Gleason Pfauter

Training
Programs
Gleason Global Services: Comprehensive Training Solutions
Gleason Global Services offers the industry’s widest variety of training courses, covering the full
spectrum of bevel and cylindrical gear topics. These courses range from helping our customers
understand the basics of gearing to applying the sophisticated software tools needed to solve strength
or noise problems, to the latest inspection, metrology and maintenance techniques.
The Gleason Training Team works with your staff to ensure a fast, thorough review of the practices,
skills and capabilities for a wide range of topics. Classroom and hands-on training takes place in a
variety of stages, involving the most important production, operation and maintenance issues.
In addition, customized training packages can be designed and implemented to meet the special
requirements of any customer and facility.
To get started, review the general curriculum and registration process described on the following
pages.
www.gleason.com/services
2
course catalog
Name of the course
Hobbing
H 10
H 20
H 30
H 40
H 50
H 60
H 70
H 80
Introduction of the hobbing machine to operators
Hobbing Technology and Dialogue Program
Maintenance mechanics/hydraulics
Maintenance electr./electronics – Siemens 840C
Maintenance electr./electronics – Siemens 840D
Maintenance electrics – Pfauter „Wälzmodule“
Maintenance electr./electronics – Siemens 3M
Maintenance electr./electronics – Bosch CC
4
5
6
7
8
9
10
11
Profile Grinding
G 10
G 20
G 30
G 40
G 50
Introduction of the grinding machine to operators
Profile-Grinding Technology and Dialogue Program
Maintenance mechanics/hydraulics
Maintenance electr./electronics – Siemens 840C
Maintenance electr./electronics – Siemens 840D
12
13
14
15
16
Shaping
S 10
S 20
S 30
S 40
S 50
Introduction of the shaping machine to operators
Shaping Technology and Dialogue Program
Maintenance mechanics/hydraulics
Maintenance electr./electronics – Siemens 840C
Maintenance electr./electronics – Siemens 840D
17
18
19
20
21
Gear Seminars
V1
V2
Manufacturing of soft cylindrical gears in Ludwigsburg
Hard finishing of cylindrical gears in Ludwigsburg
22
23
3
machine operation
H 10
Introduction of the hobbing
machine to operators
at customers plant
Target group:
Machine operators,
machine workers,
setter and foremen.
Preconditions:
Course H 20 “Hobbing Technology and Dialogue Program”.
Experience in handling numerically controlled machines are desirable.
Aim:
Participants will be able to set-up numerically controlled
hobbing machines and process high-quality work pieces.
Content:
✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter hobbing dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine
equipment and by means of specific program changes
✓ Optimization of technology data and time data
Special point:
The machine must be available for the duration of the course. Of course
we care on demands or wishes of the participants.
www.gleason.com/services
4
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
hobbing machines
H 20
Training of technology
data and inputting this data
into the Hobbing dialogue
program
Target group:
Machine operators,
Toolsetters, Foremen,
work preparation,
Technologists,
Design engineer.
Duration 3 days;
4 days with an interpreter.
Preconditions:
None.
Beginning and Ending
according to agreement.
Aim:
Participants will be able to enter work-gear, tool and technology data
into the Gleason-Pfauter hobbing dialogue program, set up machine
programs and process work gears on their own.
Participants max. 4
Content:
✓ Machine control: structure, operating modes and functions
✓ Special equipment: automatic work piece change, centering
✓ Processing procedures, circuits, strategies
✓ Inputting data: pre-selection, work gear, tool and intersection data
✓ Machine adjustment
✓ Production: processing 1st work gear, dimensional corrections,
processing subsequent work gears, circuit influences
✓ File management: Creating, changing, deleting files
✓ Practical exercises at laboratory control and machine
including participant’s samples
Special point:
Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
5
hobbing machines
H 30
Maintenance mechanics/
hydraulics
Target group:
Repair and maintenance
personnel.
Preconditions:
Specialized training, basic experience in hydraulics and pneumatics.
Duration 3 days;
4 days with an interpreter.
Aim:
Participants are familiarized with the structure and function of the
mechanical and hydraulically assemblies of a hobbing machine.
They will be able to recognize errors and carry out mechanical and
hydraulic maintenance themselves.
Beginning and Ending
according to agreement.
