Stakon Catalog - Electronic Fasteners

Transcription

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 1
Terminal Products and Tools
Terminals
Overview .......................................................K2-K5
Nylon Insulated Ring...................................K6-K10
Vinyl Insulated Ring..........................K11-K12, K18
Non-Insulated Ring ...................................K13-K15
Heavy Duty Ring...............................................K16
High Temperature Non-Insulated .....................K17
TEFZEL® Insulated Ring ...................................K19
Rectangular Rings ....................................K20-K21
Flag Terminals .....................................................K22
Fork Terminals
Nylon Insulated Fork .................................K23-K24
Vinyl Insulated Fork ..........................................K25
Non-Insulated Fork ...........................................K26
Locking Fork Terminals
Nylon Insulated Fork.........................................K27
Vinyl Insulated Fork ..........................................K28
Heat Shrinkable Fork........................................K29
Non-Insulated Fork ...........................................K29
Pin Terminals.......................................................K30
Insulated Ferrules ........................................K31-K32
Non-Insulated Ferrules ........................................K33
Heat Shrinkable Terminals, Splices,
Disconnects ..............................................K34-K35
Splice Connectors........................................K36-K38
Disconnects
Female (250 Series) .................................K39-K40
Piggy Back (250 Series) ...................................K40
Female (187 Series) .........................................K41
Male (250 Series) .............................................K42
Male (187 Series and 110 Series) ....................K43
250 Series Adapters and Coupler ....................K44
Wristlock Disconnects ......................................K44
Pin Terminals/Vinyl Terminals
(Mini-Pack) ........................................................K45
Wire Joints – Nylon Insulated ..............................K46
Installation Kits ....................................................K47
Application Tools
Plier Tools .................................................K48-K49
Comfort Crimp .........................................K-50-K51
Rachet Hand Tools ...................................K52-K55
Toggle Type ..............................................K55-K56
Flag Type..........................................................K55
TBM60RS Short Handle ...................................K56
Shure-Stake® Auto Feed...................................K57
ERG 3000.........................................................K58
Air Operated..............................................K59-K60
Air Hydraulic .....................................................K60
Twelve Ton Crimping........................................K61
Installation Dies ...........................................K61-62
Electric Hydraulic Pump ...................................K63
Tool Charts ...............................................K64-K65
Stud Size and Clearance Hole Chart...................K65
Wire Guide Tables .......................................K66-K69
Military Cross Reference .....................................K70
Cross Reference for Packaging ...................K71-K74
K
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 2
Terminals
Why Sta-Kon® Terminals Are Better
Thomas & Betts developed the first
tool-applied solderless terminals and
connectors over 60 years ago in
response to industry awareness of the
need for better performance of electrical systems.
Chamfered/Funneled
Terminal Barrel Entry
• Chamfered
Funnel Barrel
Entry.
This feature makes wire insertion faster
and easier. Chamfering eliminates wire
strand “hang up” and departure
upon insertion into the terminal’s
barrel. The loss of even a
couple of wire strands can
have negative results on
electrical efficiency and
resistance to mechanical
strain.
Deep Internal
Serrations
K
Sta-Kon ®
• Selectively annealed
long barrel.
• Longer barrel design.
• Color-code Tefzel ®,
Nylon or Vinyl
Insulators.
• Brazed or overlapping
seams.
• Anti-rotational
tongue.
• Hardened tongue.
• Complete wire
and stud size
identification.
After the insertion of a wire into the terminal’s barrel, a deep serrated interior
insures a large area of contact which
lowers the resistance of a connection.
With the mechanical force of the tool,
the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to
which it is applied. This feature also
prevents pullout from vibration and
mechanical strain. Deep internal serrations can be compared to the effective
holding power of a well treaded tire on
a wet highway.
®
Sta-Kon’s Long Barrel
Design
are your goals, then you must design a
terminal with a long barrel. Most competitive barrel lengths range from 20%50% shorter than Sta-Kon® terminals.
The results are usually a stream of
electrical failure, rework and added
expense. This also provides the insulator with additional surface area, holding
tight to the barrel. Many competitive
insulators come off during crimping
due to a limited barrel length.
Brazed or Overlapped Seam
A long barrel design is of little value
unless it is one solid piece. That is why
Thomas & Betts brazes the seam on
our vinyl insulated Sta-Kon® and overlaps the seam on nylon insulated terminals. Many competitive terminals have
butted seams. This means increased
chances for wirestrand loss, poor resistance, wire pullout and electrical failure. If the installer doesn’t position the
tool exactly on the correct spot on the
barrel, there’s likely going to be an
improper termination. The butted seam
can also fold due to tool-applied pressure piercing the terminals insulation
from the inside out. With a brazed or
overlapped seam the installer can
crimp anywhere along the barrel’s surface providing up to 2.5 times the tensile strength of a butted seam terminal,
guaranteeing proper electrical flow,
void free.
Strands enter as a
homogeneous group
and compact tightly
under compression due
to fully brazed seam
If lowering electrical resistance, preventing wire pullout, eliminating a
“missed” crimp and an insulator that
stays on the barrel during installation
K2
© 2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 3
Terminals
Why Sta-Kon® Terminals Are Better – continued
Selective Annealing
• Deep
Internal
Serrations.
Because of the mechanical strength of
copper, an installer can experience
fatigue associated with repeated installations. For this reason Thomas & Betts
puts our terminals through one more
step called selective annealing. This
process leaves the barrel soft enough
to crimp and form around the wire.
However, we “cold form” the tongue
during the manufacturing process so
it remains strong. This is done so
the tongue can withstand
repeated bends and bolt
tightening strain common in
most electrical installations. Many competitors
attempt to accomplish
similar goals by removing valuable material or
using a softer copper
which has lower conductivity. This increases electrical
resistance as well as the odds for
shorting and downtime.
This is a unique feature to the Thomas
& Betts ring tongue terminal. This
design prevents terminal shorting by
keeping the terminal secure in the terminal block. The installer can place a
greater number of terminals closer
together without worry.
Proper Identification
We identify all terminals with Thomas &
Betts initials, T & B. We also indicate
wire and stud sizes. These markings
are clearly visible on the surface of the
tongue, taking any guesswork out of
replacing or reordering additional
parts. Our superior bright plating also
assists in visibility.
www.tnb.com
To insure a Sta-Kon® terminal is properly plated and insulated, all our parts are
put through a process which cleans
and smooths the terminal of any manufacturing by-products, mainly grease,
oils and sharp edges. Many competitive
products do not put their product
through such rigorous finishing.
Platings/Finish
Electroplated-Tin is standard. All others
require minimum order quantities and
are generally not stocked. Alternative
platings as follows: Gold, Silver, Tinalloys, Nickel, etc.
The following finishes are available on
most one-piece Sta-Kon® terminals:
Finish
Suffix
Gold Plate
GP
Nickel Plate
NP
Plain Finish
Silver Plate
PF
SP
Tin Plate
TP
Spec.
MIL-G-45204
Type II, Grade B,
C, D, Class O
QQ-N-290 Class 2,
Grade G
None
MIL-T-16366 Type I
or II, 400° F, 204° C
MIL-T-10727 Type I
To order add the indicated suffix to the
regular catalog number.
Underwriters Laboratories
Listing
Sta-Kon® Rings, Fork, and Locking
Forks are tested and listed to U.L.
486A, two-way splices to U.L. 486C,
disconnects to U.L. 310 and all applicable products to CSA 22.2.
K3
K
Sta-Kon ®
Anti-Rotational Tongues
• Flat bottom box.
• Electro-tin plating.
• Center reinforced
spring detent for
minimum insertion
force.
• Compound Spring
Rails provide
positive contact
after repeated
insertions.
All Sta-Kon ® Terminals are
Deburred and Degreased
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 4
Terminals
Sta-Kon® Ring, Fork & Locking Fork
• Complete line of installing tools engineered to match tool with terminal.
• First to gain military approval for pressure connections … many styles available for
military applications.
• Sta-Kon® products exceed test specification requirements of military, U.L. and CSA.
• TEFZEL® & Nylon Terminals provided with extra metal sleeve to grip insulation.
• Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels which
can be crimped at any place on the barrel circumference.
Sta-Kon® Disconnects
• Internal barrel serrations and long barrel provide for maximum tensile strength.
• Complete line of installing tools, engineered to match tool with terminal.
• Funnel entry insulators allow for easier inserting of wire into barrel.
• Color-coded for easy installation.
The Shure-Stake® Tools are Matched to Terminals
ERG-2001
The Shure-Stake® mechanism prevents the dies from releasing the terminal until
the proper compression has been completed. With this method, an operator
achieves a reliable crimp everytime. Thomas & Betts’ tooling techniques correctly
match tools, wire size and terminal to produce optimum mechanical and electrical
performance.
Sta-Kon® Technical Data
Terminals & Splices
Insulation Rating
U.L. 94
Flammability
Voltage
Temperature
V-2
V-0
V-0
600V**
600V**
600V**
105°C
105°C
150°C
300V
105°C
Nylon
Vinyl
TEFZEL®
**1000V fixture or sign
Disconnects
Sta-Kon ®
K
The Sta-Kon® Terminal Numbering System
Distributor Package 100/50
Bulk “O.E.M.” Packaged 1000/500
Common to Both Packages
• Letter A denotes 22-18 AWG wire range
• Letter B denotes 16-14 AWG wire range
• Letter C denotes 12-10 AWG wire range
• Letter R preceding the above letters indicates the terminal is insulated
• No letter R… no insulation … no exception!
Distributor Packaged
Part numbers are very descriptive indicating insulation and type, stud size, tongue
style and the largest maximum wire that can be put inside.
• If the letter R precedes the number the part is nylon insulated – RA18-6
• If the letter R follows the number the part is vinyl insulated – 14RB-8
EXAMPLE: 10RC-8F
C – Indicates 12-10 AWG
10RC – Vinyl Insulated
8 – Indicates stud size
F – means a fork tongue terminal
FL – would indicate locking fork
EXAMPLE: 2RA18X
2 – Indicates a 2 way or butt style connector
X – means expanded insulation.
Tefzel® is a registered trademark of DuPont.
K4
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 5
Terminals
Performance Data
Voltage Drop Test 500 Cycles
Thomas & Betts terminals show consistently lower millivolt drops than those allowed by
NEMA specification.
CODE
Typical test
value
of T&B
Terminals
30
28
NEMA
requirement
Voltage Drop (mv)
24
20
16
12
8
4
0
8
22
16
20 18
24
16
32
14
40
12
48
10
AMPS
AWG
Wire Pullout Tension Test
Thomas & Betts terminals show consistently higher wire retention forces than those required
by NEMA specification.
100
1. Before the connector or terminal is installed
on the conductor, follow these recommended practices:
• Strip the insulation carefully so as to avoid
nicking or cutting conductor strands
• Strip the insulation to the proper length so
that the conductors can be inserted fully into
the connector barrel; the wire/cable should
be visible in the inspection hole of the lug;
the proper strip length can be found on
page K66.
2. Thomas & Betts wire strippers will help eliminate these problems by properly gaging
and measuring the depth and length
requirements for the conductor. See page
K49 for wire strippers.
stripped wire
stripping
length
indentor
NEMA
requirement
80
Wire Pullout Force (lbs.)
The proper installation of terminals, splices
and connectors is very important to the efficient performance of an electrical system. The
properly installed connector will allow good
conductivity through the termination. A poor
termination results in a high resistance connection. A poor connector installation may
cause damage or failure of an entire system.
Certain basic requirements must be met to
make a good termination.
terminal
rest
60
40
orient tongue
as shown
The terminal must be properly installed.
0
22
20
18
15
14
Wire Size (AWG)
12
10
www.tnb.com
K
Sta-Kon ®
CODE
Typical test value
of
T&B Terminals
120
The Proper Installation
Procedure for the Quality
Assured Connection
Installation Procedure
1. Train the wires to eliminate fanning of
strands.
2. Open handles fully.
3. Insert terminal in proper die nest and locate
it as shown above. When crimping a butt
splice, position in proper die nest with window facing indentor.
4. Close handles slightly to secure terminal. Do
not deform terminal.
5. Insert properly stripped wire into terminal.
6. Complete crimp by closing handles.
K5
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 6
Terminals
®
®
Nylon Insulated Ring – Insulation Grip
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RZ22-2**
RZ22-4**
RZ22-6**
RZ22-8**
RZ22-10**
100
100
100
100
100
26-22
26-22
26-22
26-22
26-22
.083
.083
.083
.083
.083
#2
#4
#6
#8
#10
RAX23*
RAX43*
RAX63*
RAX83*
RAX103*
1000
1000
1000
1000
1000
26-24
26-24
26-24
26-24
26-24
.125
.125
.125
.125
.125
RA18-4
RA323
RA333
RA18-6
RA853
RA18-8
RA833
RA863
RA18-10
RA873
RA18-14
RA713
RA18-516
RA723
RA18-38
RA733
RA18-12
RA753
100
1000
1000
100
1000
100
1000
1000
100
1000
100
1000
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
RB14-4
RB1323
RB14-6
RB853
RB1333
RB14-8
RB863
RB14-10
RB873
RB14-14
RB713
RB14-516
RB723
RB14-38
RB733
RB14-12
RB753
100
1000
100
1000
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
RC10-6
RC333
RC10-8
RC863
RC10-10
RC363
RC10-14
RC713
RC10-516
RC703
RC10-38
RC733
RC10-12
RC753
50
500
50
500
50
500
50
500
50
500
50
500
50
500
Cat.
No.
Self-insulated with high dieletric-strength nylon
sleeves, these ring terminals are recommended for temperatures up to 105°C. An inner
bronze insulation grip sleeve lengthens the
flexing radius of the conductor and eliminates
conductor creep. The nylon jacket is colorcoded:
Color Code
yellow
red
blue
yellow
Wire Range
26-22
22-16
18-14
12-10
Most standard bulk catalog numbers can be put
on Mylar Tape for reel fed applications (i.e.
12050 tool and application dies). See pages
K61- K62.
Please put the suffix M for Mylar Tape
RA2573M.
(Bulk number 1000 and 500 packages.)
RZ & RAX stock thickness: .02
RA & RB stock thickness: .03
RC stock thickness: .04
Sta-Kon ®
K
* Not Listed By U.L. CSA
** CSA Listed only
U.L. Listed E9809
Dimensions
A
B
C
M
1
1
1
1
1
.57
.65
.65
.75
.75
.14
.21
.21
.25
.25
.13
.20
.20
.23
.23
.49
.54
.54
.62
.62
#2
#4
#6
#8
#10
3
3
3
3
3
.66
.74
.84
.84
.84
.14
.20
.25
.25
.25
.14
.19
.22
.22
.24
.59
.64
.72
.72
.72
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
.136
#4
#4
#6
#6
#6
#8
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
2
2
2
2
2
3
3
3
2
2
3
3
3
3
3
3
3
3
.70
.70
.70
.83
.83
.83
.83
.83
.86
.86
1.07
1.07
1.07
1.07
1.17
1.17
1.27
1.27
.23
.23
.23
.26
.26
.26
.26
.26
.31
.31
.46
.46
.46
.46
.53
.53
.72
.72
.14
.14
.14
.25
.25
.25
.25
.25
.25
.25
.31
.31
.31
.31
.35
.35
.50
.50
.59
.59
.59
.71
.71
.71
.71
.71
.71
.71
.84
.84
.84
.84
.87
.87
.92
.92
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
.162
#4
#4
#6
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
21⁄2
21⁄2
3
3
3
3
3
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
4
4
.72
.72
.89
.89
.74
.89
.89
.89
.89
1.08
1.08
1.08
1.08
1.17
1.17
1.25
1.25
.26
.26
.31
.31
.26
.31
.31
.31
.31
.47
.47
.47
.47
.53
.53
.72
.72
.14
.14
.25
.25
.14
.25
.25
.25
.25
.31
.31
.31
.31
.35
.35
.50
.50
.59
.59
.71
.71
.59
.71
.71
.71
.71
.81
.81
.84
.84
.87
.87
.90
.90
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
3
3
5
5
5
5
6
6
6
6
6
6
6
6
1.00
1.00
1.00
1.00
1.00
1.00
1.12
1.12
1.21
1.21
1.27
1.27
1.37
1.37
.37
.37
.37
.37
.37
.37
.53
.53
.53
.53
.59
.59
.72
.72
.27
.27
.27
.27
.27
.27
.32
.32
.31
.31
.35
.35
.52
.52
.81
.81
.81
.81
.81
.81
.86
.86
.94
.94
.98
.98
1.02
1.02
Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A
Installing tool: WT1452 (RZ series only)
M
C
B
A
K6
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 7
Terminals
®
®
Nylon Insulated Ring – Expanded Insulation Grip
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RB14-4X
RB1324
RB14-6X
RB854
RB14-8X
RB864
RB14-10X
RB874
RB14-14X
RB714
RB14-516X
RB724
RB14-38X
RB734
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
#4
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
RC10-6X
RC334
RC10-8X
RC864
RC10-10X
RC364
RC10-14X
RC714
RC10-516X
RC704
RC10-38X
RC734
RC10-12X
50
500
50
500
50
500
50
500
50
500
50
500
50
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
Cat.
No.
Catalog numbers with the suffix X indicate an
expanded insulation grip. This means a wider
wire entry to accommodate heavy wall insulation.
Ring terminals won’t fall free even if the mounting screw loosens.
RB stock thickness: .03
RC stock thickness: .04
on Mylar Tape for reel fed applications
(i.e. 12050 tool and application dies).
See pages K61- K62.
Please put the suffix M for Mylar Tape RA2573M.
Dimensions
A
B
C
M
4
4
4
4
5
5
5
5
6
6
6
6
6
6
.80
.80
.95
.95
.95
.95
.95
.95
1.16
1.16
1.16
1.16
1.25
1.25
.26
.26
.31
.31
.31
.31
.31
.31
.47
.47
.47
.47
.53
.53
.14
.14
.25
.25
.25
.25
.25
.25
.31
.31
.31
.31
.42
.42
.67
.67
.79
.79
.79
.79
.79
.79
.92
.92
.92
.92
.95
.95
5
5
5
5
5
5
6
6
6
6
6
6
6
1.10
1.10
1.10
1.10
1.10
1.10
1.22
1.22
1.32
1.32
1.38
1.38
1.48
.37
.37
.37
.37
.37
.37
.53
.53
.53
.53
.59
.59
.72
.27
.27
.27
.27
.27
.27
.32
.32
.31
.31
.48
.48
.52
.91
.91
.91
.91
.91
.91
.96
.96
1.05
1.05
1.09
1.09
1.13
K
U.L. Listed E9809
Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A
Sta-Kon ®
M
C
B
A
www.tnb.com
K7
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 8
Terminals
®
®
Heat Shrinkable Ring Terminals – Expanded Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RAS18-6X
RAS18-8X
RAS18-10X
100
100
100
22-18
22-18
22-18
.170
.170
.170
#6
#8
#10
RBS14-6X
RBS14-8X
RBS14-10X
100
100
100
16-14
16-14
16-14
.200
.200
.200
RCS10-6X
RCS10-8X
RCS10-10X
RCS10-14X
50
50
50
50
12-10
12-10
12-10
12-10
.250
.250
.250
.250
Cat.
No.
These ring terminals are self-insulated with
heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully
sealed connection is achieved to protect the
joint against the degrading effects of galvanic
action, corrosion, and environmental exposure.
RAS & RBS stock thickness: .03
RCS stock thickness: .04
Dimensions
A
B
C
M
2
3
2
1.23
1.26
1.26
.25
.31
.31
.27
.27
.27
1.10
1.10
1.10
#6
#8
#10
3
3
31⁄2
1.23
1.23
1.26
.25
.25
.31
.27
.27
.27
1.10
1.10
1.10
#6
#8
#10
b"
3
5
5
6
1.34
1.34
1.34
1.34
.31
.37
.37
.49
.27
.27
.27
.32
1.15
1.15
1.15
1.15
U.L. Listed E9809
Installing tool: WT1255
Note: Not available on Mylar Tape.
M
C
B
A
Sta-Kon ®
K
K8
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 9
Terminals
®
®
Nylon Insulated Ring
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RD167
RD8-10
RD367
RD8-14
RD717
RD8-516
RD727
RD8-38
RD737
RD8-12
RD757*
200
25
200
25
200
25
200
25
200
25
200
8
8
8
8
8
8
8
8
8
8
8
.340
.340
.340
.340
.340
.340
.340
.340
.340
.310
.310
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
RD, RE, RF stock thickness: .04
RG stock thickness: .05*
RD10161
RD10361
RD10711
RD10721
RD10731
200
200
200
200
200
8AN
8AN
8AN
8AN
8AN
.270
.270
.270
.270
.270
RE6-10
RE267
RE6-14
RE717
RE6-516
RE727
RE6-38
RE737
RE6-12
RE757*
20
200
20
200
20
200
20
200
20
200
6
6
6
6
6
6
6
6
6
6
RE10261
RE10711
RE10721
RE10731
200
200
200
200
RF4-10
RF267
RF4-14
RF717
RF4-516
RF727
RF4-38
RF737
RF757*
*Brazed Seam, Lolly-Pop Style Tongue.
Dimensions
A
B
C
M
12
12
12
12
12
12
12
12
12
12
12
1.48
1.48
1.48
1.54
1.54
1.63
1.63
1.63
1.63
1.79
1.79
.42
.42
.42
.46
.46
.57
.57
.57
.57
.82
.82
.28
.28
.28
.36
.36
.36
.36
.36
.36
.55
.55
1.29
1.29
1.29
1.32
1.32
1.35
1.35
1.35
1.35
1.39
1.39
#8
#10
b"
j"
c"
12
12
12
12
12
1.40
1.40
1.45
1.53
1.53
.41
.41
.45
.56
.56
.24
.24
.34
.34
.34
1.20
1.20
1.22
1.25
1.25
.420
.420
.420
.420
.420
.420
.420
.420
.395
.395
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
16
16
16
16
16
16
16
16
16
16
1.65
1.65
1.65
1.65
1.76
1.76
1.76
1.76
1.83
1.83
.49
.49
.49
.49
.61
.61
.61
.61
.82
.82
.28
.28
.28
.28
.34
.34
.34
.34
.55
.55
1.40
1.40
1.40
1.40
1.47
1.47
1.47
1.47
1.43
1.43
6AN
6AN
6AN
6AN
.315
.315
.315
.315
#10
b"
j"
c"
16
16
16
16
1.55
1.55
1.70
1.70
.49
.49
.60
.60
.24
.27
.34
.34
1.31
1.31
1.40
1.40
15
200
15
200
15
200
15
200
200
4
4
4
4
4
4
4
4
4
.510
.510
.510
.510
.510
.510
.510
.510
.500
#10
#10
b"
b"
j"
j"
c"
c"
d"
21
21
21
21
21
21
23
23
23
1.76
1.76
1.76
1.76
1.84
1.84
1.84
1.84
1.90
.56
.56
.56
.56
.62
.62
.62
.62
.82
.36
.36
.36
.36
.35
.35
.35
.35
.55
1.49
1.49
1.49
1.49
1.53
1.53
1.53
1.53
1.49
RF10261
RF10711
RF10721
RF10731
200
200
200
200
4AN
4AN
4AN
4AN
.380
.380
.380
.380
#10
b"
j"
c"
26
26
26
26
1.78
1.78
1.80
1.80
.55
.55
.62
.62
.30
.30
.34
.34
1.51
1.51
1.49
1.49
RG2-10
RG267
RG2-14
RG717
RG2-516
RG727
RG2-38
RG737
RG2-12
RG757
10
100
10
100
10
100
10
100
10
100
2
2
2
2
2
2
2
2
2
2
.588
.588
.588
.588
.588
.588
.588
.588
.588
.588
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
42
42
42
42
42
42
42
42
42
42
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.35
2.35
.69
.69
.69
.69
.69
.69
.69
.69
.80
.80
.40
.40
.40
.40
.40
.40
.40
.40
.49
.49
1.83
1.83
1.83
1.83
1.83
1.83
1.83
1.83
1.93
1.93
RG9711
RG9731
RG9751
100
100
100
1AN
1AN
1AN
453
.453
.453
b"
c"
d"
48
48
48
2.07
2.07
2.26
.69
.69
.80
.40
.40
.49
1.74
1.74
1.84
K
Sta-Kon ®
Pkg.
Qty.
Cat.
No.
