Rossi Motoriduttori Gearmotors Product Overview Habasit

Products
Media No. 4236
Rossi Motoriduttori
Gearmotors
Product Overview
Habasit – Solutions in motion
Contents
Introduction
Industries served/Applications
2
3
4– 5
Product overview
6 –14
Coaxial gearmotors
6
Parallel shaft gearmotors
7
Right angle shaft gearmotors
8
Planetary gearmotors
9
Worm motors
Servo gearmotors
10
11– 12
Motors, Special motors
13
Inverters
14
The Habasit solution
15
Contacts
16
Product liability, application considerations
If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products,
including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no
representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory
work with small-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. New knowledge and experiences
can lead to modifications and changes within a short time without prior notice. BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED
COMPANIES’ CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS
ALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES,
AND FURTHER-REACHING CONSEQUENCES.
Introduction
Rossi Motoriduttori, based in Modena, Italy, is a member of the
Habasit Group and an international leader for the design, production
and sale of gear reducers, gearmotors and electric motors. The Rossi
product range is one of the most comprehensive on the market.
Your solutions partner
Rossi Motoriduttori has always been a step ahead when it comes
to supplying products with superior benefits for a multitude of
applications. During the past 50 years, Rossi has pioneered several
solutions – such as universal mounting and up-graded modular
construction for components – that have become the standard and
benchmark in the power transmission field.
International leadership
In order to expand its international reach, Rossi set up a joint venture
in 2004 with the Habasit Group of Switzerland, the worldwide market
leaders in the manufacture of power transmission and conveyor belts.
This alliance was strengthened, and Rossi’s international presence
further expanded, when Habasit became Rossi’s majority shareholder
in 2008.
3-year warranty
Every product created, designed and manufactured by Rossi
Motoriduttori delivers the highest levels of quality, reliability and
construction precision, and carries a 3-year warranty.
Global service network
Rossi together with Habasit is present in most industrialized countries
with customer assistance, assembly and stock. This allows us to
ensure expert technical support and deliveries of spares (components
and finished products) all over the world within 24 hours. Our
proposals, complete with data sheets and dimensional drawings,
are also delivered within 24 hours. All technical manuals, assembly
and maintenance guides, and 3D CAD drawings, are available as
downloads from the website www.rossi-group.com.
3
Industries served
4
Applications
Fields of application
Rossi Motoriduttori products are used across a broad range of
applications. Almost every industrial plant and machine operating
today needs power transmission. Thanks to its extensive
product range, Rossi serves customers in a wide variety of
industries, including:
• Material handling/cranes
• Automotive
• Packaging/manufacturing
• Food/beverage
• Paper/wood
• Leather/textile
• Wind energy
• Iron/steel
• Mining/tunnelling
• Cement/ceramic
• Chemical/rubber/plastic
• Civil construction/building
• Sewage and waste treatment
5
Coaxial gearmotors
Coaxial gearmotor E04
Size
6
Coaxial gearmotor STANDARDFIT ES07
16 sizes (32 ... 180)
Size
8 sizes (0 ... 7)
Power
P1
0,09 ... 75 kW
Power
P1
0,09 ... 11 kW
Nominal torque
MN2
30 … 10.000 Nm
Nominal torque
MN2
5 … 900 Nm
Transmission ratio
iN
4 ... 6.300
Transmission ratio
iN
4 ... 200
•
•
•
•
•
•
•
Universal mounting design
IEC standard motors
Strong patented casing
Wide size range
Rigid and precise cast iron monolithic casing
Pinion of final stage with three bearings
Compliance with ATEX 94/9/EC directive
•
•
•
•
•
•
•
Maximum interchangeability
IEC standard motors
Foot mounting integral with casing
Rigid and precise cast iron monolithic casing
Proportioned bearings to withstand high loads
High and reliable performances
Maximum compactness
Parallel shaft gearmotors
7
Parallel shaft gearmotor G05
Industry parallel shaft gear reducer H02
Size
18 sizes (40 ... 360)
Size
10 sizes (400 ... 631)
Power
P1
0,09 ... 160 kW
Nominal power
PN2
16 ... 3.650 kW
Nominal torque
MN2
10 … 70.000 Nm
Nominal torque
MN2
90.000 ... 400.000 Nm
Transmission ratio
iN
6,3 ... 12.500
Transmission ratio
iN
8 ... 315
•
•
•
•
Universal mounting design
IEC standard motors
