Lube system - Fleetguard

Transcription

Lube system - Fleetguard
Lube system

Lubricate - Reduce friction and wear

Cooling - Heat transfer media

Sealing -

Cleaning - Prevents deposits
Function - Lube
Fills uneven surfaces in engine
The oil must maintain a lubricating oil film between load bearing surfaces. In rod
bearings this film ranges between 5 and 15 microns in thickness. This film prevents metal
to metal contact reducing wear.
Lubricate
Most of the heat produced by a diesel engine is waste. One job of the oil is to absorb some
of that waste heat and transfer it to the air by way of radiation to the atmosphere or transfer
to the cooling system through the oil cooler.
Cool
Even with today’s machining processes, sealing surfaces are not perfect. The oil fills in
the gaps in areas such as between piston rings and liners to act as a seal, improving
engine performance.
Seal
The oil is also used to transport additives to all parts of the engine. Detergents keep the
engine clean, while dispersants keep small particles from becoming large, wear causing
particles.
Clean
The hydraulic properties of oil are used to operate items like hydraulic valves
and exhaust brakes.
hydraulics
Evolution of Products
OBJECTIVE
To give understanding as to the role of lubricating
crankcase oil filtration from its grass roots concept
through to a new patented filter concept extended
oil service
The presentation is formatted to show how
Fleetguard’s dedication to achieving finer filtration
has not been disregarded at the expense of
achieving greater service intervals and filter life.
Fine Filtration - Objective
Leadership In Technology
Spin On Full Flow
Sock
TM
Venturi Combo
LF670
LF9009
Spin On
Bypass
LF777
Canister
Microglass
LF3363
Bypass
LF750
Combo
1st fit
LF3000
Cartridge
Full Flow
LF516
LF9000
1st fit
StrataPoreTM
1955
1960
1965
1970
1975
1980
Year
1985
1990
1995
2000
System Understanding and Media Improvements
Full Flow
Bypass
Strainer
System Understanding and Media Improvements
Full Flow
Bypass
Pleated paper
bag
paper
synthetics
Depth
cotton/paper
Stacked disc
Centrifuge
StrataPore Media
TM
Winner of 1995 American
Filtration & Separations
Society Award
Why Full Flow & Bypass Filtration
Full Flow
Filter
Bypass Filter
Full Flow
Bypass
Valve
Engine
Bypass Filtration
For Finer Filtration
Moving parts
Bypass
filter
Full
flow
filter
pump
Full Flow
Bypass
Clearance Establishes
Particulate Size Importance
COMPONENT
ONLY
PARTICLES THE
SAME SIZE AS
OIL FILM CAUSE
THE DAMAGE
Oil film
thickness µm
Ring to Cylinder
.3 - 7
Rod Bearings
.5 - 20
Main Shaft bearings
.8 - 50
Turbocharger bearings
.5 - 20
Piston pin to bushing
.5 - 15
Valve Train
0- 1
Gearing
0- 2
m
i
c
r
o
n
s
Real World Contamination
75% to 90% contaminant
ORGANIC (sludge)
Fleetguard's extensive field tests have shown, < 20% of total
matter trapped by a lube filter is inorganic (dirt), the
remainder is organic sludge material.
Combustion By-Products
Consist Of…
By-products of combustion form at
least 80% of the oil contaminate
Effects Of Sludge
Oil fails because the
dispersant package is no
longer capable of keeping
the soot in suspension.
• As soot builds up it agglomerates and falls out of suspension.
• Then forms sludge and interferes with the desired functioning
of the oil.
• It also becomes somewhat abrasive in the system.
• Plugs filters.
• Removing sludge forming materials from the system allows oil
to perform effectively for longer periods.
Stacked Disc Bypass Media
Stacked Disc removes
3 to 5 times as much
material as the full
flow element.
Compressed fibres,
NO RESIN BINDERS
Stacked Disc bypass filter media not only removes fine
damage causing particulate, it provides the attraction
medium (cellulose) for sludge holding.
Combination Filtration
Best Of
Both In
One
Full Flow
Bypass
“COMBO” Full Flow & Bypass In One Unit
LF3000
10% of the full flow
oil passes through
the stacked disk
bypass element
and travels directly
back to the sump.
Venturi™ Combo Benefits
 Full Flow & Bypass In One
 Single Outlet
 No Retro Kit Required
 First Fit With OEM
 Built Tough For ESI
Venturi & Combo Design
TM
 VenturiTM with all flow
going to engine
* Fits existing heads
* No external piping
Conventional LF3000
design with separate full
flow and the by-pass
circuit going to sump