1979 Drifter - Vintage Snow

DRIFTER
-
Page i
Kawasaki
PARTS CATALOG
MODE L ID ENTIFICATION
Snowmobile mode ls are identifi ed in the parts catalog by
Market ing Code numbers. The chart conta ins the Marketing
Code along w ith t he Marketing Name fo r identification
cro ss refe rence.
MARK ET ING N A M E
MARKETIN G CODE
DR IFTER 340
SA340·A3
DR IFTER 440
SB440·A3
DRIFT ER
© 1978 Kawasak i Mo to rs Corp., USA
First Pr inted: A ug. 1978 (2.5m ) Rap id Design Serv ice, In c. D K
Printed in U. S.A.
DR IFTER
Page ii
Kawasaki
CATALOGUE DES PIECES
IDENTI F ICATI ON DES MODELES
Les rnod e les de moto neiges so nt ident ifiables dans Ie
catalogue des p ieces detache es pa r leurs nurn eros de
cod e marchands. On trouvera ces codes da ns Ie tableau
ainsi que Ie nom marc hand du modele correspondant de
moto ne ige.
DRIFTER
DENO M INATIO N
MODE LE
DRIFTER 340
SA340-A3
DRIFTER 440
SB440 -A3
)
DRIFTER
Page iii
INTRODU CTION
GE N E RA L
.. .
Oll1fHA
.J
ThIS ca t alo g co nta in s the exploded views and replaceme nt pa rts lists f o r
serviceab le compo ne nts of K aw asak i snowmob iles. Al w ay s use G ENUINE
KAWAS A KI parts for r ep lacem en t to m ain t ain the sta ndards of rel iab il i ty ,
perf ormance, an d safety t hat was designed into Kawasaki sno w mob iles .
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Use t he Parts Catalog by fo llowing the explanatio ns listed below.
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IN D E X
L oc ate the sys t em or com pone nt that requires replacement parts in the
pi ctor ial index , and t ur n to t he page number i ndicated fo r the ex p lo ded
vi ew and parts li st.
.... "
8
EXP LO DE D V I EW
Each ser vic eab le part in the exploded vi ew is ide nti f ied b y a reference
number . Use th e refer ence number to l oc at e necessar y part in f o r ma tio n in
the PA R T S LI ST BRE AKDOWN.
8
Par ts not sh o w n di sassembled in the exp loded vi ew ar e not so ld sepa rate ly,
but ar e incl uded in the complete un i t or next higher assemb lies as shown i n
the illustration .
R ef erence n umbers connected to broken l in es indicate assembly par t
number s. A ll o f t he c o m po nen ts i nside the b roke n li nes ar e incl uded when
the assem b ly part number is ordered.
Part s dr awn with d ot ted lines are ref er ence co m p o nen t s used to sh ow
lo cat io n o f assemblies o r pr oper p o sit ion ing of r epl acem en t pa rt s. Refer to
t he pictorial index to find t he page nu mber and exploded view f or the
ref er enc e components.
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Wh en Right H and and Left H and descript ions are used. these posit ions are
identi fied w hen looking from t he bac k to the fro n t o f the snowmobile.
(EXAMPLE : Th e m anual st arte r is o n the R ight Ha nd side o f th e
snowrnob ile .)
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The q ua n ti t y co lu m n ind ica t es wh ich snowmobile model the part is used
o n an d t he t o t al q uan t i t y required f or repa ir o f the snowm obi le.
(EXAMPL E : The ex p l od ed view o f the ski sho ws o ne ski, h o w ever , th e
q ua n ti ty co l u m n co n tai ns the am o u n t requ ired to rep ai r both sk is. )
_
SAOOU . .. , .......
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I tems i n t he descri ptio n col umn preceded by a black dot i nd icat e that thi s
par t is incl ud ed in the ab ove assembly .
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11
Alway s use t he co m p let e Kawa saki part nu mber to order parts . Avoid
sh ipping er r ors by ensur ing t he ent ir e part number is legible .
DlIO" J
$I'I HOU
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PAR TS LI ST BR EAK DOWN
_ _ __ __
$61020 · 0 11
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T!>6019-20 1
TS7001- 1lO
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N UM E RI CA L PAR TS IN DEX
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Each p art number is lis ted nu me rically in the ind ex located at the rear o f
t hi s ca ta log . I t cont ains the page number, for part location refere nce , alo ng
w it h qu anti t y used per model. U se the n umer ical inde x to determine
co m po nen t locat io n when o n l y t he part number is k no w n.
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A BBR EV I ATION S
AR
A ssy
CA
Ca rb .
COl
GE
hex
10
. A s R equired
. A ssembly
.C ut Away
. Carb uretor
Capacitor D ischarge Ignition
. Ge ner al Electric
Hexagona l
Insid e D iameter
LH
m
mm
No
NC
OC
0 0.
OP t
.L eft -H and
. Meter
.. Mi ll imet er
Numbe r
Nati on al Co ar se
.. Outsid e Circumference
. Outside D iam et er
. Op t io n al
PSI
PTO
RH
Ref
Std .
T
V
W
.. Pounds Square Inch
Po we r T ake Off
.R ight- H and
. Reference
.S ta nda rd
. T ee
Volt
. Width o r Watt s
DRIFTER
Page iv
INTRODUCTION
OllinUI
GENE RALI T ES
,," .
Le pr esent catalogue co ntient les vues detainees des pieces int ern es et les l istes de
pieces detachees pour I'entret ien des motoneiges Kawasaki . N' u t i l isez que des
piec es de remplacement d'ORIGINE KAWASAK I afin de maint en ir les
standards de fiabilite . de performance et de secutite qui sont Ie prop re des
motoneiqes Kawasaki .
Pour uti liser Ie cata logue de pieces d etachees, suivez les instructio ns ci-d essous.
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REPERTOIRE
Local isez Ie svsterne ou I'element necessitant des pieces de remp lacement dans Ie
la page indiquee laquelle vous trouverez la vue
repertoire illustre et tournez
detai lee et la liste de pieces correspondantes.
a
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8
VUE DETAILLEE MONT RANT L ES DIFFERENTE S PIEC ES DANS
LEUR POSITION CORRECTE
Chaque piece rem pl acab le est identifiee par u n nu rnero de reference . Ut ilisez ce
numero de reference pour reper er les renseiqnernents se rapportant cette p iece
dans la NOMENCLATUR E DES PIECES DETAC HE ES.
a
e
Les pieces n'apparaissant pas dernontees dans la vue detai nee ne sont pas vendues
separerne nt mais font par t ie d'un b loc comptet ou de I'ensembl e su ivant Ie p lus
proche, co mme indi q ue sur I' ill ustration.
a
Les nurneros de reference relies
des li gnes b ri sees indiquent les nu rnero s de
pieces d'un ensemb le. Tous les elements situes linter ieur des lign es brisees sont
compr is dans la comrnande portent Ie nurne ro de pieces de I'ensemble.
a
a
Les pieces dessinees en pointitle sont des elements de reference servant montrer
I'emplacement des ensembles ou Ie placement correct des pieces de rechange.
Referez ·vous au repert o ire il lustre pour trouver la page portan t la vue detai llee
des elements de reference.
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ONOMENCLATUR E DES PIECES DETACHE ES
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Indiquez toujours Ie nurnero de piece complet Kawasaki pour vos commandes de
pieces. Assurez -vous que Ie numero entier est parfaitement lisib le afin d 'eviter
toute erreur l'exped iti on.
.
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a la co lonne
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" Description" ind ique nt que
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La colonne quantite in dique Ie modele de motoneige sur lequel la p iece est
utilisee et Ie nombre total de pieces necessaires la reparation de la mot o neige.
(EXEMP LEI La vue detaill ee du ski/ montre un seul ski, toute fois, la co lo nne
quantite in di qu e t out ce qu i est necessaire la reparation des deu x sk is.)
NUt . _ . W:I<I
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Quand il existe des descriptions pour la Droite et la Gauche, ces pos itions sont
identifiees en regardant la motoneige de l' ar r iere vers l'avant. (EX EM PLEI Ie
dernarreur main se trouve du cote Droit de la motoneige.l
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Les art icles pr ecedes d'un po int no ir
ces pieces fo nt partie d ' un ensemble .
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SI'"'MG_ '
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56102'0- 071
S61020-1 01
156(119.011
~601'-201
T~100 1 -111l
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020248
0203\15
02(1386
020502
020518
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N OM ENCL A T U RE DES PIECES DETACHEES
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030'"
Chaque nurnero de piece fait partie d'une liste par ordre de grandeu r numerique.
dans la nomenclature qui se t rouve
ta fin du cata logue. Elle co mpre nd Ie
nurnero de la page, la ref erence pour I'em pl acem ent des p ieces, ainsi q ue la
quantite necessair e par mode le. l. or squ' onlne co nnait que Ie nurn ero de la pi ece,
uti liser la nom encla ture pou r determi ner I' empl acement de l'e lernent.
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AB REVIATIONS
..
AR ..
Assy .. .. . ..
CA . . .
......
Carb
CO l
.
GE .. ...... .
hex
... . ... .Commo Requis
_. . . . . . .
Ensem ble
....... Coupe
..
Carbu rate ur
A ll umage Electr ost ati qu e
..... .. General Elect ric
.. . . . Hexago nal
ID .... •. . ...
Diarnet re lnterieu r
LH
m .. .
mm . .
No
NC
OC
00 (D E)
Opt . ...
. .. Gauche
. . Metr e
. . . . Milltmetres
. . . Nurnero
National Coarse
. Cir conferenc e Ext er ieur e
. . D iarnetre Ext ' u
. . O'p ti onn el
PSI
PTO (PDM)
RH
Ref
Std
T
·
V
W
L ivr e-M esure-Ponce
. . .Prise De Mou vement
.Droi te
.
. Reference
. . .St and ard
Ferrue ente
.... Volt
.... Largeu r or Watts
DRIFTER
INDEX
Page v
1. Engine Mount & Exhaust
Page 1
4. Dr ive Co nvert er
Page 7
Page 3
5. Driven Conv e rte r & Bra ke
Page 9
Page 5
6 . Ch aincas e
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I
I
I
~
2. Instr um en ts, Lights & Wiring
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,
-
3 . C ontro ls & Sw it c hes
Page 11
..
