Electronic Flame Controller ERS 01

Electronic Flame Controller ERS 01
ERS 01
GB - Operation and Maintenance Manual
Electronic Flame Controller ERS 01
GB
- Before use, please read ”General use and maintenance manual” carefully.
The manuals which are enclosed with the product must be kept throughout the product’s entireservice life.
2
ENGLISH
Table of contents
1.0
General information..................................... 3
2.0
Technical data................................................ 3
3.0
Operation safety...........................................4
4.0 Assembly.......................................................4
5.0
Closing the casing......................................... 7
6.0 Maintenance settings................................... 7
7.0
Typical malfunctions of the system.............9
8.0 Operating the regulator.............................. 10
9.0 Regulator menu........................................... 11
10.0 Regulator operation modes.........................12
11.0 Alarms...........................................................14
12.0 Options menu...............................................15
13.0 Handling menu........................................... 18
14.0 Disabling...................................................... 19
List of drawings
Fig. 01 Function diagram.................................................... 4
Fig. 02 Method of opening the casing............................ 4
Fig. 03 Installing the regulator on a wall....................... 4
Fig. 04 Regulator interior with terminals...................... 5
Fig. 05 Handling clamping terminals.............................. 5
Fig. 06 Connecting power supply.................................... 5
Fig. 07 Handling clamping terminals..............................6
Fig. 08 Throttle connection...............................................6
Fig. 09 Connecting PPD throttle to the regulator........6
Fig. 10 Closing the casing - step one............................... 7
Fig. 11 Closing the casing - step two................................ 7
Fig. 12 User log-in screent.................................................. 7
Fig. 13 Wrong password message.................................... 7
Fig. 14 Controller and welcome screen......................... 10
Fig. 15 Main screen............................................................. 10
Fig. 16 Operation mode.................................................... 10
Fig. 17 Presetting temperatures...................................... 10
Fig. 18 Temperature readout............................................ 10
Fig. 19 Activating regulator menu................................... 11
Fig. 20 Regulator menu..................................................... 11
Fig. 21 Menu modes of the main regulator.................. 11
Fig. 22 Menu structure....................................................... 11
Fig. 23 Exit.............................................................................12
Fig. 24 Preset temperature positions.............................12
Fig. 25 Operating modes icons.........................................13
Fig. 26 “Lighting” mode screen........................................13
Fig. 27 3 Operation screen in “Automatic” mode........13
Fig. 28 Automatic mode – phase II reaction.................14
Fig. 29 Operation screen in “Manual” mode................14
Fig. 30 Alarm screen...........................................................14
Fig. 31 Operation of fuel shortage detection............... 16
Fig. 32 Temperature decrease rate setting................... 16
Fig. 33 User log-in screen.................................................. 17
Fig. 34 Electronic rating plate..........................................18
Fig. 35 Display options screen..........................................18
Fig. 36 Sound options screen.......................................... 19
Fig. 37 “Switching off” screen......................................... 19
2
ENGLISH
1.0 General information
2.0 Technical data
Electronic Flame Controller ERS 01 manual constitutes a
supplement to an operation and maintenance manual of a
fireplace or fireplace insert. Installing the fireplace or fireplace
insert ought to be carried out in compliance with its operation
and maintenance manual.
Available types of ERS 01
Measurement inputs: Other inputs/outputs:
Careful study of the manual’s content ensures easy and
correct mounting and safe use of the system.
Mounting and installing the fireplace ought to comply with
the local construction regulations.
Electronic Flame Controller ERS 01 controls the entire
combustion cycle from the initial kindling stage to the
final fire extinguishing stage. The uniqueness of ERS 01
lies within the software which was tailor-made for the
selected Jøtul and Scan fireplaces and fireplace inserts. The
Electronic Flame Controller has also been equipped with
Uni 270 software which enables the use of ERS 01 with
any fireplace equipped with an external combustion air
inlet.
With the first activation of the product, the controller takes
over all the functions responsible for regulating the amount
of air required for the combustion process. According to
the chosen mode of operation, the controller automatically
ignites, maintains the set temperature within the range
+/-5°C and safely extinguishes fire in the fireplace. ERS
01 informs the user about any fuel shortage and low
temperature of exhaust gas. The device also alerts the user
about the risk of overheating and in effect it prevents the
fireplace from damage. When the combustion cycle is over,
the throttle is shut in order to preclude both the fireplace
and the accumulating mass HSS from cooling down.
WEEE 2002/96/WE directive
Purchased product is designed and made of materials of highest
quality which can be recycled and reused.
If the product is labeled with the above symbol of crossed out
waste bin, it fulfills requirements of the
2002/96/WE European Directive
It is recommended to get acquainted with a local system of
utilization of electric and electronic products.
It is recommended to act accordingly to local regulations
and not to throw used products to containers together with
household waste. Appropriate utilization of old products can
avoid potential negative consequences of influence on people
and environment.
Storage of documentation
This assembly and operation manual, as well as any other
applicable documentation, should be stored diligently, so that
it was available at any time. In the case of moving or selling the
device, the attached documentation should be forwarded to
the new user.
Regulator supply:
Rated impulse voltage:
Operation conditions Casing protection level:
Weight:
Dimensions WxHxL:
exhaust gases temperature (Tc),
terminals 11 and 12
Throttle
control
and supply output:
• 5 V/ 1 5 0 m A s u p p l y,
terminals 14 and 15;
• 3. 3 V/m a x 3 m A co n t r o l ,
terminals 13 and 14;
230V, I=0,02A, 50Hz
Rated impulse voltage
0° ≤ Ta ≤ 40°C, 10-90%humidity,
without condensation
IP 20
~280 g (only regulator)
140x36x99 mm
Table of temperature measurement accuracy
Internal structure:
K-type thermocouple
Accuracy:
±1% of range
Displayed range:
Tamb*÷1150°C
*ambient temperature of the regulator
Set content
Regulator ERS 01
Tc temperature sensors (K-type thermocouple)
PPD 100 intake air throttle Remote control
User and installation manual
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
Attention! Connecting cables are not included in the set. To
learn about parameters of the cables admitted for use, see
section 4.2.1.
