MerCruiser Maintenance Log Book Protect Your Investment

Transcription

Protect Your Investment
• Follow recommended lubrication and maintenance procedures in our Operation and Maintenance Manual.
• Give your Engine the best care available, insist on Quicksilver products for lubrication maintenance and corrosion control.
• Schedule regular inspection and adjustment service with your authorised Mercury Dealer.
• Use Quicksilver Marine Parts and Accessories.
MerCruiser Maintenance Log Book
MMCR 1001 - Part No. 90 832653 08
Provided to help you protect your boating investment
This log book has been provided for your convenience. Please take the time to fill out your Engine/Boat details, that you may need these for future
reference. It is important that your details are kept up to date.
engine serial number
model number
owner’s name
address
city
date of purchase
state
propeller number
change of address
pitch
owner’s name
ignition key number
postcode
date
address
city
state
boat model
change of owner
boat make
owner’s name
postcode
date
boat length
address
hull number
state
Transfer of Ownership: If you have purchased this product from the
original owner, you will need to provide your details to Mercury Marine to
ensure you receive the balance of the product warranty. Please fax or email
your name and address with a copy of the bill of sale to:
Australia: Warranty Registration Department, Private Bag 1420,
Dandenong South, VIC 3164 or FAX (03) 9706 8038.
New Zealand: Warranty Registration Department, PO Box 58002,
Greenmount, East Tamaki, Auckland, 1730 or FAX 0800 101 225.
city
postcode
Contents
Owner Information
Page 3
Contents
Page 4
Bermuda Fishing Accessories
Page 5
Quicksilver - The Big Range to Care for your Outboard
Page 6
Quicksilver Batteries
Page 7
Propellers
Page 8
MotorGuide Trolling Motors
Page 9
PFD’s & Watersport Equipment
Page 10 Quicksilver Biminis
Page 11 Boat Care
Page 12 Igloo Ice Chests
Page 13 Preparation for Storage
Page 14 Pre-delivery Inspection
Page 15 First 3 months of use (or 20 Hours) Service Checkup
Page 16 Annual (or 100 Hours of use) Service Checkup
Page 17 Mid Year (or 150 Hours of use) Inspection
Page 25 Engine Log
Page 26 Engine Log
Page 27 Engine Log
Mercury Marine offers this Service Log as a guide
to scheduling preventative maintenance work by
your Authorised Service Dealer.
The maintenance suggestions provided are those services that our
experience has determined to be most needed by the typical owner.
Please ensure you have received a copy of your pre-delivery inspection
report from your dealer.
Important: your responsibilities regarding special care and preventative
maintenance are outlined in your Operation and Maintenance
Manual.
In cases where operating hours are unusually high, your dealer will be
able to advice you of additional services that may be necessary.
We especially recommend more frequent maintenance in saltwater
areas.
Your authorised Certified Service Centre will provide you with factory
trained technicians and will provide you with genuine Quicksilver
replacement parts.
Great Accessories
for a Great Day’s Fishing
For a great day fishing you need more than a rod and reel, you also need
Bermuda Fishing Accessories. The comprehensive Bermuda range includes
Cutting Boards, Rod Holders, Berley Buckets, Knife Holders and storage bins
–all designed to make your fishing trim more successful and even more
enjoyable. They have been built to last, utilising the highest grade of UV
stabilised Polyethylene available and high-grade aluminium components.
Quality Accessories at an Affordable Price.
To find out more ask your dealers or go to
www.mercurymarine.com.au
Quicksilver - Designed specifically
for marine engines
Quicksilver oils and lubes offer a complete range of lubrication maintenance products that
have been specifically formulated for the marine environment. Unlike automotive engines,
marine engines operate in very harsh conditions i.e. salt spray, heavy loads, higher RPM’s.
You need a lubricant that will stand up to these conditions. Quicksilver is covered by a
12 month warranty* and will meet all of your marine lubricant needs.