DRIFTER
Page vi
INDEX
7. Suspension
Page 15
10. Steering
Page 23
8. Drive Shaft
Page 19
11. Chassis (1/3)
Page 25
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I
I
L- - -
9. S ki & S pind le
P age 21
.
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•
. .
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12. Chassis (2/ 3)
Page 2 7
DR IFTER
INDEX
Page vii
13. Chassis (3/3)
Page 29
16. Fu el System
14. Hood
Page3 1
17. Cables
15. Seat & Console
Page 35
18. Carbu retor
. . . . . . . . . . ... . . . .. ... Page 41
Page 43
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DRIFTER
Page viii
INDEX
19. Cylind e r Head, Cy linde r
Page 47
22. Engine Air Sh roud
Page 55
20. Cra n kcas e . . . . . . . . . . . . . . . . . . . . . . . Page 49
23 . Fan Case . . . . . . . . . . . . . . . . . . . . . . . . Page 57
21. Pisto n & Cran kshaft
24 . COl System (S B440·A3)
Page 5 1
Page 59
DRIFT ER
IN DEX
25 . Magneto (SA 340-A 3)
Page ix
Page 6 1
28. Special Service Too ls
Page 6 7
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Co
10:
26. Recoil St art er
Page 63
27. To o l Kit & Lubricant s
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Page 65
"
II11 1111 11
H
29. Engine Assembl ies and Manuals
MODEL
ENGINE
SA340 -A3
SB440-A 3
70340-300J>
70440-3010
ASSEMBL Y &
OWN ER'S PREPA RAT ION
MANU AL
MANU A L
209 393
209393
~
99964-351 2
99964·351 2
MODEL
SHOP
MANUAL
FLA T RA TE
MANU A L
SA340-A3
SB440-A3
99963 -3507
9996 3-3507
99990-3501
9999 0-3501
DR IFTER
Page 1
1. ENG INE MOUNT & EXHAUST
2
3
6
5
I
7
I
~ 8@
5- ~
8
I
(0 QD
7
9
I
I
I
@)) 0) CWw ~
(0
6 -~
7-~
SS~
8-0
7 -~
9 -~
lO-J.
10
__
@ - 12
\-13
ORIFTER
1. ENG INE MOUNT & EXHAUST
Ref .
No .
Kawasak i
Part No .
Page 2
Description
030 730
MUF FLE R
Remark s
0307 32
MU FFL ER
0307 31
MANIFO LD , exhaust
030 729
MANIFOLD, exhaust
3
030 726
BOOT, exhau st pipe
4
110087
SPR ING, exhaust
2
2
4
2
1
5
912740
NUT, lock , 3/8 -24
4
6
020385
WA SHER, engine mount
4
4
7
020 502
MOUNT, rubber engine
8
8
8
020386
SPA CER, mount
4
4
9
020 248
WA SH ER, special
4
4
10
916743
BOL T , carri age, 3/ 8-24 x 2.00
4
4
11
020537
PL ATE, engine mo unt
1
0205 20
PLA T E, engine mount
91 2900
WA SHER, spring lock , 1/ 2"
4
4
4
2
12
Short
Internal square
1
13
91 347 5
SCRE W, 1/2-1 3 x 1.25
4
14
030728
SPRING , exhaust
2
Steel, zinc plated
Long
DRIFTER
2. INSTRUMENTS, LIGHTS & WIRING
Page 3
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19
CJ
I
27
28
33
/
L.?''/
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25
I
32
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20
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24
I/' /' ./ / })
12iJ
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23
",/
26
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15
I
14
2. INSTRUMENTS, LIGHTS & WIRING
-
DRIFTER
Page 4
Ref.
No .
Kawasaki
Part No .
040527
Description
Remark s
HOU SIN G, 3 posit io n socket
AR
AR
Natural - colors not offered
AR
Natural - colors not offered
2
040536
HOUS ING , 2 positio n socket
AR
3
040523
HOUSIN G, 1 position socket
1
1
4
040522
SOCKET, con nector
AR
AR
5
040697
SPEEDO METER H EA D ASSY
opt
1
6
160339
•
opt
BULB, 12V, 3 A W
White
A MP #606 19-1
1
Incl udes conne ctors
7
040698
HARN ESS, headlamp w iring
1
8
040644
HA RN ESS ASSY, engine wiring
1
9
21 169-350 1
10
13 159-3503
•
•
11
040645
HA RN ESS, k ey switch wi ring
1
12
040700
LE NS, ta il lamp
1
1
13
917 042
SCREW, #8-32 x .38
2
2
14
040 579
GASKET, tail lamp
1
1
15
040 664
BU LB, 12V tail lam p
1
1
General Elect ric 1157
16
040701
BODY A SSY, tail lam p
1
1
Includes w ir ing - no bulb
17
912 827
WA SH ER, plain
2
2
18
~ 1272 2
NUT
2
2
19
9 16558
BAND, cable ti e
2
3
20
9 1503504
RIVET,3/1 6"
4
4
21
0406 24
PRINT ED CIRCUI T BOA RD
1
22
040564
PL AT E, circuit board back ing
1
23
91411 5
SCREW, truss head, 1/4 -20 x 1.25
1
24
9 17 185
WA SHE R, special
25
040639
REGULATOR , voltage
26
91 28 22
NUT, thin lock, 1/4 -20
27
04063 1
RETAIN ER, bulb
Includes spring
28
040 630
BUL B, 12V 60/6 0W
Stanely 001 -1763 -2
040640
BU LB, special quartz
T ERMI NA L
5
5
Main harness to engine
CONN ECTOR
1
1
Main harness to engine
opt
opt
Grade 60M, zinc plated
Phillips 1234 2-PH4
040704
LE NS
1
1
30
040 706
SPRING, top adjustment
2
2
Short
31
040 705
SPRIN G, bottom adjustment
2
2
Long
32
040 70 7
RIM , headl amp lens
1
1
33
917 175
SCREW, special adj ustment
4
4
29
DRIFTER
Page 5
3. CONTROLS & SWITCHES
--
11
12
I
13
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DR IFTER
(
3. CONT ROLS & SWITC HES
-
Page 6
r
t
Ref .
No.
Kawasaki
Part No .
1
09066 3
LEV ER A SSY , thro tt le
1
2
2701 0-3504
SWITCH , emergency stop
1
3
92009-3520
SCREW, lock
1
4
92043-3504
•
•
•
1
L EVER, th rottl e
1
WASHER, pin
1
RETAINER , pin
1
CASE, t hrottle
1
390 75-3502
6
920 22-35 17
7
92033-3505
8
32099-3502
9
13169-3510
10
92009-3 524
•
•
•
•
11
090664
LE V ER A SSY, brake
12
27010-350 1
SWITCH, dimmer
13
92 009- 3520
•
•
14
92043-3504
•
PIN , lever
15
4300 1-350 1
•
LEV ER, brake
16
920 22-3517
WA SHE R, pin
17
9203 3-350 5
18
3209 9-3501
•
•
•
PLATE, th rottle case
SCREW, plate
SCREW, lock
RETAINER, pin
CA SE, brake
19
13 169-3509
20
92009-3524
21
270 10-35 02
•
•
•
22
040 65 8
SWITCH ASSY, key
27008-3501
SWITCH, brake light
1
1
AR
Set of 2
AR
AR
Set of 2
27008-3502
• KEY NUMBER
• • KEY 20
• • K EY 2 1
AR
AR
Set of 2
27008 -3503
• •
K EY 22
AR
AR
Set of 2
2700 8-3504
•
•
•
•
•
•
•
•
•
K EY 23
AR
AR
Set of 2
•
K EY 24
AR
AR
Set of 2
•
•
KEY 25
AR
AR
Set of 2
K EY 26
AR
AR
Set of 2
•
•
K EY 27
AR
AR
Set of 2
K EY 28
AR
AR
Set of 2
•
K EY 29
AR
AR
Set of 2
• KEY 30
• • KEY 31
• NUT, face
AR
AR
Set of 2
AR
AR
Set of 2
1
1
27008-3506
27008-3507
27008-3508
27008-3509
27008 -35 10
27008-3511
27008-3512
24
l
PLATE, br ake case
SCREW, plate
AR
27008-3505
J
•
•
Remar ks
PIN, lever
5
23
')
Descr iption
04 06 37
DRIFTER
Page 7
4. DRIVE CONVERTER
-
DRIFTER
4. DRIVE CONV ERTER
Page 8
Ref .
No.
Kawasak i
Part No.
Description
Remarks
050931
CONVERTER ASSY , dri ve
0509 74
CONVERTER ASSY , drive
•
•
STAT IO NARY SH EA VE
MOVAB LE SHEAVE ASSY
1
1
•
•
•
RAMP , 0 146-294
3
3
Repl ace as set - 3 ramps
WA SHER, spring lock , #8
3
3
Steel, zinc plated
SCREW, sock et , #8-32 x .88
3
3
2
050754
3
050755
4
050933
5
912869
6
0 50 785
7
050762
8
050763
•
•
WA SHER, spri ng lo ck, 5/16 "
3
3
9
050764
•
SCREW, sock et , 5/16 -18 x .88
3
3
10
050786
•
•
SPRING , green
opt
1
64lbs/inch
opt
50 lbs/ inch
opt
opt
42 lbs/ inch
WASHER , cup
2
2
050760
0509 39
HOUSING & BEAR ING ASSY
SPRING, yell ow
SPRING , red
11
050784
12
050761
13
0507 56
050919
•
•
•
•
14
050757
•
BOL T, special
15
050934
•
•
WEIGHT, black 0146-10 5
RING, spl it
SPIDER ASSY
Steel, zinc plated
1
SPIDER ASSY
3
3
Inst all with head of bo lt on side
of arm with tabs
opt
6
7.858 grams
WEIGHT, red 0 146-106
6
opt
5.958 grams
050836
WEIGHT, red 0 146-286
opt
opt
8.800 grams
050778
WEIGHT, yell ow 01 46 -123
opt
opt
6.99 2 grams
050835
WEIGHT, bl ack 0146-278
opt
opt
6.475 grams
050845
WEI GHT, bl ack 0146 -279
opt
opt
5.457 grams
050777
WEIGHT, w hite 01 46 -107
opt
opt
4 .958 grams
050779
WEIGHT, black 0146-135
opt
opt
4.4 79 grams
NUT, f lex lock , # 10-32
3
3
NUT, #10-24 Gr ade 5
3
3
SCREW, set , #10-24 x 1.25
3
3
ROLLER -BEARING K IT
1
1
05077 6
16
050758
17
050765
18
050759
19
050953
•
•
•
•
20
91 2900
WASH ER, spring lock, 1/2 "
Steel" zin c plated
21
9 13546
BOL T, 1/2-20 x 5.00
Grade 5
22
050655
BE LT, converter
43.5 OC x 1.250 W
3 roller-bear ing assys
~
t
. . ....
