If additional information is thereafter required, it shall be requested and provided pursuant to this subdivision, upon mutual agreement of the District and the Contractor. 11.3.1.3.2 The District’s written response to the claim, as further documented, shall be submitted to the Contractor within thirty (30) calendar days after receipt of the further documentation, or within a period of time no greater than that taken by the Contractor in producing the additional information or requested documentation, whichever is greater. 11.3.1.4 If the Contractor disputes the District’s written response, or the District fails to respond within the time prescribed, the Contractor may so CIVIC CENTER NORTH AND JOHN DUCKETT PS GENERAL CONDITIONS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 1-65 notify the District, in writing, either within fifteen (15) calendar days of receipt of the District’s response or within fifteen (15) calendar days of the District’s failure to respond within the time prescribed, respectively, and demand an informal conference to meet and confer for settlement of the issues in dispute. Upon a demand, the District shall schedule a meet and confer conference within thirty (30) calendar days for settlement of the dispute. 11.3.1.5 Following the meet and confer conference, if the claim or any portion remains in dispute, the Contractor may file a claim as provided in Chapter 1 (commencing with Section 900) and Chapter 2 (commencing with Section 910) of Part 3 of Division 3.6 of Title 1 of the Government Code. For purposes of those provisions, the running of the period of time within which a claim must be filed shall be tolled from the time the Contractor submits his or her written claim pursuant to subdivision (a) until the time that claim is denied as a result of the meet and confer process, including any period of time utilized by the meet and confer process. 11.3.1.6 This article does not apply to tort claims and nothing in this article is intended nor shall be construed to change the time periods for filing tort claims or actions specified by Chapter 1 (commencing with Section 900) and Chapter 2 (commencing with Section 910) of Part 3 of Division 3.6 of Title 1 of the Government Code. 11.3.2 In accordance with California Public Contract Code Section 20104.4, the following procedures apply to civil actions to resolve claims greater than $375,000 between the District and the Contractor: 11.3.2.1 Within sixty (60) calendar days, but no earlier than thirty (30) calendar days, following the filing or responsive pleadings, the court shall submit the matter to non-binding mediation unless waived by mutual stipulation of both parties. The mediation process shall provide for the selection within fifteen (15) calendar days by both parties of a disinterested third person as mediator, shall be commenced within thirty (30) calendar days of the submittal, and shall be concluded within fifteen (15) calendar days from the commencement of the mediation unless a time requirement is extended upon a good cause showing to the court or by stipulation of both parties. If the parties fail to select a mediator within the 15-day period, any party may petition the court to appoint the mediator. 11.3.2.2 If the matter remains in dispute, the case shall be submitted to judicial arbitration pursuant to Chapter 2.5 (commencing with Section 1141.10) of Title 3 of Part 3 of the Code of Civil Procedure, notwithstanding Section 1141.11 of that code. The Civil Discovery Act of 1986 (Article 3 (commencing with Section 2016) of Chapter 3 of Title 3 of Part 4 of the Code of Civil Procedure) shall apply to any proceeding brought under this subdivision consistent with the rules pertaining to judicial arbitration. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-66 GENERAL CONDITIONS JOB NO.10300-11/-09 11.3.2.2.1 Notwithstanding any other provision of law, upon stipulation of the parties, arbitrators appointed for purposes of this article shall be experienced in construction law, and, upon stipulation of the parties, mediators and arbitrators shall be paid necessary and reasonable hourly rates of pay not to exceed their customary rate, and such fees and expenses shall be paid equally by the parties, except in the case of arbitration where the arbitrator, for good cause, determines a different division. In no event shall these fees or expenses be paid by state or county funds. 11.3.2.2.2 In addition to Chapter 2.5 (commencing with Section 1141.10) of Title 3 of Part 3 of the Code of Civil Procedure, any party who after receiving an arbitration award requests a trial de novo but does not obtain a more favorable judgment shall, in addition to payment of costs and fees under that chapter, pay the attorney's fees of the other party arising out of the trial de novo. 11.3.2.3 The court may, upon request by any party, order any witnesses to participate in the mediation or arbitration process. 11.3.3 In accordance with California Public Contract Code Section 20104.6: 11.3.4.1 The District shall not fail to pay money as to any portion of a claim which is undisputed except as otherwise provided in the contract. 11.3.4.2 In any suit filed under Public Contract Code Section 20104.4 concerning this contract, the District shall pay interest at the legal rate on any arbitration award or judgment. Such interest shall accrue from date the suit was filed. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-67 GENERAL CONDITIONS JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 PERFORMANCE BOND KNOW ALL MEN BY THESE PRESENTS: WHEREAS the Board of the Las Gallinas Valley Sanitary District has awarded to ____, (designated as the “PRINCIPAL”) a contract for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, which contract and all of the Contract Documents as defined therein (designated as the “Contract”) are hereby made a part hereof; and WHEREAS, said PRINCIPAL is required under the terms of the Contract to furnish a bond for the faithful performance of the Contract; NOW, THEREFORE, WE, the PRINCIPAL and as surety (designated as “SURETY”), an admitted surety insurer authorized to do business in the State of California, are held and firmly bound unto the District (designated as “OBLIGEE”), in the penal sum of dollars ($ ), lawful money of the United States for the payment of which sum well and truly to be made, we bind ourselves, our heirs, executors, and administrators, and successors, jointly and severally, firmly by these presents. THE CONDITION OF THIS OBLIGATION IS SUCH that, if the above bound PRINCIPAL, his or its heirs, executors, administrators, successors, or assigns, shall in all things stand to and abide by, and well and truly keep and perform the covenants, conditions and agreements in the Contract and any alteration thereof made as therein provided, on his or their part to be kept and performed at the time and in the manner therein specified and in all respects according to their true intent and meaning, and shall defend, indemnify and save harmless the OBLIGEE, it’s officials, officers, employees, volunteers and agents, as therein stipulated, then this obligation shall become null and void, otherwise it shall be and remain in full force and virtue. And the said SURETY, for value received, hereby stipulates and agrees that no change, extension of time, alteration or addition to the terms of the Contract or to the work to be performed thereunder or to the specifications or the plans accompanying the same or to any other part of the Contract Documents, as defined therein, shall in any way affect said SURETY’s obligation on this bond, and the SURETY does hereby waive notice of any such change, extension of time, alteration or addition. And the said SURETY, for value received, hereby stipulates and agrees that upon termination of the Principal’s control of Work for any of the reasons specified in Sections 11.2.1 - 11.2.1.6 of the General Conditions of the Contract, the OBLIGEE reserves the right to refuse tender of the PRINCIPAL by the SURETY to complete the Contract work. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT PERFORMANCE BOND JOB NO.10300-11/-09 1-68 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 10300-11/-09 ESCROW AGREEMENT If any action shall be brought by the OBLIGEE upon this bond, a reasonable attorney’s fee, to be fixed by the court, shall be and become a part of the OBLIGEE’s judgment in any such action. IN WITNESS WHEREOF, the above-bound parties have executed this instrument under their several seals this day of , , the name and corporate seals of each corporate party being hereto affixed and these presents duly signed by their undersigned representatives, pursuant to authority of their governing bodies. (Corporate Seal) PRINCIPAL (Acknowledgement) By: Title:______________________________ (Corporate Seal) SURETY By:_______________________________ (Acknowledgement) (Attorney-in-fact) Title:______________________________ (NOTE TO SURETY COMPANY: A certified copy of unrevoked resolution of authority for the attorney-in-fact must be submitted with and attached to the executed bid bond.) CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT PERFORMANCE BOND JOB NO.10300-11/-09 1-69 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 10300-11/-09 ESCROW AGREEMENT LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 PAYMENT/LABOR AND MATERIALS BOND KNOW ALL MEN BY THESE PRESENTS: WHEREAS the Board of the Las Gallinas Valley Sanitary District has awarded to _________________________________________________________________ (designated as the “PRINCIPAL”) a contract for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, which contract and all of the Contract Documents as defined therein (designated as the “Contract”) are hereby made a part hereof; and WHEREAS, pursuant to California Civil Code Section 3247, the PRINCIPAL is required, before entering upon the performance of the Contract, to file a payment bond with and have such bond approved by the officer or public entity by whom the Contract is awarded; and WHEREAS, pursuant to California Civil Code Section 3248, such payment bond must be in a sum not less than one hundred percent (100%) of the total amount payable by the terms of the Contract, and must satisfy the other requirements specified in that section; and WHEREAS, the PRINCIPAL is required in accordance with the Contract to furnish a payment bond in connection with the Contract to secure payment of claims of laborers, mechanics and materialmen employed on work under the Contract in accordance with applicable law; NOW, THEREFORE, THESE PRESENTS WITNESSETH: That the PRINCIPAL and the undersigned , as surety (designated as “SURETY”), an admitted surety insurer authorized to do business in the State of California are held and firmly bound unto all laborers, material men, and all other persons named in California Civil Code Section 3181 in the sum of Dollars ($ ), lawful money of the United States, being a sum not less than one hundred percent of the total amount payable by the terms of the Contract, for the payment of which sum well and truly to be made, we bind ourselves, our heirs, executors, administrators, successors, or assigns, jointly and severally, by these presents. The condition of this obligation is SUCH that if the PRINCIPAL or any of the PRINCIPAL’s subcontractors, or the heirs, executors, administrators, successors, or assigns of any, all, or either of them, shall fail to pay any persons named in California Civil Code Section 3181, or fail to pay for any labor, materials, provisions, provender, or other supplies used in, upon, for or about the performance of the work contracted to be done, or for any work or labor thereon of any kind, or fail to pay amounts due under the Unemployment Insurance Code with respect to such work or labor, or fail to pay for any amounts required to be deducted, withheld, and paid over to the Employment Development Department from the wages of employees of the PRINCIPAL or any subcontractors of the CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT PAYMENT/LABOR/ MAT BOND JOB NO.10300-11/-09 1-70 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 10300-11/-09 ESCROW AGREEMENT PRINCIPAL pursuant to Section 13020 of the Unemployment Insurance Code with respect to such work or labor, that the SURETY will pay for the same in an amount not exceeding the amount herein above set forth, and also, in case suit is brought upon this bond, will pay a reasonable attorney’s fee to be awarded and fixed by the Court; otherwise this obligation shall be void. It is hereby expressly stipulated and agreed by the said Surety, for value received, that this bond shall inure to the benefit of any and all of the persons named in Section 3181 of the California Civil Code so as to give a right of action to them or their assigns in any suit brought upon this bond. It is hereby further expressly stipulated and agreed by the said Surety, for value received, that no change, extension of time, alteration or addition to the terms of the Contract or the specifications or drawings accompanying the same or to any other part of the Contract Documents, as defined therein, shall in any manner affect the obligations of the SURETY on this bond, and SURETY does hereby waive notice of any such change, extension, alteration, or addition. IN WITNESS WHEREOF, the above-bound parties have executed this instrument under their several seals this day of , , the name and corporate seals of each corporate party being hereto affixed and these presents duly signed by their undersigned representatives, pursuant to authority of their governing bodies. (Corporate Seal) PRINCIPAL (Acknowledgement) By: Title:______________________________ (Corporate Seal) SURETY By:_______________________________ (Acknowledgement) (Attorney-in-fact) Title:______________________________ (NOTE TO SURETY COMPANY: A certified copy of unrevoked resolution of authority for the attorney-in-fact must be submitted with and attached to the executed bid bond.) CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT PAYMENT/LABOR/ MAT BOND JOB NO.10300-11/-09 1-71 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 10300-11/-09 ESCROW AGREEMENT LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 MAINTENANCE BOND KNOW ALL MEN BY THESE PRESENTS: WHEREAS the Board of the Las Gallinas Valley Sanitary District (designated as the “OBLIGEE”), has awarded to , (designated as the “PRINCIPAL”) a contract for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, which contract and all of the Contract Documents as defined therein (designated as the “Contract”) are hereby made a part hereof; WHEREAS, the PRINCIPAL is required under the terms of the Contract to furnish a bond for the correction of any defects due to defective materials or workmanship in the work performed under the Contract, for a period of THREE (3) YEARS from the date of acceptance by the OBLIGEE of the contracted work. NOW, THEREFORE, we the PRINCIPAL and the undersigned , as surety (designated as “SURETY”), an admitted surety insurer authorized to do business in the State of California, are held and firmly bound unto the Las Gallinas Valley Sanitary District, in the penal sum of Dollars ($ ), lawful money of the United States, being a sum not less than ten percent (10%) of the final Contract price, for the payment of which sum well and truly to be made, we bind ourselves, our heirs, executors, administrators, successors, and assigns jointly and severally, firmly by these presents. THE CONDITIONS OF THIS OBLIGATION ARE SUCH that if, during a maintenance period of THREE (3) YEARS from the date of acceptance by the OBLIGEE of the contracted work, the PRINCIPAL upon receiving written notice of a need for repairs which are directly attributable to defective materials or workmanship, shall diligently take the necessary steps to correct said defects within seven (7) calendar days from the date of said notice, then this obligation shall be null and void; otherwise it shall remain in full force and effect. If any action shall be brought by the OBLIGEE upon this bond, a reasonable attorney’s fee, to be fixed by the Court, shall be and become a part of OBLIGEE’s judgment in any such action. No right of action shall accrue on this bond to, or for the use of, any person or corporation other than the OBLIGEE named herein or the heirs, executors, administrator or successor of the OBLIGEE. IN WITNESS WHEREOF, the above bound parties have executed this instrument under their seals this day of , , the name and corporate seals of each corporate party being hereto affixed and these presents duly signed CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-72 MAINTENANCE B OND JOB NO.10300-11/-09 by its undersigned representative, pursuant to authority of its governing body. (Corporate Seal) PRINCIPAL (Acknowledgement) By: Title:______________________________ (Corporate Seal) SURETY By:______________________________ (Acknowledgement) (Attorney-in-fact) Title:______________________________ (NOTE TO SURETY COMPANY: A certified copy of unrevoked resolution of authority for the attorney-in-fact must be submitted with and attached to the executed bid bond CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-73 MAINTENANCE B OND JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 ESCROW AGREEMENT FOR SECURITY DEPOSITS IN LIEU OF RETENTION This Escrow Agreement is made and entered into by and between the Board of the Las Gallinas Valley Sanitary District, whose address is 300 Smith Ranch Road, San Rafael, California, 94903, hereinafter called "District", , whose address is , hereinafter called "Contractor", and , whose address is , hereinafter called “Escrow Agent” For consideration hereinafter set forth, the District, Contractor, and Escrow Agent agree as follows: 1. Pursuant to Section 22300 of the Public Contract Code of the State of California, Contractor has the option to deposit securities with Escrow Agent as a substitute for retention earnings required to be withheld by District pursuant to the Construction Contract entered into between the District and Contractor for the project entitled CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09 in the amount of dated (hereinafter referred to as the "Contract'). Alternatively, on written request of the Contractor, the District shall make payments of the retention earnings directly to the Escrow Agent. When Contractor deposits the securities as substitute for Contract earnings, the Escrow Agent shall notify the District within ten (10) working days of the deposit. The market value of the securities at the time of the substitution shall be at least equal to the cash amount then required to be withheld as retention under the terms of the Contract between the District and Contractor. Securities shall be held in the name of and shall designate the Contractor as the beneficial owner. 2. The District shall make progress payments to the Contractor for such funds which otherwise would be withheld from progress payments pursuant to the Contract provisions, provided that the Escrow Agent holds securities in the form and amount specified above. 3. When the District makes payment of retentions earned directly to the Escrow Agent, the Escrow Agent shall hold them for the benefit of the Contractor until such time as the escrow created under this contract is terminated. The Contractor may direct the investments of the payments into securities. All terms and conditions of this agreement and the rights and responsibilities of the parties shall be equally applicable and binding when the District pays the escrow agent directly. 4. Contractor shall be responsible for paying all fees for the expenses incurred by Escrow Agent in administering the Escrow Account and all expenses of the District. These expenses and payment terms shall be determined by the District, Contractor and Escrow Agent. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-74 ESCROW AGREEMENT JOB NO.10300-11/-09 5. The interest earned on the securities or the money market accounts held in escrow and all interest earned on that interest shall be for the sole account of the Contractor and shall be subject to withdrawal by contractor at any time and from tune to time without notice to the District. 6. Contractor shall have the right to withdraw all or any part of the principal in the Escrow Account only by written notice to Escrow Agent accompanied by written authorization from District to the Escrow Agent that District consents to the withdrawal of the amount sought to be withdrawn by Contractor. 7. The District shall have a right to draw upon the securities in the event of default by the Contractor. Upon seven day's written notice to the Escrow Agent from the District of the default, the Escrow Agent shall immediately convert the securities to cash and shall distribute the cash as instructed by the District. 8. Upon receipt of written notification from the District certifying that the Contract is final and complete, and that the Contractor has complied with all requirements and procedures applicable to the Contract, Escrow Agent shall release to Contractor all securities and interest on deposit less escrow fees and charges of the Escrow Account. The escrow shall be closed immediately upon disbursement of all monies and securities on deposit and payments of fees and charges. 9. Escrow Agent shall rely on the written notifications from the District and the Contractor pursuant to Sections (4) to (6) inclusive, of this agreement and the District and Contractor shall hold Escrow Agent harmless from Escrow Agent's release and disbursement of the securities and interest as set forth above. 10. The names of the persons who are authorized to give written notice or to receive written notice on behalf of the District and on behalf of Contractor in connection with the foregoing, and exemplars of their respective signatures, are as follows: On behalf of District: On Behalf of Contractor Title Mark R. Williams, General Manager Name CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-75 ESCROW AGREEMENT JOB NO.10300-11/-09 On behalf of Escrow Agent: Title Name Signature Address At the time the Escrow Account is opened, the District and Contractor shall deliver to the Escrow Agent a fully executed counterpart of this Agreement. IN WITNESS WHEREOF, the parties have executed this Agreement by their proper officers on the date first set forth above. District: Contractor: Title ______________________________ Mark R. Williams, General Manager Las Gallinas Valley Sanitary District 300 Smith Ranch Road San Rafael, CA 94903 Name Signature Address CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 1-76 ESCROW AGREEMENT JOB NO.10300-11/-09 VOLUME 2 BID FORMS LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 BIDDER’S CHECK LIST Name of Bidder: _______________________________________________________________ (Contractor’s Legal Name) Did You: _____ Submit equal product proposals, if any, in accordance with the Instruction to Bidders included in the bid package at least seven (7) calendar days before the time specified for bid opening. _____ Include with your bid properly completed, accurate copies of the following documents in the following order using the forms included in the bid package: _____ Bidder’s Check List and Bid Label _____ Proposal Cover Page and Bid Schedule _____ Acknowledgement of each addendum issued by the District, if any, with signed and dated acknowledgement page. _____ Executed Bid Bond _____ Contractor License Information _____ List of Proposed Subcontractors with License Information and References _____ Workers Compensation Insurance Certification _____ Signed and notarized Non-Collusion Affidavit _____ Drug-Free Workplace Certification _____ Debarment Certification _____ Statement of Experience of Bidder _____ Financial Qualifications _____ Signed and Notarized Site Visit Affidavit _____ Executed Bidder’s Signature Page (CONTINUED ON NEXT PAGE) CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-1 BIDDER’S CHECK LIST JOB NO.10300-11/-09 _____ Affix a properly completed, signed and accurate Bid Label using the form included in the bid package to the sealed cover of your bid. _____ Arrange to have the sealed bid delivered to the Las Gallinas Valley Sanitary District offices at 300 Smith Ranch Road, California 94903 before the time and day specified on the Notice Inviting Sealed Bids. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-2 BIDDER’S CHECK LIST JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 BID LABEL Sealed bid for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09. Bidder: ____________________________________________________________________ Bidder Business Address (Street, City, State and Zip Code) ________________________________________________ Bidder Business Phone No.: _________________________ Bidder Business Fax No.: ___________________________ By my signature below I certify under penalty of perjury under the laws of the State of California that a representative of the above bidder visited the project sites listed in the Contract Documents, and I am the person authorized to bind bidder as required by the attached Site Visit Affidavit. By: __________________________________________________________ (Official authorized to bind bidder) Print Name and Title: _____________________________________________ CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-3 BID LABEL JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-4 BID LABEL JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 PROPOSAL COVER PAGE AND BID SCHEDULE TO THE BOARD OF DIRECTORS OF THE LAS GALLINAS VALLEY SANITARY DISTRICT: Pursuant to the Notice Inviting Sealed Bids for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, the person signing the bidder’s signature page contained in this proposal binds the entity listed on the bidder’s signature page to submit complete, executed copies of all documents specified in the contract checklist included in Volume 1 of the bid package within fifteen (15) calendar days of receiving written Notice of Award of the project, and to fully perform the project by the time for completion specified in the Contract Documents for the price specified in the bid schedule below in accordance with the terms of the Contract Documents and applicable law. This proposal cover page and bid schedule will be included as part of the Contract Documents in accordance with the bid package. This bid includes properly completed, accurate copies of all of the documents listed in the Bidder’s Check List included in the bid package in the order listed in the Bidder’s Check List and using the forms included in the bid package. This bid includes copies of each of the following addenda issued by the District. Each addendum has been signed and dated to confirm receipt on behalf of the entity listed on the bidder’s signature page. Addendum No. 1 dated Addendum No. 2 dated Addendum No. 3 dated Addendum No. 4 dated Addendum No. 5 dated CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-5 BID SCHEDULE JOB NO.10300-11/-09 BID SCHEDULE DESCRIPTION OF BID ITEMS Item 1: MOBILIZATION & DEMOBILIZATION - Shall include the Contractor’s mobilization, shop drawing submittal process, notifications, etc. at the beginning of the project including preparation and the demobilization and cleanup at the completion of the project. Payment for mobilization and demobilization shall be a lump sum (LS) not exceeding 5% of the project cost; 50% of which shall be payable at the beginning of the job upon mobilization and 50% shall be payable at the job completion. Item 2: CIVIC CENTER NORTH PUMP STATION GENERATOR REPLACEMENT – Shall include construction of the Civic Center North Pump Station generator replacement including all concrete work, masonry, new stainless steel double entry doors, new engineered door awning, furnish and install new 100 kw engine generator set with minimum 109 gallon base tank (not greater than 120 gallon), exhaust louver, sound enclosure, conduits, wiring and electrical equipment including, fuel tank leak monitoring system, SCADA, generator startup and training, final submittal of materials for approval of BAAQMD Permit to Construct, and all other work, complete and in satisfactory operating condition, as shown on the plans as specified, complete in place. Payment for this item will be a (LS) for the installation of the engine generator set. Item 3: JOHN DUCKETT PUMP STATION GENERATOR REPLACEMENT – Shall include construction of the John Duckett Pump Station generator replacement including installation of temporary noise barrier, all concrete work, new stainless steel entry doors, new engineered door awning, furnish and install engine 250 kw generator set with 500 gallon base tank, sound enclosure, conduits, wiring and electrical equipment including, fuel tank leak monitoring system, SCADA, site work including asphalt paving, generator startup and training, final submittal of materials for approval of BAAQMD Permit to Construct, and all other work, complete and in satisfactory operating condition, as shown on the plans as specified, complete in place. Payment for this item will be a (LS) for the installation of the engine generator set. Item 4: SHEETING, SHORING, BRACING (LUMP SUM) – The cost for planning, design, engineering fees, labor materials, equipment, furnishing and constructing, and removal and disposal of such sheeting, shoring and bracing, or equivalent method for the protection of life and limb in trenches and open excavation for all project sites in accordance with the requirement of OSHA and applicable safety orders, pursuant to the provisions Section 6707 of the California Labor Code. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-6 BID SCHEDULE JOB NO.10300-11/-09 SCHEDULE OF BID ITEMS Item No. Estimated Item Description Quantity Unit Price And Unit (Written in Words) 1. 1 LS Unit Price (Figures) Extended Amount (Figures) Mobilization & Demobilization _________________________________________________ $ Lump sum 2. 1 LS Installation of New Engine Generator Set at Civic Center North Pump Station _________________________________________________ $ Lump sum 3. 1 LS Installation of New Engine Generator Set at John Duckett Pump Station _________________________________________________ $ Lump sum 4. 1 LS Sheeting, Shoring and Bracing _________________________________________________ $ Lump sum TOTAL BASE BID, BASIS OF AWARD (Items 1 thru 3 inclusive, & all work incidental thereto or connected therewith.) $_________________________________ BID ALTERNATE The undersigned Bidder offers to make, at the following Bid Alternate price, the change in the Work covered by the Total Base Bid that is specified in the Bid Alternate priced below. It is understood that: 1. The Bid Alternate price must be filled in. 2. The acceptance or rejection of the Bid Alternate is at the option of the District. 3. Acceptance or rejection of the Bid Alternate will not necessarily be made on the basis of price alone. 4. The acceptance or rejection of the Bid Alternate will not affect the Total Base Bid or other conditions of this Bid. 5. The original Total Base Bid, without deduction shown herein, would be the basis of award. 6. The deduction shown herein for the Bid Alternate is the net adjustment that is to be applied to the Total Base Bid when calculating the Contract Price if the Bid Alternate is accepted by the District. 7. The final Contract Price shall be the net amount determined by applying the Total Base Bid and any adjustment made by the District regarding the Bid Alternate. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-7 BID SCHEDULE JOB NO.10300-11/-09 Bid Alternate: Install portable pump concrete slab and buried discharge piping with cathodic protection, relocation of existing crane beam and supports, painting and installation of new manual stainless steel hoist, modify existing concrete retaining wall and new guardrail as shown on the plans and as specified, all painting specified, including all Contractor and Subcontractor work incidental thereto or connected therewith. Deduct: $ _______________________________ (In figures) ____________________________________________________________________________ (In words) CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-8 BID SCHEDULE JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 BID BOND (NOTE: Bidders must use this form, or use of any other bid bond form may render a bid nonresponsive) KNOW ALL MEN BY THESE PRESENTS: That we, as PRINCIPAL, and ,a (sole proprietorship /corporation/partnership/joint venture) organized and existing under and by virtue of the laws of the State of and an admitted surety insurer authorized to do business in the State of California, as SURETY, are held and firmly bound unto the Las Gallinas Valley Sanitary District, as OBLIGEE, in a penal sum equal to ten-percent (10%) the total bid price including the base bid and alternates specified in the proposal of the PRINCIPAL, to the OBLIGEE for the work described below, which penal sum is ($ ) lawful money of the United States of America, for the payment of which sum well and truly to be made, we, and each of us, bind ourselves, our heirs, executors, administrators, successors, and assigns, jointly and severally, firmly by these presents. THE CONDITION OF THIS OBLIGATION IS SUCH that whereas the PRINCIPAL has submitted the accompanying proposal dated , to the OBLIGEE, for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09. NOW THEREFORE, if the PRINCIPAL shall not withdraw said proposal within the ninety (90) day period following the opening of bids, and if the PRINCIPAL receives written notice that the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, is awarded to the PRINCIPAL and shall, within fifteen (15) calendar days of receiving such notice: enter into a written contract with the OBLIGEE in the form prescribed in the bid package issued by the OBLIGEE concerning the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/09; and give insurance and bond with good and sufficient sureties guaranteeing the faithful performance and proper fulfillment of such contract and guaranteeing payment for labor and materials used for performance of the contract as required by law; and file with the OBLIGEE all required documents and do all other thing required in accordance with the bid package issued by the OBLIGEE concerning the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, for the contract between the PRINCIPAL and the OBLIGEE to become effective and for work to commence in accordance with the bid package issued by the OBLIGEE concerning the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, or, in the event of withdrawal of the accompanying proposal within the ninety (90) day period following CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-9 BID BOND JOB NO.10300-11/-09 the opening of bids; or failure by the PRINCIPAL to enter into such contract with the OBLIGEE or to give the OBLIGEE such bonds or to file any other documents or to do any other things required in the bid package issued by the OBLIGEE for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, project, if the PRINCIPAL shall pay the OBLIGEE the difference between the total bid price in the accompanying proposal and the amount for which the OBLIGEE may procure the required performance, if the latter amount be in excess of the former, together with all costs incurred by the OBLIGEE in again attempting to let the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, and if the said PRINCIPAL shall fully reimburse and save harmless the OBLIGEE from any damage sustained by the OBLIGEE through failure of the PRINCIPAL to enter into the written contract or to file the required performance or labor and material bonds, or to file any other required documents or to do any other things required for the contract between the PRINCIPAL and the OBLIGEE to become effective and the work to commence in accordance with the bid package issued by the OBLIGEE concerning the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/09, then this obligation shall be null and void; otherwise, it shall be and remain in full force and effect. SURETY, for value received, hereby stipulates and agrees that no change, extension of time, alteration or addition to the terms of the bid or Contract Documents for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, or to the specifications included in the same, or to the work to be performed there under, or to the notice to bidders, or to any other documents concerning the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/09, shall in anywise affect SURETY’s obligation under this bond, and SURETY hereby waives notice of any such change, extension of time, alteration or addition to such bid or Contract Documents. In the event suit is brought upon this bond by the OBLIGEE and judgment is recovered, the SURETY shall pay all costs incurred by the OBLIGEE in such suit, including a reasonable attorney’s fee to be fixed by the Court. IN WITNESS WHEREOF, the above-bound parties have executed this instrument under their several seals this day of , , the name and corporate seals of each corporate party being hereto affixed and these presents duly signed by their undersigned representatives, pursuant to authority of their governing bodies. (Corporate Seal) PRINCIPAL By (Acknowledgement) Title CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-10 BID BOND JOB NO.10300-11/-09 SURETY (Corporate Seal) By (Attorney-in-fact) (Acknowledgement) Title (NOTE TO SURETY COMPANY: A certified copy of unrevoked resolution of authority for the attorney-in-fact must be submitted with and attached to the executed bid bond.) CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-11 BID BOND JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS CONTRACTOR LICENSE INFORMATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-12 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 CONTRACTOR LICENSE INFORMATION The bidder acknowledges that the license required for performance of CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, is an A license. The bidder holds the following California Contractors License(s): 1. License No. , Class , Expiration Date 2. License No. , Class , Expiration Date 3. License No. , Class , Expiration Date 4. License No. , Class , Expiration Date 5. License No. , Class , Expiration Date 6. License No. , Class , Expiration Date 7. License No. , Class , Expiration Date 8. License No. , Class , Expiration Date 9. License No. , Class , Expiration Date 10. License No. , Class , Expiration Date Bidder’s Taxpayer Identification No. CIVIC CENTER NORTH AND JOHN DUCKETT PS CONTRACTOR LICENSE INFORMATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-13 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 LIST OF PROPOSED SUBCONTRACTORS In accordance with the requirements of the Subletting and Subcontracting Fair Practices, Act, California Public Contract Code Section 4100 and following, listed below are the name, business location, and the portion (type or trade) of the Project work to be subcontracted to each subcontractor that will perform a portion of the Project work (including special fabrication and installation of a portion of the work) valued in excess of one half (½) of one (1) percent of the total bid price. If the Project work includes construction of streets or highways, listed below are the name, business location, and the portion (type or trade) of the Project Work to be subcontracted to each subcontractor that will perform a portion of the Project work (including special fabrication and installation of a portion of the work) valued in excess of one half (½) of one (1) percent of the total Project bid price, or ten thousand dollars ($10,000), whichever is greater. Also listed below are the proposed subcontract dollar amount and current California Contractor’s License Number(s) for each proposed subcontractor. Bids that fail to include complete proposed subcontractor information in accordance with this form and Public Contract Code Section 4100 and following may be deemed non-responsive. In accordance with California Public Contract Code Section 4106, for any portion of the Project work with a value of more than one half (½) of one (1) percent of the total bid price for which no subcontractor is listed, or for which more than one subcontractor is listed, the bidder certifies by submission of its bid that the bidder is qualified to perform that portion of the Project work and that the bidder will perform that portion of the Project work with its own forces. The penalties listed in California Public Contract Code Section 4111 will apply to any substitution of another subcontractor for a subcontractor listed below except as permitted by the District in accordance with Section 4107 and following of the California Public Contract Code. 1. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). 2. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). CIVIC CENTER NORTH AND JOHN DUCKETT PS LIST OF PROPOSED SUBCONTRACTORS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-14 3. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). 4. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). 5. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). 6. Subcontractor Name Business Location Trade Subcontract Amount Current Contractor’s License No(s). (Attach additional list as necessary.) CIVIC CENTER NORTH AND JOHN DUCKETT PS LIST OF PROPOSED SUBCONTRACTORS STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-15 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 WORKERS COMPENSATION INSURANCE CERTIFICATION By submitting its bid the bidder certifies as follows: I am aware of the provisions of California Labor Code Section 3700 which require every employer to be insured against liability for workmen’s compensation or to undertake selfinsurance in accordance with the provisions of the Labor Code, and I will comply with such provisions before commencing performance of the work of this Contract. Signed this ________________ day of ___________________, 20____ Bidder’s Name Authorized Signature Date Title of Signatory CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-16 NON-COLLUSION AFFIDAVIT JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 NON-COLLUSION AFFIDAVIT TO BE EXECUTED BY BIDDER AND SUBMITTED WITH BID STATE OF CALIFORNIA COUNTY OF __________ ) ) ) , being first duly sworn, deposes and says that he or she is of , the party making the foregoing bid, that the bid is not made in the interest of, or on behalf of, any undisclosed person, partnership, company, association, organization, or corporation; that the bid is genuine and not collusive or sham; that the bidder has not directly or indirectly induced or solicited any other bidder to put in a false or sham bid, and has not directly or indirectly colluded, conspired, connived, or agreed with any bidder or anyone else to put in a sham bid, or that anyone shall refrain from bidding; that the bidder has not in any manner, directly or indirectly, sought by agreement, communication, or conference with anyone to fix the bid price of the bidder or any other bidder, or to fix any overhead, profit, or cost element of the bid price, or of that of any other bidder, or to secure any advantage against the public body awarding the contract of anyone interested in the proposed contract; that all statements contained in the bid are true; and, further, that the bidder has not, directly or indirectly, submitted his or her bid price or any breakdown thereof, or the contents thereof, or divulged information or data relative thereto, or paid, and will not pay, any fee to any corporation, partnership, company, association, organization, bid depository, or to any member or agent thereof to effectuate a collusive or sham bid. Signature of Bidder (Acknowledgement) Subscribed and sworn before me by day of , this , . (SEAL) Notary Public CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-17 NON-COLLUSION AFFIDAVIT JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-18 NON-COLLUSION AFFIDAVIT JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 DRUG-FREE WORKPLACE CERTIFICATION By submitting its bid the bidder certifies compliance with Government Code Section 8355 in matters relating to providing a drug-free workplace. The above named contractor or applicant will: 1. Publish a statement notifying employees that unlawful manufacture, distribution, dispensation, possession, or use of a controlled substance is prohibited and specifying actions to be taken against employees for violations, as required by Government Code Section 8355(a). 