AN – Aircraft Wire. U.L. Listed E9809. Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)
M
C
B
A
www.tnb.com
K9
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 10
Terminals
®
®
Nylon Insulated Ring – continued
Stock Thickness:
RH = .05
RJ = .06
RK = .06
RL = .07
RM = .07
Sta-Kon ®
K
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
A
RH9711
RH9731
RH9751
100
100
100
1AN
1AN
1AN
.500
.500
.500
b"
c"
d"
54
54
54
RJ9711
RJ9731
RJ9751
100
100
100
1/0AN
1/0AN
1/0AN
.550
.550
.550
b"
c"
d"
RH717
RH727
RH737
RH757
100
100
100
100
1/0
1/0
1/0
1/0
.629
.629
.629
.629
RK9731
RK9751
100
100
2/0AN
2/0AN
RJ717
RJ727
RJ737
RJ757
100
100
100
100
RL9731
RL9751
Dimensions
B
C
M
2.14
2.14
2.34
.77
.77
.77
.44
.44
.54
1.81
1.81
1.90
80
80
80
2.35
2.35
2.49
.83
.83
.89
.46
.46
.55
1.97
1.97
2.04
b"
j"
c"
d"
80
80
80
80
2.14
2.14
2.14
2.34
.77
.77
.77
.77
.43
.43
.43
.54
1.81
1.81
1.81
1.90
.610
.610
c"
d"
70
70
2.52
2.60
.93
.93
.55
.55
2.14
2.15
2/0
2/0
2/0
2/0
.675
.675
.675
.675
b"
j"
c"
d"
80
80
80
80
2.34
2.34
2.34
2.48
.83
.83
.83
.89
.46
.46
.46
.54
1.96
1.96
1.96
2.03
100
100
3/0AN
3/0AN
.680
.680
c"
d"
120
120
2.83
2.83
1.04
1.04
.57
.57
2.36
2.36
RK717
RK727
RK737
100
100
100
3/0
3/0
3/0
.765
.765
.765
b"
j"
c"
84
84
84
2.60
2.60
2.60
.93
.93
.93
.54
.54
.54
2.21
2.21
2.21
RM9731
RM9751
100
100
4/0AN
4/0AN
.750
.750
c"
d"
160
160
3.00
3.00
1.13
1.13
.66
.66
2.51
2.51
RL737
RL757
100
100
4/0
4/0
.785
.785
c"
d"
130
130
2.83
2.83
1.04
1.04
.57
.57
2.35
2.35
RM737
RM747
RM757
100
100
100
250MCM
250MCM
250MCM
.868
.868
.868
c"
k"
d"
130
130
130
3.00
3.00
3.00
1.13
1.13
1.13
.65
.65
.65
2.51
2.51
2.51
AN – Aircraft Wire
U.L. Listed E9809
Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)
M
C
B
A
K10
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 11
Terminals
®
®
Vinyl Insulated Ring – Insulation Grip
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
18RA-4
RA77
18RA-6
RA857
18RA-8
RA867
18RA-10
RA877
18RA-14
RA717
18RA-516
RA727
18RA-38
RA737
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
#4
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
These ring terminals are self-insulated with a
PVC insulation sleeve of extra length to give protection and relieve bending stress at wire’s flex
point. Brazed seam barrel is serrated to obtain
high pull-out value. Terminal is made of high
conductivity electrolytic copper, electro-tin plated.
Insulation material is color-coded:
Color Code
red
blue
yellow
Stock Thickness:
RA & RB =
RC
=
Wire Range
22-16
18-14
12-10
14RB-4
RB1327
14RB-6
RB857
14RB-8
RB867
14RB-10
RB877
14RB-14
RB717
14RB-516
RB727
14RB-38
RB-737
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.170
.170
.170
.170
.170
.170
.170
.170
.170
.170
.170
.170
.170
.170
.03
.04
K61- K62.
10RC-6
RC337
10RC-8
RC777
10RC-10
RC367
10RC-14
RC717
10RC-516
RC707
10RC-38
RC737
50
500
50
500
50
500
50
500
50
500
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
Dimensions
A
B
C
M
3
3
3
3
3
3
3
3
4
4
4
4
4
4
.97
.97
.94
.94
.97
.97
.97
.97
1.13
1.13
1.13
1.13
1.24
1.24
.31
.31
.25
.25
.31
.31
.31
.31
.50
.50
.50
.50
.54
.54
.27
.27
.27
.27
.27
.27
.27
.27
.37
.37
.37
.37
.37
.37
.81
.81
.81
.81
.81
.81
.81
.81
.88
.88
.88
.88
.91
.91
#4
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
3
3
3
3
3
3
3
3
4
4
4
4
4
4
.94
.94
.97
.97
.97
.97
.97
.97
1.14
1.14
1.15
1.15
1.16
1.16
.25
.25
.31
.31
.31
.31
.31
.31
.50
.50
.50
.50
.54
.54
.27
.27
.27
.27
.27
.27
.27
.27
.38
.38
.38
.38
.38
.38
.81
.81
.81
.81
.81
.81
.81
.81
.89
.89
.89
.89
.91
.91
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
5
5
5
5
5
5
6
6
6
6
6
6
1.06
1.06
1.06
1.06
1.06
1.06
1.16
1.16
1.17
1.17
1.29
1.29
.31
.31
.31
.31
.31
.31
.50
.50
.50
.50
.59
.59
.27
.27
.27
.27
.27
.27
.27
.27
.37
.37
.44
.44
.90
.90
.90
.90
.90
.90
.90
.90
.92
.92
.99
.99
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003
M
C
B
A
www.tnb.com
K11
K
Sta-Kon ®
Pkg.
Qty.
Cat.
No.
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 12
Terminals
®
®
Vinyl Insulated Ring – Expanded Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
18RA-6X
18RA-8X
RA867-170
18RA-10X
RA877-170
18RA-14X
RA727-170
100
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
.170
.170
.170
.170
.170
.170
.170
#6
#8
#8
#10
#10
b"
j"
14RB-4X
14RB-6X
RB857-200
14RB-8X
RB867-200
14RB-10X
RB877-200
14RB-14X
RB717-200
14RB-516X
14RB-38X
100
100
1000
100
1000
100
1000
100
1000
100
100
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.200
.200
.200
.200
.200
.200
.200
.200
.200
.200
.200
10RC-6X
RC337-250
10RC-8X
RC777-250
10RC-10X
RC367-250
10RC-14X
RC717-250
10RC-516X
10RC-38X
RC737-250
50
500
50
500
50
500
50
500
50
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
Cat.
No.
Catalog numbers with the suffix X indicate an
expanded insulation support. This means a wider
wire entry to accommodate heavy wall insulation.
Ring terminals won’t fall free even if the mounting
screw loosens.
Stock Thickness:
RA & RB = 03
RC
= .04
Most standard bulk catalog numbers can be put on
Mylar Tape for reel fed applications (i.e. 12050
tool and application dies). See pages K61- K62.
K
Dimensions
A
B
C
M
3
3
3
3
3
4
4
.97
.97
.97
.97
.97
1.13
1.13
.31
.31
.31
.31
.31
.50
.50
.27
.27
.27
.27
.27
.37
.37
.81
.81
.81
.81
.81
.88
.88
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
c"
3
3
3
3
3
3
3
4
4
4
4
.94
.97
.97
.97
.97
.97
.97
1.14
1.14
1.15
1.16
.25
.31
.31
.31
.31
.31
.31
.50
.50
.50
.54
.27
.27
.27
.27
.27
.27
.27
.38
.38
.38
.35
.81
.81
.81
.81
.81
.81
.81
.89
.89
.89
.91
#6
#6
#8
#8
#10
#10
b"
b"
j"
c"
c"
5
5
5
5
5
5
6
6
6
6
6
1.06
1.06
1.06
1.06
1.06
1.06
1.16
1.16
1.17
1.29
1.29
.31
.31
.31
.31
.31
.31
.50
.50
.50
.59
.59
.27
.27
.27
.27
.27
.27
.27
.27
.37
.44
.44
.90
.90
.90
.90
.90
.90
.90
.90
.92
.99
.99
Sta-Kon ®
U.L. Listed E9809
M
C
B
A
K12
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 13
Terminals
®
®
Non-Insulated Ring
Cat.
No.
These non-insulated ring terminals are made of
electrolytic copper for high conductivity. They
can be installed with crimping tools having a
single indentor or double indentor (recommended for solid wire). Serrated barrel
increases grip on wire. Wire range identification is stamped on the tongue of each terminal.
12050 tool and applicaton dies). See pages
K61- K62.
RA2573M.
Stock Thickness:
A & B = .03
BC = .05
C = .04
Wt./Lbs.
Per
1000
Wire
Range
Bolt
Hole
A18-4
A18-6
A85
A18-8
A86
A18-10
A87
A18-14
A71
A18-516
A72
A18-38
A73
A18-12
A75
100
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
B14-4
B132
B14-6
B133
B14-8
B86
B14-10
B87
B14-14
B71
B14-516
B72
B14-38
B73
B14-12
B75
B85
B134
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
1000
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
#4
#4
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
#6
#8
50
500
50
500
50
500
50
500
50
500
50
500
50
500
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
heavy duty 16-14
use C tooling
50
500
50
500
50
500
1000
50
500
50
500
1000
50
500
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
BC14-6
BC85
BC14-8
BC86
BC14-10
BC87
BC14-14
BC71
BC14-516
BC72
BC14-38
BC79
BC14-12
BC75
C10-6
C33
C10-8
C77
C10-10
C26
C36
C10-14
C71
C10-516
C70
C72
C10-38
C73
C10-12
C75
Dimensions
A
B
C
M
.75
.72
.72
.75
.75
.75
.75
.92
.92
.92
.92
.99
.99
1.06
1.06
.31
.25
.25
.31
.31
.31
.31
.50
.50
.50
.50
.54
.54
.72
.72
.27
.27
.27
.27
.27
.27
.27
.37
.37
.37
.37
.35
.35
.38
.38
.59
.59
.59
.59
.59
.59
.59
.67
.67
.67
.67
.67
.67
.70
.70
2
2
2
2
3
3
3
3
6
6
6
6
6
6
6
6
6
6
.72
.72
.75
.75
.75
.75
.75
.75
.93
.93
.93
.93
.96
.96
1.06
1.06
.75
.72
.25
.25
.31
.31
.31
.31
.31
.31
.50
.50
.50
.50
.54
.54
.72
.72
.31
.25
.27
.27
.27
.27
.27
.27
.27
.27
.38
.38
.38
.38
.35
.35
.38
.38
.27
.27
.59
.59
.59
.59
.59
.59
.59
.59
.68
.68
.68
.68
.68
.68
.70
.70
.59
.59
#6
#6
#8
#8
#10
#10
b""
b"
j"
j"
c"
c"
d"
d"
4
4
4
4
5
5
5
5
6
6
6
6
6
6
.81
.81
.87
.87
.87
.87
.93
.93
1.04
1.04
1.09
1.09
1.32
1.32
.25
.25
.39
.39
.39
.39
.51
.51
.54
.54
.63
.63
.76
.76
.29
.29
.29
.29
.29
.29
.29
.29
.38
.38
.38
.38
.54
.54
.68
.68
.68
.68
.68
.68
.68
.68
.77
.77
.77
.77
.94
.94
#6
#6
#8
#8
#10
#10
#10
b"
b"
j"
j"
j"
c"
c"
d"
d"
4
4
5
5
5
5
7
7
7
8
8
7
7
7
7
7
.82
.82
.82
.82
.85
.85
.82
.91
.91
.98
.98
1.10
1.10
1.10
1.21
1.21
.31
.31
.31
.31
.38
.38
.31
.50
.50
.50
.50
.59
.59
.59
.72
.72
.27
.27
.27
.27
.27
.27
.27
.27
.27
.38
.38
.45
.45
.45
.38
.38
.66
.66
.66
.66
.66
.66
.66
.66
.66
.73
.73
.80
.80
.80
.84
.84
U.L. Listed E9809
Installing tools: WT111M, WT112M, WT110M, ERG-2002, WT2000
M
C
B
A
www.tnb.com
K13
K
Sta-Kon ®
Pkg.
Qty.
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 14
Terminals
®
®
Non-Insulated Ring – Brazed Seam
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
D8-10*
D36*
D8-14*
D71*
D8-516*
D72*
D8-38*
D73*
D8-12*
D75*
25
200
25
200
25
200
25
200
25
200
8
8
8
8
8
8
8
8
8
8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
16
16
14
14
16
16
14
14
14
14
1.13
1.13
1.13
1.13
1.32
1.32
1.32
1.32
1.49
1.49
.48
.48
.48
.48
.59
.59
.59
.59
.82
.82
.36
.36
.36
.36
.49
.49
.49
.49
.55
.55
.90
.90
.90
.90
1.03
1.03
1.03
1.03
1.09
1.09
E6-10*
E26*
E6-14*
E71*
E6-516*
E72*
E6-38*
E73*
E6-12*
E75*
20
200
20
200
20
200
20
200
20
200
6
6
6
6
6
6
6
6
6
6
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
17
17
20
20
20
20
20
20
20
20
1.13
1.13
1.13
1.13
1.32
1.32
1.32
1.32
1.49
1.49
.48
.48
.48
.48
.60
.60
.60
.60
.82
.82
.36
.36
.36
.36
.49
.49
.49
.49
.55
.55
.90
.90
.90
.90
1.03
1.03
1.03
1.03
1.08
1.08
F4-10*
F26*
F4-14*
F71*
F4-516*
F72*
F4-38*
F73*
F4-12*
F75*
20
200
20
200
20
200
20
200
20
200
4
4
4
4
4
4
4
4
4
4
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
24
24
25
25
25
25
25
25
25
25
1.16
1.16
1.16
1.16
1.35
1.35
1.35
1.35
1.52
1.52
.48
.48
.48
.48
.60
.60
.60
.60
.82
.82
.36
.36
.36
.36
.49
.49
.49
.49
.55
.55
.93
.93
.93
.93
1.06
1.06
1.06
1.06
1.11
1.11
Cat.
No.
Stock Thickness:
D & E = .06
F = .07
D10, E10, F10 = .04
D975 & F975 = .04
Sta-Kon ®
K
Dimensions
Installing tools: ERG-2005 (D Series only), WT115A D, E, F and G, TBM6/TBM6S, WT3185
Installing dies: 11802 INDENTOR (D-E-F-G), D-11803-NEST, E-11805-NEST, F-11806-NEST (all ordered separately)
Not available on Mylar Tape.
M
C
B
A
K14
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 15
Terminals
®
®
Non-Insulated Ring – Tubular
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
D10161
D10361
D10711
D10721
D10731
D975*
200
200
200
200
200
200
8
8
8
8
8
8
#8
#10
b"
j"
c"
d"
12
12
12
12
12
12
1.15
1.15
1.20
1.28
1.28
1.46
.41
.41
.45
.56
.56
.83
.28
.28
.36
.36
.36
.49
.95
.95
.97
1.00
1.00
1.06
E10261
E10711
E10721
E10731
200
200
200
200
6
6
6
6
#10
b"
j"
c"
14
14
14
14
1.26
1.26
1.38
1.38
.49
.49
.60
.60
.24
.27
.34
.34
1.02
.99
1.04
1.04
F10261
F10711
F10721
F10731
F975*
100
100
100
100
200
4
4
4
4
4
#10
b"
j"
c"
d"
20
20
20
20
20
1.37
1.37
1.42
1.42
1.49
.55
.55
.62
.62
.83
.30
.30
.34
.34
.45
1.07
1.07
1.08
1.08
1.10
Cat.
No.
single indentor or double indentor (re commended for solid wire). Serrated barrel
Stock Thickness:
G & H = .05
J & K = .06
L & M = .07
Dimensions
10
10
10
10
100
100
100
100
100
2
2
2
2
2
2
2
2
2
b"
j"
c"
d"
#10
b"
j"
c"
d"
50
50
50
50
40
40
40
40
40
1.59
1.59
1.59
1.79
1.59
1.59
1.59
1.59
1.79
.69
.69
.69
.80
.69
.69
.69
.69
.80
.40
.40
.40
.49
.40
.40
.40
.40
.49
1.26
1.26
1.26
1.36
1.26
1.26
1.26
1.26
1.36
H971
H972
H973
H975
H10-14
100
100
100
100
10
1AN-1/0
1AN-1/0
1AN-1/0
1AN-1/0
1/0
b"
j"
c"
d"
b"
50
50
50
50
50
1.65
1.65
1.65
1.85
1.65
.77
.77
.77
.77
.77
.43
.43
.43
.54
.43
1.32
1.32
1.32
1.41
1.32
J971
J972
J973
J974
J975
J20-38
50
50
50
50
50
10
1/0AN-2/0
1/0AN-2/0
1/0AN-2/0
1/0AN-2/0
1/0AN-2/0
2/0
b"
j"
c"
k"
d"
c"
60
60
60
60
60
70
1.94
1.94
1.99
1.99
1.99
1.84
.84
.84
.84
.89
.89
.83
.48
.48
.53
.51
.51
.46
1.53
1.53
1.58
1.56
1.56
1.46
K971
K972
K973
K974
K975
K30-38
50
50
50
50
50
5
2/0AN-3/0
2/0AN-3/0
2/0AN-3/0
2/0AN-3/0
2/0AN-3/0
3/0
b"
j"
c"
k"
d"
c"
76
76
76
76
76
82
2.08
2.08
2.08
2.08
2.08
2.08
.93
.93
.93
.93
.93
.93
.54
.54
.54
.54
.54
.54
1.69
1.69
1.69
1.70
1.70
1.69
L973
L974
L975
L40-38
50
50
50
5
3/0AN-4/0
3/0AN-4/0
3/0AN-4/0
4/0
c"
k"
d"
c"
92
92
92
100
2.25
2.25
2.25
2.25
1.04
1.04
1.04
1.04
.57
.57
.57
.57
1.77
1.77
1.77
1.77
M972
M973
M974
M975
M250-38
50
50
50
50
5
4/0AN-250MCM
4/0AN-250MCM
4/0AN-250MCM
4/0AN-250MCM
250MCM
j"
c"
k"
d"
c"
112
112
112
112
135
2.28
2.40
2.40
2.40
2.40
1.12
1.12
1.12
1.12
1.12
.62
.65
.65
.65
.65
1.90
1.91
1.91
1.91
1.91
AN – Aircraft Wire
Installing tools: TBM6/TBM6S, WT3185 (G, H, J Series only)
M
C
B
A
www.tnb.com
K15
K
Sta-Kon ®
G2-14
G2-516
G2-38
G2-12
G926
G971
G972
G973
G975
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 16
Terminals
®
®
Nylon #16-14 AWG – Heavy Duty
Cat.
No.
Stud Size Marked
In This Area
B
RBC14-6
RBC853
RBC14-8
RBC863
RBC14-10
RBC873
RBC14-14
RBC713
RBC14-516
RBC723
RBC14-38
RBC793
RBC14-12
RBC753
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
50
500
50
500
50
500
50
500
50
500
50
500
50
500
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
#6
#6
#8
#8
#10
#10
b
b
j
j
c
c
d
d
Wt./Lbs.
Per
1000
Dimensions
A
B
C
M
.98
.98
1.04
1.04
1.04
1.04
1.10
1.10
1.21
1.21
1.26
1.26
1.49
1.49
.25
.25
.39
.39
.39
.39
.51
.51
.54
.54
.63
.63
.76
.76
.29
.29
.29
.29
.29
.29
.29
.29
.38
.38
.38
.38
.54
.54
.85
.85
.85
.85
.85
.85
.85
.85
.94
.94
.94
.94
1.11
1.11
WT2000, WT145C, and power tools as recommended crimp in the 12-10 nest (yellow)
C
M
A
Vinyl #16-14 AWG – Heavy Duty
Nylon or Vinyl Insulated
K61- K62.
Sta-Kon ®
K
Material:
Finish:
Wire Range:
Color Code:
copper .050 thk.
electro tin-plate
#16-14
green vinyl or nylon insulator
Cat.
No.
14RBC-6
RBC857
14RBC-8
RBC867
14RBC-10
RBC877
14RBC-14
RBC717
14RBC-516
RBC727
14RBC-38
RBC797
14RBC-12
RB757
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
50
500
50
500
50
500
50
500
50
500
50
500
50
500
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
.210
#6
#6
#8
#8
#10
#10
b"
b"
j"
j"
c"
c"
d"
d"
5
5
5
5
5
5
6
6
6
6
6
6
6
6
1.06
1.06
1.13
1.13
1.13
1.13
1.19
1.19
1.29
1.29
1.34
1.34
1.57
1.57
.25
.25
.39
.39
.39
.39
.51
.51
.54
.54
.63
.63
.76
.76
.29
.29
.29
.29
.29
.29
.29
.29
.38
.38
.38
.38
.54
.54
.93
.93
.93
.93
.93
.93
.93
.93
1.03
1.03
1.03
1.03
1.19
1.19
Dimensions
Non-Insulated #16-14 AWG – Heavy Duty
Stud Size Marked
In This Area
B
C
M
A
Non-Insulated
Cat.
No.
BC14-6
BC85
BC14-8
BC86
BC14-10
BC87
BC14-14
BC71
BC14-516
BC72
BC14-38
BC79
BC14-12
BC75
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
100
1000
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
16-14 heavy duty
use RC tooling
–
#6
#6
#8
#8
#10
#10
b
b"
j
j"
c
c"
d
d"
–
–
–
–
–
–
Wt./Lbs.
Per
1000
Dimensions
A
B
C
M
.81
.81
.87
.87
.87
.87
.93
.93
1.04
1.04
1.09
1.09
1.32
1.32
.25
.25
.39
.39
.39
.39
.51
.51
.54
.54
.63
.63
.76
.76
.29
.29
.29
.29
.29
.29
.29
.29
.38
.38
.38
.38
.54
.54
.68
.68
.68
.68
.68
.68
.68
.68
.77
.77
.77
.77
.94
.94
WT111M, WT2000, and power tools as recommended, crimp in the 12-10 nest
K16
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 17
Terminals
High Temperature Non-Insulated Ring – 1200°F Max.
Terminals for nichrome wire NW Series
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
NW21
NW22
NW23
NW18-10
NW52
1000
1000
1000
100
1000
24-22
24-22
24-22
20-18
20-18
#6
#8
#10
#10
#8
1.5
1.5
1.5
2.5
2.5
.59
.59
.59
.63
.63
.31
.31
.31
.31
.31
.28
.28
.28
.28
.28
.44
.44
.44
.38
.38
NW81
NW14-8
NW14-10
NW83
NW14-12
NW84
1000
100
100
1000
100
1000
16-14
16-14
16-14
16-14
16-14
16-14
#6
#8
#10
#10
#12*
#12*
2.5
2.5
2.5
2.5
2.5
2.5
.66
.66
.66
.66
.66
.66
.31
.31
.31
.28
.28
.28
.51
.51
.51
.31
.28
.51
NW10-8
NW10-10
NW10-12
50
50
50
12-10
12-10
12-10
#8
#10
#12*
3
3
3
.66
.66
.66
.31
.31
.31
.28
.28
.28
.51
.51
.51
Cat.
No.
For easily installed, permanent terminations of
solid, round, or stranded nichrome wires as
used in toasters, irons, heaters, etc.
High temperature non-insulated ring terminals
and splices are designed for use with solid or
stranded resistance wires as used in appliances such as toasters, irons, and heaters.
Stock Thickness:
24-22 ga. = .032
20-18 ga. = .032
16-14 ga. = .040
12-10 ga. = .040
Dimensions
* #12 stud is approximate 1⁄4" stud.
M
C
B
K
Sta-Kon ®
A
www.tnb.com
K17
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 18
Terminals
®
®
Vinyl Insulated Ring
Max.
Ins.
Dia.