" ,.
~
,;,
DR IFTER
5. DR IVE N CONVERTER & BRAKE
Page 9
---,
13
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~1
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30-
I
I
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15
I
ORI H ER
5. DR IVE N CONVE RTE R & BR AKE
Paue 10
/Qu antity/
Ref.
No.
K awasaki
Part No .
?;:;Y
Descripti on
1
050846
CONVERTER ASSY, d riv en
1
1
2
050775
RING, reta ining
1
1
3
050844
•
•
•
RA MP, to rqu e
1
1
4
050774
5
050773
6
050772
7
05077 1
8
050769
Remarks
~
r)'
S'i?"
s<O
9
050767
10
050768
11
050770
12
917084
•
•
•
•
•
•
•
•
SPRING , d riven
1
1
SLIDE, shoe ramp
3
3
SHEAVE ASSY, movable
1
1
BUSH ING , movable
1
1
SHEAVE ASSY, f ixed
1
DISC , brake
1
1
SCREW, 1/4 -20 x .62
3
3
KEY, w oodruff
1
PI N, spri ng, 3/32 x 1.00
1
1
1
1
13
070215
CA LIP ER A SSY , brake
14
917 115
15
912830
16
070005
17
181 899
30° ramps
•
SCREW, special socket- head
2
2
•
WA SHER, f lat, 5/ 16"
2
2
CALIP ER B
1
1
Socket head
220m
18
18 1898
19
070004
20
070225
21
07000 2
22
0702 12
23
07000 1
24
9 12739
25
07 0209
26
110001
27
917 116
•
•
•
•
•
•
•
•
•
•
•
•
28
070224
•
29
9 12738
NUT, lock , 1/4 -28
30
070213
BRACKET, brak e suppor t
1
1
31
9 13202
BOLT, 1/4-28 x 1.2 5
2
2
Grade 5, zinc plated
32
91 3 158
BOL T, 1/4-20 x .75
1
1
Grade 5, zinc pl ated
33
07004 1
RETAIN ER, clevis
1
1
1
1
PAD B, 5/ 16" thick
Met allic
PAD A, 1/2" th ick
Met allic
WA SH ER, back-up
CALIPER A
PIN , push
2
2
Lube with "Never-Seez"
CA M, 22° 30 '
WA SHER, st ud
NUT, ny lo n insert, 5/ 16·24
BUSH ING
SPRING , cam
1
NUT
2
2
BUSH ING
2
2
2
2
34
070098
BUSH ING, clevis retai ner
35
91 2724
NUT,1 /4 -20
Grade 5, cadmi um plated
Grade 5, cadmium plate d
DRIFTER
Page 11
14 44
I I
6. CHA INCASE
45
I 46
13
~@J
,"-I "-,
41
~I ~
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1 ~- 9
~~-1 0
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8
~ ~@-11
36~
35-
'~-1 2
'"<, <,
@!fil
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'--
<,
./
32- 0 @
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~G- 1 3
~- 14
"---
- --- '"
""
21
1
~@
15 18
<,
-.
"
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i
20
.
-
-
19
22
fY
~
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25
~
- 24
~- 23
~
I
17
DRIFTER
6. CHAINCASE
Ref.
No.
Kawasak i
Part No .
Page 12
Descript io n
Remarks
1 . 050909
GAS KE T, chain cover
1
1
2
050862
COVER , chaincase
1
1
3
050900
PLUG , fi ll
1
1
4
913 159
BO LT, 1/4-20 x .88
5
5
5
160 180
ADAPTER, speedo met er drive
6
050822
CAP, adapt er hole
7
050842
GASK ET, cap
8
050815
PLUG, oil level check
9
060679
SPACER , bearin g
1
1
2
2
10
770002
BEARING ASSY , ball
11
050893
SPACER, upp er sprocket
12
05092 1
SPROCKET, 21 t eeth
050922
SPROCKET, 17 t eeth
13
1
1
opt
1
opt
050924
SPROCKE T , 18 t eeth
opt
opt
050935
SPROCKET, 19 t eet h
opt
opt
050947
SPROCK ET, 20 t eet h
opt
opt
05094 6
SPROCKE T, 22 teet h
opt
opt
05074 5
WA SHER, special fl at
2
2
14
9 17 163
BO LT, lock pat ch, 5/16-24 x .75
2
2
15
050868
TE NSIONER AR M
2
2
16
05 0869
GU IDE , chain
2
2
17
050866
PIN , hair
2
2
18
91 3200
BO LT, 1/4 -28 x 1.00
2
2
Grade 5, zin c plated
St eel, cadm ium plat ed
Grade 5, zinc plated
Tensioner wear blo ck
19
9 12829
WA SHER, pla in, 1/4"
2
2
20
050902
BUSH l NG, tensi oner arm
2
2
21
0509 18
SPR ING, green t ensioner
1
1
.049 w ire dia . x 3.75 long
050943
SPRING , bl ue t ensioner
opt
op t
.055 w ire dia. x 3.75 long
050945
SPRING , pink tensioner
opt
op t
.04 9 w ire d ia. x 3.38 long
opt
op t
.055 w ire dia . x 3.38 lon g
050941
SPRING, yellow ten sioner
050887
CHA IN, 90 pit ch silent
050888
CHAI N, 92 pitch silent
23
160005
KEY , speedomet er
22
24
050962
A DAPTE R, speedomet er key
25
050971
BO LT, special
26
91 7186
WA SHER, special
27
050899
SPROCKE T, 38 t eet h
Speedometer key adapter not included
050949
SPROCKE T, 36 t eeth
opt
opt
050 898
SPROCK ET , 37 teet h
opt
opt
050936
SPROC KE T , 39 teeth
opt
opt
050 948
SPROCK ET , 40 t eet h
opt
opt
28
05089 2
SPA CE R, lo wer spro cket
29
9 17 134
RING , snap
DRIFTER
Page 13
6. CHA IN CASE (CONTINUED)
1"I "-,
I
I
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1 ~- 9
8
V~-1 0
e5
36~
35 -
(@@- 11
'~-1 2
~G-1 3
@(fil
I
34
"-,,Q "-
" -
rr@16
14
'-.------- --- ---""21"- - .
I <,
,
I
15
j
t)I
Q
i
20
.
19
-22
-
~
I
18
25
~
- 24
~- 23
~
I
17
DRIFTER
6. CHAINCASE (CONTINUED)
Page 14
Ref.
No.
Kawasak i
Part No.
30
770 0 13
BEAR ING , ball
1
1
31
9 12739
NUT, lock , 5/ 16-24
4
4
32
050937
WA SHER, special
4
4
33
050863
CASE, chain
1
1
Description
Remark s
34
9 17101
WA SHER. " U"
AR
AR
35
9 12830
WA SHER, plai n, 5/ 16"
4
4
Steel, zinc plat ed
36
91 7136
BOL T, 5/16-24 x 5.00
4
4
Grade 8, zinc plated
37
9 12738
NUT , insert, 1/4-28
2
2
Grade 5, cadm ium plated
38
050812
SPACER, clutch shaft
3
3
1.0 1 x 1.25 x .073
39
050735
SHAFT, converte r
1
1
40
9 17065
K EY , con verte r, 3/ 16 x 1/4 x 3.00
1
1
41
9 14355
NU T, 1/4 -20
1
42
050746
SPACER , washer
1
43
0506 10
BEA RI NG SUPPORT ASSY
1
44
91 2873
WASH ER, spring lock, 5/ 16"
1
45
9 1701 2
PIN, clevis
1
46
0508 16
CLEV IS, support
1
47
917 140
BOL T, 1/4-20 x 3.00
1
*
209385
0 1L, chaincase (case of 24 )
" No t shown
Convert er al ignment
Grade 5, zinc pl at ed
Steel, zinc plat ed
Grade 8, zinc plated
Cont ains sea lant
DRIFTER
7. SUSPENSION
Page 15
17
I
~
63-";"
62 -
i
I
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I
Jl
41
I
~42
DRIFTER
7. SUSPENSION
Page 16
Ref .
No.
Kawasaki
Part No.
Descrip t io n
Remarks
050955
TRAC K ASSY
2
060750
•
CLIP , track
46
46
With guide tab
3
060751
•
CLIP , trac k
46
46
Wit hout guide t ab
4
060727
AX LE, rear
1
5
060746
SPACER , rear axle wheels
1
1
6
060762
WHEEL ASSY , idl er
6
6
7
060675
•
SPACER, inside wh eel
6
6
8
060 76 1
WHEEL, id ler
6
6
BEA RING, ball
6
6
RING, snap
6
6
SPACER, outside wh eel
6
6
5.88 " 00
9
770002
10
916711
•
•
•
11
060678
•
12
060 739
SPACER, rear axle wheels
2
2
13
0607 12
BRACK ET ASSY , RH rear axl e
1
1
060 717
BRACKET ASSY, LH rear axle
1
1
14
060 745
SPACER, rear axle wheel
2
2
15
917 171
WASH ER, special
4
4
16
917180
BOLT, 3/8 -16 x 1.00
4
4
17
912724
NUT, insert , 1/4- 20
22
22
18
91435 7
NUT,3/8 -16
2
2
19
9 17165
BOL T, 3/8 -16 x 3.75
2
2
Grade 5, zinc plated
20
9 13159
BOL T, 1/4-20 x .87
16
16
Grade 5, zinc plat ed
21
060763
SHAFT, id ler wheel
2
Special lock patch
Grade 5, zi nc plated
1
4.25 "
oo
22
060 767
WHEEL ASSY, rear suspension idler
2
23
9 16724
•
RING , snap
2
2
24
770004
•
BEA RING
2
2
25
060766
•
WH EEL
2
2
26
060765
SPACER, idler wheel
2
2
06073 1
AR M, rear suspensio n
1
28
9 12873
WASHER , special
2
2
29
913 237
BO LT, 5/ 16-18 x .75
2
2
30
060698
BUSHING, suspension
4
4
060756
SPRING, rear RH
1
1
06075 7
SPRING, rear LH
1
1
32
06047 3
SHAFT, pivot
2
2
App ly grease
33
9 17135
BOL T, special, 3/8 -16 x 1.00
4
4
Whiz lock
4
Grade 5, zinc plated
27
31
A pply grease AR
34
913247
BOL T, 5/ 16-18 x 2.00
4
35
0607 53
BRACK ET, rear suspension arm
2
2
36
0607 10
RAI L, suspension
1
1
RH side
0607 13
RA I L, suspens ion
1
1
LH side
37
060706
STRIP, rail wear
2
2
Hi-Fax
38
917160
PIN, bumpe r
4
4
Special
SCREW, 1/4 -20 x .75
4
4
39
91411 1
DR IFTER
)
7. SUSPENSION (CO NTINUED__
Page 17
...-
17
I
~
63-
1"
53
62-
i
I
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......- ...-
...-
____
'>
./
<il-31
"" C)~32
~'
~-58
'~-33
1
Jl
41
I
--
DRIFTER
-
(-
."1\(!t
I
7. SUSPENSION (CONTINUE D)
Ref.
