GPS 20-120 for metal- cutting and EDM applications

Transcription

GPS 20-120
for metalcutting
and EDM
applications
Mecatool - General Engineering Division
Table of contents
Clamping and palletizing
systems by Mecatool
General Information ........................................... 4
Benefits and Advantages of the GPS
Palletizing System................................................ 5
General Information Pallets .............................. 6-7
General Information Chucks ............................... 8
Clamping Function of the GPS Pallets................... 9
GPS 70/120 Chucks for Sinker EDM ............. 10-11
GPS 70/120 Chucks for Metal-Cutting
Operations .................................................. 12-14
GPS 70/120 Chucks for Lathe ........................... 15
GPS 20/70 Press-in Palletizing System........... 16-18
GPS 20-120 Pallets, Holders, Adapters ......... 19-20
GPS 20-120 Inspection and Measuring
Instruments....................................................... 21
GPS 20-120 Accessories .............................. 22-24
Ordering Form ................................................. 25
Index................................................................ 26
Your basis for cost-effective production with
Sinker EDM
In view of today’s forceful requests for increased automation,
the palletizing technology must be considered a top priority
solution. Most of the upgrading potential of machine-tools
has already been exploited. The requirement of reducing
part production time and down-time while maintaining
quality and operational safety, however, can only be dealt
with by resorting to appropriate palletizing and clamping
techniques.
As professional specialists for clamping and palletizing
systems dealing with selected applications we are in an
excellent position to work out production improvements
which offer substantial benefits to our customers.
For over 10 years MECATOOL has been in the business of
designing and producing clamping and palletizing systems
perfectly matched to Wire and Sinker EDM operations. In
this endeavour MECATOOL is always striving to fully exploit
an obvious cost-reduction potential: the elimination of time
wasting machine set-up work.
In this field we MECATOOL specialists are motivated by
design and engineering impulses emanating from the
market as well as from our company’s integration into the
Manufacturing Group of the Georg Fischer concern. This
new constellation moves us even closer to our customers
and provides us with a unique new overall view of their
requirements. This is a real vantage point from which to offer
competent and comprehensive customer specific solutions.
We can thus provide all designers, manufacturing specialists,
production and plant managers with a solid platform
for optimal decision making by offering them standard
palletizing system solutions which are perfectly matched to
requirements of the tool and die making industry.
With the enclosed documentation on the MECATOOL GPS
20-240 palletizing system we would like
to offer our customers relevant technical production
alternatives backed up by our professional assistance.
Mecatool AG
Your partner for state-of-the art palletizing solutions!
3
The GPS palletizing system
The Productivity Path
Whereas the usual clamping systems cover only a part of
practical engineering requirements, the GPS palletizing
system has been redesigned from scratch to deal with all
possible technical contingencies. It therefore meets all
requirements with respect to precision, operational safety
and simple handling.
The standardization of the GPS palletizing system thus
permits you to make full use of the entire range of
machining operations – from metal-cutting or EDM
machining to other state-of-the-art processes such as highspeed milling operations. In this catalogue we provide for
every machining process a matching and simple-to-install
pallet-chuck. The GPS system permits the palletizing of
workpieces or electrodes and thus ensures the organic flow
and continuity of all machining processes. The mechanical
connection of the interface between the machine/
workpiece and the GPS palletizing system offers you
unsurpassed flexibility. No production machine will have
any down-time. The reason being that the time-honoured
on-machine set-up procedures are now definitely a thing of
the past!
The Productivity Path features a series of steps designed to
reduce machining costs.
It uses a process-oriented approach to manufacturing and
thus creates a new working method designed for optimal
flexibility. This new path concept focuses on the need to
position workpieces to known references on the palletizing
system. It’s primary purpose is not simply the holding and
clamping of workpieces but the task of faithfully reproducing
clamping accuracy.
The Productivity Path breaks the machining
process down into four steps or capability
levels:
4. Integration
Integrate operations to reduce operator dependence
and optimize reliability of manufacture.
4
3. Automation
Automate loading process to increase the
number of available machining hours.
3
2
2. Presetting
GPS – the user-friendly system
The patented GPS 20/70 press-in system permits the
central clamping of 32 commercially available standard
electrode shapes, within 2 minutes. The machining
operation can be started right away without the need for
any additional operations or accessories. Furthermore,
the GPS 20/70 press-in system also greatly simplifies raw
materials management.
The design of the GPS 20/70 collets or split collets
surrounding the raw electrode offers the advantage that
the collets will perfectly adapt themselves concentrically.
The insertion imparts to all parts involved an
unsurpassable mechanical strength which will withstand
the highest machining forces.
1. Positioning
Position with known references to improve
machine loading.
Save time!
✔
With the GPS palletizing system you save up to 90% of
the unproductive on-machine set-up time.
✔
You get rid of that painstaking positioning and set-up
work required for every single machining operation.
✔
Instead, the positioning and set-up of workpieces
and electrodes with the GPS palletizing system is carried
out on the separate set-up and presetting station without
interrupting the machining process.
✔
The substantial time savings increase your machines’
productivity.
