united powers of energy - ČKD Blansko Engineering as
Transcription
united powers of energy - ČKD Blansko Engineering as
UNITED POWERS OF ENERGY Litostroj_Company_Profile_010609.indd 1 1.6.2009 14:34:00 2 Litostroj_Company_Profile_010609.indd 2 1.6.2009 14:34:02 3 Litostroj_Company_Profile_010609.indd 3 1.6.2009 14:34:02 Stronger together. European reliability. Worldwide flexibility. 4 Litostroj_Company_Profile_010609.indd 4 1.6.2009 14:34:04 6 Cimos Group Litostroj Power Group A group with international reputation As a group of a number of reputable European companies, Litostroj Power unites tradition and experience, knowledge and the development potential of these companies into a new technological power. The strength of this partnership provides a firm basis for business excellence. As a group, the companies can offer complete solutions on turn-key basis, ranging from development and design to the delivery of hydroelectric power plant equipment and equipment for pump stations. The go-ahead spirit and adaptability are The greatest strengths of Litostroj Power. Anywhere in the world. 12 Solutions, projects, challenges Water-to-wire solutions Engineering, production, installation, support 16 Timeline. Extended! Tomorrow is today The history of the future 20 A good company of big names Slovenia. The Czech Republic. Europe. Who is who? Where is who? 5 Litostroj_Company_Profile_010609.indd 5 1.6.2009 14:34:06 Cimos Group. Litostroj Power Group. 6 Litostroj_Company_Profile_010609.indd 6 1.6.2009 14:34:08 A GROUP WITH INTERNATIONAL REPUTATION In the multinational environment of the Cimos Group, the Litostroj Power trademark was created by uniting a number of European companies specialized in development, design, manufacture and supply of hydroelectric power plant equipment, as well as construction, refurbishment and upgrading of hydroelectric power plants. The presence in all major markets of the world, the adaptability and understanding of electric energy producers’ needs allow the Group to offer competitive solutions and carry out projects in such a way that the construction and operation of hydroelectric power plants are performed at optimum costs, whereas all safety regulations, quality requirements and environmental protection requirements are respected. PROJECTS IN MORE THAN 50 COUNTRIES: 17,500 MW INSTALLED POWER AFRICA No. of Units Power /MW/ 28 1.314 NORTH & SOUTH AMERICA 72 802 ASIA 89 2.014 EUROPE 254 13.051 OTHER CONTINENTS 11 330 ALL CONTINENTS 454 17.511 7 Litostroj_Company_Profile_010609.indd 7 1.6.2009 14:34:09 EXPERTS IN HYDRO POWER SOLUTIONS TRADITION, TECHNOLOGY, KNOW-HOW The Litostroj Power trademark is based on the wide experience in the field of design and manufacture of hydroelectric power plant equipment that Litostroj has gained throughout the years of its existence. This expertise has now been enhanced by the know-how and experience of the associated company ČKD Blansko Engineering. Rapides-des-Couers, Canada, Saxo Turbines 6 x 14 MW High grade of functionality, top quality, and long service life of the products have always been the guidelines followed by Litostroj’s engineers and managers. This is undoubtedly one of the reasons why today Litostroj Power can claim to be one of the leading suppliers in the field of hydroelectric power plant equipment and services. More than 600 employees of the associated companies are highly experienced and familiar with every aspect of the equipment manufactured. 120 engineers and specialists work in the field of research, development and design. 8 Litostroj_Company_Profile_010609.indd 8 1.6.2009 14:34:11 Boštanj, Slovenia, Bulb Turbines, 3 x 10,8 MW Stratos, Greece, Francis Turbines, 2 x 80 MW Toro II, Costa Rica, Francis Turbines, 2 x 34 MW Wide experience and the application of the latest technical achievements make it possible for Litostroj Power to create the best solutions for the partners – investors. Peručica, Montenegro, Pelton Turbines, 5 x 39,4 MW Great emphasis is laid on quality assurance and management according to the ISO 9001 and ISO 14001 international standards. 