Ask your dealer for more details on the Quicksilver range:
*Conditions Apply.
Reliable Power - right from the start
Is your battery suitable for the marine environment? Quicksilver’s new generation of
batteries is built from the inside out for the special demands of boat owners.
Key benefits:
• Stronger internal construction suitable for constant wave
pounding in marine environment.
• Deep cycle batteries - allow longer operational hours while
not on charge.
• Range of sizes to suit all marine engines.
Ask your dealer which Quicksilver battery is right for you!
Mercury Marine Propellers
- improve performance & handling
Mercury have the largest range of propellers specifically designed to suit your engine.
From the base aluminium design to the highest performing stainless steel propeller
which provides:
• Better acceleration.
• Improved cruise speed.
• Lower fuel costs just to name a few.
Make sure you have the right propeller for your boat.
To find out more ask your dealers or go to
The MotorGuide Digital
& Wireless Advantage
Over the years MotorGuide has set the standard in trolling motors. Once again they
have proved to be ahead of the game with the release of the Wireless range of trolling
motors. MotorGuide’s exclusive wireless technology allows users to control their
trolling motor from anywhere on the boat with the use of a digital foot or hand control
– that is a true advantage and it’s only available from MotorGuide.
Go fast, go far, go safe.
Mercury & Quicksilver
watersports and PFD’s
Mercury & Quicksilver have a complete range of watersports equipment and
PFDs, suitable for all types of activities on the water. All Mercury & Quicksilver
products are designed and manufactured to the highest standards.
Quicksilver Biminis
Easy-to-install, box packaged biminis that will fit just about every boat.
Wind rated to 40 knots, so you can get to where you need to go without having
to fold up your bimini. Includes polished alloy supports, stainless fittings and
600 Denier material. Available in various sizes.
Quicksilver Boat Care
Wash Without Water
Keep your boat looking new or give an old one a new lease of life – all
without the use of freshwater. The range of Quicksilver Boat Care products
has been specifically formulated for use on marine gel coat and amazingly,
all products can either be used with saltwater or no water at all.
Rigorous testing has shown that Quicksilver is superior to automotive
brands in marine environments. They are also fully biodegradable so you
wont be harming your boating environment.
10
11
Igloo - a revolution in marine ice chests
Caution
With an oil-injected engine, if after being in storage,
air bubbles can be seen in the clear oil pump hose, see
your authorised dealer. Operate the outboard on premixed fuel (50:1) until the air is purged from the hose.
Protect engine from physical damage, rust, corrosion and
dirt. Do not seal in a container or wrap tightly in plastic or
canvas, as moisture could form and cause external and
internal rust and corrosion. Refer to lubrication chart in
Operation and Maintenance Manual.
Igloo - It’s for keeps
12
Warning
As a safety precaution, when boat is in storage, or
in transit, remove positive (+) battery cable. This
eliminates possibility of accidental starting or
cranking of engine and overheating and damage to
engine from lack of water or starter motor damage.
Designed to stand up to the harsh marine environment, Igloo are made
from high impact resistant polypropylene with a special UV inhibitor.
Interiors are stain and odour resistant and the Ultratherm insulation
makes sure the contents stay cool for longer. Check the range - from
23 litre capacity to a giant 154 litres. There are even models with wheels.
There’s also a range of accessories. Igloo Chests are covered by a 5-year
warranty*. It’s no wonder they’re causing a revolution in portable cooling.
Available only
from Mercury &
Mariner Dealers
Preparation for Storage
*12 month warranty on Cool Mate 40
• Lubricate swivel bracket, tilt tube and control linkage.
• Remove spark plugs.
• Apply Quicksilver Storage Seal into carburettors and
spark plug holes.
• Connect spark plug wires. Be sure that each wire is
connected to the correct spark plug.
• Clean exterior of motor, including all accessible
powerhead parts. Spray with Quicksilver Corrosion Guard.
• Install cowling. Apply Quicksilver Corrosion Guard to all
painted surfaces.