GPS means precision
The system centres on the aluminium die-cast, highprecision GPS pallet. Thanks to the deliberate use of the
material’s elasticity, the GPS pallet will perfectly adapt itself
to the GPS chuck and fully match its precision. The formfitting design of the GPS palletizing system with protected
reference surfaces provides the required system accuracy
and yields a long service life.
1
Prepare work outside of machine to reduce
machine down-time.
Mecatool ... turns time into dollars!
Machining
10
%
10
0%
90
%
Machining
Set-up without
palletizing system
Your time savings
Set-up with palletizing system
Z
4
Y
X
X
Y
Benefits and Advantages of the GPS Palletizing System
GPS Pallets
• Thanks to the compact design of the GPS pallets all reference surfaces are integrated
into one component part.
- no longer any installation work required to prepare the electrode-holder
- no longer is any shifting of the reference point
• Protected reference surfaces A
- the pallet design completely protects the X, Y and Z reference surfaces against
impact and dirt.
- No dirt or dielectric fluids can reach the reference surfaces when in the clamped
condition.
• The hardened clamping bushing B in the GPS pallet permits clamping without
the use of a clamping spigot in the GPS chuck.
A
B
• The light and stable aluminium pallets protect the reference surfaces of the GPS chuck.
• The patented press-in system allows the palletizing of 25 metric (6 to 50 mm diameter)
and 7 inch-size standard electrode shapes.
• The raw electrodes or workpieces are clamped in the centre C of the pallet.
Turning operations can be effected without any problems.
• The down-thrust effect of the insertion system ensures a strong and safe clamping
of the raw electrodes or workpieces.
• The clamping stresses, evenly distributed over the entire surface of the insertion system,
are ideally suitable for the use of graphite.
• No distortion of the GPS pallet reference surfaces due to clamping of electrode or
workpiece.
C
GPS Chuck
• The GPS chuck permits the clamping of the GPS pallets without the use of clamping
spigots.
• The user can check the clamping force of the GPS chuck with the clamping force
testing unit.
• Periodic maintenance on the GPS chuck can be carried out without loss of reference.
• The GPS machining cubes are machined of one piece.
No shifting of references during heavy machining operations.
• The sealed clamping mechanism of the GPS keeps out fluids and chips.
• The pallet design protects the reference surfaces of the GPS chucks against dirt.
5
GPS 70/120 Palettes, Aluminium
GPS 70 Pallets, Aluminium
ø 6,5
ø 0,26"
69
2,7 ,5
4"
• Application: Workpiece or electrode holder
• Material: Die-cast aluminium
• Weight: 0,2 kg
• Hole pattern: for M6 screws
16,7
0,66"
ø
ø 1 40
,57
"
• Height: 16.7 ± 0.01 mm
• Flatness: 0.01 mm
• X-Y-Position: Coined cams
• Clamping spigot: Only required for use in
electrode changer
• Delivery includes: One set of 9 units
20 79"
0,
9"
16,6
0,65"
20 7
,
20 9" 0
,7
20 9" 0
0,7
2
ø
0,7 0
ø 4 124
9"
2
,8
0,7 0
2 8"
9"
0,7 0
2
9"
0,7 0
9"
GPS 120 Pallets, Aluminium
• Material: Die-cast aluminium
• Weight: 0,5 kg
• Hole pattern: For M6 screws
2
0,7 0
9"
,64
34 ,34"
1
• Height: 16.6 ± 0.01 mm
• Flatness: 0.025 mm
ø 6,5
ø 0,26"
• X-Y-position: Coined cams
• Surface: Turned
• Clamping spigot: Only required for use in
electrode changer
GPS 70 Split Collet Holder
• Delivery: Includes one set of 4 units
GPS 70 Split Collet Holder
(15 x 15 up to 50 mm dia.)