9 Litostroj_Company_Profile_010609.indd 9 1.6.2009 14:34:12 Zlatoličje, Slovenia, Kaplan Turbines, 2 x 80 MW Vuhred, Slovenia, Kaplan Turbines, 3 x 24,5 MW Vernon, USA, Saxo Turbines, 4 x 5 MW Inga II, Congo, Kaplan Horizontal Turbines, 6 x 1,75 MW The Litostroj Power companies have been adapting their activities to the prevailing development trends in the filed of standard and reversible turbines – unit output up to 350 MW, pumps, valves, gates, cleaning machines and cranes. These activities include: • Engineering or technical advice; • Basic and applied hydraulic studies; • Layout and design of mechanical and technological parts of hydroelectric power plant equipment; 10 Litostroj_Company_Profile_010609.indd 10 1.6.2009 14:34:15 Lagarfoss, Iceland, Kaplan Turbine, 1 x 21,5 MW Dalešice, The Czech Republic, 1 x 112,5 MW, PSPP Rehabilitation Dlouhé Stráně, The Czech Republic, Pump Turbines, 2 x 325 MW • Rehabilitation and modernization of the existing hydroelectric power plant equipment and hydraulic structures; • CFD, water hammer, transient, FEM, fatigue analysis; • Model design and measurement of new or refurbished hydroelectric power plant equipment in hydraulic laboratory; HPP Bhavani Kattalai Barrage I, India, Bulb Turbines, 2 x 15,5 MW • Computer-aided design and elaboration of technological documentation; • Manufacturing, setting up and putting into operation of all types of water turbines and hydro-mechanical equipment; • Commissioning of equipment; • Measurements of guaranteed performance; • After-sales service. 11 Litostroj_Company_Profile_010609.indd 11 1.6.2009 14:34:20 Solutions. Projects. Challenges! 12 Litostroj_Company_Profile_010609.indd 12 1.6.2009 14:34:23 WATER-TO-WIRE SOLUTIONS Bésy, Canada, Francis Turbine, 1 x 18,4 MW Upper Mamquam, Canada, Double Francis Turbines, 2 x 12,9 MW Ste-Anne II, Canada, Tubular Turbine, 1 x 5,4 MW Sainte Marguerite I, Canada, Kaplan Turbines, 2 x 10,5 MW The engineering process of projects performed on a turn-key basis ranges from project planning to plant commissioning. Water-to-wire solutions are implemented together with reliable and experienced partners. 13 Litostroj_Company_Profile_010609.indd 13 1.6.2009 14:34:25 ENGINEERING, INSTALLATION, SUPPORT All steps of project realization, i.e.: • project management; • engineering; • installation on turn-key basis, and • operational support to the customers can be covered by the personnel of the Litostroj Power Group, with full technical and financial responsibility. As an experienced partner, the Litostroj Power companies can offer competitive and original solutions to hydroelectric power plant operators. When it comes to refurbishment, the main objective is to provide technical improvements that will lead to higher efficiency and profitability of hydroelectric power plants. Special emphasis is therefore placed on the following aspects: 14 Litostroj_Company_Profile_010609.indd 14 1.6.2009 14:34:29 • Prolongation of the service life of a hydroelectric power plant; • Prevention of excessive wear and tear, leading to considerable reduction of the necessary repairs and overhauls; • Increase in energy production; • Reduction of adverse environmental impact. 15 Litostroj_Company_Profile_010609.indd 15 1.6.2009 14:34:32 Timeline. Extended! 16 Litostroj_Company_Profile_010609.indd 16 1.6.2009 14:34:41 TOMORROW IS TODAY Laboratory, 1930 The future of Litostroj Power is based on its people; their knowledge, reliability, and innovative approach represent a guarantee for a competitive market position and longterm development of the Group. The process of research and development of hydraulic machines has been designed as a variable and flexible system able to respond to customer requirements quickly, comprehensively and effectively. The process of research and development of new or refurbished hydraulic machines consists generally of the following activities: • Design and optimization of hydraulic machines to ensure adequate hydraulic parameters; • Mathematical optimization of runner/ impeller hydraulic design; • Detailed computational fluid dynamics (CFD) analysis, mainly consisting of: • Prediction of hydraulic losses in individual components and evaluation of the overall hydraulic efficiency; • Evaluation of cavitation characteristics by two-phase flow modelling; • Estimation of hydraulic loads acting on individual components; • Simulation and evaluation of dynamic behaviour of generating units; • Water hammer analysis and transient analysis of hydraulic systems; • Finite element method (FEM) analysis of main components of hydraulic machines (stress, modal, thermal, fatigue analysis); • Model design; • Model fabrication; • Model test and test report. 