united powers of energy - ČKD Blansko Engineering as

UNITED POWERS OF ENERGY
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Stronger together.
European reliability. Worldwide flexibility.
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Cimos Group
Litostroj Power Group
A group with international reputation
As a group of a number of reputable
European companies, Litostroj Power
unites
tradition
and
experience,
knowledge and the development
potential of these companies into a new
technological power. The strength of
this partnership provides a firm basis
for business excellence. As a group,
the companies can offer complete
solutions on turn-key basis, ranging from
development and design to the delivery
of hydroelectric power plant equipment
and equipment for pump stations.
The go-ahead spirit and adaptability
are The greatest strengths of Litostroj
Power.
Anywhere in the world.
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Solutions, projects, challenges
Water-to-wire solutions
Engineering, production,
installation, support
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Timeline. Extended!
Tomorrow is today
The history of the future
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A good company of big names
Slovenia. The Czech Republic. Europe.
Who is who? Where is who?
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Cimos Group.
Litostroj Power Group.
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A GROUP WITH INTERNATIONAL REPUTATION
In the multinational environment of the Cimos Group, the Litostroj Power trademark was
created by uniting a number of European companies specialized in development, design,
manufacture and supply of hydroelectric power plant equipment, as well as construction,
refurbishment and upgrading of hydroelectric power plants.
The presence in all major markets of the world,
the adaptability and understanding of electric
energy producers’ needs allow the Group to offer
competitive solutions and carry out projects in
such a way that the construction and operation
of hydroelectric power plants are performed at
optimum costs, whereas all safety regulations,
quality requirements and environmental protection
requirements are respected.
PROJECTS IN MORE THAN 50 COUNTRIES:
17,500 MW INSTALLED POWER
AFRICA
No. of Units
Power /MW/
28
1.314
NORTH & SOUTH AMERICA
72
802
ASIA
89
2.014
EUROPE
254
13.051
OTHER CONTINENTS
11
330
ALL CONTINENTS
454
17.511
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EXPERTS IN HYDRO POWER SOLUTIONS
TRADITION, TECHNOLOGY, KNOW-HOW
The Litostroj Power trademark is based on the wide experience in the field of design and
manufacture of hydroelectric power plant equipment that Litostroj has gained throughout
the years of its existence. This expertise has now been enhanced by the know-how and
experience of the associated company ČKD Blansko Engineering.
Rapides-des-Couers, Canada, Saxo Turbines 6 x 14 MW
High grade of functionality, top quality, and long
service life of the products have always been the
guidelines followed by Litostroj’s engineers and
managers. This is undoubtedly one of the reasons
why today Litostroj Power can claim to be one of
the leading suppliers in the field of hydroelectric
power plant equipment and services.
More than 600 employees of the associated
companies are highly experienced and familiar
with every aspect of the equipment manufactured.
120 engineers and specialists work in the field
of research, development and design.
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Boštanj, Slovenia, Bulb Turbines, 3 x 10,8 MW
Stratos, Greece, Francis Turbines, 2 x 80 MW
Toro II, Costa Rica, Francis Turbines, 2 x 34 MW
Wide experience and the application of the latest technical
achievements make it possible for Litostroj Power to create
the best solutions for the partners – investors.
Peručica, Montenegro, Pelton Turbines, 5 x 39,4 MW
Great emphasis is laid on quality assurance and management
according to the ISO 9001 and ISO 14001 international
standards.
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Zlatoličje, Slovenia, Kaplan Turbines, 2 x 80 MW
Vuhred, Slovenia, Kaplan Turbines, 3 x 24,5 MW
Vernon, USA, Saxo Turbines, 4 x 5 MW
Inga II, Congo, Kaplan Horizontal Turbines, 6 x 1,75 MW
The Litostroj Power companies have been
adapting their activities to the prevailing
development trends in the filed of standard and
reversible turbines – unit output up to 350 MW,
pumps, valves, gates, cleaning machines and
cranes.
These activities include:
• Engineering or technical advice;
• Basic and applied hydraulic studies;
• Layout and design of mechanical and
technological parts of hydroelectric power
plant equipment;
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Lagarfoss, Iceland, Kaplan Turbine, 1 x 21,5 MW
Dalešice, The Czech Republic,
1 x 112,5 MW, PSPP Rehabilitation
Dlouhé Stráně, The Czech Republic,
Pump Turbines, 2 x 325 MW
• Rehabilitation and modernization of the existing
hydroelectric power plant equipment and hydraulic
structures;
• CFD, water hammer, transient, FEM, fatigue analysis;
• Model design and measurement of new or refurbished
hydroelectric power plant equipment in hydraulic
laboratory;
HPP Bhavani Kattalai Barrage I, India,
Bulb Turbines, 2 x 15,5 MW
• Computer-aided design and elaboration of technological
documentation;
• Manufacturing, setting up and putting into operation of all
types of water turbines and hydro-mechanical equipment;
• Commissioning of equipment;
• Measurements of guaranteed performance;
• After-sales service.