Rigid and precise cast iron monolithic casing
Wide range of accessories and non-standard
designs
• Easy and functional shaft-mounting design
• Compliance with ATEX 94/9/EC directive
• Large size gear reducers produced in series
specifically conceived for granting
• Highest reliability in heaviest application
conditions
• Universal mounting design
• Minimum maintenance requirements
• Compliance with ATEX 94/9/EC directive
Right angle shaft gearmotors
8
Right angle shaft gearmotors G05
Industry right angle shaft gear reducer H02
Size
18 sizes (40 ... 360)
Size
10 sizes (400 ... 631)
Power
P1
0,09 ... 160 kW
Nominal power
PN2
16 ... 3.650 kW
Nominal torque
MN2
10 … 70.000 Nm
Nominal torque
MN2
90.000 ... 400.000 Nm
Transmission ratio
iN
6,3 ... 12.500
Transmission ratio
iN
8 ... 315
•
•
•
•
Universal mounting design
IEC standard motors
Rigid and precise cast iron monolithic casing
Wide range of accessories and non-standard
designs
• Easy and functional shaft-mounting design
• Compliance with ATEX 94/9/EC directive
• Large size gear reducers produced in series
specifically conceived for granting
• Highest reliability in heaviest application
conditions
• Universal mounting design
• Minimum maintenance requirements
• Compliance with ATEX 94/9/EC directive
Planetary gearmotors
9
Planetary gearmotor coaxial EP02
Planetary gearmotor right angle EP02
Size
16 sizes (200 ... 696)
Size
16 sizes (200 ... 696)
Power
P1
0,25 ... 55 kW
Power
P1
0,25 ... 55 kW
Nominal torque
MN2
200 … 200.000 Nm
Nominal torque
MN2
200 … 200.000 Nm
Transmission ratio
iN
10 ... 3.000
Transmission ratio
iN
10 ... 3.000
•
•
•
•
•
2, 3 or 4 reduction stages for both coaxial and right angle shaft
IEC standard motors
Modular cast iron casing with thick walls and stiffening ribs
Wide range of accessories and non-standard designs
Easy and functional shaft-mounting design
Worm motors
10
Worm gearmotor A04
Size
Worm gearmotor STANDARDFIT AS07
14 sizes (32 ... 250)
Size
6 sizes (118 ... 742)
Power
P1
0,09 ... 55 kW
Power
P1
0,09 ... 5,5 kW
Nominal torque
MN2
20 … 200.000 Nm
Nominal torque
MN2
5 … 1200 Nm
Transmission ratio
iN
7,1 ... 16.000
Transmission ratio
iN
6 ... 75
•
•
•
•
•
•
•
•
•
•
Universal mounting design
IEC standard motors
Rigid and precise monolithic casing in cast iron
Cylindrical worm shaft with ground and
superfinished involute profile (ZI)
Load capacity and efficiency to BS 721-83
integrated with ISO/CD 14521
Forced ventilation
Wide range of accessories and non-standard
designs
Easy and fuctional shaft-mounting design
Worm wheels of A04 gear reducers and
gearmotors made of nickel bronze with controlled
phosphor content, in order to achieve improved
performance from 6 to 18%, a higher load
capacity, greater reliability and more wear
resistance
Compliance with ATEX94/9/EC directive
• Interchangeability (hollow low speed shaft
diameter)
• IEC standard motors
• Universal mounting with lower feet, integral with
casing and B14 flange on 2 faces
• Rigid and precise cast iron monolithic casing with
motor mounting integral flange
• Improved and up-graded modular construction
both for components and assembled products
• High, reliable and tested performances (Ni bronze)
• Reduced maintenance
• Generous internal space between train of gears
and casing
Servo gearmotors
11
Coaxial, parallel shaft servo gearmotor SR04
Right angle, worm servo gearmotor
Coaxial
11 sizes (32 ... 101)
Parallel and right angle shaft
8 sizes (40 ... 125)
Worm
7 sizes (32 ... 81)
Nominal motor torque at speed 0
M01
1,3 ... 25,5 Nm
Nominal motor torque at speed nN1
MN1
0,9 ... 18 Nm
Nominal/maximal motor speed
nN1
2.000/3.000 min-1
Accelerating torque of gear reducer
MA2
50 … 3.000 Nm
Transmission ratio
i
4 ... 63
•
•
•
•
•
•
•
•
Gear reducers in specific design SR
Maximum torsional stiffness
Minimum angular backlash
High torque
High permissible loads on low speed shaft end
Optimization of worm gear performance
Ground cylindrical gear pairs, accurately lapped bevel gear pairs
Direct fitting of servomotor
Servo gearmotors
12
Planetary servo gearmotor SM03
Low backlash planetary reducer SM09
Size
Size
4 sizes (56 … 142)
Nominal motor torque at
speed 0
M 01
0,5 … 25,5 Nm
Nominal motor torque at
speed nN1
M N1
0,9 ... 18 Nm
Nominal/maximal motor
speed
nN1
1.200 … 4.600 min
Accelerating torque
MA2
5 … 900 Nm
Transmission ratio
i
3,4 ... 50
•
•
•
•
•
-1
5 coaxial sizes
3 right angle shaft sizes
Nominal torque
M N2
20 … 1200 Nm
Accelerating torque
MA2
30 … 1.750 Nm
Emergency torque
M E2
60 … 2.800 Nm
Transmission ratio
i
3 ... 50
1 or 2 planetary reduction stages
1 or 2 planetary reduction stages and 1 final bevel gear for right angle shafts