17 Litostroj_Company_Profile_010609.indd 17 1.6.2009 14:34:42 THE HISTORY OF THE FUTURE In the 1950s • Setting up of steel-casting foundry; • Putting welding shop into operation; • Development of equipment for cement works, as well as hydraulic presses and diesel engines; • Manufacture and installation of the first large-sized water turbine. In the 1960s • Investment in modern machines and devices; • Development of complex project solutions, as well as automation of power plant equipment, pumping station and cement works equipment; • Litostroj becomes an important international competitor – especially in the field of equipment for power plants, pumping stations and cement works; • Introduction of new casting technology for the most demanding and heavy steel castings. In the 1970s • Putting new manufacturing plant for transporter systems into operation; • Enlargement of Litostroj educational centre; • Introduction of computer-aided data processing; • Supply of Francis turbines for Zakučac HPP (2 x 152,6 MW turbines). 18 Litostroj_Company_Profile_010609.indd 18 1.6.2009 14:34:47 In the 1980s • Putting new forming equipment manufacturing plant into operation; • Putting new steel-casting foundry into operation; • Intensive development of forming equipment and supplies of equipment on turn-key basis; • Supply of most demanding cooling pumps and cranes for nuclear power plants; • Supply of Kaplan turbines – 6 x 110 MW turbines for Haditha HPP, Iraq. In the 1990s • Strategic modernization of heavyduty machining and casting plants; • Reorganization of the former Litostroj Company, followed by a new business strategy introduced in order to allow further development of the most perspective product lines; • Formation of ČKD Blansko Engineering company. TODAY / FUTURE The companies of the Litostroj Power Group cover all types of hydroelectric power plants, from high-head or low-head types to storage or run-of-river types. Based on sheer performance and reliability, their solutions provide optimum cost efficiency. 19 Litostroj_Company_Profile_010609.indd 19 1.6.2009 14:34:52 A good company of big names. 20 Litostroj_Company_Profile_010609.indd 20 1.6.2009 14:34:59 SLOVENIA. THE CZECH REPUBLIC. EUROPE. WORLD. Each company within the group has its advantages. All companies together ensure synergy of knowledge and experience. LITOSTROJ POWER – Parent Company LITOSTROJ POWER is the parent company of the Energy Pillar within the Cimos Group. The company is involved in the design and manufacture of power generation and industrial equipment, as well as hydroelectric power plant engineering. In particular, the product range consists of water turbines, hydromechanical equipment and pumps for new or refurbished hydroelectric power plants or pump stations, as well as industrial equipment. Litostroj Power is a technology-passionate, knowledge-oriented company with a strong research and development department. It is organized in cross-functional project teams allowing a high level of flexibility in meeting the customer needs and expectations. The head office and manufacturing plant of Litostroj Power are located in Ljubljana, the capital of Slovenia. Among the competitive advantages of the company count modern production facilities in the field of heavy-duty machining and welding. The manufacturing process is computer-aided from design to NC machining, with special emphasis put on the QC procedures. Besides the parent company Litostroj Power from Slovenia, the following companies are associated within the Litostroj Power Group, thus forming the Energy Pillar of the Cimos Group: • ČKD Blansko