• Insertion: Insert raw electrode with split collets into
split collet holder
• Material: Die-cast aluminium, coined
• Outside dia.: 69.5 mm
• Size: Split collet holder 30 and 50
GPS 70
Split Collet Holder 30
• Height: Split collet holder 30: about 62 mm
Split collet holder 50: about 72 mm
• Construction: Screwed 2-piece design
• Delivery: One Set of 9 units
GPS 70
6
GPS 20 Collet Shank
GPS 20 Collet Shank
( / ø 6–18 mm)
• Insertion: Press-in raw electrode with collets into
collet shank
• Material: Die-cast aluminium, coined
• Size: Collet shank 10/18
• Delivery: Includes Set of 10 or 20 units
• Shank holder: For insertion of collet shank in the
GPS pallet (C 525 560)
GPS 20
Collet Shank 10
GPS 20
Collet Shank 18
GPS 70/120 Pallet, Steel
GPS 70 Pallet, Steel
ø 5,7
ø 0,22"
• Application: Workpiece or fixture carrier for
precision machining operations
42 "
5
1,6
69
,
2,7 7
4"
• Material: Stainless steel, hardened
40
1,5
7"
• Height: 22 ± 0.005 mm
ø 6,5
ø 0,26"
22
0,87"
• Surface quality: Ground finish
• Clamping spigot: Required for use in the
electrode changer
• Item No.: C 695 070
• Application: Workpiece or fixture-carrier for
precision machining operations
• Material: Stainless steel, hardened
• Outside dia.: 118 mm
• Height: 22 ± 0.005 mm
• Surface quality: Ground finish
20 79"
,
20 79" 0
,
0
0
2 9"
,7
20 9" 0
0,7
2
ø
0,7 0
ø 4 118
9"
2
,8
0,7 0
2 8"
9"
0,7 0
2
9"
0,7 0
9"
26
1,02"
2
0,7 0
9"
ø 6,5
ø 0,26"
,64
34 ,34"
1
• Clamping spigot: Required for use in the
electrode changer
• Item No.: C 695 170
7
GPS 70/120 Chucks
GPS Chuck, Manual
• System size: GPS 70 and 120
• Application: Turning, milling, drilling, grinding, sinker EDM,
set-up and presetting station
• Repeating accuracy: 0.002 mm
• Indexing: 4 x 90°
• Clamping force: Approx. 3000 N
• Clamping: Spring force with self-clamping ball-lock
• Clamping/Releasing: Manual
• Flushing: Central or lateral
• Material: Steel, hardened 1.2363 (HRC 60-62)
• GPS Pallets: No. clamping spigot required
GPS Chuck, Automatic
• Application: CNC sinker EDM machines
• Clamping force: approx. 3000 N
• Releasing: With compressed air (6 bar)
• Flushing: Central
• Cleaning of Z-supports: Automatic
• Operation: Pallet presence monitoring
• GPS Pallets: With clamping spigot for use in electrode changer
GPS Chuck, Pneumatic
• Application: Manual and automatic palletizing of machine tables
for metal-cutting and sinker EDM applications as well as for
rotary axis
• Clamping force: approx. 3000 N
• Releasing: With compressed air (6 bar)
• Cleaning of Z-supports: Automatic
• Inside pressure: Connection available
• Pneumatic connection: Pneumatic box or air-gun valve
• Flushing: Central (lateral connection)
• Automatic operation: Pallet presence monitoring
• GPS Pallets: No clamping spigot required
8
Material: Stainless steel, hardened and ground
Unclamped Pallet
Unclamped Pallet
Preclamping: 0.01 mm
Material: Aluminium die-cast, face-turned and
calibrated
Preclamping: 0.05 mm
GPS Pallet, Steel
Clamping Function of the GPS Pallets
GPS Pallet, Aluminium
Clamped Pallet
Clamped Pallet
The axial spring of the centring cams assures optimal
system accuracy and provides a reliable transmission of
substantial machining forces.
The axial spring of the centring cams assures optimal
system accuracy and provides a reliable transmission of
substantial machining forces.
Offers more than 30,000 clamping operations
with constant precision
Offers more than 100,000 clamping operations
with constant precision
Clamping force: F = 3000 N
Clamping force: F = 3000 N
9
GPS 70/120 for Sinker EDM
GPS 70/120 Chucks for Sinker EDM with C-axis and/or
electrode changer
C 188 000
C 188 040
C 188 020
S 500 060
GPS 20-120
Palletizing System
Technical Specifications
• The GPS 70/120 Chucks are integrated into the quill.
• Flushing and pneumatic actuation takes place
through the quill centre.
• The GPS Palletizing System is clamped in the GPS
70/120 Chucks with clamping spigots S 500 060.
The mounting of the clamping spigots on the GPS
70/120 Steel Pallets requires the clamping spigot
set-up gauge C 695 075 or C 695 175.
• The entire GPS20 Palletizing System is adapted with
the use of the GPS Shank Holder 40 (C 525 560).
• The GPS 70/120 Chucks are available with a
ø 45 mm graduated circle (ø 55 mm connection) and
a ø 68 mm graduated circle (ø 80 mm connection).
10
C 188 060
GPS 70 Chuck, Automatic
C 188 040
Sinker EDM with C-axis and/or electrode changer
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connection: 80 mm dia.
Height: 68 mm
Mounting: 4 M6 screws on 70 mm dia. B.C.
Air pressure: 6 bar
Z-support cleaning: Yes
Flushing: Central
Clamping spigot set-up gauge: Included in delivery
Connection:55 mm dia.
Height:80 mm
Mounting:4 M6 screws on 45 mm dia. B.C.
Air pressure:6 bar
Z-support cleaning:Yes
Flushing:Central
Clamping spigot set-up gauge:Included in delivery
C 188 020
GPS 120 Automatic Chuck
C 188 060
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Height: 68 mm
Air pressure: 6 bar
Flushing: Central
GPS 70/120 for Sinker EDM
C 188 000
Height: 80 mm
Air pressure: 6 bar
Flushing: Central
11
GPS 70/120 for Metal-Cutting Operations
GPS 70/120 Chucks for Metal-Cutting Operations
Electrodes
Graphite / Copper
ø 6 - 250 mm
GPS 20
Palletizing System
GPS 70
Palletizing System
GPS 120
Palletizing System
GPS 70 Shank
Holder C525560
GPS 70 - 120
Chucks for metal-cutting
operations
• The GPS 70/120 Chucks are suitable for clamping
applications on drilling, milling and grinding machines,
machining centres and measuring machines and for a
variety of applications in precision mechanics as well as
in tool and die making.
• The GPS 70/120 Chucks are mounted to the machine
table.