No.
Kawasak i
Part No .
Page 18
Description
Remarks
2
2
40
9171 38
BOLT, special
41
06 0725
BRAC KET A SSY , li miter
42
060770
LIMITER
2
2
43
060764
BUSH ING, f ron t suspens ion spring
2
2
44
0607 44
WASHER , li m it er br acket assy
2
2
1
45
913006
PIN, cotter
2
2
46
9 17 159
RETA INER , bumpe r pin
4
4
47
0607 47
BUM PER, rubber
4
4
48
060720
BRACKET ASSY, front suspension
49
060 735
SPACER , fro nt id ler wheel
2
2
50
0607 14
STRIP, brack et wear
2
2
51
0607 15
STOPPER, rear suspension br acket
2
2
52
9 17168
RI V ET, 3/ 16"
4
4
Special
53
9 12725
NUT, insert , 5/ 16-18
4
4
Grade 5, zinc plated
54
9 133 27
BOLT, 3/8 -16 x 2.25
2
2
Grade5, zin c plated
55
060775
BUSH ING, shock absorber
2
2
56
060774
SLEEVE, shoc k absorber
1
1
57
06073 7
SHOCK A BSO RBER
58
9 12726
NUT, insert , 3/8 -16
4
4
59
060 758
SPRING, f ront RH
0607 59
SPRING, front L H
60
060769
BOL T, eye
2
2
61
9 13 160
BO LT, 1/4-20 x 1.00
2
2
62
060728
AR M, front suspension sw ing
1
1
9 1282 9
WAS HER , lim ite r st rap
2
2
63
-
1
Specia l
Grade 5, zinc pl at ed
DRIFTER
Page 19
8. DRIVE SHAFT
1
I
~
DRIFTER
8. DRIVE SHAFT
Page 20
/Quantity/
Ref.
No.
Kawasak i
Part No.
W
Descript io n
rf
~b'
c} '
e-:;<Q
1
91 2725
NUT, insert , 5/ 16-18
3
3
2
770 007
F LA NGE, bearing
2
2
3
7700 16
BEAR ING ASSY.
1
1
4
92027-350 1
•
COLLAR
1
1
5
92009-3525
•
SCREW, set
1
1
6
914320
SCREW, 5/ 16-18 x .75
3
3
7
917 125
RIN G, snap
2
2
2
2
8
050956
SPROC K ET, drive
9
05tl 954
SPACE R, sprocket
1
10
050965
SHA FT , track dr ive
1
Sealed
Lock patc h
Remarks
DRIFTE R
Page 21
9. SKI & SP INDLE
~-1
B-1
-,
r
---
22 ~
l
I
""04 _
I §
21 20
3
4
~~
5
I
I
J.
6
I
7
: ~
I
I
I
I
I
I
I
I
I
I
15
DRIFTER
9. SKI & SPINDLE
Page 22
/Quant it y /
Ref.
No .
~~
Kawasak i
Part No .
Descriptio n
1
090722
BUSH ING , spind le
4
4
2
090 713
SPINDLE, sk i
2
2
4
4
Remarks
~
'!>otiC:>'?c:><Q
3
9 17141
BOLT , 3/8 -24 x 1.25
4
0801 79
SADDLE , ski spring
2
2
5
917187
BOLT, 3/8 ·16 x 3.25
2
2
6
080 189
SPRING , monol eaf
2
2
7
080197
SLE EVE , spring
2
2
Grade 8, zinc plated
Grade 5, zinc plated
Apply grease
8
080 200
PLATE, spr ing backup
2
2
9
080191
BUMPER, ski spring saddle
2
2
10
080193
RETA INER, bumper
2
2
11
912740
NUT, insert , 3/8-24
10
10
12
912725
NUT, insert, 5/ 16-18
6
6
13
913370
BOLT, 3/8-24 x 2.75
2
2
14
080204
SK I
2
2
15
080 182
SKEG, ski
2
2
Ski wear runner
16
9 13372
BO LT, 3/8 ·24 x 3.00
4
4
Grade 5, zin c plat ed
17
080205
STR IP, rub
2
2
18
080 198
SPA CER, shock
4
4
19
080 199
SHOCK AB SOR BER
2
2
20
917 188
WASH ER, special
2
2
21
9 12726
NU T , insert, 3/8-16
4
4
Grade 5, cadmium plat ed
22
9 1333 1
BO LT , 3/8 -16 x 2.75
2
2
Grade 5, zinc plated
23
090752
SLEEVE , spind le
2
2
A pply grease
Grad e 5, cadmi um pl ated
Grade 5, zin c plat ed
DR IFTER
Page 23
10. STEE RING
,
2-~
o
2-~
sS
DR IFTER
10. STEE RING
Page 24
Ref .
No.
Kawasaki
Part No.
Description
Remarks
1
09071 8
GRIP, handle
2
2
2
9 16558
BAND, cable t ie
4
4
3
090706
BRA CKET , lower steering
2
2
4
913237
BOL T , 5/16-18 x .75
2
2
5
090725
POL E ASSY, handle
1
1
6
913 360
BOLT, 3/8· 24 x 1.50
2
2
Grade 5, zinc plat ed
7
090726
ROD , steering tie
2
2
RH or LH -weldment
8
9 144 19
NUT, jam, 3/8 ·24 RH
2
2
Grade 5, zinc plated
9
0907 42
STUD , adju stin g
2
2
10
912 740
NUT , insert , 3/8-24
5
5
Grade 5, cadm ium pl at ed
11
91283 1
WASHER, pl ain, 3/8 "
4
4
St eel, zinc plated
12
090585
AR M, long steering
1
1
LH
13
91 3366
BOLT , 3/8-24 x 2.25
2
2
Grade 5, zinc plated
14
090730
ROD EN D, tie
2
2
Female
15
9 16960
NUT, jam, 3/8 -24 LH
2
2
Special
16
917155
SCREW, special, 3/8- 16 x 1.38
1
1
Grade 8, black
17
917156
NUT, thin lock , 3/8 -16
1
1
18
090680
SPACER , rod end
1
1
RH only
19
090584
A RM , short steering
1
1
RH
20
9 13362
BO LT , 3/ 8-24 x 1.75
1
Grade 5, zinc plated
21
917 139
BO LT , 5/16- 24 x .75
2
Grade 8, lock patch
22
090721
WASHER, tab
2
2
2
2
2
Grade 5, zinc plated
23
090701
BRA CK ET, upper st eering
24
9 12725
NUT, insert, 5/ 16-18
2
2
Grade 5, cadmium plated
25
090700
DA MPER, rubber
2
2
Apply silicone grease
26
916 977
BOL T, socket head, 1/4 -20 x 1.00
4
4
27
090450
HOLD ER, handle
1
28
090746
BAR , handl e
090 708
BA R, handl e
1
1
DRIFTER
Page 25
11. CH ASSIS (1/3)
I
L
I
Cif-J I
. 3
_ _---II
~
~- 5
5-~
6_ _
0"
<,
,,-,,~- 14
't'
I
15
DRIFTER
11. CHASSIS (1/3)
Page 26
Ref.
No.
Kawasaki
Part No.
Descript io n
1
100879
LANYARD ASSY
1
1
2
9 16940
•
2
2
3
130201
LA BEL , warning
1
1
French/English
130208
GUAR D ASSY , convert er belt
1
1
Weldment
5
917 16 1
PIN, convert er guard
2
2
6
9 16940
PIN, hair
2
2
7
912724
NUT, insert , 1/4-20
22
22
2
4
PIN, hair
Remarks
Grade 5, cadmiu m plated
8
100885
T RI M-SEAL, hood gui de
2
9
100863
GU ID E, hood
2
2
10
150228
BUMPER, fro nt
1
1
11
15017 3
CA P, bumper end
2
2
12
9167 37
SCREW, self tap , #6·32 x .38
2
2
13
150221
DECAL, bumper
1
1
14
100642
BRA CE, nose pan
2
2
15
9 13 158
BO LT, 1/4 -20 x .75
14
14
16
040710
CL AM P, harness
1
1
17
100791
PLA T E, hinge backing
2
2
18
9 14 111
SCREW, machine 1/4-20 x .75
8
8
Grade 60M, zinc plated
19
121314
TR IM, pan, 22.50 "
1
1
Bulk available
20
9150 1404
RIV ET, black, 1/8"
5
5
21
100832
PANE L , nose vent
1
1
22
121324
HIN GE, lower LH
1
1
23
91 2829
WASHER, plain, 1/4"
8
8
HINGE, lower RH
1
1
24
121320
Grade 5, zinc plated
Black grill
St eel, zinc plated
DR IFTE R
12. CHASSIS (2/3)
Page 27
3
!
I
·····1
~~ ..-......•.............
-,
:t-""",,,= ~~.\''\
~ ,1
~\
I
I
.~
'\' \
/---\
I
I
\ ,/ \
,"
-
'
I
\
(
~- 11
10
DRIFTER
12. CHASSIS (2/3)
Page 28
Ref.
No.
---
Kawasak i
Part No.