2. Establish a Drug-Free Awareness Program as required by Government Code Section 8355(b), to inform employees about all of the following: (a) (b) (c) (d) The dangers of drug abuse in the workplace, The person’s or organization’s policy of maintaining a drug-free workplace, Any available counseling, rehabilitation and employee assistance programs, and Penalties that may be imposed upon employees for drug abuse violations. 3. Provide as required by Government Code Section 8355(c), that every employee who works on the proposed contract: (a) Will receive a copy of the company’s drug-free policy statement, and (b) Will agree to abide by the terms of the company’s statement as a condition of employment on the contract. Signed this ________________ day of ___________________, 20____ Bidder’s Name Authorized Signature Date Title of Signatory CIVIC CENTER NORTH AND JOHN DUCKETT PS DRUG FREE WORKPLACE CERTIFICATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-19 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS DRUG FREE WORKPLACE CERTIFICATION STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-20 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 DEBARMENT CERTIFICATION By submitting its bid the bidder certifies in accordance with California Public Contract Code Section 6109 that neither the bidder nor any subcontractor included on the list of proposed subcontractors submitted with the bid is ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7. In accordance with California Public Contract Code Section 6109, contractors and subcontractors who are ineligible to perform work on public works projects pursuant to California Labor Code Sections 1777.1 or 1777.7 may neither bid on, be awarded or perform as a subcontractor on public works projects. Signed this ________________ day of ___________________, 20____ Bidder’s Name Authorized Signature Date Title of Signatory CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-21 DEBARMENT CERTIFICATION JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-22 DEBARMENT CERTIFICATION JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 STATEMENT OF EXPERIENCE OF BIDDER (To Accompany Bid) The undersigned Bidder certifies that it is, at the time of bidding, and shall be, throughout the period of the contract, licensed under the provisions of Chapter 9, Division 3, of the Business and Professions Code of the State of California, to do the type of work contemplated in the Contract Documents. Bidder further certifies that it is skilled and regularly engaged in the general class and type of work called for in the Contract Documents. The Bidder represents that it is competent, knowledgeable, and has special skills concerning the nature, extent, and inherent conditions concerning the work to be performed. Bidder further acknowledges that there are certain inherent conditions existent in the construction of the particular facilities which may create, during the construction program, unsafe conditions hazardous to persons and property. Bidder expressly acknowledges that it is aware of such risks and that it has the skill and experience to foresee and to adopt protective measures to adequately and safely perform the construction work with respect to such hazards. A. ESSENTIAL REQUIREMENTS FOR QUALIFICATION If the answer to any of questions 1 through 3 is “no”, or if the answer to any of questions 4 through 7 is “yes”, the Bidder will be deemed ineligible or not responsible for purposes of the Contract. 1. Bidder possesses a valid and current California Contractor’s license as required for the project for which it intends to submit a bid. □ Yes □ No 2. Bidder will comply with and provide all insurance as defined in Section 8.8, Insurance, of then General Conditions. □ Yes □ No 3. Bidder has current Workers’ Compensation insurance coverage as required by the Labor Code or is legally self-insured pursuant to Labor Code section 3700 et. seq. □ Yes □ No 4. Has your contractor’s license been revoked at any time in the last five (5) years? □ Yes □ No 5. Has a surety firm completed a contract on your behalf, or paid for completion because your firm was default terminated by the project owner within the last five (5) years? □ Yes □ No CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-23 6. At the time of submitting this qualification form, is your firm ineligible to bid on or be awarded a public works contract, or perform as a subcontractor on a public works contract, pursuant to either Labor Code section 1777.1 or Labor Code section 1777.7? □ Yes □ No 7. At any time during the last five (5) years, has your firm, or any of its owners or officers been convicted of a crime involving the awarding of a contract of a government construction project, or the bidding or performance of a government contract? □ Yes □ No B. COMPANY EXPERIENCE The Bidder has been engaged in the contracting business, under the present business name for _________ years and has experience in work of a nature similar to this project which extends over a period of ________ years (Bidder must show at least five (5) years of related experience). The Bidder, as a Contractor, has never failed to satisfactorily complete a contract awarded to it, except as follows: For the District to consider the Bidder properly experienced in work of similar nature to this project the Bidder must list no more than five (5) projects completed within the last five (5) years. The Bidder can include project(s) currently under construction, but only the total amount paid by the District(s) as of three (3) months prior to the bid date on uncompleted project(s) can be included in the construction volume for purposes of this certification. The Bidder is allowed to list up to a maximum of five (5) projects of the types listed above, that combined, will add up to at least the cost in completed volume of work listed above. Any projects listed below which are not as defined above will not be considered by the District in meeting this experience requirement. For example, pump stations are not considered a treatment plant. Bidder also certifies that Bidder self-performed at least forty percent (40%) of the Work on each of the projects listed below. The District considers this level of past self-performance demonstrates a benefit to a Project in terms of better control of cost, schedule and safety. If the Bidder is a Joint Venture of two or more companies, each participant in the Joint Venture shall meet this prior project experience requirement and provide project information for each Joint Venture participant in the format below. CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-24 1. Project Name: Owner: Construction Cost: $ Construction Time: Calendar Days Owner’s Representative: Owner’s Telephone No.: Date of Substantial Completion: 2. Project Name: Owner: Construction Cost: $ Construction Time: Calendar Days Owner’s Representative: Owner’s Telephone No.: Date of Substantial Completion: 3. Project Name: Owner: Construction Cost: $ Construction Time: Calendar Days Owner’s Representative: Owner’s Telephone No.: Date of Substantial Completion: 4. Project Name: Owner: Construction Cost: $ Construction Time: Calendar Days CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-25 Owner’s Representative: Owner’s Telephone No.: Date of Substantial Completion: 5. Project Name: Owner: Construction Cost: $ Construction Time: Calendar Days Owner’s Representative: Owner’s Telephone No.: Date of Substantial Completion: CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-26 C. SAFETY QUALIFICATION CRITERIA The following information will be used to determine if you meet the minimum safety requirements for this project. To qualify to bid and be awarded the project, the contractor shall have a safety record that meets or exceeds the one of the three following safety criteria: 1. If the Contractor’s three-year average Workers’ Compensation Experience Modification (EMR) is equal to or less than 100%, the contractor meets the minimum safety requirements for this project; 2. If the Contractor’s three-year average EMR is greater than 100%, the Contractor’s threeyear average Recordable Incident Rate (RIR) must not be greater than 3.8 and threeyear average Lost Time Incident Rate (LTIR) must not be greater than 1.7 to meet the minimum safety requirements for this project; 3. If the Contractor only meets either the three-year average RIR or LTIR value, the Contractor shall be required to hire at no additional cost to the District a mutually acceptable safety consultant who will prepare a project specific safety plan, conduct random weekly inspections of the Contractor’s activities to ensure conformance with the safety plan and prepare and submit a weekly report to the District summarizing the results of each inspection. The contractor’s shall adhere to the safety plan. The contractor’s activities shall be adjusted immediately to address any issues resulting from the weekly safety inspection. Contractors that cannot meet any of the three safety criteria above are not eligible to work for the District. The Bidder shall list its Experience Modification Rate, Lost time Incident Rate, and Recordable Incident Rate for the last three complete years (available from your insurance carrier). Year EMR RIR LTIR ______________ AVG AVG AVG To verify the above information, the District will contact the Bidder’s Workers’ Compensation Insurance carrier. The Bidder shall authorize its carrier to release this information. Failure to release this information will result in the bid being non-responsive and result in automatic disqualification of the bid. Workers’ Compensation Insurance Company: Contact Person for Insurance Company: Telephone Number: CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-27 Signed this day of , 20 ____. Name of Bidder Contractor’s License No. Expiration Date Signature of Bidder Title of Signatory CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-28 D. FINANCIAL QUALIFICATIONS (TO BE SUBMITTED WITH BID) Provide evidence that the Bidder has sufficient financial resources to provide all work necessary to complete the project including construction, start-up, and warranty services. A. Bidder must provide Section FINANCIAL QUALIFICATIONS to assist the District in determining the Bidder’s financial condition. B. Bidder must provide a letter from its Surety or Surety Broker which certifies that Bidder’s current bonding capacity is sufficient for the bonding requirements for this Project. C. Bidder shall identify any claims filed in court or arbitration against Bidder in the past five years which concerned Bidder’s work on a construction project. For each claim, if any, the Bidder shall provide the project name, date of the claim, name of the claimant, a brief description of the nature of the claim, the court in which the case was filed and a brief description of the status of the claim (pending or, if resolved, a brief description of the resolution). Are there any pending claims against your company that should you lose the claim(s), would adversely affect your financial position or your ability to meet your obligations if awarded the contract for this project? If so, please explain. Claims Filed Against Bidder Project Name: Date of Claim: Claimant Name: Court: Status of Claim: Explanation: Bidder shall also identify any claims filed in court or arbitration by Bidder against a project owner in the past five years concerning work on a project or payment for a contract. For each claim, if any, the Bidder shall provide the project name, date of the claim, a brief description of the nature of the claim, the court in which the case was filed and a brief description of the status of the claim (pending or, if resolved, a brief description of the resolution). Are there any pending claims filed by your company against a project owner that should you lose the claim(s), would adversely affect your financial position or your ability to meet your obligations if awarded the contract for this project? If so, please explain. CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-29 Claims Filed By Bidder Project Name: Date of Claim: Claimant Name: Court: Status of Claim: Explanation: All financial information provided by Bidder that is marked “Confidential” or “Proprietary” shall be handled by the District in accordance with Public Records Act. The undersigned hereby states that all representations regarding the Bidder’s Company Experience, and Safety Qualification Information are correct and true. Signed this ________________ day of ___________________, 20____ Bidder’s Name Authorized Signature Date Title of Signatory CIVIC CENTER NORTH AND JOHN DUCKETT PS STATEMENT OF EXPERIENCE OF BIDDER STANDBY GENERATOR REPLACEMENT PROJECT JOB NO.10300-11/-09 2-30 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 FINANCIAL QUALIFICATIONS BIDDER’S REFERENCES AND CREDIT REPORT The Contractor shall submit with his/her bid a credit report, current within five (5) working days of the bid opening date for this project. For privacy purposes, the report may be submitted in an envelope marked “CONFIDENTIAL”. To be considered a responsible bidder on this project, either the Contractor’s credit report shall indicate a Dun & Bradstreet credit risk rating specified below or the Contractor’s bank shall issue a financial statement on the following page. If the Contractor is a Dun & Bradstreet member, a copy of the current Dun & Bradstreet rating form showing a rating not less than the specified rating. The specified Dun and Bradstreet credit risk rating for this project is 2A2 or better. If the Contractor is not a Dun & Bradstreet member, an acceptable credit report shall consist of the submittal of the District’s Financial Statement Form (which follows) executed by the Contractor’s bank. Failure to submit the required report with the bid for this project shall cause the bid to be rejected. Failure to possess the required financial strength and credit risk rating may cause the bid to be rejected. The District shall request confirmation of the Contractor’s rating from Dun & Bradstreet Information Services. The sufficiency of the Bidder’s financial qualifications will be determined solely by the District and its decision shall be final. Reference is hereby made to the following bank or banks as to the financial responsibility of the Bidder: Name of Bank Address Reference is hereby made to the following surety companies as to the financial responsibility and general reliability of the Bidder: Name of Surety Company Signature of Bidder Title Company Address CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-31 FINANCIAL QUALIFICATIONS JOB NO.10300-11/-09 FINANCIAL STATEMENT FORM ______________________________________________________ has an established deposit and borrowing relationship with____________________________________________ since (Bank) ____________________. Both business account and credit accommodations are maintained in (Date) a highly satisfactory manner. Based on my knowledge of ____________________________ 's (Contractor) Average monthly business account balances and its credit worthiness, I believe its general financial strength and credit rating meet or exceed the Dun & Bradstreet alphanumeric rating of not less than 2A2. ______________________________________ Contractor Company Name ______________________________________ Contractor Representative, Printed Name ______________________________________ Contractor Representative, Signature ___________________________________ Date ______________________________________ Bank Name ______________________________________ Business Address ______________________________________ City/State/Zip Code ______________________________________ Bank Representative, Printed Name ______________________________________ Bank Representative, Signature ___________________________________ Date CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-32 FINANCIAL QUALIFICATIONS JOB NO.10300-11/-09 Following are two Dun & Bradstreet rating component sheets to assist in the evaluation of the responsible bidder’s tangible net worth and credit worthiness. D & B RATING KEY Quickly assesses a company’s size and composite credit appraisal, e.g., a company rated 3A3 has a worth of $1,000,000 - $9,999,000 based on an interim or fiscal balance sheet and a composite credit appraisal of ‘Fair’. Key to Employee Range ER1 ER2 ER3 ER4 ER5 ER6 ER7 ER8 ERN 1,000 or more 500-999 100-499 50-99 20-49 10-19 5-9 1-4 Not Available Rating Classification Composite Credit Appraisal Based on Worth from Interim or Fiscal Balance Sheet HIGH GOOD FAIR LIMITED 5A $50,000,000 and Over 1 2 3 4 4A 10,000,000 to $49,999,999 1 2 3 4 3A 1,000,000 to 9,999,999 1 2 3 4 2A 750,000 to 999,999 1 2 3 4 1A 500,000 to 749,999 1 2 3 4 BA 300,000 to 499,999 1 2 3 4 BB 200,000 to 299,999 1 2 3 4 CB 125,000 to 199,999 1 2 3 4 CC 75,000 to 124,999 1 2 3 4 DC 50,000 to 74,999 1 2 3 4 DD 35,000 to 49,999 1 2 3 4 EE 20,000 to 34,999 1 2 3 4 FF 10,000 to 19,999 1 2 3 4 GG 5,000 to 9,999 1 2 3 4 HH up to 4,999 1 2 3 4 Rating Classification Based on Number of Employees 1R 10 employees and Over 2R 1 to 9 CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-33 Composite Credit Appraisal GOOD FAIR LIMITED 2 3 4 2 3 4 FINANCIAL QUALIFICATIONS JOB NO.10300-11/-09 WHAT THE RATINGS MEAN 5A to HH – ‘5A’ to ‘HH’ Ratings reflect company size based on worth or equity as computed by D&B. Company size can be an effective indicator of credit capacity. These Ratings are assigned to businesses that have supplied D&B with a current financial statement. 1R and 2R – the ‘1R’ and ‘2R’ Rating categories reflect company size based on the total number of employees for the business. They are assigned to business files that do not contain a current financial statement. Composite Credit Appraisal: The Composite Credit Appraisal is a number, one through four, that makes up the second half of the company’s rating and reflects D&B’s overall assessment of that firm’s credit worthiness. The Composite Credit Appraisal is based on analysis by D&B of company payments, financial information, public records, business age and other important factors (where available). A ‘2’ is the highest Composite Credit Appraisal a company not supplying D&B with current financial information can receive. Rating: May also include the ‘- -’ symbol, or absence of a D&B Rating. This symbol should not be interpreted as indicating that credit should be denied. It means that the information available to D&B does not permit us to classify the company within our Rating key and that further inquiry should be made before reaching a credit decision. Some reasons for using the ‘- -’ symbol includes: deficit net worth, bankruptcy proceedings, lack of sufficient payment information or incomplete history indicator. Date Applied: Allows you to review a company’s rating changes over time (the last 10 Rating changes or any changes since 1991 if less than 10 are provided). ER (Employee Range): Certain lines of business do not lend themselves to classification under the D&B Rating system. Instead, we assign these types of businesses an Employee Range symbol based on the number of people employed. No other significance should be attached to this symbol. For example, a Rating of 'ER7' means there are between five and nine employees in the company. 'ERN' should not be interpreted negatively. It simply means we do not have information indicating how many people are employed at this firm. DS (DUNS) Support: This indicates that the information available to D&B does not permit us to classify the company within our Rating key. When ordering these reports an investigation can be performed and results sent to you within four working days, at no additional charge. INV (Investigation Being Conducted): When an ‘INV’ appears, it means an investigation is being conducted on this business to get the most current details. CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-34 FINANCIAL QUALIFICATIONS JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 SITE VISIT AFFIDAVIT TO BE EXECUTED BY BIDDER, NOTARIZED AND SUBMITTED WITH BID (To Accompany Bid) State of California ) ) ss. County of ________________________________ ) ____________________________________, being first duly sworn, deposes and says that (Contractor’s Authorized Representative) he or she is _________________________ of ____________________________________, (Title of Representative) (Contractor’s Legal Name) the party making the foregoing Bid, has visited the Project site(s) as described in the Contract Documents and has examined and familiarized themselves with the existing conditions, as well as all other conditions relating to the construction which will be performed. The submitting of a Bid shall be considered an acknowledgment on the part of the Bidder of familiarity with conditions at the site of the Work and that the site examination has provided adequate and sufficient information related to existing conditions which may affect cost, progress or performance of the Work. ___________________________________ Signature of Authorized Representative __________________________________ Type/Print Name of Bidder ___________________________________ Type/Print Representative’s Name ___________________________________ Type/Print Title __________________________________ Date (Acknowledgement) Subscribed and sworn before me by day of , this , . (SEAL) Notary Public CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-35 SITE VISIT AFFIDAVIT JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-36 SITE VISIT AFFIDAVIT JOB NO.10300-11/-09 LAS GALLINAS VALLEY SANITARY DISTRICT 300 Smith Ranch Road San Rafael, California 94903 BIDDER’S SIGNATURE PAGE By my signature on this proposal I certify, under penalty of perjury under the laws of the State of California, that the information submitted with this proposal for the CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, which information includes, but is not limited to, the Bidder’s Check List, Proposal Cover Page and Bid Schedule, Acknowledgement of Bid Addenda, Bid Bond, Contractor License Information, List of Proposed Subcontractors, Workers Compensation Insurance Certification, Non-Collusion Affidavit, Drug-Free Workplace Certification, Debarment Certification, Statement of Experience of Bidder, Financial Qualifications, and Site Visit Affidavit are accurate, true and correct, and are submitted in accordance with the requirements of the bid package issued by the Las Gallinas Valley Sanitary District concerning CIVIC CENTER NORTH PUMP STATION AND JOHN DUCKETT PUMP STATION STANDBY GENERATOR REPLACEMENT PROJECT, JOB NO. 10300-11/-09, and applicable law. By my signature on this proposal I further certify that I am legally authorized to bind the bidder in accordance with the requirements of the bid package. Date: _____________________ _________________________________ (Typed or printed name) _________________________________ (Signature) _________________________________ (Bidder) Bidder Business Address (Street, City, State and Zip Code) Bidder Business Phone No.: ________________________ Bidder Business Fax No.: __ ______ CIVIC CENTER NORTH AND JOHN DUCKETT PS STANDBY GENERATOR REPLACEMENT PROJECT 2-37 BIDDER’S SIGNATURE PAGE JOB NO.10300-11/-09 THIS PAGE INTENTIONALLY BLANK APPENDIX A SAFE WORK REQUIREMENTS (TO BE SIGNED BY THE CONTRACTOR AND SUBMITTED WITH THE CONTRACTOR’S SAFETY MANUAL AFTER AWARD OF CONTRACT.) LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS Updated May 11, 2010 SAFETY POLICY Contractors and their subcontractors working for the Las Gallinas Valley Sanitary District shall comply with all applicable federal, state, and local safety orders in the performance of any work on District projects. In addition, Contractors and their subcontractors shall comply with all safety regulations and procedures listed in this Safe Work Requirements. Contractors shall take any additional precautions necessary to prevent injury or damage to persons, property, or interference with District operations. Contractors shall be responsible for notifying employees, subcontractors, and invitees of these District Safe Work Requirements. No work within District facilities or on District contract work sites shall begin prior to such notification. Contractor shall not allow a new employee or new subcontractor to begin work on District projects without having conducted a full and proper safety orientation. Contractors doing work at the Treatment Plant facility, lift stations or sewage conveyance systems shall schedule a safety orientation session for their site Superintendent and other Contractordesignated personnel with the Authorized District Representative prior to commencing work. The orientation session shall include emergency procedures, an explanation of applicable District safety policies, and any unique and inherent hazards of District facilities. It is then the responsibility of the Contractor's Superintendent or designated personnel to orient and so inform all personnel under the Contractor’s supervision. The District may, in its sole discretion, either temporarily or permanently remove a Contractor’s employee from District work and/or terminate the Contractor’s right to proceed for any violation of applicable Cal/OSHA Construction Safety Orders or these District Safe Work Requirements. DEFINITIONS As used in this Safe Work Requirement, the following definitions are applicable: A. PARTS AND MATERIALS: All products, materials, devices, systems, or installations installed by Contractor shall have been approved, listed, labeled, or certified as conforming to applicable governmental or other nationally recognized standards, or applicable scientific principles. The listing, labeling, or certification of conformity shall be based upon an evaluation performed by a person, firm, or entity with appropriate registered engineering competence; or by a person, firm, or entity, A-1 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 independent of the manufacturer or supplier of the product, with demonstrated competence in the field of such evaluation. B. CONTRACTOR Designates “Contractor”, “Contractors”, “Sub-Contractors”, “Suppliers”, and all employees of each. C. AUTHORIZED DISTRICT REPRESENTATIVE The District’s Authorized Representatives shall be the employee(s) designated by the District to be responsible for communicating with the Contractor. D. DISTRICT JURISDICTION For the purposes of these regulations, “District” Shall mean the Las Gallinas Valley Sanitary District. E. TREATMENT PLANT AND FACILITIES For the purposes of these regulations, “Treatment Plant & Facilities” shall include the District's Wastewater Treatment Plant, lift stations and sewage conveyance systems located within the boundaries of the District. EMERGENCY PROCEDURES A. FIRST AID Contractors shall be responsible for providing first aid and medical treatment for their employees and for compliance with the first aid requirements of all applicable Cal/OSHA Construction Safety Orders. Contractors shall be responsible for making prior arrangements for emergency medical care and for transportation of injured Contractor personnel. B. FIRE When work is being performed which generates sparks or open flames, the Contractor will provide a fire watch, a person trained in the use of appropriate firefighting equipment, whose only task is to observe and extinguish fires. A District “Hot Works” permit must be filled out and turned into the Collection System / Safety Manager, or General Manager when the Safety Manager is not available, when work is completed. Contractor shall ensure that appropriate fire extinguisher(s) are available at the specific work site for use in case of a fire. All Contractor’s employees shall be properly trained to use them. In the event of a fire, Contractor shall immediately notify the nearest District employee, and if possible, call emergency (911) and give the location of the plant, which is 300 Smith Ranch Rd. San Rafael. A map of the wastewater plant is included in this policy. Refer to Attachment A. A-2 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 BASIC SAFETY RESPONSIBILITIES AT DISTRICT FACILITIES A. COMMUNICATION Contractor shall maintain close communication with the Authorized District Representative. Contractors should sign-in at the office at the beginning and end of each day along with a headcount of crew members. B. RESPONSIBILITY Contractor shall be responsible for initiating, maintaining, and supervising all safety precautions and programs in connection with the work. The Contractor shall take all necessary precautions for the safety of, and shall provide the necessary protection to prevent damage, injury or loss, to: 1. 2. 3. All employees on the work site and other persons and organizations who may be affected thereby. All the work, materials, and equipment to be incorporated therein, whether in storage or off the site. Other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, pavements, roadways, structures and utilities not designated for removal, relocation, or replacement in the course of construction. Contractor shall comply with all applicable laws and regulations (whether referred to herein or not) of any public agency having jurisdiction over the safety of persons or property, or the protection of persons from damage, injury, or loss, and shall erect and maintain all necessary safeguards for such safety and protection. Contractor shall notify owners of adjacent property and facilities when performance of the work may affect them, and shall cooperate with them in the protection, removal, relocation and replacement of their property and facilities. Contractor shall designate a responsible representative at the site whose duty shall be the prevention of accidents. This person shall be the Contractor's Superintendent unless otherwise designated in writing by the Contractor to the District. C. GENERAL SAFETY REGULATIONS Basic Rules: · Work shall not begin until the Contractor's personnel have been informed of the District's Safe Work Requirements and potential hazards. The District employee responsible for the project is responsible for advising the Contractor of the District’s Safe Work Requirements and potential hazards. · All safety procedures applicable to the job being performed, including use of appropriate protection equipment, shall be followed. · The Contractor’s personnel shall never operate, use, adjust, modify or relocate any District equipment, switches, valves, or other controls. The Authorized District A-3 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 Representative must be contacted should operation, adjustment, modification, or relocation of District equipment be necessary. · Contractor’s use of District instruments, tools, ladders, scaffolding or other equipment is not permitted except in cases of emergency as determined by a District supervisor or by permission from a senior Manager of the District. · Drinking water shall be supplied by Contractor. Do Not Drink Water from Hose Connections at any District Facility. 1. 2. 3. Hose bib connections are located throughout the treatment plant. Most of these supply treated wastewater and may or may not be posted with signs reading “Do Not Drink.” In any case, never drink water from hose bibs or hoses. Water lines throughout the treatment plant are color coded (when not stainless steel) and labeled as follows: Recycle Water Piping Purple Domestic Water Piping Blue Service Water Piping (Plant Effluent) Gray Hose connections may be used to wash down equipment. Never hose down electrical or heated equipment of any kind. If an employee has used a gray or purple water hose for wash down, he/she should immediately wash their hands in domestic water with soap. · NEVER make any connection to any water line without first verifying with the Authorized District Representative that contamination of the water lines will not occur. · Use of alcoholic beverages and/or illegal drugs by Contractor or any employee is strictly prohibited. Smoking within the plant is prohibited. Use of prescription or non-prescription drugs which interfere with the individual’s ability to work safely is also prohibited. · Contractor shall advise the Authorized District Representative of any employee with any medical conditions that could put the employee in danger. Personal Protection Equipment: · Contractor shall be responsible for providing and assuring use by employees of all OSHA required protective equipment. · Approved respiratory equipment shall be worn when the possibility of exposure to hazardous dusts, vapors, fumes, mists, or gases exists. In addition to all other safety regulations, pipes or conduit should be mechanically BLOCKED off when being worked on. District safety procedures shall be followed when working on, but not limited to, the following systems: 1) Natural gas and sludge gas (Methane) A-4 LAS GALLINAS VALLEY SANITARY DISTRICT 2) 3) 4) 5) 6) · SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 Ferrous Chloride Polymer Hypochlorite Compressed Air Sodium Bisulfite Contractor shall be responsible for determining the existence and location of such systems prior to commencement of work. Power Tools and Welding Equipment: · Gasoline and electrical powered hand tools shall be protected by approved ground fault circuit interrupters, or shall be double insulated. Cords shall be inspected daily prior to use. Damaged cords shall not be used on District work. D. · Pneumatic driven power tools shall be disconnected from air lines when not in use. Hoses shall be inspected daily prior to use. Damaged hoses shall not be used on District work. · Power tools shall be used only by trained personnel who have a valid license (when applicable, i.e, welding) in their possession. Proper warning signs shall be posted when these tools are in use. · Electric and gas welding and cutting tools, including cords and gas hoses, shall be inspected daily prior to use. Damaged cords and gas hoses shall not be used on District work. · Contractor and Contractor employees’ tools and equipment used on District work sites shall be in safe operating condition and shall conform to the requirements of Cal/OSHA regulations. All personnel using such tools shall be properly trained. BARRICADES AND SIGNS FOR TRAFFIC CONTROL All Contractors, permittees, or agencies doing work for District which requires traffic control shall: 1) Install and maintain required traffic devices. 2) Provide appropriately equipped flag persons when required. 3) Provide adequate safeguards for workers and District personnel. 4) Maintain access for District personnel to all District facilities. All work on streets, roadways, or similar thoroughfares shall comply with the Federal Highway Administration’s “Manual on Uniform Traffic Control Devices for Streets and Highways” and any local ordinances. District Plant speed is maximum 10 mph. A-5 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 SPECIAL PROCEDURES AND UNIQUE HAZARDS A. CONFINED SPACE ENTRY Confined spaces of all types exist throughout the District and throughout the plant and range from open trenches and manholes, to tanks, clarifiers and digesters. Contractors are required to meet Cal/OSHA safety standards for CONFINED SPACE ENTRY OPERATIONS, Title 8 Article 108 (Sections 5156-5159), or the most current CAL/OSHA applicable standards, and to provide a safe working environment for their employees. All Contractors directing or working in confined spaces are required to notify the Authorized District Representative. Contractors are responsible for all operations, testing, equipment calibration, ventilation, and entry per the Cal/OSHA standards. Contractors are responsible for all confined space permits and all appropriate equipment. Completed confined space permits are to be turned in to the District’s safety manager. B. ELECTRICAL SUPPLY SYSTEMS The treatment plant’s Electrical Supply System consists of one 85KW digester/methane gas fired engine driven generator., one 500KW diesel oil engine driven standby generator and one 380 KW trailer mounted standby generator, and solar power. All electrical power generated in the plant and PG&E power (beyond their transformer) is 480 volt, 3 phase, 60 Hz electricity and is delivered to one 480 volt switchgear panel. This panel is interconnected by cables and protected by breakers, relays and monitoring devices. Electricity is dispersed from the switchgear through breakers and cables to motor control centers (MCC’s), to power panels, to transformers (voltage reducers), to lighting panels and to motor driven pumps and equipment. Lockable control stations are located at each piece of equipment. 480 volt, 208 volt and 120 volt electricity is used in the plant. Contact the duty operator prior to working on any piece of electrical equipment. Electricity is hazardous and can burn or kill people. All work on electrical systems shall be done in accordance with the State of California, CAL/OSHA, Article 33, Electrical Requirements for construction work, Low Voltage Electrical Safety Orders. C. FERROUS CHLORIDE SYSTEMS - AS OF 04/2010 FERROUS CHLORIDE IS CURRENTLY NOT BEING USED The Ferric Chloride System consists of a large steel cylindrical (rubber lined) storage tank with loading and unloading nozzles, pressure relief valve and a positive displacement pump with feed rate adjustment. Shut-off valves are located before and after the pump. Before working on this system, close all valves and disconnect the pump from electricity. Ferric Chloride is a dangerous chemical which will attack the skin, eyes and the mucous membranes of the mouth, throat and lungs. Contact the plant duty operator prior to working on this system. A-6 LAS GALLINAS VALLEY SANITARY DISTRICT D. SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 DIGESTER GAS SYSTEM The Digester Gas System consists of one steel tank, associated piping, compressors, flare, etc. Sludge is bacterially reduced in the tanks creating principally methane (CH) and other combustible hazardous gases, including hydrogen sulfide (H2S). Hydrogen sulfide is toxic at very low concentrations. These gases are contained by the tank covers and piping which is located on overhead racks, in pipe trenches and buried throughout the plant. The gases are burned in large engines driving generators to make electricity for the plant. Heat from the engines is captured and piped to the digesters to heat the sludge, speeding up the digestion process. Digesters and the stored gases within them are hazardous. No smoking, cutting, or sparkgenerating equipment is allowed on or within ten feet of any digester. Contact the duty operator prior to working on digesters. E. HYPOCHLORITE SYSTEM Hypochlorite, or concentrated chlorine bleach (12.5%), is used to disinfect, or kill bacteria and virus in the final effluent (water) discharged from the plant. Two tanks, one 6,000 gallons and one 3,400 gallons are used to store hypochlorite. Piping, valves, pumps, strainers (filters) and flow measuring and control equipment make up the system. Hypochlorite will attack clothing, skin, eyes and mucous membranes of the nose, mouth, throat and lungs. Contact the duty operator prior to working on the hypochlorite system. F. SODIUM BISULFITE Sodium bisulfite is used when neutralizing sodium hypochlorite. Two tanks, one 4,00 gallons and one 2,500 gallons are used to store sodium bisulfite. Piping, valves, pumps, strainers (filters) and flow measuring and control equipment make up the system. Sodium bisulfite is an irritant to eyes, skin and mucous membranes. Inhalation of mist may cause irritation to respiratory tract. Contact the duty operator prior to working on the sodium bisulfite system. G. GENERAL HAZARDS Throughout District’s treatment plant and facilities there are a number of extremely hazardous elements that are dangerous. They include, but are not limited, to: · · · · · Flammable gas and petroleum. H2S (hydrogen sulfite) Deep pools of liquid sewage which are rarely patrolled, and for which self-rescue is unlikely. Automatic start equipment. HBV (Hepatitis B Virus) A-7 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 The undersigned acknowledges receipt of and has read and fully understands these District Safe Work Requirements. CONTRACTOR Signed: Name: Title: Date: Company: A-8 Attachment A Evacuation Plant Area Map LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 Appendix A /Attachment A. Page-1 LAS GALLINAS VALLEY SANITARY DISTRICT SAFE WORK REQUIREMENTS UPDATED MAY 10, 2010 This page intentially left blank Appendix A /Attachment A. Page -2 APPENDIX B CONFINED SPACE ENTRY REQUIREMENTS (TO BE SIGNED BY THE CONTRACTOR AND SUBMITTED WITH THE CONTRACTOR’S SAFETY MANUAL AFTER AWARD OF CONTRACT.) Las Gallinas Valley Sanitary District Confined Space Entry Program LAS GALLINAS VALLEY SANITARY DISTRICT Confined Space Entry Program INTRODUCTION 1 PERMIT-REQUIRED CONFINED SPACES 2 ALTERNATE ENTRY PROCEDURES 2 SPECIAL ENTRY PROCEDURES 3 THE ENTRY PERMIT SYSTEM 3 HOT WORK PERMIT 3 Table 1: Main Plant PRCS 4 Table 2: Reclamation, Collection System, and Pump Stations Permit Required Confined Spaces 5 DUTIES OF ENTRY TEAM Entry Supervisor Entrant Attendant PENTRY PROCEDURES Pre-Entry Entry Post-Entry 6 7 RESCUE PROCEDURES Self-Rescue Non-Entry Rescue Entry Rescue Outside Rescue Services 8 NON-PERMIT CONFINED SPACES 9 CONTRACTORS 9 TRAINING 10 LGVSD CONFINED SPACE ENTRY PERMIT FORM 11 LGVSD HOT WORK PERMIT FORM 12 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 INTRODUCTION The purpose of Las Gallinas Valley Sanitary District's confined space entry program is to protect employees who work in manholes, pump stations, tanks, or any other confined space that could expose employees to hazardous conditions or substances. The program establishes an entry permit system and procedures to ensure that potential hazards of each confined space are identified and evaluated and that appropriate safety precautions are taken before an employee enters the space. Employees will be given an opportunity to participate in the development and implementation of LGVSD's confined space procedures. The program will be revised or procedures will be modified whenever suggestions or recommendations from employees would improve confined space safety. The policies and procedures in this program are consistent with the requirements of Cal/OSHA General Industry Safety Orders, Title 8, Sections 5156 and 5157 and supersede previous confined space policies and procedures. The program applies to all employees who work in, or in connection with LGVSD confined spaces. Confined spaces at LGVSD have been identified based on the definitions in Section 5157 as follows: Confined Space is a space that: 1. Is large enough and so configured that an employee can bodily enter and perform assigned work; and 2. Has limited or restricted means for entry or exit; and 3. Is not designed for continuous employee occupancy. Permit-Required Confined Space is a space that has one or more of the following characteristics: 1. Contains or has a potential to contain a hazardous atmosphere; 2. Contains a material that has the potential for engulfing an entrant; 3. Has an internal configuration such that an entrant could be trapped or asphyxiated by inwardly converging walls or by a floor which slopes downward and tapers to a smaller cross section; or 4. Contains any other recognized serious safety or health hazard. Non-Permit Confined Space is a space that does not contain (or with respect to atmospheric hazards, has no potential to contain) any hazard capable of causing death or serious physical harm. B-1 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 Employees who work in or in connection with confined spaces are required to follow the procedures described in this program and to take all the appropriate precautions to ensure that the work is performed safely. At no time should an employee enter a confined space or perform work in the space unless it can be done safely. PERMIT-REQUIRED CONFINED SPACEs The tables on pages B-4 and B-5 list confined spaces at LGVSD that require a permit to enter. Potential hazards associated with these spaces include engulfment, toxic gases, explosive or flammable gases, oxygen deficiency, electrical and mechanical hazards, and may under certain circumstances involve heat stress. Warning signs will be posted at wet wells and similar locations to inform employees that the space requires a permit to enter. To prevent unauthorized entry, each of these spaces will be secured. Using the entry permit, a non-entry evaluation must be done so that potential hazards can be identified and the appropriate safety precautions taken. The types of hazards that may be encountered, pre-entry safety checks, and the types of safety equipment that will be used are entered on the permit. Only the person designated as the entry supervisor has the authority to authorize the entry permit. At least three employees are required for a permit-required confined space entry which would include an attendant and a standby rescuer. The tables on pages B-4 and B-5 that list permit-required confined spaces at LGVSD are not allinclusive. Other spaces may be determined to be permit-required after evaluating the conditions or circumstances of the entry. The type of work to be performed in the space could introduce hazards to an otherwise safe space. Working with flammable or toxic substances, welding or other hot work, or drifting vapors from outside sources would make a space hazardous or potentially hazardous and therefore require a permit to enter. ALTERNATE ENTRY PROCEDURES Alternate procedures are allowed in permit-required spaces where it can be demonstrated and documented that the only hazard or potential hazard is an atmospheric one, and that continuous forced air ventilation alone will maintain the space safe for entry. A trained, qualified employee may enter these confined spaces without an attendant or rescue preparations provided the following conditions are met. 1. 