• The GPS 70/120 Machining Cubes are suitable for the
5-sided machining of electrodes and workpieces with the
GPS 70/120 Palletizing System. One side is ground square
with the base surface.
• The GPS 20 Palletizing System can be adapted to the
GPS 70/120 Chucks with the GPS 70 Shank Holder 40
(C 525 560).
12
GPS 70 Chuck, Manual
C 530 210
For turning/milling/ grinding/sinker EDM
•
•
•
•
•
•
•
•
•
Dimension: 72 mm dia.
Height: 57.4 mm
Mounting: 4 M screws on 45 mm dia. B.C.
Clamping/releasing: Manual
Flushing: Lateral inlet
Dimension: 100 x 100 mm
Height: 70 mm
Mounting (from the top): 70 x 70 mm 4 M8 screws through holes (horiz.)
Mounting (from the bottom): on GPS 250 pallet: 80 x 80 mm 4 M8 screws threaded
holes (horiz.), 40 x 40 mm, 4 M8 screws threaded holes (vert.)
• Clamping/releasing: Manual
C 188 320
GPS 120 Machining Cube, Manual
C 530 310
For milling/grinding/sinker EDM
•
•
•
•
•
•
•
•
•
Height: 57.4 mm
Mounting: 4 M8 screws on 80 mm B.C.
Clamping/releasing: Manual
Flushing: Lateral inlet
Dimension: 136 x 136 mm
Height: 80 mm
Mounting (from the top): 12 x 120 mm, 4 M8 screws threaded holes (horiz.)
Mounting (from the bottom): On GPS 240 pallet: 90 x 90 mm, 4 M8 screws through
holes (horiz.), 120 x 40 mm, 4 M8 screws threaded holes (vert.)
• Clamping/releasing: Manual
13
C 188 300
GPS 120 Clamping Unit, Pneumatic
C 188 700
GPS 20 Clamping Unit, Pneumatic
C 188 720
For sinker EDM, turning/milling/grinding
For sinker EDM, turning/milling/grinding
•
•
•
•
•
•
•
•
•
•
•
•
Height: 22 mm
Clamping/releasing: Pneumatic
Mounting: 6 M6 screws on 80 mm dia. B.C. (on flange C 188 710)
Air pressure: 6 bar
Height: 22 mm
Clamping/releasing: Pneumatic
Mounting: 6 M6 screws on 80 mm dia. B.C. (on flange C 188 730)
Air pressure: 6 bar
Flange for GPS 120 Clamping Unit
C 188 710
Flange for GPS 70 Clamping Unit
C 188 730
Fits on C 188 700
Fits on C 188 720
•
•
•
•
•
•
•
•
Height: 20 mm
Dimension: ø 160 mm
Mounting: 4 M8 screws, 100 x 100 mm and 2 M8 screws, 140 mm spacing
Connections:
A = Releasing/Clamping
B = Z-support cleaning
C = Drain or over-pressure
Control Unit
C 960 500
Manual control unit for clamping and releasing chucks
C 188 700 and C 188 720
• Connector materials: included in delivery
14
Height: 20 mm
Dimension: 140 mm
Mounting: 4 M8 screws, 80 x 80 mm and 2 M8 screws, 140 mm spacing
Connections:
A = Releasing/Clamping
B = Z-support cleaning
C = Drain or over-pressure
GPS 70/120 for Lathe
GPS 70/120 Chucks for Lathe
Adapter
V 005 301 - V 005 304
Chuck
C 188 300
GPS 70/120
Palletizing System
Adapter
V 005 305 - V 005 321
Chuck
C 188 320
Item No
Adapter
Item No. GPS Chucks
V 005 301
Adapter, ISO 40 M16
C 188 300 / GPS 70 Chuck
V 005 302
Adapter, ISO 40 S 20
C 188 300 / GPS 70 Chuck
V 005 303
W 20 Schaublin, ISO 40 S20
C 188 300 / GPS 70 Chuck
V 005 304
Adapter Schaublin W25
C 188 300 / GPS 70 Chuck
V 005 305
Adapter, ISO 40 M16
C 188 320 / GPS 120 Chuck
V 005 306
Adapter, ISO 40 S20
C 188 320 / GPS 120 Chuck
V 005 307
C 188 320 / GPS 120 Chuck
V 005 308
C 188 320 / GPS 120 Chuck
V 005 320
Adapter Camlock 3
C 188 320 / GPS 120 Chuck
V 005 321
Adapter Camlock 4
C 188 320 / GPS 120 Chuck
Application
Electrode Manufacture
Electrode Manufacture
Additional adapters are available on request. Please contact a Mecatool representative.
15
GPS 20/70 Press-in System
GPS Press-in System for the manufacture of electrodes and
workpieces
With the GPS palletizing system you save up to 90% of unproductive set-up time.
The split collets 2 surrounding the raw electrode 1
offer the unique advantage that during the insertion into
the cup-shaped split collet holder they positively adapt to
it thus providing even and concentric holding of the raw
electrode 3 in the holder.
