product catalogue

Transcription

product catalogue
P RO DUC T
CATALO G UE
1
www.impexmetal.com.pl
Ladies and Gentlemen,
We are the biggest Polish producer of flat-rolled products from aluminum and its alloys.
A fifty-year presence of Impexmetal SA Aluminium Konin on the world market and gathered
experience give assurance of the highest quality products and customer service.
Thanks to modernity, innovation and professionalism our stable market position is evidenced
by long-term cooperation and trust of our customers all over the world.
We use the gathered knowledge and experience at every stage of our production, which
transforms into high quality products appreciated by many customers in various industries.
Continuous improvement of the production process and the product itself, benefit in
introducing new, highly-processed products, used among others in industries with very high
quality requirements, such as automotive and food industry.
The multimilliondollar investment program realized for many years, provides us with modern
equipment and production lines, enabling the production of technologically advanced
products that meet all the requirements of our customers.
Integrated Management System owned by us, according to ISO 9001, ISO TS 16949, ISO
14001, OHSAS 18001, ensures repeatability and at the same time maintaining of the highest
quality standards in the implementation of all production processes and customer service.
We are distinguished mainly by:
wide industry knowledge,
many years of experience,
commitment transformed onto the parameters and products quality,
perfect research and development center,
reliable service and timely delivery of orders.
Details about our product offer can be found in this catalogue or on our website
www.impexmetal.com.pl.
2
Alumi ni um
AND Alumi n ium ALLOYS
GE N E R A L C OMME R C IAL O F F E R
HOT-ROLLED SHEETS
AND STRIPS
COLD-ROLLED SHEETS
AND STRIPS
A l u miniu m allo ys:
series
1XXX:
1050A
1100
1200
1350A
series
3XXX:
3003
3004
3005
3103
3104
3105A
series
5XXX:
5005A
5006
5049
5052
5083
5086
series
8XXX:
8006
8011
8079
5182
5251
5754
Tempers
F, O/ H111, H12, H 1 4 , H 1 6 , H 1 8 , H 1 9 , H 2 2 , H 24, H 26, H 28, H 32, H 34, H 36
GE N E R A L S IZE R A N G E
Thickness [mm]
Width [mm]*
Length [mm]
Strips – cold-rolled
0,05 – 2,0
12 – 1500
L
Sheets – cold-rolled
0,20 – 5,0
500 – 1500
500 – 6000
Strips – hot-rolled
6,0 – 9,0**
do 1700
L
Sheets – hot-rolled
10,0 – 25,0
1000 – 1700
2000 – 10000
* The width according to the thickness.
** It is possible to produce other range of dimensions after previous agreement of technical requirements.
ADD IT ION A L TR E ATME NT
Strips [mm]
Sheets [mm]
Tension levelling
Thickness 0,1 – 2,0
Thickness 0,1 – 2,0
Surface degreasing
Thickness 0,1 – 2,0
Thickness 0,1 – 2,0
Conversion layer
Thickness 0,1 – 0,6
Thickness 0,1 – 0,6
Greasing / Lubricating
Thickness 0,07 – 0,4
–
Technical Anodizing*
Thickness 0,5 – 2,0
Thickness 1,0 – 2,0
One side PVC foil surface application
Thickness 0,5 – 2,0
Thickness 0,5 – 3,0*
–
Thickness 0,2 – 4,0*
Paper interleaving
* It is possible to produce other range of dimensions after previous agreement of technical requirements.
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Alloys
1XXX Series
FEATURES
1xxx series alloys are characterized by a very good corrosion resistance
and a very good formability because of their lower mechanical properties.
Considering its purity, they have high thermic and thermal conductivity.
alu foil for foods
contaniers for
food industry
heat
exchangers
reflectors
truck
spoilers
architecture
applications
transformers
car number
plates
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Alloys 1XXX Series
C H EMIC A L C OMP O S IT ION
EN AW-1050A
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
0,25
0,40
0,05
0,05
0,05
0,07
99,50
EN AW-1100
0,95 Si + Fe
0,05÷0,20
0,05
-
0,10
99,00
EN AW-1200
1,00 Si + Fe
0,05
0,05
-
0,10
99,00
0,05
0,01
-
0,05
99,50
EN AW-1350A
0,25
0,40
It is possible to produce other alloys from this series, after previous agreement of technical requirements.
AL L O YS US A BL E F E AT URES
Corrosion
resistance
Strength
Weldability
Anodizing
EN AW-1050A
EN AW-1100
EN AW-1200
EN AW 1350A
very good
good
sufficient
not recommended
T empers
O/H111
H12
H14
H16
H18
H19
H22
H24
H26
H28
EN AW-1050A
EN AW-1100
EN AW-1200
EN AW 1350A
It is possible to produce other tempers from the 1xxx series, after previous agreement of technical requirements.