Content:
✓ Mechanical structure of the machine and other assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Troubleshooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:
Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
www.gleason.com/services
6
Participants max. 4
hobbing machines
H 40
Maintenance electr./
electronics Siemens 840C
Target group:
Plant electricians,
repair and maintenance
personnel.
Duration 4 days;
5 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Experience in handling control systems and numerically
controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:
✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and GIA = Gearbox-Interpolation)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
7
hobbing machines
H 50
Maintenance electr./
electronics Siemens 840D
Target group:
Plant electricians,
repair and maintenance
personnel
Preconditions:
Experience in handling control systems and numerically
controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:
✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
www.gleason.com/services
8
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
hobbing machines
H 60
Maintenance electr./
electronics “Pfauter ELG”
(Wälzmodule = WM)
(Electronic Gearbox)
with Siemens 3M or Bosch
CC220 / CC300
Target group:
Plant electricians,
repair and maintenance
personnel.
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Control systems basic course H70 Siemens 3M or
Control systems basic course H80 Bosch CC220 / CC300.
Basic knowledge of electrical and electronically systems.
Aim:
Participants will be able to locate errors in the “Pfauter-Wälzmodule”
and carry out a diagnosis using NC-screen, terminal or a PC.
Content:
✓ Communication of the control with the Wälzmodule (WM)
✓ Structure, block diagram, PLC-function, WM-commands
✓ Machine data of “Pfauter-Wälzmodule”
✓ Application of the WM-terminal or PC
✓ Optimization with the screen or PC
✓ Analysis of following error
✓ Software transfer and restarting
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
9
hobbing machines
H 70
Maintenance electr./
electronics Siemens 3M
Target group:
Plant electricians,
repair and maintenance
personnel.
Preconditions:
Experience in handling control systems
and numerically controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:
✓ Communication of the numerical control system with
Pfauter ELG (WM = Wälzmodule)
✓ Interfaces
✓ Functional sequences
✓ PLC
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
www.gleason.com/services
10
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
hobbing machines
H 80
Maintenance electr./
electronics
Bosch CC220 / CC300
Target group:
Plant electricians,
repair and maintenance
personnel.
Duration 4 days;
5 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Experience in handling control systems
and numerically controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:
✓ Communication of the numerical control system CC220 / CC300 with
Pfauter ELG (WM = Wälzmodule)
✓ Interfaces
✓ Functional sequences
✓ PLC and communication tables
✓ Auxiliary and diagnostic programs
✓ CPL program
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
11
machine operation
G 10
Introduction of the Profile
Grinding machine to operators
at customers plant.
Target group:
Machine operators,
Machine workers,
setter and foremen.
Preconditions:
Course G20 “Profile-Grinding Technology and Dialogue Program“.
Experience in handling numerically controlled machines are desirable.
Aim:
Participants will be able to set-up numerically controlled grinding
machines and process high-quality work pieces.
Content:
✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter grinding dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine equipment
and by means of specific program changes
✓ Optimization of technology data and time data
Special point:
The machine must be available for the duration of the course.
Of course we care on demands or wishes of the participants.
www.gleason.com/services
12
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
profile grinding machines
G 20
Profile Grinding Technology
and Dialogue Program
Target group:
Machine operators,
Toolsetters, Foremen,
work preparation,
Technologists,
Design engineer.
Duration 3 days;
4 days with an interpreter.
Preconditions:
None.
Beginning and Ending
according to agreement.
Aim:
Participants will be able to enter profile-grinding-wheel, work-gear
and technology data in the Gleason-Pfauter Profile Grinding dialogue
program, set up machine programs and process work gears on their own.
Participants max. 4
Content:
✓ The Profile Grinding Machine with its components
✓ Abrasives and their application
✓ Different kinds of work pieces and fixtures
✓ Stock division and diagram evaluation
✓ Dressing technologies
✓ Recording touch position
✓ Grinding, kinematics and specific cutting rate limit (Qw')
✓ Inspection and diagram evaluation
✓ Function and use of grinding software
✓ Corrections
✓ Practicing at simulator or grinding machine with examples
of the participants
Special point:
Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
13
profile grinding machines
G 30
Maintenance mechanics/
hydraulics
Target group:
Repair and
maintenance personnel.