1
... and this is how it’s done:
1. Cut the standard electrode section to the
desired length
2. Bur raw electrode with
hand grinder
3. Insert raw electrode in
suitable collet or split
collet and introduce into
collet or split collet holder
4. Put complete split collet
holder or collet shank
onto arbour-press spacer
and press in with (300 to
700 kg) force
2
3
In less than two minutes a
concentrically palletized electrode will be ready which will
withstand all conceivable
machining forces.
Graphite/Copper
Electrode
ø 6 - 50 mm
GPS 20
Press-Shell 10
GPS 20
Press-Shell 18
GPS 20
Press-Shell 30
GPS 20
Press-Shell 50
• Quick and simple insertion of round and square copper
and graphite electrodes in the ø 6 to 50 mm range.
• 25 metric and 7 inch-size collets and split collets for
32 standard electrode sections (Toleranz: +/– 0,1 mm).
• No screwing, soldering, gluing or drilling.
• All split collets and collets are supplied with matching
seals.
GPS 20
Press-Shell
Holder
GPS 70
Press-Shell
Holder
GPS 70
Press-Shell
Holder
• The GPS palletizing system ensures an exact micromillimetre chuck to chuck repeatability.
• Supplied with a convenient, stackable tray for storing
finished electrodes.
• The electrode is stored on the holder – ready to be
used again.
C 876 110
16
GPS 20 Aluminium Collet Shank 10
S 501 240
Adaptation of GPS 20 shanks on GPS 70
Electrode holder used with collet 10
•
•
•
•
•
•
•
• Fits on: C 525 560
• Material: Aluminium die-cast, coined
• Delivery includes: Set of 20 units
Material: Stainless steel, hardened
Flushing: Central
Design: Two-piece, form-fitting
Outside dia.: 69.7 mm
Height: 67.6 mm
Clamping: Hydraulic
Maintenance set: Included in delivery
GPS 20 Aluminium Collet Shank 18
S 501 310 / S 501 320
GPS 20 Collets 10
S 501 xxx
Electrode holder used with collet 18
For insertion of up to ø 10 mm copper and graphite
electrodes in collet shank 10
• Fits on: C 525 560
• Material: Aluminium die-cast, coined
• Delivery includes:
S 501 310: Set of 10 units
S 501 320: Set of 20 units
•
•
•
•
GPS 20 Press-in Palletizing System
GPS 70 Shank Holder 40
C 525 560
Material: Zinc aluminium alloy
Positioning accuracy after insertion: concentric
Tube section tolerance: ± 0.1 mm
Delivery includes: Set of 10 units
S 501 250
S 501 260
• ø6
• 6x6
S 501 270
S 501 280
• ø8
• 8x8
S 501 290
S 501 300
• ø 10
• 10 x 10
S 501 370
• Set with 10 pieces each size
GPS 20 Collets 18
S 501 xxx
For insertion of up to 10 mm dia. copper and graphite
electrodes in collet shank 18
•
•
•
•
Material: Zinc aluminium alloy
Positioning accuracy after insertion: concentric
Delivery includes: Set of 10 pieces
S 501 330
S 501 340
• ø 12
• 12 x 12
S 501 350
• ø 15
S 501 360
• ø 18
S 501 380
• Set with 10 pieces each size
17
GPS 70 Press-in Palletizing System
GPS 70 Collet Holder 10
S 500 041
GPS 70 Collet Holder 18
S 500 051
Workpiece and electrode holder used with collets 10
Workpiece and electrode holder used with GPS 20 collets 18
•
•
•
•
•
Construction: 2-piece design
Material: Aluminium, coined
Height: 54.7 mm
Design: Screwed two-piece construction
Material: Aluminium, coined
Height: 54.7 mm
GPS 20 Split Collet Holder 30
S 500 040
GPS 70 Split Collet Holder 50
S 500 050
Workpiece and electrode holder used with GPS 70 split
collets 30
Workpiece and electrode holder used with GPS 70 split
collets 50
•
•
•
•
•
•
•
•
•
•
Material: Aluminium die-cast, coined
Height: Approx. 62 mm (incl. split collets)
Construction: Screwed 2-piece design
Height: approx. 72 mm (incl. split collets)
Construction: Screwed 2-piece design
GPS 70 Split Collets 30
S 501 xxx
GPS 70 Split Collets 50
S 501 xxx
electrodes in split collet holder 30
electrodes in collet holder 50
•
•
•
•
•
•
•
•
Material: Aluminium die-cast
Positioning accuracy after insertion: Central
Material: Aluminium die-cast
Positioning accuracy after insertion: Central
S 501 000
S 501 030
S 501 060
S 501 090
S 501 120
• ø 20
• 15 x 15
• ø 35
• 30 x 30
• 30 x 15
S 501 010
S 501 040
S 501 070
S 501 100
S 501 130
• ø 25
• 20 x 20
• ø 40
• 35 x 35
• 40 x 15
S 501 020
S 501 050
S 501 080
S 501 110
S 501 140
• ø 30
• 25 x 25
• ø 50
• 40 x 40
• 40 x 20
S 501 510
S 501 520
• Set with 2 pairs each size
S 501 530
S 501 540
18
GPS 20 Shank Pallet
S 500 070
For small electrodes
For the palletizing of electrodes
•
•
•
•
•
•
•
•
•
Fits on: C 525 560
Hole pattern: M5 and / or cemented joint
Fits on: C 525 560
Hole pattern: For M5 screws
Supporting surface: 24 x 36 mm
GPS 70 Pallet, Aluminium
S 500 010
GPS 120 Pallet, Aluminium
S 500 020
Workpiece or electrode holder
Workpiece or electrode holder
•
•
•
•
•
•
•
•
•
•
Material: Aluminium die-cast coined
Hole pattern: for M6 screws
Height: 16.7 ± 0.01 mm
GPS 20-120 Pallets
GPS 20 Shank
S 500 080
Hole pattern: For M6 screws
Outside dia.: 124 mm
Height: 16.6 ± 0.01 mm
C 695 070
C 695 170
Workpiece or fixture carrier for precision machining
operations
Workpiece or fixture carrier for precision machining operations
• Hole pattern: 6 x 6.5 mm dia holes on 40 mm dia. B.C.