Wire
Range
A
B
C
M
Series RDV – Aircraft Wire AN
RDV10161
#8
RDV10361
#10
RDV10711
b"
RDV10721
j"
RDV10731
c"
.270
.270
.270
.270
.270
8
8
8
8
8
1.40
1.40
1.45
1.53
1.53
.41
.41
.45
.56
.56
.24
.24
.27
.34
.34
1.20
1.20
1.22
1.25
1.25
Code Wire AWG
RDV167
RDV367
RDV717
RDV727
RDV737
RDV757*
.340
.340
.340
.340
.340
.310
8
8
8
8
8
8
1.48
1.48
1.54
1.63
1.63
1.79
.42
.42
.46
.57
.57
.82
.28
.28
.36
.36
.36
.55
1.29
1.29
1.32
1.35
1.35
1.39
Series REV – Aircraft Wire AN
REV10261
#10
REV10711
b"
REV10721
j"
REV10731
c"
.315
.315
.315
.315
6
6
6
6
1.55
1.55
1.70
1.70
.45
.49
.60
.60
.24
.27
.34
.34
1.31
1.31
1.40
1.40
Code Wire AWG
REV267
REV717
REV727
REV737
REV757*
.420
.420
.420
.420
.395
6
6
6
6
6
1.65
1.65
1.76
1.76
1.83
.45
.49
.61
.61
.82
.28
.28
.34
.34
.55
1.40
1.40
1.47
1.47
1.43
Cat.
No.
Stock Thickness: .04
Stud
Size
#8
#10
b"
j"
c"
d"
#10
b"
j"
c"
d"
Dimensions
Installing tool: ERG-2007 (RD & RE Except Brazed Seam), TBN6/65
K
Sta-Kon ®
*Brazed Seam, Lolly-Pop Style Tongue
M
C
B
A
K18
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 19
Terminals
®
®
Tefzel® Insulated Ring – Insulation Grip
Cat.
No.
Stud
Size
Max.
Ins.
Dia.
Wire
Range
Dimensions
A
B
C
M
Series RAT – For U.L. 94V-O Flammability Rating/High Temperature and Chemical Resistance.
RAT853
#6
.140
22-18
.81
.25
.25
.69
RAT863
#8
.140
22-18
.84
.31
.25
.69
RAT873
#10
.140
22-18
.84
.31
.25
.69
RAT713
b"
.140
22-18
1.07
.46
.31
.84
Stock Thickness:
RAT & RBT = .03
RCT = .04
Package Quantities:
RAT & RBT = 1000 pcs.
RCT = 500 pcs.
K61- K62.
Series RBT
RBT853
RBT863
RBT873
RBT713
#6
#8
#10
b"
.170
.170
.170
.170
16-14
16-14
16-14
16-14
.84
.84
.84
1.08
.31
.31
.31
.46
.25
.25
.25
.31
.69
.69
.69
.81
Series RCT
RCT333
RCT863
RCT363
RCT713
RCT703
RCT733**
#6
#8
#10
b"
j"
c"
.210
.210
.210
.210
.210
.210
12-10
12-10
12-10
12-10
12-10
12-10
1.00
1.00
1.00
1.11
1.23
1.29
.37
.37
.37
.52
.52
.58
.27
.27
.27
.32
.31
.35
.81
.81
.81
.85
.96
1.00
** Not available on tape.
U.L. Listed E9809
Installing tool: WT145C, WT112M
M
C
B
K
Sta-Kon ®
A
www.tnb.com
K19
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 20
Terminals
®
®
Nylon Insulated Rectangular Rings
Cat.
No.
Stock Thickness:
RA & RB = .03
RC = .04
Note:
22-18 ga. = 1-2 Navy
16-14 ga. = 21⁄2-4 Navy
12-10 ga. = 6-9 Navy
K61- K62.
B
C
M
Bu-Ships
Tongue
Shape
.796
1.015
.859
1.015
1.109
1.109
1.359
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86P-1
L85P-1
L83P-1
L84P-1
L81P-1
L82P-1
L80P-1
16-14
16-14
16-14
16-14
16-14
16-14
16-14
.796
1.015
.859
1.015
1.109
1.109
1.359
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86P-2
L85P-2
L83P-2
L84P-2
L81P-2
L82P-2
L80P-2
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.984
1.187
1.046
1.203
1.281
1.281
1.531
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86P-3
L85P-3
L83P-3
L84P-3
L81P-3
L82P-3
L80P-3
Dimensions
Stud
Size
Wire
Range
A
Series RA
RA486
RA485
RA483
RA484
RA481
RA482
RA480**
#4
#4
#5
#6
#6
#8
#8
22-18
22-18
22-18
22-18
22-18
22-18
22-18
Series RB
RB486
RB485
RB483
RB484
RB481
RB482
RB480**
#4
#4
#5
#6
#6
#8
#8
Series RC
RC486
RC485
RC483
RC484
RC481
RC482
RC480**
#4
#4
#5
#6
#6
#8
#8
Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for
use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with
15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB.
Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.
U.L. Listed E9809
Installing tools: ERG2001, WT145C
Sta-Kon ®
K
C
M
B
A
K20
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 21
Terminals
®
®
Non-Insulated Rectangular Rings
Stock Thickness:
A & B = .03
C = .04
Note:
22-18 ga. = 1-2 Navy
16-14 ga. = 2 1⁄2-4 Navy
12-10 ga. = 6-9 Navy
B
C
M
Bu-Ships
Tongue
Shape
.65
.87
.70
.87
.96
.96
1.21
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86
L85
L83
L84
L81
L82
L80
16-14
16-14
16-14
16-14
16-14
16-14
16-14
.65
.87
.70
.87
.96
.96
1.21
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86
L85
L83
L84
L81
L82
L80
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.73
.90
.76
.94
1.03
1.03
1.27
.237
.237
.277
.237
.302
.302
.390
.237
.404
.277
.404
.465
.465
.621
.143
.195
.143
.195
.227
.227
.310
L86
L85
L83
L84
L81
L82
L80
Cat.
No.
Stud
Size
Wire
Range
Series A
A486
A485
A483
A484
A481
A482
A480**
#4
#4
#5
#6
#6
#8
#8
22-18
22-18
22-18
22-18
22-18
22-18
22-18
Series B
B486
B485
B483
B484
B481
B482
B480**
#4
#4
#5
#6
#6
#8
#8
Series C
C486
C485
C483
C484
C481
C482
C480**
#4
#4
#5
#6
#6
#8
#8
Dimensions
A
C
M
B
A
www.tnb.com
K21
K
Sta-Kon ®
Note: A, B, C486 for use with Bu-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A,
B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with
3TB, 5TB, 16TB, 17TB and 18TB.
Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.
U.L. Listed E9809
Installing tool: ERG 2002
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 22
Terminals
®
®
Non-Insulated Flag
Cat.
No.
M
C
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
1
Dimensions
A
B
C
M
AB14-6A
AB51
AB14-8A
AB52
AB14-10A
AB53
100
1000
100
1000
100
1000
22-14
22-14
22-14
22-14
22-14
22-14
#6
#6
#8
#8
#10
#10
2 ⁄2
21⁄2
21⁄2
21⁄2
21⁄2
21⁄2
.55
.55
.55
.55
.55
.55
.31
.31
.31
.31
.31
.31
.22
.22
.22
.22
.22
.22
.39
.39
.39
.39
.39
.39
C51
C10-8A
C52
C10-10A
C53
1000
50
500
50
500
12-10
12-10
12-10
12-10
12-10
#6
#8
#8
#10
#10
5
5
5
5
5
.66
.66
.66
.66
.66
.31
.31
.31
.31
.31
.25
.25
.25
.25
.25
.48
.48
.48
.48
.48
D236
D226
D271
1000
1000
1000
9,8,7
9,8,7
9,8,7
#10
#10
1
⁄4"
–
–
–
.83
.88
.92
.50
.50
.50
.25
.29
.33
.59
.64
.68
E226
E271
E272
1000
1000
1000
6,5
6,5
6,5
#10
b"
j"
–
–
–
.93
.97
1.05
.50
.50
.50
.29
.33
.41
.69
.73
.81
F226
F271
F272
F273
1000
1000
1000
1000
4,3
4,3
4,3
4,3
#10
b"
j"
c"
–
–
–
–
1.07
1.10
1.18
1.20
.56
.63
.63
.63
.33
.33
.41
.43
.80
.80
.88
.90
G671
G672
G673
1000
1000
1000
2
2
2
b"
j"
c"
–
–
–
1.20
1.28
1.32
.63
.63
.63
.33
.41
.46
.89
.97
1.02
B
A
Flag terminals allow a 90° connection to the
terminal block without bending the wire.
Stock Thickness:
AB = .03
C = .04
D = .06
E = .06
F = .07
G = .08
U.L. Listed E9809
Installing tools: ERG-2004
Sta-Kon ®
K
K22
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 23
Terminals
®
®
Nylon Insulated Fork – Insulation Grip
Fork terminals with nylon insulation sleeves, recommended for temperatures up to 105°C. Inner
bronze insulation grip sleeve lengthens flex radius
of conductor and eliminates conductor creep.
Nylon jacket is color-coded.
Stock thickness same as ring terminal of same
size.
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RA18-6F
RA1103
RA18-8F
RA1123
RA18-10F
RA1153
RA18-14F
RA1163
100
1000
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
22-16
.136
.136
.136
.136
.136
.136
.136
.136
#6
#6
#8
#8
#10
#10
b"
b"
RB14-6F
RB1113
RB14-8F
RB1123
RB14-10F
RB1153
RB14-14F
RB1163
RB1103
RB1124
RB1154
100
1000
100
1000
100
1000
100
1000
1000
1000
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.162
.162
.162
.162
.162
.162
.162
.162
.162
.190
.190
RC10-6F
RC1113
RC10-8F
RC1123
RC10-10F
RC1153
RC10-14F
RC1163
RC1124
RC1154
50
500
50
500
50
500
50
500
1000
1000
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.210
.210
.210
.210
.210
.210
.250
.250
Dimensions
A
B
C
M
3
3
3
3
3
3
4
4
.83
.83
.86
.86
.86
.86
.95
.95
.25
.25
.31
.31
.31
.31
.44
.44
.25
.25
.25
.25
.25
.25
.31
.31
.71
.71
.71
.71
.71
.71
.70
.70
#6
#6
#8
#8
#10
#10
b"
b"
#6
#8
#10
31⁄2
31⁄2
31⁄2
31⁄2
4
4
4
4
6
6
6
.87
.87
.87
.87
.87
.87
.95
.95
.74
.95
.95
.31
.31
.31
.31
.38
.38
.44
.44
.28
.31
.31
.25
.25
.25
.25
.25
.25
.28
.28
.16
.25
.25
.71
.71
.71
.71
.71
.71
.74
.74
.60
.79
.79
#6
#6
#8
#8
#10
#10
b"
b"
#8
#10
6
6
6
6
6
6
6
6
6
6
.97
.97
1.00
1.00
1.00
1.00
1.12
1.12
1.10
1.10
.31
.31
.37
.37
.37
.37
.50
.50
.37
.37
.27
.27
.27
.27
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
.86
.86
.91
.91
M
Sta-Kon ®
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A
C
B
A
www.tnb.com
K
K23
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 24
Terminals
®
®
Nylon Insulated Fork Flanged Tongue – Insulation Grip
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RA18-6FS
RA1203
RA18-8FS
RA1223
RA18-10FS
RA1253
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
.136
.136
.136
.136
.136
.136
#6
#6
#8
#8
#10
#10
RB14-6FS
RB1203
RB14-8FS
RB1223
RB14-10FS
RB1253
RB1204
RB1224
100
1000
100
1000
100
1000
1000
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.162
.162
.162
.162
.162
.162
.190
.190
RC10-8FS
RC1223
RC10-10FS
RC1253
RC1224
RC1254
50
500
50
500
1000
1000
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.210
.210
.250
.250
Cat.
No.
Fork terminals allow easy installation because
screw needs only to be loosened. Suffix S indicates a flanged-tongue fork with turned up tips
for extra holding protection.
size.
12050 tool and application dies). See pages K61K62.
Dimensions
A
B
C
M
3
3
3
3
3
3
.75
.75
.89
.89
.93
.93
.28
.28
.31
.31
.38
.38
.16
.16
.23
.23
.26
.26
.62
.62
.65
.65
.68
.68
#6
#6
#8
#8
#10
#10
#6
#8
4
4
4
4
4
4
4
4
.74
.74
.89
.89
.94
.94
.79
.94
.28
.28
.31
.31
.38
.38
.28
.31
.16
.16
.23
.23
.27
.27
.16
.23
.60
.60
.66
.66
.69
.69
.67
.71
#8
#8
#10
#10
#8
#10
5
5
5
5
5
5
.97
.97
1.00
1.00
1.08
1.12
.34
.34
.38
.38
.34
.38
.23
.23
.26
.26
.23
.26
.73
.73
.74
.74
.80
.86
U.L. Listed E9809
Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A
M
C
B
K
Sta-Kon ®
A
K24
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 25
Terminals
®
®
Vinyl Insulated Fork – Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
18RA-6F
RA1167
18RA-8F
RA1147
18RA-10F
RA1157
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
.150
.150
.150
.150
.150
.150
#6
#6
#8
#8
#10
#10
14RB-6F
RB647
14RB-6FS
14RB-8F
RB657
14RB-10F
RB1157
14RB-14F
RB1717
100
1000
100
100
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.170
.170
.170
.170
.170
.170
.170
.170
.170
10RC-6F
RC1337
10RC-8F
RC1147
10RC-10F
RC1157
10RC-14F
RC1167
50
500
50
500
50
500
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.210
.210
.210
.210
.210
.210
Cat.
No.
These fork terminals have extra-long PVC insulation sleeve for protection and stress relief at
wire’s flex point. Brazed seam barrel is serrated for high pull-out value. Terminal is high
conductivity electrolytic copper, electro-tin
plated. Insulation is color-coded.
size.
Dimensions
A
B
C
M
5
5
5
5
5
5
.94
.94
.97
.97
.97
.97
.25
.25
.31
.31
.31
.31
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
#6
#6
#6
#8
#8
#10
#10
b"
b"
6
6
6
6
6
6
6
6
6
.97
.97
.89
.97
.97
.97
.97
1.11
1.11
.31
.31
.30
.31
.31
.31
.31
.44
.44
.27
.27
.25
.27
.27
.27
.27
.38
.38
.81
.81
.75
.81
.81
.81
.81
.89
.89
#6
#6
#8
#8
#10
#10
b"
b"
7
7
7
7
7
7
7
7
1.09
1.09
1.09
1.09
1.09
1.09
1.15
1.15
.38
.38
.38
.38
.38
.38
.50
.50
.27
.27
.27
.27
.27
.27
.37
.37
.90
.90
.90
.90
.90
.90
.90
.90
U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003
M
C
K
B
®
Vinyl Insulation Fork – Expanded Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
18RA-6FX
RA1167-170
18RA-8FX
RA1147-170
18RA-10FX
RA1157-170
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
.170
.170
.170
.170
.170
.170
#6
#6
#8
#8
#10
#10
5
5
5
5
5
5
.94
.94
.97
.97
.97
.97
.25
.25
.31
.31
.31
.31
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
14RB-6FX
RB647-200
14RB-8FX
RB657-200
14RB-10FX
RB1157-200
100
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
.200
.200
.200
.200
.200
.200
#6
#6
#8
#8
#10
#10
6
6
6
6
6
6
.97
.97
.97
.97
.97
.97
.31
.31
.31
.31
.31
.31
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
10RC-8FX
RC1147-250
10RC-10FX
RC1157-250
10RC-14FX
50
500
50
500
50
12-10
12-10
12-10
12-10
12-10
.250
.250
.250
.250
.250
#8
#8
#10
#10
b"
7
7
7
7
7
1.11
1.11
1.11
1.11
1.17
.38
.38
.38
.38
.50
.27
.27
.27
.27
.37
.90
.90
.90
.90
.90
Cat.
No.
Fork terminals allow easy installation since the
mounting screw does not have to be completely
removed. Catalog numbers with the suffix X indicate an expanded insulation support. This means
a wider wire entry to accommodate heavy wall
insulation.
size.
K61- K62.
Dimensions
U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG2001, ERG2003
M
C
B
A
www.tnb.com
K25
Sta-Kon ®
®
A
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 26
Terminals
Non-Insulated Fork
Cat.
No.
These non-insulated fork terminals are made of
increase grip on wire. Wire range identification
is stamped on the tongue of each terminal.
size.
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
Dimensions
A
B
C
M
A18-6F
A116
A18-8F
A114
A18-10F
A115
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
#6
#6
#8
#8
#10
#10
4
4
4
4
4
4
.72
.72
.75
.75
.75
.75
.25
.25
.31
.31
.31
.31
.27
.27
.27
.27
.27
.27
.59
.59
.59
.59
.59
.59
B14-6F
B64
B19†
B14-8F
B65
B14-10F
B115
B14-14F
100
1000
1000
100
1000
100
1000
100
18-14
18-14
18-14
18-14
18-14
18-14
18-14
18-14
#6
#6
#6
#8
#8
#10
#10
b"
6
6
6
6
6
6
6
6
.75
.75
.66
.75
.75
.75
.75
.90
.31
.31
.25
.31
.31
.31
.31
.44
.27
.27
.13
.27
.27
.27
.27
.38
.59
.59
.50
.59
.59
.59
.59
.68
C10-6F
C133
C10-8F
C114
C10-10F
C115
C10-14F
C116
50
500
50
500
50
500
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
#6
#6
#8
#8
#10
#10
b"
b"
7
7
7
7
7
7
7
7
.77
.77
.82
.82
.82
.82
.98
.98
.31
.31
.38
.38
.38
.38
.50
.50
.27
.27
.27
.27
.27
.27
.37
.37
.63
.63
.63
.63
.63
.63
.73
.73
U.L. Listed E9809
Installing tools: WT111M, WT112M, WT110M, WT2000, ERG-2002
M
C
K
Sta-Kon ®
B
A
K26
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 27
Terminals
Locking fork terminals have a specially
designed tongue that lets them go on
like a fork and stay on like a ring.
®
®
Nylon Insulated Locking Fork – Insulation Grip
size.
K61- K62.
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RA18-6FL
RA2213
RA18-8FL
RA2243
RA18-10FL
RA2253
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
.136
.136
.136
.136
.136
.136
#6
#6
#8
#8
#10
#10
RB14-6FL
RB2213
RB2214
RB14-8FL
RB2233
RB14-10FL
RB2253
RB2254
100
1000
1000
100
1000
100
1000
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.162
.162
.190
.162
.162
.162
.162
.190
RC10-6FL
RC2203
RC2204
RC10-8FL
RC2213
RC10-10FL
RC2223
RC2224
RC10-14FL
RC2233
50
500
1000
50
500
50
500
1000
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.210
.210
.250
.210
.210
.210
.210
.250
.210
.210
Dimensions
A
B
C
M
5
5
5
5
5
5
.86
.86
.86
.86
.86
.86
.25
.25
.29
.29
.29
.29
.25
.25
.25
.25
.25
.25
.71
.71
.71
.71
.71
.71
#6
#6
#6
#8
#8
#10
#10
#10
6
6
6
6
6
6
6
6
.87
.87
.95
.87
.87
.87
.87
.95
.25
.25
.25
.29
.29
.29
.29
.29
.25
.25
.25
.25
.25
.25
.25
.25
.71
.71
.79
.71
.71
.71
.71
.71
#6
#6
#6
#8
#8
#10
#10
#10
b"
b"
8
8
8
8
8
8
8
.97
.97
1.07
1.00
1.00
1.00
1.00
1.10
1.12
1.12
.31
.31
.31
.37
.37
.37
.37
.37
.50
.50
.27
.27
.27
.27
.27
.27
.27
.27
.32
.32
.81
.81
.91
.81
.81
.81
.81
.91
.86
.86
8
8
Sta-Kon ®
U.L. Listed E9809
Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M, WT145A
M
C
B
A
www.tnb.com
K
K27
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 28
Terminals
®
®
Vinyl Insulated Locking Fork – Insulation Support
size.
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
18RA-6FL
RA2217
RA2227
18RA-8FL
RA2247
18RA-10FL
RA2257
100
1000
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
22-16
.150
.150
.155
.150
.150
.150
.150
#6
#6
#6
#8
#8
#10
#10
14RB-6FL
RB2207
RB2217
14RB-8FL
RB2237
14RB-10FL
RB2257
100
1000
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
.170
.170
.170
.170
.170
.170
.170
10RC-6FL
RC2207
10RC-8FL
RC2217
10RC-10FL
RC2227
10RC-14FL
RC2237
50
500
50
500
50
500
50
500
12-10
12-10
12-10
12-10
12-10
12-10
12-10
12-10
.220
.220
.220
.220
.220
.220
.220
.220
Dimensions
A
B
C
M
5
5
5
5
5
5
5
.97
.97
.97
.97
.97
.97
.97
.25
.25
.29
.29
.29
.29
.29
.25
.25
–
.25
.25
.25
.25
.81
.81
.81
.81
.81
.81
.81
#6
#6
#6
#8
#8
#10
#10
6
6
6
6
6
6
6
.97
.97
.97
.97
.97
.97
.97
.25
.25
.29
.29
.29
.29
.29
.27
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
.81
#6
#6
#8
#8
#10
#10
b"
b"
8
8
8
8
8
8
8
8
1.09
1.09
1.09
1.09
1.09
1.09
1.09
1.09
.31
.31
.37
.37
.37
.37
.49
.49
.27
.27
.27
.27
.27
.27
.27
.27
.90
.90
.90
.90
.90
.90
.90
.90
U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M
M
C
B
K
A
Sta-Kon ®
®
®
Vinyl Insulated Locking Fork – Expanded Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
18RA-6FLX
18RA-8FLX
18RA-10FLX
RA2257-170
100
100
100
1000
22-16
22-16
22-16
22-16
.170
.170
.170
.170
#6
#8
#10
#10
14RB-6FLX
RB2207-200
RB2217-200
14RB-8FLX
RB2237-200
14RB-10FLX
RB2257-200
100
1000
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
18-14
.200
.200
.200
.200
.200
.200
.200
10RC-6FLX
RC2207-250
10RC-8FLX
10RC-10FLX
RC2227-250
10RC-14FLX
50
500
50
50
500
50
12-10
12-10
12-10
12-10
12-10
12-10
.250
.250
.250
.250
.250
.250
Cat.
No.
size.
K61- K62.
Dimensions
A
B
C
M
5
5
5
5
.97
.97
.97
.97
.25
.29
.29
.29
.25
.25
.25
.25
.81
.81
.81
.81
#6
#6
#6
#8
#8
#10
#10
6
6
6
6
6
6
6
.97
.97
.97
.97
.97
.97
.97
.31
.31
.29
.31
.31
.31
.31
.27
.27
.27
.27
.27
.27
.27
.81
.81
.81
.81
.81
.81
.81
#6
#6
#8
#10
#10
b"
8
8
8
8
8
8
1.07
1.07
1.10
1.10
1.10
1.22
.31
.31
.37
.37
.37
.50
.27
.27
.27
.27
.27
.32
.91
.91
.91
.91
.91
.96
U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M
M
C
B
A
K28
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 29
Terminals
®
®
Heat Shrinkable Locking Fork Terminals – Expanded
Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
RAS18-6FLX
RAS18-8FLX
RAS18-10FLX
100
100
100
22-18
22-18
22-18
.170
.170
.170
#6
#8
#10
5
5
5
1.350
1.350
1.350
.25
.29
.29
RBS14-6FLX
RBS14-8FLX
RBS14-10FLX
100
100
100
16-14
16-14
16-14
.200
.200
.200
#6
#8
#10
6
6
6
1.350
1.350
1.350
.25
.29
.29
RCS10-6FLX
RCS10-8FLX
RCS10-10FLX
RCS10-14FLX
50
50
50
50
12-10
12-10
12-10
12-10
.250
.250
.250
.250
#6
#8
#10
1
⁄4"
8
8
8
8
1.350
1.350
1.350
1.350
.31
.37
.37
.49
Cat.
No.
Dimensions
U.L. Listed E9809
Note: Heat Shrinkable terminals not available on Mylar Tape.
B
A
®
®
Non-Insulated Locking Fork
Pkg.
Qty.
