EN TECHNICAL CATALOGUE SPECO WASTEMASTER TSF V01

Transcription

EN
TSF
TECHNICAL CATALOGUE
SPECO
1
WASTEMASTER® TSF V01
Manual No. SPE.162--.T.EN
Rev. A1
05/11
Translation of original instructions
in English
WAMGROUP S.p.A.
Via Cavour, 338
41030 Ponte Motta
Cavezzo (MO) - ITALY
+ 39 / 0535 / 618111
fax + 39 / 0535 / 618226
e-mail [email protected]
internet www.wamgroup.com
All the products described in this catalogue have been manufactured according to the operating methods defined
by the WAMGROUP S.p.A. Quality System
The corporate Quality System, which has been certified since July 1994 in compliance with the UNI EN ISO
9002-94 International Regulatory standards and subsequently extended to the UNI EN ISO 9001-2000 International Regulatory standards in October 2002, is in a position to ensure that the entire production process from formulation of the order to the technical assistance after delivery - is carried out in a controlled, adequate
manner to ensure the quality standard of the product.
This document cancels and replaces the previous editions and revisions.
The Manufacturer reserves the right to make modifications without giving prior notice.
This catalogue may not be reproduced, even partially, without prior consent.
TSF V01
INDEX
05.11
1
SPE.162--.T.EN Rev: A1
TECHNICAL CATALOGUE
1.0 DESCRIPTION AND USE.........................................................................................................T.01
2.0 Applications..........................................................................................................................01
3.0 Basic supply and options................................................................................................02
3.1 Description of the basic machine...............................................................................02
3.2 Range ..................................................................................................................................... .03→19
3.3 Options.................................................................................................................................. .20→23
3.4 Controls and Accessories ...........................................................................................23
3.5 Compatibility.........................................................................................................................23
4.0 Limits of use..........................................................................................................................24
5.0 Dimensions, weights and maintenance spaces.......................................................25
5.1 Dimensions, weights......................................................................................................... .25→26
5.2 Maintenance spaces..........................................................................................................27
6.0 Technical Requirements.................................................................................................28
6.1 Electrical Requirements............................................................................................... .28→29
6.2 Pneumatic Requirements................................................................................................ .29→30
6.3 Hydraulic Requirements................................................................................................ .30→31
6.4 Mechanical Requirements............................................................................................. .31
7.0 Machine performance..................................................................................................... .32
7.1 Flow rate through Filter screw............................................................................... .32
7.2 Extraction of solids ...................................................................................................... .32→33
7.3 Theoretical grease removal potential.................................................................. .33
8.0 Certifications and Patents........................................................................................... .34→35
TSF V01
1.0
2.0
DESCRIPTION AND USE
Applications
05.11
1
1.0
DESCRIPTION AND USE
The TSF is a combined machine for the mechanical pre-treatment of civil and industrial waste waters for
separating the solid parts from the sewage.
The process consists of the following steps:
1) Screening, lifting, compaction and de-watering of the solids contained in the waste waters with unloading
into a container (volume reduced by approx. 30-50%);
2) Separation of the sands contained with grain size more than 0.2 mm and SW >= 2.6 kg/dm3); lifting and
de-watering of the sedimented sands with unloading into an external container
3) Flotation and separation for mechanical removal of greases and floating material by blowing in large quantities of air (for the TSF 3 model only).
Installation of the machine is particularly easy and fast, and no special tools are required.
Thanks to the numerous inspection hatches, maintenance is extremely easy and can also be carried out
by personnel who are not highly skilled.
2.0
APPLICATIONS
---
The TSF is used for carrying out mechanical pre-treatment of waste waters in the following applications:
At the top of the waste water treatment plant:
At the top of a pumping station.
1
TSF V01
3.0
3.1
Basic supply and options
Description of the basic machine
05.11
1
3.0
BASIC SUPPLY AND OPTIONS
3.1
DESCRIPTION OF THE BASIC MACHINE
The machine basically consists of the following components:
Container in the screening area complete with:
a) inlet piping;
b) safety switch;
c) blowoff with check valve to limit odours;
d) 2” threaded sleeve for level indicator connection.