Electronic Flame Controller ERS 01 is equipped with software
dedicated for the following models of fireplaces and fireplace
inserts:
• Jøtul I 18 Panorama, Jøtul I 18 Harmony
• Jøtul I 400
• Jøtul I 570
• Jøtul F 160
• Jøtul F 260
• Jøtul F 350
• Jøtul F 360
• Jøtul F 370
• Jøtul F 400
• Jøtul F 470
• Jøtul F 500
• Jøtul F 600
• Scan 57
• Scan 58
• Scan 62
• Scan 63
• Scan 64
• Scan 85
• Scan 1001
• Scan 1002
• UNI 270 - universal software for fireplaces of other fireplace
manufacturers (only for fireplaces with an external air
inlet)
3
3.0 Operation safety
4.0 Assembly
The regulator can only be used in a household and similar
facilities.
Before starting the assembly, repairs or maintenance, as well as
during any connection works, please make sure that the mains
power supply is disconnected and that terminals and electric
wires are devoid of voltage.
• The regulator should be installed according o the requirements
of EN 60335-1 standard by a qualified installer.
The regulator is designed to be used in the environment in
which, at most, dry conducting contamination can occur (2 level
of contamination according to PN-EN 60730-1).
Moreover, the regulator cannot be used in condensation
conditions and cannot be exposed to water.
• Electronic Flame Controller works on 230 V. Even when the
device is switched off, the connecting joints are still live.
• Disconnect the device from mains supply before opening
the casing
• The regulator cannot be used at variance with its purpose
• The regulator is equipped with electronic disconnection
function (2Y-type operation according to EN 60730-1). It
means that when the regulator is supplied with 230V,
dangerous voltage occurs on pump terminals even if these
pumps are not regulated and the regulator is disabled (with
the use of keyboard).
• The value of the programmable parameters should be
selected appropriately to the parameters of the given
fireplace, considering all the system operation conditions.
Incorrect selection of the parameters can cause malfunction
of the fireplace.
• The programmed parameters should only be altered by a
person familiarized with this manual.
• The electric system in which the regulator operates must be
protected by means of a fuse, selected appropriately to the
applied loads.
Important! Included software does not provide appropriate
protection level, which has to be guaranteed by using internal
protection of the installation.
4.1
Regulator installation
The regulator is designed to be installed vertically on a wall, as
shown in figure „Installing the regulator on a wall”. Cables of
the internal circuits have to be flash-mounted.
Important! Before opening the casing, disconnect power supply.
Installation should be performed at disconnected power supply.
Important! The regulator should be installed by a qualified and
authorized installer according to the requirements of EN 603351 standard.
Important! The device is not equipped with a fuse which can
be replaced by installer nor by user. If a fuse is burned during
installation or operation, it means that the device is damaged. It
should be sent to the authorized service in order to be repaired.
Method of opening the panel is shown below.
• The regulator cannot be used if its casing is damaged.
• In no circumstances can the design of the regulator be
modified.
• Keep the regulator out of reach of children.
• Do not assemble the device when it is energized.
• Operating the device which is defective or repaired by an
unauthorized service is forbidden.
Fig. 02 Method of opening the casing
Fig. 03 Installing the regulator on a wall
Fig. 01 Function diagram
4
The regulator should be installed in such way, to:
• Guarantee a protection level meeting with environmental
requirements
• Provide protection from dust and water
• Not exceed the allowed operation temperature (40°C of the
regulator and 60°C throttle)
• Guarantee air exchange inside the casing
• Prevent from accessing hazardous parts
• Electrical installation, which the regulator is connected to,
should be equipped with a device enabling to disconnect
both supply poles according to regulations applying to
construction of such installations.
4.2 Connecting external circuits
Fig. 05 Handling clamping terminals
4.2.2Connecting network circuits
Fig. 04 Regulator interior with terminals
4.2.1 Handling terminals
The regulator is equipped with clamping terminals with springs
which are purposed for connecting cables with bushing tips.
The range of allowable cross section areas of cables connected
to terminals are shown in a table below:
Circuit type
Network circuits
Low-voltage circuits
0.75÷1 mm2*
Important! The device should be installed when the power
supply is disconnected.
The regulator is adapted for power supply of 230V~, 50Hz.
Supply is connected to terminals marked with „->”, „L” and „N”.
Power cables for supplying 230V network devices should
be routed in such a way as to prevent their contact with
cables connected with sensors and other low-voltage units;
additionally, each cable cannot be in contact with surfaces
with temperature exceeding nominal operation temperature of
these cables
Low-voltage circuits
0.25÷0.75 mm2
*For installation with a wire cable, the maximum cable cross
section is 1.5 mm2
In order to provide appropriate cooperation of the cable with
a terminal, the length of not insulated ending of the cable and
bushing tip should be within the range of 8÷10 mm.
Cable is inserted into a terminal by pushing a button on this
terminal with a flat screwdriver, inserting the cable tip (with a
collet) and releasing the button.
Fig. 06 Connecting power supply
4.2.3 Temperature sensor installation
The ERS 01 regulator cooperates with K-type thermocouples.
Measurement range of supplied exhaust gases sensor is
50÷1150°C; the sensor should be installed on a flue where the
exhaust gasses come out of the fireplace. The opening for
inserting a sensor should be 6mm in diameter. Active length of
a sensor cover is 70mm.
Supplied sensor is equipped with a 2m cable.
5
Sensor cables should be connected according to colors on the
picture. Connecting the sensor in reverse way will cause indication
errors. If, during ignition of the fireplace, the temperature of
exhaust gases reaches app. 100°C, the regulator will report an
alarm of incorrect connection of the sensor no. 6 (described in
alarms menu in chapter 11.0). In such case, change polarity of the
connected exhaust gases sensor (exchange cables).
Important! Cables of thermoelectric sensors cannot be
extended with standard cables.