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Solutions. Projects.
Challenges!
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WATER-TO-WIRE SOLUTIONS
Bésy, Canada,
Francis Turbine, 1 x 18,4 MW
Upper Mamquam, Canada,
Double Francis Turbines, 2 x 12,9 MW
Ste-Anne II, Canada,
Tubular Turbine, 1 x 5,4 MW
Sainte Marguerite I, Canada,
Kaplan Turbines, 2 x 10,5 MW
The engineering process of projects
performed on a turn-key basis ranges from
project planning to plant commissioning.
Water-to-wire solutions are implemented
together with reliable and experienced
partners.
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ENGINEERING, INSTALLATION, SUPPORT
All steps of project realization, i.e.:
• project management;
• engineering;
• installation on turn-key basis, and
• operational support to the customers
can be covered by the personnel of the Litostroj
Power Group, with full technical and financial
responsibility.
As an experienced partner, the Litostroj
Power companies can offer competitive and
original solutions to hydroelectric power plant
operators.
When it comes to refurbishment, the main
objective is to provide technical improvements
that will lead to higher efficiency and profitability
of hydroelectric power plants. Special emphasis
is therefore placed on the following aspects:
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• Prolongation of the service life of a hydroelectric power
plant;
• Prevention of excessive wear and tear, leading to
considerable reduction of the necessary repairs and
overhauls;
• Increase in energy production;
• Reduction of adverse environmental impact.
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Timeline. Extended!
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TOMORROW IS TODAY
Laboratory, 1930
The future of Litostroj Power is based on
its people; their knowledge, reliability, and
innovative approach represent a guarantee
for a competitive market position and longterm development of the Group.
The process of research and development
of hydraulic machines has been designed
as a variable and flexible system able to
respond to customer requirements quickly,
comprehensively and effectively.
The process of research and development
of new or refurbished hydraulic machines
consists generally of the following
activities:
• Design and optimization of hydraulic
machines to ensure adequate hydraulic
parameters;
• Mathematical optimization of runner/
impeller hydraulic design;
• Detailed computational fluid dynamics
(CFD) analysis, mainly consisting of:
• Prediction of hydraulic losses in
individual components and evaluation
of the overall hydraulic efficiency;
• Evaluation of cavitation characteristics
by two-phase flow modelling;
• Estimation of hydraulic loads acting
on individual components;
• Simulation and evaluation of dynamic
behaviour of generating units;
• Water hammer analysis and transient
analysis of hydraulic systems;
• Finite element method (FEM) analysis of
main components of hydraulic machines
(stress,
modal,
thermal,
fatigue
analysis);
• Model design;
• Model fabrication;
• Model test and test report.
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THE HISTORY OF THE FUTURE
In the 1950s
• Setting up of steel-casting foundry;
• Putting welding shop into operation;
• Development of equipment for
cement works, as well as hydraulic
presses and diesel engines;
• Manufacture and installation of the
first large-sized water turbine.
In the 1960s
• Investment in modern machines
and devices;
• Development of complex project
solutions, as well as automation
of power plant equipment,
pumping station and cement works
equipment;
• Litostroj becomes an important
international competitor –
especially in the field of equipment
for power plants, pumping stations
and cement works;
• Introduction of new casting
technology for the most demanding
and heavy steel castings.
In the 1970s
• Putting new manufacturing
plant for transporter systems
into operation;
• Enlargement of Litostroj
educational centre;
• Introduction of computer-aided
data processing;
• Supply of Francis turbines for
Zakučac HPP (2 x 152,6 MW
turbines).
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In the 1980s
• Putting new forming equipment
manufacturing plant into operation;
• Putting new steel-casting foundry
into operation;
• Intensive development of forming
equipment and supplies of
equipment on turn-key basis;
• Supply of most demanding cooling
pumps and cranes for nuclear
power plants;
• Supply of Kaplan turbines – 6 x 110
MW turbines for Haditha HPP, Iraq.
In the 1990s
• Strategic modernization of heavyduty machining and casting plants;
• Reorganization of the former
Litostroj Company, followed by a
new business strategy introduced in
order to allow further development
of the most perspective product
lines;
• Formation of ČKD Blansko
Engineering company.
TODAY / FUTURE
The companies of the Litostroj
Power Group cover all types of
hydroelectric power plants, from
high-head or low-head types to
storage or run-of-river types.
Based on sheer performance and
reliability, their solutions provide
optimum cost efficiency.
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A good company
of big names.
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SLOVENIA. THE CZECH REPUBLIC. EUROPE. WORLD.
Each company within the group has its advantages. All companies together ensure synergy of
knowledge and experience.