Wire
Range
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
C
M
A18-6FL
A221
A18-8FL
A224
A18-10FL
A225
100
1000
100
1000
100
1000
22-16
22-16
22-16
22-16
22-16
22-16
#6
#6
#8
#8
#10
#10
4f
4f
4f
4f
4f
4f
.75
.75
.75
.75
.75
.75
.25
.25
.29
.29
.29
.29
.27
.27
.27
.27
.27
.27
.59
.59
.59
.59
.59
.59
B14-6FL
B220
B14-8FL
B223
B14-10FL
B225
100
1000
100
1000
100
1000
18-14
18-14
18-14
18-14
18-14
18-14
#6
#6
#8
#8
#10
#10
4f
4f
4f
4f
4f
4f
.75
.75
.75
.75
.75
.75
.25
.25
.29
.29
.29
.29
.27
.27
.27
.27
.27
.27
.59
.59
.59
.59
.59
.59
C10-6FL
C220
C10-8FL
C221
C10-10FL
C222
C10-14FL
50
500
50
500
50
500
50
12-10
12-10
12-10
12-10
12-10
12-10
12-10
#6
#6
#8
#8
#10
#10
1
⁄4"
7f
7f
7f
7f
7f
7f
7f
.85
.85
.85
.85
.85
.85
.85
.31
.31
.37
.37
.37
.37
.49
.27
.27
.27
.27
.27
.27
.27
.66
.66
.66
.66
.66
.66
.66
Dimensions
U.L. Listed E9809
Installing tools: WT110M, WT111M, WT112M, WT2000, ERG-2002
M
C
B
A
www.tnb.com
K29
K
Sta-Kon ®
size.
Cat.
No.
412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 30
Terminals
Pin Terminals
Nylon Insulated Terminals
Cat.
No.
• Provides an easy and effective way to terminate stranded wire into European/metric-style
terminal blocks.
• Designed to prevent shorting, wire strand loss
and/or wire pullout resulting from improper
termination of stranded wire.
• Designed to meet emerging global standards
which require wire-to-metric style terminal
block installations be terminated with a “pin”
style terminal.
• Available in vinyl insulated, nylon insulated,
and non-insulated styles.
• All styles offered in 22 AWG to 10 AWG and
compatible with existing Sta-Kon® tooling.
Voltage Rating
Vinyl – 600V
Nylon – 300V
Pkg.
Qty.
Wire
Range
D
(Dia.)
L
Recommended
Tools
Non-Insulated
A47PT
B47PT
C55PT
1000
1000
500
22-18
16-14
12-10
.075
.075
.110
.63
.63
.76
WT111M
ERG-2002
Vinyl
18RA-47PT
RA47PT
14RB-47PT
RB47PT
10RC-55PT
RC55PT
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.075
.075
.075
.075
.110
.106
.85
.85
.87
.87
1.06
1.06
ERG-2003
Nylon
RA18-47PT
RA147PT
RB14-47PT
RB147PT
RC10-55PT
RC155PT
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.075
.075
.075
.075
.110
.106
.85
.85
.87
.87
1.06
1.06
ERG-2003
WT2000
ERG-2001
ERG-2001
Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies).
See pages K61- K62.
Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.)
K
Vinyl/Nylon
Sta-Kon ®
Non-Insulated
K30
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 31
Insulated Ferrules
Features
How to Apply a Ferrule
• Ferrules ensure reliable electrical connections when terminating conductors in screw clamp terminal blocks.
• Strip the insulation from the end of the wire and insert
into the insulated end of the ferrule.
• Fraying and breaking of wire strands is prevented and
the possibility of an unreliable connection is minimized.
• Using the designated crimping tool, place the metal
shaft into the tool’s appropriate slot. Compress the tool
to make a crescent-shape depression along the length
of the ferrule.
• Insulated ferrules prevent conductor breakage due to
bending, wire stress or vibration, while facilitating wire
insertions into the terminal block clamp.
• Ferrules are the preferred alternative to twisting wire
stands or tinning the wire end before terminating into a
terminal block.
• Ferrules are thin-walled copper tubes, which are
mechanically crimped onto the ends of stranded wires.
• They are easy to use – simply strip the wire, slide the
ferrule onto the end of the wire and crimp.
• Insert the crimped ferrule into the terminal block.
• Tighten the ferrule and wire into the terminal block.
Materials
• High conductivity copper
• Tin plating
Insulated Ferrules
Conductor
Section
AWG
MM2
F2020
F2021
F2022
F2023
F2024
F2025
F2026
F2027
F2028
F2029
F2030
F2031
F2032
F2033
F2034
F2035
F2036
F2037
F2038
F2039
F2040
F2041
F2042
F2043
F2044
F2045
F2046
F2047
F2048
F2049
F2050
F2051
F2052
F2053
F2054
F4004
F4005
F4006
F4007
F4008
F4009
22
22
22
20
20
20
20
20
20
20
20
16
16
16
16
14
14
14
12
12
12
10
10
8
8
6
6
4
4
4
2
2
2
1/0
1/0
26
26
24
24
22
22
0.50
0.50
0.50
0.75
0.75
0.75
0.75
1.00
1.00
1.00
1.00
1.50
1.50
1.50
1.50
2.50
2.50
2.50
4.00
4.00
4.00
6.00
6.00
10.00
10.00
16.00
16.00
25.00
25.00
25.00
35.00
35.00
35.00
50.00
50.00
0.14
0.14
0.25
0.25
0.34
0.34
A
WHITE
WHITE
WHITE
GREY
GREY
GREY
GREY
RED
RED
RED
RED
BLACK
BLACK
BLACK
BLACK
BLUE
BLUE
BLUE
GREY
GREY
GREY
YELLOW
YELLOW
RED
RED
BLUE
BLUE
YELLOW
YELLOW
YELLOW
RED
RED
RED
BLUE
BLUE
Grey
Grey
Yellow
Yellow
Purple
Purple
.453 / 11.5
.531 / 13.5
.610 / 15.5
.472 / 12.0
.551 / 14.0
.630 / 16.0
.709 / 18.0
.492 / 12.5
.571 / 14.5
.650 / 16.5
.728 / 18.5
.571 / 14.5
.650 / 16.5
.728 / 18.5
.965 / 24.5
.591 / 15.0
.748 / 19.0
.984 / 25.0
.889 / 17.5
.787 / 20.0
1.024 / 26.0
.787 / 20.0
.984 / 25.0
.827 / 21.0
1.063 / 27.0
.906 / 23.0
1.142 / 29.0
1.142 / 29.0
1.220 / 31.0
1.378 / 35.0
1.181 / 30.0
1.260 / 32.0
1.535 / 39.0
1.417 / 36.0
1.614 / 41.0
.413/10.5
.492/12.5
.413/10.5
.492/12.5
.413/10.5
.492/12.5
B
øC
øD
E
.236 / 6.0
.315 / 8.0
.394 / 10.0
.236 / 6.0
.315 / 8.0
.394 / 10.0
.472 / 12.0
.236 / 6.0
.315 / 8.0
.394 / 10.0
.472 / 12.0
.315 / 8.0
.394 / 10.0
.472 / 12.0
.708 / 18.0
.315 / 8.0
.472 / 12.0
.708 / 18.0
.394 / 10.0
.472 / 12.0
.708 / 18.0
.472 / 12.0
.708 / 18.0
.472 / 12.0
.708 / 18.0
.472 / 12.0
.708 / 18.0
.630 / 18.0
.708 / 18.0
.866 / 22.0
.630 / 16.0
.708 / 18.0
.984 / 25.0
.787 / 20.0
.984 / 25.0
.236/6.0
.315/8.0
.236/6.0
.315/8.0
.236/6.0
.315/8.0
.043 / 1.1
.043 / 1.1
.043 / 1.1
.051 / 1.3
.051 / 1.3
.051 / 1.3
.051 / 1.3
.059 / 1.5
.059 / 1.5
.059 / 1.5
.059 / 1.5
.071 / 1.8
.071 / 1.8
.071 / 1.8
.071 / 1.8
.091 / 2.3
.091 / 2.3
.091 / 2.3
.114 / 2.9
.114 / 2.9
.114 / 2.9
.142 / 3.6
.142 / 3.6
.181 / 4.6
.181 / 4.6
.236 / 6.0
.236 / 6.0
.295 / 7.5
.295 / 7.5
.295 / 7.5
.335 / 8.5
.335 / 8.5
.335 / 8.5
.413 / 10.5
.413 / 10.5
.031/.80
.031/.80
.031/.80
.031/.80
.031/.80
.031/.80
.098 / 2.5
.098 / 2.5
.098 / 2.5
.110 / 2.8
.110 / 2.8
.110 / 2.8
.110 / 2.8
.118 / 3.0
.118 / 3.0
.118 / 3.0
.118 / 3.0
.134 / 3.4
.134 / 3.4
.134 / 3.4
.134 / 3.4
.165 / 4.2
.165 / 4.2
.165 / 4.2
.189 / 4.8
.189 / 4.8
.189 / 4.8
.244 / 6.2
.244 / 6.2
.295 / 7.5
.295 / 7.5
.346 / 8.8
.346 / 8.8
.433 / 11.0
.433 / 11.0
.433 / 11.0
.492 / 12.5
.492 / 12.5
.492 / 12.5
.591 / 15.0
.591 / 15.0
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.008 / 0.20
.014 / 0.35
.014 / 0.35
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
Installation
Tooling
Bag
Pkg.
Qty.
Case
Pkg.
Qty.
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
T3 & ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
ERG-2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
100
100
100
100
100
100
50
50
50
50
50
50
50
50
50
500
500
500
500
500
500
5000
10000
5000
5000
10000
5000
5000
5000
10000
5000
5000
10000
5000
5000
5000
10000
5000
5000
5000
5000
1000
1000
1000
1000
1000
1000
1000
500
500
500
500
500
500
500
500
10,000
10,000
10,000
10,000
10,000
10,000
Ferrule Dimensions conform to DIN 46228. Part 4.
www.tnb.com
K31
K
Sta-Kon ®
Cat. No.
Dimensions
Inches/MM
Color
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 32
Insulated Ferrules
Insulated Twin Ferrules
Conductor
Section
Dimensions
Inches/MM
Color
2
Cat. No.
AWG
MM
F8000
F8001
F8002
F8003
F8005
F8006
F8007
F8008
F8009
F8010
F8011
2x 20
2x 18
2x 18
2x 17
2x 17
2x 16
2x 16
2x 14
2x 14
2x 12
2x 10
2x 0.50
2x 0.75
2x 0.75
2x 1.00
2x 1.00
2x 1.50
2x 1.50
2x 2.50
2x 2.50
2x 4.00
2x 6.00
WHITE
GREY
GREY
RED
RED
BLACK
BLACK
BLUE
BLUE
GREY
YELLOW
Bag
Pkg.
Qty.
Case
Pkg.
Qty.
500
500
500
500
500
500
500
500
500
100
100
5000
5000
5000
5000
5000
5000
5000
5000
5000
1000
1000
Installation
Tooling
Bag
Pkg.
Qty.
Case
Pkg.
Qty.
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
T1, T3 & ERG-2
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
10000
10000
10000
10000
10,000
10,000
10,000
10,000
10,000
10,000
10000
10000
10000
10000
10000
10000
Installation
Tooling
A
B
øC
øD
E
.591 / 15.0
.591 / 15.0
.669 / 17.0
.591 / 15.0
.669 / 17.0
.630 / 16.0
.787 / 20.0
.728 / 18.5
.846 / 21.5
.906 / 23.0
.984 / 25.0
.315 / 8.0
.315 / 8.0
.394 / 10.0
.315 / 8.0
.394 / 10.0
.315 / 8.0
.472 / 12.0
.394 / 10.0
.512 / 13.0
.472 / 12.0
.551 / 14.0
.059 / 1.5
.071 / 1.8
.071 / 1.8
.081 / 2.05
.081 / 2.05
.091 / 2.3
.091 / 2.3
.114 / 2.9
.114 / 2.9
.150 / 3.8
.193 / 4.9
.177 / 4.5
.201 / 5.1
.201 / 5.1
.201 / 5.1
.201 / 5.1
.252 / 6.4
.252 / 6.4
.295 / 7.5
.295 / 7.5
.339 / 8.6
.378 / 9.6
.010 / 0.25
.010 / 0.25
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.008 / 0.20
T3
T3
T3
T3
T3
T3
T3
T3
T3
ERG-2 / 6MM DIE
ERG-2 / 10MM DIE
Insulated Ferrules (Old DIN and French Standards)
Style
Cat. No.
F4000
F4001
F4002
F4003
F4004
F4005
F4006
F4007
F4008
F4009
F4020
F4021
F4023
F4024
F4027
F4028
Sta-Kon ®
K
OLD DIN
OLD DIN
OLD DIN
OLD DIN
OLD DIN
FRENCH
FRENCH
FRENCH
FRENCH
FRENCH
Conductor
Section
Dimensions
Inches/MM
Color
2
AWG
MM
20
18
18-17
16
26
26
24
24
22
22
14
20
18
18-17
16
14
0.50
0.75
1.00
1.50
0.14
0.14
0.25
0.25
0.34
0.34
2.50
0.50
0.75
1.00
1.50
2.50
ORANGE
WHITE
YELLOW
RED
Grey
Grey
Yellow
Yellow
Purple
Purple
BLUE
WHITE
Lt BLUE
RED
BLACK
GREY
A
B
øC
øD
E
.571 / 14.5
.571 / 14.5
.571 / 14.5
.571 / 14.5
.413/10.5
.492/12.5
.413/10.5
.492/12.5
.413/10.5
.492/12.5
.571 / 14.5
.571 / 14.5
.571 / 14.5
.571 / 14.5
.571 / 14.5
.571 / 14.5
.315 / 8.0
.315 / 8.0
.315 / 8.0
.315 / 8.0
.236/6.0
.315/8.0
.236/6.0
.315/8.0
.236/6.0
.315/8.0
.315 / 8.0
.315 / 8.0
.315 / 8.0
.315 / 8.0
.315 / 8.0
.315 / 8.0
.043 / 1.1
.051 / 1.3
.059 / 1.5
.071 / 1.8
.031/.80
.031/.80
.031/.80
.031/.80
.031/.80
.031/.80
.091 / 2.3
.043 / 1.1
.051 / 1.3
.059 / 1.5
.071 / 1.8
.091 / 2.3
.102 / 2.6
.110 / 2.8
.118 / 3.0
.134 / 3.4
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.079/2.0
.165 / 4.2
.102 / 2.6
.110 / 2.8
.118 / 3.0
.134 / 3.4
.165 / 4.2
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
Tooling for Sta-Kon® Insulated Ferrules
Cat. No.
T1
T3
ERG-2
Description
Std. Pkg.
Sta-Kon® Crimp tool for wire ferrules #20-14 AWG – insulated handle
Sta-Kon® Crimp tool for wire ferrules #26-10 AWG – insulated handle
Comfort Crimp® Sta-Kon® Crimp Tool with Shure-Stake® mechanism, for installing wire ferrules #26-1 AWG.
4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case.
1
1
1
ERG3000 Dies available. See page K58.
T3
T1
T&B Part No.
ERG-2
K32
ERG2014F
ERG128F
ERG6F
ERG4F
ERG2F
ERG1F
Description
ERG3000 Die for ferrules, size 20-14 AWG
ERG3000 Die for ferrules, size 12-8 AWG
ERG3000 Die for ferrules, size 6 AWG
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 33
Non-Insulated Ferrules
Uninsulated Ferrule Terminals
Dimensions (Inches / MM)
Installation
Tooling
Pkg.
Qty.
.006 / 0.15
T1, ERG2
1000
.006 / 0.15
.006 / 0.15
T1, T3, ERG2
T1, T3, ERG2
1000
100
.006 / 0.15
.006 / 0.15
T1, T3, ERG2
T1, T3, ERG2
1000
1000
.236 / 6
.394 / 10
.006 / 0.15
.006 / 0.15
T1, T3, ERG2
T1, T3, ERG2
1000
1000
.110 / 2.8
.110 / 2.8
.110 / 2.8
.110 / 2.8
.276 / 7
.394 / 10
.473 / 12
.709 / 18
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
T1, T3, ERG2
T1, T3, ERG2
T1, T3, ERG2
T1, T3, ERG2
1000
1000
1000
1000
.087 / 2.2
.087 / 2.2
.087 / 2.2
.087 / 2.2
.139 / 3.4
.139 / 3.4
.139 / 3.4
.139 / 3.4
.276 / 7
.394 / 10
.472 / 12
.709 / 18
.006 / 0.15
.006 / 0.15
.006 / 0.15
.006 / 0.15
T1, T3, ERG2
T1, T3, ERG2
T1, T3, ERG2
T1, T3, ERG2
1000
1000
1000
1000
4.0
4.0
4.0
4.0
.110 / 2.8
.110 / 2.8
.110 / 2.8
.110 / 2.8
.158 / 4
.158 / 4
.158 / 4
.158 / 4
.354 / 9
.472 / 12
.591 / 15
.709 / 18
.008 / 0.2
.008 / 0.2
.008 / 0.2
.008 / 0.2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
1000
1000
1000
1000
10
10
10
6.0
6.0
6.0
.138 / 3.5
.138 / 3.5
.138 / 3.5
.185 / 4.7
.185 / 4.7
.185 / 4.7
.472 / 12
.591 / 15
.709 / 18
.008 / 0.2
.008 / 0.2
.008 / 0.2
T3, ERG2
T3, ERG2
T3, ERG2
250
250
250
F9022
F9023
F9024
8
8
8
10.0
10.0
10.0
.177 / 4.5
.177 / 4.5
.177 / 4.5
.228 / 5.8
.228 / 5.8
.228 / 5.8
.472 / 12
.591 / 15
.709 / 18
.008 / 0.2
.008 / 0.2
.008 / 0.2
T3, ERG2
T3, ERG2
T3, ERG2
250
250
250
K
F9025
F9026
F9027
F9028
F9029
6
6
6
6
6
16.0
16.0
16.0
16.0
16.0
.228 / 5.8
.228 / 5.8
.228 / 5.8
.228 / 5.8
.228 / 5.8
.295 / 7.5
.295 / 7.5
.295 / 7.5
.295 / 7.5
.295 / 7.5
.472 / 12
.591 / 15
.709 / 18
.984 / 25
1.26 / 32
.008 / 0.2
.008 / 0.2
.008 / 0.2
.008 / 0.2
.008 / 0.2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
T3, ERG2
250
250
250
250
250
Sta-Kon ®
Conductor
Section
F9030
F9031
F9032
F9033
4
4
4
4
25.0
25.0
25.0
25.0
.287 / 7.3
.287 / 7.3
.287 / 7.3
.287 / 7.3
.374 / 9.5
.374 / 9.5
.374 / 9.5
.374 / 9.5
.591 / 15
.709 / 18
.984 / 25
1.26 / 32
.010 / .25
.010 / .25
.010 / .25
.010 / .25
ERG2
ERG2
ERG2
ERG2
1000
1000
1000
1000
F9034
F9035
F9036
2
2
2
35.0
35.0
35.0
.327 / 8.3
.327 / 8.3
.327 / 8.3
.433 / 11
.433 / 11
.433 / 11
.709 / 18
.984 / 25
1.26 / 32
.010 / .25
.010 / .25
.010 / .25
ERG2
ERG2
ERG2
100
100
100
F9037
F9038
F9039
1/0
1/0
1/0
50.0
50.0
50.0
.406 / 10.3
.406 / 10.3
.406 / 10.3
.512 / 13
.512 / 13
.512 / 13
.709 / 18
.984 / 25
1.18 / 30
.012 / 0.3
.012 / 0.3
.012 / 0.3
ERG2
ERG2
ERG2
100
100
100
Cat. No.
AWG
MM2
C
F9000
24
.25
.030 / 0.75
.067 / 1.7
.196 / 5
F9001
F9002
22
22
.50
.50
.039 / 1.0
.039 / 1.0
.083 / 2.1
.083 / 2.1
.236 / 6
.394 / 10
F9003
F9004
18
18
.75
.75
.047 / 1.2
.047 / 1.2
.091 / 2.3
.091 / 2.3
.236 / 6
.394 / 10
F9005
F9006
18
18
1.0
1.0
.055 / 1.4
.055 / 1.4
.098 / 2.5
.098 / 2.5
F9007
F9008
F9009
F9010
16
16
16
16
1.5
1.5
1.5
1.5
.067 / 1.7
.067 / 1.7
.067 / 1.7
.067 / 1.7
F9011
F9012
F9013
F9014
14
14
14
14
2.5
2.5
2.5
2.5
F9015
F9016
F9017
F9018
12
12
12
12
F9019
F9020
F9021
D
D
A
E
C
E
A
www.tnb.com
K33
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 34
Heat Shrinkable Terminal, Splices, Disconnects
Heat Shrinkable
lation, a fully sealed connection is
achieved to protect the joint against the
degrading effects of galvanic action,
corrosion, and environmental exposure.
These ring terminals, butt splices and
disconnects are self-insulated with heat
shrinkable polyolefin and internally
coated sealant. Upon completed instal-
®
®
Heat Shrinkable Ring Terminals – Expanded Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
RAS18-6X
RAS18-8X
RAS18-10X
100
100
100
22-18
22-18
22-18
.170
.170
.170
#6
#8
#10
RBS14-6X
RBS14-8X
RBS14-10X
100
100
100
16-14
16-14
16-14
.200
.200
.200
RCS10-6X
RCS10-8X
RCS10-10X
RCS10-14X
50
50
50
50
12-10
12-10
12-10
12-10
.250
.250
.250
.250
Cat.
No.
These ring terminals are self-insulated with
heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully
RAS & RBS stock thickness: .03
RCS stock thickness: .04
Dimensions
A
B
C
M
2
3
2
1.23
1.26
1.26
.25
.31
.31
.27
.27
.27
1.10
1.10
1.10
#6
#8
#10
3
3
31⁄2
1.23
1.23
1.26
.25
.25
.31
.27
.27
.27
1.10
1.10
1.10
#6
#8
#10
b"
3
5
5
6
1.34
1.34
1.34
1.34
.31
.37
.37
.49
.27
.27
.27
.32
1.15
1.15
1.15
1.15
U.L. Listed E9809
K
M
Sta-Kon ®
C
B
A
®
®
Heat Shrinkable Locking Fork Terminals – Expanded
Insulation Support
Pkg.
Qty.
Wire
Range
Max.
Ins.
Bolt
Hole
Wt./Lbs.
Per
1000
A
B
RAS18-6FLX
RAS18-8FLX
RAS18-10FLX
100
100
100
22-18
22-18
22-18
.170
.170
.170
#6
#8
#10
5
5
5
1.350
1.350
1.350
.25
.29
.29
RBS14-6FLX
RBS14-8FLX
RBS14-10FLX
100
100
100
16-14
16-14
16-14
.200
.200
.200
#6
#8
#10
6
6
6
1.350
1.350
1.350
.25
.29
.29
RCS10-6FLX
RCS10-8FLX
RCS10-10FLX
RCS10-14FLX
50
50
50
50
12-10
12-10
12-10
12-10
.250
.250
.250
.250
#6
#8
#10
1
⁄4"
8
8
8
8
1.350
1.350
1.350
1.350
.31
.37
.37
.49
Cat.
No.
Dimensions
U.L. Listed E9809
Note: Heat Shrinkable terminals not available on Mylar Tape.
B
A
K34
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 35
Heat Shrinkable Terminal, Splices, Disconnects
®
®
Heat Shrinkable-Fully Insulated 250 Disconnects – Female
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins
Tab
Size
Wt./Lbs.
Per
1000
RAS18-250AX
RBS14-250AX
RCS10-250AX
50
50
25
22-18
16-14
12-10
.170
.200
.250
.250 x .032
.250 x .032
.250 x .032
4
5
6
A
1.82
1.77
1.80
A
®
®
Heat Shrinkable-Fully Insulated 250 Disconnects – Male
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins
Tab
Size
Wt./Lbs.
Per
1000
18RAS-251TX
14RBS-251TX
10RCS-251TX
50
100
100
22-18
16-14
12-10
.170
.200
.250
.250 x .032
.250 x .032
.250 x .032
4
5
6
A
1.80
1.75
1.80
A
K
Sta-Kon ®
Heat Shrinkable Splices – Butt Type – Expanded Insulation
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins
Wt./Lbs.
Per
1000
A
B
2RAS18X
RAAS22X
2RBS14X
RBBS22X
2RCS10X
RCCS22X
50
1000
50
500
25
500
22-18
22-18
16-14
16-14
12-10
12-10
.170
.170
.200
.200
.250
.250
3
3
3
3
7
7
1.50
1.50
1.50
1.50
1.60
1.60
.25
.25
.26
.26
.31
.31
These butt splices are self-insulated with heat
shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
A
B
www.tnb.com
K35
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 36
Splices Connectors
Butt Type Splices
or PVC. Nylon insulated splices meet
or exceed the requirements of MIL-T7928. These splices are color-coded
according to wire size.
In butt splices, the wires are butted
together and crimped at each end of
the splice. They are available either
non-insulated, or insulated with nylon
®
®
Nylon Insulated Splices – Aircraft Systems Splices
Cat.