Fig. 08 Throttle connection
Tube-throttle and tube-fireplace connection points should be
sealed, e.g.: with the use of aluminium insulation tape.
The air throttle does not have any orientation and it does not
matter on which side the input or output section is located.
4.2.5 PPD throttle connection
Fig. 07 Handling clamping terminals
In order to verify the accuracy of temperature sensor connection,
check the reaction of the regulator by putting the flame (e.g.:
from a lighter) close to the sensor.
Sensor cables should be connected according to colors in the
picture. Connecting the sensor in reverse way will cause indication
errors. If, during ignition of the fireplace, the temperature of
exhaust gases reaches app. 100°C, the regulator will report an
alarm of incorrect connection of the sensor no. 6 (described in
alarms menu in chapter 11.0). In such case, change polarity of the
connected exhaust gases sensor (exchange cables).
The servomechanism which controls throttle’s butterfly is
equipped with a 30 cm cable and ended with electric cube. The
throttle should be connected with a three-wired cable with
a minimum cross-section area of 0.25 mm2. The maximum
allowable cable length should not exceed 10 m. In the
environment of high level of electromagnetic interferences, the
operation of servomechanism can be unstable. In such case, it
is recommended to use shielded cable in order to connect the
throttle. Such shield should not be connected anywhere and
should be insulated at both ends.
4.2.4PPD throttle installation
Important! The throttle should be installed on the adapter for
intake air of the fireplace. The throttle itself should be in such
distance from a heat source, that the temperature in a place
of installations is not higher than 60°C. It is a temperature
of resistance of throttle elements. These elements can be
damaged if this temperature is exceeded.
The throttle should be calibrated together with the regulator.
Calibration process is described in chapter 12.4. Calibration
process can be performed outside the fireplace by connecting the
throttle to the regulator.
The regulator controls air inflow to a furnace with the use of
PPD throttle (intake air throttle).
The throttle should be fitted to the diameter of intake adapter.
Standard throttle is 100mm in diameter.
A „spiro” tube can be used in order to supply air between the
fireplace and throttle and between the throttle and air supply
point.
6
Fig. 09 Connecting PPD throttle to the regulator
Important! Cables coming out of the servomotor are ended
with an electric cube with anti-interference capacitor inserted
between PWM and GND lines. Its removal can cause improper
operation of the throttle and damage of the servomotor.
5.0 Closing the casing
In order to close the casing, fasten the cover by inserting its
cavities into edgings in a base.
rotate the knob to change the values. To confirm the value,
click the button again. This action moves the cursor to another
position in the menu. To confirm the log-in, press OK. To reject
the log-in, press CANCEL. If the password is incorrect, the flame
controller shows a message with a request for confirmation of
the operation.
Fig. 13 Wrong password message
Next the log-in process is to be repeated. If no access code
is entered (0000 password is left on the screen) and an OK
command is confirmed, the flame controller shows the ‘read
only’ parameter values.
Fig. 10 Closing the casing - step one
Push the cover in the place indicated by the red arrow until you
hear a clear sound of a latch
Attention! Parameters should only be modified by authorized
people with appropriate training and technical knowledge.
Setting and saving inappropriate parameters may result in the
malfunction of the fireplace or damage.
Description of parameters:
Tmin - Parameter limiting the possibility of presetting minimum
temperature of exhaustion gases. Tzadmin value which is set by
the user (from “Burning options menu”) can not be lower than
the value defined by this parameter.
Tmax - Parameter limiting the possibility of presetting
maximum temperature of exhaustion gases. Tzadmax value
which is set by the user (from “Burning options menu”) can not
be higher than the value defined by this parameter.
Talarm - fireplace overheat alarm reporting temperature.
Fig. 11 Closing the casing - step two
6.0 Maintenance settings
Hysteresis 1 - Auxiliary hysteresis (insensitivity) of passing
through Toperation temperature.
Hysteresis 2 - Auxiliary hysteresis (insensitivity) used for
handling of the fireplace overheat alarm.
It is not recommended to set values that are lower than 10°C.
Kp - Amplification of proportional segment of PID algorithm for
controlling regulator’s throttle.
Ti - integration time of integration action of PID algorithm for
controlling regulator’s throttle.
The access and any changes introduced to the maintenance
parameters are to be authorized with a password.
Setting 0 value disables regulator’s integration segment.
Td - differentiation time of PID algorithm for controlling the
flame controller’s throttle in phase I of the automatic operating
mode
Setting 0 value switches the differentiation segment of the flame
regulator off.
Fig. 12 User log-in screent
T% optimum – optimum level of throttle opening which is
reached when actions of all PID segments have no influence on
the throttle. (value added at the end of PID regulator).
To log in, place the cursor on the correct digit by means of a
navigating knob and click it. When the digit starts blinking,
7
tP-PID - Time interval at which the throttle will be set.
Decreasing the value of this time stabilizes the object but
shortens service life of the throttle. It is recommended to set
values of 10 ÷ 20 seconds.
Uni max - Maximum value of PID regulator’s accumulator of
integration action.
Too high value of this parameter will lead to higher oscillations of
the object but will also decrease an error in a steady state.
Uni min - Minimum value of PID regulator’s accumulator of
integration action.
This value should be set at least to P% optimum parameter value.
Und max - Maximum value of PID regulator’s accumulator of
differentiation action.
It is not recommended to set values higher than 60 because it will
cause significant variations of throttle during instant and rapid
temperature increases or decreases.
Important! Kp, Ti, Td, P% optimum, tP-PID, Uni max, Uni min,
Und max parameters have a significant influence on the
burning process; it is not recommended to modify them by
persons who are unaware of influence of this parameters on
the regulated object.
Throttle supply- Switches the function of supplying the throttle.
Setting period value means that the regulator will cut off supply
from the throttle after setting the throttle (changing its position)
until the moment in which the throttle is re-set (after setting, the
throttle can be easily shifted by hand). Setting constant value will
enable constant supply mode. The throttle will constantly return
to the preset position even if its butterfly is shifted, e.g.: manually.