2. 3. 4. 5. 6. All unsafe conditions are eliminated before the confined space cover is removed. The entrance to the space is guarded with a railing or other type of barrier to prevent an accidental fall through the opening and to protect employee in the space. The atmosphere is tested before entry in the following order: O2, LEL/LFL, H2S. No entrance is made until hazardous atmosphere is eliminated. There is no hazardous atmosphere when employees are in the space. Continuous forced ventilation is used. B-2 LAS GALLINAS VALLEY SANITARY DISTRICT 7. 8. 9. 10. 11. 12. CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 The air supply is clean and will not increase hazards. The air supply is directed to area where employees are working. The atmosphere is tested every 15 minutes to ensure a hazardous atmosphere is not developing. Records of pre-entry and entry monitoring data and inspection data are maintained. The entrant certifies, in writing, that the required pre-entry measures have been taken. Monitoring and inspection data, and the certification information are made available to each employee entering the space. If a hazardous atmosphere develops in the space, or other hazards arise, alternate procedures can no longer be used and the space must be reclassified as a fully permitted space. SPECIAL ENTRY PROCEDURES There are a few confined spaces at LGVSD that are not considered permit-required confined spaces. As far as can be determined, these spaces do not contain any known hazard. However, as a precautionary measure, employees are required to follow certain special procedures before entering these spaces. 1. 2. 3. 4. Test the atmospheric conditions prior to entry. If atmospheric conditions are acceptable, entry can be made. If atmospheric conditions are not acceptable, use alternate procedures. If any other hazardous condition exists, follow permit-required confined space procedures. THE ENTRY PERMIT SYSTEM Confined space entry permits are to be issued for a specific purpose, a specific work crew, and for a specified period of time. The entry permit is a written authorization of the location and type of work to be done. It also authorizes the personnel assigned to the job, and verifies that potential hazards have been evaluated and controlled or eliminated, that proper safety precautions have been taken, and it is safe for workers to enter. The permit must be kept at the work site (outside the space) for the duration of the work and cancelled after the work is completed. HOT WORK PERMIT A hot work permit must be issued for any work that produces heat, sparks or flame in a permitrequired confined space. This includes but not limited to brazing, cutting, grinding, soldering, and welding. B-3 TABLE 1: MAIN PLANT PERMIT-REQUIRED CONFINED SPACES MAIN PLANT Marinwood Pump Station Pre Wet Well Structure Wet Well Alternate Permit- or Special Required Procedure • • Valve Pit Flow Meter Pit (F1) Primary Clarifier Tank Scum Pit Weir Overflow Pit Chemical Tank Sodium Hydroxide Tank Methane Tank Methane Scrubber Tank Primary Digester Tank Valve Pit Bypass Channel Wet Well/Supply Pumps SP SP Tank Scum Pit Outlet Channel Inlet Channel Clarifier Return Pit Wet Well Inflluent Flow Meter Pit Grease Storage Tank Intermediate Clarifier East Diversion Structure Tank Scum Pit Weir Overflow Pit (2) Intermediate Clarifier West Tank Scum Pit Weir Overflow Pit Sludge Thickener Influent Pit Tank Scum Pit Inlet Channel Center Column F8 Flow Meter Manhole Effluent Channel Backwash Return Wet Well Hypochlorite Storage Tank Digester Supernatant Pump Station Wet Well Valve Pit • Tank SP • • • • • • • Priim/Sec Biofilter Diversion Vault Secondary Biofilter Effluent Box Underdrain Pump Pit Flow Meter (F4) Effluent Box Scum Pit Fixed Film Reactor Tank Underdrain Center Column F4 Diversion Box Influent and Effluent Wet well SP Filter Water Storage Tank Chlorine Sample Pump #2 Wet Well • • • • Valve Pit Chlorine Contact Chamber/DBF Backwash Tank Pipe Inspection Manhole • Plant Effluent Water Pump Wet Well Bisulfite • • Wet Well Tanks White Shack Effluent Box • • • Wet Well Flow Meter Pit (F5) Effluent Pipe Inspection Manhole Stormwater Pump Station Valve Pit Underdrain • • • • • • • • • • • • SP SP Secondary Clarifier Primary Biofilter Pump Pit Dry Well Tanks Underdrain • Valve Pit Intermediate Flow Meter Pit (F3) Aerated Grit Valve Pit Weir Overflow Pit • • • • • • • Secondary Digester Tank MAIN PLANT Deep Bed Filter Alternate Permit- or Special Required Procedure Wet Well • • • • • SP Flow Metet Pit (F9) Miller Creek Plant Effluent Box Wet Well Storm Ponds Pump Pit Wet Wells Centrifuge Pit Tank Gardener's Building (ventilate before entry) F4 - DBF Efflent Box DBF Effluent Weir Box/Plant Water Pump MMWD Backwash Return Wet Wells (2) B-4 • • • • • • • • • • • • • • • • • • • • • • • • • • SP SP TABLE 2: RECLAMATION, COLLECTION SYSTEM, AND PUMP STATIONS PERMIT-REQUIRED CONFINED SPACES Location PermitAlternate Required Procedure Location RECLAMATION Diversion box Wet Well Valve Pit Underdrain Transfer Box Wet Well Valve Pit Underdrain Wet Well Flow Meter Pit (F6) Sludge Supernatant Pump Station Wet Well Dry Well Valve Pit Pond Diverson Gate Boxes Pond Infkuent/Effluent Boxes Sludge Ponds (3) McInnis Park • • • • • • Wet Well Smith Ranch Wet Well • • • • Valve Pit Flow Meter Pit • Industrial Park Wet Well • Valve Pit • • • • Valve Pit John Duckett Wet Well • Valve Pit Flow Meter Pit • Comminutor Deck Civic Center North Wet Well • Valve Pit Marin Lagoon (9) Wet Well • Valve Pit COLLECTION SYSTEM All Manholes Air Release Valves Valve Boxes Alternate Procedure PUMP STAIONS Meter Pit (F7) Reclamation Pump Station PermitRequired • • Mulligan Wet Well • • Valve Pit Venetia Harbor Wet Well • Valve Pit Hawthorne Wet Well • Dry Well Adrian Way Wet Well • Valve Pit Descanso Way Wet Well • Valve Pit McPhail Wet Well • Valve Pit San Rafael Meadows Wet Well Valve Pit SPECIAL ENTRY PROCEDURES (SP) 1. Test atmospheric conditions prior to entry. 2. If atmospheric conditions are acceptable, entry can be made. 3. If atmospheric conditions are not acceptable, use alternate procedures. 4. If any other hazardous condition exists, follow permit-reuired confied space procedures. B-5 • • • • • • • • • • • • • • • • • LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 DUTIES OF ENTRY TEAM A permit-required confined space entry team will include an entry supervisor, entrant(s), and at least one attendant. Before an employee begins confined space work, the work must be authorized by the District Manager or Plant Superintendent. In the absence of the District Manager and Plant Superintendent, the designated employee-in-charge may authorize the work. As long as each individual can fully perform his/her duties, an entry supervisor may be the same person as the entrant or the attendant. The safety precautions that should be taken with a permitrequired confined space entry will vary depending on the types of hazards or potential hazards involved. Regardless of the types of hazards, it is the District's policy that in addition to an attendant, a standby rescuer must be part of the entry team. Duties of Entry Supervisor 1. 2. 3. 4. 5. 6. 7. 8. Verifies that acceptable entry conditions exist. Ensures acceptable entry conditions are maintained. Verifies that the information and procedures on the entry permit are accurate and complete. Verifies that the equipment specified on the permit is in place and in good condition. Reviews permit conditions and procedures with entrants and attendants. Ensures unauthorized persons do not enter the space. Signs the permit to authorize entry. Cancels and files permit. Duties of Entrant 1. 2. 3. 4. 5. Properly uses the safety equipment and tools supplied. Promptly notifies the attendant if any prohibited condition exists or any warning signs or symptoms appear. Quickly evacuates space if an order is given by the attendant or entry supervisor, if any prohibited condition is detected, or if an alarm is activated. Maintains communication with the attendant to enable attendant to monitor status of space conditions and the entrants. Adheres to the procedures and precautions indicated on the permit and provided in training. Duties of Attendant 1. 2. 3. 4. Remains outside the permit space until relieved by another attendant. Maintains communication with entrants. Maintains accurate count and identification of entrants. Monitors activities inside and outside the space. B-6 LAS GALLINAS VALLEY SANITARY DISTRICT 5. 6. 7. 8. CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 Orders entrants to evacuate if a prohibited condition exists, or behavioral effects of hazardous exposure are detected, or activities outside space could endanger entrants, or attendant cannot effectively perform all required duties. Ensures unauthorized persons stay away from the space. Performs non-entry rescue procedures or initiates on-site rescue operations. Summons additional rescue services, when needed. ENTRY PROCEDURES Pre-Entry 1. Notify other work groups or employees who may be affected by any interruption in service. 2. Determine (by entry supervisor or other qualified person) what hazards or potential hazards are within the confined space. 3. Check that all safety equipment is available and in good working condition. 4. Check that atmosphere monitoring equipment has been calibrated as recommended by manufacturer. 5. Without entering space: a) Test atmosphere and record readings on permit. Acceptable atmospheric conditions: Oxygen not less than 19.5% or more than 23.5%, LEL/LFL not more than 10%, H2S not more than 10 ppm, CO not more than 25 ppm. b) Ventilate the space or check that ventilation system is operating properly. 6. Ensure that all affected employees observe pre-entry atmospheric testing. 7. Set up barrier around entrance to prevent accidental falls and to protect employees from vehicles, or falling objects. 8. Check for physical hazards such as poor footing, structures and equipment that hinder movement, and extreme temperatures or humidity that could affect worker safety. 9. Secure and lock out all energy sources (electrical, mechanical, hydraulic, pneumatic, chemical) that are potentially hazardous to confined space workers. Follow lockout/tagout procedures. 10. Disconnect, blind, or block lines to prevent development of hazardous conditions. 11. Use continuous forced air ventilation. Ensure that there is no recirculation of exhausted air from blowers or the introduction of contaminants from the outside, such as traffic exhaust, or vapors or toxic substances from other areas. Place blowers at least 10 feet away from opening of space. 12. Entry supervisor reviews and authorizes entry permit if the space is safe to enter, and all preparatory steps required for safe entry have been taken. Entry 1. Only employees who have been trained on LGVSD's confined space entry and work procedures are allowed to work in or around confined spaces. B-7 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 2. Only the work activity specified on the authorized permit is to be performed in the confined space. 3. At least one attendant is required for confined space work. 4. If at any time during the performance of confined space work, dangerous atmospheric conditions develop, work must stop and the space evacuate immediately. 5. An attendant must be stationed outside the space at all times during the confined space operations and remain in constant communication with workers in the space. 6. The attendant must order evacuation of the space whenever: a) A condition not allowed on the permit is observed b) Unusual behavior is observed c) An outside situation endangers the confined space workers d) The attendant must leave the work station 7. The permit must be cancelled if the air becomes hazardous after entry. 8. Respiratory equipment must be worn whenever a safe atmosphere cannot be assured after implementing pre-entry procedures. Post-Entry The entry supervisor: 1. Cancels the permit by entering date and time of cancellation and signature. 2. On the reverse side of the permit, makes note of any problems encountered during entry operations. 3. Places the cancelled permit in the safety files. 4. Notifies the Plant Superintendent if any equipment, safety gear or tools need to be repaired or replaced. RESCUE PROCEDURES It is the District's policy that all employees who work in or in connection with confined spaces must be trained in rescue procedures. Members of a permit space entry team must be knowledgeable of the hazards or potential hazards, be able to recognize the signs and symptoms of exposure, be trained in the selection and use of personal protective equipment, and be certified in first-aid and cardiopulmonary resuscitation. Prior to each entry the team will plan and prepare for non-entry and entry rescues and ensure that at least one standby is immediately available to provide rescue services. Self-Rescue If possible, entrants should immediately leave the confined space: 1. When an alarm sounds. 2. At the first sign of any exposure symptoms. 3. When ordered to evacuate by attendant or entry supervisor. B-8 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 Non-Entry Rescue If entrants cannot immediately evacuate the space at the first sign of trouble, the attendant should attempt a non-entry rescue by retrieving the entrant using a harness and hoisting equipment. The attendant must not enter the space unless relieved by another attendant. Retrieval systems must be used in vertical permit spaces more than 5 feet deep. Entry Rescue Rescuers are to assume that a hazardous atmosphere exists if an entrant has slurred speech, appears dizzy, disoriented, confused, unconscious, or displays any unusual behavior, or if communication with the entrant is lost. A self-contained breathing apparatus must be worn for entry rescues if a hazardous atmosphere is suspected or if there is any chance that it can develop. Call 911 for assistance or if specialized equipment is needed to remove a worker. Outside Rescue Services Although outside rescue services may be present at the time of the entry or summoned to give assistance and support in an emergency, members of the entry team must be prepared to give immediate assistance to any of the entrants who may need it. NON-PERMIT CONFINED SPACES All confined spaces are considered permit-required until pre-entry procedures demonstrate otherwise. A confined space may be designated a non-permit space, or a permit-required confined space may be reclassified a non-permit space if all hazards have been eliminated. Because atmospheric hazards are controlled with ventilation and not eliminated in spaces, these spaces cannot be classified as non-permit spaces. CONTRACTORS Contractors and subcontractors who plan to work in LGVSD confined spaces will be given all available information on LGVSD confined space hazards, the permit system, and entry procedures. Contractors are required to use a permit system for entry into LGVSD permitrequired confined spacxes. Contractors are also required to coordinate work and entry activities whenever LGVSD employees and contractor employees will be working in or near the permit spaces. At the conclusion of the contractor's work, the LGVSD supervisor in charge will debrief the contractor to determine if any hazards were encountered or created during entry. B-9 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 TRAINING All employees who work in or around confined spaces must be trained before performing any confined space work. At a minimum, the training will include: 1. 2. 3. 4. 5. 6. 7. 8. 9. Hazards of confined spaces. Signs and symptoms of hazard exposure. Duties of entrant, attendant, and entry supervisor. Pre-entry and entry procedures. LGVSD confined space permit system. Selection and use of personal protective equipment. Atmosphere test equipment. Rescue procedures and equipment. First Aid. In addition, employees involved in confined space work will participate in simulated rescue operations at least once per year. Review training will be provided whenever the need is indicated, such as changes in procedures, introduction of new equipment, the hiring of new employees or whenever deficiencies in implementing the program are observed. Training records will be maintained which will include names and signatures of trainees and trainers, dates and content of training. These records will be made available for inspection to employees or their representatives B-10 LGVSD CONFINED SPACE ENTRY PERMIT Date issued:____________________ Permit Expiration Date/Time:_____________________ Location/Description of Space:___________________________________________________ Reason for Entry:______________________________________________________________ Work Site Permit: Authorized entry permit and monitoring data must remain at the work site until the job is complete. IN CASE OF EMERGENCY CALL 911 Entry Supervisor:______________________________________________________ Authorized Attendants and Initials Authorized Entrant and Initials: ___________________________________________________ __________________________________________________ ___________________________________________________ __________________________________________________ ___________________________________________________ __________________________________________________ Note: Indicate which attendant is assigned standby rescue duties. Initial of attendants and entrants indicate they understand their assignments, responsibilities and duties. Pre-Entry Checks (complete before obtaining work Potential Hazards: □ Manhole hook authorization): □ Oxygen deficiency □ Barricades, cones, tape □ Notified other work groups. □ Oxygen enrichment □ Portable blower and hose □ Notified office personnel. □ Flammable gases or vapors □ Explosion-proof lighting □ Checked that entry team training is current. □ Toxic gases or vapors □ Non-sparking tools □ Reviewed entry procedures with team. □ Mechanical hazards □ Tool bucket and line □ Set up barrier at entrance to space. □ Electrical hazards □ Ladder □ Checked that gas detection equipment □ Engulfment/entrapment □ First aid kit □ Noise □ Fire extinguisher □ Performed pre-entry atmosphere tests. □ Heat/Cold □ Radio communication equipment □ Checked ventilation system. □ Falls □ Cell phone □ Checked for physical hazards. □ Falling objects □ SCBA □ Secured and locked out energy sources. □ Other □ Hard hat □ Blocked or disconnected lines. Safety Equipment: □ Goggles, face shield □ Discussed potential hazards with team. □ Gas detection equipment w/spare batteries □ Gloves □ Reviewed emergency response procedures. □ Safety harness □ Rain suit □ Checked condition of safety equipment. □ Safety line □ Rubber boots □ Obtained work authorization signatures. □ Wristlets □ Other____________________________ □ Hoisting equipment ___________________________________ calibration is current. Hot Work: Does the entry involve hot work? □ Yes □ No If Yes, complete and attached a hot work permit. Special Instructions: _________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __ Street Address: ___________________________________________________________________________________________________ Monitoring Data: Record monitoring data at 15-minute intervals on the reverse side of this permit. Acceptable Atmospheric Conditions: Oxygen not less than 19.5% or more than 23.5%, LEL/LFL/not more than 10%, H2S not more than 10 ppm. Work Authorization Signatures Entry Authorization Permit Cancellation All confined space work must be authorized by the General Manager, Plant Manager or Collection Crew Manager Work authorized by: ________________________________________ Date/Time:_______________________________ I certify that the confined space work authorized by this permit has been reviewed with the entry team and that acceptable entry conditions exist and the necessary equipment for safe entry has been provided. Entry supervisor signature: ___________________________________________________ B-11 Date:____________________________ Time:____________________________ Entry supervisor signature: ______________________________ LGVSD HOT WORK PERMIT This form is to be filled out by employee before performing hot work. Name:_____________________________________________________________________________________________ Date:___________________ Time:________________ Location of job:________________________________________ Detailed description of job:____________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ YES NO □ □ 2. have all combustible materials (solids, liquids, gases) been removed from the work area? □ □ 3. Are there any gas lines or other lines carrying combustible/flammable materials? □ □ 4. If yes, have all lines be disconnected, blanked or otherwise protected? □ □ 5. Has atmospheric test data been collected in the work area? □ □ 6. Is a fire watch needed for this job? □ □ 7. Is a fire extinguisher or water hose available and ready to use at the job site? □ □ 8. Can flame or sparks ignite materials in work area or on lower floors or levels? □ □ 9. Are non-flammable tarps used to cover combustibles in the work area? □ □ 10. Have affected employees reviewed or given specific safety instructions? □ □ 11. Have screens been set up in the work area? □ □ 1. If the job is planned to be done indoors, can it be done outdoors or in the welding shop? If yes, move to one of these locations. Special precautions to be taken:________________________________________________________________________ __________________________________________________________________________________________________ I have reviewed and approved this permit: Please make note of any actions taken based on the above responses. Date:______________________ Time:________________ ________________________________________________ Signature of District Manager B-12 LAS GALLINAS VALLEY SANITARY DISTRICT CONFINED SPACE ENTRY REQUIREMENTS UPDATED FEBRUARY 14, 2007 The undersigned acknowledges receipt of and has read and fully understands these District Confined Space Entry Requirements. CONTRACTOR Signed: Name: Title: Date: Company: B-13 APPENDIX C INSURANCE FORMS INTEGRATED INSURANCE & FINANCIAL SERVICES Cer tificate of Liability Insur ance (Standar d For m) Insurance Requirements in Contracts 92 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Certificate of Liability Insurance (Annotated Form) 2 This notice confirms the provisions of the California Insurance Code, §384. Other states have similar provisions. It states that the policy, not the certificate governs coverage. This block identifies the Agent or Broker. 1 3 The insured is your entity’s contractor or lessee. The insurer will be identified here. The insurer letter appears again near the left margin at “*3” to show which insurer provides which coverage. 4 5 *3 This notice again states that the policy supersedes the certificate form. 6 These sections show the type of coverage provided through the agent or broker identified in “1” above. If the insured uses more than one broker, this certificate will not identify all existing. 9 This section will usually be used to restrict coverage to a specific job or lease. Watch for restrictions that would omit the coverage required by your specifications. 7 These two columns show inception and expiration dates for policies identified. Pay special attention that coverage does not expire before or during your project or lease. This column identifies limits per occurrence and aggregate for each type of coverage afforded. Pay special attention to low aggregate limits for public works-type contractors. Losses on other jobs may reduce your coverage. Cancellation provisions 10 8 11 Certificate holder is your entity. 12 The authorized representative of the insurer should be an employee, unless the agent or broker is specifically authorized to sign on behalf of the company. Insurance Requirements in Contracts 93 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 94 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 95 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 96 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 97 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 98 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Repr oduction of Insur ance Ser vices Office, Inc. For m Modifications to ISO form CG 20 10 11 85: 1. 2. 3. The Insured scheduled above includes the Insured's officers, officials, employees and volunteers. This insurance shall be primary as respects the Insured shown in the schedule above, or if excess, shall stand in an unbroken chain of coverage excess of the Named Insured's scheduled underlying primary coverage. In either event, any other insurance maintained by the Insured scheduled above shall be in excess of this insurance and shall not be called upon to contribute with it. The insurance afforded by this policy shall not be canceled except after thirty days prior written notice by certified mail return receipt requested has been given to the Entity. Insurance Requirements in Contracts 99 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 100 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 101 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 102 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 103 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 104 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 105 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 106 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of Insurance Services Office, Inc. Form Insurance Requirements in Contracts 107 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of State Compensation Insurance Fund Form STATE COMPENSATION INSURANCE P.O. BOX 807, SAN FRANCISCO, CALIFORNIA 94101 CERTIFICATE OF WORKERS’ COMPENSATION INSURANCE FUND POLICY NUMBER: CERTIFICATE EXPIRES: This is to certify that we have issued a valid Workers’ Compensation insurance policy in a form approved by the California Insurance Commissioner to the employer named below for the policy period indicated. This policy is not subject to cancellation by the Fund except upon 30 day’s written notice to the employer. We will give you 30 day’s advance notice should this policy be canceled prior to its normal expiration. This certificate of insurance is not an insurance policy and odes not amend, extend or alter the coverage afforded by the policies listed herein. Notwithstanding any requirement, term or condition of any contract or other document with respect to which this certificate may be issued or may pertain, the insurance afforded by the policies described herein is subject to all the terms, exclusions and conditions of such policies. ______________________________ PRESIDENT (Note: following text is typewritten addition to printed form) THE STATE COMPENSATION INSURANCE FUND WAIVES ANY RIGHT OF SUBROGATION ENDORSEMENT #2570. AGAINST (ENTITY) ___________________________, ITS OFFICIALS, EMPLOYEES AND VOLUNTEERS BY REASON OF ANY PAYMENT UNDER THIS POLICY. ENDORSEMENT #0015 ENTITLED ADDITIONAL INSURED EMPLOYER EFFECTIVE 07-20-87 IS ATTACHED TO AND FORMS A PART OF THIS POLICY. ADDITIONAL INSURED EMPLOYER: ___________________________. ENDORSEMENT #2065 ENTITLED 30 DAY CANCELLATION NOTICE EFFECTIVE 07-20-87 IS ATTACHED TO AND FORMS A PART OF THIS POLICY. LIABILITY OF THE STATE COMPENSATION INSURANCE FUND IS LIMITED TO $3,000,000 FOR ALL DAMAGES FOR ONE OR MORE CLAIMS RESULTING FROM EACH ACCIDENT OF OCCURRENCE ARISING OUT OF ANY ONE EVENT. ______________________________ EMPLOYER Insurance Requirements in Contracts 112 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of State Compensation Insurance Fund Form STATE COMPENSATION INSURANCE ADDITIONAL INSURED EMPLOYER ENDORSEMENT AGREEMENT FUND Home Office San Francisco All Effective Dates are at 12:01 AM Pacific Standard Time or the Time Indicated at Pacific Standard Time ANYTHING IN THIS POLICY TO THE CONTRACT NOTWITHSTANDING, IT IS AGREED THAT EMPLOYER: NAMED OF ADDITIONAL INSURED (ONE NAME PER ENDORSEMENT) IS HEREBY NAMED AS AN ADDITIONAL INSURED EMPLOYER ON THIS POLICY BUT ONLY AS RESPECTS EMPLOYEES WHOSE NAMES APPEAR ON THE PAYROLL RECORDS OF (POLICY NAME) (HEREIN CALLED THE PRIMARY INSURED) WHILE THOSE EMPLOYEES ARE ENGAGED IN WORK UNDER THE SIMULTANEOUS DIRECTION AND CONTROL OF THE PRIMARY INSURED AND THE ADDITIONAL INSURED EMPLOYER. IT IS FURTHER AGREED THAT THE PAYMENT OF THE FULL PREMIUM DUE AND PAYABLE UNDER THIS POLICY SHALL REMAIN THE SOLE RESPONSIBILITY OF THE PRIMARY INSURED. NOTHING IN THIS ENDORSEMENT CONTAINED SHALL BE HALED TO VARY, ALTER, WAIVE OR EXTEND ANY OF THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS POLICY OTHER THAN AS STATED. NOTHING ELSEWHERE IN THIS POLICY SHALL BE HELD TO VARY, ALTER, WAIVE OR LIMIT THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS ENDORSEMENT. COUNTERSIGNED AND ISSUED AT SAN FRANCISCO Insurance Requirements in Contracts 0015 113 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of State Compensation Insurance Fund Form STATE COMPENSATION INSURANCE ADDITIONAL INSURED EMPLOYER ENDORSEMENT AGREEMENT FUND Home Office San Francisco All Effective Dates are at 12:01 AM Pacific Standard Time or the Time Indicated at Pacific Standard Time ANYTHING IN THIS POLICY TO THE CONTRARY NOTWITHSTANDING, IT IS AGREED THAT THE STATE COMPENSATION INSURANCE FUND WAIVES ANY RIGHT OF SUBROGATION AGAINST: (SPECIFY 3RD PARTY REQUESTING WAIVER: ONE NAME PER ENDORSEMENT) WHICH MIGHT ARISE BY REASON OF ANY PAYMENT UNDER THIS POLICY IN CONNECTION WITH WORK PERFORMED BY: (POLICY NAME) IT IS FURTHER AGREED THAT THE INSURED SHALL MAINTAIN PAYROLL RECORDS ACCURATELY SEGREGATING THE REMUNERATION OF EMPLOYEES WHILE ENGAGED IN WORK FOR THE ABOVE EMPLOYER. IT IS FURTHER AGREED THAT PREMIUM ON THE EARNINGS OF SUCH EMPLOYEES SHALL BE INCREASED BY _________%. NOTHING IN THIS ENDORSEMENT CONTAINED SHALL BE HALED TO VARY, ALTER, WAIVE OR EXTEND ANY OF THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS POLICY OTHER THAN AS STATED. NOTHING ELSEWHERE IN THIS POLICY SHALL BEHELD TO VARY, ALTER, WAIVE OR LIMIT THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS ENDORSEMENT. COUNTERSIGNED AND ISSUED AT SAN FRANCISCO Insurance Requirements in Contracts 114 2570 Edition: May 2011 Version 7.4.1 INTEGRATED INSURANCE & FINANCIAL SERVICES Reproduction of State Compensation Insurance Fund Form STATE COMPENSATION INSURANCE ADDITIONAL INSURED EMPLOYER ENDORSEMENT AGREEMENT FUND Home Office San Francisco All Effective Dates are at 12:01 AM Pacific Standard Time or the Time Indicated at Pacific Standard Time ANYTHING IN THIS POLICY TO THE CONTRARY NOTWITHSTANDING, IT IS AGREED THAT THIS POLICY SHALL NOT BE CANCELED UNTIL: (SPECIFY NUMBER) ______________________ DAYS AFTER WRITTEN NOTICE OF SUCH CANCELLATION HAS BEEN PLACED IN THE MAIL BY STATE FUND TO CURRENT HOLDERS OF CERTIFICATE OF WORKERS’ COMPENSATION INSURANCE. NOTHING IN THIS ENDORSEMENT CONTAINED SHALL BE HALED TO VARY, ALTER, WAIVE OR EXTEND ANY OF THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS POLICY OTHER THAN AS STATED. NOTHING ELSEWHERE IN THIS POLICY SHALL BEHELD TO VARY, ALTER, WAIVE OR LIMIT THE TERMS, CONDITIONS, AGREEMENTS OR LIMITATIONS OF THIS ENDORSEMENT. COUNTERSIGNED AND ISSUED AT SAN FRANCISCO Insurance Requirements in Contracts 115 0015 Edition: May 2011 Version 7.4.1 (Optional Form) This blanket endorsement modifies insurance provided under the following: Project Name: ______________________________________________________________________ Named Insured: Las Gallinas Valley Sanitary District, its officers, officials, employees and volunteers, 300 Smith Ranch Road, San Rafael, CA 94903 Effective Work Date(s): _____________________ Insuring Company: ________________________________ Policy No.: _____________________________ Description of Work/Locations/Vehicles: __________________________________________________________________________________________ AGENCY NAME AND ADDRESS: ADDITIONAL INSURED: The Agency, its elected or appointed officers, officials, employees and, volunteers are included as insureds with regard to damages and defense of claims arising from: (Check all that apply) General Liability: (a) activities performed by or on behalf of the Named Insured, (b) products and completed operations of the Named Insured, (c) premises owned, leased occupied or used by the Named Insured, and/or (d) permits issued for operations performed by the Named Insured. {Note: MEETS OR EXCEEDS ISO Form # CG 20 10 11 85} Auto Liability: the ownership, operation, maintenance, use, loading or unloading of any auto owned, leased, hired or borrowed by the Named Insured, regardless of whether liability is attributable to the Named Insured or a combination of the Named Insured and the Agency, its elected or appointed officers, officials, employees or volunteers. Other: __________________________________________________________________________ PRIMARY/NON-CONTRIBUTORY: This insurance is primary and is not additional to or contributing with any other insurance carried by or for the benefit of Additional Insureds. PROVISIONS REGARDING THE INSURED'S DUTIES AFTER ACCIDENT OR LOSS: Any failure to comply with reporting provisions of the policy shall not affect coverage provided to the Agency, its elected or appointed officers, officials, employees, or volunteers. CANCELLATION NOTICE: The insurance afforded by this policy shall not be suspended, voided, canceled, reduced in coverage or in limits except after thirty (30) days' prior written notice (ten (10) days if canceled due to non-payment) by certified mail return receipt requested has been given to the Agency. Such notice shall be addressed as shown above. WAIVER OF SUBROGATION:The insurer(s) named above agree to waive all rights of subrogation against the Agency, its elected or appointed officers, officials, agents, volunteers and employees for losses paid under the terms of this policy which arise from work performed by the Named Insured for the Agency. Nothing herein contained shall vary, alter or extend any provision or condition of the Policy other than as above stated. SIGNATURE OF INSURER OR AUTHORIZED REPRESENTATIVE OF THE INSURER I, _____________________________________________, (print/type name), warrant that I have authority to bind the above-named insurance company and by my signature hereon do so bind this company. SIGNATURE OF AUTHORIZED REPRESENTATIVE (original signature required on endorsement furnished to the Agency) ORGANIZATION: ________________________________ TITLE: __________________________________________ ADDRESS: ______________________________________________________ TELEPHONE: (_______)____________________ DATE ISSUED: ____________________________ VOLUME 3 TECHNICAL SPECIFICATIONS SECTION 01010 PROJECT SCOPE AND TIME OF COMPLETION 1.01 GENERAL The Contractor shall sufficiently obligate himself/herself and take the necessary precautions so as to perform and complete the work in accordance with the requirements of the contract documents and specifications and/or as shown on the plans and within the time limit specified herein. 1.02 DESCRIPTION OF WORK A. WORK INCLUDED IN THIS CONTRACT Work covered in these contract documents for the Civic Center North Pump Station and John Duckett Pump Station Standby Generator Replacement Project, Job No. 10300-11/09, consists of the following: Civic Center North Pump Station 1. Remove existing generator, fixed louver and appurtenances with concrete slab and dispose of material per the plans and specifications. 2. Modify louver opening, install new fixed louver and airplenum. 3. Install new 100 kw generator with 120 gal base tank within the Civic Center North Pump Station control and engine generator room. 4. Install fuel tank leak detection/monitoring system. 5. Remove natural gas supply, cap pipe that passes through wall on both sides of the wall. Remove meter and cap off line underground. 6. Install SCADA. 7. Install new door canopy. 8. Start-up new engine generator and perform all necessary testing and training. John Duckett Pump Station 1. Remove existing generator and appurtenances, generator building with concrete slab and foundation and dispose of material per the plans and specifications. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT PROJECT SCOPE AND TIME OF COMPLETION 7970.01010.doc 01010 - 1 11/30/2011 2. Grade and recompact exposed gravel area at the former generator building and former vaulted fuel storage tank. 3. Contractor shall remove all (E) conduits to (E) generator and install (N) conduit trench. 4. Install new 250 kw generator with 500 gal base tank and concrete foundation pad. 5. Install new power and signal wiring from the generator to the ATS and PLC in the Control Building. 6. Install fuel tank leak detection/monitoring system. 7. Install SCADA. 8. Install new door canopy. 9. Construct all site work including washer header and AC paving. 10. Start-up new engine generator and perform all necessary testing and training. John Duckett Pump Station Portable Pump Discharge Line 1. Install buried 12” DI discharge pipeline as shown on the plans and install cathodic protection on the pipeline. 2. Remove AC at the site of new concrete portable pump pad. Construct new concrete portable pump pad. 3. Relocate overhead monorail as shown on the plans. 4. Modify (E) concrete retaining wall and install guardrail as shown on the plans. B. COORDINATION 1. The Contractor shall coordinate the operations with the District and others working in the immediate area. 2. The Contractor shall conduct his/her operations so as to assure that the existing pumping stations, as well as all other utilities, are kept in continuous operation throughout the execution of this contract. The Contractor, therefore shall schedule and conduct his work so as to minimize interference with operation and maintenance of these facilities. Methods, schedules and sequences of construction which prevent or jeopardize the District's compliance with Clean Water Standards or the NPDES Permit are not acceptable. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT PROJECT SCOPE AND TIME OF COMPLETION 7970.01010.doc 01010 - 2 11/30/2011 3. When modification, addition or connection to existing pipelines, structures, systems, circuits or equipment is required, or if a System Outage Request (SOR) is required, the Contractor shall schedule such activities with the Engineer. The Contractor shall notify the Engineer, in writing, ten (10) working days in advance of the time when construction operations will require connection to, or modification of, in-service portions of the existing facility. No pipeline system, structure, circuit or individual unit shall be cut, modified, dewatered or removed from the facility unless authorized by the Engineer. 4. In the event that the Contractor accidentally damages operating pipes, pump stations or treatment facilities, he/she shall immediately effect the necessary repairs. The Contractor shall maintain an inventory of repair clamps and materials for small pipelines, including temporary pumps, bypass pipelines, electrical conductors or other facilities necessary to maintain operation of sewerage facilities while the repairs are being made. The Contractor shall provide telephone numbers of standby personnel who will respond during non-working hours to repair facilities which interrupt normal operations. 5. If the Contractor fails to respond to a request by the Engineer, the District reserves the right to effect the repair with its own forces or by another contractor. The cost for repairs performed by others will be deducted from the payment due the Contractor. 1.03 TIME LIMITS A. CONTRACT TIME The Contractor shall sufficiently obligate himself/herself to complete the work for the construction of the Civic Center North Pump Station and John Duckett Pump Station within one hundred-fifty (150) consecutive calendar days from the date of the Notice to Proceed. 1.04 CONTRACTOR'S WORK SCHEDULE B. GENERAL Unless arrangements are made in advance with the District for overtime or Holiday work, the Contractor shall conform to the work hours and work days listed below. C. WORK HOURS No work or traffic detouring shall commence before 8:30 AM and all work shall have been completed and traffic restored no later than 5:00 PM. D. WORK DAYS No work shall be allowed on Saturdays, Sundays or the following holidays: CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT PROJECT SCOPE AND TIME OF COMPLETION 7970.01010.doc 01010 - 3 11/30/2011 1. 2. 3. 4. 5. 6. 7. 8. 9. January 1st, known as New Year's Day The third Monday in February, known as Presidents’ Day The last Monday in May, known as Memorial Day July 4th, known as Independence Day The first Monday in September, known as Labor Day The fourth Thursday in November, known as Thanksgiving Day The day after Thanksgiving Day December 24th, known as Christmas Eve December 25th, known as Christmas Day When a holiday falls on a Sunday, no work shall take place on the following Monday. When a holiday falls on a Saturday, no work shall take place on the preceding Friday. When New Year’s Day falls on a Saturday, no work shall take place on the following Monday. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT PROJECT SCOPE AND TIME OF COMPLETION 7970.01010.doc 01010 - 4 11/30/2011 SECTION 01030 SPECIAL CONDITIONS 1.01 GENERAL The Contractor shall comply with the following special conditions. The cost and fees connected with obtaining permits for the work shall be included in the separate bid item as identified in the bid. The cost of complying with permit conditions and these special conditions shall be included in the bid prices and no special allowance shall be made therefor. 1.02 PERMITS TO BE OBTAINED BY THE CONTRACTOR A. GENERAL The Contractor shall obtain all necessary permits, pay all permit and inspection fees, and comply with all requirements and obligations imposed upon him/her in the conditions of the permits issued, including but not limited to: 1. Bay Area Air Quality Management District (BAAQMD) Engine Generator Permit for the approved generator units provided by the Contractor. The District has already submitted the application using two (2) Caterpillar Generator models (See Appendix B) and paid the fees for this permit. The Contractor shall complete the application for the permits using the approved generator units provided by the Contractor. The Contractor shall furnish the Engineer with a copy of each of the permits which he/she has obtained for the conduct of the construction work. B. COST OF PERMIT COMPLIANCE All other permit costs, inspection costs associated with construction permits, and all costs of compliance with the requirements of all agencies exercising jurisdiction over the work shall be included in the bid price and no additional compensation will be allowed therefor. 1.03 CONTRACTOR'S OPERATIONS The Contractor shall conduct the operations in a manner which will protect adjacent property from annoyance or damage from dust caused by the operations. When necessary, he/she shall take steps to control dust by the application of water, dust palliative, salt or other suitable means. The Contractor shall be responsible for dust control during both working and non-working hours. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT CONDITIONS 7970.01030.doc 01030 - 1 SPECIAL 11/30/2011 During working hours, any open trenches or excavations left unattended shall be covered or properly barricaded with lighted barricades with guard rails. The Contractor shall, at all times, make provision for adequate pedestrian and local vehicle access to residences. The Contractor shall conduct the operations in a manner which will assure the maintenance of public safety at all times. 