Engineering, the Czech Republic; • Hydraulic Research Center Blansko, the Czech Republic; • Litostroj Hydro, Canada; • Litostroj BH, Bosnia and Herzegovina; • Individual branch offices in Egypt and Iceland. ČKD BLANSKO ENGINEERING ČKD Blansko Engineering is one of the leading Czech suppliers of equipment for hydroelectric power plants. The first turbines at the Blansko factory were produced in the second half of the 19th century. Today, ČKD Blansko Engineering is a modern engineering company whose main area of activities consists of complete supplies of mechanical equipment and technology of hydroelectric power plants and pump stations. It is focused not only on new equipment supplies, but also on rehabilitations, upgrading, and overhauls of the existing machines. The company also provides a wide range of services for hydroelectric power plants. HYDRAULIC RESEARCH CENTER BLANSKO The new hydraulic laboratory, built in 2008, extends research and innovation capacities of the Litostroj Power Group substantially. The Hydraulic Research Center supports development of hydraulic machines, carries out tests on the models of hydraulic turbines, pump-turbines and pumps in accordance with the IEC 60193, as well as provides flow meter calibration. The laboratory serves for the research and development of hydraulic machines, which is made not only for the companies within the Litostroj Power Group, but also for external clients. It also serves for the realization of projects in collaboration with technical universities, as well as projects supported by the European Union. LITOSTROJ HYDRO Inc. Litostroj Hydro is a subsidiary of Litostroj Power, which is a hundred percent owned by the parent company. It covers the North, Central and South American markets. Their knowledge of the American markets makes it possible for the Litostroj Power Group to understand the customer needs better and fulfil their expectations more efficiently. The company also provides maintenance and after-sales service of the Litostroj Power Group equipment installed in the local hydroelectric power plants. Such maintenance and after-sales service are made in collaboration with the North American mechanical and electrical companies and are supervised by the Litostroj Power specialists. LITOSTROJ BH Litostroj BH in Bosnia and Herzegovina is a subsidiary of Litostroj Power, which is a hundred percent owned by the parent company. It covers the market of the Balkans. 21 Litostroj_Company_Profile_010609.indd 21 1.6.2009 14:35:00 Diagram of organizational structure 22 Litostroj_Company_Profile_010609.indd 22 1.6.2009 14:35:01 Litostroj Power, Slovenia Litostroj Power, Canada Litostroj Power, The Czech Republic Litostroj_Company_Profile_010609.indd 23 Litostroj Power, The Czech Republic 1.6.2009 14:35:01 WHO IS WHO? WHERE IS WHO? LITOSTROJ POWER – Litostroj Power Litostrojska cesta 50 1000 Ljubljana Tel: +386 1 5824 115 Fax: +386 1 5824 127 E-mail: [email protected] www.litostrojpower.eu LITOSTROJ POWER – Litostroj Hydro Inc. 45, Pacifique Est Bromont (Quebec) Canada, J2L 1 J4 Tel: +1450 534 2929 Fax: + 1450 534 0136 E-mail: [email protected] LITOSTROJ POWER – Cairo Office 47, Ramses Street P.O. Box 2370, Floor 2 Cairo, Egypt Tel: + 202 2575 39 75 Fax: + 202 2575 35 36 E-mail: [email protected] LITOSTROJ POWER - ČKD Blansko Engineering Čapkova 2357/5 678 01 Blansko The Czech Republic Tel: +420 533 309 560 Fax: +420 533 309 557 E-mail: [email protected] www.cbe.eu SLOVENIA CANADA EGYPT THE CZECH REPUBLIC LITOSTROJ POWER Hydraulic Research Center Blansko Horní Lhota 149 678 01 Blansko Tel.: +420 515 538 580 Fax: +420 515 538 598 E-mail: [email protected] LITOSTROJ POWER – Litostroj BH Ul. Bosne Srebrene br. 14 75000 Tuzla Tel/Fax: + 387 35 267 134 E-mail: [email protected] BOSNIA AND HERZEGOVINA 24 Litostroj_Company_Profile_010609.indd 24 1.6.2009 14:35:06 25 Litostroj_Company_Profile_010609.indd 25 1.6.2009 14:35:06 Litostroj_Company_Profile_010609.indd 26 1.6.2009 14:35:11 Litostroj_Company_Profile_010609.indd 27 1.6.2009 14:35:11 CIMOS GROUP www.cimos.si Litostroj_Company_Profile_010609.indd 28 www.litostrojpower.eu 1.6.2009 14:35:11