Sheets
hot-rolled sheets
cold-rolled sheets
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Thickness [mm]
Width [mm]
Length [mm]
10,0÷25,0
1000÷1700
2000÷10000
0,2÷0,5
500÷1500
500÷2500
0,5÷3,0
1000÷1500
800÷6000
3,0÷4,0
1000÷1500
1400÷6000
4,0÷5,0
1000÷1500
1400÷6000
Alloys 1X X X Series
ST R I PS
Thickness [mm]
Width [mm]
0,10÷0,40
12÷1500
0,40÷0,60
25÷1500
0,61÷2,00
50÷1500
ID [mm]
Core*
Ø 150
Ø 300
Ø 305
Ø 406
Ø 500
Ø 150
Ø 406
Ø 500
Ø 500
S, T, B
T, B
A, B
T, B
T, B
S, T, B
T, B
T, B
B
Max. OD [mm]
1700
1300 / 1600 **
1450
* S – steel core, T – cardboard core, A – aluminium core, B – without core
** slit coil 1300, unslit coil 1600
Patterned sheets
five bar
sheets
EN AW 1050A
stucco
sheets
EN AW 1050A
Tempers
Thickness [mm]
Width [mm]
Length [mm]
H144, H184, H244
2,0÷4,0
1000÷1500
2000÷6000
H114, H144, H184
H224, H244, H264
0,40÷0,80
1000÷1500
2000÷6000
H114, H144
H224, H244
0,81÷1,20
1000÷1500
2000÷6000
Patterned strips
stucco
strips
EN AW 1050A
Tempers
Thickness [mm]
Width [mm]
H114, H144, H184
H224, H244, H264
0,40÷0,80
100÷1350
H114, H144
H224, H244
0,81÷1,20
100÷1350
Strips are delivered without core, ID 500 mm.
SH E E T S F OR A N OD IZING
From among 1xxx series alloys, we recommend 1050A grade in quality “for anodizing”. This standard ensures high quality of
surface and susceptibility for applying natural and dyed oxide coats process.
sheets, STRIPS
EN AW – 1050A*
EN AW – Al 99,5
Material especially recommended to obtain decorative coats in architecture applications – used
for applying of natural and dyed coats.
* After agreement of technical requirements it is also possible to offer this assortment in form of coils slit into suitable widths.
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Alloy s
3XXX Series
FEATURES
3xxx series alloys contain manganese as the main alloy component,
which ensures significantly higher strength parameters in comparison to
3xxx series alloys. Such properties are achieved with maintaining very
good plasticity, high corrosion resistance and susceptibility to different
methods of joining (welding, soldering, brazing).
heat exchangers
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food cains
containers
for food products
under plaster
angle
baseboards light
composite panels
coat application
Series 3X X X Alloys
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-3003
0,6
0,7
0,05÷0,20
1,0÷1,5
–
0,10
rest
EN AW-3004
0,3
0,7
0,25
1,0÷1,5
0,8÷1,3
0,25
rest
EN AW-3005
0,6
0,7
0,30
1,0÷1,5
0,20÷0,6
0,25
rest
EN AW-3103
0,5
0,7
0,10
0,9÷1,5
0,30
0,20
rest
EN AW-3104
0,6
0,8
0,05÷0,25
0,8÷1,4
0,8÷1,3
0,25
rest
EN AW-3105A
0,6
0,7
0,30
0,30÷0,8
0,20÷0,8
0,25
rest
It is possible to produce other alloys from the 3xxx series, after previous agreement of technical requirements.
AL L O YS US A BLE F E AT URES
Corrosion
resistance
Strength
Weldability
Anodizing
EN AW-3003
EN AW-3004
EN AW-3005
EN AW-3103
EN AW-3104
EN AW-3105A
very good
good
sufficient
not recommended
T empers
O/H111
H12
H14
H16
H18
H19
H22
H24
H26
H28
EN AW-3003
EN AW-3004
EN AW-3005
EN AW-3103
EN AW-3104
EN AW-3105A
It is possible to produce other tempers from the 1xxx series, after previous agreement of technical requirements.
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Alloys 3XXX Series
SH E E T S
Thickness [mm]
Width [mm]
Length [mm]
10,0÷25,0
1000÷1700
2000÷10000
0,2÷0,5
500÷1500
500÷2500
0,5÷3,0
1000÷1500
800÷6000
3,0÷4,0
1000÷1500
1400÷6000
4,0÷5,0*
1000÷1500
1400÷6000
hot-rolled sheets
cold-rolled sheets
* We offer sheets in thickness 5.0 mm in 3003 and 3103 grade with tempers O,H111.
ST R I PS
Thickness [mm]
Width [mm]
0,1÷0,40
12÷1500
0,40÷0,60
25÷1500
0,61÷2,00
50÷1500
ID [mm]
Core*
Ø 150
Ø 254
Ø 300
Ø 305
Ø 406
Ø 500
Ø 150
Ø 406
Ø 500
Ø 500
S, T, B
A, B
T, B
A, B
T, B
T, B
S, T, B
T, B
T, B
B
Max. OD [mm]
1700
1300 / 1600 **
1450
* S – steel core, T – cardboard core, A – aluminium core, B – without core
** slit coil 1300, slit coil 1600
S H E E T S A N D S T R IP S FOR SPECIAL APLICATION
The high thermal conductivity of aluminium also aluminium alloys in combination with low specific gravity cause that this material is ideal
for manufacturing heat exchangers for the automotive sector.