It is recommended to set the period value if the throttle is not able
to stabilize and tends to “dance”. Such situation is caused by the fact
that the throttle is installed in a strong electromagnetic field and
its constant movement is a result of interferences on PWM input to
the servomechanism. If throttle variations are significant, it means
that the supply can be cut-off in a position which is unfavorable for
burning process. Therefore, this parameter should be set individually
to the particular application.
Td no fuel - Differentiation time of fuel shortage detection
algorithm.
T lighting – lighting operating mode, phase I
t lighting – period of lighting process. Timer activated on
exceeding the set temperature of exhaust gas during automatic
operating mode
Kp lighting I – amplification of proportional segment of PID
algorithm for controlling the flame controller’s throttle in phase
I of lighting process
Ti lighting I – integration time of integration action of PID
algorithm for controlling the flame controller’s throttle in phase
I of lighting process
Td lighting I – differentiation time of PID algorithm for
controlling the flame controller’s throttle in phase I of lighting
process
8
T% lighting I – optimum level of throttle opening which
is reached when the no actions of any PID segments have
any influence on the throttle (value added at the end of PID
controller) in phase I of lighting process.
Uni min lighting I – minimum value of PID controller’s
accumulator of integration action in phase I of lighting process.
Uni max lighting I - maximum value of PID controller’s
accumulator of integration action in phase I of lighting process.
Und max lighting I – maximum value of PID controller’s
accumulator of integration action in phase I of lighting process.
Kp lighting II – amplification of proportional segment of PID
algorithm for controlling the flame controller’s throttle in phase
II of lighting process.
Ti lighting II – integration time of integration action of PID
algorithm for controlling the flame controller’s throttle in phase
II of lighting process.
Td lighting II – differentiation time of PID algorithm for
controlling the flame controller’s throttle in phase II of lighting
process.
T% lighting II – optimum level of throttle opening reached
when no actions of any PID segments have any influence on the
throttle (value added at the end of PID controller) in phase II of
lighting process.
Uni min lighting II – minimum value of PID controller’s
accumulator of integration action in phase II of lighting process
Uni max lighting II – minimum value of PID controller’s
accumulator of integration action in phase II of lighting process
While phase I of lighting switches into phase II, the value of
UNI controller’s accumulator of interaction action is calculated
in order to preclude any rapid actions in the throttle during the
transition between phase I and phase II. It is recommended not
to restrict the accumulator of interaction action and to set the
parameter value to a maximum level.
Und max lighting II – maximum value of PID controller’s
accumulator of integration action in phase II of the lighting
process.
T% wait – value of throttle position during the stoppage
stage before the performed blow-by in phase II of automatic
operating mode.
T% scavenge – value of throttle position during the blow-by in
phase II of automatic operating mode.
Scavenge count – volume of failed blow-bys disabling the flame
controller or switching the controller into stop operating mode
(depending on the Automatic Switch Off parameter in phase II
of automatic operating mode).
Wait time – period of throttle’s stoppage (set values of T% wait).
Scavenge time – the period of time with throttle’s slot open
during the blow-by process (set values of P% blow-by).
7.0 Typical malfunctions of the system
Symptoms
What to do
The flame controller’s display is 1. set the display contrast in MENU/handling/display
unreadable
2. set the display brightness in MENU/handling/display
The flame controller does not signal Set the alarm sounds and volume in MENU/handling/sound
the shortage of fuel
In spite of reaching a preset It is a normal operation. Long period of reaching a preset value resulted in filling the
temperature, the regulator does not accumulator of integrating action of PID algorithm. Shortly, the regulator will start closing
close the throttle or closes it with the throttle searching for optimum opening.
delay.
The regulator disabled the manual When the alarm temperature is reached (setting Talarm parameter in service menu), the
control mode and begun to control the regulator will disable the manual operation mode and switch to automatic control. It
throttle manually.
prevents damaging the fireplace left in a manual mode with opened intake air throttle.
The air throttle is closed for most of If during the burning process in automatic cycle the exhaustion gases throttle is closed for
the time and opens for short periods most of the time and will open only for short periods of time, it means that the amount
and closes again.
of fuel in relation to the fireplace preset temperature is too high. Increase the preset
temperature or decrease the amount of fuel
The intake air throttle is opened Fuel amount which is supplied to the fireplace furnace is insufficient to maintain
at 60÷100% and exhaust gases temperature of fumes on the preset level. Supply more fuel to the furnace or decrease the
temperature is decreasing.
preset temperature.
In spite of the fact that the throttle is 1. Such situation can be a result of too much fuel supplied to the fireplace
closed, the fireplace cools down very 2. All additional air inlets to the fireplace should be closed.
slowly or continues to heat up..
3. Chimney draught is too high; decrease it by half-closing the throttle on the fireplace (if
present)
4. Intake air throttle provides a minimum clearance in order to protect against accumulation
of gases in the fireplace which would lead to ignition in case of air flowing into the fireplace
(e.g.: as a result of opening the fireplace door).
High temperature oscillations observed. 1. If oscillations are lower than ±10°C, it is a normal situation.
2. Inappropriately installed exhaust gases temperature sensor (too far from the furnace)
3. In order to find the optimum level of opening the throttle, an integration segment of
the regulator caused oscillations. It should be lower and lower until the fireplace reaches
the optimum level of opening the throttle and exhaustion gases temperature is stabilized.
4. If oscillations persist or even increase to extend ±25°, it can be a result of inappropriately
selected regulator settings; in such case - contact the installer.
Important! The manufacturer reserves a right for making changes in construction and software without previous notice.
9
8.0 Operating the regulator
The regulator is equipped with TOUCH&PLAY system which
facilitates its operation by a knob with a button.
operation, press any other button on the remote control (for
adapted remote control it must be one of the adapted buttons).
In order to switch between device operation modes, press the
operation mode switch button; the current operation mode will
be displayed on the screen.