• Removed propeller. Lubricate propeller shaft spline and
reinstall propeller.
• When storing for winter, make sure water drain holes
in gear housing are open so water will drain out. Use a
piece of wire to clean out.
• If a speedometer is installed in the boat, disconnect the
pick up tube and allow it to drain. Reconnect the tube.
Trapped water will freeze, cracking gear housing and/or
water pump housing.
• Drain and refill gear housing with Quicksilver Gear Lube
before storage. Inspect gaskets under lubricant vent and
fill plugs. Replace damaged gaskets before reinstalling.
Note: If water is discharged or fluid is of a milky
consistency, there is a water leak into the gear housing.
Have your local authorised dealer service unit before
storage. Failure to so may cause damage to gears, bearings
and shafts.
13
Pre-delivery Inspection
First 3 months of Use (or 20 Hours) Service Checkup
Check Before Running
Drain plugs in and petcocks closed
Seawater valve open (ISE)
Engine mounts tight
Engine alignment checked
Drive unit fasteners torqued (SD)
Correct rotation propeller (installed and torqued)
Power trim cylinder’s fasteners tight (SD)
MerCruiser unit oil level (SD)
Transmission fluid level
Battery fully charged, secured and appropriate
capacity
All electrical connections tight and not exposed to
bilge water
MerCathode protection system connected direct to
battery
Ground wire circuit continuity - check for loose
connections
Exhaust system hoses and clamps tight
All water and fuel connections tight
Throttle steering and shift system fasteners tightened
properly and lubricated
Throttle plates, electronic throttle levers open and
close completely
Crankcase oil level
Power trim oil level (SD)
Power trim operation, check trim limit switch range
(SD)
Power steering fluid level (ISE)
Closed cooling level (ISE)
Alternator/circulating pump belt tension
Power steering belt tension (ISE)
Seawater pick up pump belt tension (ISE)
Audio warning system operation (ISE)
Check While Running
Starter neutral safety switch operation
Preheat indicator lamp operation (diesel engines only)
Water pump operation
Water, Fuel, Oil and Exhaust leaks
Instrument operation (Check RPM gauge position
setting)
Instrument operation second station (ISE)
Idle_________________________RPM (use workshop tachometer)
14
Check engine timing
Forward - Neutral - Reverse gear operation
Forward - Neutral - Reverse gear operation stop/start second station (ISE)
Lanyard safety switch operation
Steering operation throughout range
Acceleration from idle RPM
WOT_________________________RPM
(measure with workshop tachometer, verify with helm tachometer)
Power trim operation under load (SD)
Trim tab adjustment (ISE)
Use DDT to check engine operation
Check After Running
Oil, fuel or water leakage
All fluid levels
Propeller nut torque (SD)
Operation of the engine fully explained
Operation and Maintenance Manual given
Warranty policy explained to consumer
Registration card completed and sent
important
Please ensure you have
received a copy of your
pre-delivery inspection
report from your dealer.
Items listed on the
Pre-delivery Inspection
are performed by the
dealer prior to your
motor being delivered
to you.
