HighMech Material Handling

HighMech Material Handling
Material handling maximizes the productivity
of your moulder
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Maximize the full potential of your moulder
Your moulder’s potential can only be fully realized with the right
infeeds and outfeeds. The greatest potential for boosting efficiency
lies in improving output. With the right material handling system,
rework, rejects, and sorting can be avoided from the outset.
Optimize your production
WEINIG material handling can meet
virtually all your needs. With WEINIG,
you can maximize your production and
produce the highest quality standards.
• Concentrated quality monitoring with
ergonomically designed workstations
• Inspect for quality safely and continuously…with WEINIG
• Inspection of parts
• Avoid rejects by positioning components in accordance with specific
allowable defects
• Continuous end-to-end feeding from
workpiece buffers
• Continuous flow of material prevents
machining defects due to material
stoppage
• Uniform material feeding prolongs the
life of your tooling
• Minimize wear on pressure elements
and feed system
Enjoy the confidence created by
WEINIG’s reliable and durable material
handling systems.
WEINIG infeeds for efficient machine
feeding
Tailored to your individual needs, WEINIG can offer customized
infeeds to ensure continuous and economical workpiece feeding
for your moulder. Automated buffer and infeed units ensure the
highest quality and maximum output so that your operators can
concentrate their attention on inspection. The result is top quality
production and efficiency!
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• Manual transfer of parts from the
stack
• Visual inspection / reject sorting
• Workpiece buffer for continuous
infeed
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• Manual transfer of parts from the
stack
• Visual inspection / rejects removed
via tilt table
• Workpiece buffer for continuous
infeed
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• Workpieces are ergonomically
transferred at a constant working
height using a lift table
• Visual inspection / rejects removed
manually
• Workpiece buffer for continuous
infeed
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• Infeed chains simplify material bundle
flow
• Workpieces are ergonomically
transferred at a constant working
height using a lift table
• Visual inspection / rejects removed
manually
• Workpiece buffer for continuous
infeed
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• Infeed chains simplify material bundle
flow
• Tilt-hoist with gravity-assisted transfer
of workpiece layers, arranged manually
• Visual inspection / rejects removed
manually
• Workpiece buffer for continuous
infeed
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• Infeed chains simplify material bundle
flow
• Tilt-hoist with gravity-assisted transfer
of workpiece layers, arranged manually
• Visual inspection / rejects removed via
tilt table
• Workpiece buffer for continuous
infeed
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• Infeed chains simplify material bundle
flow
• Tilt-hoist with gravity-assisted transfer
of workpiece layers
• Automatic separation
• Visual inspection / rejects removed via
tilt table
• Workpiece buffer for continuous
infeed
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• Infeed chains simplify material bundle
flow
• Tilt-hoist with gravity-assisted transfer
of workpiece layers, arranged manually
• Visual inspection / rejects removed via
tilt table
• Cross-cut at both ends with high
dimensional accuracy while transported lengthwise
• Workpiece buffer for continuous
infeed
Space requirements for infeed automation
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E2
E3
E4
E5
E6
E7
E9
Length in mm
6.500
6.500
6.500
6.500
6.500
6.500
6.500
6.500
Depth in mm
1.800
5.000
3.000
6.000
9.000
9.500
12.500
11.200
WEINIG outfeed systems
The solutions shown represent varying levels of automation, and can
vastly improve the operator’s availability for monitoring quality.
Customized solutions for your specific products, e.g. bundling and
strapping, automatic stacking or stack wrapping, are also possible in
various configurations.