2 x 5.7 mm dia. holes, 42 mm spacing (pin holes)
• Height: 22 ± 0.005 mm
• Option: Pallet protection ring C 695 073
•
•
•
•
Hole pattern: 18 clearance holes for M6 screws
Height: 26 ± 0.005 mm
Option: Pallet protection ring C 695 173
19
GPS 70 Holders
GPS70 Collet Chuck ER 32
C 735 110
Collets / Seals
For collet chuck holder C 735 110
Insertion of 2 to ø 20 mm collet chucks
•
•
•
•
•
Construction: One-piece design
Height: 59 mm
Collet chuck key: Included in delivery
Collet Set
V 005 002
• Delivery includes: 18 collets ER 32, 2 to 20 mm
Seal Set
V 005 008
GPS 70 Adapters
• Delivery includes: 18 seals ER 32, 2 to 20 mm
GPS 70 Parallel Holder (Brass)
C 526 020
GPS 70 Square Holder (Brass)
C 526 010
Electrode holder for laminated electrodes
Square electrode holder
•
•
•
•
•
•
•
•
Height: 50.7 mm
Inside dimensions: 20 x 70 mm
Construction: 2-piece brass holder screwed onto GPS 70 aluminium pallet
Height: 50.7 mm
Inside dimensions: 26 x 26 mm square
Design: 2-piece brass holder screwed onto to GPS 70 aluminium pallet
GPS 70 Adapter ITS 50
C 526 060
GPS 70/120 Adapter
C 526 160
Adaptation of GPS 70 on ITS 50
Adaptation of GPS 70 on GPS 120
•
•
•
•
•
Construction: Onepiece design
Height: 26 mm
Flushing: Central
Construction: 2-piece, form-fitting design
Height: Overall: 50 mm, Z-supports: 36.5 mm
Flushing: Central
20
GPS 70 Inspection Plug
C 846 260
For the axial XY alignment of the GPS chuck
For the axial and radial alignment of the GPS chuck with Z
•
•
•
•
• Concentricity: 0.005 mm at 150 mm
• Height: 160 mm
• Construction: 2-piece, form-fitting design
Height: 47 mm
Construction: 2-piece, form-fitting design
Positioning accuracy of the centre bore: 0.002 mm/0°
Parallelism with system axis: 0.003 / 120 mm
GPS 70 Renishaw Probe
C 810 530
GPS 70 Clamping Force Testing Device
C 546 900
Automatic measuring of workpieces on CNC sinker EDM
Measurement and adjustment of clamping force for
manual chucks
GPS 20-120 Inspection and Measuring Instruments
GPS 70 Reference Pallet
C 846 360
• Tracer ball: 5 mm
• Overtravel protection: 3-dimensional (Z = 5 mm, XY = 15 mm)
• Height: 130 mm
GPS 70 Dial Indicator Holder, Swivel Type
C 810 170
GPS 70 Multi-Function Inspection Unit
C 846 380
Alignment of workpieces on machines with or without
C-axis
Axial and radial X/Y/Z chuck alignment including chuck
concentricity check with respect to machine axis
• Measuring range: Up to 250 mm diameters
• Dial indicator: 0.01 mm
• Locking: Mechanical
• Construction: 2-piece, form-fitting construction
• Concentricity: 0.005 at 120 mm
• Parallelism with system axis: 0.002/72 mm
21
GPS 20-120 Accessories
Hydr. Maintenance Unit for Shank Holder
C 525 165
GPS 70 Arbour Press Spacer
C 876 110
Filling of hydraulic system of GPS shank holder with grease
when clamping force weakens
Support for pressing the raw electrode into the GPS 20 collet
shank 10/18 and into the GPS 70 split collet holder 30 and 50
• Instructions: See maintenance instructions
• Material: POM
GPS 70 Collet Shank Seal
C 711 320
GPS 70 Split Collet Holder Seal
C 531 100
Seals for through the electrode flushing
Seals for through the electrode flushing
• Material: Plastic
• Material: Thermoplastic
22
GPS 70 Pallet Protection Ring
C 695 073
Alignment of clamping spigot (S 500069) in the GPS steel
pallet in the electrode changer
Protection ring for sealing of GPS 70 chuck interface with
GPS 70 steel pallet
• Material: Anodized aluminium
• Material: Plastic, black (dielectric-resistant)
• Mounting: Plug-in mounting
(with gripper contour)
C 695 074
Clamping Spigot Set Automatic
S 500 060
Protection ring for GPS 70 aluminium pallets for automatic
loading
• Mounting: With stud screws and mounting accessory C 695 077
(outside contour of the GPS 70 pallet reworked)
• Equipping with data carrier: Optional
• Material: Aluminium, black anodized
GPS 70 Clamping Spigot Alignment Gauge
C 695 075
For GPS 70/120 chucks: C 188000 / C 188020 / C 188040 /
C 188060. For use with electrode changer.