No.
2RZZ
2RAA
RAA23
2RBB
RBB23
2RCC
RCC23
Pkg.
Qty.
Wire
Range
Wt./Lbs.
Per
1000
A
B
50
50
500
50
500
25
250
26-22
22-18
22-18
16-14
16-14
12-10
12-10
2
6
6
6
6
8
8
1.22
1.52
1.52
1.52
1.52
1.89
1.89
.15
.25
.25
.28
.28
.35
.35
Dimensions
Not U.L. Listed
Installing tools: WT145C, ERG-2001, ERG-2003, WT1452(R22)
A
B
®
K
®
Sta-Kon ®
Nylon Insulated Splices – Butt Type – Insulation Support
Cat.
No.
2RA18
RAA21
2RB14
RBB21
2RC10
RCC21
2RD8
RDD27
2RE6
REE28
2RF4
Pkg.
Qty.
Max
Ins.
Dia.
Wire
Range
100
1000
100
1000
50
500
25
200
20
200
15
.115
.115
.148
.148
.210
.210
.340
.340
.420
.420
.510
22-18
22-18
16-14
16-14
12-10
12-10
8
8
6
6
4
Wt./Lbs.
Per
1000
3
3
3
3
7
7
25
25
35
35
40
Dimensions
A
B
1.19
1.19
1.19
1.19
1.26
1.26
1.69
1.69
1.85
1.85
1.85
.18
.18
.21
.21
.28
.28
.36
.36
.45
.45
.52
U.L. Listed E9809
Installing tools: ERG-2001, ERG-2003, WT145C, WT112M, TBM6/TBM6S (D-F)
A
B
K36
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 37
Splice Connectors
®
®
Vinyl Insulated Splices – Butt Type – Expanded Insulation
Cat.
No.
Pkg.
Qty.
100
1000
1000
100
1000
1000
50
500
1000
2RA18X
RAA217-170
RAA217
2RB14X
RBB217-200
RBB217
2RC10X
RCC217-250
RCC217
Wire
Range
Max.
Ins
22-18
22-18
22-18
16-14
16-14
16-14
12-10
12-10
12-10
.155
.170
.155
.200
.210
.250
.210
Wt./Lbs.
Per
1000
A
B
3
3
3
3
3
3
7
7
7
1.13
1.13
1.13
1.13
1.13
1.13
1.31
1.31
1.31
.25
.25
.23
.26
.26
.23
.31
.31
.29
Dimensions
U.L. Listed E9809
Bulk No's:RAA22X– RBB22X – RCC22X
Heat Shrinkable Splices – Butt Type – Expanded Insulation
These butt splices are self-insulated with heat
shrinkable polyolefin and internally coated
sealant. Upon completed installation, a fully
Cat.
No.
Pkg.
Qty.
Wire
Range
Max.
Ins
Wt./Lbs.
Per
1000
A
B
2RAS18X
RAAS22X
2RBS14X
RBBS22X
2RCS10X
RCCS22X
50
500
50
500
25
250
22-18
22-18
16-14
16-14
12-10
12-10
.170
.170
.200
.200
.250
.250
3
3
3
3
7
7
1.50
1.50
1.50
1.50
1.60
1.60
.25
.25
.26
.26
.31
.31
Dimensions
K
Non-Insulated Splices – Butt Type
A, B & C bulk numbers can be put on Mylar
Tape for reel fed applications (i.e. 12050 tool
and application dies). See pages K61- K62.
RA2573M. (Bulk number 1000 and 500 packages.)
Cat.
No.
Pkg.
Qty.
100
1000
100
1000
50
500
25
200
20
200
15
200
5
25
2A-18
AA2
2B-14
BB2
2C-10
CC2
2D-8
DD102
2E-6
EE2
2F-4
FF2
2G21
GG2
Wire
Range
Wt./Lbs.
Per
1000
22-18
22-18
16-14
16-14
12-10
12-10
9-8-7
9-8-7
6-5
6-5
4-3
4-3
2-1
2-1
21⁄2
21⁄2
21⁄2
21⁄2
7
7
18
18
25
25
30
30
40
40
Dimensions
A
B
.62
.62
.62
.62
.72
.72
1.03
1.03
1.12
1.12
1.25
1.25
1.72
1.72
.12
.12
.16
.16
.22
.22
.28
.28
.37
.37
.44
.44
.55
.55
U.L. Listed E9809
Installing tools – A, B, C: WT111M, WT110M, WT2000, ERG-2002, WT112M
Installing tools – D, E, F, G: WT115A, TBM6/TBM6S
A
B
www.tnb.com
K37
Sta-Kon ®
®
®
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 38
Splice Connectors
Overlap Type Splices
Wires are laid side by side in the connector, and the connection is made in
one crimp. These splices offer advan-
tages in simplicity of installation, and
small size. One crimp completes the
splice.
®
®
Nylon Insulated Splices – Overlap Type (Parallel)
Cat.
No.
2A20
RAA24
2B-16
RBB25
2C-12
RCC26
Pkg.
Qty.
100
1000
100
1000
50
500
Wire
Range
Wt./Lbs.
Per
1000
A
B
22-20
22-20
18-16
18-16
14-12
14-12
2
2
2
2
4
4
.84
.84
.84
.84
.90
.90
.20
.20
.23
.23
.28
.28
Dimensions
U.L. Listed E9809
Installing tools: WT2000, WT112M
High-Tech Splice-Overlap Type (Parallel)
Cat.
No.
675-1425
Pkg.
Qty.
1000
Wire
Range
Wt./Lbs.
Per
1000
A
B
18-16
3
.31
.16
Dimensions
®
®
Non-Insulated Splices – Overlap Type
K
Sta-Kon ®
Cat.
No.
Pkg.
Qty.
Wire
Range
Wt./Lbs.
Per
1000
A
B
Dimensions
2A22-20
A1A
2B18-16
B1B
2C14-12
C1C
100
1000
100
1000
50
500
22-20
22-20
18-16
18-16
14-12
14-12
2
2
3
3
4
4
.31
.31
.31
.31
.37
.37
.12
.12
.16
.16
.22
.22
2D10-9
D1D
2E8-7
E1E
2F6-5†
F1F
2G4-2†
G1G
H1H
20
200
20
200
20
200
10
100
100
10-9
10-9
8-7
8-7
6-5
6-5
4-2
4-2
2-1
5
5
7
7
8
8
20
20
20
.50
.50
.50
.50
.50
.50
.69
.69
.69
.31
.31
.37
.37
.44
.44
.58
.58
.58
Dimensions
A
Max.
Ins
Dia.
1.22
1.22
1.22
.115
.148
.210
†
Not U.L. Listed. U.L. Listed E9809
Installing tools – A, B, C: WT110M, WT2000, WT111M, WT112M
Installing tools – D, E, F, G: WT115A, TBM6/TBM6S
Tefzel® Insulated Butt Splice
Cat.
No.
A
B
RAAT21
RBBT21
RCCT21
Pkg.
Qty.
Wire
Range
Wt./Lbs.
Per
1000
1000
1000
1000
22-18
16-14
12-10
3
3
7
Installing tool – WT-145C
K38
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 39
Disconnects
Disconnect terminals provide a quick,
reliable method of connection to terminal blocks and boards without the use
of tools. They are supplied in a variety
of styles to meet virtually all quick-disconnect requirements. Female disconnect terminals and matching male tabs
accommodate a range of 22-10 AWG,
and are available in non-insulated, par-
tially insulated, and fully insulated
styles, in both nylon and vinyl. They are
available in various tab widths including
.250", .187", and .110", and a combination size. A unique construction of the
female disconnect offers long-term
dependability. The brazed seam serrated barrel provides maximum tensile
strength.
®
®
250 Series – Female Disconnects
1
Wire
Range
Max.
Ins.
Tab
Size
Wt./Lbs.
Per
1000
RA250
RB14-250F
RB250
RC10-250F
RC250
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.136
.136
.162
.162
.215
.215
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
18RA-250F
RA257
RA257-170
14RB-250F
RB257
RB257-200
10RC-250F
RC257
100
1000
1000
100
1000
1000
50
500
22-18
22-18
22-18
16-14
16-14
16-14
12-10
12-10
.150
.150
.170
.170
.170
.200
.250
.250
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3 18RA-2577
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.165
.165
.185
.185
.225
.225
50
50
25
22-18
16-14
12-10
.170
.200
.250
RA18-250F
nylon self-insulated
installing tools – WT145C,
WT2000, ERG-2001,
ERG-2003, WT112M
1 RA18-250F
2
2
18RA-250F
vinyl self-insulated
WT2000, ERG-2001,
ERG-2003, WT112M
3
18RA-2577
nylon fully-insulated
WT2000, ERG-2001,
ERG-2003, WT112M
4
RA2573
14RB-2577
RB2573
10RC-2577
RC2573
4 RAS18-250AX
RBS14-250AX
RCS10-250AX
Dimensions
A
B
4
4
4
4
4
4
.91
.91
.91
.91
1.04
1.04
.29
.29
.29
.29
.29
.29
3
3
4
4
.96
.96
.96
.96
.96
.96
1.03
1.03
.29
.29
.29
.29
.29
.29
.29
.29
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3
3
4
4
5
5
1.01
1.01
1.01
1.01
1.04
1.04
.38
.38
.38
.38
.38
.38
.250 x .032
.250 x .032
.250 x .032
4
5
6
1.83
1.78
1.80
–
–
–
3
3
Material: brass
Finish: tin plated
U.L. Listed E66716
RAS18-250AX
heat-shrinkable fully
insulated disconnects
installing tool – WT1255
B
A
Most standard bulk catalog numbers can be
put on Mylar Tape for reel fed applications
(i.e. 12050 tool and application dies). See
pages K61- K62 for description of tooling.
Please add the suffix “M” for Mylar Tape
(i.e. RA2573-M).
www.tnb.com
K39
K
Sta-Kon ®
Pkg.
Qty.
Cat.
No.
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 40
Disconnects
®
®
250 Series – Female Disconnects – continued
1
Cat.
No.
1 RA18-250A
RA18-250A
RA2577F
RB14-250A
RB2577F
RC10-250A
RC2577F
nylon open top
insulated 90° flag
installing tools –
WT145C, WT2000,
ERG-2001, ERG-2003,
WT112M
2 A18-250
A250
B14-250
B250
C10-250F
C250
2
A18-250
3 B14-250F
non-insulated
installing tools – WT111M,
WT1110M, WT2000,
ERG-2002, WT112M
B250G
4 A18-250A
A252G
B14-250A
B252G
C10-250A
C252G
3
Pkg.
Qty.
Wire
Range
Max.
Ins.
Tab
Size
Wt./Lbs.
Per
1000
A
B
50
500
50
500
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.170
.170
.190
.190
.245
.245
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
4
4
5
5
6
6
.80
.80
.80
.80
.80
.80
.71
.71
.72
.72
.88
.88
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
–
–
–
–
–
–
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3
3
3
3
4
4
.73
.73
.73
.73
.73
.73
.31
.31
.31
.31
.31
.31
100
1000
16-14
16-14
–
–
.250 x .032
.250 x .032
5
5
.87
.87
.31
.31
50
500
50
500
50
500
22-18
22-18
16-14
16-14
12-10
12-10
–
–
–
–
–
–
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3
3
3
3
4
4
.58
.58
.58
.58
.64
.64
.61
.61
.62
.62
.63
.63
Dimensions
U.L. Listed E66716
B14-250F
non-insulated/insulation
grip installing
tool – WT110M
B
A
K
Sta-Kon ®
B
4
A
250 Series – Piggy Back Disconnects – Nylon Insulated
A18-250A
non-insulated 90° flag
WT110M, WT111M,
WT2000, ERG-2002,
WT112M
Cat.
No.
5
5
RA18-250FP
RA250P
RB14-250FP
RB250P
Pkg.
Qty.
Wire
Range
Max.
Ins.
Tab
Size
Wt./Lbs.
Per
1000
A
B
C
100
1000
100
1000
22-18
22-18
16-14
16-14
.136
.136
.163
.163
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3
3
3
3
.87
.87
.87
.87
.30
.30
.30
.30
.43
.43
.43
.43
Dimensions
For stacking applications
Installing Tool – WT112M
B
Most standard bulk catalog numbers can be put on Mylar Tape for
reel fed applications (i.e. 12050
tool and application dies). See
pages K61- K62 for description of
tooling.
Please add the suffix “M” for Mylar
Tape (i.e. RA2573-M).
K40
A
C
30
O
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 41
Disconnects
®
®
1
187 Series – Female Disconnects
Cat.
No.
Pkg.
Qty.
Tab
Size
Wire
Range
Max.
Ins.
Dia.
A
B
1 RAD18-183
RAD1833
RAD18-182
RAD1823
RBD14-183
RBD1833
RBD14-182
RBD1823
100
1000
100
1000
100
1000
100
1000
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
.136
.136
.136
.136
.163
.163
.163
.163
.83
.83
.83
.83
.83
.83
.83
.83
.23
.23
.23
.23
.23
.23
.23
.23
2
18RAD-183
RAD1837
18RAD-182
RAD1827
14RBD-183
RBD1837
14RBD-182
RBD1827
100
1000
100
1000
100
1000
100
1000
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
.150
.150
.150
.150
.170
.170
.170
.170
.85
.85
.85
.85
.85
.85
.85
.85
.23
.23
.23
.23
.23
.23
.23
.23
3
18RAD-18377
RAD18377
18RAD-18277
RAD18277
14RBD-18377
RBD18377
14RBD-18277
RBD18277
100
1000
100
1000
100
1000
100
1000
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
.150
.150
.150
.150
.170
.170
.170
.170
.89
.89
.89
.89
.89
.89
.89
.89
.30
.30
.30
.30
.30
.30
.30
.30
4
AD18-183
AD183
AD18-182
AD182
BD14-183
BD183
BD14-182
100
1000
100
1000
100
1000
100
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
–
–
–
–
–
–
–
.64
.64
.64
.64
.64
.64
.64
.23
.23
.23
.23
.23
.23
.23
50
500
50
500
50
500
50
500
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
.150
.150
.150
.150
.170
.170
.170
.170
.74
.74
.74
.74
.74
.74
.74
.74
.59
.59
.59
.59
.61
.61
.61
.61
RAD18-183
WT2000, ERG-2001,
ERG-2003, WT112M
2
18RAD-183
WT2000, ERG-2001,
ERG-2003, WT112M
3
18RAD-18377
nylon fully-insulated
WT2000, ERG-2001,
ERG-2003, WT112M
4
AD18-183
5
RAD18-187A
5
RAD18-187A
RAD1877F
RAD18-188A
RAD1887F
RBD14-187A
RBD1877F
RBD14-188A
RBD1887F
U.L. Listed E66716
Material: brass
Finish: tin plated
nylon fully-insulated 90° flag
WT2000, ERG-2001,
ERG-2003, WT112M
B
B
A
Disconnect terminals provide a quick, reliable
method of connection to terminal blocks and
boards without the use of tools. They are supplied in a variety of styles to meet virtually all
quick-disconnect requirements. Female disconnect terminals and matching male tabs accommodate a range of 22-10 AWG, and are available in non-insulated, partially insulated, and
fully insulated styles, in both nylon and vinyl.
They are available in various tab widths including .250", .187", and .110", and a combination
size. A unique construction of the female disconnect offers long-term dependability.
A
Most standard bulk catalog numbers can
be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application
dies). See pages K61- K62 for description of tooling.
Please add the suffix “M” for Mylar Tape
(i.e. RA2573-M).
www.tnb.com
K41
K
Sta-Kon ®
non-insulated
WT111M, ERG-2002,
WT2000, WT112M,
Dimensions
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 42
Disconnects
®
®
250 Series – Male Tabs
1
Cat.
No.
18RA-250T
WT2000, ERG-2001,
ERG-2003, WT112M
2
3
18RAS-251TX
heat shrinkable nylon fully
insulated
installing tool – WT1255
Wire
Range
Max.
Ins.
Tab
Size
Wt./Lbs.
Per
1000
A
B
Dimensions
1
18RA-250T
RA2517
14RB-250T
RB2517
10RC-250T
RC2517
100
1000
100
1000
50
500
22-18
22-18
16-14
16-14
12-10
12-10
.150
.150
.170
.170
.250
.250
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
3
3
3
3
4
4
.95
.95
.95
.95
1.08
1.08
–
–
–
–
–
–
2
18RA-251T
RA25177
14RB-251T
RB25177
10RC-251T
RC25177
50
500
50
500
25
500
22-18
22-18
16-14
16-14
12-10
12-10
.150
.150
.170
.170
.210
.210
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
5
5
5
5
5
5
1.13
1.13
1.13
1.13
1.17
1.17
.45
.45
.45
.45
.45
.45
3
18RAS-251TX
14RBS-251TX
10RCS-251TX
50
100
100
22-18
16-14
12-10
.170
.200
.250
.250 x .032
.250 x .032
.250 x .032
4
5
6
1.80
1.75
1.80
–
–
–
4
A18-250T
B14-250T
100
100
22-18
20-14
–
–
.250 x .032
.250 x .032
3
3
.87
.87
–
–
5
A18-251T
A251
B14-251T
B251
C10-251T
100
1000
100
1000
50
22-18
22-18
16-14
16-14
12-10
–
–
–
–
–
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
2
2
2
2
2
.68
.68
.68
.68
.68
–
–
–
–
–
18RA-251T
nylon fully insulated
WT2000, ERG-2001,
ERG-2003, WT112M
Pkg.
Qty.
Material: brass
Finish: tin plated
K
Sta-Kon ®
B
A
4
A18-250T
Non-insulated/insulated grip
installing tool – WT110M
Most standard bulk catalog numbers
can be put on Mylar Tape for reel fed
applications (i.e. 12050 tool and application dies). See pages K61- K62 for
description of tooling.
Please add the suffix “M” for Mylar
Tape (i.e. RA2573-M).
5
18-251T
Non-insulated
installing tools – WT110M,
WT111M, WT2000,
WT112M, ERG-2002, WT112M
K42
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 43
Disconnects
®
®
1
187 Series – Male Tabs
Cat.
No.
18RAD-187
vinyl insulated
WT2000, ERG-2001,
ERG-2003, WT112M
Pkg.
Qty.
Tab
Size
Wire
Range
Max
Ins.
Wt./Lbs.
Per
1000
Dia.
A
100
100
100
100
.187 x .032
.187 x .020
.187 x .032
.187 x .020
22-18
22-18
16-14
16-14
.150
.150
.170
.170
4
4
4
4
.87
.87
.87
.87
1 18RAD-187
18RAD-188
14RBD-187
14RBD-188
U.L. Listed E66716
Material: brass
Finish: tin plated
B
A
2
110 Series – Disconnects*
RA18-111F
Cat.
No.
Pkg.
Qty.
Tab
Size
Wire
Range
Max
Ins.
Wt./Lbs.
Per
1000
A
B
2
RA18-110F
RA10
RA18-111F
RA11
RB14-110F
RB10
RB14-111F
RB11
100
1000
100
1000
100
1000
100
1000
.110 x .032
.110 x .032
.110 x .020
.110 x .020
.110 x .032
.110 x .032
.110 x .020
.110 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
.110
.110
.110
.110
.135
.135
.135
.135
4
4
4
4
4
4
4
4
.75
.75
.75
.75
.75
.75
.75
.75
.15
.15
.15
.15
.15
.15
.15
.15
3
A18-110F
A10
A18-111F
A11
B14-110F
B10
B14-111F
B11
100
1000
100
1000
100
1000
100
1000
.110 x .032
.110 x .032
.110 x .020
.110 x .020
.110 x .032
.110 x .032
.110 x .020
.110 x .020
22-18
22-18
22-18
22-18
16-14
16-14
16-14
16-14
–
–
–
–
–
–
–
–
3
3
3
3
3
3
3
3
.59
.59
.59
.59
.59
.59
.59
.59
.15
.15
.15
.15
.15
.15
.15
.15
nylon-insulated
installing tool –
WT465
3
*Not U.L. Listed or CSA approved.
Material: brass
Finish: tin plated
B
A
Most standard bulk catalog numbers
can be put on Mylar Tape for reel fed
applications (i.e. 12050 tool and
application dies). See pages K61K62.
Please put the suffix M for Mylar
Tape RA2573M. (Bulk number 1000
and 500 packages.)
www.tnb.com
K43
K
Sta-Kon ®
A18-111F
non-insulated
WT111M, WT2000,
WT112M
Dimensions
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 44
Disconnects
1
250 Series – Adapters & Coupler †
Cat.
No.
1 F250TA
FTA250
2 RB14-250
RBB250
2
†
Not U.L. Listed
Cat. No. F250TA –
RB14-250
Pkg.
Qty.
Tab
Size
Wt./Lbs.
Per
1000
50
500
.250 x .032
.250 x .032
50
500
.250 x .032
.250 x .032
Dimensions
A
B
3
3
.82
.82
.56
.56
7
7
2.35
2.35
.51
.51
Material: brass
Finish: tin plated
Material: brass
Finish: none
Insulation: vinyl
Cat. No. RB14-250 –
insulated coupler
no tool required
Male
1
B
A
2
B
A
Sta-Kon ®
K
Wristlock Disconnects †
RA18D
Nylon-insulated wire barrels
installing tool –
WT2000 (Not U.L.)
B14-D
non-insulated/insulation grip
installing tool –
WT110M (Not U.L.)
Pkg.
Qty.
Wire
Range
Max.
Ins.
Wt./Lbs.
Per
1000
A
A1
RA18D
RA23
RB14D
RB23
50
500
50
500
22-18
22-18
16-14
16-14
.136
.136
.162
.162
4
4
4
4
.99
.99
.99
.99
1.70
1.70
1.70
1.70
B14-D
B23
50
500
16-14
16-14
.187
.187
4
4
.97
.97
1.66
1.66
Cat.
No.
Dimensions
†
Not U.L. Listed
A
A
Nylon Insulated and Non-insulated
Picture shows wristlock assemblied as 2
pieces. Parts are sold by the piece not
assemblies.
K44
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 45
Pin Terminals/Vinyl Terminals (Mini-Pack)
®
®
Sta-Kon® Mini-Pack Terminals
Cat.
No.
• Convenient 20-count packaging.
• Wire ranges from 22 AWG to 10 AWG.
• Vinyl Insulated Ring and forked-tongued terminals, female disconnects, butt-type splice
connectors.
Note: “CP” designates mini-pack quantities.
Refer to other catalog pages for description
and dimensional information.
18RA-6FCP
18RA-8CP
18RA-10CP
14RB-6CP
14RB-8CP
14RB-10CP
10RC-10CP
10RC-14CP
18RA-8FCP
18RA-10FCP
14RB-6FCP
14RB-8FCP
14RB-10FCP
10RC-8FCP
10RC-10FCP
2RA18XCP
2RB14XCP
2RC10XCP
18RA-250FCP
14RB-250FCP
10RC-250FCP
Unit
Qty.
Std.
Pack.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
Wire
Range
Bolt
Hole
22-18
22-18
22-18
16-14
16-14
16-14
12-10
12-10
22-18
22-18
16-14
16-14
16-14
12-10
12-10
22-18
16-14
12-10
22-18
16-14
12-10
#6
#8
#10
#6
#8
#10
#10
1
⁄4
#8
#10
#6
#8
#10
#8
10
–
–
–
–
–
–
U.L. Listed E9809
K
Sta-Kon ®
www.tnb.com
K45
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 46
Wire Joints – Nylon Insulated
®
®
Crimp on Wire Joints – Tool Applied
1
Cat.
No.
Pkg.
Qty.
1 RB44
100
1000
50
500
100
1000
one piece
Installing tool – WT2000,
WT2130A (RC & RP)
RB4
RC55
RC6
RP12
RP7
2
two piece
nylon insulator
Installing tool – WT161M
2 PT66M
PT6M
PT60M
3
3 PT70
PT70M
PT80
one piece
non-insulated
Installing tool –
WT161M
Wire Range
Wt./Lbs.
Per
1000
Dimensions
Min.
Max.
A
B
2#18
2#16
4#18
2#12
3#14
4#12
.31
–
.43
–
.53
–
.78
–
.95
–
1.00
–
100
100
100
2#18
–
2#14
3#12 combination
Insulator only
3#12 Connector only
–
.50
.31
–
.93
.37
4
2
2
200
200
50
2#14
3#18
2#16
3#12
4#12
4#10
.29
.31
.35
.34
.37
.62
2
2
6
2
3
3
U.L. Listed E9809
Items on this page sold in multiples of unit packages only.