A1
• Visual inspection of cross-fed parts
• Parts are collected and stacked by
hand
A2
• Visual inspection of cross-fed parts
• Parts are collected and ergonomically
stacked at a constant working height
using a lift table
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A3
• Visual inspection of cross-fed parts
• Parts are collected and ergonomically
stacked at a constant working height
using a lift table
• Buffer chains simplify transport
logistics
A4
• Visual inspection of parts during
transfer to the bundle forming station
• Automatic lengthwise strapping with
plastic banding
• Crosswise buffering area with manual
stacking
A5
• Layer forming with fully automatic
stacking
• Buffer chains simplify transport
logistics
A6
• Visual inspection of parts during
transfer to the bundle forming station
• Automatic crosswise strapping with
plastic banding
• Layer forming with fully automatic
stacking
• Buffer chains simplify transport
logistics
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• Visual inspection of parts during
transfer to the bundle forming station
• Automatic crosswise strapping with
plastic banding
• Layer forming with fully automatic
stacking
• Stacks strapped with plastic banding
for security
• Bundle forming with protective
sheeting
• Automatic vertical stacking of multiple
bundles to form a complete transport
unit
• Buffer chains simplify transport
logistics
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• Layer forming with fully automatic
stacking
• Stacks strapped with plastic banding
for security
• Bundle forming with protective
sheeting
• Automatic vertical stacking of multiple
bundles to form a complete transport
unit
• Buffer chains simplify transport
logistics
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A10
• Visual inspection of parts during
transfer to the bundle forming station
• Automatic lengthwise strapping with
plastic banding
• Layer forming with fully automatic
stacking
• Buffer chains simplify transport
logistics
Space requirements for outfeed automation
A1
A2
A3
A4
A5
A6
A7
A8
A10
Length in mm
8.000
8.000
8.000
13.000
8.000
8.000
13.000
8.000
13.000
Deepth in mm
2.500
5.300
7.000
4.500
9.700
12.500
12.000
9.700
7.500
WEINIG HighMech systems:
Complete material handling lines designed using modular
components
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Overview of HighMech systems
Modular elements can be combined
according to the solution required.
Limitations are possible due to crosssection and length of the workpieces.
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Machine, workpiece and performance data:
Planer / moulder
feed speed
36 / 60 / 80 /100 m/min
Stack weight, max.
3 /4t
Max. stack dimensions –
Technical specifications subject to change without
notice.
width, height, length
1200, 1200, 6100 mm
Timber length, min. – max.
(300 –) 1800 – 6100 mm
Timber width, min. – max.
50 – 230 mm
Timber thickness, min. – max.
12 – 100 mm
Max. cross-section of single pieces
100 cm2
Max. piece weight
30 kg
Width of bundles, min. – max.
80 – 220 mm
Height of bundles, min. – max.
80 – 160 mm
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WEINIG HighMech Automation:
Intelligently combined modular material handling units
No matter how different your products and requirements may be,
we rely on our vast experience acquired from hundreds of lines delivered to customers and their feedback to create a flexible and growing modular system that meets your specific needs. Our concepts
range from basic infeeds or outfeeds to complete automation
systems to reduce manpower requirement. Ask our specialists about
the optimum solutions for your individual operation.
Example of an automation system for a re-saw
80 m/min
40 parts per minute
20 parts per minute
WEINIG Hopper Feeders:
non-stop peak performance
WEINIG EM hopper feeders ensure that your moulder is fed
non-stop.
Hopper feeders save space, increase the
service life of your tools and allow the
operator to perform additional duties.
Buffer formation makes it easier to
check for quality before parts are fed
into the machine.
Available in five different models to meet
all requirements. Whether for parts of
random or uniform length, large or
small cross-sections, or for parts ranging
from 150 mm up to 3000 mm – we have
the right feeder for your needs.
Ask for our detailed brochures.
WEINIG planers, moulders and grinders, plus
all the automation systems needed for a
cost-efficient production line
Over 50,000 users worldwide work with planing, moulding and
grinding machines from WEINIG. The experience acquired from
hundreds of lines built to date is incorporated into the WEINIG
know-how. As the market leader for planers and moulders, we can
offer everything from a single source - including the cost-efficient
production line. Together with our customers, we work out solutions for their specific applications.
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WEINIG
World market leader
for automatic moulders
WACO
The No. 1 for high-speed
planers and moulders
GRECON
High-capacity finger
jointing lines
DIMTER
The specialist for
optimizing cross-cut
saws and laminating
presses
RAIMANN
Top technology for
length cutting
CONCEPT
The experts when it
comes to turnkey projects
The WEINIG GROUP:
We make all the components of solid
wood processing fit together seamlessly
Including full turnkey production
plants
To build innovative machines is one
thing, to offer complete system solutions is quite another. More and more
often, however, our customers want an
entire factory, including many different
types of machines, from many different
manufacturers, but want ONE responsible partner. Then, we involve our
WEINIG CONCEPT team. They are topnotch specialists from every segment of
the woodworking processes. They handle everything from the initial planning
to the turnkey production plant. Worldwide. With complete responsibility. For
you.
A strong team
Each member of the WEINIG GROUP is a
leader in its own field of wood processing. This creates market synergy, and
you, our valued customer, are the
beneficiary of this partnership.
HighMech Material Handling
MICHAEL WEINIG AG
Weinigstrasse 2/4
97941 Tauberbischofsheim
Germany
Telephone
Telefax
E-mail
Internet
+49 (0) 93 41 / 86-0
+49 (0) 93 41 / 70 80
[email protected]
www.weinig.com