• Material: Steel, hardened
• Clamping screw: M10 screw x 55 mm lg., with through-bore flushing
GPS 70/120 Pallet Seal
C 531 000
Sealing of unused bores
• Material: Elastomer
• Delivery includes: Set of 100 pieces
23
GPS 70 Protection Ring Set-Up Gauge
C 695 077
C 695 173
Radial alignment of the GPS 70 protection rig with gripper
contour (C 695 074) on GPS 70 steel pallet (C 695 070)
Protection ring for sealing the GPS 120 chuck interface with
GPS 120 steel pallet
• Material: Aluminium, anodized
• Material: Plastic, black (dielectric-compatible)
• Mounting: Plug-in mounting
GPS 120 Protection Ring Set-Up Gauge
C 695 177
GPS 120 Chip Protection
C 695 176
Radial alignment of the GPS 120 protection ring with gripping
contour (C 695 174) on GPS 120 steel pallet (C 695 170)
Chip protection ring for GPS 120 chucks when used with
GPS 70 palletizing system
• Dimension: 120 mm dia.
• Height: 13.5 mm
(with gripping contour)
C 695 174
GPS 120 Clamping Spigot Alignment Gauge
C 695 175
Protection ring for GPS 120 steel pallet, for unattended loading
• Mounting: With cemented joint. Radial alignment with protection ring
set-up gauge C 659 177
• Equipping with data carrier: Optional
• Material: Soft stainless steel, burnished
24
Alignment of the clamping spigot (S 500 060) in the GPS 120
steel pallet in the electrode changer
Company: .......................................................................
Ordering Number: ..........................................................
Address:..........................................................................
Delivery date:..................................................................
.......................................................................................
.......................................................................................
Date: ............................................................................
Phone/Fax:......................................................................
Email: .............................................................................
Signature: ......................................................................
Item No.
Description
Quantity
Item No.
Description
S 500 040
9 units
................
S 501 250
Collets 10, ø 6
10 units
................
S 500 041
Collet Holder 10
9 units
................
S 501 260
Collets 10, 6x6
10 units
................
S 500 050
Collet Holder 50
9 units
................
S 501 270
Collets 10, ø 8
10 units
................
S 500 051
9 units
................
S 501 280
Collets 10, 8x8
10 units
................
S 501 290
Collets 10, ø 10
10 units
................
S 501 300
Collets 10, 10x10
10 units
................
S 501 370
Set Collets 10
10 units
each size
................
S 501 000
Split Collets 30, ø 20
Set of
10 units
................
Set of
Quantity
S 501 010
10 units
................
S 501 020
10 units
................
S 501 030
Split Collets 30, 15x15
10 units
................
S 501 330
Collets 18, ø 12
10 units
................
S 501 040
10 units
................
S 501 340
Collets 18, 12x12
10 units
................
S 501 050
10 units
................
S 501 350
Collets 18, ø 15
10 units
................
................
S 501 360
Collets 18, ø 18
10 units
................
................
S 501 530
Set Split Collets 30
2 pairs
each size
10 pairs
each size
S 501 060
S 501 070
S 501 510
................
S 501 380
Set Collets 18
10 units
each size
10 units
................
S 500 010
GPS 70 Aluminium Pallet
9 units
................
10 units
................
S 500 020
GPS 120 Aluminium Pallet 4 units
................
S 501 080
10 units
................
S 501 090
10 units
................
S 500 060
Set Clamping Spigots
10 units
................
S 501 100
10 units
................
S 501 110
10 units
................
S 500 070
GPS 20 Shank pallet
20 units
................
S 501 120
10 units
................
S 500 080
GPS 20 Shank
60 units
................
S 501 130
10 units
................
S 501 240
Aluminium Collet Shank 10 20 units
................
S 501 140
10 units
................
S 501 310
................
S 501 520
................
S 501 320
................
S 501 540
2 pairs
each size
10 pairs
each size
................