GCP screw screen, complete with:
a) 5 mm mesh screen;
b) screw WITHOUT CENTRAL SHAFT;
c) compactor in the terminal area;
d) sewage drainage piping of the compaction area;
e) washing system in compaction area (Q=1 l/sec.; P=2.5 bar max.);
f) drive unit consisting of:
- worm gear;
- electric motor.
Sand Separator - Remover, consisting of:
a) container sized to ensure afore-mentioned separation;
b) screw for conveying sands WITHOUT CENTRAL SHAFT complete with drive unit consisting of:
- worm gear;
- electric motor;
- hydraulic seal unit.
b) screw conveyor for removal of sands WITHOUT CENTRAL SHAFT complete with drive unit consisting of:
- worm gear;
- electric motor.
d) system for blowing air to optimize the separation of sands from organic matter and sewage (excluding solenoid valve and blower).
Grease-remover consisting of: (TSF3 only);
a) Self-adjusting floating scraper for collecting and removing greases, complete with drive unit consisting of:
- worm gear;
- electric motor.
b) Greases collection hopper;
c) Drainage pipe with DN125 terminal.
Material conveying chutes made of plastic.
Note - The GCP screen is self-cleaning thanks to the highly wear-resistant plastic brushes installed
on the outer diameter of the screw conveyor.
- The shaftless screw conveyor makes it possible to lift materials of different shapes and sizes,
those that are difficult to convey, while at the same time preventing the possibility of clogging.
The materials of the basic machine are:
-- AISI 304L stainless steel for the outer structural framework;
-- High resistance steel for the screws.
2
TSF V01
3.2
05.11
1
Range
3.2
RANGE
The TSF is available in different configurations to satisfy various needs.
% Sedimentation
Theoretical throughputs up to l/s
N >= 90 %
R = 75-85 %
Tank length (mm)
010 = 10 l/sec
2000
-
020 = 20 l/sec
4000
2000
030= 30 l/sec
6000
4000
045 = 45 l/sec
6000
4000
060 = 60 l/sec
8000
6000
080 = 80 l/sec
10000
8000
100 = 100 l/sec
10000
8000
120 = 120 l/sec
12000
10000
150 = 150 l/sec
-
12000
Structure material
Tank material
2 = AISI 304L
3 = AISI 316L
4 = Galvanized steel
2 = AISI 304L
X
-
X
3 = AISI 316L
X
X
-
Screw material
Tank material
1 = FE
2 = AISI 304L
2 = AISI 304L
X
-
3 = AISI 316L
X
X
Note The throughput is indicative and refers to a solids content of 500 mg/l and may vary according
to the applications and the output parameters required: for more detailed information contact
the Head Office.
3
8
4
1
3
2
5
4
1:1
Scala/Scale :
Drawing sheet size /
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
Codice/Code Project :
( )( )
Kg.
Peso/Weight :
Colore/Color :
Treatment :
COMPLESSIVO TSF2/3-10 N STD DX
CON GCPC 401
TSF2/3-10 N STD RIGHT ASSEMBLY
WITH GCPC 401
DENOMINAZIONE/DENOMINATION:
Durezza/Hardness :
TSFV01-010NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
Materiale/Material :
Dis egno/Drawing N° :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
SCREW SCR EEN GCPC 401
Part NO.
Rugosità
W rinkled
1
HOR IZONTAL G RIT SCREW CONVEYOR
2
Drawing NO.
TSF 3-10 DX SEDIM ENTATION TANK
3
Description
INL ET CO NNECTION DN 200 PN10
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
1
1
OU TLET CONNECTION DN200 PN10
5
1
1
DEGR EA SER THIS VERSION ONLY: TSF3
1
1
Da te :
SKIM M ER DISCHARG E OU TL ET DN100 PN10 TSF3 ONLY
O PTIONAL
Nam e:
7
9
N° Modif i a ti on:
6
V ER TICA L GR IT SCREW EXTRAC TOR
6
7
OV ERFLOW CONNECTION DN200 PN10
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
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1
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2
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1:1
Scala/Scale :
Formato foglio:
R
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WAMGROUP
1 di 1
( )( )
Foglio/Paper
WAM
R
A2
Rugosità
W rinkled
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 401
WITH GCPC 401
Durezza/Hardness :
TSFV01-020NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
1
2
1
Drawing NO.
3
Description
INL ET CONNECTION DN 200 PN10
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
Part NO.