Descript ion
Remarks
1
100902
PAD, RH foot grip
2
10090 1
PAD, LH foot grip
1
1
3
9 13164
BOLT, 1/4 -20 x 1.50
4
4
4
917087
SCREW, t russ head, 5/ 16-18 x 1.00
4
4
5
9 1709 1
WASHER , plain, 3/8 x 1.01
4
4
6
912724
NUT , insert, 1/4 -20
4
4
7
150224
BUMPER, rear
1
1
8
10087 5
PLATE, snow f lap
1
1
9
4
4
1
1
9 1503708
RIVET,3/16"
10
100838
FLAP, snow
1
1
11
121008
REFL ECTOR, red
2
2
12
9170 90
NUT, lock, 5/1 6-18
4
4
13
100765
WASHER, cupped
4
4
14
100881
HANDLE, passenger
2
2
15
121329
MARK,340
2
16
121328
MARK,440
Grade 5, zinc plated
Grade 5, cadmium plated
Ny lon cap
2
17
9 150 1404
RIVET, black , 1/8"
8
8
18
1213 13
T RIM, pan, 8.18"
2
2
19
121353
TRIM, LH footrest
1
1
Used on LH footrest only
DR IFTER
13. CHASSIS (3/3)
Page 29
~- 4
7
./
· .. ~- 8
..
. 1: .
I
I
I
I I
I I
I I I
I'
I
~I
Y
~I
I
12
""I
I I
I I
I
I
II
1",11
~",
I II---J
..' • .
J
.r .
I
11
o
~==~
i. ~
... " '
I
I
DRIFTER
13. CHASSIS (3/3)
Page 30
/Quant ity/
Ref .
No .
Kawasak i
Part No.
?fY
Descript ion
~
nJ
':>~
,:>'?"
1
100806
FOOT REST , RH
1
1
2
917118
RIVET, 3/ 16 x .53
16
3
4
917177
RIVET, 3/ 16 x .33
791468
100858
T U BE, special
MOUNT, upper steerin g
14
1
1
16
14
6
7
917169
RIV ET , 3/16 x .33
77
77
100872
BULKHE A D, rear
8
9
917113
RIVET, 3/1 6 x .33
1
41
1
41
100870
T UNNEL
1
1
10
91503502
RIVET, 3/ 16 x .33
55
55
1l
100866
BRA CK ET , LH rear suspension
1
1
5
1
1
12
100865
BR A CK ET , RH rear suspension
1
1
13
100864
PA N, nose
1
1
14
100861
BRACK ET, LH f ro nt suspension
1
15
100860
791190
BR A CK ET, RH fro nt suspension
1
100800
BRAC K ET , fuel pump
100877
FRA ME, f ront
100876
FR A ME, f ront
18
100805
FOOTRE ST, LH
19
91503503
RIVET, 3/16 x .37
16
17
1
2
BRA CKE T , fu el pump
10
Remarks
10
Protects fue l t ank
DR IFTE R
14. HOOD
Page 31
«
AI
I
43
42
~~ 46
_
~-4~
~
.,-
47
48
~
~"Q~ 44
~
I
41
I
3
/.
I , # ./
/,0/1
33 - \ '
32- 6 { \ 28
r ~~-29
31
16
'1 ®-
I
@V~
18 ~
25
27
26
I ~
30
1
6
6 -
16
~ -17
1- 18
DRIFTER
14. HOOD
Page 32
/Quantity/
Ref .
No.
Kawasaki
Part No.
~;Y
Description
r;b'
C:J'?'
~ , I S-t; - ~ ~. a~
1
121380
121432
2
9 17173
3
9 17157
4
WI NDSHI EL D, smoke t inted
Remar ks
.}'-
C:J«j
1
1
WINDSH IE LD , h igh
opt
opt
SCREW, special black
8
8
O-R ING , w in dshield
1
1
121359
LA BEL, warn ing
1
1
5
'12 14 10
TR IM, hoo d rear edge
1
1
Includes trim
Wind shield mou nting
53 .50" long
Grade 5, cadm ium plat ed
6
912724
NUT, insert, 1/4-20
12
12
7
121326
PLATE, retainer backup
2
2
8
121393
RETA INER, rubber hood
2
2
9
121327
HOO K, reta iner
2
2
4
4
Grade 60 M, black chrome
10
917172
SCREW, 1/4-20 x 1.00
11
121417
PATTERN, upper LH side
1
Red, white and blu e stripe s
12 141 6
PATTERN, upper RH side
1
Red, wh ite and blue stripes
121389
PATTERN, LH side
White and bl ue str ipes
1
White and blue stri pes
121390
PATTERN , RH side
1
12
12133 1
MARK, Kawasaki
2
13
121415
PATTERN, lower LH side
1
Red, white and blue stripes
121414
PATT ERN, lower RH side
1
Red, wh it e and blue stripe s
121424
PATTERN, lower f ront, LH & RH sides
14
12141 1
PATTERN, bottom edge
15
121394
REFLECTOR , amber
2
2
16
912826
WA SH ER, backup
2
3
Clamp and ho od lany ard
17
0407 11
CLAMP, hea,dlight harness
1
2
.20" hol e
18
91 7113
RIVET,3/16
2
3
Clamp and hood lany ard mount ing
19
121384
PAD, top left
1
1
20
121386
PAD , LH side
1
1
21
121429
SEAL, engine air outlet duct
1
2
White and blue stripes
3
2
Black stripe
1
121428
SEAL, engine air outlet duct
22
12 1382
PAD, RH rear
1
1
23
12 1385
PAD , RH side
1
1
24
12 1383
PAD, to p right
1
1
25
100888
LANYARD , hood
1
1
26
912872
WAS HER , spring lock , 1/4"
1
27
914490
SCREW, 1/4-28 x .62
1
28
100883
SPRING , hood lanya rd
1
1
29
040710
CLAMP , headl ight harness
1
1
30
91 7104
PIN, clev is
2
2
31
9 16940
PIN, hair
2
2
32
100762
H INGE, L H upp er
1
1
33
917122
WASHER, rubber
16
16
8
1
34
917174
SCREW, 1/4-20 x .75
8
35
100761
H INGE , RH upper
1
Lany ard to engine boss
.28" hole
Grade 60 M, bl ack chrome
\
/3/4-"
/ /
"'
Iv
35 -"ZJ~
33
/
/
33- (
-6
I
6
1 /1
33 - \0; / /'\ 28I
32~ ~~_29
I ~I~
31
30
I
6
DR IFTER
14. HOO D (CON TINUED)
Page 34
/Ouant it v /
Ref.
No .
Kawasaki
Part No.
W
Description
r>}'
S'?'
36
37
38
39
40
41
42
43
44
45
46
47
48
*
Remarks
~
S<Q
121431
HOOD
121408
917089
121413
121420
121412
HOOD
1
NUT, rubb er well
8
1
1
2
Wind sh ield mounting
PA TTER N, L H & RH cente r
8
1
1
2
PATT ERN, w indshield LH
1
1
Black str ipe
PATTE RN,windshield RH
1
1
1
4
1
1
1
4
1
Black stripe
2
12
AR
PAT T ERN, lower cent er
MA RK, Dr ifter
No decals applied
121391
121392
121388
121387
121427
121418
121419
120892
V ENT , hood
9166 14
50275-3501
RETA I NER , push nut
2
12
PA INT, met alli c blu e
AR
"No t shown
PANEL, RH vent
PAN EL, L H vent
RETA INER , vent panel
PATTER N, dash
No decals appl ied
Red, wh ite and blue str ipes
Red, white and blue st ripes
PAT TERN, dash
Ho od vent
DRIFTER
15. SEAT & CONSOLE
Page 35
12
~{
-- - - - ,,,
I
I
I
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7
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I
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_ _ J
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--:
I
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I
9
I
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1,-18
I
8-
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8
,-"
,
I .J
l4
-j 7
--:,-- ,
'':1 - 16
I
' IiJ - 17
rb -
15
DRIFTER
15. SEAT & CONSOLE
Page 36
Ref .
No.
Kawasak i
Part No.
Description
Remarks
1
140400
SEAT ASSY
1
1
Less storage case cover
2
140403
2
2
Bungee cord
3
140395
•
•
4
917167
5
91 2828
6
91 2826
7
140396
LATCH , storage case
CASE, sto rage
1
1
•
CLAMP, lat ch
2
2
WASHER , #1 2
2
2
Steel, cadmium plated
11
11
Steel, cadmium plated
9
140407
•
•
•
•
•
10
14040 2
GASKET, storage cover
11
140399
COVER , storage case
1
1
2
8
917170
WASHER , backup, #8
1
1
RIVET, 3/ 16"
11
11
F RA ME ASSY
1
1
1
1
SEAT
Include s special mounti ng nuts
12
1404 04
PIN
2
13
140405
RING , snap
2
2
14
140397
HI NG E, storage case cover
2
2
15
9 1503504
RIVET,3/ 16"
6
6
16
9 12829
WASHER, special
4
4
Seat mounting
17
9 13159
BOLT, 1/4-20 x .87
2
2
Grade 5, zinc plated
18
9171 82
SC8EW, 1/4-20 x .88
2
2
Special
DR IFTER
16.
Page 37
FU~l
SYSTEM
l~
'#O
ooomoo- - 3
55
54 /
~-4
Jp~- l
/
2I
~
2 -~
,
';J
I
11
38-1
( :)
~
~
37-~
34-0'" ~ ~
3
~
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5- ~
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I
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36 35
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0
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DRIFTER
16. FUEl SYSTEM
Page 38
/Quantity7
Ref.
No .
Kawasaki
Part No.
?/y
Descriptio n
Remarks
b<~
C:Jq)
t>}'
C:J"?'
