Fully Automated Production Line Testing

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Fully Automated Production Line Testing
TFX
Fully Automated Production Line Testing
Features & Benefits
Applications
• High rate discharge
testing of automotive
and commercial
batteries
•Automated
production line
testing of 6 and 12
volt automotive and
industrial batteries
High current discharge testing on the production line is a vital part of automotive and
commercial battery manufacturing, and Bitrode’s model TFX is designed for just this task.
The TFX combines the toughness required to operate reliably in the harsh environment of
a battery facility with the most current of networking and productivity tools, ensuring that
testing can be smoothly integrated with production workflow and data across the entire
manufacturing enterprise. Additional features include:
• Solid State Silicon Controlled Rectifier
allows testing of up to 15 automotive
or commercial batteries per minute
with a 2-second discharge
• Automatic lubrication system for
electric test probe positioning system
• Ability to test 6 or 12 volt batteries
• Performs high/low Open Circuit
Voltage (OCV) test prior to high
current discharge testing
• Discharge current up to 1500 or 3000
amperes with attached Bitrode Model VRL
• Testing for top terminal, side terminal,
or both top and side terminal batteries
• Constant current or constant voltage
test modes
• Two speed conveyor operation
• Pneumatic clamps and gates used for
battery handling
• Control panel is mounted on a swing
arm for ease of operator access and use
• Closed loop cooling system for VRL
load bank
• Control through Allen Bradley
Programmable Logic Controller (PLC)
• Industrial operator interface for
programming & operating test fixture,
with backlit LCD panel for data display
• Two step top terminal testing
General Specifications
Voltage:
20V
Current:
up to 3000A
Circuits:
up to 2
(PLC controlled)
Accuracy:
Manufacturing
+1% of FS
©2015 Bitrode Corp. www.bitrode.com
TFX
Fully Automated Production Line Testing
System Options
•Windows network interface for test data
acquisition and storage throughout
manufacturing
•Custom operator interface
•Visual TFX for shared storage of unlimited
number of battery program ‘recipes’ – multiple
test fixtures can use common pool of battery
test parameters and probe position data
•Date code printing of batteries
•Reject conveyor perpendicular to test
conveyor (parallel option available)
•Adaptable to bar code reading
•Optional gripper for top post batteries
•Option second test head for increased
throughput on a single conveyor
Photos
BITRODE EUROPE
Via Spagna, 13
37069 Villafranca di Verona - Italy
tel: +39 (045) 6335797
fax: +39 (045) 6303911
email: [email protected]
BITRODE HEADQUARTERS
9787 Green Park Industrial Drive
St. Louis, Missouri 63123 - USA
tel: +1 636 343-6112
fax: +1 636 343-7473
email: [email protected]
www.bitrode.com
BITRODE ASIA
Room 4-1601, Xijing Park, Longyan Rd
300134 Beichen District
Tianjin, Republic of China
tel: (+86) 22 27270025
fax: (+86) 22 27270915
email: [email protected]

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