Fig. 14 Controller and welcome screen
Fig. 16 Operation mode
In order to switch the regulator on, push the knob button and
hold it for 3 seconds. The welcome screen will be displayed.
Next, the controller switches into the Main Screen:
Push the button again in order to switch between operation
modes sequentially.
In order to change the preset temperature of exhaustion gases,
press + or - button for particular temperature. Currently preset
temperature will be displayed after the button is pushed once.
Signalization of reaching
Tpraca temperature
Exhaust gases temperature
Selected fireplace model
Current operating
mode phase
Current mode/alarm
signalization
Entering menu
Throttle position
Preset temperature
Fig. 17 Presetting temperatures
Fig. 15 Main screen
Push the button again to change position of the preset
temperature (positions are described in chapter Presetting
temperatures).
Release the temperature change button and after about
4 seconds, the current temperature of exhaust gasses will be
displayed on the screen with interline-type font.
When the regulator is activated, the main window will be
displayed and operation mode will be selected according
to temperature of exhaustion gases. When temperature of
gases is higher than a temperature defined with Toperation
parameter (description of this parameter is included in chapter
Burning options), the regulator will switch into an automatic
operation mode. Additionally, when the fireplace reaches
Toperation temperature, flames animation is displayed on the
screen (inside the fireplace).
Fig. 18 Temperature readout
Number of preset
temperature position
8.1 Operating the regulator with the use of
remote control
If the regulator is equipped with remote control receiver, access
to main functions is available via remote control.
The following functions are used to operate the regulator:
• Enabling/Disabling the regulator
• Changing operation mode
• Changing throttle position (in manual operation mode)
• Changing preset temperature of exhaustion gases (in
automatic and ignition)
• Exhaustion gases temperature readout
The regulator can be operated with the use of provided or
adapted remote control.
Adaptation procedure is described in chapter Handling\Remote
control menu.
Press the switch in order to enable/disable the regulator.
Regulator will switch on or off. If during disabling, the
temperature of exhaustion gases is higher than Toperation,
the regulator will report a message. In order to switch the
regulator on, push the switch off button again. To restore device
10
In order to change position of the intake air throttle by means of
a remote control, the regulator must be set in manual operation
mode. In order to change position of the throttle by 5% in this
operation mode, press + and - buttons. Current throttle position
will be displayed on the screen.
Important!
In automatic operation mode, the regulator will ignore
commands of changing position of the throttle.
The following actions are available with the use of remote
control according to the operation mode:
Buttons for
changing throttle
position
Buttons for changing the
preset temperature of
exhaust gases
Ignition
Readout
Change/Readout
Automatic
Readout
Change/Readout
Extinguish
Readout
Readout
Manual
Change
Readout
9.0 Regulator menu
After activating MENU, a screen with icons of the regulator
functions will be displayed:
Fig. 20 Regulator menu
In the center of the screen, the active icon will be selected; it is
a “set temperature” icon. Now you can switch between menu
positions by turning the knob. In the main menu, they will be:
Changes in regulator settings are made by a menu system.
Activating MENU is also performed by pushing or turning the
knob in the main window so as to select the MENU icon. Push
the knob according to the following diagram
Fig. 21 Menu modes of the main regulator
Fig. 19 Activating regulator menu
Fig. 22 Menu structure
11
ENGLISH
In order to preset temperature directly from the main window:
By turning the knob, set the
cursor on temperature values
in a frame. There is a number
of position visible on a left
side of the frame.
Fig. 23 Exit
In order to exit the menu, position the cursor on icon and push
the knob. After Timeout time elapses, the device will switch
to the main window or to parent menu if the regulator is in a
nested menu
Pushing the knob in select
mode will result in blinking
value and switching into
edition mode.
9.1 Presetting temperatures
Presetting temperature in the regulator is performed in steps
which are related to preset temperatures of exhaust gases. To
achieve more precisely optimized working temperatures it is
recommended to reduce the temperature range between Tzmin
and Tzmax. There are 11 positions for presetting temperature of
exhaust gases in the regulator. Temperatures corresponding to
particular position depend on user parameters setting.
User sets a minimum value of preset temperature (for position
no. 1) with the use of Tzmin parameter and maximum value of
preset temperature (for position no. 11) with the use of Tzmax
(Applicable parameters see section “Burning options”). After
setting Tzmin and Tzmax values, the regulator will automatically
calculate position thresholds from 2 to 10 proportionally
according to figure below.
Turning the knob in edition
mode results in changing
this value.
Click again in order to
confirm changed value and
to switch into selection
mode (the regulator
accepted the value and will
take appropriate action).
Presetting temperatures from menu level is performed similarly.
Selecting “Preset temperature” in the menu enables to choose
11 positions of a preset temperature. After entering the menu,
the cursor will position itself by default on currently preset
temperature.
To leave the menu without selecting any temperature, click
Return Icon.
Presetting temperature
X
X
Presetting throttle opening
Manual
In order to determine a suitable working temperature, it is
necessary to take into account several different factors, such as:
the length of connection to the chimney, draught in the smoke
duct, the quality and volume of firewood. If the user observes
the temperature recommended by the producer is not sufficient
for the effective functioning of a fireplace, the user can select
another temperature out of 11 set temperature options (by
increasing or reducing the temperature’s value).
Automatic
Temperatures in the ERS 01 regulator are preset directly from
the main window or via menu system.
Ignition
Fig. 24 Preset temperature positions
Depending on the current operation mode
(An outline of the operation modes can
be found under section „Flame controller
operation modes”), the following editions
are available on the main screen:
X
10.0Regulator operation
modes
Attention! It is not recommended to use low temperature
ranges.
Attention! For restoring default parameters see section
“Restoring default parameters”.
12
The regulator is equipped with four operation modes: “Firing
up“, “Automatic” and “Manual”.
