Tippmann Embosser Manual - Tippmann Industrial Products, Inc.
Transcription
Tippmann Embosser Manual - Tippmann Industrial Products, Inc.
BACK COVER TIPPMANN INDUSTRIAL PRODUCTS, INC. OPERATOR'S MANUAL HAND OPERATED EMBOSSING, CREASING AND CUTTING MACHINE THE TIPPMANN EMBOSSER THIS PAGE INTENTIONALLY LEFT BLANK TIPPMANN INDUSTRIAL PRODUCTS, INC. 3518 ADAMS CENTER ROAD, FORT WAYNE, IN 46806 260/ 441-9603 • 866/286-8046 • FAX: 260/ 441-8264 INTERNET: www.tippmannindustrial.com OPERATOR'S MANUAL HAND OPERATED EMBOSSING, CREASING AND CUTTING MACHINE "EMBOSSER" CONGRATULATIONS on your purchase of a Tippmann Embosser hand powered embossing, creasing and cutting machine. The Tippmann Embosser will give many years of dependable service if cared for properly. Take time to read through this manual thoroughly and become familiar with the Tippmann Embosser parts, operation, and safety precautions before you attempt to operate this machine. TABLE OF CONTENTS Table of Contents ........................................................................... 1 Warning/Liability Statement ............................................................ 2 Safety ............................................................................................. 2 General Description ....................................................................... 3 Specifications: Embosser .............................................................. 3 Setup Instructions and Maintenance .............................................. 3 Strap and Freestyle Embossing Instructions .................................. 4 Creasing Instructions ...................................................................... 5 Strap and Freestyle Cutting Instructions ......................................... 5 Schematic Parts Listing .................................................................. 6 Embossing Setup Instructions ........................................................ 6 Creasing Setup Instructions ........................................................... 7 Cutting Setup Instructions .............................................................. 7 Warranty & Repair .......................................................................... 8 Additional Tippmann Products & Accessories ........................... 9-12 WARNING DO NOT OPERATE THIS MACHINE UNLESS IT IS SECURELY BOLTED ON A STURDY WORKBENCH CAPABLE OF SUPPORTING ITS WEIGHT AND THE ACTIVITIES ASSOCIATED WITH ITS OPERATION. KEEP FINGERS AND HANDS CLEAR OF EMBOSSING ROLLS, CREASING ROLLS AND CUTTING BLADE AT ALL TIMES DURING OPERATION. 1 WARNING / LIABILITY STATEMENT This Tippmann Embosser hand powered embossing, creasing and cutting machine is surrendered by Tippmann Industrial Products, Inc., with the understanding that the purchaser assumes all liability resulting from unsafe operation. Tippmann Industrial Products, Inc., shall not be liable for personal injury resulting from the use of this machine under any circumstances. All information in this manual is subject to change without notice and in no way represents a commitment on the part of Tippmann Industrial Products, Inc. We reserve the right to make changes and improvements to products without incurring any obligation to incorporate such improvements in products previously sold. GENERAL DESCRIPTION The Tippmann Embosser is a hand operated embossing, creasing and cutting machine. The Tippmann Embosser is designed and built to achieve precision quality embossing, creasing and cutting of leather. Tippmann Industrial Products, Inc. has designed the Embosser for extreme durability of the machine itself and maximum owner satisfaction for many years. "EMBOSSER" HAND POWERED EMBOSSING, CREASING AND CUTTING MACHINE SAFETY IS YOUR RESPONSIBILITY! The ownership of this machine places upon you the total responsibility of its safe operation. You must observe the same safety precautions as you would any piece of equipment to assure the safety of not only yourself but everyone around you. Outlined here are some general precautions to be aware of: • The operator should at all times use common sense when using this machine and be sure others who may operate are also familiarized, responsible and safety conscious. • Do not attempt to operate this machine until you have read and are familiar with this manual. • Do not attempt to operate this machine until it is securely positioned on a sturdy work surface. • Do not operate this machine in any position except positioned securely on a sturdy work surface. • Do not operate this machine when parts have been removed as damage to the machine and/or injury to operator may result. • Keep hands clear of cutting wheel area at all times and make sure safety guard is properly installed when cutting. SPECIFICATIONS: Make ........................................................................................... Tippmann Model ......................................................................................EMBOSSER Approximate Shipping Weight ..........................................................30 lbs. Overall Dimensions .................................... 