1
O UTLET CONNECTION DN200 PN10
5
1
1
1
1
Da te :
O PTIONAL
Nam e:
7
9
6
6
7
O VERFLO W CONNECTION DN200 PN10
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
8
4
1
3
2
5
6
2
1
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
3
Rugosità
W rinkled
1
INL ET CONNECTION DN 200 PN10
4
Kg.
Peso/Weight :
Treatment :
Colore/Color :
COMPLESSIVO TSF2/3-20 R STD DX
CON GCPC 401
TSF2/3-20 R STD RIGHT ASSEMBLY
WITH GCPC 401
Durezza/Hardness :
TSFV01-020RDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
Drawing NO.
5
Description
SKIM M ER DISCHARG E OUTL ET DN100 PN10 TSF3 ONLY
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
1
1
Range
Part NO.
1
1
1
6
O PTIONAL
Da te :
7
9
Nam e:
6
7
O VERFLO W CONNECTION DN200 PN10
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
8
4
1
3
2
5
7
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 401
TSF2/3 10 N STD RIGHT ASSEMBLY
WITH GCPC 401
Durezza/Hardness :
TSFV01-030NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
1000
L.RIGHI
Mattia
A pprove d for:
Draw ing for:
Part NO.
Rugosità
W rinkled
1
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Drawing NO.
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Description
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
1
1
5
1
1
1
1
Da te :
O PTIONAL
9
Nam e:
7
6
7
6
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
8
4
1
3
2
5
8
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Peso/Weight :
Treatment :
Colore/Color :
CON GCPC 401
WITH GCPC 401
Durezza/Hardness :
TSFV01-030RDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
1
Rugosità
W rinkled
1
2
Drawing NO.
3
Description
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
Part NO.
1
5
1
1
1
1
Da te :
O PTIONAL
Nam e:
7
9
6
6
7
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
9
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
Kg.
Peso/Weight :
Treatment :
Colore/Color :
CON GCPC 601
WITH GCPC 601
Durezza/Hardness :
TSFV01-045NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
Part NO.
( )( )
2
Rugosità
W rinkled
1
3
Description
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
1
1
4
1
1
5
Drawing NO.
1
1
9
Da te :
O PTIONAL
Nam e:
7
7
6
6
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
10
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Treatment :
Colore/Color :
CON GCPC 601
TSF2/3-45 R ST RIGHT ASSEMBLY
WITH GCPC 601
Peso/Weight :
AISI 304L / Fe360
Durezza/Hardness :
TSFV01-045RDG
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
2
1
Rugosità
W rinkled
1
3
Description
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
Part NO.
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4
1
1
5
Drawing NO.
1
1
9
Da te :
O PTIONAL
Nam e:
7
7
6
6
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
11
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
( )( )
Foglio/Paper
WAM
R
A2
Rugosità
W rinkled
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 601
WITH GCPC 601
Durezza/Hardness :
TSFV01-060NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
Description
9
Range
Part NO.
1
1
1
1
1
1
1
1
1
Da te :
Drawing NO.
O PTIONAL
Nam e:
2
7
3
5
4
SKIM M ER DISCHARG E OU TL ET DN150 PN10 TSF3 OM LY
7
6
6
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
12
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
( )( )
Foglio/Paper
WAM
R
A2
Rugosità
W rinkled
Kg.
Colore/Color :
Treatment :
CON GCPC 601
WITH GCPC 601
Peso/Weight :
AISI 304L / Fe360
Durezza/Hardness :
TSFV01-060RDG
Trattamento :
Codice/Code :
Description
Drawing NO.
L.RIGHI
Mattia
A pprove d for:
Draw ing for:
1
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
Qty.
Range
Part NO.
1
2
1
1
1
1
1
1
5
1
1
6
9
Da te :
4
7
Nam e:
O PTIONAL
3
6
7
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
13
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Peso/Weight :
Treatment :
Colore/Color :
CON GCPC 601
WITH GCPC 601
Durezza/Hardness :
TSFV01-080NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
1
Rugosità
W rinkled
HOR IZONTAL G RIT SCR EW CONV EYOR
2
Drawing NO.
TSF 3-80 DX SEDIM ENTATIO N TA NK
3
Description
INLET CONNECTIO N DN 400 P N10
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
Part NO.