Sta-Kon® wire joints come in one-piece nylon,
self-insulated and non-insulated, and a twopiece nylon insulator. Tool applied.
Installation Procedure for “PT” Connectors
Twist wires, insert through
serrated barrel of wire joint.
(PT60M, PT70, PT70M, PT80).
Crimp and trim off excess wire
with WT161M hand tool.
K
2
B
3
T&B
A
A
Allowable Wire Combinations
#22 #20 #18 #16 #14 #12
2-3
1-2
#10
Cat.
No.
A
A
#22
#20
#18 #16 #14 #12
1-4
2
1-3
3
1-2
3
3
RB4/RB44 2
1-2
2
1
1
3-5
3
2-4
RC6/RC55
2
1
3
2
2
1
B
B
B
1-4
1
1-3
1-3
1
1
2-5
2
1
1
3
2
2
3
3
#10
Cat.
No.
#22
T&B
Sta-Kon ®
1
Cat.
No.
Screw PT6 insulator firmly
onto
PT160M barrel.
#20
#18 #16 #14 #12
1
1
1
2
1
1
RP7/RP12
2-4
1-3
1
3-6
1
2
3
4
#10
2
1
1
2-4
1
2
3
2-3
1-2
1-2
1
4-6
K46
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 47
Installing Kits
Wiring Organizer
Cat.
No.
ORG2
Description
Heavy Duty Steel Drawer with (17) compartments to hold Sta-Kon terminals, Color-Keyed
lugs, Ty-Rap® cable ties, and other small parts
®
®
Std.
Pkg.
Wt.
1
4
Drawer does not include Thomas & Betts products.
ORG-2
Sta-Kit
For residential or light commercial installations we recommend this proven assortment of popular Sta-Kon® vinyl terminals. This kit includes a WT112M criming tool.
Cat.
No.
STAKIT
Description
100
100
50
50
50
50
100
100
100
100
100
100
1
1
2RA18X butt splices for 22-18 AWG,
2RB14X butt splices for 18-14 AWG,
2RC10X butt splices for 12-10 AWG,
10RC-10 ring terminals for 12-10 AWG,
10RC-10FL locking fork terminals for 12-10 AWG,
10RC-250F disconnects for 12-10 AWG,
14RB-10 ring terminals for 18-14 AWG,
14RB-8FL locking fork terminals for 18-14 AWG,
14RB-250F disconnects for 18-14 AWG,
18RA-8F Fork Terminals for 22-18 AWG,
18RA-6FL locking fork terminals for 22-18 AWG,
18RA-250F disconnects for 22-18 AWG
WM-0-9 wire marker book
WT112M crimping tool and 100 TY525M
Ty-Rap® cable ties (approx. length 71⁄2˝)
Std.
Pkg.
Wt.
1
1
K
(All splices, terminals and disconnects are vinyl insulated).
Sta-Kon ®
www.tnb.com
K47
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 48
Application Tools
Plier Type Tools
Cat.
No.
Description
A, B, C non-insulated terminal and splices and A, B noninsulated terminals with insulation grip
A, B, C, PT non-insulated terminal and splices
RA, RB, A, B, C, non-insulated and RC insulated nylon and
vinyl terminal and splices
WT110M
WT110M
WT111M
WT112M
Std.
Pkg.
Wt.
Each
1
1
1
1
1
1
9-19/32"
AB
C
WT111M
4-01
520/2
M22
®
G
ON LU
STA-K
TO 18
A 22
14
TO
B 18
TO 10
C 12
NOTE: ONLY THIS HANDLE
PAINTED GREEN
INSTALLS “C”
"C" STA-KON
STA-KON®®TERMINALS-GAUGING
TERMINALS-GAUGING.075-.095
.075-.095
INSTALLS
WT112M
These tools are designed in a variety of
styles—some with wire cutters and strippers—
for installation of the various STA-KON terminal
series. #22-10 AWG wire range.
®
INSTALLS
INSTALLS"A
“A&&B"
B”STA-KON
STA-KON® TERMINALS-GAUGING
TERMINALS-GAUGING .030-.050
®
CLOSING
CLOSINGINSULATION
INSULATIONGRIP
GRIPON
ONSTA-KON
STA-KON®"B"
“B”SIZE
SIZETERMINALS
TERMINALS
AND
ANDDISCONNECT
DISCONNECTTIPS.
TIPS.
®
CLOSING
CLOSING INSULATION
INSULATION GRIP
GRIP ON
ON STA-KON
STA-KON® "A"
“A” SIZE TERMINALS
AND
AND DISCONNECT
DISCONNECT TIPS.
WT110M
TIPS.
Installs “C” Sta-Kon® terminals-gauging .075-.095
Installs “A” & “B” Sta-Kon® terminals-gauging .030-.050
Closing Insulation Grip on Sta-Kon® “B” size
terminals and disconnect tips.
Closing Insulation Grip on Sta-Kon® “A” size
terminals and disconnect tips.
Sta-Kon ®
K
9 19/32"
2 15/16"
Wire
WIRE Cutter
CUTTER
ORANGE
1 1/4"
STA-KON® LUG
A 22 TO 18
B 18 TO 14
C 12 TO 10
WT111M
PLASTISOL
HANDLES
1 1/4”
1 1/4"
2-15/16”
2- 15/16"
BLACK
CUTTERS
Wire Cutter
INSTALLS “A” & “B” STA-KON® TERMINALS
GAUGING .027-.053
INSTALLS “C” STA-KON TERMINALS
GAUGING .072-.098
WT111M
Cutters
Installs “A” & “B” Sta-Kon® terminals
gauging .027-.053.
Installs “C” Sta-Kon® terminals
gauging .072-.098.
K48
TTS
AS & BE
THOM
B&C
FOR A,
MINALS
N TER
STA-KO
M
WT 112
CRIMPING
NEST FOR
Crimping
Nest
INSULATED STA-KONS®
for
insulated Sta-Kons®
PLASTISOL HANDLE
GRIPS GRIPS
PLASTISOL
HANDLE
COLOR: BLACK & ORANGE
COLOR: BLACK & ORANGE
CRIMPING
NEST FOR
Crimping
Nest for
NON-INSULATED STA-KONS®
non-insulated Sta-Kons®
WT112M
Installs insulated and non-insulated Sta-Kon®
terminals, splices, disconnects, and wire joints
22-10 AWG.
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 49
Application Tools
Plier Type Tools – (Continued)
Cat.
No.
Description
A, B, C, PT non-insulated terminal and splices
A, B, C: AB, PT, RA, RB, RC insulated and non-insulated
terminal and splices
WT161M
WT2000
WT161M
Std.
Pkg.
Wt.
Each
1
1
1
WT2000
These tools are designed in a variety of
styles—some with wire cutters and strippers—
for installation of the various STA-KON terminal
series. #22-10 AWG wire range.
CUTTERS
Cutters
Insulation
INSULATIONCrusher
CRUSHER
Wire
Stripper
WIRE STRIPPER
Handle RETURN
Return
HANDLE
SPRINGS
Spring
WIRE
Wire CUTTER
Cutter
Handle GRIPS
Grips
HANDLE
LATCH
Latch
8
10
SOL
18
16
14
12
10
STR
22-20
18
16
14
AB
C
12
6-32
10-24
10-32
2-3/16"
8-32
4-40
INSUL
Cushion
Grip
CUSHION
GRIPHandle
HANDLE
NON
INSUL
Plier CRIP
Grip
PLIER
22-10
.070
.070
.080
.080
22-10
BLACK PLASTISOL
COATED HANDLE
ORANGE PLASTISOL
COATED HANDLE
®
STA-KONNest
Installing
INSTALLING NEST
WireCUTTER
Cutter
WIRE
CrimpINDICATOR
Indicator GAUGE
Gauge
CRIMP
K
CRIMPING
NEST
FORfor
INSULATED
Crimping
Nest
insulated
Crimping Nest for non-insulated
Sta-Kon ®
WT161M
WT2000
Installs “A,” “B,” and “C” size (#18-#10 wire)
Sta-Kon terminals, splices, and wire joints
(PT-60M and PT-70).
Wire Cutter—No. 10 AWG and smaller solid or
stranded wire.
Crimping Nests—Insulated and non-insulated
Sta-Kon terminals, splices and wire joints on
No. 22 to No. 10 AWG, solid or stranded wire.
Cutters—Chasing feature for screws, sizes
4-40, 6-32, 8-32, 10-24, 10-32.
Wire Stripper—Removes most types of insulation from No. 22-10 AWG stranded wire and No.
18-8 AWG solid wire.
www.tnb.com
K49
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 50
Application Tools
For easy visual
verification of
crimps, integrity
dots are
embossed on the
top and bottom
of the terminal.
Color-coded die nests
on both the right and
left sides of the tool
are included for
insulated terminals.
toggle action increases
mechanical gain, which
dramatically reduces
handle force – and the
stress on your hands.
Advanced
ergonomic
design of handle
distributes the
force more
evenly across the
hand.
Shure-Stake®
mechanism helps
to ensure a
complete crimp
cycle before it
releases the tool.
Rubberized thermoplastic
handle combines
maximum friction with a
soft, comfortable feel that
reduces muscle tension.
Comfort Crimp ® Terminal Tool
Concerned about safety? Down
time? Health care costs?
Thomas & Betts’ ergonomically
designed Comfort Crimp® tool helps
reduce the risk of Carpal Tunnel
Syndrome, the cause of almost one
out of every two industrial injuries.
This tool’s unique design delivers the
same reliable crimp with up to 60%
less handle force than other terminal
hand tools. So you won’t have to sacrifice your hand to make a successful
crimp. We’ve researched the tool
components to provide maximum
comfort to the operator while assuring
a complete crimp.
Just wrap your hands around our
Comfort Crimp® terminal tool. It’s such
a relief you won’t want to handle any
other tool ever again.
ERG-2001
Sta-Kon ®
K
ERG-2002
ERG-2003
Our ERG-2003 AWG two-nest model is
designed to perform 85% of your terminations
with even less handle force than our ERG-2001.
For the additional 12-10 AWG range, specify
our three-nest insulated or non-insulated
Comfort Crimp™ tool.
K50
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 51
Application Tools
Comfort Crimp Terminal Tool
®
Cat.
No.
ERG-2001
NEW
Std.
Pkg.
Description
ERG-2001
ERG-2002
RA, RB, RC Nylon & vinyl terminals, splices & disconnects
A, B, C Non-insulated terminals, splices, disconnects
1
1
ERG-2004
C and C Flag terminal AB Flag terminal and A, B, C noninsulated terminals, splices, disconnects
1
ERG-2005
B, C, D Non-insulated terminals, splices, (D tubular only)
1
ERG-2007
RD & RE Insulated terminals (Except Brazed Seam)
1
ERG-2008
Non-insulated terminals #8 AWG - 1/0 AWG
1
ERG-2008
Shure-Stake®
release on
ON BOTH SIDES
both sides
Terminal locator
Tool Gaging Requirements
Gaging
Min.-Max.
ERG-2001
RA
RB
RC
.100—.106
.116—.124
.148—.156
ERG-2002
A
B
C
.062—.067
.084—.089
.110—.115
ERG-2004
AB
C
.062—.067
.110—.115
ERG-2005
B
C
D
.082—.090
.117—.125
.145—.153
ERG-2007
8 (RED)
6 (BLUE)
.190—.196
.212—.218
ERG-2008
Self-Contained
Rotating Die
8AWG - 1/0 AWG
(22-18) A NestT
(16-14) B NestT
(12-10) C NestT
Installs nylon and vinyl insulated terminals,
disconnects, and splices 22-10/22-14 AWG.
The force required to release the Shure-Stake®
mechanism should be no less than 15 lbs.
Shure-Stake®
release on
both sides
(12-10) C NestT
(16-14) B NestT
(22-18) A NestT
STA
-KON ®
NO.
CAT.
ERG
-200
2
• Gauges available from T&B Tool Service
Installs Non-insulated Terminals, Disconnects,
and Splices 22 - 10 AWG.
mechanism should be no less than 15 lbs.
ERG-2001/ERG-2003
PUSH
Nest
Gaging
Min.-Max.
Red
Blue
Yellow
.100 – .106
.116 – .124
.148 – .156
ERG-2002
Installs Non-insulated Terminals #8 AWG 1/0 AWG.
UL Listed crimp per UL standard 486C on
tubular D, E, F, G, and H style Sta-Kon®
Terminals.
www.tnb.com
Nest
Gaging
Min.-Max.
A
B
C
.067 – .062
.089 – .084
.115 – .110
K51
K
Sta-Kon ®
Nest
Cat. No.
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 52
Application Tools
Rachet Hand Tools
Cat.
No.
Description
RA, RAX, RB, RBC, RC, RAA, RBB, RBC, RCC nylon terminal
WT145A
UPPER NEST
LOWER NEST
ABECFSDJ LJSALSDKL JKSDA
ASDFJJAFLL KLKLJ
WT145A
Installs RA, RB, RBC, RC nylon terminals.
Correct compression every time-the ShureStake® mechanism principle prevents opening
of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26-10 AWG
wire range.
With the “Lower” gage (683-G-398) placed into
the rectangular side of the lower nest, the force
required to release the Shure-Stake® mechanism should be 10-40 lbs.
WT145A
Upper
UPPER
Nest
NEST
LOCATOR
Locator
SCREW
Load
LOAD
BAR
Bar
Nest
Gaging
Min.-Max.
Upper
Lower
.097 – .106
.121 – .128
LOAD
Lower
BAR
Nest
Go,
GO,No-Go
NO-GO
GAGE
Gage
Rachet Hand Tools – (Continued)
K
Sta-Kon ®
Cat.
No.
WT145C
Description
RA, RB, RC, RAA, RBB, RCC, RBC nylon and vinyl terminals, splices and disconnects
1
Nest
Gaging
Min.-Max.
Upper
Lower
.118 – .122
.169 – .173
WT145C
Correct compression every time-the
Shure-Stake® mechanism principle prevents opening of the handles until full
staking action is completed. Installs
self-insulated and non-insulated StaKon® terminal series in the #26-10
AWG wire range.
Installs RA, RB, RC nylon terminals,
disconnects, splices and RA, RB, RC
vinyl terminals, disconnects, splices.
The force required to release the
Shure-Stake® mechanism should be 10
lbs. minimum.
K52
Upper
Nest
UPPER NEST
Lower Nest
LOWER NEST
Go, No-Go
GO.
NO GO
Gage
GAGE
LOCATOR
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 53
Application Tools
Cat.
No.
NW Ring Terminals
WT1377
WT1377
Std.
Pkg.
Description
1
Use Front Nest to install NW18 series term., NW20 series term., NW22 series term., NW50 series term.
Use Rear Nest to install NW10 series term., NW14 series term., NW80 series term., 675-14716 series term.
Installs NW Series Heater Wire Terminals
Correct compression every time-the ShureStake® mechanism principle prevents opening
of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26-10 AWG
wire range.
CAUTION:
HANDLES ARE
CAUTION: NON-INSULATIONG.
HANDLES ARE
NON-INSULATING.
DO
NOT CRIMP
DO NOT CRIMPWIRES.
ENERGIZED
ENERGIZED WIRES.
NW20, NW50 SERIES TERMINALS
SEE GAGING TABLES
NW80
NW20
NW50
NW20, NW50 series terminals NW80 series terminals
SERIESgaging
TERMINALS
.064 – .069
gaging .047 – .054 NW80
SEE GAGING TABLES
SHURE STAKE® MECHANISM
SHURE-STAKE® MECHANISM
RELEASE OPPOSITE SIDE
RELEASE OPPOSITE SIDE
Ratchet Hand Tools – (Continued)
Cat.
No.
Std.
Pkg.
Description
Installs RZ, RV Terminals/Splices
WT1452
Min. Gage
“Go”
Max. Gage
“No-Go”
BT
.039
.049
RZ, RV #26-#22
.063
.073
Nest
Sta-Kon ®
Installs RZ, RV Terminals (26-22 AWG wire)
and Splices.
K
1
Thomas & Betts
BT
BT
GAGING
Gaging
#26-#22
#26-#22
GAGING
Gaging
www.tnb.com
WT14
52
K53
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 54
Application Tools
Cat.
No.
Std.
Pkg.
Description
RA, RB .110 insulated disconnects
WT465
1
WT465
N1
Installs .110 RA, RB disconnects.
Pre-load requirement: 20-50 lbs.
A
FORCE
N9
N9
.102
.098
.116
.112
.032
.078
.098
.094
1 3/4
FORCE
Cat.
No.
Description
Std.
Pkg.
WT1255
RA, RB, RC Heat Shrinkable nylon insulated terminals, butt splices and disconnects
1
Pre-load 35 to 45 pounds.
12-10
CONDUCTOR
CRIMP AREA
STRIPPING LENGTH
RED & BLUE = 1/4"
YELLOW = 11/32"
WT1255
Sta-Kon ®
22-16
K
16-14
WT1255
Nest
Gaging
22-18
098/086
16-14
.113/.101
12-10
.161/.149
STRIPPED
WIRE
Cat.
No.
WT2130A
WT2130A
Installs RBC, RC, RD, Sta-Kon® terminals and
RC6 and RP7 wire joints.
mechanism should be 20 lbs. minimum.
Std.
Pkg.
Description
RC, RBC, and RD insulated terminal #14-#8
1
WT2130A
Nest
2130A LATED
SU
RE
NO. WT
ER WI
CAT. NG SELF-IN
COPP
TALLIINALS ON GRIP
ION
®
RM
FOR INS
ING
ON TEN-INSULATCORPORAT
STA-K
NO BETTS
AS &
THOM
12-1
Gaging
Min.-Max.
12-10
.147 – .157
8
.185 – .195
0
K54
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 55
Application Tools
Ratchet Hand Tools – (Continued)
Cat.
No.
Std.
Pkg.
For Use With Sta-Kon® Series
For 8 AWG to 250 MCM non-insulated Sta-Kon® terminals
WT3185
Wt.
Each
1
Installation and Gaging Procedure – Adjustable Crimper
WT3185
Gaging Procedure
1. Close the tool jaws until they bottom.
2. Select the side of tool to be gaged (Tubular or Brazed seam)
3. Move indentor until the pointer slot aligns (click) with the selected cable size: For brazed
seam connector use 6 AWG. For tubular connectors use 2/0.
4. Gage the crimping area with a suitable pin gage. The gage diameter must fall within
.405Ǆ010 tubular and .215Ǆ.010 for 6 AWG. brazed product.
Checking Handle Pre-load
1. Lay the tool on a flat surface as shown in figure 3. Open handle and release it so that it will
close of its own weight.
2. Measure the handle spread distance at the inner surface of the handle tips as shown in
figure 3.
3. If the distance is 14"Ǆ1/2" the tool is adjusted properly. If not, the tool should be adjusted.
Pre-load Adjustment Procedure
1. Turn Adjustment screw clockwise to increase handle spread and counterclockwise to
decrease handle spread. (refer to figure 3.)
Toggle Type Hand Tools
Cat.
No.
D, E, F, & G non-insulated terminals
WT115A
Std.
Pkg.
Wt.
Ea.
1
4
DOWEL PIN
FRAME
DOWEL PIN
DOWEL PIN
HANDLE
INDENTOR
WT115A
Flag Terminal Type Hand Tool
Cat.
No.
Installs Thomas & Betts Sta-Kon® terminals
series D, E, F, and G flag terminals.
WT129
Std.
Pkg.
Description
D, E, F, & G non-insulated flag terminals
1
WT115A & WT129A
Nest
D, E, F, G Nests
D.E.F.G. NESTS
www.tnb.com
D
E
F
G
Gaging
.138 ± .005
.170 ± .005
.192 ± .005
.222 ± .005
K55
K
Sta-Kon ®
Installs Thomas & Betts Sta-Kon® terminals
series D, E, F, and G.
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 56
Application Tools
Toggle Type Hand Tools – (Continued)
Cat.
No.
TBM6
TBM6S
TBM6
D thru M (Dies not included) RD thru RM
D thru M (Dies not included) RD thru RM with Shure-Stake®
Installs D thru M non-insulated terminals and
splices, RD thru RM nylon insulated terminals
and splices
Close handles until lower die touches upper die.
Measure distance between ends of handles.
Distance must be 11" min. and 14" max. If it is
less than 11" or more than 14", the tool needs
adjustment.
Std.
Pkg.
Wt.
Ea.
1
1
9
9
Std.
Pkg.
Wt.
Ea.
1
6
LOWER DIE
MOVABLE JAW
TBM6, TBM6S
UPPER DIE
TOOL HEAD
Installing Dies for Non-Insulated Code and Aircraft Sta-Kon® Terminals
Cat. No.
NEST
Nest
Nest
Stationary
Die
Indentor
INDENTOR
GAGING
Gaging
Use in installing tool Cat. No. TBM6 and
TBM6S.
K
Sta-Kon ®
Gaging
GAGING
Use in installing tool Cat. No. TBM6 & TBM6S.
11803
11803
11805
11806
11807
11808
11809
11810
11811
Indentor
Movable
Die
11802
Term.
Size
Gaging
± .010
D
E (Tubular)
E (Brrazed), F (Tubular)
F (Brazed), G
H
J
K
L
M
.152
.152
.167
.206
.234
.272
.250
.266
.312
Installing Dies for Nylon Insulated Sta-Kon® Terminals TBM6 & TM6S Tool
Cat. No.
Die Set
Term.
Size
Gaging
± .010
11821
11822
11823
11824
11825
11826
11827
11828
11829
RD
RE
RF
RG
RH
RJ
RK
RL
RM
.170
.202
.254
.321
.339
.370
.382
.456
.554
TBM60RS Short Handle Ratchet Tool
Cat.
No.
TBM60RS
For Use With Sta-Kon Series
D thru M (Uninsulated terminals)
RD thru RM (Insulated terminals)
For more information, see page K5.
Gaging Procedure
1. Ratchet handles until jaws are fully closed.
2. Insert GO, NO-GO gage into nest. GO gage should enter freely. NO-GO gage should
not enter.
K56
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 57
Application Tools
Shure-Stake® Auto-Feed Tool
Cat.
No.
12050
Std.
Pkg.
Description
Compact, pneumatically operated unit for crimping tape-mounted STA-KON® terminals;
equipped with a Shure-Stake® mechanism which ensures a full compression each time
1
Space Requirement – 30" W x 20" H x 20" D
Weight – 55 lbs.
Wire Range – #26 - #10 AWG
Air Pressure 90-125 psi input air supply
12050
Safety Features
• Fully guarded foot pedal.
• Dies color matched to terminals.
• Clear plastic safety guard over die area.
• Automatic tool shut-down when safety guard
is removed.
• “Ram UP” emergency switch.
Crimping tape-mounted STA-KON® terminals.
Wire Range – #26 - #10 AWG.
GAGING
Gaging
Installing Dies for 12050
Sta-Kon®
Terminal Type
Gaging
Die
Cat. No.
Gaging
Min.-Max.
Max.
Insul.
Dia.
22-18
12-10
12051
12054*
12052
12055*
12056
.108/.114
.117/.121
.133/.139
.122/.126
.149/.157
.136
.150
.162
.170
.210
22-18
16-14
12-10
12-10
26-24
12057
12058
12059
12060
683-54335
.061/.068
.083/.090
.126/.134
.103/.111
.075/.081
–
–
–
–
–
16-14
* Can also be used on nylon.
Non-insulated Terminals
www.tnb.com
K57
K
Sta-Kon ®
Insulated Terminals
RA – Nylon
RA – Vinyl
RB – Nylon
RB – Vinyl
RC – Nylon and
Vinyl Insulated
A – Non-Insulated
B – Non-Insulated
C – Non-Insulated
C Disconnect, Non-Insul
RV – RZ
AWG
Wire Size
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 58
Application Tools
Power Operated Installing Tools
There’s a portable crimping tool that is designed to reduce
the stress traditional hand tools put on wrist muscles.
Thomas & Betts ERG 3000 uses battery-powered
hydraulics instead of muscle power to install Dragon Tooth
terminals safely and securely.
In addition, our power crimping tool is engineered to
substantially reduce the weight in the tool head, which
is in the user’s hand, to further reduce fatigue.