Specially designed, modified alloys are used for the production of heat exchangers:
 fins,
 pipe (tube),
manifold,
 header.
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stopy serii 3XXX
Alloys
5XXX Series
FEATURES
5xxx series alloys contains magnesium as the main alloy component.
In order to improve properties of such alloy, various alloy additives
like chromium and manganese are often used. 5xxx series alloys
have high strength properties, they are easy welded – because of
that, such alloys are willingly used as a structural material. In spite
of high mechanical properties, such alloys have good forming ability,
especially in soft tempers. Such alloys have excellent corrosion
resistance also in atmosphere of sea water.
structural material
in building
and shipbuilding industries
pressurized containers in
transport and automotive
industry
anodized decorative
materials in facade
applications
(especially 5005A)
structural material
in railroad
engineering
car body
construction parts
packaging components
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Alloys 5XXX Series
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Cr [%]
Al [%]
EN AW-5005A
0,30
0,45
0,05
0,15
0,7 – 1,1
0,20
0,1
rest
EN AW-5006
0,40
0,80
0,10
0,40 – 0,8
0,8 – 1,3
0,25
0,1
rest
EN AW-5049
0,40
0,50
0,10
0,50 – 1,1
1,6 – 2,5
0,20
0,3
rest
EN AW-5052
0,25
0,40
0,10
0,10
2,2 – 2,8
0,10
0,15 – 0,35
rest
EN AW-5083
0,40
0,40
0,10
0,40 – 1,0
4,0 – 4,9
0,25
0,05 – 0,25
rest
EN AW-5086
0,40
0,50
0,10
0,20 – 0,7
3,5 – 4,5
0,25
0,05 – 0,25
rest
EN AW-5182
0,20
0,35
0,15
0,20 – 0,50
4,0 – 5,0
0,25
0,1
rest
EN AW-5251
0,40
0,50
0,15
0,10 – 0,50
1,7 – 2,4
0,15
0,15
rest
EN AW-5754
0,40
0,40
0,10
0,50
2,6 – 3,6
0,20
0,3
rest
It is possible to produce other alloys from the 5xxx series after previous agreement of technical requirements.
AL L O YS US A BL E F E AT URES
Corrosion
resistance
Strength
Weldability
Anodizing
EN AW-5005A
EN AW-5006
EN AW-5049
EN AW-5052
EN AW-5083
EN AW-5086
EN AW-5182
EN AW-5251
EN AW-5754
very good
good
sufficient
not recommended
T empers
O/H111
H12
H14
H16
H18
H19
H22
H24
H26
EN AW-5005A
EN AW 5006 *
EN AW-5049
EN AW-5052
EN AW-5083
EN AW-5086
EN AW-5182
EN AW-5251 *
EN AW-5754
It is possible to produce 5xxx series alloys in other tempers, after previous agreement of technical requirements between a customer and a manufacturer.
* In another range of tempers after previous agreement of technical requirements.
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H28
Alloys 5X X X Series
SH E E T S
Thickness [mm]
Width [mm]
Lenght [mm]
10,0÷25,0
1000÷1700
2000÷10000
0,2÷0,5
500÷1500
500÷2500
0,5÷3,0
1000÷1500
800÷6000
3,0÷4,0
1000÷1500
1400÷6000
4,0÷5,0 *
1000÷1500
1400÷6000
hot-rolled sheets
cold-rolled sheets
* We offer sheets in such thickness range in 5005A, 5251, 5754, 5052, 5049, alloys in another range of tempers after previous agreement of technical requirements.
ST R I PS
Thicknes [mm]
Width [mm]
0,05÷0,40
12÷1500
0,40÷0,60
25÷1500
0,61÷2,00
50÷1500
ID [mm]
Core*
Ø 150
Ø 254
Ø 300
Ø 305
Ø 406
Ø 500
Ø 150
Ø 406
Ø 500
Ø 500
S, T, B
A, B
T, B
A, B
T, B
T, B
S, T, B
T, B
T, B
B
Max. OD [mm]
1700
1300 / 1600 **
1450
* S – steel core, T – cardboard core, A – aluminium core, B – without core
** slit coil 1300, unslit coil 1600
SPECIAL OFFER FOR SERIES 5XX X
Patterned sheets
five bar sheets
EN AW 5005A
EN AW 5049
EN AW 5052
EN AW 5251
EN AW 5754
stucco sheets
EN AW 5005A
EN AW 5049
EN AW 5052
EN AW 5251
EN AW 5754
Tempers
Thickness [mm]
Width [mm]
Length [mm]
H144, H184, H244
2,5÷4,0
1000÷1500
2000÷6000
H114, H144, H184
H224, H244, H264
0,40÷0,80
1000÷1500
2000÷6000
H114, H144
H224, H244
0,81÷1,20
1000÷1500
2000÷6000
12
Alloys 5XXX Series
Patterned strips
EN AW 5005A
EN AW 5049
EN AW 5052
EN AW 5251
EN AW 5754
stucco strips
Tempers
Thickness [mm]
Width [mm]
H114, H144, H184
H224, H244, H264
0,40÷0,80
100÷1350
H114, H144
H224, H244
0,81÷1,20
100÷1350
* After agreement the strip can be provided on a cardboard core Ø 500 mm.