20" Wide, 6" Deep, 9 1/2" High Standard Embossing Die Size ..................................Outside Diameter 1 1/2” Optional Embossing Die Size ...................................... Outside Diameter 2” Power Requirements .......................................................... Hand Powered SETUP AND MAINTENANCE INSTRUCTIONS Carefully remove the Tippmann Embosser from the shipping container. The "Embosser" weighs approximately 30 pounds and care should be taken to have sufficient help available when moving either to prevent personal injury or damage to the equipment. The Embosser should be securely bolted on a sturdy workbench capable of supporting its weight and the activities associated with its operation. The Tippmann Embosser need very little maintenance. Keep machine clean and moving parts free from debris. Keep gears, shaft collars and where bottom shaft rests on pressure block oiled. 2 3 STRAP AND EDGE EMBOSSING INSTRUCTIONS KEEP FINGERS AND HANDS CLEAR OF EMBOSSING ROLLS, CREASING ROLLS AND CUTTING BLADE AT ALL TIMES DURING OPERATION. Setup Machine For Embossing: Setup for embossing. First setup the embosser with desired 1 1/2” embossing roll and parts shown on the Setup For Embossing illustration on page 6). Position and secure Material Guides to feed material so that embossed area appears on material positioned where you want. Determine Desired Embossing Depth: To determine the proper depth adjustment wheel setting to achieve the embossing depth you want, test different settings on a scrap piece of material similar in thickness to your final material. To adjust depth of embossed area: • Turn the wheel counterclockwise to gain more depth in embossment. • Turn the wheel clockwise to get less depth in embossment. To Emboss: Carefully align material between guides and feed material into machine as you turn handle of machine. To Blank Emboss: (If you want a no embossed area or need to skip over rivets, etc) • First Make a reference note to wheel setting depth at pointer (so you can return to exact depth after you have made your blank emboss). • Next turn adjustment wheel clockwise (approximately two turns and make a note referencing the Dial Pointer so you can return to this depth setting after you have made your blank embossed area) until belt is loose enough to slide past desired blank area to the point you wish to begin embossing again. • Make sure material in proper position and turn adjustment wheel counterclockwise (turn same amount of turns as in last step until you reach the correct Adjustment Wheel to Dial Pointer position. You are now ready to resume embossing. To Edge Emboss: Remove outside material guide. CREASING INSTRUCTIONS KEEP FINGERS AND HANDS CLEAR OF EMBOSSING ROLLS, CREASING ROLLS AND CUTTING BLADE AT ALL TIMES DURING OPERATION. Setup machine For Creasing: First setup the embosser with desired creasing roll set and parts as shown on the Setup For Creasing illustration on page 6). Selecting Creasing Depth: To determine the proper adjustment wheel setting to achieve desired creasing depth, test different settings on a scrap piece of material similar in thickness to your final material. To adjust depth of creased area: • Turn the wheel counterclockwise to gain more depth in creasing. • Turn the wheel clockwise to get less Set up depth in creasing. for creasing. To Crease: Carefully feed material into machine as you turn handle of machine. STRAP AND FREESTYLE CUTTING INSTRUCTIONS KEEP FINGERS AND HANDS CLEAR OF EMBOSSING ROLLS, CREASING ROLLS AND CUTTING BLADE AT ALL TIMES DURING OPERATION. Setup Machine For Cutting: 1. First setup the machine with parts as shown on the Setup For Cutting illustration on page 7). 2. Be sure cutting safety guard is securely installed before proceeding. 