Thermal Transfer Company Overview
Transcription
Thermal Transfer Company Overview
international Manufacturing Brand Leader of Highly Engineered Heat Transfer Products and Systems COMPANY OVERVIEW thermaltransfer.com Advanced design Skilled & certified welders Turnkey cooler manufacturer A RECOGNI ZED INDUSTRY LEADER Thermal Transfer Products catalogs a wide offering of standard oil coolers and builds custom designed OEM Engine coolers and modules for the Industrial Fluid Power and Mobile markets. We design and build heat exchangers from Aluminum and Copper materials— both components and multi-tiered cooling modules. We have extensive experience engineering to applications in the Mobile, Industrial, Compressor and Process industries. Agricultural Harvesting Machines | Air Compressor Lube Oil Cooling Systems | Aviation Fuels | Bearing Lubricating Systems | Blow Molding Machines | Brake Retarders | Broaching Machines | Brush Cutters | Chemical Process Heaters & Coolers | Chillers Compressed Air Aftercoolers | Compressed Drives | Induction Paint Plastic Heating Brazing (Pavement Injection Molding Air Cooling | Compression Machines | Industrial Marking Lasers | Injection Machines) | Paper Machines | Quenching Molders | Cutting Oil Making Oil Molding Cooling | Die Machines | Machine Machines | Pavement Coolers | Redi-Mix Concrete Casting Tools | Mining Compactors | Plastic Trucks | Reduction Machines | Hydrostatic Film Equipment Making Gears | Rough Machines Terrain Fork Robotic core welding 100% leak testing of cores Inventory on demand Our broad application of lean manufacturing Our Tech Center provides value-added system requirements with application techniques enhances our operational custom design performance validation engineering for the most extreme excellence, providing responsive on-time and expert material analysis conditions. Thermal Transfer Products delivery of high quality products at short engineering support. Our engineers applies the expertise and experience catalog lead times. are ready to solve the most challenging gained from 40 years of manufacturing high quality heat transfer products. Lifts | Diesel Drive Course Engine Lube Centrifugals | Fluid Turf RobotsSolvent Mowers Oil Power Hydrostatic Coolers | Specialty Machines | Torque Converter Oil Systems | Dynamometers | Engine Systems | Gasoline Drives | Heat Engine Transfer Vehicles | Spraying Cooling | Torque Lube Jacket Oil Systems | Gear Fluids | Hydraulic Equipment | Stoker Water/Glycol | Engine Cooling Shapers | Gearbox Couplings | Hydraulic Drives | Street Oil Lube Extruders | Fluid Oil Cooling | Golf Winches | Hydraulically Sweepers | Test Converters | Tractors | Transformers | Transmission Stands | Timber Operated Harvesting Cooling | Trucks-Off Road Tube Formers & Testers | Turbine Oil Cooling | Vacuum Pump Seal Oil Cooling | Water & Process Heating | Welding Machines Customized Core Solutions Extruded Tubular Bar Rugged & Refined T-BAR brings you the most refined cooling technology on the market today. Engineered with minimal components in an ideally simplified configuration, T-BAR has unrivaled strength and rigidity which ensures durable performance. T-BAR cores are 100% zinc coated. T-BAR is a flexible design using an extruded flow path, and is a high performing and cost-effective domestic aluminum solution. Tubular micro channel extrusion (T-BAR™) Plate & Bar High Volume & Low Variety Applications P-BAR brings you the best solution in heat transfer for higher volume (qty.) applications and when competitive costs are key. Customengineered engine cooling with remarkable heat rejection offers high performance for mobile or industrial applications. P-BAR is a flexible design and a cost-effective LCC aluminum solution. Custom Plate & Bar Design (P-bar™) Seam Welded Tube Compact & High Performing S-BAR is a high strength automotive style core design, built with durable multi row tube to header plate design. S-BAR brings you the most affordable, high flow cooling technology on the market today. Engineered for use in applications with higher temperatures and heat loads. S-BAR is a lightweight, reliable and cost-effective aluminum solution. Seam Welded Tube (S-BAR™) Mobile Cooling Thermal Transfer Products serves the construction, agricultural equipment, on/off highway, turf, specialty equipment, mining machinery and forestry equipment markets worldwide. Our high quality oil coolers, radiators, and charger coolers are built from brazed aluminum or copper round tube and fin, and are available in standard catalog product and custom designed OE modules. SERIES: DH MAMF AOVHM M DFAOC Industrial Cooling Thermal Transfer Products manufactures custom designed and engineered heat transfer products for industrial and process applications. Our copper, aluminum and steel