1
79 1406
PUMP, pr im er
1
1
Hardware not included
2
791489
PAD , fuel tank top
2
2
3.00 " lon g
3
7914 34
CAP, fue l tank
1
1
Gasket required
4
79 1438
GAS KE T , cap
1
1
5
791 435
GAUG E, fu el level
6
91 7162
RET AIN ER, fuel level gauge
1
7
10087 1
BRA CK ET, f uel tank
T
8
91 503 604
RIV ET,3/ 16"
4
4
9
7914 74
PAD , bracket
1
1
10
791433
T A N K, fuel
11
791 34 2
WEIGHT, fuel pick up
1
1
12
79 1475
PA D, fuel tank side
2
2
13
791476
PA D, fuel tank LH
1
1
1
1
1
8.00" lon g
14
791464
FITT ING, f uel tank
15
79 1395
HOU SING , int ake
Elbow end
79 14 14
HOUSING, intake
Elbow end
16
110 110
SPRING , ext ension , 10.70"
Silencer to suppor t
17
79 1408
MA R K, warn ing
A ir sil encer
18
110111
SPRING , ext ension , 18.7 5"
Silencer t o carb
19
79 1394
HOU SING, intake silencer
Carb side
20
79 1432
PIPE, in t ake, 3.76 "
79 14 19
PIPE, inta ke 3.66"
1
91708 5
WA SHER, special
3
3
1
3
21
22
791439
BA FF LE, intake guard
1
23
91711 2
RIV ET , special, 5/ 32"
3
24
91 3157
BOL T, 1/4·20 x .62
2
25
91 2724
NUT, insert, 1/4-20
2
26
791 391
FUE L PUMP A SSY
27
79 144 1
•
MEM BR A NE, pump
1
28
791440
D IA PHRA GM, pump
1
29
791442
•
•
GASK ET, pump
1
30
79 1443
SCREW/ WA SH ER
4
BR ACKET, pump mounti ng
2
Closed ty pe
Grade 5, zin c plated
2
DF 44-20 1-100
31
79 1400
•
•
32
791181
FUEL PUMP ASSY
1
33
791 270
GAS KET
1
34
791 271
D IAPH RAG M
2
35
79 1272
•
•
•
GR OMMET, rubber
2
79 1273
•
VA LVE, plastic
2
37
791 274
1
38
791 275
•
•
GA SK ET
SCREW /W A SH ER
6
39
79 14 58
T U BE, 7/ 32 x 24 .00
1
Fuel pump to carb (See note . )
40
79 1459
TUB E, 7/ 32 x 13.00
1
Fuel pump pulse (See not e . )
36
DF5 2-23-00 1
"
DRIFTER
_ _ _
Page 39
_
_
_
16. FUEL SYSTEM (CONTINUED)
~
~OOo(JJaa -
3
~-4
11
-26
DRIFTER
16. FUEL SYSTEM (CONTINUED)
Page 40
/
Ref .
No.
Kawasak i
Part No .
?:/;Y
Descript io n
~
c}"
41
913 159
BOL T, 1/4 -20 x .88
2
42
79 145 6
TUB E, 7/ 32 x 2.00
43
791403
FIT T ING, T
44
79 125 7
FI LTER , fuel
1
45
79 1457
TU BE, 7/ 32 x 6.00
1
46
79 1491
ADAPT ER , carb to seal
1
47
790914
SEAL, silencer/carb
1
48
791477
PAD , f uel t ank RH
1
49
791455
TUB E, 7/ 32 x 12.00
1
50
791 195
FITT ING, tank vent
1
51
791494
TUBE, 1/8 x 44 .00
1
52
79 1460
T U BE, 3/32 x 15.00
2
53
9 16558
54
55
Remarks
~
c:>q)
2
Grade 5, zinc plated
2
"T" to fuel pump & f ilter (See not e . )
1
1
Tan k to filter (See note . )
Pick up to fitting (See note . )
Fuel tank vent (See note . )
2
Primer pump (See note e)
BAND, cable tie
1
Vent tube to steering mou nt
917 127
NUT, primer pump
1
9171 26
WA SHER, primer pump
1
NOT E: Bulk tubing is available by ordering the following
part numbers :
• 92059-352 0
T UBE, 7/3 2 in . x 100 ft .
92059-35 18
T U BE, 3/ 32 in. x 100 ft.
e
Quantity /
• 92059-35 19
TU BE, 1/8 in. x 100 ft.
Internal star
DR IFTER
17. CABLES
Page 41
DRIFTER
17. CAB LE S
Page 42
Ref.
No .
Kawasak i
Part No.
Description
Remarks
791404
CABLE , throttl e
1
2
090696
•
1
3
916800
RING , cable snap
4
070228
CABL E ASSY , brake
NUT, jam , 5/16-24
2
2
Throttle & bra ke
Brake
5
914418
•
2
2
6
070227
SPRING , brak e cable
1
1
7
791506
CAB LE ASSY, enrichener
1
1
8
79 1505
•
NU T, pal
9
79 150 1
•
LEV ER
NU T, jam , 5/ 16-24
10
791 50 2
11
791504
•
•
SPRING
12
791500
•
PLUNGER
13
79 1503
CA P, ho using
14
791 508
CABLE ASSY
NU T , jam, 5/16 -24
HOUSIN G
15
791507
•
•
•
16
090696
•
17
04069 6
CA BLE , speedomet er
PIN , lever
DR IFTER
18. CARBURETOR
Page 43
1
_ _L
27-
-
6
- - -1
I
~~ - 7
8
9
37-~
I
...
_ _ _ _@ I I
26
~1---- 1 0
~
36
26
35
34
33
25
~
r-
11
- ---liri--- ~~
31
b!=
14
15
o
17
fj
00_
24--1 ~ ~
i :,
I
I
I
I
16
17
18
I
23
32
19
22
21
I
I
20
DRIFTER
18. CAR BURETOR
Page 44
Ref .
No .
Kawasak i
Part No .
Descript io n
Remarks
79149 2
CA RBU RETOR ASSY , 32mm
Marked 32 /14 2
791493
CA R BU RETO R A SSY, 32m m
Marked 32/14 3
2
1601 2-3501
3
920 22·3529
4
1601 3-003
•
•
•
5
16016·002
•
PL UNG ER, enrichener
6
16022·00 7
•
SPRING, air screw
7
160 14-006
SCREW, pilot air
8
1603 2-008
•
•
9
11009 ·3509
•
•
GASK ET, float chamber
10
920 64-0 18
CAP, enrichener pl unger
WASHER, cap
SPRl NG, enr ichener pl unger
PIN, float
PI LOT JET, #25
920 64-049
PI LO T JET, #15
opt
opt
Leaner
92064 -02 1
PI LOT JET , #20
opt
opt
Leaner
92064·0 22
PI LOT JET, #30
opt
opt
Richer
1603 4-00 1
•
•
WA SH ER, holder
1
1606 5-008
•
HO L DER, carb needle
1
14
92055-044
•
O-R ING, holder
1
15
160 55-004
•
AR M, f loat
1
1
16
14020 -3508
•
•
•
•
RETA INE R, f loat
2
2
FLO AT
2
2
11
18020-350 5
12
13
17
16031 -021
18
92063-028
92063-025
BA FFLE
MAIN JET, #260
1
MA IN JET , #23b~ ~
Lon g hex-A mal
Long hex-Am al
Long hex-A mal
92 06 3-020
MAIN J ET, # 180
opt
opt
92063-021
MAIN JET, # 190
opt
op t
Long hex·Amal
Long hex-Am al
92063-022
MA IN JET , #2 00
opt
opt
92 063 -023
MA IN JET , #210
opt
op t
Long hex-Am al
~2063 -0 24
MAIN JET , #220
opt
opt
Long hex-A mal
92063 -026
MAIN JET, #240
opt
op t
Long hex-A mal
92 063 -02 7
MAIN J ET, #250
opt
opt
Lon g hex-A mal
92063-029 ·
MAIN JET , #270
opt
opt
Long hex-Am al
92063-030
MAIN J ET, #280
opt
op t
Long hex-Am al
Inclu des washer
19
16020-350 3
•
CH A MBER , float
20
16033-0 13
SCREW, special
4
4
21
92037 -078
CLAMP, econo jet tube
2
2
RETAINE R, t ube
3
3
TU BE, 3. 5 x 98
1
1
22
14020-3509
23
920 59-3515
•
•
•
•
24
161 59-3503
•
ECONO JET, #120
16159-3501
•
ECONO JET , #1 10
Econo jet
Rou nd - reverse jet
op t
opt
Roun d · reverse jet
16159-3517
ECONO JET , #80
opt
opt
Rou nd - reverse jet
16159-3516
ECONO JET, #85
opt
opt
Round · reverse jet
161 59-3515
ECONO JET, #90
opt
opt
Rou nd - reverse jet
DRIFTER
18. CARBURETO R (CON TINUED)
Page 4!i
1
L
I
/
/'
e
0J
'
I
~
I
2
3
4
~
-- - -
5
6
27
c
I
__ ~
8
9
37-
e
..,
I
26
36
26
35
34
33
25
CJ:)
r-
B
31
@
I
I
I
I
~
~
@ :
,,1
I ~) O
b~
10
11
12
13
14
15
0
17
O
·
24--:~_Q
I
I
I~
I
I
16
17
18
I
I
23
32
19
22
21
I
I
I
I
20
~- 7
DRIFTER
18. CARBURETOR (CO NTINUED)
Ref .
No .
K awasak i
Part No .
Descript ion
Remarks
16159-3514
ECONO JE T, #9 5
op t
opt
Rou nd - reverse jet
16159-3513
ECONO JET, #100
opt
opt
Round - reverse jet
16 159-35 12
ECONO JET, #105
opt
opt
Round - reverse jet
16 159-3502
ECON O JET, # 115
opt
op t
Rou nd · reverse jet
161 59-3504
ECONO JET, # 125
opt
opt
Round - reverse jet
opt
1
opt
1
Roun d - reverse jet
161 59 -350 5
16030·3501
•
ECON O JET, # 130
F LOA T V A LV E ASSY , 1.5
26
11009 -3510
•
GASKET, f loat valve
2
2
27
92059 ·351 6
•
TU BE, 3. 5 x 240
2
2
28
160 22-005
29
160 21-3501
30
920 05-3509
16025-3 504
•
•
•
•
•
•
•
•
SPRING, thro tt le screw
V AL V E, CA2.0
16009 -3504
•
NEED LE ,6 DP10-3
Clip in 3rd groove
160 09 -3503
•
•
N EED L E, 6 F L14 -3
Clip in 3rd groo ve
SEA T, spr ing
25
31
1600 8-0 10
32
16017 -3503
160 17-350 2
33
34
160 25-3503
35
1600 7-022
36
92081 -3526
37
16004-02 2
•
•
A ir vent
1
SCREW, th rott le st op
FI TT ING, primer t ube
CLIP, carburetor needle
N EED L E JET , P-8
N EED L E J ET , P-4
VALVE , CA 2.5
SPRING, t hro ttl e valve
CAP, m ixi ng chamber
Includ es gasket
DRIFTER
Page 47
19. CYLINDER HEAD, CYLINDER
-
I I
14
15
5, 23
DRIFTER
19. CYLI NDER HEAD, CYLINDE R
Page 48
/Quantity/
Ref.