S H E E TS A N D S TR IP S F O R A NO DI Z I NG
Apart from 5xxx series alloys, we recommend two grades 5005A and 5754 as suitable “for anodizing”. They are produced according to a
special formula which ensures high quality of surface and susceptibility to applying of natural and dyed oxide coats process.
EN AW – 5005A
EN AW – AlMg1
Specially recommended alloy to obtain decorative coats in architecture applications – used for applying
of natural and dyed coat.
EN AW – 5754
EN AW – AlMg3
Alloy recommended for putting thin protective coats, used also in decorative applications – obtaining more
dark coats shade in comparison with 5005A alloy.
13
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Alloy s
8XXX Series
FEATURES
8xxx series alloys are characterized by a very good shape forming ability
because of their fine grained structure. Main alloy additives are Fe and Si.
They raise mechanical properties of the material in comparison to pure
aluminium with maintaining high plasticity at the same time.
heat exchanger
parts
foils for food
products
containers for food
industry (trays)
packaging components
(bottle caps)
flexible ventilation
ducts
multi-tubes
14
Alloys 8XXX Series
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-8006
0,40
1,2 – 2,0
0,30
0,30 – 1,0
0,10
0,10
rest
EN AW-8011A
0,40 – 0,8
0,50 – 1,0
0,10
0,10
0,10
0,10
rest
EN AW-8079
0,05 – 0,30
0,7 – 1,3
0,05
-
-
0,10
rest
AL L O YS US A BL E F E AT URES
Corrosion
resistance
Strength
Weldability
Anodizing
EN AW-8006
EN AW-8011A
EN AW-8079
very good
good
sufficient
not recommended
T empers
O/H111
H12
H14
H16
H18
H19
H22
H24
H26
H28
EN AW-8006
EN AW-8011A
EN AW-8079
It is possible to produce 8xxx series alloys with other tempers, after previous agreement of technical requirements.
SH E E T S
Thickness [mm]
Width [mm]
Length [mm]
10,0÷25,0
1000÷1700
2000÷10000
0,2÷0,5
500÷1500
500÷2500
hot-rolled sheets
cold-rolled sheets
It is possible alloys modification after previous agreement of technical requirements.
ST R I PS
Thickness [mm]
Width [mm]
0,05÷0,40
12÷1500
0,40÷0,60
25÷1500
0,61÷2,00
50÷1500
* S – steel core, T – cardboard core, A – aluminium core, B – without core
** slit coil 1300, unslit coil 1600.
15
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ID [mm]
Core*
Ø 150
Ø 254
Ø 300
Ø 305
Ø 406
Ø 500
Ø 150
Ø 406
Ø 500
Ø 500
S, T, B
A, B
T, B
A, B
T, B
T, B
S, T, B
T, B
T, B
B
Max. OD [mm]
1700
1300 / 1600 **
1450
A P P L IC AT IONS
AUTOMOTIVE
The high thermal conductivity of aluminium and aluminium alloys in combination with
low specific gravity causes that the is ideal for the manufacturing of heat exchangers in
the automotive sector. In the whole series of 3XXX alloys the most popular is the 3xxx
alloys because of its good resistance corrosion, high strength properties and excellent
ductility.
heat exchanges
car bodyconstruction parts
heat exchangesr
components tubes
engines cowlings
16
AUTOMOTIVE
High heat conductivity of aluminum and aluminum alloys in combination with low density cause, that such material becomes
ideal for heat exchangers manufacturing in an automotive sector. From the whole 3xxx series, the most interesting is 3003
alloy because of its good corrosion resistance, high strength properties and excellent shape forming. The current trend in the
automotive market is to reduce the size and weight of heat exchangers, as well as their production cost reduction which, forces
aluminum producers to search for new solutions in the field of metal properties improvement. The improvement of 3003 alloy in
terms of corrosion resistance, strength after soldering and resistance to high temperatures became a main goal of aluminum
producers for automotive sector. Nowadays aluminum alloys used for heat exchangers production are modified in terms of client’s
technical requirements. Such assortment is available in the form of strips or sheets with dimensions, like in general offer, both in
cladded and uncladded versions.
3 XX X S E R IE S
EN AW-3003
Alloys intended for the manufacture of different part heat exchangers. Offered in claded or uncladed
verisions.
EN AW-3003 +1,5% Zn
Alloys intended for the manufacture of different part heat exchangers. Offered in claded or uncladed
verisions.
H F I M PE XME TA L “L ON G LIF E” SERIES ALLOYS
HF420
Alloys for the production of claded fins.
HF421
Alloys for the production of claded fins.