Inspect engine and accessories for visible damage
Drain gear housing and refill with appropriate Quicksilver Gear Lube (SD)
Check engine alignment
Lubricate all grease fittings and splines
Lubricate steering cable
Service battery and terminals
I Inspect fuel lines and connections
Replace fuel filter
Check all fluid levels
Check operation of power trim (SD)
Drive belts - check tension
Change engine oil and filter
Check engine compression
Check While Running
Important
Water pump operation
Throttle and gear shift attachment/operation
Idle RPM
Check engine timing
Operation of steering system
Operation of gauges and lanyard safety switch
Check engine operating temp, oil pressure, charge rate
Check audio warning
Use DDT
Check fault codes
Check ECU and sensor operation
Check carb adjustment (ISE)
Spray engine with Quicksilver Corrosion Guard
Inspect corrosion control anodes/MerCathode (ISE)
Extended storage procedure completed
IB = Inboard SD = MerCruiser ISE = If So Equipped
Service Performed by:
Date:
Dealer Stamp Required
15
Annual (or 100 Hours of Use) Service Checkup
16
Engine alignment check
Rear engine mounts (torque to 54N.m) (SD)
Gimbal ring clamping screws (torque to 74N.m)
Seawater pick up pump - disassemble and inspect
Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD)
Transmission fluid level (IB)
Lubricate all drive unit grease fittings (SD)
Drive unit bellows and clamps - inspect (SD)
Ground wire circuit continuity - check for loose connections
All electrical connections tight and not exposed to bilge water
Inspect fuel lines and connections
Change fuel filter
Crankcase oil and filter change
Closed cooling coolant - replace if required
Closed cooling inspect pressure cap hoses and clamps (ISE)
Heat exchanger - clean seawater section & check sacrificial anodes (ISE)
Engine exhaust system - inspect
Mid Year (or 150 Hours of Use) Inspection
Flame arrester crankcase ventilation hose - air filter clean/inspect
Positive crankcase ventilation valve - change (ISE)
Shift - throttle linkage lubricate
Power steering fluid level (SD)
Water separating fuel filter - replace (ISE)
Check compressions - replace spark plugs if required
Inspect spark plug wires, distributor cap and rotor
Lubricate propeller shaft, drive shaft & shiftshaft splines (SD)
Check While Running
Water pump, cooling system & thermostat operation
Check for oil, fuel, water & exhaust leaks
Instrument operation/Instrument operation second station (ISE)
Idle____________________RPM (use workshop tachometer)
WOT_____________________RPM (measure with workshop
tachometer, verify with helm tacho)
Trim tab adjustment
Check timing
Use DDT
Check for fault codes
Check After Running
All fluid levels
Important
Inspect corrosion control anodes
Quicksilver MerCathode system - test output (ISE)
Check/reset fault codes (ISE)
Drain gear housing & refill with appropriate Quicksilver
Gear Lube (SD)
Check crankcase oil
Closed cooling - inspect pressure cap hoses and clamps (ISE)
Water separating fuel filter - check (ISE)
Lubricate propeller shaft splines (SD)
Check While Running
Check After Running
Instrument operation
Idle_______________RPM (use workshop tachometer)
Use DDT
All fluid levels
Important
Date:
Date:
17
18
Gear Lube (SD)
Change fuel filter
Lubricate propeller shaft, drive shaft, and shiftshaft splines (SD)
Check While Running
Date:
Trim tab adjustment
Check timing
Use DDT
Check After Running
All fluid levels
Important
Gear Lube (SD)
Check crankcase oil
Check While Running
Check After Running
Use DDT
All fluid levels
Important
Date:
19
20
Gear Lube (SD)
Change fuel filter
Check While Running
Date:
Trim tab adjustment
Check timing
Use DDT
Check After Running
All fluid levels
Important
Gear Lube (SD)
Check crankcase oil
Check While Running
Check After Running
Use DDT
All fluid levels
Important
Date:
21
22
Gear Lube (SD)
Change fuel filter
Check While Running
Date:
Trim tab adjustment
Check timing
Use DDT
Check After Running
All fluid levels
Important
Gear Lube (SD)
Check crankcase oil
Check While Running
Check After Running
Use DDT
All fluid levels
Important
Date:
23
24
Gear Lube (SD)
Change fuel filter
Check While Running
Date:
Engine Log
Trim tab adjustment
Check timing
Use DDT
Date Trip Details Hours Fuel Usage Weather Conditions/Comments
Check After Running
All fluid levels
Important
25
Engine Log
26
Date Trip Details Engine Log
Hours Fuel Usage Weather Conditions/Comments
Date Trip Details Hours Fuel Usage Weather Conditions/Comments
27

MerCruiser Maintenance Log Book Protect Your Investment

Transcription

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