No .
Kawasak i
Pa rt No.
?1;Y
Descript io n
.,t'
,;>t'
C:J~
C:J'?'"
92015-501
NUT, long , 8mm
9201 5-502
NUT, long, 8mm
2
2
461 F0800
WA SHER, spring, 8mm
8
8
3
92022-503
WA SHE R, plain , 8mm
8
8
4
311G0800
NUT,8mm
5
6
7
8
310B0800
NUT,8mm
11001-3004
HEA D, cylinde r
11001 -514
HEA D, LH cyl inder
11004-513
GA SKET, head
11004-507
GAS KE T, head
11005-3006
CY LI ND ER, RH
11005-3004
CYLI ND ER, RH
11009-3001
GASK ET, in take
16062-510
GAS KE T, int ake
2
6
6
2
2
2
4
4
590 76-3004
MAN IFO LD, int ake
59076-300 1
MA N I FO L D, inta ke
1
10
41 0 B0600
WA SHER, pla in, 6mm
6
6
11
461 F0600
WASHER , spr ing, 6mm
6
6
12
110B0663
BOL T, 6 x 63mm
110B0670
BOL T, 6 x 70mm
110 B0635
BOLT, 6 x 35 mm
110 B064 5
BOL T, 6 x 4 5mm
4
14
114B0825
BOLT, 8 X 25m m
2
2
15
92022-3007
WA SHER, silencer spring
2
2
16
16065-3008
HO L DER, carbu ret or
1
17
11009-507
GAS KET, cy l inder base
11009-505
GASKE T, cy l inder base
11005-3005
CY LI NDER, LH
11005-3003
CYLI NDER , L H
11009-30 13
GASKET, exh aust
18067-501
GASKET, exh aust
4
20
172G0820
STUD, 8 x 20m m
4
4
21
461S0800
WA SHER, sprin g, 8m m
4
4
22
311 R0800
NUT,8mm
9
13
18
19
23
2
2
4
4
~
4
4
310M0800A
NUT,8mm
4
11001-3008
HEAD, RH cyli nder
1
RH or LH
Remarks
DR IFTER
20. CRANKCASE
Page 49
-
(~
6---1
7- --
DRIFTER
20. CRANKCASE
Page 50
Ref.
No.
Ka wasak i
Part No.
92004-3005
Descript ion
Remarks
STU D, crankcase
8
92004 -504
ST UD , crankcase
1400 1-301 2
CRANKCASE SET ASSY
1400 1-300 7
CRAN KCASE SET ASSY
3
32032-3001
4
551 A0816
•
•
2
2
5
92104-002
SEALER, l iqu id gasket
AR
AR
2
8
PIPE, pulse
PIN, dowe l, 8 x 16m m
6
4 10 B0800
WASHER , pl ain, 8mm
13
12
7
461 F0800
WA SHER, sprin g, 8m m
12
12
8
110G0863
BOL T, 8 x 63 mm
10
6
9
9200 1-301 0
BO LT, 8 x 71 mm
4
10
110B0640
BOL T, 6 x 40mm
1
11
461 F0600
WA SHER, spr ing, 6mm
1
12
4 10 B0600
WA SHER, pl ain, 6mm
1
13
110B0812
BOL T, 8 x 12m m
2
14
59036-517
COVER , hol e
15
3 11 B0800
NUT,8m m
16
172 B0820
STUD, 8 x 20mm
17
110B0868
BOLT, 8 x 68mm
2
100g tube
DRIFTER
21. PISTON & CRANKSHAFT
)
-
I
l~§
I
L_~
2-
<v
--
.A!l
I
I~
~
23
'''b-22
-
DRIFTER
21. PISTON & CRA NKSHAFT
Ref .
No .
Kawasak i
Part No.
1300 8-300 1
Page 52
Descript ion
Remarks
2
PISTO N RING SET
2
1300 8-300 4
PISTON RING SET
13001 -300 1
PISTO N
130 01 -3004
PISTO N
2
3
13033 -3001
BEAR ING, piston pin
2
4
13002-504
PIN, piston
13002-505
PIN, piston
2
5
92036-507
CI RCLI P
4
6
13031 -3002
CRA NKS HAF T ASSY
7
49035 -300 1
•
PIN, spring
8
92050-509
SEAL, L H cr ank
9
92022 -532
•
•
2
2
2
2
4
TCY3572 10
WA SHER, LH crank , 58 x 75.7 Lx
1.6mm
10
9204 5-507
•
BEAR ING , ball
11
92 025-53 1
SHIM, LH crank, 35 x 45 x 0 .8mm
12
9202 5-535
•
•
SHIM , L H crank , 40 x 47 x 0.2mm
AR
92025-536
•
SH IM, LH cr ank, 40 x 47 x 0.3mm
AR
92025-5:5 /
•
SHIM , LH crank , 40 x 47 x 0 .5m m
AR
9202 5-538
•
SHIM, LH crank, 40 x 47 x 0.7mm
AR
92 02 5-539
SHIM , LH crank , 40 x 47 x 1.0mm
AR
2
13
920 25-539
•
•
14
920 55-300 2
•
0 - RING, cranksh aft
2
15
9202 5-532
•
SHIM, RH crank, 35 x 42 x 1.0mm
1
16
92025-515
SHIM , RH crank , 35 x 42 x 0 .2mm
AR
9202 5-52 5
•
•
•
92025 -528
920 25-53 2
920 25-521
6207-9 C4
SHI M, LH cr ank , 40 x 47 x 1.0mm
SHI M, RH crank, 35 x 42 x 0.3 mm
AR
SHIM, RH crank, 35 x 42 x 0.5mm
AR
•
SHIM, RH crank , 35 x 4 2 x 0. 7mm
AR
SH IM , RH crank, 35 x 42 x 1.0mm
AR
17
92045-3002
•
•
18
920 22-53 1
•
WA SHER, RH cr ank , 50 x 65.7 x
19
92050-507
•
.SEA L, RH crank oil
20
31 5B1800 A
NU T,18mm
21
92022-3019
WA SHER , lock, 18mm
22
510A5200
K EY , woodruf f
23
1303 1-3001
CRAN KSH AF T A SSY
24
55 1A04 10
•
PIN, dowe l, 4 x 10mm
25
92055-504
•
G-RING, crankshaft
7
26
9204 5-505
BEAR ING, ball
3
27
920 25-5 13
SHIM, crank, O.lmm
AR
92 025 -518
•
•
•
SHIM , cran k, 0.2mm
AR
9202 5-523
•
SHIM, crank, 0.3mm
AR
62 06 -9 RT -C4
BEARING, ball
1.6mm
TC Y 306210
6206 NC3
DRIFTER
21. PISTO N & CR ANKSHAFT (CONTINUED )
Page 53
-
I
L_
i
l-r~
'<..
~
~
·' b-22
I
J
DRIFTER
21. PISTON & CRANKSHAFT (CONTINUED)
Page 54
Ref .
No.
Kawasak i
Part No.
Descript io n
Remarks
920 25-527
•
SH IM, crank, OA m m
AR
920 25-530
•
SH IM, crank , 0 .5mm
AR
920 25-533
•
SH IM, crank, 0.6mm
AR
28
92022-53 1
WA SHER, crank , 50 x 65.7 x 1.6mm
2
29
92050 -507
SEA L, crank oil
2
TCY 306 210
DRIFTER
Page 55
22. ENGINE AIR SHRD UD
1-
10
-8
DRIFTER
22. ENG INE AIR SHRO UD
Ref .
No.
1
Kawasaki
Part No.
Page 56
Descript io n
Remarks
214B0812
SCREW, pan head, 8 x 12mm
2
2
2
2
2
461 F0800
WA SHER, sprin g, 8mm
3
410B0800
WA SHER, pla in, 8mm
2
2
4
56030-3001
LABEL, Kawasaki
1
1
5
220B0612
SCREW, pan head, 6 x 12mm
214B0610
SCREW, pan head, 6 x 10m m
9
6
461 F0600
WASH ER, spring, 6mm
9
7
411B0600
WASH ER, pl ain, 6mm
410B0600
WA SHER, pl ain, 6mm
49089-3010-9H
SHR OU D, main upp er
Semi glo ss black
49089-3001 -9H
SHROUD, main upper
Semi gloss blac k
49089-3008-9H
SHROUD, intake side
Sem i gloss blac k
490 89 -300 3-9 H
SH ROUD, int ake side
Semi gloss black
49089-300 5-9H
SHROUD, ex haust side
Semi gloss black
49089-3002 -9 H
SHROUD, exhaust side
1
11
9 17103
SCREW, # 10-32 x 2.50
2
12
91282 7
WA SHER, fl at
4
13
9 1272 2
NUT , 10-32
2
14
02 0530
DUCT, air outlet
1
8
9
10
10
10
10
9
Sem i gloss black
DR IFTER
23. FAN CASE
Page 57
DRIFTER
23. FAN CASE
Page 58
/ Qu ant it v /
Ref .
No.
Kawasaki
Part No .
Descript ion
r:::;'?"
~p
r:::;'?"
nJ
<?'?"
14037-3001
SCREEN, f an
14037-50 3
SCREEN , fan
2
410B 0600
WA SHER, plain , 6mm
3
461 F0600
WA SHE R, spr ing, 6mm
4
220B 06 22
SCREW , pan head, 6 x 22mm
4
234 B0420A
SCREW, pan head, 4 x 20m m
49079-30 02
PU LLE Y , fan dr ive
590 9 1-515
PUL L EY, fan dr ive
590 66-3002
HO USIN G, f an
4
5
6
4
5
59066-3007
HOU SIN G, fa n
7
13190-502
PL A T E, seal
8
92022-54 5
WA SHER, special
3
9
46 1F0400
WA SHER, spri ng, 4 mm
3
10
220B0410 A
SCREW, pan head , 4 x 10mm
3
11
551 A0608
PIN , dowel , 6 x 8mm
551 A06 12
PIN, dowel, 6 x 12mm
311B0800
NUT , 8mm
3 10B080 0
NUT, 8mm
4
13
4 61F0800
WA SHER , spr ing, 8mm
4
4
14
410 B0800
WA SHE R, pl ain, 8mm
4
4
15
172 G08 25
STU D, 8 x 25mm
172B0820
STU D, 8 x 20mm
59041 -3002
FA N ASSY, coo ling
5904 1-50 1
FA N ASSY , coo ling
12
16
2
2
4
4
4
510 A3 200
KEY, woodr uf f
9204 5-3001
BEA RING , ball
92045 -501
BEAR IN G, ball
19
92033-300 1
CI RCLlP , 47mm
20
92025-529
SHIM, 1.0mm th ick
2
2
21
5909 1-300 1
PU L LEY , fan
2
2
22
5901 1-3001
BELT,fan
590 11-300 2
BE LT , f an
17
18
23
92025-50 1
SHIM, pull ey
24
461 F1400
WASH ER, spring, 14mm
25
3 15B 1400
NUT,14mm
~
<?<o
2
6204 RU
6204C322
2
1,.