In order to select operation mode of the regulator, select
“Operation modes” in MENU. The lower menu level with
operation modes will be displayed on the screen. Turn the knob
to select the required mode
ENGLISH
10.1.2“Lighting” - phase II
Fig. 25 Operating modes icons
The current operating mode is shown on the display by means
of a corresponding icon in the right part of the main screen. (Fig.
Main Screen).
If the temperature exceeds Toperation on activating the flame
controller, the device instantly moves into automatic operating
mode. If the temperature is below Toperation, the flame
controller activates the kindling mode of operation. Regardless
of the activated operating mode on the moment of switching
on the device, the user can always choose a different mode from
the available list of operating modes
operation
In the second phase of lighting, flame controller
slowly shuts the throttle so that the exhaust
gas temperature reaches the temperature of
automatic operation parameters. When the
exhaust gas temperature levels with the preset
temperature of automatic mode, the flame
controller switches into the automatic mode of
10.2 “Automatic” operation mode
10.1 “Lighting” operation mode
This mode is purposed for normal operation of the fireplace
when it is ignited. The mode consists of three phases.
This operating mode is used for lighting in a cold fireplace. It
is intended for heating the fireplace until it reaches lighting
temperature (higher than temperature reached via the
automatic mode of operation), and subsequently sustaining
this temperature in the fireplace and finally enabling a smooth
transition to the automatic mode of operation.
Ignition mode will be active until the temperature of exhaust
gases reaches Tz-dToperation value (dTpraca is available in
“Burning options” menu); then, the regulator will switch into
automatic operation mode
The lighting mode is selected from the menu ‘Operating Modes’
and is divided into two phases outlined below.
Fig. 26 “Lighting” mode screen
10.1.1“Lighting” - phase I
The flame controller operation in the first phase
of lighting mode consists of opening the
throttle in order to kindle fuel in the fireplace
easily. Having exceeded the preset temperature
of the automatic mode (the current position of
the preset temperature of the automatic
mode), the device activates the timer of the
lighting stage.
If after this time the current temperature is higher than the
preset temperature of the automatic mode of operation, the
flame controller switches into the second stage of lighting
process
.
Fig. 27 3 Operation screen in “Automatic” mode
10.2.1“Automatic” - phase I
Automatic operation mode consists in dosing
the intake air in such a way as to maintain a
preset temperature level of exhaust gas.
When the exhaust gas temperature is lower
than the preset temperature of the automatic
mode, the flame controller opens the throttle
gradually. When the exhaust gas temperature
is higher than the preset value, the device starts shutting the
throttle to achieve the optimal throttle position for the current
conditions in the fireplace.
On exhaustion of the fuel, the flame controller opens the
throttle in order to sustain the preset temperature of the
exhaust gas.
If the temperature of exhaust gas falls below the temperature
Toperation (the animation of flames on the main screen
disappears), the flame controller switches into the second
phase of the automatic mode of operation
10.2.2 “Automatic” - phase II
If the exhaust gas temperature during the
automatic mode phase 1 decreases in relation
to the preset temperature by the value of dT
parameter (the parameter located in the
Shortage of Fuel Menu) and the flame controller
detects a temperature drop, then the flame
controller switches Into the second phase of
the automatic mode.
In this phase, the flame controller shuts the throttle slowly
which reduces the air intake supply.
13
ENGLISH
The stage is terminated when:
• the exhaust gas temperature value decreases below
Toperation (phase III initiated)
• the flame controller detects an increase of the exhaust gas
temperature and returns to phase I, continuing combustion
process.
Fig. 29 Operation screen in “Manual” mode
11.0Alarms
Fig. 28 Automatic mode – phase II reaction
10.2.3 “Automatic” - phase III
When the exhaust gas temperature decreases
below Toperation (the animation of flames in
the Main Screen disappears), the flame
controller switches into phase II of the
automatic mode.
During phase III, the throttle is kept shut for 5
minutes. After the elapse of 5 minutes, the flame
controller opens the throttle to perform the fireplace blow-by
which also lasts 5 minutes. The flame controller switches back
to phase I of the automatic mode if the temperature after the
blow-by reaches the value of Toperation. If the temperature
does not reach the required value, the throttle is shut for
another 5 minutes.
After 3 failed blow-bys (the temperature value above
Toperation), the flame controller activates STOP mode of
operation or switches off according to ‘Automatic Switch off’
procedure.
Abnormalities in operation of the regulator are reported as
alarms.
The regulator is equipped with an intelligent alarm function. It
means that the regulator identifies the type of alarm situation
and performs appropriate alarm actions depending on its
character.
When there is a triangle icon blinking in the upper right
corner of the main screen (where the active operation icon is
displayed), it means that an alarm situation occurred. Now, the
Alarms menu provides access to a content and code number of
the alarm reported by regulator (fig. below).
Attention! The code marking is useful during alarm
identificationtt.
10.3 “Manual” operation mode
Fig. 30 Alarm screen
List of alarms
Manual mode gives possibility to set the intake air throttle
manually without any control of the regulator, which can cause
dangerous heating of the fireplace. When the temperature of
exhaust gases reaches temperature defined by Talarm parameter
will report the alarm and switch the operation mode into
automatic in order to cool the fireplace down.
Manual mode enables setting the throttle manually.
In order to set the throttle manually in manual operation
mode , turn the knob in the main window to set the cursor on
a position enabling to open the throttle and enable edition by
pushing the knob.
In edition mode (blinking value), turn the knob in order to
change position of the air throttle (there is no need to confirm
the value).
14
Code 01; alarm “Overheated fireplace”
The alarm is activated when the temperature of exhaust gas has
reached the dangerous level of 500°C in the smoke pipe (Talarm
in maintenance settings)). The fireplace is overheated. The
regulator will close the intake air throttle in order to decrease
temperature of exhaust gases. When temperature of exhaust
gases drops below Toperation - Hysteresis 2, the regulator will
disable the alarm. If the regulator is in operation mode other
than automatic (e.g.: manual), it will switch into automatic
operation mode. If the alarm repeats too often, it can indicate
that preset temperature is close to alarm temperature. Tmax
parameter in Options menu should be changed.
