START A RETARDING RPOGRAM – MANUAL MODE

TMB Baking Retarder - Proofer
Operation Manual
PLC-Touch Screen Controlled Units
Contents
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Introduction
Installation
Components & Diffuser Diagrams
Operation and programming
Wiring Diagram
Introduction
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
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Should you have any questions about your TMB Retarder/Proofer contact our office; 650-589-5724. For
technical support, please email [email protected] and/or call (415) 531-4906 www.tmbbaking.com
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TMB Baking retarder proofing systems are designed to for the purpose of controlling fermentation.
Whether retarding (slowing down) fermentation or proofing (speeding up) fermentation, the TMB system
was designed with the baker in mind. We are confident that you will use this tool with its easy-to-operate
Touch Screen & PLC driven control to your bakery’s convenience and advantage.
Principle System Design
Installation
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
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This manual is not intended to be all encompassing. You should read, in its entirety, the installation procedure you
wish to perform to determine if you have the necessary tools, instruments and skills required to perform the
procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed
by a trained technician.
Every TMB Baking retarder proofer has a standard warranty (1 year on parts and 90 days on parts and labor).
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This Manual is prepared for the use of authorized installing agents for TMB Baking, licensed utility contractors,
and end users. All gas, electrical, plumbing, refrigeration and venting connections should be made according to
local codes by local licensed contractors.
Unauthorized installations will void your warranty. Check with TMB Baking before you decide to have an
unauthorized party assemble the system.
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Utilities – standard for small complex. Consult with TMB on larger boxes:
Electrical: 208/240V or 440V -phase, neutral & ground (440V require special heating & humidity
elements)
o Separate connection for light 120v, neutral & ground.
Water connection (tap) ¼” – ½” incoming. ½” – ¾” condensate.
Condensing unit: 230-208V/60/1 or 3phase (440V/ 3-phase units also available when this is plant voltage)
Note: Amperage is in accordance to the number of diffusers and size of condensing units in system. Please
contact TMB Baking for these calculations based on model and voltage supplied by plant.
Important Notes for assembly:
Forklift is required for most deliveries
Utility Connections
A) Incoming wire connection (control panel)
Black=Humidity
heating element
Orange =
Condensing unit
Grey=Fan motor
Grey N = Neutral
Blue = High
Temperature limit
Green/yellow=ground
Red=Water Solinoid
valve
L1,L2,L3=incoming
power
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Red terminal=Heat
element
Blue = Temperature
humidity sensor
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
B) Control Panel – Mounted above door of the Retarder-Proofer
1-Fuse block
6-4-20 Amp/hum
card
11-Breaker fan
motor
2-Contactor heat ;
heating element
7-Contactor
condensing unit
3-Contactor
humidity
8-Breaker
condensing unit
4-Contactor fan
motor
9-Breaker Heat;
Heating element
12-Relay
13-Fuse Block
14-Power Supply
24VDC
5-PLC
10-Breaker
humidity heating
element
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C) Junction box inside Diffuser; fan, heating, controls
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
D) Water Connection; solenoid valve, “y” strainer, on/off ball valve. 3/8” water connection. This
connection is located on the top of the retarder-proofer or proofer box.
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E) Water and fan connections. Inside diffuser unit.
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
F) Temperature humidity system transmitter inside box
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G) Expansion Valve for refrigeration connection; supplied when refrigeration equipment purchased
from TMB Baking.
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
ILLUSTRATION OF DIFFUSERS AND CONNECTIONS TO THEM:
Plumbing and electrical contractors are permitted to make hole penetrations through the 31/2” walls or ceiling
panels for the purpose of mounting and running wire for light fixtures or running condensate piping from the
diffusers to the floor sinks/drains. The walls contain stainless steel or Galvalume® sheating on the inside and
outside of the panel with polystyrene and wood on the inside. There are no concealed wires or pipes inside of
the walls for a drill bit to hit. Penetrations for the refrigeration lines are pre-drilled and located in the top left side
of the diffusers
Operation and Programming – Using your Retarder Proofer
Powering up unit
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Turn on Main Power switch (Yellow/red dial located on main control panel box)
PLC screen will initialize and in less than one minute
You are viewing the Manual mode screen (“Retarding” or “proofing”)
Your TMB retarder proofer has two manual modes; “Retarding” & “Proofing”.
Manual Mode
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The “set” values in either of the two modes will remain until changed by the operator.
Changing temperature and humidity in these two modes
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482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
TMB PLC manual mode proofing screen displaying actual & set temperature and humidity
Manual Mode-proofing. Press proof screen
Manual Mode-retarding. Press retard screen
* Press “set” for temperature or humidity
* Press “set”
* Input new temperature or humidity percentage and “enter” * Input new temperature and “enter”
On the pad
On the pad
If you have a schedule for retarding and proofing your other operating option is automatic mode.
Checking your programmed settings. Important before you start to program.
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Date and Time adjustments
1) Select Maintenance screen-(located in the lower part of the screen to the right)
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Maintenance mode
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
2)
To make changes you first have to input the security code and “enter” (check with TMB Baking).
Enter
Security mode
3)
Resetting Time. Enter correct hour and minutes (military) and when correct press “enter time”.
Set Time/ Day
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4) Resetting Day. Select present day. After both day and time are set, press “Set Time”.
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
Automatic Mode – This is the second standard mode your TMB Baking retarder proofer can operate in.
In this mode you can program your retarder proofer for every day use, or for every individual days needs.
Automatic Mode
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Use the above screen to program your production. For each day of the week you can program/change:
Retarding Temperature
Proofing start time
Proofing temperature
Humidity set percentage
To begin programming select the next production day and press Start/Auto
 To change any of these programmable values press “set” or “Hours/minutes”
 In each sub screen for the chosen value enter the new value and when finished press “enter”.
 System always will go to retard first unless proof time is 0:00.
Note: If you are in auto mode and need to be in the alternative program exit to manual mode in the upper left
corner. When finished in this program, switch back to auto mode by pressing auto mode in the upper left corner.
Trouble shooting
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When you have a flashing “High Heat” display. Wait for the system to cool down before turning system
back on. If this happens again, call for service. To make TMB Baking aware of any issues you may be
having with your retarder-proofer, please send an email to [email protected] and/or call technical
support at (415) 531-4906.
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015
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Wiring Diagram
482 Grandview Dr., South San Francisco, CA 9408 Tel: 650.589.5724 – Fax: 650.589.5729
Updated 1/19/2015