HF422 (+0,7% Zn)
Alloys intended for the production uncladed fins with the addition of zinc in the range of 0.5 ÷ 0.9%
HF424 (+2,5% Zn)
Alloys intended for the production uncladed fins with the addition of zinc in the range of 2.3 ÷ 2.7%
S E R I E S LH Impex metal stop “ long life”
LH436
17
Alloys intended for the production of automotive tubes, heat exchangers, andother thicker elements
(header, manifold).
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AUTOMOTIVE
A L LY S US A BLE F E AT UR ES
CORROSION
RESISTANCE
STRENGTH
WELDABILITY
EN AW 3003
seria HF - Impexmetal
seria LH - Impexmetal
VERY GOOD
GOOD
SUFFICIENT
NOT RECOMMENDED
corrosion potential
EN AW-3003
EN AW-3003
+1,5% Zn
HF 420
HF421
HF422
HF424
LH436
-720
-810
-790
-800
-760
-890
-700
mechanical properties
DELIVERY STATUS
AFTER SOLDERING
Stan
Rm [MPa]
R02 [MPa]
A50 [%]
Rm [MPa]
R02 [MPa]
EN AW-3003,
EN AW-3003+1.5% Zn
O
H14
H16
95÷135
145÷185
170÷210
min 35
min 125
min 150
min 20
min 1
min 1
105
35
HF 420
H14
170÷210
min 160
min 1
130
50
HF421
HF422
HF424
H14
190÷230
min 180
min 1
145
55
LH436
H14
H24
O*
150÷190
190÷230
min 140
min 135
min 160
min 60
min 4
min 5
min 20
140
50
* Material intended for the production of thick section of heat exchangers.
These alloys are offered in various states to strengthen according to individual requirements.
C L AD E D MAT E R IA L
EN AW-4343
EN AW-4045
Modification alloys EN AW 4343+1% Zn
18
AUTOMOTIVE
C L A D D E D MAT E R IA L T H ICKNESS
5%
7.5%
10%
12%
(the range of
the thickness is
possibile after
agreement)
15%
AL L O YS F O R D IF F E R E N T AUTOM OTIVE
C O M PO N E N T S P R O D UC TIONS
EN AW-1050A
EN AW-5754
Alloys for the production of various types of thermal and acoustic shielding for exhaust systems
and engines.
EN AW-5754
EN AW-5182
Alloys for the production of internal body parts, car door structural components.
It is possible to produce other temper after previous agreement of technical requirements.
C H EMIC A L C OMP O S IT ION
D I F F ER E N T A UTOMO T IV E COM PONENT
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-1050A
0,25
0,40
0,05
0,05
0,05
0,07
min 99,50
EN AW-5754
0,40
0,40
0,10
0,50
2,6 – 3,6
0,20
rest
EN AW-5182
0,20
0,35
0,15
0,20 – 0,50
4,0 – 5,0
0,25
rest
EN AW-5052
0,25
0,40
0,10
0,10
2,2 – 2,8
0,10
rest
C L AD E D A N D UN C L A D E D STRIPS
THICKNESS [mm]*
0,050-3,0
WIDTH [mm]
TEMPER
12-1500
O, H14/H24, H16/
H26
It is possible to produces sheets after previous agreement of technical requirements.
19
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ID OD [mm]
APPLCATION
150÷500
PRODUCTION OF
HEAT EXCHANGERS
COMPONENTS (fins, headers,
manifolds, tubes)
A P P L IC AT IONS
BUILDING INDUSTRY
Aluminum and its alloys are used in industrial and commercial building, applications its lightness and
the possiibilities to reach various visual forms, the alloys have unlimited functional uses. Additionaly,
aluminium has greater design possibilities than other materials, such as strength combined with plasticity,
which provide its wider range use.
under plaster angle
facades
constructions
roofing
20
building INDUSTRY
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-1050A
0,25
0,40
0,05
0,05
0,05
0,07
min 99,50
EN AW-3005
0,6
0,7
0,30
1,0 – 1,5
0,20 – 0,6
0,25
rest
EN AW-5005A
0,30
0,7
0,20
0,20
0,50 – 1,1
0,25
rest
EN AW-5049
0,40
0,50
0,10
0,50 – 1,1
1,6 – 2,5
0,20
rest
EN AW-5251
0,40
0,50
0,15
0,10 – 0,50
1,7 – 2,4
0,15
rest
EN AW-5754
0,40
0,40
0,10
0,50
2,6-3,6
0,20
rest
There is a possibility to modify the alloy after prior arrangement of technical requirements.
AP P L IC AT IO N S
Alloy
Temper
Thickness [mm]
PROPOSED APPLICATION
EN AW-1050A
EN AW-3005
EN AW-5005A
EN AW-5754
Complies with
standard and customer
requirements
0,4÷2,00
Material for painting
EN AW-1050A
EN AW-3005
EN AW-5049
EN AW-5754
Complies with
standard and customer
requirements
0,4÷1,2
Material with STUCCO surface for the
production of facades and roofing
EN AW-1050A
EN AW-5049
EN AW-5251
EN AW-5754
Complies with
standard and customer
requirements
2,5÷4,0
The material with five bars surface for the
construction elements
AP P LIC AT ION S , F UN CTIONAL QUALITY FEATURES OF ALLOY S
EN AW-1050A
EN AW-3005
EN AW-5005A
EN AW-5754
Sheets and strips of aluminum and aluminum alloy produced by direct casting method ensure
good corrosion resistance and adhesiveness of lacquer layer. These alloys provide good
properties ensuring easy molding and maintaining and holding firm mechanical properties after the
painting process.
