BARN DOOR BYPASS KIT ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED
3/8”
1/4”
BARN DOOR BYPASS KIT
ASSEMBLY INSTRUCTIONS
INCLUDED COMPONENTS
Hanger (4)
Hanger Bolt Hanger Bolt (8 or 12)
w/ Cap (8 or 12)
for Thicker Doors
Track (2)
Anti-Jump
Disc (4)
¼ Floor Anchor (4)
Allen Wrench (1)
Left & Right Stops (2 ea.)
Mounting
Lag Bolts (8 or 12)
Wall Spacer (8 or 12)
Bolts w/ Nuts
& Washers (4 or 6)
#8 Floor Screw (4) Floor Guide (2)
5/16 Lag Bolt (4 or 6)
Bypass Bracket (4 OR 6)
drill out
3/8"
1/4"
2"
3/4"
2
1
PREPARE THE DOOR
If using the Floor Guides, mortise a groove ¼” wide by ¾”
deep into the bottom center of each door’s edge.
Center to Stile or
minimum of 2"
INSTALL HANGERS
Position hangers on front center of stile (min. 2” from edge of doors,
equal on each side). Cut a piece of cardboard 2” high and place
between the inner groove of the wheel and the top of the door to
correctly position the height of the hangers. Mark holes & pre-drill
3/8” holes. Secure hangers.
* Optional Connector Plate available
if connecting multiple tracks.
* Header Board and
Anchoring Screws not
included in kit.
3
INSTALL HEADER BOARD
Do not install track directly onto drywall. Install a 1” x 10”
Header Board above the door opening directly into studs.
Header board must be solid wood and measure at least the
full legth of the track or longer.
4a
4
4b
INSTALL STOPS & TRACK
4a. Insert Stops on either side of tracks, inside first & last holes.
4b. Position center of the first track by measuring up from the
floor (door height + 1 ¾”). Align Spacers with holes in track. Use
Lag Bolts to install track into wood header & wall. Use wrench to
secure screws through spacers.
6
5
INSTALLING THE ANTI-JUMP DISCS
Position each Anti-Jump Disc on the top edge of door, at least
1” from the edge of each hanger. Tighten slightly to secure in
place.
INSTALL BYPASS BRACKETS
Position the bottom hole of the Bypass Brackets directly in
front of the first track’s lags and spacers. Mark and predrill
top holes for bracket. Attach brackets with lag bolts.
1
7
8
INSTALL SECOND TRACK
7a. Insert Stops on either side of track, inside first & last holes.
7b. Position second track directly in front of first track. Using
bolts with washers & nuts, attach second track by sliding the bolts
through the track, spacers, and bypass bracket bottom holes,
securing with washers & nuts.
9
25.
1m
m
INSTALL FLOOR GUIDES (OPTIONAL)
Once the doors are plumb, place floor guide inside the groove &
line up in desired position depending on application of bypass
doors. Mark holes with a pencil. Predrill ¼” holes. If mounting
into concrete floor, use provided anchors.
HANG THE DOORS
2
Once the doors have been hung on the rails, turn the Anti-Jump
Discs to their final positions.
10
INSTALL BYPASS BRACKETS
Secure Stops in desired position with Allen Wrench.