1.04 DISPOSAL OF EXCAVATED AND REMOVED MATERIAL The Contractor shall be responsible for making his/her own arrangements for disposal of all excavated material, removed material or other materials at a legal disposal site. 1.05 CONTRACTOR STORAGE YARD The Contractor may use portions of the pump station site for materials and equipment storage and shall coordinate with District personnel to verify that the storage area does not block access to critical components of the pump station. When the use is completed, the area used shall be restored to its original condition. The Contractor shall make his/her own arrangements for any other storage areas necessary for the project. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT CONDITIONS 7970.01030.doc 01030 - 2 SPECIAL 11/30/2011 SECTION 01600 MATERIALS AND EQUIPMENT 1.01 GENERAL The Contractor shall qualify all items proposed to be furnished, furnish operating and maintenance data, and protect, install, test and commission all materials and equipment as specified herein below. 1.02 EQUIPMENT, MATERIALS AND/OR PRODUCTS TO BE FURNISHED The work, unless otherwise permitted or approved by the District, shall be completed with the incorporated use of equipment, materials and/or products where such are specified. Substitutions and equal alternatives will be permitted as provided in this article; however, neither the request for substitution nor the offer of alternatives shall in any way by their submittal obligate the District to assent to any request or offer. Failure of the Contractor awarded the work to either submit requests for substitutions or to offer alternatives within the required times provided in this General Condition will be considered as evidence that the work shall be accomplished with trade-named equipment, materials and/or products as identified in the Technical Provisions and/or the Project Drawings. Unless otherwise provided elsewhere in the Contract, all equipment, materials and/or products incorporated into the work shall be new and, where not specified, shall be of the highest quality of the respective kinds for the intended use, and all installation shall meet or exceed applicable construction industry standards and practices. If equipment, materials and/or products are designated by listing named manufacturers of particular equipment, materials and/or products followed by the words "or equal," then the Contractor may furnish the named equipment, materials and/or products or any equal equipment, materials and/or products. The first named manufacturer of particular equipment, materials and/or products is the basis for the design shown on the Project Drawings. A subsequently named manufacturer or particular equipment, materials and/or products has been determined to be an acceptable substitution but may require modifications in the Project's design and its ultimate construction to accommodate its use. If such subsequently named items are selected by the Contractor for incorporation into the work, the Contractor shall assume all costs required for modifications to the equipment, materials and/or products, and the Project design and construction as may be required for said items' use. Substitutions for an unnamed "equal" item of material shall be permitted upon compliance with the procedures set forth herein. If a Contractor makes use of an unnamed "equal" product as a substitute for a specifically named material or product, the Contractor shall assume all costs required to make the necessary revisions or modifications to accommodate the use of said unnamed product. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 1 MATERIALS AND EQUIPMENT 11/30/2011 Before beginning the work and as soon as possible after award of the Contract, the Contractor shall submit a List of Materials to the District for review. The List shall include all items of equipment, materials and/or products to be incorporated into the work and the names of suppliers with whom purchase orders have been placed. The names on the List shall be arranged in the same order as in the specifications, and shall contain sufficient data to identify precisely the items of equipment, materials and/or products the Contractor proposes to furnish. The List shall include specification or Project Drawing references. Once the submission is determined to be acceptable to the District, it shall be returned to the Contractor. If required by the District, the Contractor shall furnish sample specimens of materials proposed to be furnished. 1.03 SUBSTITUTIONS Substitution for those equipment, materials and/or products specified shall only be permitted when the proposed unnamed "equal" product or material to be furnished is both equal in quality and utility and after the Contractor has complied with the following provisions: (1) All substitutions shall be reviewed by the District. (2) The District must approve such substitution in writing prior to its incorporation into the work. (3) Unless otherwise authorized in writing by the District, the Contractor shall within thirty-five (35) calendar days after the award of the contract, submit to the District sufficient data, drawings, samples, literature, or other detailed information as will demonstrate to the District that the proposed substitute is equal in quality and utility to the equipment, materials and/or products specified. Within thirty (30) calendar days following receipt of all requested information from the Contractor, the District will determine whether the proposed alternative is equal in quality and utility and meets the requirements of the Contract and will inform the Contractor in writing of such determination. The burden of substantiating the quality and utility of alternatives shall be upon the Contractor, and the Contractor shall furnish all necessary information requested and required by the District. The District will be the sole judge as to the quality and utility of alternative equipment, materials and/or products, and the District's decision shall be final. An acceptance by the District of a substitution shall not relieve the Contractor from complying with the requirements of the Project Drawings and Specifications. Acceptance by the District shall not relieve the Contractor from full responsibility for the efficiency, sufficiency and quality and performance of the substitute equipment, materials and/or products, in the same manner and degree as the equipment, materials and/or products specified by name. Failure of the Contractor to submit proposed substitutions for review in the manner described above and within the time prescribed shall be sufficient cause for rejection by the District of any other proposed substitutions. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 2 MATERIALS AND EQUIPMENT 11/30/2011 In determining whether a proposed product is equal in quality and utility, the District is not restricted to such basic issues as performance and durability, but may consider any other issues that the District, in the discretion of the District, deems appropriate. Said issues may, but are not required to include, nor are they limited to, such additional factors as comparable performance, reliability, efficiency of operation, ease of operation, adaptability, ease of maintenance, capital costs, life-cycle costs, operational characteristics, costs of training personnel, maintenance history, warranties, problems created by the resulting overall warranty system, availability of qualified service, availability of parts, the history of any supplier, and compatibility with existing facilities. No one factor or group of factors, including such issues as savings on capital costs, shall be determinative of whether the proposed product or material is equal in quality and utility. The decision of the District shall be based on those factors deemed by the District to be relevant and any data, drawings, samples, literature or other detailed information furnished by the Contractor with respect to the proposed substitution. Each decision as to whether a product or material is equal in quality and utility shall be made by the District on a case-by-case basis. The Contractor shall be responsible for any and all costs, including consultant costs, incurred by the District with respect to the proposed substitution that exceed the costs inherent in the normal and reasonable review of drawings and other standard data, information and documents concerning any proposed substitution. The Contractor shall be responsible for this cost, regardless of whether or not the substitution is approved by the District. 1.04 SUBMITTAL AND REVIEW PROCEDURE A. GENERAL The Contractor shall submit drawings and information describing materials or equipment in sufficient detail to determine whether the materials or equipment conform to the specifications. Unless otherwise indicated, all submittals required shall be furnished to the District within thirty (30) calendar days after the date of the Notice to Proceed. All copies of all submittals shall be accompanied by its own transmittal form sheet that includes all of the following information: 1. 2. 3. 4. 5. 6. 7. 8. Project Name Owner’s Project or Contract Number Engineer’s Project Number Submittal Date Submittal Subject or Title Supplier and/or Manufacturer Submittal Item Number (see table below) Specification Section, Page No. and Plan Sheet References CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 3 MATERIALS AND EQUIPMENT 11/30/2011 9. Submittal Revision Number 10. Submittal Preparers Name and Contact Information The Contractor shall submit to the District six (6) copies of each submittal for each item, each with its own complete transmittal form and, in the case of material to be tested, samples of the specified quantity each with its’ own completed transmittal. Submittals prepared and submitted in accordance with these instructions will be deemed complete and will be processed. Incomplete submittals will be returned without comment. The Contractor shall submit packages for each of the items listed below, each with their own transmittal sheets. The Engineer will assign a number to each of the submittals as they are received. The following is a preliminary list and actual required submittals for this project may not be limited to those above including and in addition to changes per Addenda and official Contract Change Orders that are not shown on this list and additional items as requested by the Engineer. The Engineer may send out a letter with additional submittal items and supplemental submittal instructions. a. Contractors Work Schedule b. Contractors Safety Plan c. Electrical Components and Materials When prior submittal is required, the Contractor shall submit to the District six (6) copies of the specified information or, in the case of material to be tested, samples of the specified quantity. A total of six (6) copies of electrical submittals shall be provided. After review of the submittal, the District shall return two (2) marked-up copies indicating one of the following actions: 1. If the review indicates that the material, equipment or work method is in general conformance with the design concept and complies with the drawings and specifications, submittal copies will be marked "NO EXCEPTIONS TAKEN." In this event, the Contractor may begin immediately to implement the work method or incorporate the material or equipment covered by the submittal. 2. If the review indicated limited corrections are required, copies will be marked "MAKE CORRECTIONS NOTED." The Contractor may immediately begin implementing the work method or incorporating the material and equipment covered by the submittal in accordance with the noted corrections. 3. If the review reveals that the submittal is insufficient or contains incorrect data, copies will be marked "REVISE AND RESUBMIT." Except at his/her own risk, the Contractor shall not undertake work covered by this submittal until it has been revised, resubmitted and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE CORRECTIONS NOTED." CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 4 MATERIALS AND EQUIPMENT 11/30/2011 4. If the review indicates that the material, equipment or work method is not in general conformance with the design concept or in compliance with the drawings and specifications, copies of the submittal will be marked "REJECTED - SEE REMARKS." Submittals with deviations which have not been identified clearly may be rejected. Except at his/her own risk, the Contractor shall not undertake work covered by such submittals until a new submittal is made and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE CORRECTIONS NOTED." In reviewing the submittals, the District is checking only for general conformance with the design concept of the project and general compliance with the information given in the Contract Documents. Any action shown is subject to the requirements of the plans and specifications. The Contractor shall be responsible for dimensions which shall be confirmed and correlated at the job site: fabrication processes and techniques of construction; coordination of the work with that of all other trades; and satisfactory performance of the work. The Contractor agrees that shop drawing submittals processed by the District are not Change Orders; that the purpose of shop drawing submittals by the Contractor is to demonstrate to the District that he/she understands the design concept, that the Contractor demonstrates his/her understanding by indicating which equipment and material he/she intends to furnish and install and by detailing the proposed fabrication and installation methods. The Contractor further agrees that if deviations, discrepancies or conflicts between shop drawing submittals and the Contract Documents in the form of design drawings and specifications are discovered either prior to or after shop drawing submittals are processed by the District, the design drawings and specifications shall control and shall be followed. B. CONTRACTOR'S PROCEDURE The Contractor shall verify that the materials or equipment described in each submittal conform to all requirements of the specifications and drawings. Where the detailed specifications require specific submittal data, all data shall be submitted at the same time. The submittals shall be accompanied by a transmittal form, in sextuplet, septuplet for electrical submittals. If the submittal involves equipment driven by an electric motor, a motor data submittal sheet shall also be included, in sextuplet, septuplet for electrical submittals, with the submittal package. The District will return for resubmittal any information not accompanied by the specified transmittal form, properly completed. The Contractor shall provide the required number of transmittal forms. The Contractor may authorize a material or equipment supplier to deal directly with the District with regard to a submittal. Such authorization shall be in writing by the Contractor, with a copy directed to the District, and shall state that the supplier is in fact a bona fide supplier, under contract to the Contractor or one of his/her subcontractors. Such dealings will be for the purpose of interpretations of contract requirements and CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 5 MATERIALS AND EQUIPMENT 11/30/2011 shall not be construed as irrevocable commitments on the part of the District. All written communications with the District shall be directed through the Contractor. A separate transmittal form shall be used for each specific item or class of material or equipment for which a submittal is required. Submittals on various items using a single transmittal form will be permitted only when the items taken together constitute a manufacturer's "package" or are so functionally related that expediency indicates checking or review of the group or "package" as a whole. C. EFFECT OF ACCEPTANCE OF CONTRACTOR'S INFORMATION Acceptance by District of any drawings, method of work, or any information regarding materials or equipment the Contractor proposes to provide, shall not relieve the Contractor of his/her responsibility for any errors therein and shall not be regarded as an assumption of risks or liability by the District, or by any officer or employee thereof, and the Contractor shall have no claim under the contract on account of the failure or partial failure or inefficiency or insufficiency of any plan or method or work or materials or equipment so accepted. Such acceptance shall be considered to mean merely that the District has no objection to the Contractor using, upon his/her own full responsibility, the plan or method of work proposed, or providing the materials or equipment proposed. D. DEVIATIONS FROM CONTRACT If the Contractor proposes to provide material or equipment which does not conform to all of the specifications and drawings, the transmittal form accompanying the submittal copies shall indicate under "comments" the deviations and shall request a Change Order to cover the deviations. 1.05 OPERATING AND MAINTENANCE DATA A. INSTRUCTION MANUALS The Contractor shall provide four (4) sets of manuals bound in three (3) ring binders giving operating and maintenance instructions for all equipment and devices furnished under this contract. A total of six (6) copies of electrical operating and maintenance instructions shall be provided. Operating and maintenance instructions for each item of equipment and each equipment assembly shall be assembled in three-ring binders and shall consist of: 1. Names and addresses of manufacturer, nearest representative of manufacturer, and nearest supplier of manufacturer's equipment and parts. 2. For equipment requiring lubrication, the manufacturer's recommended lubricants and lubrication schedule. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 6 MATERIALS AND EQUIPMENT 11/30/2011 3. For equipment containing integral electrical controls, diagrams showing internal and connection wiring. 4. Specified operating and maintenance information. This special information may include, but not necessarily be limited to, one or more of the following items: a. Equipment data: Information shall be listed on an Equipment Data Form to be furnished by the District. b. Start-up procedures: These instructions shall include equipment manufacturer's re-commendations regarding installation, adjustment, calibration and troubleshooting. c. Operating procedures: These instructions shall include the equipment manufacturer's recommended step-by-step procedures for starting, operating and stopping the equipment under modes of operation. d. Preventive maintenance procedures: These instructions include the equipment manufacturer's recommendations regarding the steps and schedules to be followed in maintaining the equipment. e. Parts list: This list shall include generic title and identification number of each component part of the equipment. f. Exploded views: These shall be provided where appropriate. g. Spare parts list: This list shall include the manufacturer's recommendations of the number of parts which should be stored by the District. h. Overhaul instructions: These instructions shall consist of the manufacturer's directions for the disassembly, repair and reassembly of the equipment. B. TRANSMITTAL PROCEDURE Operating and maintenance instructions shall be transmitted to the District accompanied by a transmittal form. If manufacturer's standard brochures and manuals are used to describe operating and maintenance procedures, such brochures and manuals shall be modified to reflect only the model or series of equipment used on this project; all extraneous material shall be crossed out or otherwise eliminated. Required operating and maintenance instructions for each equipment item must be delivered to and be accepted by the District before the Contractor can be paid for more than eighty (80) percent of the purchase value of that equipment. Required operating and maintenance instructions for the project must be delivered to and approved by the District prior to the project being seventy-five (75) percent complete. Progress payments for work in excess of seventy-five (75) percent completion will not be made CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 7 MATERIALS AND EQUIPMENT 11/30/2011 until the required operating and maintenance instructions have been delivered to and have been accepted by the District. When transmitting operation and maintenance instructions, the Contractor shall provide an appropriately labeled, three-ring binder to contain three (3) sets of instructions. A complete table of contents listing the items and their location in the set shall be included in the binder. C. FIELD CHANGES Following the acceptable installation and operation of an equipment item, the item's instructions and procedures shall be modified and supplemented by the Contractor to reflect field changes or information requiring field data. 1.06 PROTECTION OF MATERIALS AND EQUIPMENT A. GENERAL The Contractor shall be responsible for the equipment included in this contract until it has been finally inspected, tested and accepted in accordance with the requirements of these specifications. The Contractor shall make his/her own provisions for properly storing and protecting all material and equipment against theft, injury or damage from any and all causes. Materials and equipment shall be shipped, handled, stored and installed by methods which will prevent damage to the items. Damaged items will not be permitted as part of the work except in cases of minor damage that have been satisfactorily repaired and are acceptable to the District. B. PIPE Pipe and appurtenances shall be handled, stored and installed as recommended by the manufacturer. Pipes with soft coatings such as coal tar enamel, paint or the like shall be stored to protect the coating from physical damage or other deterioration and shall only be handled with padded, wide slings. Pipes shipped with interior bracing shall have the bracing removed only when recommended by the pipe manufacturer. C. EQUIPMENT 1. Definition: For the purpose of this section, equipment means any mechanical, electrical or instrumentation devices, and other items with one or more moving parts requiring an electrical, pneumatic, electronic or hydraulic connection. 2. Packing and Marking: All equipment shall be adequately and effectively protected against damage from moisture, dust, handling or other cause during transport from manufacturer's premises to site. Each item or package shall be clearly marked with the equipment number unique to the specification reference covering the item. Each CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 8 MATERIALS AND EQUIPMENT 11/30/2011 separate portion of plant shall receive, as far as practicable, a fitting or distinguishing mark which shall be shown on the packing lists. The bearings of motors shall be relieved of load during transport by means of jacks or some other method to prevent Brinelling. Stiffeners shall be used where necessary to maintain shapes and to give rigidity. Parts of equipment shall be delivered in assembled or subassembled units where possible. 3. Manufacturer's Nameplates: All equipment shall be furnished with a corrosion-resistant 316 stainless steel nameplate fastened to the equipment in an accessible position. This nameplate shall be embossed with letters not less than 1/8" high, stating the manufacturer's name, equipment rating, capacity, size, model, serial number and speed. Nameplates shall be fastened to the equipment with stainless steel rivets or screws in tapped holes in the equipment or base. Nameplates fastened with adhesive and paper or plastic nameplates will not be accepted. Separate nameplates are not required on valves and fittings. 4. Direction of Rotation: Each piece of rotating equipment shall have an arrow showing the direction of rotation. 5. Identification of Equipment: All equipment items and valves with an assigned equipment number in this project manual shall have affixed to them in a prominent location a label or tag displaying the assigned equipment number. Equipment item and valves lacking a number shall have a similar tag providing a unique description of the item. Markers shall be of stainless steel fasteners or as otherwise approved by the District. Plastic tape labels will not be acceptable. 6. Storage of Equipment: During the interval between delivery and installation, all equipment to be incorporated into the project shall be stored in enclosed, weathertight, licensed commercial warehouses equipped with fire detection and sprinkler systems. Environmental controls such as heaters or protective encapsulation shall be provided to ensure against condensation and moisture damage. In the event prolonged (more than ninety (90) days) storage is required for any item of rotative equipment, the Contractor shall institute a protective maintenance program which shall include grease protection of bare metal surfaces, periodic indexing of rotating parts, renewal of grease in bearings, and any procedures recommended by the manufacturer. The Contractor shall maintain adequate records to demonstrate full compliance with these requirements. All equipment shall be available for inspection by the District. 7. Protection of Equipment after Installation: After all installation, all equipment shall be protected from damage, including but not limited to, dust, abrasive particles, debris and dirt generated by the placement, chipping, sandblasting, cutting, CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 9 MATERIALS AND EQUIPMENT 11/30/2011 finishing and grinding of new or existing concrete, terrazzo and metal; and the fumes, particulate matter, and splatter from welding, brazing and painting of new or existing piping and equipment. The Contractor is advised that as minimum, vacuum cleaning, blower with filters, protective shieldings, and other dust suppression methods will be required at all times to adequately protect all equipment. During concreting, including finishing, all equipment that may be affected by cement dust must be completely covered. During painting operations, all grease fittings and similar openings shall be covered to prevent the entry of paint. Electrical switchgear, unit substation, and motor load centers shall not be installed until after all concrete work and sandblasting in those areas have been completed and accepted. D. DELIVERY OF MATERIAL OR EQUIPMENT The District’s personnel or representatives of the District will not accept materials or equipment deliveries for the Contractor. 1.07 INSTALLATION All materials and equipment shall be installed in accordance with the manufacturer's recommendations and requirements. All materials and equipment shall be installed by specialists properly skilled in the trades and professions required to assure first-class installation. Where required by detailed specifications, the Contractor shall cause the installation of specific equipment items to be accomplished under the supervision of factory-trained installation specialists furnished by equipment manufacturers. The Contractor shall be prepared to document the skills and training of all workers engaged in the installation of all equipment furnished by the Contractor or the District. 1.08 TESTING A. GENERAL All materials, equipment and work included in this contract shall be tested to prove compliance with the contract requirements. Unless otherwise costs of testing, including temporary facilities and connections, shall be Contractor. No tests specified herein shall be applied until the item to been inspected and approval given for the application of such test. and inspected specified, all borne by the be tested has Tests and inspections shall include: 1. Factory tests 2. The delivery acceptance test and inspections CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 10 MATERIALS AND EQUIPMENT 11/30/2011 3. The installed tests and inspections of items as installed Tests and inspections, unless otherwise specified or accepted, shall be in accordance with the recognized standards of the industry. The form of evidence of satisfactory fulfillment of delivery acceptance test and of installed test and inspection requirements shall be, at the discretion of the District, either by tests and inspections carried out in the District’s presence or by certificates or reports of tests and inspections carried out by approved persons or organizations. The Contractor shall provide and use forms which include all test information, including specified operational parameters, and shall be acceptable in content to the District. B. FACTORY OBSERVATIONS AND TESTS At the request of the District, the Contractor shall arrange with the factory for the District or his/her representatives to observe the manufacturing process and to witness performance tests at the factory or point of manufacture of any and all items to be furnished as a part of this contract. The Contractor shall inform the District in sufficient time to allow arrangements to be made for witness of manufacture and tests. Where the District elects not to observe the manufacture or witness such tests, the Contractor shall provide the District with certifications that the materials and equipment meet the requirements of the specifications. C. DELIVERY ACCEPTANCE TESTS AND INSPECTIONS The delivery acceptance tests and inspections shall be at the Contractor’s expense for any materials or equipment specified herein and shall include the following: 1. Test of items at the place of manufacture during and/or on completion of manufacture, comprising material tests, hydraulic pressure tests, electric and instrumentation subsystem tests, electric and operating tests, and inspections in accordance with the relevant standards of the industry and more particularly as detailed in individual clauses of these specifications to satisfy the District that the items tested and inspected comply with the requirements of this contract. 2. Inspection of all items delivered at the site or to any authorized place of storage in order that the District may be satisfied that such items are of the specified quality and are in good order and condition at the time of delivery. To that end, the Contractor shall be prepared to remove all coverings, containers or crates to permit the District to conduct the inspection. Should the District find, in his/her opinion, indication of damage or deficient quality, the Contractor shall provide the necessary documentation or conduct tests deemed necessary by the District to demonstrate compliance. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 11 MATERIALS AND EQUIPMENT 11/30/2011 D. TESTS AND INSPECTION All materials and equipment shall be tested by the Contractor to the satisfaction of the District before any facility is put into operation. Tests shall be as specified in these specifications and shall be made to determine whether the materials and equipment have been properly assembled, aligned, adjusted and connected. Any changes, adjustments or replacements required to make the equipment operate as specified shall be carried out by the Contractor as part of the work. All gauges, meters, recorders and monitors shall be provided by the Contractor as required by the District to supplement or augment the instrumentation system provided under this contract to properly demonstrate that all materials and equipment fully satisfy the requirements of these specifications. All devices employed for the purpose of measuring the performance of the facility's equipment and systems shall be specifically selected to provide a level of uncertainty consistent with the variables to be monitored. All instruments shall be recently calibrated, and the Contractor shall be prepared at all times to demonstrate, through recalibration, the uncertainty of all instruments employed for testing purposes. Calibration procedures shall be in accordance with applicable standards of ASTM, ISA and IEEE. The adequacy of all gauges, meters, recorders and monitors shall be subject to review of the District. 1.09 DEFECTIVE MATERIALS TO BE REMOVED All materials not conforming to the requirements of these Specifications shall be considered as defective; and all such materials, whether in place or not, shall be rejected and shall be removed immediately from the site of the work. 1.10 INTERIM MAINTENANCE After the completion of the testing under this contract as specified above, the Contractor, under this contract, shall be responsible for all maintenance of the equipment and materials furnished under this contract until the beginning of the commissioning period. The Contractor shall repair to new condition or replace at no cost to the District, materials or equipment furnished which is lacking in any mechanical or aesthetic respect due to improper maintenance during the interim period. 1.11 COMMISSIONING After all tests have been performed to the satisfaction of the District and upon written notification from the District, the Contractor shall proceed to make the tie-ins as necessary to commission the facilities. The Contractor shall provide personnel to perform the uncompleted or remedial work detected during this period. The cost of such work shall be borne by the Contractor. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 12 MATERIALS AND EQUIPMENT 11/30/2011 1.12 VERIFICATION PERIOD AND BENEFICIAL OCCUPANCY Prior to completion of all items on the Punch List, the Contractor may request the start of the verification period. The verification period will start only after the Contractor has put the mechanical/electrical system into operation and after the District has checked that these systems are operating satisfactorily. The verification period will run for 30 calendar days, during which time the Contractor shall be responsible for operation and maintenance of the fuel tanks. If, at the end of the 30 day verification period, the District determines that the mechanical/electrical systems which are being verified are operating satisfactorily, the District will take over operation of these systems. All warranties for materials and equipment shall commence only upon formal acceptance by the District of the entire job or of a portion of the project containing the specific equipment item. 1.13 RECORD DRAWINGS The Contractor shall maintain at the site a set of drawings on which shall be accurately shown the actual installation of all work under this section, indicating thereon any variations from contract drawings, including any changes in sizes, locations and dimensions. For this purpose, the District will furnish two (2) sets of blue or black line on white prints. The District may periodically inspect the record drawings at the site. The proper and current maintenance of the information required on these drawings shall be a condition precedent to approval of requisitions for periodic payment. At the completion of the work, the Contractor shall submit a complete set of record drawings to the District. 1.14 WARRANTIES The Contractor shall provide warranties on all equipment effective for one (1) year after the date of the project acceptance unless otherwise specified herein. Warranties shall be in favor of the Sanitary District. The Contractor shall execute and submit a completed Warranty Form in the format as appended to this section. The Warranty Form shall be submitted prior to the substantial completion date or the final acceptance of the project or within five (5) days of the occupancy or use of a portion of the Work, whichever is applicable. In addition the Contractor shall submit the other specified additional warranties, guarantees, and bonds from manufacturers and suppliers. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 13 MATERIALS AND EQUIPMENT 11/30/2011 WARRANTY FORM Warranty For Las Gallinas Valley Sanitary District Civic Center North Pump Station and John Duckett Pump Station Standby Generator Replacement Project, Job No. 10300-11/-09 We hereby guarantee the (Project/Component) that we have constructed for a period of three (3) years from (Date) the date of acceptance of the work/substantial completion by the Las Gallinas Valley Sanitary District. The following are excluded from the provisions of this warranty: We agree that if any of the equipment should fail due to any reason other than improper maintenance or improper operation, if any pipe or appurtenances should develop leakage, or if any settlement of fill or backfill occurs, or should any portion of the work fail to fulfill any of the requirements of the Specifications, we will, within seven (7) days after written notice of such defects, commence to repair or replace the same together with any other work which may be damaged or displaced in so doing. In the event of our failure to comply with the above with the above mentioned conditions within a reasonable time after being notified, or should the exigencies of the case require repairs or replacements to be made before we can be notified or respond to notification, we do hereby authorize the Las Gallinas Valley Sanitary District to proceed to have the defect repaired and made good at our expense, and we will pay the cost therefor upon demand. The warranty provided herein shall not be in lieu of, but shall be in addition to any warranties or other obligations otherwise imposed by the Contract Documents and by law. Contractor: Signed: Titled: Date: CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.01600.doc 01600 - 14 MATERIALS AND EQUIPMENT 11/30/2011 SECTION 02050 DEMOLITION PART 1 - GENERAL 1.01 DESCRIPTION The Contractor shall remove equipment, piping, concrete, masonry block and asphalt as necessary for the construction of work as shown on the plans and as specified. All materials removed not claimed by the District shall be disposed of at a legal disposal site. 1.02 SAFETY The Contractor shall take all necessary precautions with regard to safety in carrying out the demolition work. Suitable barriers shall be erected around the demolition area to protect workmen and the public, and the Contractor shall rigorously comply with applicable safety requirements. 1.03 PAYMENT The cost of all demolition, salvage, abandonment and disposal of materials and debris shall be included in the bid price for the furnishing and installation of the new engine generator set and no additional compensation will be allowed. PART 3 - EXECUTION 3.01 REMOVAL AND DISPOSAL OF EQUIPMENT AND MATERIALS A. The Contractor shall remove and dispose of materials, including the existing engine generator sets and all appurtenances, any hazardous substances/components, and debris resulting from the demolition work. All removed materials shall become the sole property of the Contractor and shall be disposed of by the Contractor at a legal disposal site. Documentation of equipment/material disposal shall be provided to the District if requested. The Engine for the Civic Center North existing generator shall be destroyed on site and certified by the District prior to removal from construction site. B. The District shall be notified two (2) working days in advance to remove the John Duckett Pump Station portable pump and portable piping. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02050.doc 02050 - 1 DEMOLITION 11/30/11 3.02 ITEMS TO BE SALVAGED No items are to be salvaged. 3.03 METHODS AND EQUIPMENT Before starting work, the Contractor shall inform the District fully as to the method of demolition he proposes to follow, and the amount and character of equipment he proposes to use, which shall be subject to the approval of the District. The approval of the District shall not be considered as relieving the Contractor of the responsibility for the safety of his method or equipment or from carrying out the work in full accordance with the plans and specifications. 3.04 REMOVAL OF OLD CONCRETE The Contractor shall carefully remove old concrete work structures so as to minimize damage to adjacent concrete work and improvements to remain. 3.05 DISPOSAL OF MATERIALS AND DEBRIS All materials and debris resulting from the demolition work, including any hazardous materials or components, other than the materials to be retained by the District shall become the sole property of the Contractor and shall be disposed of by the Contractor at a legal disposal site. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02050.doc 02050 - 2 DEMOLITION 11/30/11 SECTION 02200 EXCAVATION AND BACKFILL PART 1 - GENERAL 1.01 DESCRIPTION A. SCOPE OF WORK The Contractor shall perform all operations necessary to excavate whatever substance encountered, including earth, sand, gravel, rock, buried structures, pipes or debris, to the depth shown on the plans and required for the installation, to remove unsuitable material and replace with suitable material for bedding and backfill, and to restore the ground surface or pavement to conditions satisfactory to the Engineer. B. RELATED WORK SPECIFIED IN OTHER TECHNICAL SECTIONS 1. 1.02 Electrical Work: Section 16050 DEFINITIONS A. PIPE BEDDING Pipe bedding shall be composed of that portion of the backfill material placed in the bottom of the trench for the pipe barrel to rest on. B. PIPE ZONE BACKFILL Pipe zone backfill shall comprise that portion of the backfill surrounding the installed pipe, extending after compaction from the foundation to a level twelve (12) inches above the top of the pipe. C. INTERMEDIATE BACKFILL Intermediate backfill shall comprise the portion of the backfill from twelve (12) inches above the top of the pipe to the surface. D. SOUND EARTH Sound earth shall mean most native soils, with the exception of highly organic spongy soils and fat, highly plastic expansive clays. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 1 EXCAVATION AND BACKFILL 11/30/2011 E. SOUND GRANULAR SOIL Sand with a maximum particle size of 3-inch, or gravel with a minimum grain size of 3-inch, or pea gravel, or crushed rock mixed with sand shall comprise sound granular soil. F. RELATIVE COMPACTION Relative compaction shall be evaluated by performing field density tests using a nuclear gauge (ASTM D-2922 and D-3017, latest editions) values expressed as a percentage of the laboratory maximum density, as determined by ASTM test method D-1557 (latest edition). 1.03 QUALITY ASSURANCE The District will retain a Soils Engineer who will conduct compaction tests to determine compliance with soil compaction requirements as described herein above. 1.04 SUBMITTALS A. The Contractor shall submit to the Engineer copies of his/her proposed methods of sheeting, shoring and bracing as approved by the Division of Industrial Safety per these specifications. B. The Contractor shall submit to the Engineer samples of all materials proposed for use as pipe bedding and backfill. When requested by the Engineer, the Contractor shall submit a sieve analysis of the materials proposed to be used at no cost to the District. 1.05 BRACING AND SHEATHING A. The Contractor shall do and be solely responsible for all bracing, sheathing and shoring necessary to perform and protect all excavations as required for reasons of safety and to conform to governing laws. Where required by the Division of Industrial Safety, shoring shall be designed by a registered Civil Engineer. Excavations shall be supported so that the ground alongside the excavations will not slide, and all existing improvements, either on public or private property, will be fully protected from damage. Additional supports requested by the Engineer shall in no way relieve the Contractor of his/her responsibility for the sufficiency of his/her precautions. B. All shoring, bracing and sheathing above the top of the pipe shall be removed from the trench or excavation. Sheathing which has been driven below the invert of the pipe must not be removed. Under wet soil conditions, sheathing shall be left in the trench up to the top of the pipe. C. The cost of such bracing, shoring and sheathing shall be included in the price for shoring and no additional allowance will be made therefor. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 2 EXCAVATION AND BACKFILL 11/30/2011 1.06 CONTROL OF WATER A. The Contractor shall remove all water which may accumulate in the excavation during the progress of the work by pumping or other suitable methods so that all work can be done in the dry. Trenches and other excavations shall be kept free of water while the pipe or structures are being installed, while concrete is setting, and until backfill has progressed to a sufficient height to anchor the work against possible flotation or leakage. Water shall be disposed of in such a manner as to cause no injury to public or private property or be a menace to the public health. B. Where water is encountered, the trench excavation shall be carried twelve inches (12”) below the pipe invert in which case the pipe bedding material shall be one and one-half inch (1½”) crushed rock. C. The cost of such removal of water and additional excavation and pipe bedding material shall be included in the unit bid price per lineal foot of pipeline and no additional allowance will be made therefor. 