3.Next Align Cutting Disk to groove in Cutting Wheel Nut. Screw grooved hand nut onto lower shaft and lift to check fit of blade into groove. Adjust until it is properly aligned, secure cutting wheel nut in position with two set screws. Check for clean cut with similar size piece of scrap material. Setup for strap cutting. To cut straps... • Position material against the material guide for straight cuts. • For wider straps you can remove the outside material guide. For freestyle cutting... • Remove outside material guide. 4 5 TIPPMANN EMBOSSER 6 7 TIPPMANN INDUSTRIAL PRODUCTS, INC. WARRANTY AND REPAIR POLICY Tippmann Industrial Products, Inc., is dedicated to providing you with the precision manufactured Tippmann Clicker die cutting machine and the quality support necessary for the utmost satisfaction in its use. In the event warranty or other non-warranty related repairs are required, we are here for you. For assistance with warranty and repair call 1 (260) 441-9603. WARRANTY STATEMENT Tippmann Industrial Products, Inc. warrants that this product is found free from defects in materials and workmanship for a period of 1 year from the original date of purchase by the initial owner/purchaser. On claims submitted as outlined in "WARRANTY OR REPAIR PROCEDURE" Tippmann Industrial Products, Inc. will repair or replace, without charge, any parts that have failed through defect in material or workmanship. ADDITIONAL TIPPMANN PRODUCTS & ACCESSORIES Prices Effective September 1, 2004. Prices shown with cash discount. All prices subject to change. The Tippmann "BOSS" Hand Stitcher The "BOSS" is a needle-feed, lock-stitch sewing machine designed and built to achieve precision quality stitching and extreme durability. Just raise the presser foot with the squeeze grip and insert practically any material- leather, canvas, nylon, rubber, plastic, etc. up to 3/4" thick. SPECIFICATIONS Make ................................................... TIPPMANN Model ....................................................... "BOSS 2" Type Feed ....... Needle Feed/Lower Needle Guide Type Stitch .......................................... Lock Stitch Type Bed ...................................... 3 " Cylinder Bed Throat Depth ................................................... 6.5" Stitch Cycle Rate .......... Variable - 1 to 100 Stitches (1" to 15"+ per minute) Presser Foot Clearance .......................... 7/8 inch Maximum Sewable Thickness ............... 3/4 inch Needle System ...................... 794 Series & 7 x 3 Thread Sizes ........................................ 69 to 415 Stitch Length Adjuster 4 per inch to 16 per inch Machine Weight ................................. 25 Pounds $ 1584.00 The Tippmann 7 TON "CLICKER" $ 1,495.00 ➤ 12” ➤ ➤ 12” ➤ WARRANTY OR REPAIR PROCEDURE TIPPMANN INDUSTRIAL PRODUCTS, INC. 3518 Adams Center Road Fort Wayne, IN 46806 The Tippmann 15 TON "CLICKER" SPECIFICATIONS: Tippmann Clicker air Make ...................................................... Tippmann operated die cutting machines Cutting Pressure ....................................... 15 Ton deliver tons of pressure at the Cutting Beam ........................................... 12" x 24" Cutting Area ............................................ 12" x 24" touch of a button. No electricity or Recommended Die Height ........................... 1. 25" hydraulics required. These Approximate Shipping Weight .................. 560 lbs. machines operate off of 80-110 Operating Pressure ........................... 80 -110 PSI psi. They die cut leather, fabric, Overall Dimensions ............... 25" W, 20" D, 14" H gasket material, plastic, paper/card stocks, etc. $ Attractive Clicker Features 2964.50 • Compact size • Large cutting capacity • Heavy cast iron C frame construction permits easy side or front loading ➤ 24” • Very low maintenance, with 2” 1 ➤ one moving part • Dual Safety palm buttons • Very low price ➤ SHIP TO: SPECIFICATIONS: Make ...................................................... Tippmann Cutting Pressure ......................................... 7 Ton Cutting Beam ........................................... 12" x 12" Cutting Area ............................................ 12" x 12" Recommended Die Height ........................... 1. 25" Approximate Shipping Weight .................. 200 lbs. Operating Pressure ........................... 80 -110 PSI Overall Dimensions ............... 