heat exchangers are used in various applications including: hydraulic presses, injection molding and extrusion machinery and hydraulic power units, and elevators. SERIES: AOCEC k AOLca2000ssa Aaovhrm C & SSCek b AOektoca BOLaof Compressor Thermal Transfer Products manufactures air to air aftercoolers, water to air aftercoolers, and air to oil lube oil coolers for air compressor applications in both catalog and custom OE models. Our high quality products provide outstanding cooling performance in rotary screw, piston and centrifugal air compressors, as well as vacuum systems and blower lube oil coolers. SERIES: UPAabaol ahp(h)aaacoc(h) bga Process Cooling Thermal Transfer Products process coolers cover a wide variety of industrial process applications, across many industries— chemical processes, mining, pulp and paper, marine and power generation applications. These coolers are used in the daily plant operations to provide a means of highly reliable, compact and efficient cooling. SERIES: UPAaaaol ahp bpacoc ab bgauc ThermaSys Tech Center Our Tech Center capabilities include: Our fully equipped multiple-disciplinary Technical Center is available for expert application engineering, metallurgical and analytical support. Working with our customers and OEMs, we provide heat exchanger performance modeling, performance analysis and mechanical testing. Performance Test Laboratory Air Conditioning and Refrigeration Systems Engine Cooling Systems Life Cycle Testing CAB and Vacuum Lab Furnaces Salt Spray Corrosion Chamber Burst Chamber Pressure Cycling Materials Laboratory Integrated heat transfer performance test platform. Sophisticated laboratory analytical services providing metallurgical, chemical Scanning electron microscopy Light Microscopy and polymer analysis using EDS x-ray, FTIR and DSC, as well as a wide array of Leitz Polarized Light Metallographic and Stereoscopic mechanical and material properties analysis. Mechanical Testing Durability, life cycle and corrosion testing platforms to validate designs and optimize materials and performance. Providing the technology and expertise to support the development of new products to meet the current and future needs of our customers. Sample Prep Fourier Transform Infrared Spectroscopy Differential Scanning Calorimeter X-Ray Fluorescence Analyzer Climate Control System Calorimeter Calorimeter (auto and HVAC capable) ISO Cleanliness Level Oil Cooler Flushing Hydraulic cleanliness is an important aspect to be considered when specifying hydraulic systems and components. Thermal Transfer Products offers: Standard flushing of all coolers to ISO 15/13/10 Standard procedure document attached to cooler shipment Special packaging and port sealing 110 GPM max flush flow Documentation to flushed oil cooler’s unique serial number Flush fluid type-Triple Lube 200 Traceable to customer Purchase Order Ability to flush every cooler that TTP produces Copy of the cleanliness report attached to cooler shipment Ability to clean to NAS 1638 and AS 4059E standards Powder Coating Powder Coating Benefits Thermal Transfer Products offers extremely durable powder coating for aluminum coolers. High Impact Resistance Eliminates chipping, scratching and cracking with a longer life than paint Uniform control of finish Eliminates sags and runs, mil thickness of 1 to 3, and more durable than wet paint Color / Texture Variety Standard Black or custom colors upon request and other options possible Finite Element Analysis stress plot tank Movement Durability Resistant to: heat, corrosion, impact, and abrasion; most chemicals and solvents; fading, peeling, and cracking Environmentally Friendly E.P.A. approved: Creates no hazardous or toxic waste, uses no solvents or thinners Thermal Transfer Products’ Finite Element Analysis Process Analyze Analyzing it to determine if the product can withstand the temperature and pressure it would see Design Based on the outcome of the analysis, TTP is able to redesign the product to better handle the loads it would see Variables TTP is able to run the analysis using different materials, changing the shape of the tank, and adding different structure Low-Cost Country Sourcing Thermal Transfer Products, with our Corporate/Divisional reach, manufactures various products in both the United States and several low-cost countries. This allows TTP to provide the best product value, and through its robust quality system, insulates its customers from the pains normally associated with off-shore sourcing. Supplier alliances are exclusive to ThermaSys in North America Significant experience and momentum LCC Sourcing combined with U.S. engineering, logistics support, and quality assurance can offer the best of both choices ThermaSys Sourcing team in Dalian, China Global Locations NORTH AMERICA