Because the ERG 3000 is constructed with the battery in the separate base unit, the tool head itself is
very light and compact – enabling it to operate in
tight quarters other power tools can’t reach.
Because there is no manual or physical force
required, the ERG 3000’s ergonomic design dramatically reduces the risk of carpal tunnel syndrome that can occur with repetitive handcrimping. And, by significantly reducing muscle
fatigue, the ERG 3000 can lead to increased
productivity over traditional hand crimping
tools.
Tests conducted showed that the ERG 3000
increased productivity more than 50% when
used in actual working situations.
Short cycle times help speed work.
Depending on the size of the terminal being
installed, the ERG 3000 has an exceptionally
fast cycle time of just one to three seconds.
Add this to its ergonomic design and
convenient portability, and you have a tool that
makes installing Dragon Tooth connectors terminals faster and easier than ever.
Sta-Kon ®
K
• Die release knob cuts power to the tool head and protects fingers
when changing die sets.
• Quickly interchangeable dies accommodate Sta-Kon terminals from 22
to 6 AWG series connectors.
• LEDs on tool head indicate when a work cycle is complete and the tool
head is ready.
• Low force actuating button initiates and completes the crimping work
cycle.
• Swiveling tool head allows positioning for maximum comfort and convenience.
• Control lever opens the dies, allowing terminal to be inserted for
crimping.
• Tough PanaVise™ benchmount clamp holds tool head securely.
• Base power unit houses the hydraulic pump, fluid reservoir, and electronic control unit. Closed system for low maintenance.
• Easy-to-see lamps indicate when the ERG 3000 is ready to operate.
• Separate AC adapter can be used for bench mount or stationary application.
• Foot pedal allows for “hands-free” crimping, resting wrists and allowing for increased speed.
Technical data for the ERG 3000
Base Unit
Working pressure
3625 psi
Power supply
NiCd Battery 12 V DC or
AC/DC converter 110 V
60 Hz
Work cycle
1-3 seconds
Weight (with battery) 11 lb. (without tool/hose
pack)
Dimensions
13.77" L x 7.28" W x
5.12" D
Temperature range
-4˚ to 122˚ F
K58
Tool Head Assembly
Press force
3372 lb.
Weight (tool only)
1.65 lb.
Diameter of handle
1.61 in.
Length of handle
8.86 in.
Length of hose
7.22 ft.
®
®
Standard Components
Cat. No.
Description
ERG-3001*
ERG-3002*
ERG-3003
ERG-3004
ERG-3005
ERG-3006
ERG-3007
ERG-3008
ERG-3000
Base Unit
Hose & Tool Head Assembly
NiCd Battery
15 min. Battery Charge
Carrying Case
AC Adapter
Benchmount
Foot Switch
Complete Kit (see note below)
Wt. (lb.)
11.0
3.5
1.3
3.0
6.3
7.0
1.0
2.5
26.4
*Cannot be purchased separately.
Dies for ERG-3000
Cat. No.
Battery
Type
NiCd 12 V, rechargeable
Recharging time
15 min.
Number of recharges 1000
ERG-86
ERG-86i
ERG-2214
ERG-2214i
ERG-1210
ERG-1210i
Description
Die Set for Non-insulated 8 and 6 AWG
Die Set for Insulated 8 and 6 AWG
Die Set for Non-insulated 22-14 AWG
Die Set for Insulated 22-14 AWG
Die Set for Non-insulated 12-10 AWG
Die Set for Insulated 12-10 AWG
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 59
Application Tools
Air Operated – Bench Mounted Tools
Cat.
No.
Std.
Pkg.
Description
25000
This compact heavy duty air tool installs nylon and TEFZEL® insulated Sta-Kon®
terminals on wire sizes from 8 AWG to 250 MCM; non-insulated styles are also
installed just as quickly and dependably; to crimp a terminal, you simply insert the
stripped wire into the terminal barrel, position it in the crimping nest, and depress
the foot pedal actuating the crimping dies – it’s that easy
1
• Convenience and Economy
The tool accepts a full range of interchangeable dies, the same as used in the
TBM6 or 6S tools. To install the dies, simply pull the spring-loaded pin and remove
the indentor die. Then, flex the retaining spring and remove the die nest.
• Shure-Stake® Mechanism Means Quality Connections
The Shure-Stake® mechanism senses inlet air pressure, and if insufficient is
designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 8590 psi air pressure source is required.
Nest
NEST
INDENTOR
Indentor
• Safety Features Increase Productivity, Reduce Downtime
GAGING
Gaging
Safety features include a guard over the die area, an air shutdown switch activated
by a slight push with the finger, and an enclosed foot pedal designed to prevent
unwanted tool operation. In additiion, the tool may be bench mounted for stability
and control. For convenience when crimping large size terminals on heavy wire,
the head assembly may overhang the workbench.
Installing Dies for Non-Insulated Code and Aircraft Sta-Kon® Terminals for 25000 tool
11803
11803
11805
11806
11807
11808
11809
11810
11811
Cat. No.
Indentor
Movable
Die
11802
K
Term.
Size
Gaging
±.010
D
E
F
G
H
J
K
L
M
.152
.152
.167
.206
.234
.272
.250
.266
.312
Installing Dies for Nylon Insulated Sta-Kon® Terminals for 25000 tool
Cat. No.
Die Set
Term.
Size
Gaging
±.010
11821
11822
11823
11824
11825
11826
11827
11828
11829
RD
RE
RF
RG
RH
RJ
RK
RL
RM
.170
.202
.254
.321
.339
.370
.382
.456
.554
www.tnb.com
K59
Sta-Kon ®
Gaging
GAGING
Cat. No.
Nest
Stationary
Die
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 60
Application Tools
Air Operated – Bench Mounted Tools
Cat.
No.
13500
Std.
Pkg.
Description
Heavy duty, high speed production tool installs a wide range of Sta-Kon® terminals, from
26-10 gauge; uses the 100-1 air tool dies for both non-insulated and insulated terminals; is
supplied complete with foot pedal, air hose-air/lubricator
1
STA-KON® Installing Dies for 13500 Tool, 11901A–11904A
13500
STA-KON® terminals, insulated and
non-insulated #22 thru #10 ire range.
Die
Cat. No.
Wire
Range
Gaging
Type
Crimp
Installs
Term. Type
11951
10, 22 AWG
.062/.070, .081/.089, .106/.114
Double Indent
A, AA, AIA, B, BB
{BIB,
C, CC, CIC
11958
11959
11960
11994
11995
–
–
–
14, 22 AWG
10, 12 AWG
.086/.096
.112/.120
.086/.096, 112/.120
.105/.109, 125/.129
.160/.166
Elliptical
Elliptical
Elliptical
Elliptical
Elliptical
RB4 Wire Joint
RC6 Wire Joint
RB4, RC6
RB, RB Nylon & Vinyl
RC Nylon & Vinyl
Air Hydraulic Tool
Cat. No.
11901A
11902A
11903A
11904A
11903A
Description
Closed yoke; hand actuated
Closed yoke; foot actuated
Open “C” yoke; hand actuated
Open “C” yoke; foot actuated
Cat. Nos. 11902A and 11904A also require two (2) Cat. No. 11913 air hoses and one (1) Cat. No. 11930 foot valve.
Cat. Nos. 11901A and 11903A require one (1) Cat. No. 11913 air hose.
Sta-Kon ®
K
K60
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 61
Application Tools
Twelve Ton Crimping Tool
Cat.
No.
13400
Std.
Pkg.
Description
Twelve ton crimping tool for installing both insulated and noninsulated Sta-Kon® terminals
#8 to 250 MCM (dies ordered separately)
1
FORGED
STEEL
13400
Twelve Ton Crimping Tool (Military Spec. MS25441-1)
Cat.
No.
13642M
Std.
Pkg.
Description
Hydraulic operated 12 to press installs “D” size through “M” size Sta-Kon® terminals on “AN”
copper wire
1
Hex Dies for 13642M & 13400
13642M
Die Cat. No.
For
For
Tubular
Brazed
Term
Seam
–
11733
–
11734
–
11735
–
–
–
–
–
–
Wire
Size
D
8
E
6
F
4
G
H
J
K
L
M
2-1
1/0
2/0
3/0
4/0
250 MCM
Hex
Die
Code
A
Gaging
21
24
24
29
29
33
37
42
45
50
54
62
.197 ± .005
.228 ± .005
.228 ± .005
.288 ± .005
.288 ± .005
.332 ± .005
.376 ± .005
.415 ± .005
.453 ± .005
.500 ± .005
.544 ± .009
.623 ± .004
Hex Dies for 13642M (Military Listed)
Die
Cat. No.
11781M
11782M
11783M
11784M
11785M
11786M
11787M
11788M
11789M
Sta-Kon®
Size
Wire
Size
A
Gaging
D
E
F
G
H
J
K
L
M
8AN
6AN
4AN
2AN
1AN
1/0AN
2/0AN
3/0AN
4/0AN
.208 – .212
.238 – .242
.297 – .301
.375 – .379
.415 – .419
.454 – .458
.488 – .502
.560 – .564
.616 – .620
www.tnb.com
K61
K
Sta-Kon ®
A
11732
–
11733
–
11734
–
11736
11737
11738
11739
11740
11771
Sta-Kon®
Size
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 62
Installation Dies
COLOR CODE
IN COUNTERBORE
Installing Dies for Insulated Terminals to fit 13642M (Military Listed)
Cat. No.
1-29/32"
A
REF.
2" REF.
AN-WIRE SIZE IS ENGRAVED
ON THIS SURFACE
21707M
21708M
21709M
21710M
21711M
21712M
21713M
21714M
21715M
A
Gaging
.168 – .172
.200 – .204
.252 – .256
.310 – .314
.337 – .341
.368 – .372
.406 – .402
.436 – .440
.471 – .475
Gaging for Installing Dies Used to Install Flag Type Sta-Kon® Terminals –
Use With 13642M & 13400
Nest
Cat. No.
21733
21734
21735
21736
21737
21738
21739**
21740**
21741**
Indentor
Cat. No.
Sta-Kon®
Size
Min.
Max.
21731
8
6
4
.147
.171
.194
.153
.177
.200
2
1
1/0
2/0
3/0
4/0
.262
.278
.309
.356
.382
.434
.269
.284
.315
.362
.388
.440
21732
Gage
** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging.
CAT. NO.
STAMPED ON
BOTH HALVES
Sta-Kon ®
K
Nest and Indentor for Installing One Piece – Non-insulated Terminals to Fit 13642M &
13400
Indentor
Cat. No.
Nest
Cat. No.
A
Gaging
Terminal
Series
13650
13650
13650
13650
13650
13650
13654
13655
13656
13657
13658
13659
.202-.210
.230-.238
.268-.276
.246-.254
.262-.270
.308-.316
G
H
J
K
L
M
Nest and Indentors for Installing Sta-Kon® Brazed Seam Type Non-insulated Terminals to
Fit 13642M & 13400
K62
Nest
Cat. No.
Indent.
Cat. No.
Sta-Kon®
Size
Code
Wire
Dia.
13643
13644
13645
13650
D
E
F
8
6
4
.153/.161
.183/.191
.214/.222
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 63
Application Tools
Electric Hydraulic Pump
Cat.
No.
13810A
13611
13612
13613
13614
13619
13600
13810A
13620
13589A
13619
13618
Description
Electric hydraulic pump, 10000 psi with Shure-Stake® mechanism feature;
this is a heavy duty OEM pump with high flow rate; 115V, 60Hz, 11⁄2 HP,
23 Amps; requires hand or foot control
Hand Switch for 13810A
Foot Switch for 13810A
High Pressure, steel reinforced hydraulic hose; 6 ft.
High Pressure, steel reinforced hydraulic hose; 10 ft.
High Pressure, plastic hydraulic hose; 10 ft.
Std.
Pkg.
1
1
1
1
1
1
This electric hydraulic pump is for use with all T&B hydraulic heads –
consists of pump with pressure gage and Pioneer type male coupler;
add suffix WG to eliminate gage; output pressure 9800 PSI; order
switch and hose separately
Hand Switch – 10 ft
Foot Switch – 10 ft
10 ft. Non Metallic Hose
20 ft. Non Metallic Hose
A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.
All pumps are supplied with a metal carrying case.
13610A
13611
13612
13797
Shure-Stake® electric hydraulic pump has same features as 13600,
but includes the Shure-Stake® control mechanism; prevents under
crimping; (pump pressure must reach 9,800 psi before recycling);
requires hand or foot control; order switch and hose separately
Hand Switch – 10 ft
Foot Switch – 10 ft
In line hydraulic pressure inspection gage with male and female pioneer type coupler
K
A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch.
Sta-Kon ®
13610A
www.tnb.com
K63
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 64
Tool Charts
Description
Nylon
Terminal
Terminal Series
Sta-Kon ®
Rachet Hand Tool
RZZ
RA, RAX
RB,
RBC, RC
•
•
•
•
•
•
•
•
•
Nylon/
Butt Splice
RA
RB
RC
•
•
•
•
•
•
•
•
•
•
•
•
Nylon/
Parallel
Splices
RAA
RBB
RCC
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RAS
RBS
RCS
Vinyl
Terminal,
Splices
RA, RAA
RB, RBB
RC, RCC, RBC
Bare
Terminal,
Splices
A, AA
B, BB
C, CC
Wire
Joints
RB
RC
RP
PT
Hi-Temp
Terminals
NW-Rings
NW-Splice
Insulation
Grip
A
B
•
•
110
Disconnects
A, B
RA, RB
• •
Flag
Terminal
AB
C
Tefzel® Terminal
RAT, RBT, RCT
•
Vinyl
Disconnects
RA
RB
RC
•
•
•
•
•
•
• •
• •
•
Bare
Disconnects
A
B
C
• •
• •
• •
•
•
•
•
•
•
•
•
•
•
•
•
Tefzel
Butt Splices
RAAT
RBBT
RCCT
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Heat Shrinkable
Nylon Terminal,
Butt Splice,
Disconnects
®
11901A – 11904A
13500 Die Numbers
12050 Die Numbers
•
Nylon
RA
Disconnect/
RB
Fully Insul.
RC
Disconnects (except 110 Disconnects
K
Rachet Ergonomic
Hand Tools
Plier
WT110M
WT111M
WT112M
WT161M
WT2000
ERG-2001
ERG-2002
ERG-2004
ERG-2005
WT1377
WT145A
WT145C
WT1452
WT465
WT1255
WT2130A
12051
12052
12054
12055
12056
12057
12058
12059
12060
11951
11958
11959
11960
11994
11995
Tool
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
•
•
•
•
•
•
• •
• •
• •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
•
•
•
•
•
•
K64
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 65
Tool Charts
Description
Term.
Terminal
Brazed
G
H
Tubular
Tubular
J
Tubular
WT3185
K
Tubular
11809
L
Tubular
11810
M
Tubular
11811
RD
Tubular
Brazed
Tubular
Brazed
Tubular
Brazed
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
Brazed
Tubular
E
Brazed
Tubular
TEFZEL
Nylon
Insulated
Terminals
and
Splices
®†
NonInsulated
Flag
Terminals
RE
RF
RG
RH
RJ
RK
RL
RM
D
E
F
G
H
J
K
L
M
11805
Nest
11802
11807
11808
Indentor
13651
13652
13652
13653
13653
11735
11784M*/11736
11785M*
11737
11786M*
11738
11787M*
11739
11788M*
11740
11789M*
11771
11806
ERG2007
Hex
Dies
11781M*
11732
11733
11733
11782M*
11734
11734
11783M*
11803
ERG2007
13642M (MS25441-1)
and
13400 Hydraulic Tool
13645
13654
13655
13650**
13656
13657
13658
13659
11821 (Set)
21707M* (Set)
11822 (Set)
21708M* (Set)
11823 (Set)
21709M* (Set)
11824 (Set)
21710M* (Set)
11825 (Set)
11826 (Set)
11827 (Set)
11828 (Set)
11829 (Set)
21711M* (Set)
21712M* (Set)
21713M* (Set)
21714M* (Set)
21715M* (Set)
WT129
WT129
WT129
WT129
N
E
S
T
21733
21734
21735
21736
21737
21738
21739
21740
21741
K
Sta-Kon ®
F
ERG2005
WT3185
ERG2005
WT3185
WT3185
ERG2005
WT3185
WT3185
ERG2005
WT3185
WT3185
WT3185
D
NonInsulated
Terminals
and
Splices
25000 Air Tool
TBM6 – Toggle Hand Tool
TBM6S – Toggle Hand Tool
Die Cat. Nos.
Nest (Stationary)
Indentor (Movable)
Hand
Tool
With
Dies
I 21731
N
D
E
N
T 21732
O
R
* Indicates military listed die.
** To order the military version suffix the indentor catalog number with an M (13650M). Nest catalog number does not change.
Stud Size and Clearance Hole Chart
Stud Size
2
4
6
8
10
1
⁄4
5
⁄16
3
⁄8
7
⁄16
1
5
3
⁄2
⁄8
⁄4
Min. hole diam. – in.
0.92
.116
.143
.169
.196
.262
.323
.388
.453
.516
.650
.775
Min. hole diam. – mm.
2.337
2.946
3.632
4.292
4.978
6.655
8.204
9.855
11.506
13.106
16.510
19.685
www.tnb.com
K65
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 66
Wire Guide Tables
A
Wire Strip Length Chart
Wire Strip Length
Non-Insulated
Vinyl Insulated – Add 1⁄16” for Funnel Entry Type
Nylon Insulated and Tefzel® Insulated
Nylon Insulated and Tefzel® Insulated when using Aircraft and Code Wire
Non-Insulated, when using Aircraft Code Wire
K
Terminal Series
Recommend
Wire Strip Length “A”
Standard Terminals
1
A
B
C, BC
⁄4
⁄4
5
⁄16
RA
RB
RC, RBC
1
⁄4
⁄4
11
⁄32
RA
RB
RC, RBC
7
RD
RE
RF
RG
RH
RJ
RK
RL
RM
17
D
E
F
G
H
J
K
L
M
15
1
1
⁄32
⁄32
5
⁄16
7
⁄32
⁄32
9
⁄16
11
⁄16
11
⁄16
3
⁄4
7
⁄8
7
⁄8
1
17
⁄32
⁄31
⁄2
41
⁄64
43
⁄64
47
⁄64
55
⁄64
55
⁄64
59
⁄64
15
1
Sta-Kon ®
K66
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 67
Wire Guide Tables
Individual Strands
Whole Conductor
Navy Shipboard3
No.
diam.
cir.mil. area
diam.
diam. mm.
3/5 (1)
3/5 (7)
1
7
7
21
.025
.010
*
.005
642
703
704
525
.025
.030
.032
.028
.635
.762
.813
.711
1
7
10
19
26
7
7
10
26
.032
.012
.010
.007
.006
*
.013
.010
.006
1,022
1,024
1,005
1,022
1,034
1,119
1,119
1,005
1,034
.032
.036
.040
.037
.039
.040
.038
.038
.042
.813
.914
1.016
.940
.991
1.016
.965
.965
1.067
1
7
16
19
41
7
.040
.016
.010
.009
.006
.016
1,624
1,624
1,608
1,624
1,630
1,779
.040
.049
.049
.046
.049
.048
1.016
1.245
1.245
1.168
1.245
1.219
1
7
19
26
65
19
26
.051
.019
.012
.010
.006
.011
.010
2,583
2,583
2,601
2,613
2,580
2,407
2,613
.051
.058
.058
.059
.058
.061
.061
1.295
1.473
1.473
1.499
1.473
1.549
1.549
14
14
14
14
1
7
19
37
.064
.024
.015
.011
4,107
4,107
4,107
4,107
.064
.073
.074
.074
1.626
1.854
1.880
1.880
14
14
.009
4,157
.083
2.108
3 (7)
3 (19)
4 (1)
4 (7)
4 (19)
4 (41)
104
19
7
19
1
7
19
41
.006
*
.020
.013
.064
.025
.014
.010
4,128
3,830
2,828
3,036
4,107
4,497
3,828
4,121
.074
.076
.060
.063
.064
.076
.072
.077
1.880
1.930
1.524
1.600
1.626
1.930
1.829
1.956
6 (19)
6 (7)
6 (65)
1
7
19
37
49
65
104
165
19
7
65
.081
.031
.019
.013
.012
.010
.008
.006
.018
.031
.010
6,530
6,530
6,530
6,530
6,593
6,533
6,574
6,559
6,088
6,512
6,533
.081
.092
.093
.093
.104
.093
.094
.095
.096
.092
.097
2.057
2.337
2.362
2.362
2.642
2.362
2.388
2.413
2.438
2.337
2.964
9 (7)
9 (37)
9 (90)
1
7
19
37
49
104
37
7
37
90
.102
.039
.023
.017
.015
.010
*
.036
.016
.010
10,380
10,380
10.380
10,443
10,445
10,452
10,380
9,016
9,402
9,045
.102
.116
.117
.117
.131
.116
.117
.108
.109
.120
2.591
2.946
2.972
2.972
2.327
2.946
2.972
2.743
2.769
3.048
AWG or AN
22 Wire Size
22
22
AN-22*
1
⁄2 (21)
20 Wire Size
20
20
20
20
20
AN-20*
1 (1)
1 (7)
1 (10)
1 (26)
18 Wire Size
18
18
18
18
18
AN-18*
11⁄2 (1)
11⁄2 (7)
11⁄2 (16)
11⁄2 (41)
2 (7)
16 Wire Size
16
16
16
16
16
AN-16*
21⁄2 (1)
21⁄2 (19)
21⁄2 (26)
14 Wire Size
Sta-Kon ®
14
AN-14*
K
12 Wire Size
12
12
12
12
12
12
12
12
AN-12*
10 Wire Size
10
10
10
10
10
10
AN-10*
* MIL-W-5086.
3 MIL-E-16366 A.
* Strand diameter not specified.
www.tnb.com
K67
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 68
Wire Guide Tables
Individual Strands
AWG or AN
Whole Conductor
Navy Shipboard3
No.
diam.
cir.mil. area
diam.
diam. mm.
14 (7)
7
7
.043
.045
13,090
14,340
.130
.136
3.302
3.454
7
19
37
.049
.030
.021
16,510
16,510
16,510
.146
.148
.148
3.712
3.763
3.763
1
7
140
.144
.045
.010
20,820
14,340
14,070
.144
.136
.145
3.662
3.454
3.787
7
19
37
49
661
.061
.037
.027
.023
.006
25,250
26,250
26,250
26,146
26,274
.184
.186
.186
.208
.259
4.672
4.722
4.722
5.283
6.579
1
7x7
7
19x12
7x7
.181
.020
.057
.010
.023
33,100
19,800
22,800
22,190
26,250
.181
.180
.171
.190
.210
4.595
4.570
4.345
4.830
5.330
7
19
37
.077
.047
.034
41,740
41,740
41,740
.232
.235
.235
5.891
5.967
5.967
1
19x16
7x48
19
7x7
19x11
19
.229
.010
.010
.045
.029
.014
.051
52,630
30,550
33,370
38,910
41,740
42,110
49,080
.229
.220
.235
.226
.260
.260
254
5.819
5.590
5.967
5.742
6.600
6.600
6.452
7
19
37
.097
.059
.042
66,370
66,370
66,370
.292
.296
.297
7.421
7.522
7.548
53 (532)
49
133
663
19x28
.037
.022
*
.010
66,356
66,140
66,832
53,470
.331
.335
.345
.304
8.405
8.507
8.767
7.772
60 (37)
37
.040
60,090
.282
7.161
60 (304)
66 (133)
75 (37)
19x16
19x7
37
.014
.022
.045
61,260
66,370
75,780
.310
.330
.317
7.870
8.380
8.048
7
19
37
61
.109
.066
.048
.037
83,690
83,690
83,690
83,690
.328
.332
.333
.333
8.333
8.431
8.456
8.456
83 (418)
133
259
812
19x22
.025
.018
*
.014
83,690
83,916
81,807
84,230
.377
.378
.384
.380
9.578
9.603
9.752
9.650
84 (2107)
2107
*
83,690
.410
10.41
9 Wire Size
9
8 Wire Size
8
8
8
7 Wire Size
7
14 (7)
14 (140)
6 Wire Size
6
6
6
6
6
5 Wire Size
5
20 (49)
23 (7)
23 (228)
26 (49)
4 Wire Size
4
4
4
3 Wire Size
3
30 (304)
33 (336)
40 (19)
42 (49)
42 (209)
50 (19)
Sta-Kon ®
K
2 Wire Size
2
2
2
2
2
AN-2*
1 Wire Size
1
1
1
1
1
1
AN-1*
* MIL-W-5086.