1.07 REMOVAL OF UNSTABLE MATERIAL A. Where unstable soil is encountered or where the bearing capacity is unsatisfactory to the Engineer, the soil shall be removed to a depth of twelve inches (12”) below the pipe barrel and replaced with one and one-half inch (1½”) crushed rock. B. The Contractor shall not be relieved thereby of his/her responsibility otherwise to employ procedures necessary to keep the trench bottom in a workable condition and provide a firm and adequate bedding for the pipe. 1.08 PAYMENT The cost of all excavation, backfilling, and watering, compacting, imported material, slope protection, and concrete slab protection shall be included in the bid price for the construction work and no additional compensation will be allowed. PART 2 - PRODUCTS 2.01 MATERIALS A. GENERAL The Contractor shall provide and install all materials as shown on the drawings and/or as specified herein. B. CRUSHED ROCK 1. Crushed rock shall be hard, sound and durable and shall not slake or disintegrate in water. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 3 EXCAVATION AND BACKFILL 11/30/2011 2. One and one-half inch (1½”) crushed rock shall be uniformly graded with one hundred percent (100%) passing a one and one-half inch (1½”) sieve and not more than five percent (5%) passing a three-eighths inch (3/8”) sieve. 3. Three-quarter inch (3/4") crushed rock shall be uniformly graded with one hundred percent (100%) passing a three-quarter inch (3/4") sieve and not more than five percent (5%) passing a one-quarter inch (¼”) sieve. C. CLASS 2 AGGREGATE BASE Class 2 aggregate base shall conform to Section 26, AGGREGATE BASES, of the Standard Specifications, Paragraph 26-1.02B. The grading shall be 3/4" maximum. D. UNSUITABLE MATERIAL Unsuitable material is debris, roots, wood, vegetable matter, scrap metal, plastic and rocks over 6" in greatest dimension. E. CEMENT SLURRY MIX Cement slurry backfill shall be a cement slurry mix consisting of the following per cubic yard: 25 lbs. 250 lbs. 1,618 lbs. 1,121 lbs. 8 – 12% Cement Pozzolan C-33 Sand 3/8 x No. 8 per Pea Gravel Air Entrainment After placement, the slurry mix shall not be disturbed. F. TOPSOIL Topsoil shall be imported fertile, friable, natural, product soil containing a normal amount of humus and capable of sustaining healthy plant life. Topsoil shall be free of subsoil, heavy or stiff clay, rocks, gravel, brush, roots, weeds, noxious seeds, sticks, trash and other deleterious substances. Soil shall not be infested with nematodes or with other noxious animal life or toxic substances. Soil shall be obtained from well-drained, arable land and shall be of an even texture. Soil shall not be taken from areas on which are growing any noxious weeds, such as Morning Glory, sorrel or Bermuda Grass. G. WATER Water used for dust control and moisture conditions for compaction shall be reasonably free of objectionable quantities of silt, oil, organic matter, alkali, salts and other impurities as determined by the Engineer. Bay water or water from drainage ditches on the project site shall not be used. Treated and disinfected effluent from the MMWD water reclamation plant may be CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 4 EXCAVATION AND BACKFILL 11/30/2011 obtained from MMWD for these purposes providing all water trucks or pipelines are clearly marked with signs stating, "WASTEWATER - DO NOT DRINK." All use of reclaimed wastewater must conform to Health Department Requirements. Water for slurry mix must be potable water. PART 3 - EXECUTION 3.01 EXCAVATION A. The excavation shall be made to enable the pipe to be laid to the grades and alignment shown on the plans. Excavated materials not required for fill or backfill shall be removed from the site of the work. B. Trenches shall be excavated either by hand or by machine beginning at the outlet structure and proceeding upgrade, except as may otherwise be permitted by the Engineer. Hand excavation, tunneling, jacking or boring will be required when use of a machine will cause unnecessary destruction of trees, shrubs, lawns and existing structures above or below ground. C. The narrowest practicable trench width which will allow proper densification of pipe zone backfill materials shall be maintained with vertical sidewalls from the foundation to at least the top of the pipe. Trench width at the top of the pipe shall not exceed the maximum trench width shown in the County Specifications. Where general conditions make this impractical, means must be provided, with the approval of the Engineer, for adequately supporting the increased load on the pipe which such widening will cause. D. Where sheathing is required, the width of trench shall be increased sufficiently to accommodate the sheathing and timbers. E. Excavation for manholes and other structures shall have twelve (12) inch minimum and twenty four (24) inch maximum clearance on all sides. Bell holes shall be excavated accurately to size by hand. F. Excavation shall not be carried below the required level. Excess excavation below the required level shall be backfilled at the Contractor's expense with gravel, crushed rock or concrete, as directed by the Engineer, and thoroughly tamped. G. In rock, excavation shall be carried six (6) inches below the bottom of the pipe and replaced with an approved material thoroughly tamped to provide a uniform support for the pipe. H. The bottom of all trenches shall be excavated accurately to the required grade with a firm bed to fit the barrel of the pipe. Minor adjustments in elevation required to produce the required invert slope shall be made by adequately bedding the pipe with sound granular pipe bedding materials, as hereinbefore defined, thoroughly compacted along the length of the pipe, underneath, and on both sides. It is essential that a uniform solid bearing be provided under the entire section of pipe. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 5 EXCAVATION AND BACKFILL 11/30/2011 I. For flexible pipe (PVC and polyethylene pipe), the pipe bedding (bottom of trench) shall be firm, but not hard, and shall consist of pipe zone backfill, free from stones or lumps exceeding one (1) inch in greatest dimension which might bear against the pipe. Suitable foundations shall be prepared by providing a one (1) inch minimum leveling course with loose bedding material graded uniformly in one plane for the full length of the pipe. Foundations shall provide uniform support under the haunches of the pipe up to the spring line along the full length of each pipe section. 3.02 BACKFILL A. GENERAL 1. After the pipelines and their appurtenances have been properly constructed and inspected and after joints, plaster and concrete have set sufficiently to prevent damage, backfilling shall be done with approved material free from large clods or stones. 2. The Contractor's attention is called to the fact that it will be his/her responsibility to obtain an encroachment permit for all work to be done in streets, roads, highways or railroad rights-of-way from the proper agency having jurisdiction and that the method of backfilling of trenches must conform to the requirements of such agency. Where imported materials will be required, the cost of furnishing and placing such materials shall be included in his/her bid price for sewer construction and no additional allowance will be made therefor. B. PIPE ZONE BACKFILL 1. Backfill materials shall be so placed that the pipe will not be displaced, excessively deflected, or damaged. Materials placed as pipe zone backfill shall be free of stones or lumps exceeding one (1) inch in greatest dimension and shall be so placed as to prevent the formation of voids. 2. Pipe zone backfill preparation shall be placed and compacted determined on the basis of local native soil conditions and such that vertical ring deflection of flexible pipe will be limited to five percent (5%) of the nominal pipe diameter. 3. In general, pipe zone backfill shall be placed immediately after laying the pipe, provided the pipe is true to line and grade. C. INTERMEDIATE BACKFILL 1. The backfill shall be blended sufficiently to secure the best practicable degree of compaction and stability. 2. Compaction may be performed by mechanical or hand tamping methods or by hydraulic methods as is necessary to achieve the required relative compaction. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 6 EXCAVATION AND BACKFILL 11/30/2011 3.03 3. Care shall be taken during compaction to prevent displacement of the pipe due to floating or shifting and to prevent hydrostatic or impact damage to the pipe and foundation. Heavy mechanical tamping or rolling equipment directly over the top of the pipe, such as might result in excessive reduction of the vertical diameter of the installed pipe, shall be avoided. 4. Intermediate backfill above the pipe zone backfill shall not be placed until conformance with specified relative compaction of pipe zone backfill material has been confirmed. PRECAUTION AGAINST FLOTATION The Contractor shall take every precaution against the flotation of the pipe due to water entering the trench or while pouring concrete encasement. In case of flotation, the Contractor shall replace the pipeline or portions thereof at his/her own expense and make good any injury or damage that may have resulted. 3.04 BACKFILL DEFECTS Within one (1) year after acceptance of the project, the Contractor shall promptly refill and repair all trenches which settle or otherwise show defects. All shrubs, trees, lawns, patios, structures and other property disturbed during the course of the work shall be restored to their original condition to the satisfaction of the Engineer. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02200.doc 02200 - 7 EXCAVATION AND BACKFILL 11/30/2011 SECTION 02500 SURFACE RESTORATION PART 1 - GENERAL 1.01 DESCRIPTION A. SCOPE OF WORK Work included in this section shall consist of furnishing all labor, material, equipment, tools and services required for the performance of paving and surfacing operations, including repair of curbs, gutters, sidewalks, etc., as specified herein and/or as shown on the Drawings, or as necessary to complete the project. Any concrete curbs, gutters or sidewalks damaged by the work shall be repaired or replaced in kind. B. RELATED WORK SPECIFIED IN OTHER TECHNICAL SECTIONS 1. Section 02200: Excavation and Backfill 1.02 SUBMITTALS The Contractor shall submit to the Engineer data describing the proposed surface restoration materials. 1.03 PAYMENT A. Unless specifically itemized as a bid item, payment for restoration of all surfaces and surface improvements damaged as a part of the work, including asphalt pavement, paths, sidewalks, curbs, gutters, landscaping, etc., shall be included in the lump sum bid price for the pump station construction and no additional allowance will be made therefor. Section 39-8 of the Caltrans Specifications does not apply. B. The Contractor shall be responsible for any off-site improvements damaged as a result of the Contractor's operation or by the travel of trucks on roads to and from the work area. Any such off-site damage shall be replaced at the Contractor's expense. PART 2 - PRODUCTS 2.01 GENERAL A. Materials for paving and surfacing shall conform to the applicable provisions of the State Standard Specifications and the County Specifications. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02500.doc 02500 - 1 SURFACE RESTORATION 11/30/2011 B. Pavement restoration for public roads shall conform to the requirements of the agency having jurisdiction over the roadway right-of-way. 2.02 PAVING AND SURFACING MATERIALS A. AGGREGATE BASE Aggregate base shall be Class 2, conforming to Section 26 of the State Standard Specifications. Minimum relative compaction shall be 95%. If pavement having a structural section greater than 15" is cut, additional base material may be required by the Engineer. Base shall be placed and compacted prior to placing of temporary paving. B. ASPHALT CONCRETE 1. Asphalt concrete shall conform to the applicable requirements of Section 39 of the State Standard Specifications for Type B aggregate. Paragraph 39-8 is not applicable. Surface courses shall be constructed using 3/8-inch maximum graded aggregate. Lower courses shall be constructed using 3/4-inch maximum graded aggregate. 2. Paving asphalt shall be PG 64-10, conforming to the requirements of Section 92 of the State Standard Specifications. Bituminous binder shall be five and one half percent (5.5%). 3. Liquid asphalt prime coat shall be slow curing. C. CONCRETE Concrete for replacement of curbs, gutters, sidewalks, etc. shall be Class B, five (5) sack mix. PART 3 - EXECUTION 3.01 PLACEMENT OF ASPHALT CONCRETE A. DELIVERY AND SPREADING Bituminous mixtures shall be delivered to the roadbed at temperatures specified in Section 39 of the State Standard Specifications. Spreading of the mixture shall be in accordance with Section 39 of the State Standard Specifications. All loads shall be covered with tarpaulin or other material during transportation. B. COMPACTION Initial or breakdown rolling and the final rolling of the uppermost layer of the asphalt concrete shall be compacted in accordance with Section 39 of the State Standard Specifications. Compaction by vehicular traffic shall not be permitted. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02500.doc 02500 - 2 SURFACE RESTORATION 11/30/2011 C. PAVEMENT THICKNESS Pavement shall match the existing adjoining pavement in thickness, or as indicated on the Drawings, or as specified, whichever is greater. D. JOINING PAVEMENT The joints between old and new pavements or between successive days' work shall be carefully made in such manner as to insure a continuous bond between old and new sections of the course. Edges of existing pavement shall be exposed and cleaned and edges cut to straight, vertical surfaces. All joints shall be painted with a uniform coat of tack coat before the fresh mixture is placed. E. PAVEMENT CUTTING Trenches and other excavations in asphalt paved areas shall be cut by means of a jackhammer equipped with a spade tool or a pavement saw to the full depth of the pavement. Pavement cuts shall be laid out by a chalk line and care shall be taken to ensure neat, straight edges. After the Engineer has approved a section of trench for final paving, the Contractor shall strip out all temporary pavement to the full depth of the new pavement section as specified. Spalled or cracked sections of pavement beyond the excavation limits which, in the opinion of the Engineer, show signs of having separated from the adjoining pavement or are moveable, shall be removed and replaced with new pavement. Broken edges of pavement shall be trimmed along lines parallel to the trench edges. Exposed subgrade materials shall be compacted to the same standards as the adjoining trench backfill. F. CONFORMANCE TO EXISTING IMPROVEMENTS Asphalt concrete overlays shall be tapered to conform to existing paving, gutters, catch basins, etc. as directed by the Engineer. G. SAND SEAL Provide a sand seal over all new asphalt. 3.02 RESTORING OTHER AREAS A. Other surfaced areas other than pavement shall be restored by replacement of identical surface and base when practicable. In no case shall the thickness and method of placement of curbs, sidewalks, etc., be less than that specified in the County Specifications. B. All concrete curbs, gutters, aprons, patios, driveways and sidewalks which are broken, crushed or damaged by the installation of the improvements shall be reconstructed by CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02500.doc 02500 - 3 SURFACE RESTORATION 11/30/2011 and at the expense of the Contractor, of the same kind of material and of the same dimensions as the original work, with the minimum requirement that concrete shall be Class A (6-sack), and the minimum thickness for concrete slabs, etc., shall be four (4) inches. The repairs shall be made by removing or replacing the entire portions between joints by removing the damage portions by concrete saw and not by merely refinishing the damaged part. All work shall match the appearance of the existing improvements as nearly as practicable. C. All trenches in landscaped or cultivated areas shall have the top twelve (12) inches backfilled with topsoil. After installation, the topsoil and any adjacent unimproved land which has been compacted by the operation of the Contractor shall be thoroughly scarified and the surface cleaned of all large clods, stones or debris. D. In lawn areas, the Contractor shall replace any grass removed for excavations, or which is damaged by his operations, with sod. Ground cover materials other than lawn shall be replaced in kind to the satisfaction of the Engineer. E. The Contractor shall maintain all restored lawn and landscaped areas for a minimum of thirty (30) days after acceptance of the project by the District. F. All restoration work shall be included in the unit bid price for pipeline construction and no additional allowance will be made therefor. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.02500.doc 02500 - 4 SURFACE RESTORATION 11/30/2011 SECTION 03310 CAST-IN-PLACE CONCRETE PART 1 - GENERAL 1.01 SCOPE OF WORK A. GENERAL The work included under this section consists of furnishing all labor, tools, equipment and materials necessary for the installation of all concrete, reinforced concrete, reinforcing steel, grout and mortar, as shown on the plans and specified herein. Concrete for concrete pavement shall conform to these specifications. B. RELATED WORK SPECIFIED IN OTHER TECHNICAL SECTIONS 1. 2. Demolition: Section 02050 Excavation and Backfill: Section 02200 1.02 QUALITY ASSURANCE, MATERIALS AND CONSTRUCTION A. GENERAL All concrete materials and construction shall comply with the requirements, and be in accordance with the American Concrete Institute Standard 301-89, "Specifications for Structural Concrete for Buildings," except as supplemented and modified as follows (all references to "Architect/Engineer" in the ACI Standard shall be interpreted as referring to the Engineer). Additional workmanship and materials requirements shall conform to ACI 350R-89, "Environmental Engineering Concrete Structures." The Engineer shall interpret the applicability and intent of this section. B. STRENGTH 1. The concrete for all structures shall have a minimum compressive strength of four thousand five hundred (4,500) pounds per square inch twenty-eight (28) days after placement. 2. All concrete shall contain a minimum of five hundred sixty-four pounds (six sacks) of Portland cement per cubic yard. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 1 CAST-IN-PLACE CONCRETE 11/30/2011 1.03 SUBMITTALS Per these specifications, the Contractor shall submit to the Engineer for favorable review the following, even though items proposed to be furnished conform to the exact description stated in this section or as shown on the Contract Drawings: 1. A notarized statement stating that the cement conforms to ASTM C-150. 2. Shop Drawings of all reinforcing details and layout. 3. Concrete mix design and strength data. 1.04 PAYMENT The cost of all cast-in-place concrete, including all materials, reinforcing, form work, finishing grout and epoxies shall be included in the bid price for the construction work and no additional compensation will be made allowed. PART 2 - PRODUCTS 2.01 GENERAL All materials shall be furnished by an established and experienced manufacturer or supplier. All materials shall be new, shall be of first-class ingredients, and shall be guaranteed to perform the service required. 2.02 CONCRETE MATERIALS A. CEMENT All cement for all structures shall be Type II or Type V, ASTM C-150. B. ADMIXTURES 1. An approved water-reducing admixture conforming to ASTM C-494 shall be added. 2. An approved air-entraining admixture conforming to ASTM C-260 shall be added. Total air content shall be between 2.5 and 3.5% as measured by ASTM C-173. 3. Other admixtures designed and manufactured for the express purpose of (1) preventing segregation of the mix and/or (2) improving the workability of the concrete will be permitted subject to written approval by the Engineer both for quality and proportions. Admixtures shall not be used to replace cement. 4. Unless specifically provided for in these Specifications, no other admixtures will be permitted. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 2 CAST-IN-PLACE CONCRETE 11/30/2011 C. AGGREGATES 1. 2. All aggregates shall conform to "Specifications for Concrete Aggregates" (ASTM C-33). All aggregates shall have a minimum C.V. (cleanliness value) and S.E. (sand equivalent) of not less than 75. Three (3) samples shall be tested in each case and shall be taken from the weight hopper. The average of the results of the individual tests will be the accepted value in each case. These values shall be maintained throughout the course of the work, and any indicated deviation therefrom will be cause for rejection of such material, pending additional tests. Tests shall conform to Test Method No. Calif. 227 for Cleanliness Value of Coarse Aggregate and Test Method No. Calif. 217 for Sand Equivalent (California Transportation Laboratory, California Test Methods). The nominal maximum size of aggregates shall be 1½"; gradation shall be based on a 1½" nominal maximum size aggregate. In thin section (6" or less in thickness), a ¾" nominal maximum size aggregate may be used if expressly approved in writing by the Engineer. D. SELECTION OF PROPORTIONS The Contractor shall have his/her mix designed and shall submit the proposed proportions to the Engineer for review and approval prior to the preparation of the trial batch. The cement content shall be not less than six (6) sacks of cement (94 lbs per sack) per cubic yard of concrete, and the water-cement ratio shall not exceed 0.45 or a total of 5.0 gallons of water per 94-lb sack of cement. E. CHLORIDE LIMITATION The maximum water soluble chloride ion content expressed as a percent of the cement contributed from all ingredients of the concrete mix, including water aggregates, cementitious material and admixtures, shall not exceed 0.10%. 2.03 REINFORCING STEEL Reinforcing bars: Reinforcing steel shall conform to ASTM A-615, Grade 60. Weldable reinforcing bars: ASTM A706/A706M. Welded wire reinforcement: ASTM A185. Flat sheets only. Plain round bars: ASTM A82. Spiral wire reinforcing: ASTM A82. Minimum yield strength of 60,000 psi. 2.04 GROUT Grout shall have a minimum cement content of 7 sacks per cubic yard, plus a water reducing agent, and shall have a compressive strength as required to exceed f = 1500 psi. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 3 CAST-IN-PLACE CONCRETE 11/30/2011 PART 3 - EXECUTION 3.01 FORMWORK Lumber and plywood shall conform to the dimensions of the concrete surfaces shown on the Plans, shall be sufficiently tight to prevent leakage, and shall be sufficiently strong and braced to maintain their proper shape and alignment. Earth cuts shall not be used as forms for vertical surfaces other than foundations below grade. Where permitted, the cut shall be neat, straight and must stand vertical. 3.02 REINFORCING A. Bar Placement - Reinforcing bars shall be tied and supported so as to maintain their exact shape and alignment during concrete placement. B. Bends and Lap Splices - Bend bars at all corners and intersections and lap bars at all splices. Welded wire reinforcement: lap 6” min. Bend all bars in accordance with codes and details or typical hooks and bends for concrete reinforcement. Bars bent at a radius other than that indicated in the code will be rejected by the Engineer. C. Detailing and Placing - Conform to ACI 315. The Concrete Reinforcing Steel Institute (CRSI) “Manual of Standard Practice”, and the CRSI “Placing Reinforcing Bars”. Bars shall be tied and supported so as to maintain their exact shape and alignment during concrete placement. Maintain a minimum 1” clear space between parallel bars, except contact lap splices. D. Welding of Reinforcement - Weld reinforcement only when specifically approved in writing by the engineer; comply with “Structural Welding Code – Reinforcing Steel” (ANSI/AWS D1.4), including preheat and interpass temperatures of paragraph 5.2.1; certified welders. Prior to welding, submit mill report of reinforcement to be welded. 3.03 CONCRETE PLACEMENT The Contractor shall notify the Engineer at least seventy-two (72) hours before concrete is placed. No concrete shall be placed until all excavations, forms, reinforcing and inserts have been constructed and observed by the Engineer. All concrete shall be thoroughly vibrated during the pouring operation by a mechanical vibrator. 3.04 FINISHES ON CONCRETE All surfaces shall be finished to flat true planes or smooth surfaces. Edges shall be straight or uniformly curved. Flat surfaces shall be accurate to within ⅛-inch in 10 feet. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 4 CAST-IN-PLACE CONCRETE 11/30/2011 Walking surfaces - Light broom finish. Exposed unpainted vertical surfaces - Smooth form finish plus sacking. All tie holes and bug holes shall be filled with non-metallic, non-shrink grout per ACI 350R-89. All concrete surfaces not receiving a stucco coating shall be sacked with a sacking compound. 3.05 DRYPACK Where "drypack" is called for on the Plans, a mixture containing one (1) part cement to three (3) parts clean sand shall be used. The moisture content shall be such that the mixture will ball when formed by hand, but will crumble when struck. The mixture shall be confined in the opening to be filled and driven home in small amounts, using a hammer and a stick or blunt metal tool in such a manner that a very dense mortar is obtained. Should the resulting joint leak, the material shall be chipped out and the opening refilled until a watertight joint is obtained. Mortar used shall be non-shrinking, level-fill grout, water and oil resistant, developing a compressive strength of at least 7,500 psi in seven (7) days, non-metallic and bond to metal. Mortar shall be used in accordance with the recommendations of the manufacturer. 3.06 ALTERATIONS TO CONCRETE STRUCTURES A. GENERAL B. 1. All alterations, chipping, drilling or cutting of concrete shall be approved by the Engineer. 2. Where the Contractor is required to cut openings through existing concrete or masonry walls, the hole shall be pre-cut with a proper masonry saw on both sides of the wall. After removal of the concrete, all rough surfaces of the wall shall be ground smooth and patched with cement mortar. 3. Openings for installation of pipes up to twelve (12) inches diameter shall be machine cored. For larger pipes, openings shall be made by drilling small holes around the periphery prior to chipping out the concrete. After the pipe has been installed, the opening shall be grouted and made completely watertight. EPOXY FOR ANCHORS 1. Anchor bolts, manhole steps or other embedments installed in existing concrete shall be grouted using quick-setting, non-metallic, epoxy grout. The epoxy grout shall be Hilti HY 150 epoxy, equivalent Power-Fast or approved equal. The installation shall be made in accordance with the recommendation of the manufacturer. All anchors shall be Type 316L stainless steel. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 5 CAST-IN-PLACE CONCRETE 11/30/2011 C. CONCRETE SURFACE REPAIRS 1. GENERAL Where shown on the plans cracked and spalled concrete shall be repaired using the following materials and procedures. Manufacturers instructions: all materials shall be mixed and applied in accordance with the manufacturer’s instructions. Where leaks occur in concrete walls, the concrete shall be chipped around the leak and sealed with cement grout specified below, in strict accordance with the manufacturer's instructions. 2. MATERIALS Materials for concrete repair shall be from the same manufacturer and must be compatible with each other. a. Bonding agent shall be a 3-component, solvent-free, moisture-tolerant, epoxy-modified, cementititous product specifically formulated as a bonding agent and an anti-corrosion coating. Manufacturers: Sika Armatec 110, Euclid Duralprep A.C., or approved equal. b. Patching Mortar shall be a two-component, polymer-modified, portland cement, fastsetting, non-sag mortar for high performance repair of vertical and overhead surfaces together with a penetrating corrosion inhibitor. Manufacturer: Sika Top 123 Plus, Euclid Duraltop Gel, or approved equal. 3. SURFACE PREPARATION a. Cementitious substrates: Thoroughly clean and prepare cementitious surfaces to achieve a laitance and contaminant-free surface prepared in accordance with the requirements specified by the overlay or repair material by blastcleaning or equivalent mechanical means. Substrate must be saturated surface dry (SSD) with no standing water. b. Reinforcing steel preparation: Exposed reinforcing steel shall be cut back so that a minimum of 2” of patch material covers the steel, Chip out the concrete around the reinforcing steel as necessary to obtain the coverage. Clean and prepare the steel thoroughly by blastcleaning and/or other mechanical cleaning as necessary to remove all traces of rust. Where corrosion has occurred due to the presence of chlorides, the steel shall be high-pressure washed with clean water after mechanical cleaning. 4. BONDING AGENT APPLICATION Bonding agent shall be applied by a stiff bristle brush or broom. Spray apply with Goldblatt Pattern Pistol or equal equipment. For best results, work the bonding slurry well into the substrate to ensure complete coverage of all surface irregularities. Apply the freshly mixed patching mortar or concrete wet on wet or up to the maximum recommended open time onto the bonding slurry. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 6 CAST-IN-PLACE CONCRETE 11/30/2011 5. PATCHING MORTAR APPLICATION Patching mortar shall be scrubbed into the substrate, filling all pores and voids. Force material against edge of repair, working toward center. After filling repair, consolidate then screed. Material may be applied in multiple lifts. The thickness of each lift, not to be less than 1/8 inch minimum or more than 1 ½ inches maximum. Where multiple lifts are required score top surface of each lift to produce a roughened surface for next lift. Allow preceding lift to reach final set, 30 minutes minimum before applying fresh material. Saturate surface of the lift with clean water. Scrub fresh mortar into preceding lift. Allow mortar or concrete to set to desired stiffness, then finish with wood or sponge float for a smooth surface. 6. CURING Curing shall conform to ACI recommendations for portland cement concrete, curing is required. Moist cure with wet burlap and polyethylene, a fine mist of water or a water based, compatible cutting compound. Curing compounds adversely affect the adhesion of following lifts of mortar, leveling mortar or protective coatings. Moist curing shall commence immediately after finishing. If necessary protect newly applied material. D. BONDING NEW CONCRETE TO OLD Where it is required to apply new concrete over old surfaces or to bond precast concrete sections or other types of material to concrete, the Contractor shall first apply a brush-on epoxy resin concrete adhesive Concresive #1401 as manufactured by BASF Corporation, "Sikadur Hi-Mod" as manufactured by Sika Corp, Santa Fe Springs, CA, or an approved equal. The old surface shall be cleaned by sandblasting or chipping and the adhesive applied in strict accordance with the recommendations of the manufacturer. 3.07 TESTS OF CONCRETE Slump tests shall be performed by the Contractor in the presence of the Inspector at the beginning of each day's pour and at such additional times as required by the Engineer or his/her representative. Slump tests shall be made in accordance with current ASTM Designation C-143. The amount of water used in the mixture shall be the amount required to produce concrete with a 4" maximum slump. When the slump of the concrete is found to exceed the nominal slump, the mixture shall be adjusted as directed by the Engineer to reduce the slump to a value within the nominal range shown. Where there are adverse or difficult conditions which affect the placing of concrete, the Contractor may request permission of the Engineer to increase the slump by increasing both the water and cement content. The cost of additional water and cement shall be at the Contractor's expense. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 7 CAST-IN-PLACE CONCRETE 11/30/2011 3.08 INSPECTION The Engineer shall inspect and approve formwork and reinforcing steel placement prior to concrete pours. The Contractor shall provide at least twenty-four (24) hours notice that inspections are required. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.03310.doc 03310 - 8 CAST-IN-PLACE CONCRETE 11/30/2011 SECTION 04820 REINFORCED UNIT MASONRY ASSEMBLIES PART 1 GENERAL 1.01 SECTION INCLUDES A. Concrete Block. B. Mortar and Grout. C. Reinforcement and Anchorage. 1.02 REFERENCES A. ACI 530/ASCE 5/TMS 402 - Building Code Requirements for Masonry Structures; American Concrete Institute International; 2002. B. ACI 530.1/ASCE 6/TMS 602 - Specification For Masonry Structures; American Concrete Institute International; 2002. C. ASTM A 615/A 615M - Standard Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement; 2001b. D. ASTM C 90 - Standard Specification for Loadbearing Concrete Masonry Units; 2002. E. ASTM C 94/C 94M - Standard Specification for Ready-Mixed Concrete; 2000. F. ASTM C 144 - Standard Specification for Aggregate for Masonry Mortar; 2002. G. ASTM C 150 - Standard Specification for Portland Cement; 2002a. H. ASTM C 207 - Standard Specification for Hydrated Lime for Masonry Purposes; 1991 (Reapproved 1997). I. ASTM C 270 - Standard Specification for Mortar for Unit Masonry; 2002. J. ASTM C 404 - Standard Specification for Aggregates for Masonry Grout; 1997. K. ASTM C 1019 - Standard Test Method for Sampling and Testing Grout; 2002. 1.03 SUBMITTALS A. See Section 01300 - Administrative Requirements, for submittal procedures. B. Product Data: Provide data for masonry units and mortar and grout. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 1 12/1/11 7970.04820.doc C. Manufacturer's Certificate: Certify that masonry units meet or exceed specified requirements. 1.04 QUALITY ASSURANCE A. Comply with provisions of ACI 530/ASCE 5/TMS 402 and ACI 530.1/ASCE 6/TMS 602, except where exceeded by requirements of the contract documents. 1.05 DELIVERY, STORAGE, AND HANDLING A. Deliver, handle, and store masonry units by means that will prevent mechanical damage and contamination by other materials. 1.06 ENVIRONMENTAL REQUIREMENTS A. Maintain materials and surrounding air temperature to minimum 40 degrees F (5 degrees C) prior to, during, and 48 hours after completion of masonry work. B. Maintain materials and surrounding air temperature to maximum 90 degrees F (32 degrees C) prior to, during, and 48 hours after completion of masonry work. 1.07 PAYMENT The cost of all reinforced masonry shall be included in the bid price for the construction work and no additional compensation will be allowed. PART 2 PRODUCTS 2.01 CONCRETE MASONRY UNITS A. Concrete Block: Comply with referenced standards and as follows: 1. Size: Open End Bond Beam units with nominal face dimensions of 16 x 6 inches (400 x 200 mm) and nominal depth of 8 inches (200mm). 2. Special Shapes: Provide non-standard blocks configured for corners, headers, and other detailed conditions. 3. Load-Bearing Units: ASTM C 90, light weight. a. Hollow block Grade N, Type 1. 2.02 MORTAR AND GROUT MATERIALS A. Portland Cement: ASTM C 150, Type II; color as required to produce approved color sample. 1. Hydrated Lime: ASTM C 207, Type S. 2. Mortar Aggregate: ASTM C 144. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 2 12/1/11 7970.04820.doc 3. Grout Aggregate: ASTM C 404. B. Water: Clean and potable. 2.03 REINFORCEMENT AND ANCHORAGE A. Reinforcing Steel: ASTM A 615/A 615M Grade 60 (420). 1. Deformed billet-steel bars. 2.04 MORTAR MIXES A. Mortar for Unit Masonry: ASTM C 270, using the Proportion Specification. 1. Masonry below grade and in contact with earth: Type S. 2. Exterior, loadbearing masonry: Type N. 2.05 GROUT MIXES A. Engineered Masonry: 2500 psi (17.3 MPa) strength at 28 days; 8-10 inches (200-250 mm) slump; provide premixed type in accordance with ASTM C 94/C 94M. 1. Fine grout for spaces with smallest horizontal dimension of 2 inches (50 mm) or less. PART 3 EXECUTION 3.01 EXAMINATION A. Verify that field conditions are acceptable and are ready to receive masonry. B. Verify that related items provided under other sections are properly sized and located. C. Verify that built-in items are in proper location, and ready for roughing into masonry work. 3.02 PREPARATION A. Clean reinforcement of loose rust. B. Provide temporary bracing during installation of masonry work. Maintain in place until building structure provides permanent bracing. C. For areas where high-lift grouting will be employed, provide cleanout openings as follows: 1. Hollow Masonry: Not less than 4 inches (100 mm) high at the bottom of each cell to be grouted, formed by cutting out face shell of masonry unit. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 3 12/1/11 7970.04820.doc 3.03 COURSING A. Establish lines, levels, and coursing indicated. Protect from displacement. B. Maintain masonry courses to uniform dimension. Form vertical and horizontal joints of uniform thickness. C. Concrete Masonry Units: 1. Bond: Running. 2. Coursing: One unit and one mortar joint to equal 8 inches (200 mm). 3. Mortar Joints: Flush. 3.04 PLACING AND BONDING A. Lay hollow masonry units with face shell bedding on head and bed joints. B. Remove excess mortar as work progresses. C. Interlock intersections and external corners. D. Do not shift or tap masonry units after mortar has achieved initial set. Where adjustment must be made, remove mortar and replace. E. Perform job site cutting of masonry units with proper tools to provide straight, clean, unchipped edges. Prevent broken masonry unit corners or edges. 3.05 REINFORCEMENT AND ANCHORAGE A. Reinforcement Bars: Secure at locations indicated and to avoid displacement during grouting. Minimum spacing between bars or to masonry surfaces shall be one bar diameter. 1. Welding of splices is not permitted. 3.06 GROUTING A. Solid grout all cells. Perform grouting by means of high-lift technique, except in locations that mandate use of low-lift grouting technique. B. Low-Lift Grouting: 1. Limit height of masonry to 16 inches (400 mm) above each pour. 2. Pour grout only after vertical reinforcing is in place; place horizontal reinforcing as grout is poured. Prevent displacement of bars as grout is poured. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 4 12/1/11 7970.04820.doc 3. Place grout for each pour continuously and consolidate immediately; do not interrupt pours for more than 1-1/2 hours. C. High-Lift Grouting: 1. Verify that horizontal and vertical reinforcement is in proper position and adequately secured before beginning pours. 2. Clean out masonry cells and other cavities to be grouted by high pressure water spray or compressed air. Remove debris, allow to dry, and inspect before sealing cleanout openings. 3. Hollow Masonry: Limit lifts to maximum 4 feet (1.2 m) and pours to maximum height of 24 feet (7.3 m). 4. Place grout for spanning elements in single, continuous pour. 3.07 BUILT-IN WORK A. As work progresses, install built-in metal door frames and other items to be built into the work and furnished under other sections. B. Install built-in items plumb, level, and true to line. C. Bed anchors of metal door and glazed frames in adjacent mortar joints. Fill frame voids solid with grout. 3.08 TOLERANCES A. Maximum Variation From Unit to Adjacent Unit: 1/16 inch (1.6 mm). B. Maximum Variation from Plane of Wall: 1/4 inch in 10 ft (6 mm/3 m) and 1/2 inch in 20 ft (13 mm/6 m) or more. C. Maximum Variation from Plumb: 1/4 inch (6 mm) per story non-cumulative; 1/2 inch (13 mm) in two stories or more. D. Maximum Variation from Level Coursing: 1/8 inch in 3 ft (3 mm/m) and 1/4 inch in 10 ft (6 mm/3 m); 1/2 inch in 30 ft (13 mm/9 m). E. Maximum Variation of Joint Thickness: 1/8 inch in 3 ft (3 mm/m). 3.09 FIELD QUALITY CONTROL A. An independent testing agency will perform field quality control tests, as specified in Section 01400. B. Test and evaluate grout in accordance with ASTM C 1019 procedures. 1. Test frequency: each pour. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 5 12/1/11 7970.04820.doc 3.10 PROTECTION OF FINISHED WORK A. Without damaging completed work, provide protective boards at exposed external corners which are subject to damage by construction activities. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT REINFORCED UNIT MASONRY ASSEMBLIES 04820 - 6 12/1/11 7970.04820.doc SECTION 08100 DOORS AND HARDWARE PART I - GENERAL 1.01 DESCRIPTION A. WORK INCLUDED IN THIS SECTION 1. Hollow Metal Doors and Frames 2. Wood Doors 3. Hardware B. RELATED WORK SPECIFIED IN OTHER TECHNICAL SECTIONS 1. Reinforced Masonry: Section 04220 2. Painting: Section 09900 1.02 QUALITY ASSURANCE The Contractor shall comply with the following reference standard: 1. National Association of Architectural Metal Manufacturer’s “Specification for Custom Hollow Metal Doors and Frames.” (NAAM) 2. Hardware Locations for Custom Hollow Metal Doors - NAAM Standard 2.01 STAINLESS STEEL DOORS AND FRAMES A. GENERAL Stainless steel doors and frames shall be constructed of 12 gauge, Type 316 stainless steel with a stainless steel vertically stiffened core. Nothing but first-class workmanship will be acceptable. Finished work shall be smooth and free from warps and buckles. No weld marks shall show on completed work. All irregularities shall be thoroughly cleaned and filled and sanded to give a completely smooth surface. Doors and frames shall be suitable for painting. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.08100.doc 08100 - 1 DOORS AND HARDWARE 11/30/11 B. DOORS The two face sheets shall be formed from stainless steel and shall be rigidly connected and reinforced inside by a vertical stainless steel stiffened core. All voids between stiffeners and face sheets shall be filled with fiberglass or equivalent incombustible, moisture resistant, chemically inert sound deadening material. Doors shall be 2 inches thick flush seamless construction and furnished with neoprene seals on jambs and vinyl seat at bottom of door. Door edges shall be welded and free of seams or cracks. Lock edges shall be beveled 1/8” in 2”. Faces of doors shall be flat with no joints, weld marks or bumps. Doors shall be neatly mortised, reinforced for all mortise hardware and shall be drilled and tapped at the factory. Surface applied hardware shall be reinforced for field drilling and tapping. C. FRAMES Frames shall be welded units formed of No. 12 gauge Type 316 stainless steel. Corners shall be mitered, fitted and continuously welded for full depth of frame and ground smooth. Frames shall be formed straight and true to profiles as shown on the drawings. Frames shall be mortised and reinforced for all mortise type hardware and shall be drilled and tapped at the factory. Metal cover boxes shall be furnished over all hardware cutouts and all frames shall be filled with grout. 2.02 HARDWARE A. GENERAL All hardware shall be Type 316 stainless steel. B. HINGES Hinges shall be five (5) inch high extra heavy steel hinges, full mortised with 4-ball bearings and removable pins. C. LOCKSETS Locksets shall be heavy duty mortise locks, U.S. Govt. Series 8LA, master keyed to District standard keys. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.08100.doc 08100 - 2 DOORS AND HARDWARE 11/30/11 D. CLOSERS Closers shall be mounted on lock leaf of exterior doors. Closers shall be heavy duty liquid checking, rack and pinion construction with helical springs. Closers shall be reversible, furnished with hold-open arm. Corner brackets shall be installed to mounted closers on inside of swing-out exterior doors. E. EXTENSION BOLTS Exterior open-out doors shall be furnished with flush extension bolts for holding the door open against wind. Bolt shall engage in pipe set in concrete. F. THRESHOLDS Thresholds shall be Type 316 stainless steel five-inch wide and ½ inch high, corrugated and shall be accurately cut in the field to fit the door opening. G. WEATHERSTRIP Weatherstrip shall be hook strip and spring type attached with screws and shall be installed on all exterior doors. All metal shall be Type 316 stainless steel. H. SOUND RETARDANT SEALS Sound retardant seals shall be installed on exterior doors to the engine room of the pumping station. PART 3 – EXECUTION 3.01 INSTALLATION A. FRAMES Frames shall be set accurately in position, plumbed, aligned and braced securely until permanent anchors are set. The bottom of frames shall be anchored securely to floors with expansion bolts or with power driven fasteners. Corrosion resistant wall anchors shall be secured to adjoining construction as Indicated. B. HANGING DOORS Doors shall be set accurately, snug against all stops and free from hinge bind. Hardware shall be accurately installed and fastened with machine screws or bolts at all points where fasteners are indicated or required. Hardware shall be left in perfect working order and cleaned and polished. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.08100.doc 08100 - 3 DOORS AND HARDWARE 11/30/11 3.02 FINISH All surfaces shall be cleaned of oil, grease and other impurities. Stainless steel doors shall be painted in accordance with the coating systems specification, “Painting,” Section 09900. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.08100.doc 08100 - 4 DOORS AND HARDWARE 11/30/11 SECTION 15050 PIPEWORK PART 1 - GENERAL 1.01 DESCRIPTION A. WORK INCLUDED IN THIS SECTION The Contractor shall furnish, install and test all pipework, including fittings, valves and appurtenances as shown on the drawings and described in these specifications as required to completely interconnect all equipment with piping for complete and operable systems. B. RELATED WORK SPECIFIED IN OTHER TECHNICAL SECTIONS 1. 2. Excavation and Backfill: Section 02200 Cathodic Protection: Section 16640 1.02 QUALITY ASSURANCE A. MANUFACTURE All materials and equipment furnished under this section shall: (1) be of a manufacturer who has been regularly engaged in the design and manufacture of the materials and equipment; and (2) be demonstrated to the satisfaction of the Engineer that the quality is equal to the materials and equipment made by those manufacturers specifically named herein, if an alternate product manufacturer is proposed. B. CODES Pipe materials and fittings shall meet specific ASTM, ASA, AWWA, commercial or Federal Specification Standards, as designated herein. C. INSPECTION All piping materials delivered to the job site shall be new, free from defects and shall be marked to identify the material, class and thickness. D. ACCEPTANCE Acceptance of piping materials shall be subject to strengths and quality testing in addition to inspection of the completed product. Acceptance of installed piping shall be based on inspection and leakage tests as specified herein. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 1 PIPEWORK 11/30/2011 1.03 SUBMITTALS A. GENERAL Per these specifications, the Contractor shall submit shop drawings and technical literature relating to the materials and equipment to be furnished under this section as will enable the Engineer to determine compliance with the design and arrangement of parts shown on the plans and specified herein or called for by character of this work. B. SHOP DRAWINGS Shop drawing requirements for pipework shall include the following: 1. Layouts and Schematics: Submit detailed installation drawings of all piping and connected equipment. The drawings shall include all fittings, valves, pipe support locations and types, seismic brace locations and types, and other appurtenances. 2. Submit data to show that the following items conform to the specification requirements: a. b. c. d. Pipe, fittings and accessories Pipe supports and seismic braces as required herein Flexible couplings and flanged adapters Valves 3. Submit certified test reports as required herein and by the referenced standard specifications. 4. Joint designs. C. MANUALS The Contractor shall furnish manufacturer's installation and operation manuals, bulletins and spare parts lists for all valves. D. AFFIDAVITS The Contractor shall furnish affidavits from the manufacturers stating that valves 4" and larger have been properly installed and tested and are ready for full time operation. 1.04 APPURTENANCES The Contractor shall furnish and install all necessary guides, inserts, anchors and assembly bolts, washers and nuts, hangers, thrust blocks, supports, gaskets, flanges and all other appurtenant items shown on the drawings, specified or required for the proper installation and operation of the piping, devices included in or on the piping equipment, and piping accessories. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 2 PIPEWORK 11/30/2011 1.05 PAYMENT The cost of all pipework shall be included in the bid price for the construction work and no additional compensation will be allowed. PART 2 - PRODUCTS 2.01 GENERAL All materials shall be new, shall conform to these specifications and to the sizes and details shown on the plans. All materials shall be subject to test by the Contractor at the point of manufacture or at the site of the work. All materials which may fail to meet the requirements of the specifications herein referred to shall be rejected and shall be removed from the site of the work. 2.02 PIPE AND PIPE FITTINGS A. GENERAL Pipeline materials allowable for each pipeline are shown on the plans. The pipe and materials specified in this section include all the types of pipe materials which could be used for one or more items in the project. B. STAINLESS STEEL PIPING 1. GENERAL – Where indicated on the plans the Contractor shall provide Schedule 40 stainless steel piping including all pipe, fittings and welding. 2. PIPE - Stainless steel pipe shall be Type 316/316L stainless steel conforming to ASTM A 778. 3. WELDED FITTINGS - Welded stainless steel fittings shall be Type 316/316L conforming to ASTM A774. All stainless steel fittings except for 90° elbows shall be Schedule 40s. All 90° elbows shall be Schedule 80s. 4. WELDING - All welding of stainless steel shall be done by a certified welder qualified in the welding of stainless steel. All shop welding and field welds shall be done in a manner that they do not discolor or “rust.” C. DUCTILE IRON PIPE AND FITTINGS (DI) 1. GENERAL. Unless otherwise provided, wherever ductile iron pipe is shown on the plans or specified herein, it shall conform to the specifications of the manufacturer and the requirements of the current standard specifications of the American Standard Association, ANSI A21.50, insofar as they apply to the work under this contract. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 3 PIPEWORK 11/30/2011 All ductile iron pipe and specials shall have bell-and-spigot ends or flanged ends as the conditions of installation require, as shown on the plans, or as specified for any particular run of pipe. Pipe and specials shall be of the diameter and class shown on the plans, or as specified. Unless otherwise noted, all ductile iron specials and fittings shall conform to ANSI A21.10 specifications. All flanged ductile iron pipe and special casting shall conform to the Standard Specifications for Ductile Iron Pipe and Special Castings above referred to, so far as they may apply. They shall particularly relate to diameter, thickness of shell, allowable variation in diameter and thickness, marking, quality of iron and of castings; testing of materials, cleaning and shop inspection; coating; hydrostatic tests, and delivery in sound and perfect condition. It shall be permissible, where ductile iron pipe is to be flange-connected and the lengths thereof are shorter than standard pipe lengths, to use screwed-on companion flanges. The companion flanges shall conform to the specifications for ductile iron flanges noted herein, with standard drilling and pipe threads. 2. LINING AND COATING. All ductile iron pipe and fittings shall be fusion epoxy lined and coated. 3. POLYETHYLENE ENCASEMENT. Where ductile iron pipe is installed in the ground, it shall be provided with polyethylene encasement conforming to AWWA Specification C105-72. Polyethylene encasement shall be placed in accordance with the recommendations of the pipe manufacturer. Polyethylene envelopes shall be carefully placed and lapped and care shall be exercised so that soil is not placed against the pipe. 4. CLASS AND THICKNESS. All pipe shown on the plans to be of Ductile Iron (DI) shall be Class 150, unless otherwise specified. Cast Iron (CI) may be substituted for Ductile Iron (DI) providing the same class of pipe is used. 5. JOINTS ON BURIED PIPING. Cast iron end joints shall be of the type employing a single elongated rubber gasket to effect the seal, such as the "Tyton" joint, or approved equal, with internally locking rubber ring joint to resist thrust. Mechanical joints with restraints may only be used where specifically shown on the plans. 6. JOINTS ON EXPOSED PIPING. All flanges shall be of the thickness specified in the American Standard for Flanged Fittings, ASA B16.1, Class 125, as adopted by the American Society of Mechanical Engineers. Flanges shall be accurately faced. The faces shall be coated with white lead and tallow, or other suitable preparation, and shall be properly protected during shipment and handling. They shall be at right angles with the pipe axis. All bolt holes shall straddle the vertical axis and shall be one-eighth inch (1/8") larger than the respective bolt diameters. Flanges on built-up spools shall be re-faced after mounting. All bolts, nuts and washers shall be Type 316 stainless steel and shall have sound wellfitting threads. Bolts shall be provided with hexagonal chamfered heads and nuts. The underside of all bolt heads and nuts shall have true surfaces at right angles to the axis of the bolts. The lengths of the bolts shall be such that, after joints are made up, the bolts CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 4 PIPEWORK 11/30/2011 shall protrude through the nuts, but in no case shall they protrude more than one-half threads. 7. TESTING. The work of laying the cast iron pipes and appurtenances shall be of such a character as to leave all pipes and connections watertight. Unless otherwise noted, Class 150 lines shall be tested by the Contractor under a pressure of one hundred fifty (150) pounds per square inch. All leaks shall be repaired and made tight while under test pressure to the satisfaction of the Engineer. The test instruments shall be furnished by the Contractor. The Contractor shall take all necessary precautions to prevent any joints from drawing while the pipelines and their appurtenances are being tested, and at his/her own expense, repair any damage to the pipes and their appurtenances or to any structures, resulting from or caused by, these tests. D. POLYVINYL CHLORIDE (PVC) PLASTIC PIPE AND FITTINGS WITH SOLVENT WELDED JOINTS – SCHEDULE 80 1. SCOPE. PVC pipe shall be installed in the locations shown on the plans. All PVC shall be Schedule 80. Pipe supports shall be provided at spacings recommended by he manufacturer based on pipe schedules and temperature conditions of the installation. PVC piping installed underground shall be encased in not less than six (6) inches Class 2 aggregate base all around. 2. MATERIALS. PVC pressure pipe and fittings shall be Type I, normal impact, rigid polyvinyl chloride conforming to the Dept of Commerce Commercial Standard CS 207-60, or currently applicable revisions of that standard. The pipe shall be rigid, tough, lightweight, thermoplastic pipe, medium gray in color, furnished in iron pipe sizes. Fittings shall be molded of the same material as the pipe. Flanged joints shall be made with 3/16" Neoprene or plasticized PVC gaskets. 3. JOINTS. Joints on PVC pipe shall be solvent welded as follows: a. Primer: Purple primer for PVC and CPVC solvent weld pipe and fittings shall be used. Primer shall meet or exceed ASTM F 656 and must comply with SCAQMD Rule 1168/316A of 550 grams/liter for Lo-V.O.C. emission requirements. Product to be listed by NSF International for use with potable water, sewer, drain, waste and vent systems. Shall also be IAPMO listed for compliance to the applicable standard. Material contents to include 40% stabilized tetrahydrofuran or greater. MSDS to be submitted on project. Primer Applicator: Dauber supplied in the container for pipe sized up to 3”. For pipe sizes 4” and above, use appropriate sized brush, swab or roller applicator. b. Solvent Cement: Solvent cement shall be heavy duty Industrial 724 CPVC for all schedules and items of CPVC and PVC pipe and fittings up to 12” with interference fit. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 5 PIPEWORK 11/30/2011 Primer Applicator: Dauber supplied in the container for pipe sized up to 3”. For pipe sizes 4” and above, use appropriate sized brush, swab or roller applicator. 2.03 PIPE HANGARS A. GENERAL The Contractor shall provide pipe hangars and supports to adequately support the piping as shown on the Plans. B. UNISTRUT 1. General: Strut shall be 1-5/8 inches wide in varying heights and welded combinations as required to meet load capacities and designs indicated on the drawings. 2. Materials and Finish: All strut, fittings and hardware shall be made of AISI Type 316 stainless steel. 3. Manufacturer: Subject to compliance with these specifications, strut systems to be installed shall be as manufactured by Cooper B-Line, Tyco Unistrut, or engineer approved equal. 2.04 PIPE COUPLINGS A. GENERAL The Contractor shall furnish and install the proper connecting pieces or transition sleeves in every case where it may become necessary to join pipes of different diameters, materials or types of joint. The connection between flanged pipelines and bell-and-spigot pipe shall be made with a standard connecting piece. The Contractor shall provide proper anchorage of the pipe to prevent pulling apart from pumping pressures or from expansion. All bolts, nuts and washers for all pipe couplings and flexible joint restraints shall be Type 316 stainless steel. Coupling gaskets shall be Rockwell Grade 60, Dresser Grade 42, or equal. All sleeves shall be fusion epoxy coated and lined. B. FLEXIBLE JOINT RESTRAINTS All flexible couplings and flanged adapters shall be provided with Type 316 stainless steel anchor studs or joint harness bolts and lugs to prevent joint separation, as approved by the Engineer. Restraints shall be designed for 2 times the maximum working pressure of the applicable service. 2.05 VALVES A. GENERAL CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 6 PIPEWORK 11/30/2011 The Contractor shall furnish and install all valves and appurtenances on the pipelines of the sewage pumping works constructed under this contract. The actual position of each valve shall be as shown on the plans or as required for the proper functioning of each section of pipeline concerned. B. VALVE SCHEDULE Valve designations, class, type, material and manufacturer’s catalog numbers are shown in the Schedule of Valves at the end of this section. C. ACCESSORIES Provide all accessories as listed in the Schedule of Valves as well as all necessary accessories for proper functioning including rollers, etc. D. BALL VALVES Thermoplastic ball valves shall be CPVC, TRU-Union, PTFE seal and packing, lever operated, screwed ends, 230 psi, Asahi/America Type 21/21A Thermoplastic Ball Valve (1/2” to 6”) Series or equal. E. IRON BODY SWING CHECK VALVES Check valves shall be designed for working pressures of 200 pounds Cold W.O.G., non-shock and shall conform to the following Standard Specifications, latest edition: A.S.A. B-16.10 Section applying to 125 lb. Cast Iron Swing Check Valves. A.S.A. B-16.1 Cast Iron Pipe Flanges & Flanged Fittings, Class 125. A.P.I. Standard No. 6-D, for 175 lb. Pipe Line Swing Check Valves. MATERIALS. Hinge pins shall be stainless steel. Metal discs shall be prevented from sticking or wedging in open positions by stops. Discs shall be mounted allowing free movement of the disc to rotate assuring uniform seat wear. Disc ring shall be Buna N. Swing check valves 4" or larger shall be provided with external lever and spring for balancing the gate appropriately to operating conditions. Provides packing gland at the hinge pin intersect with the body. Check valves shall be factory coated. LAYING LENGTH. Flanged swing check valves shall conform to the following laying lengths to provide interchangeability with the District standard: 12" size =27.5" length The named check valves provided under this section shall be Milliken in order to achieve standardization within the District. F. PLUG VALVES CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 7 PIPEWORK 11/30/2011 TYPE AND MANUFACTURE. Plug valves shall be non-lubricated eccentric plug valves. The named plug valves provided under this section shall be Milliken in order to achieve standardization within the District. SOURCE QUALITY CONTROL. Plug valves shall be shop tested in accordance with AWWA C504, Section 5 as follows: Inspection: Section 5.1 Performance Tests: Section 5.2 Leakage Tests: Section 5.3 Hydrostatic Tests: Section 5.4 Proof-of-Design Tests: Section 5.5 Include with submittal package certified copies of the Proof-of-Design test reports based on Class 125 (150 psi) construction. MATERIALS. Plug valves shall be constructed out of the following materials: Body: Cast Iron, ASTM A-126 Class B Plug: Ductile Iron, ASTM A536 Plug facing: Buna-N Stem seal: TFE Upper thrust bearing: TFE Body seat: Nickel, welded overlay Upper and lower trunion bearings: Sleeve type, 18-8 stainless steel or bronze DESIGN. Design of the valve components shall conform to the following standards: Valve packing: AWWA C504, Section 3.7 and C507, Section 10. Valve seats: AWWA C504, Section 3.5 and C507 paragraph 7.2. Bearings: AWWA C504 Section 3.6 and C507 paragraphs 8.1, 8.2 and 8.5. FABRICATION AND MANUFACTURE. Valve port shall have 100% area full flow design. The valve shall provide a tight shut-off at rated pressure from either direction. The valve ends shall match connecting piping. The working pressure of all plug valves shall be 150 psig. The opening motion shall be eccentric, lifting the plug away from body seat. The valve shall be provided with fully adjustable plug position stops and the valve bonnet stuffing box shall be sufficiently deep for four (4) packing rings. The stuffing box and packing gland shall be designed to allow adjustment or replacement of packing without disassembly of valve or operator. The valve body shall be plainly marked to indicate seat end and the actual length shall be within 1/16" of specified or theoretical length. OPERATORS. Provide operators for all valves. Valve rotation shall be counterclockwise (to the left) to open and the word "OPEN" and an arrow indicating the direction to open shall be cast on each valve body or operator. Lever operators shall have a maximum pull of 80 lb and shall be capable of withstanding a 200 lb. pull without damage. Wrench nuts shall conform to AWWA C500, Section 19 and shall be capable of withstanding a 300 ft.-lb. torque without damage. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 8 PIPEWORK 11/30/2011 2.09. SCHEDULE OF VALVES TYPE BALL CLASS TYPE AND MATERIAL ENDS 250 psi Thermoplastic Ball Valve, TFE Threaded Seat, Lever Operated, 2 piece PLUG 125 psi Semi Steel, Hycar Plug Facing, Flanged TFE Seal CHECK 125 psi I.B. Swing Check, Metal Seat, Br. Flanged Trim, S.S. Hinge Pin, Outside Lever & Spring OR MANUFACTURER EQUAL Asahi 21 NO Milliken, Millcentric Fig. 601 Milliken CCNE 8000 series NO NO * Valves installed underground shall be suitable for buried service. 2.10 PROTECTIVE COATINGS All metal valves, fittings, couplings, bolts and nuts buried underground shall be protected from corrosion by applying a primer Polyken 927, or Tapecoat color primer or equal and wrapping with polyethylene tape Polyken 930, or Tapecoat CT or equal. Exposed metal fittings, valves, etc. in manholes or valve boxes shall be coated with two (2) coatings Tapecoat Mastic of Koppers Bitumastic No. 505, or equal. Surfaces shall be thoroughly cleaned before application. All coatings shall be applied in strict conformance with instructions of the manufacturer. 2.11 WALL PENETRATION CLOSURES A. GENERAL Pipe to wall penetration closures shall be "Link-Seal" as manufactured by Thunderline Corporation, Belleville, MI,“Pipe Linx” as manufactured by Calpico Inc. of San Mateo, CA or equal. Seals shall be modular mechanical type, consisting of interlocking synthetic rubber links shaped to continuously fill the annular space between the pipe and wall opening. Links shall be loosely assembled with bolts to form a continuous rubber belt around the pipe with a pressure plate under each bolt head and nut. After the seal assembly is positioned in the sleeve, tightening of the bolts shall cause the rubber sealing elements to expand and provide an absolutely watertight seal between the pipe and wall opening. The seal shall be constructed so as to provide electrical insulation between the pipe and wall, thus reducing chances of cathodic reaction between these two members. B. WALL OPENING The Contractor shall determine the required inside diameter of each individual wall opening or sleeve before ordering, fabricating or installing. The inside diameter of each wall opening shall be sized as recommended by the manufacturer to fit the pipe and Link-Seal to assure a CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 9 PIPEWORK 11/30/2011 watertight joint. Sizing (correct Link-Seal model and number of links per seal) may be obtained through the manufacturer's catalog. If pipe OD is non-standard due to coating, insulation, etc., consult Thunderline's factory for engineering assistance and recommendation before proceeding with wall opening detail. C. INSTALLATION The Contractor shall familiarize his/her installing personnel with the instruction bulletin which illustrates the proper procedure for installing and tightening the seal to provide a watertight pipe penetration. D. GROUT The outside and inside of the wall penetration shall be filled with non-shrink, non-metallic grout. 2.12 FLANGE INSULATION KITS A. SCOPE Flange insulation kits shall consist of full-faced gaskets, insulating sleeves and washers (2 per bolt) and steel washers. B. GASKETS Gaskets shall conform to ANSI B16.31. Neoprene-faced phenolic material for operation at up to +175 degrees F, rated for use in the product contained in the pipe. C. INSULATING WASHERS Two sets 1/8-inch thick laminated, high-strength Phenolic for operation at up to +300 degrees F. Insulating washers shall fit within the bolt facing on the flange and over the outside diameter of the sleeves. Dielectric strength shall be 500 volts/mil. D. INSULATING SLEEVES Spiral wound full-strength Mylar with dielectric strength of 4000 volts/mil, for operation at up to +300 degrees F. E. INSTALLATION Install flange insulation kits at the locations shown on the Project Drawings. After placing the gasket in between the flange, the sleeves and washers shall be installed in a manner as shown on the Detail Drawings attached to these Specifications. Tighten the bolts in the order shown in the Detail Drawings or in the manufacturer’s instructions. Care must be taken to avoid overtightening and cracking the insulating gaskets, sleeves and washers. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 10 PIPEWORK 11/30/2011 PART 3 - EXECUTION 3.01 EXCAVATING, TRENCHING AND BACKFILLING Excavation, trenching and backfilling shall be in accordance with the requirements of Section 02200. 3.02 HANDLING PIPE AND FITTINGS A. Proper tools, implements and facilities satisfactory to the Engineer shall be provided and used by the Contractor for the safe and convenient prosecution of the work. During loading, transportation and unloading, Contractors shall take every precaution to prevent injury to any and all pipe. B. No pipe shall be dropped from cars or trucks nor allowed to roll down skids without proper restraining ropes. Each section of pipe shall be delivered in the field as near as practicable to the place where it is to be installed, and all bells shall be faced in the proper direction for laying. Pipe shall be distributed along the trench opposite the spoil bank within easy reach of the workers installing the pipe in the trench. C. Pipe shall not be rolled nor dragged on the ground. Where pipe is placed in stockpiles, it shall be neatly piled and blocked with strips between tiers and with all bells facing in the same direction. Any pipe which may have been damaged in transportation or handling shall either be repaired by the Contractor before installation to the satisfaction of the Engineer or shall be permanently removed from the job site. D. The site where the pipe is heat fused into longer length shall be graded level or with a uniform slope and shall be free of sharp rocks and other debris that could cut or gouge the pipe. Rollers shall be provided where the pipe must be dragged over rough ground to eliminate abrasion. For fusion welding during wet or stormy weather, shelters shall be provided by the Contractor. 3.03 PIPELINE ALIGNMENT AND GRADE All pipelines shall be laid true to line and grade. Pipe alignment shall reasonably conform to that shown on the plans, and in no event shall joint deflections exceed the pipe manufacturer's recommendations. 3.04 INSTALLATION OF PIPELINES A. GENERAL 1. The Contractor shall install all pipelines and appurtenances in the position and to the lines, elevations and grades shown on the plans. All pipework shall be installed in a competent manner with all pipe runs truly parallel with vertical and horizontal axes. 2. Wherever a pipeline of any material terminates or extends at or through a structural wall or sump, the Contractor shall install, in advance of pouring concrete, the fitting or special casting required for the particular installation. Particular care shall be taken to secure full CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 11 PIPEWORK 11/30/2011 support of the pipe within the earth beyond the joint. A flexible type coupling or fitting shall be installed on all pipelines connecting to concrete structures to prevent shearing of the pipe due to settlement of earth surrounding the structure. 3. 4. In the case of pipelines lying generally within structures, or extending from structure to structure, the Contractor shall, insofar as practicable, assemble such lines in advance of pouring concrete so that those sections passing through concrete walls may be cast monolithically in place. Wherever any run of pipe is installed subsequent to pouring of concrete, the Contractor shall accurately position cored openings in the concrete for such pipelines. Openings shall be of sufficient additional diameter or size to permit a perfect final alignment of pipelines and fittings without any deflection of any part, and to allow adequate space for satisfactory caulking, where the pipe passes through the wall, to insure watertightness around openings so formed. The boxes or cores shall be provided with continuous keyways, subsequently to hold the caulking in place against any movement of the pipe due to expansion or contraction. Cored openings shall be sealed with a quick setting non-metallic hydraulic cement. The cement shall be "Waterplug," as manufactured by Standard Dry Wall Products, Inc, Euclid Speed Plug, or equivalent. The cored opening shall be completely watertight. 5. Wherever pipelines extend through structural walls or through successive walls, or through floor or roof slab and adjacent wall, the Contractor shall provide a sufficient number of flanged joints, victaulic couplings or unions to permit the dismounting of sections of pipeline within the structure, without disturbing adjacent lines or portions within the concrete. 6. Where pipelines pass through openings in floors, the opening shall be formed with a section of asbestos cement pipe projecting one and one-half inches (1 1/2") above the floor and of a diameter to allow a minimum of one inch (1") clearance around the pipe. 7. All pipe shall be carefully installed to the proper lines and grades, and where possible, shall be sloped to permit complete drainage. Unless otherwise shown on the plans, all pipe and conduits shall be placed not less than 24" below finished grade. All pipelines shall be rigidly supported by approved hangers, brackets, rod ties, thrust blocks or other devices. Screwed joints shall be made with full threads using joint compounds as herein specified. All cut ends shall be reamed to full bore before assembly. 8. In erecting the pipe, a sufficient number of unions or flanged joints shall be used to allow any section or run of pipe to be disconnected without taking down adjacent runs. Screwed or compression unions may be employed on pipe lines two and one-half inches (2 1/2") in diameter and under. Flanged joints or victaulic couplings shall be employed on pipelines three inches (3") in diameter and over. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 12 PIPEWORK 11/30/2011 B. FLANGED JOINTS 1. Flanged joint cast iron pipe shall be made up by threading plain end pipe, screwing the flanges on, and machine-tightening until the pipe end protrudes past the face of the flange. The pipe end and flange shall then be faced giving a flush surface across the end of the pipe and the face of the flange. When the flanges are screwed on the pipe, a sealer shall be applied to the threaded section and completely fill the space under the skirt of the flange. 2. After facing flanges, an inspection limit of 1/16-inch will be allowed on all contact surface dimensions of full length or short length flanged pipe in sizes up to and including ten inches (10"), and plus or minus 1/8-inch on sizes larger than ten inches (10"). Screwed-on flanged pipe spools shall be made up in the shop or point of manufacture and shall not be threaded and flanged in the field. 3. Flanged joints shall be made up square, with even pressure on the gaskets, and shall be watertight. Gaskets shall be best quality composition one-sixteenth inch (1/16") thick. All gaskets shall be the full width of the face of the flanges to which they are applied. 4. Bolts and nuts shall be made of the best quality of refined iron or mild steel and shall have sound, well-fitting threads. Bolts shall be provided with hexagonal chamfered heads and nuts. The underside of all bolt heads and nuts shall have true surfaces at right angles to the axis of the bolts. The lengths of the bolts shall be such that after joints are made up, the bolts shall protrude through the nuts, but in no case shall they protrude more than one and one-half (12) threads. An anti-seizure compound, Jet-lube, TFW Teflon, or equal, shall be used on all bolt threads. C. CUTTING PIPE The Contractor shall perform all work of cutting pipe and special castings necessary to the assembly, erection and completion of the work. All pipe shall be cut to fit accurately with smooth ends and faces. The Contractor shall be responsible for the correctness of cutting and shall stand the loss for any materials which are damaged or incorrectly cut. 3.05 PRESERVATION AND CLEANING UP The Contractor shall properly preserve and clean the work as it progresses. At regular intervals, or as directed, rubbish and debris shall be collected and removed by the Contractor. Upon the completion of the work, the Contractor shall clean up the whole work, and all falsework, equipment, tools, rubbish and other temporary material shall be removed from the site, which shall be left in a clean condition acceptable to the Engineer. 3.06 CLEANING Prior to testing, the inside of each completed piping system shall be thoroughly cleaned of all dirt, loose scale, sand and other foreign material. Cleaning shall be by sweeping, flushing with water or blowing with compressed air, as appropriate for the size and type of pipe. The CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 13 PIPEWORK 11/30/2011 Contractor shall install temporary strainers, temporarily disconnect equipment, or take other appropriate measures to protect equipment while cleaning piping 3.07 TESTING PIPE SYSTEMS A. GENERAL 1. The work of installing pipelines and appurtenances shall be of such a character as to leave all pipes and connections watertight. As soon as practical after any section of pipeline has been completed or when directed by the Engineer, a hydrostatic test shall be placed on that section of pipe to determine water-tightness. 2. The work connected with the making of these tests shall be under the direction and supervision of the Engineer. The Contractor shall furnish all the necessary labor, equipment and material, including pressure gauges, valves, pipe plugs, blind flanges and blocking or restraining tie rods to make the tests and to perform any work required thereby. 3. The Contractor shall take all necessary precautions to prevent any joints from drawing while the pipelines and their appurtenances are being tested, and he/she will, at his/her own expense, repair any damage to the pipes and their appurtenances, or of any other structures, resulting from or caused by these tests. 4. The Contractor shall take up all loose joints and shall permanently stop all leaks. All pipe or joints which prove defective shall be replaced, and the lines on which such defects occur shall be tested again to determine the final acceptability of the installation. Pipelines in trenches shall not be backfilled until they have been tested, as specified herein, and found satisfactory. 5. The hydrostatic pressure shall be maintained within 5 psi of the specified pressure for a duration shown. If the Contractor is unable to hold the pressure within these limits, the section being tested will be considered defective. The Contractor shall determine the cause of failure and make necessary repairs. The test shall be repeated until satisfactory to the Engineer. 6. New pipelines to be connected to existing lines or lines which are designed for a lesser test pressure shall be blocked off and tested prior to making the tie-in to the existing pipeline. The field connection necessary for making the closure shall be made in the presence of the Inspector and shall be left uncovered until inspected under working pressure conditions. B. TESTING Tests shall be conducted in conformance with the current edition of the Uniform Plumbing Code, with the following additional requirements: Test Requirements Class of Service Pressure Test Pressure Length of Test CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 14 Allowable Leakage PIPEWORK 11/30/2011 Pressure, Pumping Lines Gravity Drains 100 psi by inspection 20 min 20 min None 3.07 ABANDONING PIPELINES All pipelines shown on the plans to be abandoned shall be plugged at both ends with concrete. The plugs in pipelines to be abandoned which were formerly connected to a sanitary sewer shall be watertight. 3.08 PRESERVATION AND CLEANING UP The Contractor shall properly preserve and clean the work as it progresses. At regular intervals, or as directed, rubbish and debris shall be collected and removed by the Contractor. Upon the completion of the work, the Contractor shall clean up the whole work, and all falsework, equipment, tools, rubbish and other temporary material shall be removed from the site, which shall be left in a clean condition acceptable to the Engineer. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.15050.doc 15050 - 15 PIPEWORK 11/30/2011 SECTION 15800 LOUVERS AND VENTILATION EQUIPMENT PART 1 - GENERAL 1.01 DESCRIPTION A. SCOPE OF WORK The Contractor shall furnish and install wall louvers and ventilators as shown on the Plans and as specified herein. B. WORK INCLUDED IN THIS SECTION The Contractor shall furnish and install the following ventilation items as more particularly described below. 2.01 Fixed Wall Louver 1.02 QUALITY ASSURANCE The Contractor shall comply with details and standards in the “Architectural Sheet Metal Manual,” published by Sheet Metal and Air Conditioning Contractors National Association (SMACNA). All fans shall bear the AMCA Certified Ratings Seal for air performance. 1.03 SUBMITTALS Detailed shop drawings and product literature describing items proposed for use shall be submitted to the Engineer. 1.04 PAYMENT Payment for louvers and ventilation equipment shall be included in the bid price for construction work and no additional compensation will be allowed. PART 2 - PRODUCTS 2.01 FIXED WALL LOUVER The Contractor shall furnish and install a fixed wall louver in the location shown on the plans. The louver and frame shall be Type 316 stainless steel, all weather type, fixed. Frame and blades of stationary louver shall be 12 gauge, on 30° slope at 2-5/8” centers. The louver shall be assembled by welding and shall be equipped with a removable stainless steel bird and insect screen neatly and securely fastened in a suitable stainless steel frame. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT LOUVERS & VENT EQUIPMENT 7970.15800.doc 15800 - 1 11/30/2011 The Contractor shall install the louver straight and plumb and caulk around louver frame on exterior for a finished, neat installation. PART 3 – EXECUTION 3.01 GENERAL All unfinished parts of the materials and equipment shall be fully protected against damage from whatever cause during the progress of the work and until final completion. All materials and equipment shall be covered while in storage and during construction in such manner that no finished surfaces shall be damaged or marred and all moving parts shall be kept perfectly clean and dry. Installation shall be in strict accordance with the best practice of the several trades and with the respective manufacturer’s instructions and recommendations. Installation shall include furnishing the required oil and grease for initial operation in accordance with the manufacturer’s instructions. 3.02 LOUVER INSTALLATION Louvers shall be installed as shown on the plans and as shown in Plates 102B and 104A of the SMACNA Architectural Sheet Metal Manual. Bird screens and insect screens shall be provided on the exterior side of all louvers unless otherwise noted. Stainless steel screws shall be used throughout. Sill flashing shall be installed as shown and as required to provide a watertight installation. A sheet metal drip shall be installed at head of all louvers. Sealant shall be applied all around frame, inside and outside. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT LOUVERS & VENT EQUIPMENT 7970.15800.doc 15800 - 2 11/30/2011 SECTION 16010 BASIC ELECTRICAL REQUIREMENTS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Basic Electrical Requirements applicable to Division 16 Sections, in addition to Division 1 - General Requirements. B. Provide all labor, materials, equipment, services and temporary facilities to complete the work as indicated and specified. Provide all other work and miscellaneous items, not specifically mentioned but reasonably inferred for complete operable systems. C. This Section applies to all Work of Division 16. 1.02 WORK SEQUENCE A. Coordinate and install work in phases to accommodate Owner’s requirements. B. Coordinate related work and modify surrounding work as required. C. Do not conceal work until after inspection and approval by the Owner. If work is concealed prior to inspection, open work and restore concealed area to original condition after work is approved. D. Maintain existing facilities in operation. Coordinate all potential disruptions of existing operations with District. Provide temporary power and controls as required. 1.03 REFERENCES Standards of the following organizations may be referenced in the specification. Unless noted otherwise, references are to standards or codes current at the time of bidding. Comply with all applicable standards or codes. A. Association of Edison Illuminating Companies (AEIC). B. American National Standards Institute (ANSI). C. American Society for Testing and Materials (ASTM). D. Institute of Electrical and Electronics Engineers (IEEE). CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-1 11/30/2011 E. Insulated Cable Engineers Associated (IECA). F. Joint Industrial Council (JIC). G. NFPA 70 - National Electrical Code (NEC) - 1996 Edition. H. National Electrical Contractors Association (NECA) "Standard of Installation". I. National Electrical Manufacturers Association (NEMA). J. National Electrical Safety Code (NESC). K. National Fire Protection Association (NFPA). L. Underwriter's Laboratories (UL). 1.04 SUBMITTALS A. Submit (7) copies of specified information under provisions of Section 01600. B. Submit shop drawings and product data grouped to include complete submittals of related systems, products, and accessories. C. Submit complete shop drawings for review for all power distribution, instrumentation and control equipment. As a minimum, shop drawings shall include bill of materials, front views, assembly drawings, elementary diagrams and connection diagrams. Show overall dimensions and minimum clearance dimensions. Diagrams for control equipment shall conform to JIC. D. Mark dimensions and values in units to match those specified. E. Manufacturer's Instructions: Indicate application conditions and limitations of use stipulated by manufacturer. Include instructions for storage, handling, protection, examination, preparation and installation of product. 1.05 LIST OF MATERIALS AND SUBSTITUTIONS A. When specific trade names, without catalog numbers are used in specifying materials and equipment, or where “or equal is indicated”, they are used as a standard of quality, design, size and appearance. All material supplied shall conform to the standards so set. Any substitutions from the materials specified may be made only with the written approval of the Engineer prior to the bid. Decisions of the Engineer shall govern as to what material is equal to the named, but burden of proof as to equality of the proposed material shall be upon the contractor. If any tests are necessary to determine the equality of the proposed material, such tests shall be made at the expense of the Contractor by an unbiased laboratory satisfactory to the Engineer. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-2 11/30/2011 B. Where specific trade names, with catalog numbers, are used in specifying materials and equipment, then Contractor may not make any substitution of materials and equipment except for minor variations to accommodate detailed design and physical arrangement. C. Within thirty (30) days of the award of the contract, the Contractor shall submit five (7) copies of a complete list of materials to be used on the project, specifying the manufacturer, grade, trade name, and catalog number, whether such equipment is as specified or is an approved equal for review and approval by the Owner. D. No work involving electrical material may proceed before receipt of written approval by the District. All no-approved material or equipment installed shall be replaced with approved material or equipment at no cost to Owner. 1.06 PROJECT/SITE CONDITIONS A. Visit site before submitting bid and check conditions. Verify locations shown on Drawings, and become familiar with all local conditions and requirements. 1.07 LICENSES, FEES AND PERMITS A. Arrange and pay for all inspections, licenses, bonds, taxes, permits and inspection fees. 1.08 REGULATORY REQUIREMENTS A. Comply with NEC for all work. B. All work and material shall be in full accordance with the latest rules of the UL, National Electric Code (NEC), all local and State ordinances, the State of California Administrative Code, Title 24, Electrical Safety Orders, Title 8, Regulations of the State Fire Marshall, and with all prevailing rules and regulations pertaining to adequate protection and/or guarding of any moving parts or otherwise hazardous locations. C. Nothing in these plans or specifications is to be constructed to permit work not conforming to the applicable codes, rules or, ordinances. 1.09 COORDINATION A. Perform Work in cooperation with all other trades in order to secure the best arrangement of the Work. Make no changes in the Work without the written approval of the District. B. Ascertain from suppliers furnishing electrically operated or driven equipment, the exact size and type of such equipment, the exact locations of such equipment and the proper point where electrical connections should be made. The locations shown on the Drawings are diagrammatic only and responsibility for correct locations shall be placed on Contractor. Examine all other Contract Documents for information concerning equipment, motors and control apparatus, and diagrams. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-3 11/30/2011 C. Drawings are diagrammatic and do not attempt to show full details for connections to auxiliary equipment. Consult all equipment vendors in preparation of bid and provide interconnecting conduit and wire and install control panels and control devices, etc., in accordance with vendor's Drawings. D. Consult the plans in regard to civil, structural, mechanical, and equipment requirements in consideration of the electrical installation in order that all details of the installation shall be in proper relation and satisfy the intent of the plans and specifications. 1.10 RECORD DRAWINGS A. Maintain a separate set of record drawings continually as the project progresses. Deviations from the drawings shall be "red-lined" on this record set. B. During the course of construction, identify actual locations to scale, for main runs of electrical work. Do not permanently conceal work until the required information has been recorded. Show deviations from Drawings in detail. C. Furnish additional Drawings where Contract Drawings are not of sufficient scale, size or detail to describe deviations. D. In addition, accumulate during the job's progress, the following data, in duplicate, prepared in a neat brochure or packet folder and turned over to the Owner at completion of project. 1.11 1. All warranties and guarantees and manufacturer's directions on equipment and material covered by the Contract. 2. Approved fixture brochures, wiring diagrams and control diagrams. 3. Copies of approved shop drawings. 4. All other data and drawings required during construction. 5. Repair parts lists of all major items and equipment including name, address and telephone number of local supplier or representative. 6. List of all fuses, lamps and other expendable equipment and devices with size, type, ordering description and name and address of Vendor. GUARANTEE A. Provide one-year guarantee in accordance with Agreement. Replace or repair all defective work, material or equipment including repair or replacement of other work, furnishings, finishes, equipment and facilities caused by such repair or replacement. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-4 11/30/2011 B. Contractor shall coordinate manufacturer's warranty service for all materials supplied by the Contractor. 1.12 OPERATION PRIOR TO COMPLETION A. When mechanical or electrical equipment is operable and it is to the advantage of the Contractor or Owner to operate the equipment, he may do so providing that he properly supervises the operation. The warranty period shall, however, not commence until the date of substantial completion. B. Regardless of whether or not the equipment has or has not been operated, the Contractor shall properly clean and adjust the equipment, and complete all punch list items before final acceptance by the Owner. 1.13 SPACE AND EQUIPMENT ARRANGEMENT A. The size of equipment and locations shown on the Drawings are based on the dimensions of a particular manufacturer (generally the first named). While other manufacturers may be acceptable it is the responsibility of Contractor to determine if the equipment he proposes to furnish will fit the space. Prepare Shop drawings, when required by the District, to indicate a suitable arrangement of all equipment. 1.14 DRAWINGS A. Drawings are diagrammatic and indicate the general arrangement of equipment and wiring. Most direct routing of conduits and wiring is not assured. Exact requirements shall be governed by architectural, structural and mechanical conditions of the job. Consult all other drawings in preparation of the bid. Extra lengths of wiring, addition of pull or junction boxes, etc., necessitated by such conditions shall be included in the bid. Check all information and report all apparent discrepancies before submitting bid. B. Owner reserves by the owner to make changes up to ten feet in location from that shown on the Drawings of any outlet or equipment prior to roughing-in without increasing contract cost. 1.15 OPERATING AND MAINTENANCE MANUALS A. Provide (5) copies of Owner’s Operating and Maintenance Manual containing operations and maintenance instructions as required by individual Sections as follows: 1. Assemble in heavy-duty 3-ring binders complete with index and dividers. 2. List of all vendors and subcontractors with address, telephone number and name of contact person. 3. Manufacturer's lists of recommended spare parts with cost, and source information. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-5 11/30/2011 1.16 4. Clearly identify applicable data. 5. Submit (5) copies for approval. 6. Copies of all equipment submittals. 7. Copies of Vendor as-built drawings. 8. Installation, connection, operating, troubleshooting, and maintenance instructions from all manufacturers. 9. Provide (5) CD’s containing pdf or WORD files for all submitted data sheets and other documentation in Owner’s manual. Include electronic copies of all vendor furnished as-built drawings (AutoCAD 2011). QUALITY ASSURANCE A. All materials and equipment shall be listed by and shall bear the label of UL. B. Install and use UL listed materials and equipment only in a manner for which they are approved and listed. C. Comply with manufacturers’ instructions and recommendations for all equipment, materials, devices and tools. 1.17 PRODUCT DELIVERY AND STORAGE A. Deliver materials and equipment to the site in original unbroken containers. B. Store materials in a clean, dry area protected against the elements. C. Replace damaged materials at no cost to District. PART 2 - PRODUCTS 2.01 MATERIALS A. Provide materials, including auxiliary equipment, unless otherwise noted. B. Materials shall be new and of the quality specified. Materials shall be free from defects at the time of installation. Materials or equipment damaged in shipment or otherwise damaged prior to installation shall not be repaired at the job site, but shall be replaced with new material. C. When a manufacturer's name appears in these Specifications, it is not to be construed that the manufacturer does not have to meet the full requirements of the Specifications or that his standard catalogued item will be acceptable. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-6 11/30/2011 D. All equipment installed on this Project shall have local representation; local factory authorized service, and a local stock of repair parts, unless the Owner approves exception. E. Manufacturer for each type of material shall be the same throughout the project. F. Materials shall bear the Underwriters Laboratory label where such is available for the class of material, and shall comply with the latest applicable NEMA, ANSI, IEEE, and applicable standards. G. All materials and equipment delivered to the job shall be new and packed in their original sealed containers. Materials and equipment not otherwise specified shall match those specified. PART 3 - EXECUTION 3.01 GENERAL A. Prior to all Work of this Section, carefully inspect the installed work of other trades and verify that all such work is complete to the point where this installation may commence. Verify that the completed installation will conform to all pertinent codes and regulations, the original design and the referenced standards. In the event of discrepancy, notify the Owner immediately and proceed as directed. B. Comply with NECA Standards of Workmanship. 3.02 PHASE ROTATION A. Maintain existing phase rotation. B. For switchgear, motor control centers, panelboards and other distribution and motor control equipment, connect phase conductors to terminals in the order A-B-C from left to right, facing circuit breakers, motor starters, or panelboards. 3.03 INSTALLATION INSTRUCTIONS A. Follow the manufacturers' published directions in the delivery, storage, protection, installation, connection, and wiring of all equipment and material, except where conflicting with Drawings and Specifications. B. Material and equipment shall be installed and used only in a manner for which it is approved and manufactured. 3.04 ANCHOR BOLTS A. Provide anchor bolts for all equipment placed on concrete pads, slabs and floors. Anchor bolts shall be the size and number recommended by the equipment manufacturer to meet specified forces and shall be located by means of templates. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-7 11/30/2011 B. All electrical equipment shall be anchored to withstand a lateral force of 0.6 times the weight of the equipment unless specified otherwise. 3.05 PROTECTION OF EQUIPMENT A. Protect equipment and facilities from damage. This shall include the creation of temporary shelters to protect all apparatus in the building with tarpaulins or other protective covering. Apparatus shall be cribbed up from the floor or ground by Contractor and covered with tarpaulins or other protective covering where necessary or directed. Damage resulting from failure to comply with this requirement will be considered justification for rejection of the damaged apparatus and its complete replacement by Contractor. 3.06 LARGE EQUIPMENT A. Large pieces of equipment, which will be installed in the building, and which are too large to permit access through doorways, stairways, or shafts shall be brought to the job by Contractor and placed in the spaces before the enclosing structure is completed. 3.07 FINISH A. Structures affected by the installation of electrical systems shall be repaired; grouted, refinished and touch-up paint shall be applied as necessary to make the facility like new. B. Protect all metallic structures against corrosion. Give equipment a rust-inhibiting treatment and the standard finish by the manufacturer, unless otherwise specified. C. Do not use aluminum in contact with earth and, where connected to dissimilar metal, protect with suitable fittings and treatment. D. All ferrous fittings, such as hardware, anchors, bolts, rods, nuts, and miscellaneous parts, shall be 316L stainless steel outdoors and indoors. 3.08 CUTTING, PATCHING, AND DAMAGE A. Protect existing facilities against damage. B. Coordinate all necessary cutting and patching of walls, floors, partitions, ceilings, etc. as required for the proper installation of Work under this Division. No cutting of structural members will be permitted without the written permission of the Owner. C. All work or equipment damaged during the progress of construction or testing shall be replaced with like material by a tradesman skilled in its installation to match original installation, free of charge to the Owner. 3.09 FINAL TEST, APPROVAL AND ADJUSTMENT A. Schedule all testing and coordinate with the Owner. When tests show defective condition, correct the defect and repeat the test until accepted. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-8 11/30/2011 B. Contractor shall inspect entire project, assuring himself that the Work on the Project is ready for final acceptance, before calling upon the Owner to make a final inspection. C. In order to not delay final acceptance of the Work, Contractor shall have all necessary bonds, guarantees, receipts, affidavits, etc., called for in the various articles of this Specification, prepared and signed in advance, and together with a letter of transmittal, listing each paper included, and shall deliver the same to the Owner at or before the time of said final inspection. Contractor shall check each bond, receipt, etc., before preparing it for submission, to assure conformance with the requirements of the Specifications. D. The final inspection will be made jointly by the Contractor and the District and his representative. E. Make complete test and inspection records and incorporate into a report for each piece of equipment tested. Record all readings taken. Provide a signed copy of test reports to the Owner. F. Notify the owner at least 48 hours prior to test; establishing the time test is to be performed. G. Furnish necessary meters, instruments, temporary wiring, and labor to perform all required tests and adjustments of equipment and wiring installed and/or connected under the Section, including electrical equipment furnished by others, to determine proper polarity, phasing, freedom from grounds and shorts and operation of equipment, meters and relays. H. All materials and manner of installation shall be in accordance with the applicable requirements of state and local authorities, the utility company and the NEC. The installation must pass all inspections and will be subject to the approval of the Owner. Provide proper facilities for access and for inspection. 3.10 CLEANUP A. Upon completion of all the Work of this Section, thoroughly clean the interior and exterior of all equipment and ducts removing all traces of soil, dust, labels, grease, oil and other foreign matter. Clean up and remove from the premises all debris and surplus material caused by this Work. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT BASIC ELECTRICAL REQUIREMENTS 7970.16010.CE.doc 16010-9 11/30/2011 SECTION 16050 BASIC ELECTRICAL WORK PART 1 - GENERAL 1.01 DESCRIPTION A. Section includes: 1. Raceway and Fittings 2. Wire and cable 3. Wiring Devices 4. Panelboards 5. Safety Switches 6. Identification 7. Lighting 8. Strut Systems B. Furnish, install and properly connect all power and control circuits as shown. C. Maintain existing systems in automatic operation during this Work. Provide temporary power and controls as required. 1.02 RELATED SECTIONS A. Section 16010 – Basic Electrical Requirements B. Section 16052 – Electrical 1.03 DRAWINGS AND SPECIFICATIONS A. The drawings showing electrical layouts and details shall be considered as part of these specifications, and any work or material shown there but not mentioned in the specifications, or vice versa, shall be executed the same as if mentioned or shown on both. B. The work shall be installed as indicated on the plans. However, minor changes to accommodate the installation of this work with that of others shall be made without additional cost to Owner. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 1 BASIC ELECTRICAL WORK 11/30/2011 PART 2 - MATERIALS 2.01 RACEWAY A. Rigid Metal Conduit: Full weight, mid steel, hot dip galvanized, complying with ANSI C80.1, bichromate coated inside and outside. Fittings: Locknuts shall be extra heavy-duty electrogalvanized steel through 2”, electrogalvanized malleable iron larger than 2”. Boxes shall be cast ferrous alloy. B. Rigid Nonmetallic Conduit: NEMA TC2, or EPC-80-PVC high impact, PVC with matching fittings and boxes. Fittings shall be PVC solvent weld. C. Rigid Stainless Steel Conduit: UL6A, ASTM 312, Cal Pipe T-316, or equal with matching fittings. D. Plastic Coated Rigid Conduit: Federal specification WW-C-581E and ANSI C80.1, 40 mil coating bonded to rigid galvanized conduit, 2 mil blue urethane interior and thread coating, Ocal-Blue, or equal with matching fittings. Provide jacketed coupling with each length of conduit. E. Liquid tight Nonmetallic: Carlon Carflex X-Flex extra flexible non-metallic conduit with matching non-metallic fittings. F. Liquid tight Flexible metal Conduit: Securely interlocked, spiral wound galvanized steel strip with Liquidtight, plastic cover with matching fittings. G. Explosion proof boxes and seals: NEMA 7, groups C & D listed, cast ferrous alloy, hotdip galvanized. Seals shall be electro-galvanized, malleable iron. H. Conduit and equipment Supports: 1. 2. 2.02 Indoors: 316L stainless steel framing channel and pipe straps. Outdoors: 316L stainless steel with matching hardware and fittings. Buried conduit PVC. Buried conduit stubups. 316L stainless steel. WIRE AND CABLE A. All wire shall bear UL label and be stranded copper, Type TXXN, 600 Volt, except that THW shall be used where indicated. Minimum size permitted for power circuit shall be No. 12 AWG. Minimum size for control wiring in conduit shall be No. 14 AWG. Control panel internal wiring may be No. 16 AWG with industry standard color-coding by voltage class. All conductors shall be tagged at each point of termination with printed heat shrink wire labels to provide a unique identification for each wire. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 2 BASIC ELECTRICAL WORK 11/30/2011 B. All power circuit wire and cable shall be color coded as follows: Phase 480V System A Brown B Orange C Yellow Ground Green Neutral White C. Cables No. 6 AWG and larger which are not made with colored jackets shall be painted or taped at terminations or junctions points for identification in accordance with the above. D. Signal Circuits, shielded: Color-coded black and white for pairs, black, white and red for triads, 18 AWG conductors with 15 mils of 90 degree C PVC insulation, 4 mils nylon jacket, twisted on a 2” lay, and covered with 100 % 1.35 mil aluminum-Mylar tape shield with No. 20 AWG 7-strand tinned copper drain wire, 300V, Belden #B8760, or equal. E. Multi-Conductor Cable, non-shielded: Color-coded, 300V, 18 AWG conductors with PVC insulation and Chrome PVC jacket. F. Ethernet Cable: Category 6 cable, blue, Anixter # CM-00424GEN-6-06, or equal. G. No splicing of feeder cable or control and signal wiring is permitted. Splices in signal and control circuits shall be made only in junction boxes with proper corrosion resistant terminal strips. All wires shall be terminated into tubular screw type terminations and/or compression type wire terminals used. A number with a tag shall identify all wire and terminal strips. Wire nuts shall not be used. H. Maintain code minimum separation of intrinsically safe, low voltage signal and ac wiring in control panels and enclosures. 2.03 WIRING DEVICES A. Receptacles: 1. Indoors – NEMA 5-20R, duplex, corrosion resistant, Leviton #53CM-62 with #84401-40 stainless steel wall plate. 2. Outdoors – NEMA 5-20R, duplex, corrosion resistant, weatherproof in use, Leviton #53CM-62, with #4970 cover. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 3 BASIC ELECTRICAL WORK 11/30/2011 2.04 PANELBOARDS A. Surface mounted, tin-plated copper bus, typewritten directory, bolt-on circuit breakers, code gauge galvanized box, ground bus, painted trim with door-in-door construction with flush latch and lock, with engraved nameplate, Cutler-Hammer Pow-R-Line panelboard series, or equal. Provide GFCI and lock on handles where shown. 2.03 STRUT SYSTEMS A. STAINLESS STEEL: 316L, B-Line #B22S316L, or equal. PART 3 - EXECUTION 3.01 GENERAL AREA REQUIREMENTS A. Indoors: 1. Threaded rigid galvanized conduit, cast ferrous boxes with integral threaded hubs. 2. NEMA 12 enclosures. 3. Hot dip galvanized supports with zinc-plated hardware. B. Outdoors, non-hazardous locations: 1. Rigid non-metallic schedule 80 conduit with matching fittings. 2. NEMA 4X fiberglass, or equal. C. Outdoors, hazardous locations: 1. Threaded, stainless steel conduit with matching fittings and boxes. 2. Enclosures, NEMA 7. 3. Enclosures for intrinsically safe circuits: NEMA 4X, fiberglass, or equal. 3.02 GENERAL A. All work shall be installed to the Engineer’s satisfaction. Work not acceptable to him shall be corrected or replaced. B. All work shall be installed neatly. Raceways, fittings, and equipment shall be level, straight, and plumb. Connectors, lock nuts, screws, clamps, and joints shall be made up tightly. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 4 BASIC ELECTRICAL WORK 11/30/2011 C. Conduit, outlets, and equipment shall be installed to clear beams or obstruction. Cutting into or reducing the size of any load-carrying member without the approval of the Engineer is strictly prohibited. All conduits shall be concealed where possible. D. Where run is concealed in concrete, conduits shall be run parallel to principal reinforcing steel. The maximum size raceway permitted in structural concrete is 3/4-inch trade size, unless otherwise directed. E. All empty conduits shall be furnished with nylon pull cord. F. Conduits shall be supported within 3 feet of any box and at intervals of not more than 10 feet. Wherever possible, conduits shall be grouped together and be supported commonly. Exposed conduit run along walls shall be supported by framing channel, sized to suit the load. G. Conduits in horizontal runs located away form walls shall be neatly and uniformly grouped together and supported on properly size Unistrut trapeze hangers with seismic bracing. H. Outlets and equipment shall be installed as indicated on the drawings. It shall be the responsibility of the Contractor to correlate this work with work specified under other sections. Locations of outlets shall be coordinated with the architectural and mechanical arrangement of the buildings. Mounting heights, unless otherwise noted, shall be as directed. Conduit connections to outdoor boxes shall be made with double gasketed, sealing locknuts with insulated bushings. I. All underground conduits shall be PVC Schedule 80 Carlon, Kraloy, or equal with standard ell and fitting suitable for underground service. Manufacturer’s instruction shall be followed for sealing joints. Underground conduits shall be placed not less than 24" below grade. Where two or more conduits are installed parallel in the same trench, the contractor shall employ spacers to separate conduits from one another by not less than twoinch. The conduit shall be encased in four-inch of sand. Stub-ups of all conduit shall be of 316 stainless steel conduit encased in concrete. J. Terminate all conduits with hubs. 3.04 FIELD WIRING A. Provide numbered wiring for all field interconnections. 3.05 GROUNDING A. All conduit systems, system, raceway equipment, and ground conductors shall be permanently and effectively grounded by means of approved ground clamps. All boxes, control panels, motors, etc., shall be grounded in accordance with the appropriate sections of NEC and State of California ESO and as shown on the drawings. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 5 BASIC ELECTRICAL WORK 11/30/2011 3.06 WORK PHASING A. Follow approved phasing plan to maintain station in operation during this work. Perform partial testing and commissioning to phase in new equipment while keeping existing plant in continuous automatic operation. 3.07 TEST AND INSPECTION A. The Contractor shall arrange for a final test and inspection to be observed by the Engineer. Meggering and operating test shall be conducted at the expense of and by the Contractor at a mutually agreed time to demonstrate the following: 1. All lights and equipment operate satisfactorily and as called for. 2. Inspection of all equipment and the interior of the control panel sections, junction boxes and pull boxes. 3. Spot-check verification of wiring color-coding, tagging and numbering. B. The Engineer will test all running motor currents, proper selection of overload heater elements, and pump motor insulation resistance. C. The Contractor shall correct all deficiencies found promptly prior to consideration of final acceptance. 3.08 GUARANTEE A. The Contractor shall guarantee all work installed by him under this contract to be free from mechanical or electrical or defect for a period of one (1) year from the date of acceptance by the Owner. During the life of the guarantee, he shall, upon notice, promptly make good at his expense, all defects due to poor workmanship or faulty material installed by him. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16050.CE.doc 16050 - 6 BASIC ELECTRICAL WORK 11/30/2011 SECTION 16052 STANDBY GENERATORS Part 1. GENERAL 1.01 Scope A. Provide complete factory assembled generator set equipment for Civic Center North Pump Station (100 kw) and for John Duckett pump Station (250 kw), BAAQMD compliant with digital (microprocessor-based) electronic generator set controls, digital governor, digital voltage regulator, sub base fuel tank (Civic Center North Pump Station 109 gallons, John Duckett Pump Station 500 gallon, and soundproof (and weatherproof at Duckett) enclosure. B. Provide factory test, startup by a supplier authorized by the equipment manufacturer(s), and on-site testing of the system. C. The generator set manufacturer shall warrant all equipment provided under this section, whether or not is manufactured by the generator set manufacturer, so that there is one source for warranty and product service. Technicians specifically trained and certified by the manufacturer to support the product and employed by the generator set supplier shall service the generator sets. D. The generator set supplier shall be responsible for complete compliance to all specification requirements for the generator set. E. Prototype testing, factory testing and site testing. 1.02 Codes and Standards A. The generator set installation and on-site testing shall conform to the requirements of the following codes and standards, as applicable. The generator set shall include necessary features to meet the requirements of these standards. 1. ANSI S1.13-1971—Measurement of Sound Pressure Levels in Air 2. CSA 282, 1989 Emergency Electrical Power Supply for Buildings 3. IEEE446 – Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications 4. NFPA 30 – Flammable and Combustible Liquids 5. NFPA 37 – Standard For the Installation and Use of Stationary Combustion Engines and Gas Turbines CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 1 STANDBY GENERATORS 11/30/2011 6. NFPA 70 – National Electrical Code. Equipment shall be suitable for use in systems in compliance to Article 700, 701, and 702. 7. NFPA 99 – Essential Electrical Systems for Health Care Facilities 8. NFPA 110 – Emergency and Standby Power Systems. The generator set shall meet all requirements for Level 1 systems. Level 1prototype tests required by this standard shall have been performed on a complete and functional unit, component level type tests will not substitute for this requirement. B. The generator set and supplied accessories shall meet the requirements of the following standards: 1. NEMA MG1-1998 part 32. Alternator shall comply with the requirements of this standard. 2. UL142 – Sub-base Tanks 3. UL1236 – Battery Chargers 4. UL2200. The generator set shall be listed to UL2200 or submit to an independent third party certification process to verify compliance as installed. C. The control system for the generator set shall comply with the following requirements. 1. CSA C22.2, No. 14 – M91 Industrial Control Equipment. 2. EN50082-2, Electromagnetic Compatibility – Generic Immunity Requirements, Part 2: Industrial. 3. EN55011, Limits and Methods of Measurement of Radio Interference Characteristics of Industrial, Scientific and Medical Equipment. 4. FCC Part 15, Subpart B. 5. IEC8528 part 4. Control Systems for Generator Sets 6. IEC Std 801.2, 801.3, and 801.5 for susceptibility, conducted, and radiated electromagnetic emissions. D. The generator set manufacturer shall be certified to ISO 9001 International Quality Standard and shall have third party certification verifying quality assurance in design/development, production, installation, and service, in accordance with ISO 9001. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 2 STANDBY GENERATORS 11/30/2011 1.03 Related Sections A. None 1.04 Acceptable Manufacturers Only approved bidders shall supply equipment provided under this contract. Equipment specifications for this project are based on microprocessor-based generator sets manufactured by the following vendors. Equipment by other suppliers that meets the requirement of this specification are acceptable, if approved not less than 2 weeks before scheduled bid date (see Specification Section 01600-1.03). Proposals must include a line by line compliance statement based on this specification. A. Cummins Power Generation B. Caterpillar 1.05 Submittals A. Shop drawings: 1. Outline drawings of assembly. 2. One line diagrams and wiring diagrams for assembly and components. 3. Interconnection wiring diagrams 4. Submit names, experience level, training certifications, and locations for technicians that will be responsible for servicing equipment at this site. 5. The engine generator supplier shall furnish to the engineer all emissions data, and any other data required by the BAAQMD for the application to permit construction and operation of the proposed equipment. This may include documentation for BAAQQMD BACT (Best Available Control Technology). B. Product data: 1. Technical data on all major components. Technical data must include an alternator thermal damage curve, description and operating characteristics of the alternator protection device, and an alternator reactive capability curve. Alternator data demonstrating compliance to Section 16052-2.03. 2. Certification of the emissions performance of the generator set engine by the engine manufacturer. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 3 STANDBY GENERATORS 11/30/2011 3. Seismic certification, as required. C. Project information: 1. Test reports and certifications. 2. Factory test procedures. D. Contract closeout information: 1. Operating and maintenance data. 1.06 Qualifications A. The generation set manufacturer shall be certified to ISO 9001 International Quality Standard and shall have third party certification verifying quality assurance in design/development, production, installation, and service, in accordance with ISO 9001. B. The manufacturer of this equipment shall have produced similar equipment for a minimum period of ten years. When requested by the Engineer, an acceptable list of installations with similar equipment shall be provided demonstrating compliance with this requirement. 1.07 Regulatory Requirements A. The generator set shall be UL2200 listed and labeled B. The generator set overcurrent protection shall be UL listed as a utility grade protective device. C. The generator set engine shall comply will all applicable emissions standards at the date of installation. 1.08 Warranty A. The manufacturer shall warrant the material and workmanship of the generator set for a minimum of five (5) years from registered commissioning and start-up, or eighteen (18) months from date of shipment. B. The manufacture of the generator set(s) shall offer an extended coverage (years 2- 15). C. The warranty shall be comprehensive. No deductibles shall be allowed for travel time, service hours, repair parts cost, etc. shall be allowed during the minimum noted warranty period described in paragraph A above. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 4 STANDBY GENERATORS 11/30/2011 Part 2. PRODUCTS 2.01 Generator set A. Ratings 1. The generator set shall operate at 1800 rpm and at a voltage of 277/480 Volts AC, Three phase, 4-wire, 60 hertz. 2. The complete generator set shall be rated per ISO8528 at (See Appendix A) kW at 0.8 PF, Standby rating, based on site conditions of: Altitude 500 feet, ambient temperatures of 80 degrees F, based on temperature measured at the control for indoor installations, and measured at the air inlet closest to the alternator for outdoor equipment. 3. The generator set rating shall be based on emergency/standby service and marked as such per NFPA110. B. Performance 1. Voltage regulation shall not exceed one percent for any constant load between no load and rated load for both parallel and non-parallel applications. Random voltage variation with any steady load from no load to full load shall not exceed plus or minus 0.5 percent. 2. Frequency regulation shall be isochronous from steady state no load to steady state rated load. Random frequency variation with any steady load from no load to full load shall not exceed plus or minus 0.25%. 3. Cooling system performance (indoor statement and outdoor statement). Generator sets that are installed indoors shall demonstrate acceptable air exchange rate. 4. The diesel engine-generator set shall be capable of single step load pick up of 100% nameplate kW and power factor, less applicable derating factors, with the engine-generator set at operating temperature. 5. Motor starting capability shall as described in Appendix A. The generator set shall be capable of sustaining a minimum of 90% of rated no load voltage with the specified kVA load at near zero power factor applied to the generator set. 6. The alternator shall produce a clean AC voltage waveform, with not more than 5% total harmonic distortion at full linear load, when measured from line to neutral, and with not more than 3% in any single harmonic, and no 3rd order harmonics or their multiples. Telephone influence factor shall be less than 40. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 5 STANDBY GENERATORS 11/30/2011 7. The generator set shall be certified by the engine manufacturer to be suitable for use at the installed location and rating, and shall meet all applicable exhaust emission requirements at the time of commissioning. 8. The generator set, complete with sound attenuated enclosure, shall be tested by the generator set manufacturer per ANSI S1.13. Data documenting performance shall be provided with submittal documentation. C. Construction 1. The engine-generator set shall be mounted on a heavy-duty steel base to maintain alignment between components. The base shall incorporate a battery tray with holddown clamps within the rails. 2. All switches, lamps, and meters in the control system shall be oil-tight and dust-tight. There shall be no exposed points in the control (with the door open) that operate in excess of 50 volts. 3. All outdoor equipment shall be enclosed with corrosion-protected materials. Steel components used in enclosures shall be powder coated and baked, and shall provide fade and corrosion resistance in compliance to Dry film thickness shall be shd3363 of 2H+all a minimum of 1.8 Mils, gloss at 60degrees per ASTMD523 of 80+/- 10, pencil hardness per ASTM D3363 D. Connections 1. The generator set load connections shall be composed of silver or tin plated copper bus bars, drilled to accept mechanical or compression terminations of the number and type as shown on the drawings. Sufficient lug space shall be provided for use with cables of the number and size as shown on the drawings. 2. Power connections to auxiliary devices shall be made at the devices, with required protection located at a wall-mounted common distribution panel. 3. Generator set control interfaces to other system components shall be made on a common, permanently labeled terminal block assembly. 2.02 Engine and Engine Equipment A. The engine shall be diesel, 4 cycle, radiator and fan cooled. The horsepower rating of the engine at its minimum tolerance level shall be sufficient to drive the alternator and all connected accessories. Two cycle engines are not acceptable. Engine accessories and features shall include: CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 6 STANDBY GENERATORS 11/30/2011 B. An electronic governor system shall provide automatic isochronous frequency regulation. The governing system dynamic capabilities shall be controlled as a function of engine coolant temperature to provide fast, stable operation at varying engine operating temperature conditions. The control system shall actively control the fuel rate and excitation as appropriate to the state of the generator set. Fuel rate shall be regulated as a function of starting, accelerating to start disconnect speed, accelerating to rated speed, and operating in various isochronous or parallel states. C. Skid-mounted radiator and cooling system rated for full load operation in 50 degrees C ambient as measured at the generator air inlet, based on 0.5 in H2O external static head. Radiator shall be sized based on a core temperature which is 10 degrees C higher than the rated operation temperature, or prototype tested to verify cooling performance of the engine/radiator/fan operation in a controlled environment. Radiator shall be provided with a duct adapter flange. The cooling system shall be filled with a 50/50ethylene glycol/water mixture by the equipment manufacturer. Rotating parts shall be guarded against accidental contact. D. Electric starters capable of three complete cranking cycles without overheating. E. Positive displacement, mechanical, full pressure, lubrication oil pump. F. Full flow lubrication oil filters with replaceable spin-on canister elements and dipstick oil level indicator. G. An engine driven, mechanical, positive displacement fuel pump. Fuel filter with replaceable spin-on canister element. Fuel cooler, suitable for operation of the generator set at full rated load in the ambient temperature specified shall be provided if required for operation due to the design of the engine and the installation. H. Replaceable dry element air cleaner with restriction indicator. I. Flexible supply and return fuel lines. J. Engine mounted battery charging alternator, 40-ampere minimum, and solid-state voltage regulator. K. Coolant heater 1. Engine mounted, thermostatically controlled, coolant heater(s) for each engine. Heater voltage shall be as shown on the project drawings. The coolant heater shall be UL499 listed and labeled. 2. The coolant heater shall be installed on the engine with SAEJ20 compliant materials. Steel tubing shall be used for connections into the engine coolant system wherever the length of pipe run exceeds 12 inches. The coolant heater installation shall be CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 7 STANDBY GENERATORS 11/30/2011 specifically designed to provide proper venting of the system. The coolant heaters shall be installed using isolation valves to isolate the heater for replacement of the heater element. The design shall allow the heater element to be replaced without draining the engine cooling system or significant coolant loss. 3. The coolant heater shall be provided with a 24VDC thermostat, installed at the engine thermostat housing. An AC power connection shall be provided for a single AC power connection to the coolant heater system. 4. The coolant heater(s) shall be sized as recommended by the engine manufacturer to warm the engine to a minimum of 40C in a 15C ambient, in compliance with NFPA110 requirements, as a minimum, or the temperature required for starting and load pickup requirements of this specification. L. For the Civic Center North Pump Station provide vibration isolators, pad type, quantity as recommended by the generator set manufacturer. The anchor bolts shall be sized for seismic design category “E”. Isolators shall include seismic restraints if required by site location. For the John Duckett Pump Station generator the generation set shall be mounted on the fuel tank with steel spring seismic isolators manufactured by California Dynamics, Inc. or equal. A minimum of four isolators shall be used. The isolators and anchor bolts shall be sized for seismic design category “E”. Calculations by a registered CA Structural Engineer for the specific isolators and anchor bolts used shall be submitted with the shop drawings for the Engineer’s review. M. Starting and Control Batteries shall be lead acid type, 24 volt DC, sized as recommended by the engine manufacturer for compliance to NFPA110 starting requirements, complete with battery cables and connectors. N. Provide exhaust silencer(s) for each engine of size and type as recommended by the generator set manufacturer and approved by the engine manufacturer. Silencer and all exhaust piping shall be ASTM A-312 Type 316L stainless steel, minimum 0.135” thick. The silencer shall be critical rated, with a Type 316L stainless steel flexible connection. The outlet shall be equipped with a 316L Stainless Steel gravity type weather head. Silencer shall be mounted internal to the housing. The mufflers shall be critical grade. Exhaust system shall be installed according to the engine manufacturer’s recommendations and applicable codes and standards. O. Provide 1 fully regulated, constant voltage, current limited, multi-rate battery charger(s) for each generator set. The chargers shall be designed for heavy-duty industrial service, primarily to quickly recharge and maintain batteries that start internal combustion engines. Charger shall be rated a minimum of 12 amps, and be capable of operating in parallel with another like charger for reliability and added charging capacity. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 8 STANDBY GENERATORS 11/30/2011 1. Charger shall provide 4 distinct charge states: “dead battery”, “bulk charge”, “absorption”, and “float”. Charge rate shall be temperature compensated to provide proper charging in ambient conditions from –20 to +55C. 2. Provider LED indication of general charger condition, including charging, fault, and equalize. Provide a 2 line LCD display to indicate charge rate, battery voltage, faults, and provide for charger set up. Charger shall provide relay contacts for fault conditions as required by NFPA110. 3. The charger shall operate properly during fault conditions, including battery disconnection while charging, reversed battery polarity connections, and shorted battery. 4. The charger shall be compliant to the same RFI/EMI and voltage surge performance as are specified for the genset control. 2.03 Low Voltage AC Alternator A. The AC alternator shall be; synchronous, four pole, 2/3 pitch, brushless, revolving field, drip-proof construction, single prelubricated sealed bearing, air cooled by a direct drive centrifugal blower fan, and directly connected to the engine with flexible drive disc. The alternator design shall prevent shaft current from flowing and eliminate the need for insulated bearings. All insulation system components shall meet NEMA MG1 requirements for Class H insulation systems. Actual temperature rise measured by resistance method at full load shall not exceed 105C in a 40C ambient. B. The alternator shall be capable of delivering rated output (kVA) at rated frequency and power factor, at any voltage up to 5 percent above or below rated voltage. C. The alternator shall be supplied with an dedicated, independent power source for the voltage regulation system, which provides sufficient excitation for the alternator to supply 300% of rated output current for 10 seconds. D. The subtransient reactance of the alternator shall not exceed 12 percent, based on the standby rating of the generator set. E. Provide an anti-condensation heater for the alternator for generator sets installed outdoors or in unheated environments. 2.04 Generator set Control. The generator set shall be provided with a microprocessor-based control system that is designed to provide automatic starting, monitoring, protection and control functions for the generator set. The control system shall also be designed to allow local monitoring and control of the generator set, and remote monitoring and control as described in this specification. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 9 STANDBY GENERATORS 11/30/2011 The control shall be mounted on the generator set. The control shall be vibration isolated and prototype tested to verify the durability of all components in the system under the vibration conditions encountered. The generator set mounted control shall include the following features and functions: A. Control Switches 1. Mode Select Switch. The mode select switch shall initiate the following control modes. When in the RUN or Manual position the generator set shall start, and accelerate to rated speed and voltage as directed by the operator. In the OFF position the generator set shall immediately stop, bypassing all time delays. In the AUTO position the generator set shall be ready to accept a signal from a remote device to start and accelerate to rated speed and voltage. EMERGENCY STOP switch. Switch shall be Red "mushroom-head" push-button. Depressing the emergency stop switch shall cause the generator set to immediately shut down, and be locked out from automatic restarting. The switch shall include a lockout provision for use in safely disabling the generator set for necessary service. 2. RESET switch. The RESET switch shall be used to clear a fault and allow restarting the generator set after it has shut down for any fault condition. 3. PANEL LAMP switch. Operating the panel lamp switch shall cause the entire panel to be lighted with DC control power. The panel lamps shall automatically be switched off 10 minutes after the switch is operated, or after the switch is operated a second time. 4. Voltage and Frequency Adjustment. The genset mounted control shall include digital raise/lower switches for adjustment of voltage and frequency. B. Generator Set AC Output Metering. The generator set shall be provided with a metering set including the following features and functions: a) Analog voltmeter, ammeter, frequency meter, and kilowatt (KW) meter. Voltmeter and ammeter shall display all three phases. Ammeter and KW meter scales shall be color coded in the following fashion: readings from 0-90% of generator set standby rating: green; readings from 90-100% of standby rating: amber; readings in excess of 100%: red. b) Digital metering set, 0.5% accuracy, to indicate generator RMS voltage and current, frequency, output current, output KW, KW-hours, and power factor. Generator output voltage shall be available in line-to-line and line-to-neutral voltages, and shall display all three phase voltages (line to neutral or line to line) simultaneously. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 10 STANDBY GENERATORS 11/30/2011 c) Both analog and digital metering are required. C. Generator Set Alarm and Status Display. 1. The generator set shall be provided with alarm and status indicating lamps to indicate non-automatic generator status, and existing warning and shutdown conditions. The lamps shall be high-intensity LED type. The lamp condition shall be clearly apparent under bright room lighting conditions. The generator set control shall indicate the existence of all alarm, shutdown, and status conditions associated with the generator set, including all paralleling control functions and the engine ECM on an alphanumerical display on the genset. The following alarm, shutdown, and status conditions are required, as a minimum: low oil pressure (alarm) low oil pressure (shutdown) oil pressure sender failure (alarm) low coolant temperature (alarm) high coolant temperature (alarm) high coolant temperature (shutdown) engine temperature sender failure (alarm) low coolant level (alarm or shutdown--selectable) fail to crank (shutdown) fail to start/overcrank (shutdown) overspeed (shutdown) low DC voltage (alarm) high DC voltage (alarm) weak battery (alarm) low fuel-daytank (alarm) high AC voltage (shutdown) low AC voltage (shutdown) under frequency (shutdown) over current (warning) over current (shutdown) short circuit (shutdown) ground fault (alarm) over load (alarm) emergency stop (shutdown) Enclosure Intrusion Alarm (Duckett Only) 2. Provisions shall be made for indication of four customer-specified alarm or shutdown conditions. Labeling of the customer-specified alarm or shutdown conditions shall be of the same type and quality as the above specified conditions. The non-automatic indicating lamp shall be red, and shall flash to indicate that the generator set is not able to automatically respond to a command to start from a remote location. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 11 STANDBY GENERATORS 11/30/2011 D. Engine Status Monitoring. 1. The following information shall be available from a digital status panel on the generator set control: engine oil pressure (psi) engine coolant temperature (degrees F) engine speed (rpm) number of hours of operation (hours) number of start attempts battery voltage (DC volts) 2. The control system shall also incorporate a data logging and display provision to allow logging of a minimum of the last 20 warning or shutdown indications on the generator set, the time of the last fault of each type, and the number of faults of each type, and total time of operation at various loads as a percent of the standby rating of the generator set. E. Engine Control Functions. 1. The control system provided shall include a cycle cranking system, which allows for user selected crank time, rest time, and # of cycles. Initial settings shall be for 3 cranking periods of 15 seconds each, with 15-second rest period between cranking periods. 2. The control system shall include an engine governor control, which functions to provide steady state frequency regulation as noted elsewhere in this specification. The governor control shall include adjustments for gain, damping, and a ramping function to control engine speed and limit exhaust smoke while the unit is starting. The governor control shall be suitable for use in paralleling applications without component changes. 3. The control system shall include time delay start (adjustable 0-300 seconds) and time delay stop (adjustable 0-600 seconds) functions. 4. The control system shall include sender failure monitoring logic for speed sensing, oil pressure, and engine temperature which is capable of discriminating between failed sender or wiring components, and an actual failure conditions. F. Alternator Control Functions: 1. The generator set shall include an automatic microprocessor-based voltage regulation system that is matched and prototype tested by the engine manufacturer with the governing system provided. It shall be immune from misoperation due to load-induced voltage waveform distortion and provide a pulse width modulated output to the alternator exciter. The voltage regulation system shall be equipped with CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 12 STANDBY GENERATORS 11/30/2011 three-phase RMS sensing and shall control buildup of AC generator voltage to provide a linear rise and limit overshoot. The voltage regulation system shall be based on a full wave rectified input, pulse-width modulated output design. The system shall include a torque-matching characteristic, which shall reduce output voltage in proportion to frequency below an adjustable frequency threshold. The voltage regulator shall include adjustments for gain, damping, and frequency roll-off. Adjustments shall be broad range, and made via digital raise-lower switches, with an alphanumeric LED readout to indicate setting level. Rotary potentiometers for system adjustments are not acceptable. 2. Controls shall be provided to monitor the output current of the generator set and initiate an alarm (over current warning) when load current exceeds 110% of the rated current of the generator set on any phase for more than 60 seconds. The controls shall shut down and lock out the generator set when output current level approaches the thermal damage point of the alternator (over current shutdown). The protective functions provided shall be in compliance to the requirements of NFPA70 article 445. 3. Controls shall be provided to individually monitor all three phases of the output current for 1, 2, or 3-phase short circuit conditions. The control/protection system shall monitor the current level and voltage. The controls shall shut down and lock out the generator set when output current level approaches the thermal damage point of the alternator (short circuit shutdown). 4. Controls shall be provided to monitor the KW load on the generator set, and initiate an alarm condition (over load) when total load on the generator set exceeds the generator set rating for in excess of 5 seconds. Controls shall include a load shed control, to operate a set of dry contacts (for use in shedding customer load devices) when the generator set is overloaded. 5. An AC over/under voltage monitoring system that responds only to true RMS voltage conditions shall be provided. The system shall initiate shutdown of the generator set when alternator output voltage exceeds 110% of the operator-set voltage level for more than 10 seconds, or with no intentional delay when voltage exceeds 130%. Under voltage shutdown shall occur when the output voltage of the alternator is less than 85% for more than 10 seconds. 6. A battery monitoring system shall be provided which initiates alarms when the DC control and starting voltage is less than 25VDC or more than 32 VDC. During engine cranking (starter engaged), the low voltage limit shall be disabled, and if DC voltage drops to less than 14.4 volts for more than two seconds a "weak battery" alarm shall be initiated. G. The generator set shall be provided with a network communication module to allow real time communication with the generator set control by remote devices. The control shall communicate all engine and alternator data; alarm, shutdown and status CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 13 STANDBY GENERATORS 11/30/2011 conditions. The network communication shall be RS485 using the Modbus protocol and shall operate at 9600 baud or faster. H. (Duckett Station only) Provide and install a 20-light LED type remote alarm annunciator with horn, located as shown on the drawings or in a location that can be conveniently monitored by facility personnel. The remote annunciator shall provide all the audible and visual alarms called for by NFPA Standard 110 for level 1 systems; and in addition shall provide indications for high battery voltage, low battery voltage, loss of normal power to the charger. Ten (10) spare lamps shall be provided to allow future addition of other alarm and status functions to the annunciator. Provisions for labeling of the annunciator in a fashion consistent with the specified functions shall be provided. Alarm silence and lamp test switch(es) shall be provided. LED lamps shall be replaceable, and indicating lamp color shall be capable of changes needed for specific application requirements. Alarm horn shall be switchable for all annunciation points. Alarm horn (when switched on) shall sound for first fault, and all subsequent faults, regardless of whether first fault has been cleared, in compliance with NFPA110 35.6.2. I. The generator set shall be provided with a utility grade protective relay, designed to provide thermal overload protection for the alternator, and performance certified for that purpose by a 3rd party testing organization. The supplier shall submit time overcurrent characteristic curves and thermal damage curve for the alternator, demonstrating the effectiveness of the protection provided. Relay shall be installed to allow shutdown of the generator excitation system on an alternator overload condition, with the engine operating for a cool-down period before shutdown. The relay shall not include an instantaneous trip function. J. Control Interfaces for Remote Monitoring: 1. No field connections for control devices shall be made in the AC power output enclosure. Provide the following features in the control system: 2. Form "C" dry contact set rated 2A @ 30VDC to indicate existence of any alarm or shutdown condition on the generator set. 3. One set of contacts rated 2A @ 30VDC to indicate generator set is ready to load. The contacts shall operate when voltage and frequency are greater than 90% of rated condition. 4. A fused 10 amp switched 24VDC power supply circuit shall be provided for customer use. DC power shall be available from this circuit whenever the generator set is running. 5. A fused 20 amp 24VDC power supply circuit shall be provided for customer use. DC power shall be available from this circuit at all times from the engine starting/control batteries. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 14 STANDBY GENERATORS 11/30/2011 6. The control shall be provided with a direct serial communication link for the communication network interface as described elsewhere in this specification and shown on the drawings. 2.05 Outdoor Sound Limiting Enclosure. Enclosure shall be constructed of hot-rolled sheet metal with hinged and locking doors/panels, intake and exhaust plenums, thermal and acoustic insulation as necessary. The enclosure shall be reinforced to be vibration free and be designed to perform without overheating the generator in the maximum ambient temperature. Include an emergency stop switch, shipped loose, capable of being remotely mounted as directed by the Owner. 1. Intake plenum shall be designed and arranged such that the intake suction for the engine shall be taken from the generator-end of the weatherproof enclosure. Provide duct silencers and/or acoustic louvers as necessary to achieve sound limit requirements. 2. Exhaust plenum shall be designed and arranged such that the exhaust from the engine shall exit through the engine-end of the weatherproof enclosure. Provide duct silencers and/or acoustic louvers as necessary to achieve sound limit requirements. 3. The housing shall provide a sound attenuation level of 65 dBA at 23 feet. 2.06 Sub Base Fuel Tank. The tank shall be provided in the unit skid base sized, with vent and overflow, of sufficient volume to provide twelve continuous hours of operation at full Service Load. Vents and drains shall be provided where necessary for operation or maintenance and routed to an accessible location on the equipment or skid for operation of the associated valve. The tank shall be dual-wall, secondary containment diesel generator base tank in accordance with UL 142. Include flexible fuel line connections, fuel gauge and check valve. Flexible hose connections shall be provided with equipment if required to limit nozzle loads from Owner connected piping systems. Fuel line connections shall not extend beyond the outside dimensions of the skid base. The tank shall have a sediment and water collection area at the lowest point of the fuel tank bottom with a minimum holding capacity of 2 gallons. The entire bottom surface of the fuel tank shall slope toward this area. An accessible drain valve shall be provided at the lowest point with a locking operator. Piping tie-ins for Engineer continuation of fill piping shall consist of Class 150 flanges and be located along the perimeter of the equipment skid. Provide a low-level sensing switch and a high-level sensing switch, rupture basin alarm and tank overfill/spill protection alarm, both with 10 A, DPDT contacts. Tank shall include remote fill/spill equipment with a stainless steel five (5) gallon minimum spill container suitable for mounting on the building exterior wall. Part 3. OTHER REQUIREMENTS 3.01 Prototype Testing (submit evidence of prototype testing; manufacturer’s certificate etc.) CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 15 STANDBY GENERATORS 11/30/2011 3.02 Factory Testing A. The generator set manufacturer shall perform a complete operational test on the generator set prior to shipping from the factory. A certified test report shall be provided. All testing shall be performed with calibrated metering. B. Generator set factory tests on the equipment shall be performed at rated load and rated power factor. Generator sets that have not been factory tested at rated power factor will not be acceptable. Tests shall include: • • • • • • 3.03 run at full load maximum power voltage regulation transient and steady-state governing single step load pickup function of safety shutdowns Installation A. Equipment shall be installed by the contractor in accordance with final submittals and contract documents. Installation shall comply with applicable state and local codes as required by the authority having jurisdiction. Install equipment in accordance with manufacturer's instructions and instructions included in the listing or labeling of UL listed products. B. Installation of equipment shall include furnishing and installing all interconnecting wiring between all major equipment provided for the on-site power system. The contractor shall also perform interconnecting wiring between equipment sections (when required), under the supervision of the equipment supplier. C. Equipment shall be installed on concrete housekeeping pads. Equipment shall be permanently fastened to the pad in accordance with manufacturer’s instructions and seismic requirements of the site. D. Equipment shall be initially started and operated by representatives of the manufacturer. All protective settings shall be adjusted as instructed by the consulting engineer. E. All equipment shall be physically inspected for damage. Scratches and other installation damage shall be repaired prior to final system testing. Equipment shall be thoroughly cleaned to remove all dirt and construction debris prior to initial operation and final testing of the system. F. On completion of the installation by the electrical contractor, the generator set supplier shall conduct a site evaluation to verify that the equipment is installed per manufacturer’s recommended practice. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 16 STANDBY GENERATORS 11/30/2011 3.04 On-Site Acceptance Test: A. The complete installation shall be tested to verify compliance with the performance requirements of this specification following completion of all site work. Testing shall be conducted by representatives of the manufacturer, with required fuel supplied by Contractor. The Engineer shall be notified in advance and shall have the option to witness the tests. The generator set manufacturer shall provide a site test specification covering the entire system. B. Prior to start of active testing, all field connections for wiring, power conductors, and bus bar connections shall be checked for proper tightening torque. C. Installation acceptance tests to be conducted on-site shall include a "cold start" test, a two hour full load (resistive) test, and a one step rated load pickup test in accordance with NFPA 110. Provide a resistive load bank and make temporary connections for full load test. D. Perform a power failure test on the entire installed system. This test shall be conducted by opening the power supply from the utility service, and observing proper operation of the system for at least 2 hours. Coordinate timing and obtain approval for start of test with site personnel. E. The generator set supplier shall issue a test report documenting the results of testing, and including a complete list of all settings in the control system. 3.05 Spare Parts A. The following spare parts shall be provided for each engine generator set provided: 1 Alternator 1 Water Pump 1 complete set of spare hoses 1 complete set of engine belts 1 spare block heater 6 complete sets of control panel light bulbs 6 complete sets of the fuses and relays used in the generator package 1 complete set of filters 1 spare engine starter for Civic Center North Pump Station 1 spare engine starter for John Duckett Pump Station 3.06 Training A. The equipment supplier shall provide training for the facility operating personnel covering operation and maintenance of the equipment provided. The training program shall be a total of 4 hours in duration. Training date shall be coordinated with the facility owner. Provide the District three (3) weeks notice prior to setting the training CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 17 STANDBY GENERATORS 11/30/2011 3.07 date. Service and support A. The generator set supplier shall maintain service parts inventory for the entire power system at a central location which is accessible to the service location 24 hours per day, 365 days per year. The inventory shall have a commercial value of $3 million or more. The manufacturer of the generator set shall maintain a central parts inventory to support the supplier, covering all the major components of the power system, including engines, alternators, control systems, paralleling electronics, and power transfer equipment. B. The generator set shall be serviced by a local service organization that is trained and factory certified in generator set service. The supplier shall maintain an inventory of critical power system replacement parts in the local service location. Service vehicles shall be stocked with critical replacement parts. The service organization shall be on call 24 hours per day, 365 days per year. The service organization shall be physically located within 100 miles of the site. C. The manufacturer shall maintain model and serial number records of each generator set provided for at least 20 years. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16052.CE.doc 16052 - 18 STANDBY GENERATORS 11/30/2011 SECTION 16640 CATHODIC PROTECTION/CORROSION MONITORING PART 1 - GENERAL 1.01 WORK OF THIS SECTION A. The WORK of this Section includes providing a complete system as indicated including electrical connections, installation of test stations, bond cables, insulating joints, exothermic welds, anodes, cables, and all accessories required for a complete operable system, including testing the system after installation. B. The WORK also requires that one Supplier accept responsibility for the WORK as indicated but without altering or modifying the CONTRACTOR'S responsibilities under the Contract Documents. C. The WORK also includes coordination of assembly, installation and testing. 1.02 A. RELATED SECTIONS The WORK of the following Sections applies to the WORK of this Section. Other Sections of the Specifications, not referenced below, shall also apply to the extent required for proper performance of this WORK. 1. 2. 3. 1.03 A. Excavation and Backfill: Section 02200 Surface Restoration: Section 02500 Pipework: Section 15050 CODES AND STANDARDS The CONTRACTOR shall install each system component in a workmanlike manner and in strict conformance with the latest edition of the following standards: 1. 2. 3. 4. 5. 6. 7. 8. 9. NEC NEMA ASTM IEEE ANSI ICEA OSHA NACE UL National Electrical Code National Electrical Manufacturers Association American Society for Testing and Materials Institute of Electrical and Electronic Engineers American National Standard Institute Insulated Cable Engineers Association Occupational Safety and Health Administration National Association of Corrosion Engineers Underwriters Laboratories CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 1 CATHODIC PROTECTION 11/30/11 C. 1.04 A. 1.05 Where the drawings or these Specifications require a higher degree of workmanship or better quality of material than implied by the above codes and standards, these drawings and Specifications shall prevail. SHOP DRAWINGS AND SAMPLES The following shall be submitted in compliance with Section 01600, Contractors Submittals: 1. Catalog cuts, bulletins, brochures or data sheets for all equipment including traffic valve boxes for flush mounted test stations, terminal boxes and hardware, shunts, anode/bond/test/drain cables, cable identifiers, exothermic welding equipment and supplies, epoxy putty and coating, anodes, insulating flange kits, insulating flanged coupling adapter kits, insulating dresser coupling double boot assembly, wax tape, cement mortar and any other equipment to be installed. 2. Certification that the equipment and materials proposed meet the Specifications and the intent of the Specifications. INTERFERENCE AND EXACT LOCATIONS A. The locations of corrosion monitoring/cathodic protection equipment, and appurtenances as indicated are approximate only. Exact locations shall be determined by the CONTRACTOR, subject to approval of the ENGINEER. B. The CONTRACTOR shall verify in the field, all data and final locations of work done under other Sections of the Specifications required for placing of the corrosion monitoring/cathodic protection or other electrical work. C. In case of interference with other work or erroneous locations with respect to equipment or structures, the CONTRACTOR shall furnish all labor and materials necessary to complete the WORK in an acceptable manner. PART 2 - PRODUCTS 2.01 A. GENERAL All materials to be installed must be new and of a quality generally accepted by the industry and must comply with the codes and standards as specified in Section 1.3. Nothing in the drawings or Specifications is to be construed as permitting work not conforming to these codes and standards. Where larger size or better grade materials than required by the above-mentioned regulations and codes are specified, these drawings and Specifications shall have precedence. All equipment and materials supplied shall be similar to that which has been in satisfactory service for at least 5 years. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 2 CATHODIC PROTECTION 11/30/11 2.02 A. 2.03 TRAFFIC VALVE BOXES The traffic valve boxes for test stations shall be G5 Utility Box as manufactured by Christy Concrete Products, Inc., No. 1RT Utility Box as manufactured by Brooks Products or approved equal. Traffic box covers for anode beds and test stations shall be cast iron and properly identified with welded bead legend "ANODE" or "CP TEST". TERMINAL BOXES A. Terminal boxes shall be constructed of high impact, molded, Lexan® plastic, and furnished with a 3-inch by 6-inch long PVC conduit as shown on the project plans. B. The conduit shall also serve as the support for the terminal box. Each box shall be furnished with an integral high impact Makrolon® polycarbonate terminal board with a minimum of eight (8) terminals. Terminal boxes shall be “Big Fink” as manufactured by Cott or approved equal. Test boards shall be labeled with the identification number designated by the San Rafael Sanitation District and shall identify the piping to which the leads are connected. C. The conduit sealant shall be the non-hardening type, and installed as shown in the Drawings. 2.04 A. 2.05 A. 2.06 TERMINAL BOX HARDWARE Nuts, bolts, and washers, shall be nickel-plated brass, and shorting straps shall be nickelplated copper. SHUNTS Shunts for galvanic anode terminal boxes or test stations shall be 0.01 ohm, 6 ampere, manganin wire type, as indicated. Shunts shall be type RS as manufactured by Holloway or equal. CABLE A. Conductors shall consist of solid or stranded copper of the gauge indicated. Cable sizes shall be based on American Wire Gage (AWG). Copper wire shall be in conformance with ASTM Designations B3 and B8. B. All cables terminating in a junction box or test station shall have a cable identifier attached within 3 inches of end of cable at terminal board, prior to backfill, as specified under "Cable Identification". CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 3 CATHODIC PROTECTION 11/30/11 2.07 ANODE CABLES A. The cable attached to the anodes shall be stranded, single conductor, copper and insulated for 600 volts. Cable size shall be minimum No. 10 AWG HMWPE and shall conform with the requirements of ASTM D-1248 Type 1, Class C, Grade 5. Connection of cable to the anode shall have a pulling strength which shall exceed the tensile strength of the cable. Any damage to the cable insulation or anode shall require complete replacement of the cable and anode. B. Anode cables shall be of one continuous length without splices from the anode connection to the respective Terminal Box as indicated, with the exception noted in Paragraph 2.14E. The anode cable insulation shall be free of surface damage such as nicks, abrasions, scratches, etc., in all respects throughout the entire length of the cable. Precaution shall be taken during fabrication, transportation and installation of the anodes to see that the cable is not kinked or sharply bent. Bends sharper than 2-1/2 inches in radius are not permissible. C. All cables used for corrosion monitoring/cathodic protection systems shall be visually inspected for any damage to the insulation prior to and after installation by the CONTRACTOR. Any damage to the insulation will require replacement of the cable. Splicing of cables will not be permitted. 2.08 BOND CABLES A. All underground cables used for bonds shall be stranded, single conductor, copper, and shall be insulated with an extruded plastic insulation. All cable shall be insulated for 600 volts, HMWPE in accordance with the requirements of ASTM D-1248, Type 1, Class C, Grade 5, and ICEA-NEMA S-61-402. The bond cables across fittings joints shall be No. 4 AWG HMWPE cable. The bond cables from fitting to metallic adapter or from fitting to coupling shall be No. 10 AWG HMWPE cable. B. Bond cables shall be a minimum of 18 inch in length. Preformed, factory made bond cables may be used. Bond cables that span from fitting to fitting and across PVC pipe or around vaults shall be of sufficient length for such spans. 2.09 A. 2.10 TEST AND DRAIN CABLES All underground cables used for test and drain cables shall be stranded, single conductor, copper, Type CP, and shall be insulated with an extruded plastic insulation. The insulation shall be Type THW and conform to UL 83 latest revision. The color of the cables shall be as indicated in Paragraph 2.10-C. CABLE IDENTIFICATION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 4 CATHODIC PROTECTION 11/30/11 A. All anode, test lead and drain cables shall be coded with circular brass stamped or engraved identifier. The letters and numbers shall be printed, minimum 3/16-inch in size, and shall identify the piping to which the lead is connected. B. Cable identifiers for anodes shall be the wrap around type with a high resistance to oils, solvents and mild acids. Marker shall fully encircle cable with imprinted alpha-numeric characters for pipe identification. C. The following colors and minimum cable gauges have been used: 1. Test Lead for Pipe: #10 THW White 2. Drain Cable: #10 THW White 3. Anode Leads: #10 HMWPE Black 4. Insulating Joint Test Leads: Protected/New Side #10 or #4 THW White (As shown in Drawings) #10 or #4 THW White (As shown in Drawings) Coupling-Protected Unprotected/Existing 5. 2.11 #10 or #4 THW Red (As shown in Drawings) Joint Bond Cables for Pipe: Joint Bond Cables for Fittings (As shown in Drawings): #4 HMWPE Black #10 HMWPE Black EXOTHERMIC WELDS A. Exothermic welds shall be provided for connecting cables to structures in strict accordance with the manufacturer’s recommendations. Connections shall be made at locations indicated. Exothermic welds shall be Cadweld, as manufactured by Erico Products, Inc. or Thermoweld as manufactured by Continental Industries, Inc., or approved equal. Duxseal packing as manufactured by Johns-Manville or approved equal shall be used where necessary to prevent leakage of molten weld metal. All ductile iron pipe and fittings shall be welded with cast iron weld metal and welder, with no exceptions. B. The shape and charge of the exothermic weld shall be chosen based on the following parameters: 1. Pipe material CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 5 CATHODIC PROTECTION 11/30/11 2. 3. 4. 5. C. 2.12 A. 2.13 A. 2.14 A. Pipe size Cable material Number of strands to be welded Orientation of weld (vertical or horizontal) All exothermic weld locations shall be coated with a coating that is compatible with the pipeline coating. Dielectric coated steel or ductile iron pipe shall be coated with epoxy as shown on the Drawings. EPOXY PUTTY Putty used for the cable-to-pipe connection seal dam shall be a two part "A + B" epoxy. EPOXY COATING Epoxy used for sealing anode to cable and cable to pipe connections shall be: Scotchcast Resin No. 4, as manufactured by 3M Company; or CC-1 Potting Compound, manufactured by PSI Products; or approved equal. PREPACKAGED ZINC ANODES High purity, high output type, in accordance with ASTM B-418, Type II, of the following composition: Element Aluminum Cadmium Iron Lead Copper Zinc % by Weight 0.005 maximum 0.003 maximum 0.0014 maximum 0.003 maximum 0.002 maximum Remainder B. The anodes shall be prepackaged in a cloth bag containing backfill of the following composition; 75 percent gypsum, 20 percent bentonite and 5 percent sodium sulfate. The zinc anodes shall be of the size indicated and placed where indicated. Cable for the anodes shall be black, minimum No. 10 AWG HMWPE, stranded, and of sufficient length to extend to the terminal box without splicing. C. The anode weight shall be as indicated in the Drawings. The dimensions of the anode ingots shall be as follows: 48 Pounds D. 2 inches by 2 inches by 48 inches Anodes shall be cast with a galvanized steel core strap. One end of the anode shall be recessed to provide access to the rod for connection of the lead cable. The lead cable CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 6 CATHODIC PROTECTION 11/30/11 shall be silver brazed to the rod, making a mechanically secure connection. The connection shall be insulated to a 600 volt rating by filling the recess with asphalt. The asphalt material shall be extended over the lead cable insulation by not less than 1/2-inch. The CONTRACTOR shall repair all damaged lead cable insulation as directed by the ENGINEER and at no additional cost to the OWNER. E. Anode Schedule Use anode ground beds of two 48 pound zinc anodes 2.15 INSULATING FLANGE KITS A. Insulating flange gaskets shall include full faced gaskets, insulating sleeves and washers and steel or stainless steel washers. The complete assembly shall have a pressure rating equal to that of the flanges between which it is installed. Gasket shall be O-Ring inset type neoprene faced phenolic, 1/8-inch thick, having a high dielectric constant. Insulating sleeves shall be phenolic. Insulating washers shall be two sets of 1/8-inch thick fiber reinforced faced phenolic, having a high dielectric constant. B. For buried insulating flanges, the connection hardware for insulating flange kits, including nuts, washers and studs shall be Type 316L stainless steel. For above grade insulating flanges, the connection hardware for insulating flange kits, including nuts, washers and studs shall be steel. Washers shall fit well within the bolt facing on the flange. Insulating washers shall fit within the bolt facing on the flange and over the outside diameter of the sleeve. 2.16 A. WAX TAPE Tape wrap for isolating the insulating assemblies, (insulating flanges, flanged coupling adapters, and dresser couplings), shall be as manufactured by Trenton Tapes or approved equal. PART 3 - EXECUTION 3.01 A. GENERAL Upon completion of installation of all components as shown on the drawings and in accordance with these specifications, testing shall be performed to demonstrate that the installation has been completed and is in working order in conformance with the Contract Documents. In no case shall the testing be less than that outlined herein unless requested CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 7 CATHODIC PROTECTION 11/30/11 in writing by the CONTRACTOR and approved by the ENGINEER. The interim testing described herein shall be in addition to and not substitution for any required testing of individual items at the manufacturer’s plant. The CONTRACTOR shall provide testing of the system. The test data shall be submitted to the ENGINEER for acceptance to demonstrate that the system is in proper working order. The cost of the testing shall be borne by the CONTRACTOR, including any additional expenses which result from retesting due to equipment or installation which is not in conformance with the Contract Documents. 3.02 EXCAVATION AND BACKFILL A. Buried cables shall have a minimum cover of 24 inches. The bottom of the trenches shall be covered with 1 inch of mortar sand prior to placing cables, insulation, anodes, coatings or other underground appurtenances. B. Cable identification tags shall be placed on the cables prior to placing cable in conduit or backfilling. 3.03 A. 3.04 TEST STATIONS Test stations shall be placed at the locations indicated. The CONTRACTOR shall field verify final location of the test stations. Cable identifiers shall be placed on all cable prior to backfill and installation of test stations. CABLES A. Cables buried in the ground shall be laid straight, without kinks. Each cable run shall be continuous in length and free of joints or splices, unless otherwise indicated. Care shall be taken during installation to avoid punctures, cuts or other damage to the cable insulation. Damage to insulation shall require replacement of the entire length of cable at the CONTRACTOR'S expense. B. At least 18 inches of slack (coiled) shall be left for each conductor, at each test station housing. Slack in the cable shall be sufficient to allow removal of cable extension for testing. Cable shall not be bent into a radius of less than 8 times the diameter of the cable. Where buried cable is to be placed in existing conduit, the conduit must be of sufficient diameter to accommodate the additional cable. This shall be determined by the number and size of both the existing and new cable in accordance with all applicable codes and standards. This shall also apply where new cable is to be installed in new PVC conduit. PVC conduit shall be installed to a minimum depth of 24 inches below grade. C. D. Red caution tape 3 inches in width shall be installed above buried cable and conduits at a maximum depth of 18 inches below grade over the cable and conduit location. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 8 CATHODIC PROTECTION 11/30/11 3.05 A. 3.06 CABLE IDENTIFICATION Brass cable identifiers or wrap around cable markers shall be placed on the cables prior to backfill. EXOTHERMIC WELD CONNECTIONS A. Exothermic weld connections shall be installed in the manner and at the locations indicated. Coating materials shall be removed from the surface over an area of sufficient size to make the connection. The ductile iron surface shall be cleaned to white metal by grinding or filing prior to welding the conductor. The use of resin impregnated grinding wheels will not be allowed. The conductor shall be welded to the pipe by the exothermic welding process with a copper sleeve fitted over the conductor. Only enough insulation shall be removed such that the copper conductor can be placed in the welding mold. B. After the weld has cooled, all slag shall be removed and the metallurgical bond shall be tested for adherence to the pipe or casing. All defective welds shall be removed and replaced. All exposed ductile iron surfaces shall be covered with insulating materials as indicated. No connections to the piping shall be buried prior to inspection and approval of the ENGINEER. 3.07 A. 3.08 A. 3.09 A. COATING OF WELDS The CONTRACTOR shall furnish all materials, clean surfaces and repair any damage to protective coatings and linings damaged as a result of the welding. For ductile iron pipe, the CONTRACTOR may, at his own expense, provide weld plates at the spigot end of the pipe, installed by the manufacturer of the pipe. Provision of the weld plates does not relieve the CONTRACTOR from responsibility for repair of damage to the coating or lining as a result of exothermic welding of the pipe. COATING REPAIR For each weld, utilize a two-part epoxy putty to build a dam. The epoxy putty shall be rolled and formed into a long piece that is approximately ½-inch diameter and 10 inches long. This two-part epoxy putty will be utilized to build a dam around the welded area. All exposed metal surfaces shall be covered with enough 2-part epoxy resin to fill the dam, which shall have a height of at least ½ inch over the exposed metal of cable weld on the pipe. Please refer to the Drawings. JOINT BONDS Bond cables shall be provided across flexible couplings and all non-welded joints on ductile iron pipe joints as necessary to ensure electrical continuity. Joint bonds shall be installed as indicated. A minimum of two bonds shall be installed per joint for fittings. CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 9 CATHODIC PROTECTION 11/30/11 Only one bond cable is required to be installed from fitting to metallic adapter or from fitting to coupling, as shown in the Drawings. Joint bonds shall not be installed immediately across dielectric insulating flange kits. Joint bonds shall not be installed on HDPE pipe. 3.10 ANODE INSTALLATION A. Prepackaged anodes shall be installed at the locations indicated. Plastic or paper wrap shall be removed from the anode prior to lowering the anode into the hole. Anodes shall not be suspended by the lead cables. When compacted soil is required and has been placed to the top of the anode and prior to the filling of the hole with soil, a minimum of 10 gallons of water shall be poured into the hole to saturate the anode backfill and surrounding soil. B. Backfilling with native soil shall proceed in 6-inch lifts, compacting the soil around the anode during each lift until the backfill has reached grade. Damage to the canvas bag, anode to cable connection, copper cable or cable insulation will require replacement of entire assembly. C. The two-anodes-per-test station anodes may be installed horizontally or vertically, at the depth and distance from the pipe or fitting as indicated on the Drawings. D. Each anode cable shall terminate in the Test Station for the ground bed, as indicated on the Drawings. E. Anodes shall not be backfilled prior to inspection and approval of the ENGINEER. 3.11 A. 3.12 ANODE TEST STATION Locate the Anode Test Stations as indicated by the Drawings. A legend shall be located inside the cap of the test terminal of the abbreviations of the cable identification tags, the foot station and the type of test station WRAPPING INSULATING JOINT ASSEMBLIES A. All underground assemblies that have been installed with insulating joint(s) shall be wrapped with wax tape in accordance with the manufacturer’s instructions. B. The wrapping shall cover all the fitting(s) and extend at least one pipe diameter beyond each end of the fitting(s) to be wrapped. C. A minimum of three wraps of wax tape shall be used to cover the required wrap area. 3.13 CABLE CONNECTIONS CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 10 CATHODIC PROTECTION 11/30/11 A. 3.14 After installation, all cable connections shall be tested at the test station locations, by the CONTRACTOR, to ensure that they meet the requirements of the Contract Documents. EXOTHERMIC WELDS A. Exothermic welds shall be tested by the CONTRACTOR for adherence to the pipe or casing and for electrical continuity between the pipe or casing and cables. A 22-ounce hammer shall be used for adherence testing by striking a blow to the weld. Care shall be taken to avoid hitting the cables. 3.15 INSULATING JOINT TESTING A. Insulating flange kits shall be installed to effectively isolate metallic piping from foreign metallic structures, piping of different materials, linings or coatings or structures for which monitoring and/or cathodic protection is not required. The CONTRACTOR shall test the performance of these insulating flange kits prior to backfill. Testing shall be performed using a Gas Electronics Model No. 601 Insulation Checker or approved equal. Any insulating flanges which are not functioning as indicated by the test data and verified by the ENGINEER shall be considered deficient and shall be repaired and retested at the CONTRACTOR'S expense. B. After the electrical isolation of the insulating dresser coupling and new piping has been confirmed to be electrically isolated from the existing pump station piping, the existing 24-inch WS L/C spool on the exterior side of the pump station shall be coated with cement mortar. 3.16 A. 3.17 A. JOINT BOND TESTING After installation, all joint bonds shall be tested for effectiveness. The testing shall be performed prior to backfill of the pipe and shall be verified upon completion of backfilling operations. Prior to backfilling, current shall be circulated through the pipe and the measured resistance shall be compared to the theoretical resistance of the pipe and bond cables. The resistance measured shall not exceed 150 percent of the theoretical resistance. SYSTEM CHECK-OUT Upon completion of the installation, the CONTRACTOR shall provide testing at the CONTRACTOR'S expense of the system by a qualified corrosion engineer to ensure compliance with the Contract Documents. The testing shall be conducted in the presence of the ENGINEER. The testing shall include, but not be limited to the following, at the discretion of the ENGINEER, measurement of all anode currents and potentials, potentials of metallic pipelines/appurtenances prior to and after connection of anodes. Measurements shall be made at all test station locations. Any deficiencies of systems CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 11 CATHODIC PROTECTION 11/30/11 tested shall be reported to the ENGINEER and retesting of systems and repairs to the systems shall be at no additional cost to the OWNER. END OF SECTION CIVIC CENTER NORTH AND JOHN DUCKET PS GENERATOR REPLACEMENT 7970.16640.doc 16640 - 12 CATHODIC PROTECTION 11/30/11 APPENDIX A ENGINE GENERATOR LOADING SCHEDULE APPENDIX A CIVIC CENTER ENGINE-GENERATOR LOADING SCHEDULE Start Order Worst Case 4 2 3 5 1 Description Generator Connected Type Drive Duty Factor VFD VFD VFD VFD N/A 1 1 1 1 0.80 Notes Load PUMP 1 PUMP 2 PUMP 3 PUMP 4 TRANSFORMER (480-120/240) 20 HP 10 HP 10 HP 20 HP 10 KVA 1,2,3 1,2,3 1,2,3 1,2,3 NOTES: 1. 3% line reactor installed ahead of VFD. 2. Motor starts will be staggered so there is a minimum delay of 5 seconds between successive starts. 3. Each motor has a VFD with an automatic bypass contactor. Under normal circumstances the motors will start using the VFD. If there is a problem with the control system or VFDs, the motors are hardwired to start in the worst case order using the bypass contactors. JOHN DUCKETT ENGINE-GENERATOR LOADING SCHEDULE Start Order Worst Case 2 3 1 Description Generator Connected Type Drive Duty Factor VFD VFD N/A 1 1 0.80 Notes Load PUMP 1 PUMP 2 TRANSFORMER (480-208Y/120) 100 HP 100 HP 15 KVA 1,2,3 1,2,3 NOTES: 1. 3% line reactor installed ahead of VFD. 2. Motor starts will be staggered so there is a minimum delay of 5 seconds between successive starts. 3. Each motor has a VFD with an automatic bypass contactor (autotransformer). Under normal circumstances the motors will start using the VFD. If there is a problem with the control system or VFDs, the motors are hardwired to start in the worst case order using the bypass contactors. APPENDIX B BAY AREA AIR QUALITY MANAGEMENT DISTRICT Authority to Construct