3 classes of low speed shaft angular backlash
Monolithic casing made of steel
Wide range of accessories and non-standard designs
Motors
13
Standard motors
Asynchronous/brake motor TX09
Size
Powers
(63 ... 315)
PN
0,045 ... 110 kW
Single-speed
polarity
2, 4, 6, 8 poles
Two-speed
polarity
2.4, 2.6, 2.8, 2.12, 4.6, 4.8,
6.8 poles
•
•
•
•
•
•
•
•
Protection and oil tightening
IEC standard motors
Generous electromagnetic dimensioning
General high precision level
Compactness and flexibility
Suitable for running with inverter
Different brake motor types
Comprehensive range in terms of designs and
accessories
• Standard, a.c., d.c. and safety brake
Special motors
Asynchronous motor for roller ways S08
Sizes
Powers
(132 ... 200)
PN
3 ... 36 kW
• 4, 6 poles, ∆Y connection with standard or
customer tailored voltage and frequency
• IEC standardised mating dimensions under
accuracy rating
• IP 55 protection
• Insulation class F (class H on request)
materials of impregnation type allow use in
tropival vlimates without further treatments
overtemperature class F
• Three thermistors PTC type (Din 44081) wired
in series as a standard eblocked: terminals onto
dedicated block in terminal box
• Motor shaft axally fastened on rear endshield
with compensation spring for thermal expansion
Asynchronous three-phase and single-phase
flat extruded motors TX06
Sizes
Powers
(50 ... 80)
PN
0,18 ... 9,2 kW
• Motors having reduced radial dimensions compared
to standardized IEC series for the same power, particularly suitable for application cutting machines, e.g.
circular saws, thanks to the lowered shape, allowing
the maximum exploitation of the cutting height
• Extruded light alloy flat casing
Inverters
14
Integrated motor-inverter TI02
Inverter and Servoinverter I03
Size
(63 ... 132)
Power
PN
0,25 –75 kW
Polarity
4, 6 poles
Supply voltage
U
single-phase 200 V
ac 180–264 V
Voltage
U
three-phase
ac 320 – 550 V
Frequency
f
48 – 62 Hz
Powers
PN
0,18 ... 7,5 kW
Frequency
f
2,5 – 150 Hz
• Range oft versatile strong and reliable standard
asynchronous three-phase motors (HF) or with
brake (F0, HFV) with integrated vector inverter for
high performance variable speed drives
• IP 55 protection
• Frequency digital inverter with U/f or open
loop flux vector control (series 8200), closed
loop vector inverter and servoinverter (series
9300) for a.c. variable speed universal drives
with asynchronous and brushless motors and
servomotors
The Habasit
Habasitsolution
solution
1
At Habasit, we listen to our customers,
innovate continuously and deliver reliable
solutions to meet your every need.
Worldwide leading product range
Habasit offers the largest selection of belting,
conveying, processing and complementary
products in the industry. Our response to any
request is nothing less than a specific, tailormade solution.
Customers come first
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depends on your success. This is why we
offer solutions, not just products; partnership,
not just sales.
Since our foundation in 1946, Habasit has
brought this understanding of customer needs
to life every day and for every application.
That’s why we’re the No. 1 in belting today.
Worldwide.
A selection of our product ranges:
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(joining tools)
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We deliver the highest quality
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products and solutions, but also
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processes. Habasit AG is certified
according to ISO 9001:2000.
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Power
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Electric motors
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For additional information please visit:
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a partner of Connecticut
Habasit, is one of
Phone:
+1 largest
860 632industry
2211 groups
Europe’s
www.seamlessbelts.com
for the production and sale of gear
reducers, gearmotors, inverters,
standard and brakemotors.
Rossi
Motoriduttori
a partner
of Habasit, is one of
Via Emilialargest
Ovest industry
915/A groups
Europe’s
41100
– Italy
for the Modena
production
and sale of gear
Phone:
+39
059 33 02 inverters,
88
reducers,
gearmotors,
www.rossi-group.com
standard and brakemotors.
[email protected]
Rossi Motoriduttori
Via Emilia Ovest 915/A
41100 Modena – Italy
Phone: +39 059 33 02 88
www.rossi-group.com
[email protected]
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Subject to alterations
Printed in Switzerland
Publication data:
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