12" W, 19" D, 13" H ➤ For warranty and non-warranty repair, after calling the above warranty and repair, ship or deliver your Tippmann Clicker or specific parts to Tippmann Industrial Products, Inc. postage or delivery charges prepaid, a brief statement regarding the requested repair, your name, address and telephone number where you can be reached during normal business hours, if possible. For more information Call us at 1-866-286-8046 8 Each pull of the Boss's heavy duty handle completes a perfect lock stitch, up to 100 per minute with adjustable stitch length. www.tippmannindustrial.com 9 Prices Effective September 1, 2004. Prices shown with cash discount. All prices subject to change. SM 16-1 SM 16-2 STANDARD PRESSER FOOT $ SM 16-3 NYLON SAMPLE SM 16-4 KIT LEFT PRESSER FOOT 5 2.80 $ RIGHT PRESSER FOOT $ 57.20 CENTER PRESSER FOOT 57.20 $ EMBOSSING ROLL DIES Choose from a wide selection of patterns to fit your taste. EM-48 1 1/4” EAGLE EM-46 1” MAPLE LEAF 48.40 EM-47 1” HORSE HEAD SM 16-5 FLEECE & BOBBINS PADDED $ .50 3 MATERIAL FOOT REGULATOR $ 53 .90 MADE TO MATCH YOUR PATTERNS $ 54.40 SM 11 POLYESTER THREAD $ 28.60 SPECIFY SIZE: 277 346 415 3/4” BASKET WEAVE EM-44 1 1/4” MORNING GLORY SM 55 STIRRUP ATTACHMENT $ 104.50 NYLON NYLONSAMPLE THREAD KIT Thread White Thread Black or Color $ 26.40 per 1 lb. Spool per 1 lb. Spool 26.95 EM-40A Quote Item Braided NEEDLE Polyester PLATE (General Purpose) Thread White $ EM-45 1 1/4” OAK LEAF DIE SM 144 NYLON CUSTOM SAMPLE KIT BLADES CO2 SM 52 EM-40B 1 1/4” BASKET WEAVE EM-43 1” CHEVRON $ 30.80 per 1 lb. Spool EM-41 1/4” SERPENTINE EM-40C 1 1/2” BASKET WEAVE NYLON SAMPLE KIT 1 Dozen 1 Ounce Spools Assorted Sizes /Colors. Size Z 277 2 - Black 2- Brown 2 - Tan 2- White Size Z 207 2 - White Size Z 346 2 -White EM-42 1/4” ROPE CREASING ROLL SETS For more information Call us at 1-866-286-8046 Available in popular sizes for just the effect you want. www.tippmannindustrial.com $ 44.00 CSM 38 HS 60 CMG 1 HS 160 FLAT BED MATERIAL GUIDE Shown Open FLAT BED ATTACHMENT MATERIAL GUIDE ATTACHMENT (Retractable) $ 132.00 Material Guide (HS 60) included $ 10 $ "BOSS" OAK CARRYING CASE 25.00 $ .50 170 11 160.60 CUSTOM DIE BLADES PAYING FOR YOUR ORDER We Offer a Complete Steel Rule Die Service. (1) Send us a line diagram or pattern. (2) We will call you with a quote. (3) Upon your final approval, we will ship your completed die within 5 working days. CCLK RAISED WORK SURFACE for 7 TON CLICKER ORDERS SHIPPED VIA U.P.S. • All orders are prepaid by credit card*, wire transfer or shipped UPS C.O.D. (*When paying with a credit card increase the cash discounted price list by .03 for the actual price of equipment.) • We do not give terms of credit. • When paying by bank wire transfer a $15 fee is added to each order. Wire money to: Norwest Bank Minnesota ABA # 091000019 For Further Credit To: Norwest Bank, Ft.Wayne, 116 East Berry St., Ft. Wayne, IN 46802 Account # 1-898-697-0 Phone # 260-478-6904 Financing Available Through: C & J LEASING CORP. (800) 779-1079 CCLK 50 HEAVY DUTY TABLE for 15 TON CLICKER $ Call Allows you to slide material in and out of Clicker with ease. CHS 210 $ 425.50 Allows you to slide material in and out of Clicker with ease. BOSS "BENCH" $ 214.50 CSM 33 SEWING MACHINE STAND $ 95.00 CCL 33 15 TON CLICKER AIR ACCUMULATOR SYSTEM NEEDLES Needle 7 X 3 Needle 7 X 3 Needle 7 X 3 Needle 7 X 3 Needle 7 X 3 Needle 7 X 3 Needle 7 X 3 110 ................................ SM 53-12 .... $ 130 ................................ SM 53-8 .... $ 160 ................................ SM 53-1 .... $ 180 ................................ SM 53-2 .... $ 200 ................................ SM 53-3 .... $ 230 ................................ SM 53-6 .... $ 250 ............................... SM 53-11 .... $ 1.82* 1.82* 1.82* 1.82* 1.82* 1.82* 1.82* Needle 794s Needle 794s Needle 794s Needle 794s Needle 794s Serv 1 160 ...................... SM 53-9 .... $ Serv 1 180 ...................... SM 53-7 .... $ Serv 1 200 ...................... SM 53-4 .... $ Serv 1 230 ...................... SM 53-5 .... $ Serv 1 250 ...................... SM 53-10 .... $ *(10 or more needles $1.65 each) 1.82* 1.82* 1.82* 1.82* 1.82* MISCELLANEOUS DESCRIPTION (Not Pictured) .......... PART # Mounts to back CLICKER Cutting Bed Tape ..................................... CCLK 33 $ 22.00 as shown. CLICKER Sliding Deck .................... CCLK 34 ......... $ 220.00 7 TON CLICKER Cutting Bed ( 1/2"X12"X12" Replacement) ... CCLK 7 .......... $ 30.00 15 TON CLICKER Cutting Bed ( 1/2"X12"X24" Replacement) . CCLK 15 .......... $ 55.00 25 TON CLICKER Cutting Bed ( 1” X 18” X 34” Replacement) ..... DP 15 ........... $155.00 $ 400.00 12 Prices Effective September 1, 2004. Prices shown with cash discount. All prices subject to change. THIS PAGE INTENTIONALLY LEFT BLANK