25
Ordering Form
Ordering Form
Index
26
C 188 000 ..................... 11
C 735 110 ..................... 20
S 501 140...................... 18
C 188 020 ..................... 11
C 810 170 ..................... 21
S 501 240...................... 17
C 188 040 ..................... 11
C 810 530 ..................... 21
S 501 250...................... 17
C 188 060 ..................... 11
C 846 260 ..................... 21
S 501 260...................... 17
C 188 300 ..................... 13
C 846 360 ..................... 21
S 501 270...................... 17
C 188 320 ..................... 13
C 846 380 ..................... 21
S 501 280...................... 17
C 188 700 ..................... 14
C 846 900 ..................... 21
S 501 290...................... 17
C 188 710 ..................... 14
C 876 110 ..................... 22
S 501 300...................... 17
C 188 720 ..................... 14
C 960 500 ..................... 14
S 501 310 / S 501 320 .. 17
C 188 730 ..................... 14
S 500 010...................... 19
S 501 330...................... 17
C 525 165 ..................... 22
S 500 020...................... 19
S 501 340...................... 17
C 525 560 ..................... 17
S 500 040...................... 18
S 501 350...................... 17
C 526 010 ..................... 20
S 500 041...................... 18
S 501 360...................... 17
C 526 020 ..................... 20
S 500 050...................... 18
S 501 370...................... 17
C 526 060 ..................... 20
S 500 051...................... 18
S 501 380...................... 17
C 526 160 ..................... 20
S 500 060...................... 23
S 501 510...................... 18
C 530 210 ..................... 13
S 500 070...................... 19
S 501 520...................... 18
C 530 310 ..................... 13
S 500 080...................... 19
S 501 530...................... 18
C 531 000 ..................... 23
S 501 000...................... 18
S 501 540...................... 18
C 531 100 ..................... 22
S 501 010...................... 18
V 005 002...................... 20
C 695 070 ..................... 19
S 501 020...................... 18
V 005 008...................... 20
C 695 073 ..................... 23
S 501 030...................... 18
V 005 301 ..................... 15
C 695 074 ..................... 23
S 501 040...................... 18
V 005 302 ..................... 15
C 695 075 ..................... 23
S 501 050...................... 18
V 005 303 ..................... 15
C 695 077 ..................... 24
S 501 060...................... 18
V 005 304 ..................... 15
C 695 170 ..................... 19
S 501 070...................... 18
V 005 305 ..................... 15
C 695 173 ..................... 24
S 501 080...................... 18
V 005 306 ..................... 15
C 695 174 ..................... 24
S 501 090...................... 18
V 005 307 .................... 15
C 695 175 ..................... 24
S 501 100...................... 18
V 005 308 ..................... 15
C 695 176 ..................... 24
S 501 110...................... 18
V 005 320 ..................... 15
C 695 177 ..................... 24
S 501 120...................... 18
V 005 321...................... 15
C 711 320 ..................... 22
S 501 130...................... 18
Czech Republic
Scandinavia
System 3R Czech s.r.o.
Tiskarska 10/257
CZ-108 28 Praha 10
Malesice
Tel: +420 (2) 34054 224
Fax: +420 (2) 34054 225
e-mail: [email protected]
System 3R Nordic
Sorterargatan 1
SE-162 50 Vällingby
Tel: +46 (0)8-620 20 00
Fax: +46 (0)8-38 81 84
Switzerland
Far East & China
System 3R Far East Pte, Ltd.
6 Harper Road
Leong Huat Building, # 01-01
Singapore SG-369 674
Tel: +65 6289-4811
Fax: +65 6289-3011
System 3R AG
Wilerstrasse 98, CH-9230 Flawil
Tel: +41 071 394 13 63
Fax: +41 071 394 13 60
Turkey
France, Spain & Portugal
System 3R France S.A.S.
Z.I des Richardets
14-16 Rue du Ballon
FR-93160 Noisy le Grand
Tel: +33 (1) 43 05 47 11
Fax: +33 (1) 43 05 81 63
System 3R Hassas Baglama
Ekipmanlari Tic. Ltd. Ști.
Rami Kișla Cad. APEK Üretmen İș
Merkezi A Blok No: 89 / 146
Topçular 34140 Eyüp İstanbul
Tel: +90 (212) 613 8062 - 8063
Fax: +90 (212) 613 8069
United Kingdom
Germany, BeNeLux & Austria
System 3R Vertriebs GmbH
Wasserweg 19
DE-64521 Groß-Gerau
Tel: +49 (6152) 80 02-0
Fax: +49 (6152) 80 02 35
Blüco System 3R GmbH
Wasserweg 19
DE-64521 Groß-Gerau
Tel. +49 (6152) 85 85 - 0
Fax + 49 (6152) 85 85 - 10
System 3R (UK) Ltd.
2 Duke Street, Princes Risborough
Buckinghamshire
HP27 OAT England
Tel: +44 (1844) 27 44 55
Fax: +44 (1844) 34 88 00
USA & Canada
System 3R USA Inc.
40-D Commerce Way
Totowa
US-NJ 07512
Tel: +1 (973) 785-8200
Fax: +1 (973) 785-9612
Italy
System 3R Italia SRL
Via Giotto 2/4
IT-20040 Cambiago (MI)
Tel: +39 (2) 95 34 50 95
Fax: +39 (2) 95 34 50 96
Japan & Korea
Mecatool AG
Wilerstrasse 98, CH-9230 Flawil
Tel. +41 071 394 13 50, Fax +41 071 394 13 60
www.mecatoolch.com, www.system3r.com
Mecatool - General Engineering Division
A000145-E 2004.02 Subject to modiÞcations.
System 3R Japan CO., Ltd.
5-18-5, Koishikawa
Bunkyo-Ku, Tokyo JP-112
Tel: +81 (3) 3944 5411
Fax: +81 (3) 3944 5911

GPS 20-120 for metal- cutting and EDM applications

Transcription

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