Franklin, Wisconsin ThermaSys – General ThermoDynamics Montgomery, Alabama ThermaSys – Heat Exchangers Racine, Wisconsin ThermaSys – Thermal Transfer Products ThermaSys – Tubing Products europe asia Dortmund, Germany ThermaSys – ARUP Dalian, China ThermaSys United Kingdom Covrad Heat Transfer Limited Serck Heat Transfer Mission: To be the best supplier of highly engineered copper/brass and aluminum heat exchanger components and assemblies. TTP’s Kaizan approach to continuous improvement is the key behind our lean manufacturing philosophy. We hold or build to standards: 5215 21st Street Racine, Wisconsin 53406-5096 Tel: (262) 554-8330 Fax:(262) 554-8536 [email protected] thermaltransfer.com Markets Markets served served Products&& Products capabilities capabilities pa c k a g i n g mining T-BAR technology incorporates radiator, hydraulic oil and charge air coolers into one package — all custom-engineered to fit OE performance and design requirements P-BAR technology incorporates radiator, hydraulic oil and charge air coolers into one package — all custom-engineered to fit OE performance and design requirements forestry/lumber Plate and Bar Technology for High Volume OE Mobile Applications COMPRESSOR SERIES P-BAR SERIES upa belt Guard aHp(H) aol aCoC(H) ab A global leader in manufacturing highly engineered heat transfer technologies C & ssC OCA S ER I E S For all Compressor indusTries 5-10 pa p e r aa COOl POWER SOlUTIONS for all fluid power industries plastics SERIES air or water Cooled aftercoolers, oil Coolers, Combination Coolers and accessories for air Compressor applications Cool PoWER SolUTIoNS chemical COMPRESSOR a g r i c u lt u r e Custom-Engineered Cooling Technology for OE Mobile Equipment radiateur d’huile oil cooler radiatore dell’olio ölkühler olie koeler refrigerador de aceite olje- kylare refrigerador de óleo radiateur d’huile oil cooler radiatore dell’olio ölkühler refrigerador de óleo olie koeler refrigerador de aceite olje-kylare radiateur d’huile oil cooler radiatore dell’olio ölkühler refrigerador de óleo olie koeler refrigerador de aceite olje- kylare radiateur d’huile oil cooler radiatore dell’olioölkühler olie koeler refrigerador de aceite olje-kylare radiateur d’huile oil cooler radiatore dell’olio ölkühler refrigerador de óleo olie koeler Standard Hydraulic oil Coolers for Mobile & Industrial Applications refrigerador de aceite oljekylare radiateur d’huile oil cooler radiatore dell’olio Aluminum Plate & Bar Core Construction olie koeler ölkühler refrigerador de óleo METRIC Mobile Ma de aceite industrialoljeBol kylare industrial aol refrigerador steel A global leader in manufacturing highly engineered heat transfer technologies metals S - BA R t e c h n o lo gy p rovi d e s co s t e f f icie n t , h ig h e r f low a n d lig h t weig h t ra d ia t o rs — c u s t o m-e n g i n e e re d t o f i t O E p e r f o rm a n ce a n d d e s ig n re q u i re m e n t s A global leader in manufacturing highly engineered heat transfer technologies 11-10 Seam Welded Tube Cooling Technology for OE mobile Equipment P-BAR SERIES T-BAR provides advantages and value far beyond typical aluminum core designs. 02 - 08 Advantages A global leader in manufacturing highly engineered heat transfer technologies OCA SERIES Oil cooler, radiators, charge air, aftercoolers T-BAR, P-BAR, S-BAR Mobile hydraulics Industrial hydraulics Compressed air Process industries Brazed aluminum cooling modules Copper round tube and fin Air and shell/tube heat exchangers Expert applications support marine/offshore Our Businesses www.thermaltransfer.com [email protected] Controlled atmospheric brazing Radiators, condensers and oil coolers Complete module assemblies Patented condenser manifolds Custom designed and engineered products Condensers Lawn and garden ATV HVAC Heavy duty bolted and soldered radiators Mechanically bonded radiators Cu/Br and aluminum products Combination modules Charge air and oil coolers Construction equipment Diesel powered electric generators Military Rail locomotive Timber harvesting Compressor coolers Charge air coolers Oil coolers Aluminum and Cu/Br radiators Heat sinks Truck and bus Off-highway Compressors Power generation Shell and tube oil coolers Charge air coolers Marine Rail Industrial heat transfer Seam welded aluminum round tube and profiles Charge air cooler tubes Condenser manifolds Heat-exchange applications Automotive and non-automotive HVAC Industrial European, African and Pacific Rim markets Brass and aluminum seam welded tubing Charge air cooler tubing Automotive Industrial Heat transfer North and South America Precision multiport extruded aluminum tubing Condensers Radiators, charge air coolers and oil cooling profiles Automotive HVAC and heat exchangers Residential Commercial Global supplier Brazed Aluminum Oil Coolers