AR
AR
1
0 .6mm t hick
Remarks
DRIFTER
24. COl SYSTEM (SB440-A3)
Page 59
DRIFTER
24. COl SYSTEM (SB440-A3)
Page 60
Ref.
No .
Kawasaki
Part No.
Descriptio n
Remarks
1
9207 1-517
GRO MME T, spark plu g wire
2
2
920 71-529
GRO MME T, pl ug w ire spacer
1
3
21 121·3005
COl L, ignit ion
1
4
220B0625
SCREW, pan head, 6 x 25m m
5
5
461 F0600
WA SHER, spring, 6mm
5
6
92022-554
WASH ER, plain , 6mm
4
7
92027·291
CO LL AR, 6.5 x 8.5 x 14m m
1
8
9203 7-3003
CLAMP, igniter harness
1
9
21169-30 0 1
TE RM INAL, engine connector
5
10
5922 1-300 1
CONNECTOR, wiring harness
11
220 B0410A
SCRE W, pan head, 4 x 10mm
2
12
461 F0400
WA SHE R, spring, 4mm
2
13
92022-558
WA SHER, plai n, 4mm
2
14
21 119·300 1
IGNI T ER, COl
1
1
15
21050-3003
F L YWHEE L
16
21003-3002
STATO R ASSY
17
920 11-532
•
SCREW, pan head, 5 x 34 mm
2
18
59026-3001
•
COl L.. pul ser
1
19
2104 7-300 1
CLAMP, st ator harness
WAS HER , spring, 4m m
2
20
92037-518
21
461F0400
•
•
•
22
220B0408A
•
SCREW, pan head, 4 x 8m m
2
23
92037-5 17
CLAMP, coil wire
1
24
21049-511
Mod ule
COl L, li ghting
25
92027·5 21
26
92009-3002
•
•
•
•
27
92022-544
WA SHER, plain, 5mm
2
28
461 F0500
WA SHER, spring, 5mm
2
COl L, exciter
1
COL LAR, coil spacer
2
SCREW, pan head, 5 x 38mm
2
29
220B0520A
SCREW, pan head, 5 x 20mm
2
30
92070·3 002
PLUG , spark
2
31
49006-3002
BOOT , pl ug cap
2
32
21 130-508
CAP, spark plug
2
NGK BR 9-EV
T 119
DRIFTER
Page 61
25. MAGNETO (SA340-A3)
-
2
~-2 ~- 3
n-
3
-
15
I
16
-
14
I
)
I
32
DRIFTER
25. MAGNE TO (SA340-A3)
(
,-
L
Ref .
No.
Kawasaki
Part No.
Page 62
Descrip t ion
Remarks
1
92071 -517
GROMMET
2
2
21 130-507
CAP, plu g
2
3
9207 0-300 1-A
PLU G, spark
2
NG K BR8 ES-A
4
21121-3002
COl L, #2 ignition
1
RH .
5
46 1F0 600
WA SHER, sprin g, 6mm
7
6
220 B0625
SCREW, pan head, 6 x 25mm
4
7
110B0610
BOL T, 6 x 10mm
1
8
92037-521
CLAMP, coil harness
1
9
21169 -300 1
TERMINAL, engine connec tor
5
10
220B0410A
SCREW, pan head, 4 x 10mm
2
11
461 F0400
WA SHER, spring , 4mm
2
12
92022 -558
WASHE R, plain , 4mm
2
13
0205 18
CON NECTO R, wi ring harness
1
14
21003 -3003
STATOR ASSY
1
15
26001 -3001
•
HAR NESS, stator wi ring
16
9207 1-509
GROMMET
1
SCREW, pan head, 4 x 6mm
2
1
17
920 11-559
•
•
18
92037 -517
•
CLAMP, stat or harness
19
210 13-508
COND ENSER
2
20
9201 1-560
SCREW, pan head , 4 x 8mm
2
22
92027 -524
23
920 11-530
•
•
•
•
•
24
21049 -513
•
COl L, # 1 exi te r
1
25
21047 -509
•
COl L, li ghtin g
1
26
920 11-542
•
SCREW, pan head, 4 x 10mm
2
27
21008-507
2
28
21049 -512
•
•
BREAK ER, contact
COl L, #2 exi ter
1
29
41 1B0500
WA SHER, plain , 5mm
2
30
46 1F0500
WA SHER, spri ng, 5mm
2
31
220B0520A
SCREW, pan head, 5 x 20m m
2
32
21050 -3004
FL YW H EEL A SSY
33
92022 -540
34
92036-516
•
•
35
16065-506
•
HOL DER, cam
2
36
920 11-519
•
SCREW, pan head, 4 x 5m m
2
37
210 14-505
•
CAM
38
9208 1-539
SPRING, governor
2
39
59 121-503
•
•
WEIGH T, governo r
2
40
110B0645
BOL T, 6 x 45 mm
2
41
410B0 600
WASHER , plain, 6mm
2
42
21121-3001
COl L, #1 ignition
1
43
11034-300 1
BRACKET, coil
1
21
21039-300 1
FELT, cam
1
COL LAR , coil
2
SCREW, pan head, 5 x 34mm
4
LH
RH
Inc ludes ring gear
WASHER
2
E-RI NG
2
LH ,
DRIFTER
26. RECOIL STARTER
Page 63
2 3
I
I
,~, c:P
:/
4
I
~/
/'
/~
)
-:
./
5
(
v /'
I
I
...
DRIFTER
26. RECOIL STARTER
Ref.
No.
Description
Remarks
1
59091-510
PULLEY, star te r
1
1
2
461 F0600
WASH ER, spring, 6mm
3
3
3
110B0622
BOL T, 6 x 22m m
110 B0618
BOL T, 6 x 18mm
3
4
92003-510
BOLT, 6 x 16mm
3
5
49088-3005-9H
STARTER ASSY, recoil
49088-3004-9 H
STARTER ASSY, recoil
6
46075-3002
• HANDLE, recoil ro pe
7
59106-505
• ROPE, recoil
59106-506
• ROPE, recoil
8
92081-517
• SPRING, spiral rope return
9
59021-508-9H
• CASE, recoi l
10
92015-513
• NUT,8mm
11
92029 -503
• WASHER , spring, 8mm
12
92022-564
• WASHER, thrust
3
3
1
Semi gloss black
Semi gloss black
Order star ter assy f or SB440 -A3
1.6mm thi ck
13169-3003
• PLATE, f riction
23072-506
• PLATE, friction
14
92081 -508
• SPRING, friction
15
92081-512
• SPRING , pl ate return
16
92028-3007
• BUSHING, nylon
1
1.2mm t hick
13
C
Kawasaki
Part No.
Page 64
17
92095-503
• WASHE R, th rust
1
18
13169-3002
• PLATE A, recoil slide
1
Large OD
19
13169 -3001
• PLATE B, recoi l slid e
1
Small
20
59101 -506
•
1
21
92081 -503
• SPRING, pawl return
3
3
22
13069-504
• PAWL , recoil
3
3
REEL, recoi I rop e
oo
DR IFTER
27. TOO L KIT & LUBR ICANTS
Page 65
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F:.
K awas aki
020536
3
I
4
I
2Gu®~uuu@(§)~~
Gngine
oil
•
1
..... C4UTlON I Com.u' ''''· rI"
a""ay Irom open spar1td
...."'""J:ENTiON llnrt.mm'~·;""'"
ta 11afTIm e nue au de
11 U.S
1 U.S ' Fl. 0 z ./16.6 5
f l.
os-
,,"po 13 l-
. P1nV.833 Imp. Pln U,·
DRIFTER
27. TOO L KIT & LUBRICANTS
Page 66
»:
/Quant itv/
Ref .
No.
Kawasak i
Part No .
Description
Remarks
~
t>t;;;.
'?~
'?~
(-- - - - - - - - - - -
020 536
T OOL KIT A SSY
•
BA G, too l
•
WR ENCH, box, 10mm -1 2mm
•
WR ENCH, bo x , 17mm -21mm
•
GR IP, dr iver
•
BLADE , dri ver
•
PUL L ROPE ASSY
1
1
2
209385
01 L, case of chaincase
3
S61020- 10 1
OI L, case of engine
AR
AR
24 (1 pint U.S. ) cans
4
S61020-07 1
0 1L, case of engine
AR
AR
12 (1 qt. U.S.) cans
24(1 / 2 pint U.S.) cans
DRIFTER
28. SPECIAL SERVICE TOO LS
Page 67
~
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Lr\J ~12
I
1
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I
0
11
I
,I
10-
-
SEAL ER -
LIQUID GASKET
9-1i i
8-
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DRIFTER
28. SPECIAL SERVICE TOO LS
c
Page 68
Ref .
No .
Kawasaki
Part No.
1
205208
HOLDE R, f an pull ey
2
57001 ·910
PU L LE R, pisto n pin
3
5700 1·3507
ADJUS T ER, suspension spring
4
92104·002
SEALE R, Iiquid gasket
100g tube
5
T57001 ·120
TESTER , stat ic ti m ing
Any contact br eaker syst em
6
T57001 ·130
COMPRE SSOR SET, piston ring
7
T56019·201
TESTER, C.D . ignit ion
8
T56019·011
PULLER ASSY , f lywheel
9
110 P06 20
SOL T, pu ller
Description
10
205088
TRACK CLIP T OO L ASSY
11
20 5196
PUL LER, drive conve rter
12
205 207
GAUGE , converter alig nment
Remarks
Use with 3 each 110 P06 20
3
3
6 x 20mm