Preconditions:
Specialized training, basic experience in hydraulics and pneumatics.
Duration 3 days;
4 days with an interpreter.
Aim:
Participants are familiarized with the structure and function
of the mechanical and hydraulically assemblies of a gear grinding
machine. They will be able to recognize errors and carry out
mechanical and hydraulic maintenance themselves.
Beginning and Ending
according to agreement.
Content:
✓ Mechanical structure of the machine and other assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Trouble-shooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:
Customer-specific training depends on the machine type,
machine equipment, the previous knowledge and wishes
of the participants
www.gleason.com/services
14
Participants max. 4
profile grinding machines
G 40
Maintenance electr./
electronics
Siemens 840C
Target group:
Plant electricians,
repair and maintenance
personnel.
Duration 4 days;
5 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Experience in handling control systems and numerically
controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:
✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and ELG = Electronic Gearbox)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
15
profile grinding machines
G 50
Maintenance electr./
electronics Siemens 840D
Target group:
Plant electricians,
repair and maintenance
personnel.
Preconditions:
Experience in handling control systems and
numerically controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:
✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
www.gleason.com/services
16
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
machine operations
S 10
Introduction of the
shaping machine to operators
at customers plant
Target group:
Machine operators, machine
workers, setter and foremen.
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Course S20
“Shaping Technology and Dialogue Program”
Experience in handling numerically controlled machines are desirable.
Aim:
Participants will be able to set-up numerically controlled
shaping machines and process high-quality work pieces.
Content:
✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter shaping dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine
equipment and by means of specific program changes
✓ Optimization of technology data and time data
Special point:
The machine must be available for the duration of the course.
Of course we care on demands or wishes of the participants.
17
gear shaping machines
S 20
Shaping Technology
and Dialogue Program
Target group:
Machine operators,
Toolsetters, Foremen,
work preparation.
Preconditions:
None.
Duration 3 days;
4 days with an interpreter.
Aim:
Participants will be able to enter shaper-cutter wheel –, work gearand technology – data in the Gleason-Pfauter shaping dialogue program,
set up machine programs and process work gears on their own.
Beginning and Ending
according to agreement.
Content:
✓ Machine control: structure, operating modes and functions
✓ Special equipment: automatic change, centering
✓ Processing procedures, circuits, strategies
✓ Inputting data: shaper cutter, work gear, and intersection data
✓ Machine adjustment
✓ Production: processing 1st work gear, dimensional corrections,
processing subsequent work gears, circuit influences
✓ File management: entering, changing, deleting of files
✓ Practical exercises at laboratory control and/or machine
including participant’s samples
Special point:
Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
www.gleason.com/services
18
Participants max. 4
gear shaping machines
S 30
Maintenance mechanics/
hydraulics
Target group:
Repair and maintenance
personnel.
Duration 3 days;
4 days with an interpreter.
Preconditions:
Specialized training, basic experience in hydraulics and pneumatics.
Beginning and Ending
according to agreement.
Aim:
Participants are familiarized with the structure and function
of the mechanical and hydraulically assemblies of a gear shaping
machine.
They will be able to recognize errors and carry out mechanical and
hydraulic maintenance themselves.
Participants max. 4
Content:
✓ Mechanical structure of the machine and their assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Troubleshooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:
Customer-specific training depends on the machine type,
machine equipment, the previous knowledge and wishes
of the participants.
19
gear shaping machines
S 40
Maintenance electr./
electronics Siemens 840C
Target group:
Plant electricians,
repair and maintenance
personnel.
Preconditions:
Experience in handling control systems and numerically
controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:
✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and ELG = Gearbox-Interpolation)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine
equipment and the previous knowledge and wishes of the participants.
www.gleason.com/services
20
Duration 4 days;
5 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
gear shaping machines
S 50
Maintenance electr./
electronics Siemens 840D
Target group:
Plant electricians,
repair and maintenance
personnel.
Duration 3 days;
4 days with an interpreter.
Beginning and Ending
according to agreement.
Participants max. 4
Preconditions:
Experience in handling control systems and numerically
controlled machines.
Aim:
Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:
✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:
Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
21
gear seminar soft processing
V1
Manufacturing of
soft cylindrical gears
Target group:
Experts in the areas of design,
work preparation, manufacture
and quality assurance.