1
1
O UTLET CO NNECTION DN400 PN10
5
1
1
DEG REASER THIS V ERSIO N O NLY: TSF3
1
1
9
Da te :
SKIMM ER DISCHAR GE OU TL ET DN150 PN10 TSF3 ONLY
OPTIONAL
Nam e:
7
6
7
6
V ER TICAL G RIT SCREW EXTR ACTOR
O VERFLO W CO NNECTION DN400 PN10
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
5
14
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 601
WITH GCPC 601
Durezza/Hardness :
TSFV01-080RDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
Part NO.
Rugosità
W rinkled
1
2
Drawing NO.
3
Description
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
9
Range
1
1
5
1
1
1
1
Da te :
O PTIONAL
Nam e:
7
7
6
6
De scription:
9
Rev.
3.2
8
Rif.
TSF V01
05.11
1
4
8
1
3
2
15
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
( )( )
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 701
WITH GCPC 701
Durezza/Hardness :
TSFV01-100NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
SCREW SCR EEN G CPC 701
Part NO.
Rugosità
W rinkled
1
2
Drawing NO.
3
Description
INL ET CONNECTIO N DN 500 P N10
4
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
1
1
5
1
1
DEG REA SER THIS V ERSION ONLY: TSF3
1
1
9
Da te :
SKIM M ER DISCHAR GE OUTL ET DN150 PN10 TSF3 ONLY
O PTIONAL
Nam e:
7
7
6
V ER TICA L G RIT SCREW EXTRA CTOR
6
De scription:
9
Rev.
3.2
8
5
Rif.
TSF V01
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4
8
1
3
2
5
16
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
( )( )
Foglio/Paper
Rugosità
W rinkled
WAM
R
A2
Kg.
Colore/Color :
Treatment :
CON GCPC 701
WITH GCPC 701
Peso/Weight :
AISI 304L / Fe360
Durezza/Hardness :
TSFV01-100RDG
Trattamento :
Codice/Code :
Description
L.RIGHI
Mattia
A pprove d for:
Draw ing for:
1
00
RE V. N°
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Da te :
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Range
Part NO.
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1
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Drawing NO.
1
1
5
1
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1
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Da te :
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Nam e:
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De scription:
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Rev.
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Rif.
TSF V01
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2
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1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
( )( )
Foglio/Paper
WAM
R
A2
Rugosità
W rinkled
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 701
WITH GCPC 701
Durezza/Hardness :
TSFV01-120NDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
1
00
RE V. N°
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Da te :
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Da te :
Qty.
Range
Description
1
1
1
1
1
1
1
2
Drawing NO.
1
1
5
9
Da te :
SKIM M ER DISCHAR GE OU TL ET DN150 PN10 TSF3 ONLY
6
O PTIONAL
Nam e:
4
7
7
3
6
9
De scription:
8
Rev.
3.2
Part NO.
5
Rif.
TSF V01
05.11
1
4
8
1
3
2
18
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
( )( )
Foglio/Paper
WAM
R
A2
Rugosità
W rinkled
Kg.
Peso/Weight :
Colore/Color :
Treatment :
CON GCPC 701
WITH GCPC 701
Durezza/Hardness :
TSFV01-120RDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
1
Description
SCREW SCR EEN G CPC 701
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
Qty.
Range
Part NO.
1
1
1
1
2
Drawing NO.
1
1
5
1
1
1
9
Da te :
SKIM M ER DISCHAR GE OU TL ET DN150 PN10 TSF3 ONLY
6
O PTIONAL
Nam e:
4
7
7
3
6
De scription:
9
Rev.
3.2
8
5
Rif.
TSF V01
05.11
1
4
8
1
3
2
19
1:1
Scala/Scale :
Formato foglio:
R
R
WAMGROUP
1 di 1
Foglio/Paper
WAM
R
A2
Kg.
Peso/Weight :
Treatment :
Colore/Color :
CON GCPC 701
WITH GCPC 701
Durezza/Hardness:
TSFV01-150RDG
AISI 304L / Fe360
Trattamento :
Codice/Code :
Disegno/Drawing N° :
L.RIGHI
C.GRIGOROIU
A pprove d for:
Draw ing for:
( )( )
HOR IZONTAL GRIT SCREW CONV EYOR
2
Rugosità
W rinkled
1
3
Description
Qty.