3 MIL-E-16366 A
K68
www.tnb.com
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 69
Wire Guide Tables
Individual Strands
AWG or AN
Navy Shipboard3
Whole Conductor
No.
diam.
cir.mil. area
diam.
diam. mm.
7
19
37
61
.123
.075
.053
.042
105,500
105,500
105,500
105,500
.368
.373
.374
.374
9.343
9.476
9.502
9.502
133
259
1033
.028
.020
*
105,761
105,672
104,118
.423
.424
.432
10.721
10.772
10.971
1/0 Wire Size
1/0
1/0
1/0
1/0
1/0
1/0
AN-0*
100 (61)
61
.040
99,060
.363
9.216
105 (259)
37x7
*
105,500
.410
10.410
105 (2646)
2646
*
105,500
.460
11.680
7
19
37
61
.138
.084
.060
.047
133,100
133,100
133,100
133,100
.414
.419
.420
.420
10.512
10.639
10.670
10.670
133
259
1327
.032
.023
*
132,800
133,462
133,665
.474
.477
.490
12.042
12.118
12.450
125 (61)
61
.045
124,900
.407
10.338
133 (259)
133 (684)
37x7
19x36
*
.014
133,100
137,800
.460
.480
11.680
12.190
133 (3325)
3325
*
133,100
.520
13.210
150 (61)
61
.051
157,600
.457
11.608
3/0
3/0
3/0
3/0
3/0
3/0
7
19
37
61
133
259
.155
.094
.067
.052
.036
.026
167,800
167,800
167,800
167,800
167,607
167,402
.464
.470
.471
.472
.533
.536
11.782
11.940
11.965
11.991
13.536
13.612
3/0
4227
.006
168,023
.610
15.490
150 (760)
168 (427)
19x40
61x7
.014
*
153,100
167,800
.510
.520
12.950
13.210
200 (61)
7
19
37
61
133
259
1661
61
.174
.106
.076
.059
.040
.029
*
.057
211,600
211,600
211,600
211,600
211,736
211,845
167,332
198,700
.522
.528
.529
.530
.599
.601
.548
.514
13.261
13.413
13.439
13.460
15.219
15.265
13.923
13.652
200 (988)
19x52
.014
199,100
.580
14.730
19
37
61
91
2104
37x7
61
.115
2
.064
.052
*
.029
.064
250,000
250,000
250,000
250,000
211,954
220,700
250,000
.574
.575
.576
.576
.615
.610
.577
14.582
14.607
14.632
14.632
15.617
15.490
14.658
2/0 Wire Size
2/0
2/0
2/0
2/0
2/0
2/0
AN-00*
3/0 Wire Size
K
Sta-Kon ®
4/0 Wire Size
4/0
4/0
4/0
4/0
4/0
4/0
AN-000*
250 MCM Wire Size
250,000
250,000
250,000
250,000
AN-0000*
220 (259)
250 (61)
* MIL-W-5086.
3 MIL-E-16366 A.
www.tnb.com
K69
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 70
Terminals Military Standard Cross Reference
MIL-T-7928
MS-25036
Sta-Kon ®
K
-101
-102
-103
-104
-105
-106
-107
-108
-109
-110
-111
-112
-113
-114
-115
-116
-117
-118
-119
-120
-121
-122
-123
-124
-125
-126
-127
-128
-129
-130
-131
-132
-133
-135
-136
-137
-138
-139
-140
-141
-142
-143
-144
-145
-146
-147
-148
-149
-150
-151
-152
-153
-154
-155
-156
-157
-158
K70
T&B Cat. No.
Class 1&2
RA333
RA853
RA873
RA723
RA733
RB1333
RB853
RB873
RB723
RB733
RC333
RC363
RC703
RC733
RD10361
RD10711
RD10721
RD10731
RE10261
RE10711
RE10721
RE10731
RF10711
RF10721
RF10731
RG9711
RG9731
RG9751
RH9711
RH9731
RH9751
RJ9711
RJ9731
RK9721
RK9731
RK9751
RL9731
RL9751
RM9731
RM9751
RAX23
RAX43
RAX63
RAX83
RAX103
RA323
RA863
RA713
RA753
RB1323
RB863
RB713
RB753
RC863
RC713
RC753
MIL-T-7928
MS-20659
T&B Cat. No.
Class 1&2
-101
-102
-103
-104
-105
-106
-107
-108
-109
-110
-111
-112
-113
-114
-115
-116
-117
-118
-119
-120
-121
-122
-123
-124
-128
-129
-130
-131
-132
-133
-134
-135
-136
-140
-141
-144
-146
-147
-148
-149
-151
-152
-153
-154
-155
-156
-157
-158
-165
-166
A85G
A87G
B85G
B87G
C26
C70
D10361
D10721
E10711
E10731
F10711
F10731
G971
G973
H971
H973
J971
J973
K972
K973
L973
L975
M973
M975
C73
D10731
E10261
E10721
F10721
G975
H975
J975
K975
D10161
D10711
F10261
G926
G972
G974
H972
J972
J974
K971
K974
L972
L974
M972
M974
C33
C75
MIL-T-22909
MS-90485
T&B
Cat. No.
-8
-6
-4
-2
-1
-01
-02
-03
-04
11781M
11782M
11783M
11784M
11785M
11786M
11787M
11788M
11789M
MIL-T-7928
MS-17143
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-19
-20
MIL-T-7928
MS-21004
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
T&B
Cat. No.
RA480
RB480
RC480
RA481
RB481
RC481
RA482
RB482
RC482
RA483
RB483
RC483
RA484
RB484
RC484
RA485
RB485
RA486
RB486
T&B
Cat. No.
A486
A483
A482
A481
A485
A484
A480
B486
B483
B482
B481
B485
B484
B480
C486
C483
C482
C481
C485
C484
C480
MIL-T-22909
-MS-23002
T&B
Cat. No.
-8
-6
-4
-2
-1
-01
-02
-03
-04
21707M
21708M
21709M
21710M
21711M
21712M
21713M
21714M
21715M
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412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 71
Cross Reference for Packaging
Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options.
T&B
Distributor
Package
T&B
Distributor
Package
T&B
Bulk
Package
T&B
Distributor
Package
T&B
Bulk
Package
A85
A116
A221
A86
A114
A224
A87
A115
A225
A75
A71
A73
A10
A11
A250
A252G
A251
A72
AB51
AB52
AB53
AD182
AD183
B23
B132
B133
B64
B220
B19
B86
B65
B223
B87
B115
B225
B87G
B75
B71
B73
B10
B11
B250
B252G
B250G
B251G
B251
B72
BC85
BC86
BC87
BC75
BC71
BC79
BC72
BD183
C33
C51
C133
C220
C77
C52
C114
C221
C26
C53
C115
C222
C75
C10-14
C10-14F
C10-38
C10-250A
C10-250F
C10-516
D8-10
D8-12
D8-14
D8-38
D8-516
E6-10
E6-12
E6-14
E6-38
E6-516
F4-10
F4-12
F4-14
F4-38
F4-516
F250TA
G2-12
G2-14
G2-38
G2-516
H10-14
J20-38
K30-38
L40-38
M250-38
NW14-6
NW14-10
NW14-12
NW22-10
RA18D
RA18-4
RA18-6
RA18-6F
RA18-6FL
RA18-6FS
RA18-8
RA18-8F
RA18-8FL
RA18-8FS
RA18-10
RA18-10F
RA18-10FL
RA18-10FS
RA18-12
RA18-14
RA18-14F
RA18-38
RA18-47PT
RA18-110F
RA18-111F
RA18-250A
RA18-250F
RA18-250FP
RA18-516
RAD18-182
RAD18-183
RB14-4
RB14-6
RB14-6F
RB14-6FL
RB14-6FS
RB14-6X
C71
C116
C73
C252G
C250
C70
D36
D75
D71
D73
D72
E26
E75
E71
E73
E72
F26
F75
F71
F73
F72
FTA250
G975
G971
G973
G972
H971
J973
K973
L973
M973
NW81
NW83
NW84
NW23
RA23
RA323
RA853
RA1103
RA2213
RA1203
RA863
RA1123
RA2243
RA1223
RA873
RA1153
RA2253
RA1253
RA753
RA713
RA1163
RA733
RA147PT
RA10
RA11
RA2577F
RA250
RA250P
RA723
RAD1823
RAD1833
RB1323
RB853
RB1113
RB2213
RB1203
RB854
RB14-8
RB14-8F
RB14-8FL
RB14-8FS
RB14-8X
RB14-10
RB14-10F
RB14-10FL
RB14-10FS
RB14-10X
RB14-12
RB14-14
RB14-14F
RB14-14X
RB14-38
RB14-38X
RB14-47PT
RB14-110F
RB14-111F
RB14-250
RB14-250A
RB14-250F
RB14-250FP
RB14-516
RB14-516X
RB44
RBC14-14
RBC14-516
RBD14-182
RBD14-183
RC10-6
RC10-6F
RC10-6FL
RC10-8
RC10-8F
RC10-8FL
RC10-8FS
RC10-8X
RC10-10
RC10-10F
RC10-10FL
RC10-10FS
RC10-10X
RC10-12
RC10-14
RC10-14F
RC10-14FL
RC10-14X
RC10-38
RC10-38X
RC10-55PT
RC10-250A
RC10-250F
RC10-516
RC55
RD8-10
RD8-12
RD8-14
RD8-38
RD8-516
RE6-10
RE6-12
RE6-14
RE6-38
RE6-516
RF4-10
RF4-12
RF4-14
RB863
RB1123
RB2233
RB1223
RB864
RB873
RB1153
RB2253
RB1253
RB874
RB753
RB713
RB1163
RB714
RB733
RB734
RB147PT
RB10
RB11
RBB250
RB2577F
RB250
RB250P
RB723
RB724
RB4
RBC713
RBC723
RBD1823
RBD1833
RC333
RC1113
RC2203
RC863
RC1123
RC2213
RC1223
RC864
RC363
RC1153
RC2223
RC1253
RC364
RC753
RC713
RC1163
RC2233
RC714
RC733
RC734
RC155PT
RC2577F
RC250
RC703
RC6
RD367
RD757
RD717
RD737
RD727
RE267
RE757
RE717
RE737
RE727
RF267
RF757
RF717
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K71
K
Sta-Kon ®
A18-6
A18-6F
A18-6FL
A18-8
A18-8F
A18-8FL
A18-10
A18-10F
A18-10FL
A18-12
A18-14
A18-38
A18-110F
A18-111F
A18-250
A18-250A
A18-251T
A18-516
AB14-6A
AB14-8A
AB14-10A
AD18-182
AD18-183
B14-D
B14-4
B14-6
B14-6F
B14-6FL
B14-6FS
B14-8
B14-8F
B14-8FL
B14-10
B14-10F
B14-10FL
B14-10G
B14-12
B14-14
B14-38
B14-110F
B14-111F
B14-250
B14-250A
B14-250F
B14-250T
B14-251T
B14-516
BC14-6
BC14-8
BC14-10
BC14-12
BC14-14
BC14-38
BC14-516
BD14-183
C10-6
C10-6A
C10-6F
C10-6FL
C10-8
C10-8A
C10-8F
C10-8FL
C10-10
C10-10A
C10-10F
C10-10FL
C10-12
T&B
Bulk
Package
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 72
Sta-Kon ®
K
T&B
Distributor
Package
T&B
Bulk
Package
RF4-38
RF4-516
RG2-10
RG2-12
RG2-14
RG2-38
RG2-516
RP12
2A-18
2A20
2A22-20
2B-14
2B-16
2B18-16
2C-10
2C-12
2C14-12
2D-8
2D10-9
2E-6
2E8-7
2F-4
2F6-5
2G21
2G4-2
2RAA
2RA18
2RA18X
2RBB
2RB14
2RB14X
2RCC
2RC10
2RC10X
2RD8
2RE6
10RC-6
10RC-6F
10RC-6FL
10RC-6FLX
10RC-6X
10RC-8
10RC-8F
10RC-8FL
10RC-8FLX
10RC-8X
10RC-10
10RC-10F
10RC-10FL
10RC-10FLX
10RC-10FX
10RC-10X
10RC-14
10RC-14F
10RC-14FL
10RC-14X
10RC-38
10RC-38X
10RC-55PT
10RC-250F
10RC-250T
10RC-251T
10RC-516
10RC-2577
14RB-4
14RB-6
RF737
RF727
RG267
RG757
RG717
RG737
RG727
RP7
AA2
RAA24
A1A
BB2
RBB25
B1B
CC2
RCC26
C1C
DD102
D1D
EE2
E1E
FF2
F1F
GG2
G1G
RAA23
RAA21
RAA217-170
RBB23
RBB21
RBB217-200
RCC23
RCC21
RCC217-250
RDD27
REE28
RC337
RC1337
RC2207
RC2207-250
RC337-250
RC777
RC1147
RC2217
RC2217-250
RC777-250
RC367
RC1157
RC2227
RC2227-250
RC1157-250
RC367-250
RC717
RC1167
RC2237
RC717-250
RC737
RC737-250
RC55PT
RC257
RC2517
RC25177
RC707
RC2573
RB1327
RB857
K72
T&B
Distributor
Package
14RB-6F
14RB-6FL
14RB-6FLX
14RB-6FX
14RB-6X
14RB-8
14RB-8F
14RB-8FL
14RB-8FLX
14RB-8FX
14RB-8X
14RB-10
14RB-10F
14RB-10FL
14RB-10FLX
14RB-10FX
14RB-10X
14RB-14
14RB-14X
14RB-38
14RB-47PT
14RB-250F
14RB-250T
14RB-251T
14RB-516
14RB-2577
14RBC-6
14RBC-8
14RBC-10
14RBC-14
14RBC-516
14RBC-38
14RBC-12
14RBD-182
14RBD-183
14RBD-18277
14RBD-18377
18RA-4
18RA-6
18RA-6F
18RA-6FL
18RA-6FLX
18RA-6FX
18RA-6X
18RA-8
18RA-8F
18RA-8FL
18RA-8FX
18RA-8X
18RA-10
18RA-10F
18RA-10FL
18RA-10FLX
18RA-14
18RA-38
18RA-47PT
18RA-250F
18RA-250T
18RA-251T
18RA-516
18RA-516X
18RA-2577
18RAD-182
18RAD-183
18RAD-18277
18RAD-18377
T&B
Bulk
Package
RB647
RB2207
RB2207-200
RB647-200
RB857-200
RB867
RB657
RB2237
RB2237-200
RB657-200
RB867-200
RB877
RB1157
RB2257
RB2257-200
RB1157-200
RB877-200
RB717
RB717-200
RB737
RB47PT
RB257
RB2517
RB25177
RB727
RB2573
RBC857
RBC867
RBC877
RBC717
RBC727
RBC797
RBC757
RBD1827
RBD1837
RBD18277
RBD18377
RA77
RA857
RA1167
RA2217
RA2217-170
RA1167-170
RA857-170
RA867
RA1147
RA2247
RA1147-170
RA867-170
RA877
RA1157
RA2257
RA2257-170
RA717
RA737
RA47PT
RA257
RA2517
RA25177
RA727
RA727-170
RA2573
RAD1827
RAD1837
RAD18277
RAD18377
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T&B
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T&B
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Package
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Distributor
Package
T&B
Bulk
Package
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Package
A18-110F
A18-111F
A18-10F
A18-14
A18-14F
A18-12
A18-6
A18-8
A18-10
A18-8F
A18-10F
A18-6F
A18-6FL
A18-8FL
A18-10FL
A18-250
A18-251T
A18-250A
2A22-20
2A18
AB14-6A
AB14-8A
AB14-10A
AD18-182
AD18-183
B14-110F
B14-111F
B14-D
B14-6F
B14-8F
B14-14
B14-516
B14-38
B14-12
B14-6
B14-8
B14-10
B14-10G
B14-10F
B14-4
B14-6FL
B14-8FL
B14-10FL
B14-250
B14-250F
B14-251T
B14-250T
B14-250A
2B18-16
2B14
BC14-14
BC14-516
BC14-12
BC14-38
BC14-6
BC14-8
BC14-10
BD14-183
C10-10
C10-6
C10-8A
C10-10
C10-516
C10-14
C10-38
C10-12
C10-8
C10-8F
C115
C116
C133
C220
C221
C222
C250
C252G
C1C
CC2
D36
D71
D72
D73
D75
D1D
DD102
E26
E71
E72
E73
E75
E1E
EE2
F26
F71
F72
F73
F75
F1F
FF2
FTA250
G971
G972
G973
G975
G1G
GG2
H971
J973
K973
L973
M973
NW23
NW83
NW84
RA10
RA11
RA23
RA47PT
RA77
RA147PT
RA250
RA250P
RA257
RA323
RA713
RA717
RA723
RA727
RA733
RA737
RA753
RA853
RA857
RA857-170
RA863
RA867
C1010F
C10-14F
C10-6F
C10-6FL
C10-8FL
C10-10FL
C10-250F
C10-250A
2C14-12
2C10
D8-10
D8-14
D8-516
D8-38
D8-12
2D10-9
2D8
E6-10
E6-14
E6-516
E6-38
E6-12
2E8-7
2E6
F4-10
F4-14
F4-516
F4-38
F4-12
2F6-5
2F4
F250-TA
G2-14
G2-516
G2-38
G2-12
2G4-2
2G21
H10-14
J20-38
K30-38
L40-38
M250-38
NW22-10
NW14-10
NW14-12
RA18-110F
RA18-111F
RA18-D
18RA-47PT
18RA-4
RA18-47PT
RA18-250F
RA18-250FP
18RA-250F
RA18-4
RA18-14
18RA-14
RA18-516
18RA-516
RA18-38
18RA-38
RA18-12
RA18-6
18RA-6
18RA-6X
RA18-8
18RA-8
RA867-170
RA873
RA877
RA877-170
RA1103
RA1123
RA1147
RA1147-170
RA1153
RA1157
RA1163
RA1167
RA1167-170
RA1203
RA1223
RA1253
RA2213
RA2217
RA2217-170
RA2243
RA2247
RA2253
RA2257
RA2257-170
RA2517
RA2573
RA2577F
RA25177
RAA21
RAA23
RAA24
RAA217-170
RAD1823
RAD1827
RAD1833
RAD1837
RAD1887F
RAD18277
RAD18377
RB4
RB10
RB11
RB23
RB47PT
RB197
RB147PT
RB250
RB250P
RB257
RB647
RB647-200
RB657
RB657-200
RB713
RB714
RB717
RB717-200
RB723
RB724
RB727
RB733
RB734
RB737
RB753
RB853
RB854
RB857
RB857-200
18RA-8X
RA18-10
18RA-10
18RA-10X
RA18-6F
RA18-8F
18RA-8F
18RA-8FX
RA18-10F
18RA-10F
RA18-14F
18RA-6F
18RA-6FX
RA18-6FS
RA18-8FS
RA18-10FS
RA18-6FL
18RA-6FL
18RA-6FLX
RA18-8FL
18RA-8FL
RA18-10FL
18RA-10FL
18RA-10FLX
18RA-250T
18RA-2577
RA18-250A
18RA-251T
2RA18
2RAA
2A20
2RA18X
RAD18-182
18RAD-182
RAD18-183
18RAD-183
RAD18-188A
18RAD18277
18RAD18377
RB44
RB14-110F
RB14-111F
RB14-D
14RB-47PT
14RB-6FS
RB14-47PT
RB14-250F
RB14-250FP
14RB-250F
14RB-6F
14RB-6FX
14RB-8F
14RB-8FX
RB14-14
RB14-14X
14RB-14
14RB-14X
RB14-516
RB14-516X
14RB-516
RB14-38
RB14-38X
14RB-38
RB14-12
RB14-6
RB14-6X
14RB-6
14RB-6X
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K73
K
Sta-Kon ®
A10
A11
A115
A71
A71F
A75
A85
A86
A87
A114
A115
A116
A221
A224
A225
A250
A251
A252G
A1A
AA2
AB51
AB52
AB53
AD182
AD183
B10
B11
B23
B64
B65
B71
B72
B73
B75
B133
B86
B87
B87G
B115
B132
B220
B223
B225
B250
B250G
B251
B251G
B252G
B1B
BB2
BC71
BC72
BC75
BC79
BC85
BC86
BC87
BD183
C26
C33
C52
C53
AC70
C71
C73
C75
C77
C114
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Package
412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 74
Sta-Kon ®
K
T&B
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Package
T&B
Distributor
Package
T&B
Bulk
Package
T&B
Distributor
Package
RB863
RB864
RB867
RB867-200
RB873
RB874
RB877
RB877-200
RB1113
RB1123
RB1153
RB1157
RB1157-200
RB1163
RB1203
RB1223
RB1253
RB1323
RB1327
RB2207
RB2207-200
RB2213
RB2233
RB2237
RB2237-200
RB2253
RB2257
RB2257-200
RB2517
RB2573
RB2577F
RB25177
RBB21
RBB23
RBB25
RBB217-200
RBB250
RBC713
RBC717
RBC723
RBC727
RBC757
RBC797
RBC857
RBC867
RBC877
RBD1823
RBD1827
RBD1833
RBD1837
RBD18277
RBD18377
RC6
RC55PT
RC155PT
RC250
RC257
RC333
RC337
RC337-250
RC363
RC364
RC367
RC367-250
RC703
RC707
RB14-8
RB14-8X
14RB-8
14RB-8X
RB14-10
RB14-10X
14RB-10
14RB-10X
RB14-6F
RB14-8F
RB14-10F
14RB-10F
14RB-10FX
RB14-14F
RB14-6FS
RB14-8FS
RB14-10FS
RB14-4
14RB-4
14RB-6FL
14RB-6FLX
RB14-6FL
RB14-8FL
14RB-8FL
14RB-8FLX
RB14-10FL
14RB-10FL
14RB-10FLX
14RB-250T
14RB-2577
RB14-250A
14RB-251T
2RB14
2RBB
2B16
2RB14X
RB14-250
RBC14-14
14RBC-14
RBC14-516
14RBC-516
14RBC-12
14RBC-38
14RBC-6
14RBC-8
14RBC-10
RBD14-182
14RBD-182
RBD14-183
14RBD-183
14RBD-18277
14RBD-18377
RC55
10RC-55PT
RC10-55PT
RC10-250F
10RC-250F
RC10-6
10RC-6
10RC-6X
RC10-10
RC10-10X
10RC-10
10RC-10X
RC10-516
10RC-516
RC713
RC714
RC717
RC717-250
RC733
RC734
RC737
RC737-250
RC753
RC777
RC777-250
RC863
RC864
RC1113
RC1123
RC1147
RC1153
RC1157
RC1157-250
RC1163
RC1223
RC1253
RC1337
RC2203
RC2207
RC2207-250
RC2213
RC2217
RC2217-250
RC2223
RC2227
RC2227-250
RC2233
RC2237
RC2517
RC2573
RC2577F
RC25177
RCC21
RCC23
RCC26
RCC217-250
RD367
RD717
RD727
RD737
RD757
RDD27
RE267
RE717
RE727
RE737
RE757
REE28
RF267
RF717
RF727
RF737
RFF29
RG267
RG717
RG727
RG737
RG757
RP7
RC10-14
RC10-14X
10RC-14
10RC-14X
RC10-38
RC10-38X
10RC-38
10RC-38X
RC10-12
10RC-8
10RC-8X
RC10-8
RC10-8X
RC10-6F
RC10-8F
10RC-8F
RC10-10F
10RC-10F
10RC-10FX
RC10-14F
RC10-8FS
RC10-10FS
10RC-6F
RC10-6FL
10RC-6FL
10RC-6FLX
RC10-8FL
10RC-8FL
10RC-8FLX
RC10-10FL
10RC-10FL
10RC-10FLX
RC10-14FL
10RC-14FL
10RC-250T
10RC-2577
RC10-250A
10RC-251T
2RC10
2RCC
2C12
2RC10X
RD8-10
RD8-14
RD8-516
RD8-38
RD8-12
2RD8
RE6-10
RE6-14
RE6-516
RE6-38
RE6-12
2RE6
RF4-10
RF4-14
RF4-516
RF4-38
2RF4
RG2-10
RG2-14
RG2-516
RG2-38
RG2-12
RP12
K74
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Stakon Catalog - Electronic Fasteners

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