EN AW-1050A
EN AW-3005
EN AW-5049
Material with STUCCO surface for facades facade and roofing production. Sheets and strips of
aluminum and aluminum alloys with STUCCO pattern have good corrosion resistance. These
alloys provide very good plastic properties allowing easy molding while maintaining required
mechanical properties.
EN AW-1050A
EN AW-5049
EN AW-5251
EN AW-5754
Material with five bars pattern surface is used for components production. Sheets and strips of
aluminum and aluminum alloys with “five bars pattern” have good corrosion resistance. These
alloys provide proper plasticity during the processes like bending.
21
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building INDUSTRY
PATTE R N E D S TR IP S
stucco strips
Tempers
Thickness [mm]
Width [mm]
H114, H144, H184
H224, H244, H264
0,40÷0,80
100÷1350
H114, H144
H224, H244
0,81÷1,20
100÷1350
After agreement the strip can be delivered on ID Ø 500 mm.
PATTE R N E D S H E E TS
five bar sheets
stucco sheets
Tempers
Thickness [mm]
Width [mm]
Length [mm]
H144, H184, H244
H114, H144, H184
H224, H244, H264
H114, H144
H224, H244
2,5÷4,0
1000÷1500
2000÷6000
0,40÷0,80
1000÷1500
2000÷6000
0,81÷1,20
1000÷1500
2000÷6000
22
A P P LIC AT IONS
electrotechnics
Aluminum and its alloys have very good plastic properties allowing easy forming. The mechanical properties, heat resistance and
technical parameters modified to meet specific customer requirements are widely used in electrical engineering.
transformer
windings
23
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coverhousing
housing
collectors
frame
drivesshafts
of light bulbs
electrotechnics
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-1050A
0,25
0,40
0,05
0,05
0,05
0,07
min 99,50
EN AW-1350A
0,25
0,40
0,02
0,03
0,05
0,05
min 99,50
EN AW-3004
0,3
0,7
0,25
1,0 – 1,5
0,8 – 1,3
0,25
rest
EN AW-3104
0,6
0,8
0,05 – 0,25
0,8-1,4
0,8 – 1,3
0,25
rest
EN AW-5005A
0,30
0,45
0,05
0,15
0,7 – 1,1
0,20
rest
EN AW-5754
0,40
0,40
0,10
0,50
2,6-3,6
0,20
rest
It is possible alloys modification after previous agreement of technical requirements.
AP P LIC AT ION S , F UN CTIONAL FEATURES OF THE ALLOYS
EN AW-1050A
EN AW-1350A
Transformer windings.
Pure aluminum alloys ensuring high dielectric conductivity.
EN AW-3004
EN AW-3104
EN AW-5754
Light and fluorescent bulbs.
These alloys provide very good plastic properties allowing easy forming and mechanical properties
and heat resistance in the process of casting glass.
Alloys providing proper plasticity processes such as bending.
The alloys dedicated for such production are the subject for further surface treatment, eg. the
application of coatings. The material may be supplied in sheets or strips.
EN AW-5005
EN AW-5754
AP P L IC AT ION S
TEMPER
THICKNESS [mm]
proposed use
according to customer
requirements
0,25÷1,40
Transformer windings
EN AW-3004
EN AW-3104
O
0,2÷0,5
Light and fluorescent bulbs
EN AW-5754
O
0,2÷0,5
Light bulbs
EN AW-5005
EN AW-5754
according to customer
requirements
0,4÷2,0
Electrical cabinets, solar panels
EN AW-1050A
EN AW-1350A
ST R I PS F O R electrotechnics
3xxx series Alloys for electrical applications, eg. production of light and fluorescent bulbs we recommend alloy 3104 (3004) providing
very good plastic properties allowing easy forming the product and the required mechanical properties and heat resistance in the
process of glass flooding / potting (at bulb production). In this regard, technical parameters are modified according to as per
customer’s specific requirements.
THICKNESS [mm]
WIDTH [mm]
ID [mm]
OD [mm]
0,18÷0,50
40÷1200
Ø 150, Ø 305, Ø 406, Ø 500
1700
It is possible maked another parametiers after previous agreement of technical requirements.