00
RE V. N°
01/09/2010
Da te :
01/09/2010
Da te :
1
1
1
Range
1
1
4
1
1
5
Drawing NO.
1
1
DEGREA SER THIS V ERSION ONLY: TSF3
9
Da te :
SKIM M ER DISCHAR GE OUTL ET DN150 PN10 TSF3 ONLY
O PTIONAL
Nam e:
7
6
7
6
V ER TICA L GRIT SCREW EXTR ACTOR
9
De scription:
8
Rev.
3.2
Part NO.
5
Rif.
TSF V01
05.11
1
TSF V01
05.11
1
Options
3.3
3.3
OPTIONS
The options available with the TSF machine are listed below.
1) Type of Screen mesh
Description
Modular Code
Johnson 1 mm
B
Johnson 2 mm
C
Mesh 3 mm
D
Mesh 6 mm
F
2) Covers
Description
Modular Code
Without
+
20
TSF V01
3.3
05.11
1
Options
3.3
OPTIONS
3) Overflow
Description
Modular Code
With
1
4) Chutes
Description
Modular Code
304L or 316L Stainless steel
1
21
TSF V01
3.3
05.11
1
Options
3.3
OPTIONS
5) Screen washing
Description
Modular Code
With
1
1’’gas water inlet for washing screen, max.5 bar. Flow rate 1l/s with 2.5 bar.
6) Screening washing System
Description
Modular Code
With
1
1/2” gas water inlet for washing tube No.2 *, max. 5 bar. Flow rate 1 l/s with 2.5 bar
22
TSF V01
3.3
3.4
3.5
05.11
Options
Controls and Accessories
Compatibility
3.3
OPTIONS
7) Disaggregator
Description
Modular Code
With
1
3.4
CONTROLS AND ACCESSORIES
---
Control electric panel.
Level sensor at inlet.
These accessories will be available at a later stage.
3.5
COMPATIBILITY
See Point 3.2 Range.
23
1
TSF V01
4.0
Limits of use
05.11
1
4.0
LIMITS OF USE
The TSF works in compliance with the following limits of use.
Environmental Temperatures:
-5°C / 50°C continuous
-5°C / 55°C peak
For temperatures outside these values, the machine must be positioned in protected structures.
Material Temperature:
Maximum permitted temperatures (sewage):
POSITIVE:
-5°C / 40° continuous
-45° C peak
Permitted atmospheric pressure:
Environment pressure
Hazard:
Sewage pH min 4 Max 10
Chlorides content max. 400 ppm
Application limits:
The machine is not designed for operating in hazardous conditions or with hazardous materials; therefore,
the manufacturer must be informed if the machine is to satisfy these requirements.
Hazardous materials are those that are:
explosive, inflammable, chemically aggressive beyond the specified pH values, radioactive and/or similar.
ATEX:
In case of ATEX applications, please contact the Manufacturer.
24
TSF V01
05.11
5.0 Dimensions, weights and maintenance spaces
Dimensions, weights
5.1
5.0
DIMENSIONS, WEIGHTS AND MAINTENANCE SPACES
5.1
DIMENSIONS, WEIGHTS
The weights and dimensions of the TSF machines are listed below.
The RH and LH versions have the same weight.
Tolerances on weights +- 10%
Tolerances on dimensions+- 2%
WEIGHT (kg)
TSF3 10 NORMAL
1980
TSF3 20 NORMAL
2510
TSF3 20 REDUCED
1980
TSF3 30 NORMAL
3035
TSF3 30 REDUCED
2510
WEIGHT (kg)
TSF3 45 NORMAL
3710
TSF3 45 REDUCED
3080
TSF3 60 NORMAL
4340
TSF3 60 REDUCED
3710
TSF3 80 NORMAL
4965
TSF3 80 REDUCED
4340
WEIGHT (kg)
TSF3 100 NORMAL
7010
TSF3 100 REDUCED
5580
TSF3 120 NORMAL
8130
TSF3 120 REDUCED
7000
TSF3 150 REDUCED
8130
25
1
TSF V01
5.1
05.11
1
Dimensions, weights
5.1
DIMENSIONS, WEIGHTS
Type
A
B
C
D
E
F
Q [I/sec]
TSF 10
3.750
3.530
1.480
1.415
1.500
1.115
10
TSF 20
5.250
3.530
1.480
1.415
1.500
1.115
20
TSF 30
6.750
3.530
1.505
1.440
1.500
1.115
30
TSF 45
7.100
4.125
1.910
1.775
1.500
1.456
45
TSF 60
8.900
4.125
1.910
1.775
1.500
1.456
60
TSF 80
11.800
4.125
1.950
1.800
1.500
1.456
80
TSF 100
11.900
4.965
2.470
2.265
1.500
1.930
100
TSF 120/150
13.400
4.965
2.470
2.265
1.500
1.930
120/150
Note The data given in this Catalogue are not binding and may undergo changes at any time.