Preconditions:
Basic knowledge of gear cutting and knowledge of the various
manufacturing techniques for toothed gear processes.
Aim:
Participants will gain a comprehensive overview of the most modern
gear cutting techniques for soft processing from individual production
to mass production.
Content:
✓ Basics of gear cutting
✓ Existence of gear deviations
✓ Basics of precision
✓ Assessment of the quality of gears
✓ Efficient work on modern CNC-gear cutting machines
(hobbing, shaping, shaving and deburring)
✓ Cutting tools for various kinds of manufacturing
✓ Gear measuring
✓ Economical technology with hobbing
✓ Optimization of machine and cutting tool use
✓ Dry cutting of gears
✓ View to hard gear finishing
www.gleason.com/services
22
Duration 3 days;
Participants max. 36
Only in German Language.
gear seminar hard processing
V2
Hard finishing
of cylindrical gears
Target group:
Experts in the areas of design,
work preparation, manufacture
and quality assurance.
Duration 2 days;
Participants max. 36
Only in German Language.
Preconditions:
Basic knowledge of gear cutting and knowledge of the various
manufacturing techniques for toothed gear processes.
Aim:
Participants will gain a comprehensive overview of the most modern
gear cutting techniques for hard gear finishing from individual production
to mass production.
Content:
✓ Pre-work for hard gear finishing
✓ Existence of gear deviations
✓ Measurement and assessment of gears
✓ Statistic evaluation of measuring results and investigation
of the ability of processes
✓ Skive hobbing of hardened gears
✓ Hard skiving, a hard gear finishing process for high volume production
✓ High performance grinding with profile grinding machines
✓ Generating Grinding
✓ Spur and helical gear grinding
✓ Honing of cylindrical gears by use of a tool with internal teeth
✓ Comparison of hard gear finishing processes
23
contact us
Individual Gleason-Pfauter Training courses
Our courses are based on the practical experience of experts. Knowledge from the day to day work to our training staff is
incorporated into the training courses on a continual basis.
This permits us to deal with the whole spectrum of your specific production problems and the equipment of the machines supplied
and to offer and provide these customer-specific training courses.
Organizational Instructions
Preconditions:
The course description on the pages bevore provide information relating to aims, content and preconditions.
We recommend that you register your employees only for courses the preconditions of which they can meet.
We will be happy to advise you with regard to suitability of candidates.
Registration:
Please contact Ms. Janina Hipper (telephone: +49-(0)7141-404-656; fax: +49-(0)7141-404-500; e-mail: [email protected]).
We will immediately send you an appropriate quotation and reserve your desired or the next free training date. The date will be
reserved after receiving your written order. All unconfirmed trainings within 4 weeks before the planed date, will be used for other
customers!
Cancellation:
It is possible to cancel the confirmed training up to 4 weeks before the planed training. Otherwise the full amount will be invoiced.
Should it not be possible to hold a course due to unforeseeable circumstances on our part, you will be notified immediately and an
alternative date will be arranged with you.
Hotel:
We will gladly take over the reservation in a hotel near to us.
Language:
All trainings will be executed in German or English.
Any required interpreter services will be charged according to expense incurred.
Fees:
The current valid fees you get on request. Course fees cover the costs of training, training documentation, lunch and refreshments
for 4 participants. Travel expenses, daily allowance and costs of room and board must be paid by the participants.
Special requests:
We can also offer training at customers plant on request. (Please ask for necessary requirements and fees!).
Important note:
For Gear Seminars V1 and V2 contact Mr. Kevin Streicher (telephone: +49-(0)7141-404-358; e-mail: [email protected])
or Mr. Günter Schmidt (telephone: +49-(0)7141-404-455; e-mail: [email protected]).
Both Seminars will be held only in german language.
1000 University Avenue
P.O. Box 22970
Rochester, NY 14692-2970, USA
Tel. +1-585-473-1000
Fax +1-585-461-4348
e-mail: [email protected]
Maschinenfabrik GmbH
Daimlerstrasse 14
D-71636 Ludwigsburg, Germany
Tel. +49-(0)7141-404-0
Fax +49-(0)7141-404-500
e-mail: [email protected]
www.gleason.com • [email protected]
Visit www.gleason.com for Worldwide Sales Locations and Additional Information.
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Printed in Germany.