This alarm indicates improper burning process; too much air
gets into the fireplace combustion chamber. All additional
fireplace air intakes should be closed and air supply should be
provided only through the throttle controlled by the regulator.
ENGLISH
Code 02; alarm “Tc sensor damage”
This alarm is reported when a temperature on exhaust gas
sensor exceeds 1115°C. It indicates that a measurement range of
both sensor and regulator is exceeded
Code 03; alarm “Tc connection error”
This alarm will be reported when the exhaust gases temperature
sensor (thermocouples) is connected incorrectly. The alarm will
occur when exhaust gases temperature during burning in the
fireplace reaches approximately 100°C. Change the polarization
of exhaust gases sensor cables connection.
Code 04; alarm “Caution !!! Attempt of deactivating the
regulator at high temperature”
This message will be displayed in situation when the user will try
to switch the regulator off in spite of the fact that temperature
of the jacket (on Tc sensor) is higher than Toperation set value.
Select Yes in order to switch the regulator off and completely
close the intake air throttle (in spite of setting a different value
of Throt.off/put down). It is not recommended to switch the
regulator off at high temperatures.
Code 05; alarm “Fuel shortage”
Message indicating shortage of fuel in the fireplace furnace.
It indicates that the regulator detected fuel shortage in the
fireplace furnace. This message can be displayed only in
automatic operation mode; if it is reported too often and in
inappropriate moments, it means that the function of fuel
shortage detection requires calibration. Detailed description of
parameters of fuel shortage detection function is described in
chapter “Fuel shortage detection”. Fuel shortage detection can
be disabled. In such case, message will not be displayed.
12.0Options menu
12.1 Burning options
Burning settings of the regulator are made in this menu. Below,
there is a detailed description of parameters.
Tset min - Minimum preset temperature of exhaust gases in the
fireplace. According to the value of this parameter, the regulator
will calculate temperature steps. Value of this parameter is
assigned to position 1 of temperature presetting steps.
Tset max - Maximum preset temperature of exhaust gases in
the fireplace. According to the range spread between Tmax
and Tmin, the regulator will calculate thresholds of a preset
temperature values. Value of this parameter is assigned to
position 11 of temperature presetting steps.
Twork – – casual operation temperature of a fireplace. When
the temperature of exhaust gas in the smoke pipe reaches the
set values, the flame controller activates the flames animation
in the main display. If the temperature of exhaust gas is higher
than Twork parameter, the flame controller, after switching
on, starts running in automatic operation mode phase I. When
the fireplace is cooling down and the temperature of exhaust
gas decreases below Twork –Hysteresis 1, the flame controller
switches into automatic operation phase II.
Throt. safe mode – the throttle position during power supply
failure.
In the areas with chronic power supply disruptions, the fireplace
can still be used. In order to operate the fireplace, the user has
to set the throttle parameter on a different value than 0 and
operate the fireplace manually by means of a manual throttle.
The manual throttle is connected in-line to the throttle which is
operated through the fireplace.
When the flame controller is on (standard operation) the
additional manual throttle is to be fully open. Any other position
of the manual throttle results in the faulty operation of the flame
controller.
Attention! In case of power supply loss, the throttle closure is
determined by the default setting at 50%.
Icons displayed in “Options” provide access to particular
settings connected with burning process and operation of
regulator outputs. Detailed description of particular positions
is included in sections below.
Auto off – if the temperature drops below Toperation-Histeresis 1
and value YES is set on the screen, the flame controller shuts
the throttle and starts the scavenging process (blow-bys). If the
temperature does not increase in the fireplace above Toperation
value after several failed scavenging cycles (blow-bys), the
flame controller switches off. If this option is not deactivated
by setting NO, the flame controller shuts the throttle once an
extinguishing extension period is over and switches into STOP
operation mode.
Attention! To restore the default settings see „Restoring default
parameters”.
15
ENGLISH
12.2 Fuel shortage detection
The regulator is equipped with a fuel shortage detection
function. This function can be active only in automatic
operation mode.
Principal of operation of fuel detection is the following: when
as a result of burning, the temperature drops in relation to a
preset temperature by value of dT fuel shortage parameter, the
regulator will enable a differentiate algorithm and will test the
furnace temperature dropping rate. If the temperature dropping
rate is higher than No fuel det. min but lower than No fuel det.
max, the regulator will report “No fuel” message and confirm
it by three short sound signals. Next message will be reported
after the Fuel prompt time elapses (if the aforementioned
conditions are met again).
The following parameters are used to operate functions:
No fuel detect - switches the fuel shortage detection function
on or off. Switching the function off will cause that messages
and sound signals of fuel shortage will not be reported.
Fig. 31 Operation of fuel shortage detection
Fig. 32 Temperature decrease rate setting
12.3 Fireplaces
dT no fuel - Tz-Tc temperatures difference, from which the
regulator will detect fuel shortage.
No fuel alert - time interval for displaying fuel shortage
messages.
No fuel thr. min. - minimum exhaust gases temperature
dropping rate at which the regulator will report fuel shortage,
provided that other conditions are met (e.g.: throttle opening
or temperature difference). Value 2 represents the lowest
dropping rate, higher values represent higher exhaustion gases
temperature dropping rate;
No fuel thr. max - maximum exhaust gases temperature
dropping rate over which the regulator will not detect fuel
shortage. Higher values represent higher temperature dropping
rate.
In this menu the user selects the model of the fireplace
cooperating with the flame controller. The device contains
16 separate pieces of software intended for Jøtul and Scan
fireplaces and fireplace inserts as well as a general piece of
software „Uni 270” for any fireplace with an external air inlet.
Each and every time the fireplace model is selected from the list
and confirmed with OK, the individual parameters of the selected
fireplace are loaded.
12.4 Throttle calibration
P% min auto II –automatic mode stage II activated - the throttle
positions on the fireplace temperature fall to the value of
Toperation.
dT auto II –automatic mode stage II activated - the difference of
temperature in time t auto II switches the flame controller back
to phase I on reaching the set temperature.
t auto II –automatic mode stage II activated - the time of
temperature increase detection dT auto II.