26
TSF V01
5.2
Maintenance spaces
5.2
MAINTENANCE SPACES
Refer to the Installation, Operation and Maintenance Manual.
27
05.11
1
TSF V01
05.11
1
6.0 Technical Requirements
6.1 Electrical Requirements
6.0
TECHNICAL REQUIREMENTS
6.1
ELECTRICAL REQUIREMENTS
The electrical connections necessary for the correct working of the machine are not included in the supply. The
TSF uses the following gear motors and drive units.
kW
MOT.
CODE
CODE
kg
0.55
80 A
MT0800A04145A
14
1.10
90 S
MT0900S04145A
25
1.50
90 L
MT0900L04145A
26
Size
Motor Size Type
kW
Reduction gear
Type
Reduction gear ratio
GCP 401
90 S
1.1
FRA 85
1/125
GCP 601/701
90 L
1.5
FRA 110
1/170
Batcher screw (bottom)
All
80 A
0.55
FRA 85
1/330
Extractor screw
All
90 L
1.1
S 43
1/80
Grease scraper
All
80 A
0.55
FRS 60
1/56
Machine
Filter Screw
28
TSF V01
05.11
1
6.1 Electrical Requirements
6.2 Pneumatic Requirements
6.1
ELECTRICAL REQUIREMENTS
The motors shown in the Table are WAM® brand and conform to the IEC and DIN European Standards as
regards the connections (cable glands) in the terminal board.
Technical features:
- construction form B5 with flange;
- voltage;
a) 220-240 / 380-420 V 50Hz (440-480V 60Hz );
b) 210-230 / 360-400V 60Hz;
- 4 poles for a rotation speed of approx. 1450 min-1
- insulation Class F;
- motor protection IP55 or IP 65 ( not available for option b);
- Motor Efficiency standard (only for intermittant operating mode S1);
- Motor Efficiency IE2 for all operating mode.
The TSF is supplied complete with safety switches for the protection of the doors which provide access to
the potentially hazardous parts of the machine.
A limit stop sensor is also present (No.. 2) for control of the grease remover carriage (TSF3).
Category of use:
- Alternate current: AC15 (50÷60Hz);
- Ue (V) 250 400 500;
- Ie (A) 6 3 1.
- Direct current: DC13;
- Ue (V) 24,125,250;
- Ie (A) 6 1.1 0.4.
The TSF is provided with a pneumatic connection for the working of the blowing system. The indicative flow
rates in relation to the dimensions of the machines (Std. machine with sedimentation) can be schematized in
the following Table.
Air flow for greases flotation system: indicative values
Size
Nm3/h
Diameter
10
7.8
1/2’’ gas
20
12.5
1/2’’ gas
30
17.5
1/2’’ gas
45
28.7
1’’ gas
60
37.4
1’’ gas
80
54.5
1’’ gas
100
104.0
1’’ gas
120/150
122.3
1’’ gas
29
TSF V01
05.11
1
6.3 Hydraulic Requirements
6.4 Mechanical Requirements
6.3
HYDRAULIC REQUIREMENTS
The following connections are meant for the correct working of the machine and must be applied before
the start up of the machine.
HYDRAULIC CONNECTIONS FOR CLEANING THE MACHINE DAILY
B
A
a) 1/2’’ gas upper water inlet supplying clean water at a pressure of 2 bar (MAX.5 bar) at a flow rate of 1l/sec
with manual valve, used for washing and cleaning the collection area for sewage from the pressed material.
b) 1/2’’ gas upper water inlet supplying clean water at a pressure of 2 bar (MAX.5 bar) at a flow rate of 1l/sec,
to be used for washing the screen press.