LITOSTROJ POWER – Parent Company
LITOSTROJ POWER is the parent company of the
Energy Pillar within the Cimos Group. The company
is involved in the design and manufacture of power
generation and industrial equipment, as well as
hydroelectric power plant engineering. In particular,
the product range consists of water turbines,
hydromechanical equipment and pumps for new
or refurbished hydroelectric power plants or pump
stations, as well as industrial equipment.
Litostroj Power is a technology-passionate,
knowledge-oriented company with a strong research
and development department. It is organized in
cross-functional project teams allowing a high level
of flexibility in meeting the customer needs and
expectations.
The head office and manufacturing plant of
Litostroj Power are located in Ljubljana, the capital
of Slovenia. Among the competitive advantages of
the company count modern production facilities
in the field of heavy-duty machining and welding.
The manufacturing process is computer-aided from
design to NC machining, with special emphasis put
on the QC procedures.
Besides the parent company Litostroj Power from
Slovenia, the following companies are associated
within the Litostroj Power Group, thus forming the
Energy Pillar of the Cimos Group:
• ČKD Blansko Engineering, the Czech Republic;
• Hydraulic Research Center Blansko, the Czech
Republic;
• Litostroj Hydro, Canada;
• Litostroj BH, Bosnia and Herzegovina;
• Individual branch offices in Egypt and Iceland.
ČKD BLANSKO ENGINEERING
ČKD Blansko Engineering is one of the leading
Czech suppliers of equipment for hydroelectric
power plants.
The first turbines at the Blansko factory were
produced in the second half of the 19th century.
Today, ČKD Blansko Engineering is a modern
engineering company whose main area of activities
consists of complete supplies of mechanical
equipment and technology of hydroelectric power
plants and pump stations. It is focused not only on
new equipment supplies, but also on rehabilitations,
upgrading, and overhauls of the existing machines.
The company also provides a wide range of services
for hydroelectric power plants.
HYDRAULIC RESEARCH CENTER BLANSKO
The new hydraulic laboratory, built in 2008,
extends research and innovation capacities of the
Litostroj Power Group substantially. The Hydraulic
Research Center supports development of hydraulic
machines, carries out tests on the models of
hydraulic turbines, pump-turbines and pumps in
accordance with the IEC 60193, as well as provides
flow meter calibration.
The laboratory serves for the research and
development of hydraulic machines, which is made
not only for the companies within the Litostroj Power
Group, but also for external clients. It also serves
for the realization of projects in collaboration with
technical universities, as well as projects supported
by the European Union.
LITOSTROJ HYDRO Inc.
Litostroj Hydro is a subsidiary of Litostroj Power,
which is a hundred percent owned by the parent
company. It covers the North, Central and South
American markets. Their knowledge of the
American markets makes it possible for the
Litostroj Power Group to understand the customer
needs better and fulfil their expectations more
efficiently. The company also provides maintenance
and after-sales service of the Litostroj Power Group
equipment installed in the local hydroelectric power
plants. Such maintenance and after-sales service
are made in collaboration with the North American
mechanical and electrical companies and are
supervised by the Litostroj Power specialists.
LITOSTROJ BH
Litostroj BH in Bosnia and Herzegovina is a
subsidiary of Litostroj Power, which is a hundred
percent owned by the parent company. It covers the
market of the Balkans.
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Diagram of organizational structure
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Litostroj Power, Slovenia
Litostroj Power, Canada
Litostroj Power, The Czech Republic
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Litostroj Power, The Czech Republic
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WHO IS WHO? WHERE IS WHO?
LITOSTROJ POWER – Litostroj Power
Litostrojska cesta 50
1000 Ljubljana
Tel: +386 1 5824 115
Fax: +386 1 5824 127
E-mail: [email protected]
www.litostrojpower.eu
LITOSTROJ POWER – Litostroj Hydro Inc.
45, Pacifique Est
Bromont (Quebec)
Canada, J2L 1 J4
Tel: +1450 534 2929
Fax: + 1450 534 0136
E-mail: [email protected]
LITOSTROJ POWER – Cairo Office
47, Ramses Street
P.O. Box 2370, Floor 2
Cairo, Egypt
Tel: + 202 2575 39 75
Fax: + 202 2575 35 36
E-mail: [email protected]
LITOSTROJ POWER - ČKD Blansko Engineering
Čapkova 2357/5
678 01 Blansko
The Czech Republic
Tel: +420 533 309 560
Fax: +420 533 309 557
E-mail: [email protected]
www.cbe.eu
SLOVENIA
CANADA
EGYPT
THE CZECH REPUBLIC
LITOSTROJ POWER Hydraulic Research Center Blansko
Horní Lhota 149
678 01 Blansko
Tel.: +420 515 538 580
Fax: +420 515 538 598
E-mail: [email protected]
LITOSTROJ POWER – Litostroj BH
Ul. Bosne Srebrene br. 14
75000 Tuzla
Tel/Fax: + 387 35 267 134
E-mail: [email protected]
BOSNIA AND HERZEGOVINA
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CIMOS GROUP
www.cimos.si
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