When the fireplace door is opened (e.g.: in order to add fuel), the
temperature of exhaust gases will begin to decrease rapidly. If
during door opening the regulator reports fuel shortage messages,
No fuel det. max. parameter should be slightly increased.
If the “Fuel shortage” message is reported too often, the Fuel
prompt time should be extended.
16
In order to calibrate the throttle, a visual access to its interior is
required. When the throttle is built over, the calibration process
will be impossible to perform.
The throttle calibration process can be performed outside the
fireplace by connecting it directly to the regulator.
Calibration applies to the throttle + regulator couple; if any of
these is replaced or repaired, re-calibrate.
After installation of the fireplace and regulator, calibrate the
throttle. It consists in adjusting the throttle to the regulator
manually.
ENGLISH
When the throttle calibration menu is enabled, the intake air
throttle will be closed automatically. Position a cursor on the
throttle icon and push the regulator knob. Corrected value starts
blinking. By turning the knob, move the throttle left or right. It
is possible to correct throttle position within a range of ±7°. Set
a value which provides the best closing of the throttle (the best
perpendicularity of a butterfly/flap to the throttle axis).
Correct
Incorrect
Fig. 33 User log-in screen
Detailed description of parameters is available in the installation
manual.
If no access code is provided (0000 value will be left), the
regulator will show the “read only” parameter values included
in the menu.
Important! Parameters should be modified only by persons
with appropriate training or technical knowledge. Saving
inappropriate parameters can cause improper operation of the
fireplace or its damage.
12.6 Restoring default parameters
This menu enables to restore default parameters and settings.
In the log-in screen, enter 0002, confirm it and the regulator
will restore user’s default values only. Service parameters and
throttle calibration will not be changed.
Prior to restoration, the regulator will report a message with
request for confirmation of operation.
12.7 Default parameters table
Calibrate the throttle only once during installation of the
fireplace.
Calibration values will not be reset when default settings are
restored.
The regulator is equipped with a built-in table of default
parameters. In order to check default values of parameters that
are restored in the regulator when the “restore parameters”
request is set, enter 0005 in service settings log-in window.
Confirm with OK, and the regulator will open the default
parameters table.
12.5 Service settings
Access to service parameters menu is protected with a
password. Settings in this menu are dedicated for the installer/
serviceman.
17
ENGLISH
13.0Handling menu
13.2 Handling\Screen menu
This menu is dedicated to the user. It enables to make basic
changes in regulator handling.
This menu provides access to set screen options. Turning the
knob will result in switching between fields of backlight and
contrast settings.
13.1 Handling\Settings menu
Consists of:
Rating plate - enables to read the information about a version
of device equipment and software.
Fig. 35 Display options screen
Fig. 34 Electronic rating plate
Language - enables to change the language of descriptions. The
following language version are available: Polish, English, Czech,
German, Italian, French.
Encoder’s direction - enables to invert reaction on turning the
knob in ellipsoid menu.
Delay - time of inactivity, in seconds, after which the menu is
exited automatically and screen and knob backlight is disabled
By turning the knob, set the marker (white picture on a black
background) on a desired position and push the knob in order to
activate edition mode (Digital value starts blinking).
Now, set the desired level of the parameter and confirm by
pushing the knob again. After this operation, the cursor is in
selection mode; next value can be now changed in similar way.
Reversing colors on the display - enables to switch on a display
negative function. All colors will be reversed.
After making changes, set the cursor on OK or CANCEL, and
accordingly confirm or discard changes. Setting both options
results in exiting to menu.
.
13.3 Handling\Volume menu
Menu speed - enables to set the animation rate of ellipsoid
menu
Ambiente light - enables to set encoder’s pulsing backlight after
disabling a display (after timeout has elapsed). This function is
used in dark compartments. The encoder’s backlight pulsing is
maintained after switching the regulator off.
18
This menu provides access to sound settings in the regulator.
ENGLISH
14.0Disabling
Switches the regulator off. When this menu is selected, a
question whether to switch the regulator off is displayed.
Fig. 36 Sound options screen
Volume settings are made similarly as contrast and backlight
settings.
Disabling confirmation of knob movement by a sound signal
causes that the knob movements are not confirmed with
any sound signals. Settings of this parameter are made by
positioning the cursor in selection mode on the icon and
pushing the knob.
Fig. 37 “Switching off” screen
Enabling alarm sounds causes reporting alarm actions with a
sound signal. Disabling this option will activate quiet alarm:
only by blinking display. Alarms will not be confirmed by any
sound signal (regardless of volume potentiometer setting). This
parameter is activated by positioning the cursor in selection
mode on the icon and pushing the knob.
However, if the water jacket temperature is higher than
Toperation value, the regulator will report the following
message: “Attempt of deactivating the regulator at high
temperature”. Confirmation by selecting YES will cause
regulator to switch off and operation of pumps will be stopped.
When disabling function is confirmed by selecting YES, the
intake air throttle will be set to Throt.off/put down parameter
value (this parameter is described in chapter “Burning options”).
The intake air throttle will be closed completely (in order to
prevent the fireplace from damaging).
Selecting NO will result in exiting to the main screen and further
operation of the regulator.
The regulator can also be switched off by
pushing the knob and holding it for 3 seconds
while the main screen is displayed. The Fig.
“Switching off” screen confirmation will be
displayed.
The regulator is equipped with an internal battery enabling
to close the throttle in case of supply shortage. After supply is
restored, the regulator will switch on automatically and start
operating.
19
wydanie 1.x.2.; program 1.x
Jøtul Polska, October 2012
Jøtul Polska pursue a policy of constant product development. Products supplied may therefore
differ in specification, colour and type of accessories from those illustrated and described in
the brochure.
Jøtul Polska Sp. z o.o.
Polska, 80-871 Gdańsk
ul. Twarda 12 A
www.jotul.pl