6.4
MECHANICAL REQUIREMENTS
The TSF is not designed to support external structures with additional weights on the machine.
30
TSF V01
05.11
7.0 Machine performance
7.1 Flow rate through Filter screw
7.2 Extraction of solids
1
7.0
MACHINE PERFORMANCE
7.1
FLOW RATE THROUGH FILTER SCREW
The indicative flow rates of the GCP machines inlet and measured in clean water can be summarised by
means of the following Table.
Flow rate through Screens I/s (GCP only)
Johnson 1
mm
Johnson 2
mm
Mesh 3 mm
Mesh 5
mm
Mesh 6
mm
GCP 401
69
91
75
85
80
GCP 601
176
229
190
225
205
GCP 701
231
301
250
300
280
N.B.: Maximum throughput rate (Q) is achieved when unit is installed at an angle of 35° and water in the input
channel is at maximum level (These values have to be considered valid with approx. of +- 10%. The results
are related to a channel with Strickler coefficient of 80 and pendency of 0,25%. In case of different parameter
of more detailed requests, please contact the Division.).
7.2
EXTRACTION OF SOLIDS
In the standard configurations with the waste water flow indicated in the Table, the TSF ensures the following performances:
-- Separation of solids present ( max. 500 mg/l );
-- Sedimentation of 90% of sand present (Specific weight of 2.6-2.65 kg/dm3);
-- Separation of floating greases (TSF3 only).
POTENTIAL FOR EXTRACTION AND LIFTING THE SOLIDS PRESENT IN THE SEWAGE
Independently of the sewage flow rate “Q” the potential for conveying solids is as follows.
TSF
Model
10
20
30
45
60
80
100
120
150
dm3/sec.
0.18
0.18
0.18
0.28
0.28
0.28
0.28
0.28
0.28
31
TSF V01
7.2
7.3
05.11
1
Extraction of solids
Theoretical greases removal potential SPE.162--.T.EN Rev: A1
7.2
EXTRACTION OF SOLIDS
POTENTIAL FOR THE EXTRACTION AND LIFTING OF SANDS
Independently of the flow rate “Q” the potential for conveying sands is as follows.
TSF
Model
10
20
30
45
60
80
100
120
150
dm3/sec.
0.18
0.18
0.18
0.33
0.33
0.33
0.33
0.33
0.33
FEATURES OF SOLIDS AT OUTLET
Reduction of volume of solids up to 35% of initial volume
Theoretical greases removal potential
TSF
Model
10
20
30
45
60
80
100
120
150
dm3/cycle
3.1
3.1
3.1
3.8
3.8
3.8
6
6
6
32
TSF V01
8.0 Certifications and Patents
05.11
1
8.0
CERTIFICATIONS AND PATENTS
All the machines and metallic structures comply with the European Directives and technical Standards
in force regarding the matter of safety (Machinery Directive 98/37/EC now 2006/42/EC, UNI EN 1037:2008,
UNI EN 1088:2008, UNI EN ISO 12100, UNI EN ISO 13732, UNI EN ISO 13849, UNI EN ISO 13857, UNI EN
ISO 14121, CEI 44-5, UNI EN 614 :2006, UNI EN 626, UNI EN 842, UNI EN 953, UNI EN 981.), and are all
calculated using safety factors greater than those prescribed by Euroinox: this Eurocode is considered to be
the state-of-the-art on the matter of the design of metallic structures made of stainless steel.
The certificate issued by this Institute in September 2002 is shown below.
33
TSF V01
8.0
Certifications and Patents
05.11
1
Patents: The technology contained in the TSF is protected by a pending patent.
34
NOTE:. The data given in this catalogue are not binding and may undergo changes at any time.
WAMGROUP S.p.A.
Via Cavour, 338
I - 41030 Ponte Motta
Cavezzo (MO) - ITALY
fax
e-mail
internet
videoconferenze
+39 / 0535 / 618111
+39 / 0535 / 618226
[email protected]
www.wamgroup.com
+ 39/ 0535 / 49032

EN TECHNICAL CATALOGUE SPECO WASTEMASTER TSF V01

Transcription

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