24
A P P L IC AT IONS
PACKAGING INDUSTRY/
HOUSEHOLD INDUSTRY
Aluminum is tough, lightweight and resistant to corrosion. It is because of these properties aluminium is commonly used
in the packaging industry. Plasticity makes creating interesting forms easy, which aims at easthetic features growth. In
connection with good physical and chemical properties aluminum is used in the production of household appliances.
containers
25
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dishes
kettles
cups / clousers
alu goil for foods
PACKAGING INDUSTRY/HOUSEHOLD INDUSTRY
C H EMIC A L C OMP O S IT ION
Si [%]
Fe [%]
Cu [%]
Mn [%]
Mg [%]
Zn [%]
Al [%]
EN AW-1050A
0,25
0,40
0,05
0,05
0,05
0,07
min 99,50
EN AW-3003
0,6
0,7
0,20
1,0-1,5
–
0,10
rest
EN AW-3005
0,6
0,7
0,25
1,0 – 1,5
0,8 – 1,3
0,10
rest
EN AW-3105
0,6
0,7
0,30
0,30 – 0,8
0,20 – 0,8
0,10
rest
EN AW-8006
0,40
1,2 – 2,0
0,30
0,30-1,0
0,10
0,10
rest
EN AW-8011A
0,40 – 0,8
0,50 – 1,0
0,10
0,10
0,10
0,10
rest
It is possible to modify alloys after previous agreement of technical requirements.
AP P L IC AT ION S
TEMPER
THICKNESS [mm]
PROPOSED USE
according to customer
requirements
0,060÷0,120
Containers for food industry.
EN AW-3005
O
0,070
Aluminum molds for t-light. This alloy provides very
good plastic properties allowing easy forming and
required mechanical properties and heat resistance
in the process of wax pouring.
EN AW-3105
EN AW-8011A
according to customer
requirements
0,19÷0,30
Sheets and strips of aluminum and aluminum
alloy for the production of caps. Alloys covered
with a layer of titanium phosphate facilitate
lacquerring layers coating. The material used for
caps production.
EN AW-1050A
EN AW-3003, 3005
EN AW-8006, 8011A
PATTE R N E D S TR IP S
STUCCO STRIPS
TEMPER
THICKNESS [mm]
WIDTH [mm]
H114, H144, H184, H224, H244, H264
0,40÷0,80
100÷1350
H114, H144, H224, H244
0,81÷1,20
100÷1350
Deliveries on core ID 500 mm is possible after previous agreement of technical requirements.
PATTE R N E D S H E E TS
FIVE BAR SHEETS
STUCCO SHEETS
TEMPER
THICKNESS [mm]
WIDTH [mm]
LENGTH [mm]
H144, H184, H244
2,5÷4,0
1000÷1500
2000÷6000
H114, H144, H184, H224, H244, H264
0,40÷0,80
1000÷1500
2000÷6000
H114, H144, H224, H244
0,81÷1,20
1000÷1500
2000÷6000
26
TEMPER
Sated
strengthened
cold rolling
RAW
SYMBOL ACCORDING
TO STANDARDS
27
TERM
CURRENT
PREVIOUS
F
pg, pz, pw, pp,
pc, pt, ps, pm,
pk, pe, pi
0
r
annealed - for products getting fixed properties after hot-rolling process
01
m
heat treated in the recommended time and temperature for products oversaturated and
slowly cooled to room temperature
02
-
treated thermo-plastically to improve formability
03
j
homogenized
H11
-
slightly strengthened
H12
z2
1/4
H14
z4
1/2
H16
-
H18
z6
4/4
H19
z9
–
H22
z2r
1/4
H24
z4r
H26
-
H28
-
4/4
H32
z2s
1/4
H34
z4s
(raw) - applies to shaped articles in processes, in which there is no special
control of thermal and mechanical conditions
strengthened
cold rolling
strengthened
and partially annealed
strengthened
and stabilized
hard
3/4
1/2
hard
3/4
1/2
hard
H36
-
H38
z6s
4/4
H42
-
1/4
H44
-
H46
-
H38
-
www.impexmetal.com.pl
strengthened
and painted or lacquered
extra hard
3/4
1/2
hard
3/4
4/4
TEMPER
NOTES ON TEMPERS’ DESIGNATIONS and DIGITAL DEFINITIION COMPLETION
In this case the limits of mechanical properties are not defined.
Annealing to the lowest strength.
Applied for products that are machined before supersaturation, mechanical properties are not determined.
Applied for products that are plastically formed before supersaturation.
Used for wire rod and tape casted on a continuous basis, which are exposed to annealing at high temperature in order to reduce segregation.
Strengthened cold-rolling tempers are applied to articles treated with the cold plastic forming after annealing, and pp hot or p.p. cold and after;
partial annealing or stabilizing. The level of mechanical properties is defined.
The digits after the letter H means: first - the type of heat treatment,
second - strengthening degree to be identified with a minimum Rm value.
Min. Rm in the annealed temper [MPa]
Rm increase up to Hx8 Rm [MPa]
To 40
55
45÷60
65
65÷80
75
85÷100
85
105÷120
90
125÷160
95
165÷200
100
205÷240
105
245÷280
110
285÷320
115
325 above
120
28
ALUMINUM AND ALUMINIUM ALLOYS
SYMBOLS OF ALUMINIUM and ALUMINIUM alloys
EN
EN
PN
ASTM
GOST
DIN
A2
A1
A2
1050
-
A/A0
A5
A/A0
Al 99
Al 99,5
Al 99
PA
PA5
PA16
3003
-
AMc
-
Al MnCu
Al Mn1
Al Mn1Mg0,5
Al Mn0,5Mg0,5
PA43
PA2
PA11
PA13
-
5005
5052
5083
5086
AMg1
AMg2
AMg3
AMg4
Al Mg1
Al Mg2Mn0,3
Al Mg2,5
Al Mg3
Al Mg2Mn0,8
Al Mg4,5Mn
Al Mg4Mn
PA0
-
-
-
8006
8011A
8079
SE R I E S A l (10 0 0 )
EN AW-1100
EN AW-1350A
EN AW-1050A
EN AW-1200
Al 99,0Cu
EAl 99,5(A)
Al 99,5
Al 99,0
SE R I E S A l-Mn (3 0 0 0 )
EN AW-3003
EN AW-3103
EN AW-3004
EN AW-3005
EN AW-3105
Al Mn1Cu
Al Mn1
Al Mn1Mg1
Al Mn1Mg0,5
Al Mn0,5Mg0,5
SE R I E S A l-Mg (50 0 0 )
EN AW-5005A
EN AW-5251
EN AW-5052
EN AW-5754
EN AW-5049
EN AW-5083
EN AW-5086
Al Mg1
Al Mg2
Al Mg2,5
AlMg3
Al Mg2Mn0,8
Al Mg4,5Mn0,7
Al Mg4
S E R I E S A l-F e (80 0 0 )
EN AW-8006
EN AW-8011A
EN AW-8079
Al Fe1,5Mn
Al FeSi(A)
Al Fe1Si
A list of standards OF aluminium and aluminium alloys
CHEMICAL COMPOSITION
EN 515
Aluminium and aluminium alloys. Wrought products. Temper designations.
EN 573-1
Aluminium and aluminium alloys. Chemical composition and the kind of wrought products. Part 1: Numerical
designation system.
EN 573-2
Aluminium and aluminium alloys. Chemical composition and the kind of wrought products. Part 2: Chemical symbol based designation system.
EN 573-3
Aluminium and aluminium alloys. Chemical composition and the kind of wrought products. Part 3: Chemical composition.
EN 573-4
Aluminium and aluminium alloys. Chemical composition and the kind of wrought products. Part 4: Forms of products.
EN 602
Aluminum and aluminum alloys. Wrought products. The chemical composition of semi-products used for production of articles intended for contact with food.
29
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SH E E T S , S T R IP S , P LATES
EN 485-1
Aluminium and aluminium alloys. Sheet, strip and plate. Part 1: Technical conditions for inspection and delivery.
EN 485-2
Aluminium and aluminium alloys. Sheet, strip and plate. Part 2: Mechanical properties.
EN 485- 3 Aluminium and aluminium alloys. Sheet, strip and plate. Part 3: Tolerances on dimensions and shape for hot-rolled
product.
EN 485-4
Aluminium and aluminium alloys. Sheet, strip and plate. Part 4: Tolerances on dimensions and shape for cold-rolled
product.
EN 541
Aluminum and aluminum alloys. Rolled products for cans, closures and lids. Technical Specifications.
EN 546-1
Aluminium and aluminium alloys. Foil. Part 1: Technical conditions for inspection and delivery.
EN 546-2
Aluminium and aluminium alloys. Foil. Part 2: Mechanical properties.
EN 546-3
Aluminium and aluminium alloys. Foil. Part 3: Tolerances on dimensions.
EN 546-4
Aluminium and aluminium alloys. Foil. Part 4: Special property requirements.
EN 683-1
Aluminium and aluminium alloys. Finstock. Part 1: Technical conditions for inspection and delivery.
EN 683-2
Aluminium and aluminium alloys. Finstock. Part 2: Mechanical properties.
EN 683-3
Aluminium and aluminium alloys. Finstock. Part 3: Tolerances on dimensions and form.
EN 1386
Aluminium and aluminium alloys. Tread plate. Specifications.
EN 1396
Aluminium and aluminium alloys. Coil coated sheet and strip for general applications. Specifications.
30
PRODUCTION PLANT:
Impexmetal SA ALUMINIUM KONIN
ul. Hutnicza 1
62-510 Konin
t: +48 63 247 44 22, +48 63 247 44 88
e-mail: [email protected]
www.impexmetal.com.pl
Headquarters:
Impexmetal SA
ul. Łucka 7/9
00-842 Warszawa, Poland
www.impexmetal.com.pl
AUTOMOTIVE
AND ELECTROTECHNICS INDUSTRY
+48 63 247 4608
+48 63 247 4628
[email protected]
BUILDING, PACKAGING
AND HOUSEHOLD INDUSTRY
+48 63 247 4637
+48 63 247 4953
[email protected]
DISTRIBUTORS
AND SERVICE CENTERS
+48 63 247 4954
+48 63 247 4956
+48 63 247 4649
[email protected][email protected]
www.impexmetal.com.pl