Isopad FIDR-SR Drum Heater - Hazardous Area
Transcription
Isopad FIDR-SR Drum Heater - Hazardous Area
Drum Heaters for Viscous Fluid Management Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: [email protected] Website: www.heattracing.co.uk www.thorneanderrick.co.uk A Solution Company Tyco Thermal Controls is the world leader in heat tracing, floor heating, snow melting and de-icing, temperature measurement, fire and performance wiring, leak detection and specialty heating solutions for the industrial, commercial, and environmental markets. Employing over 2500 people around the world, Tyco Thermal Controls is the global leader in heating solutions. Worldwide Approach With operations in 48 countries and worldwide experience, Tyco Thermal Controls supports your project efforts anywhere, anytime. Whether it’s superior products or turnkey services, Tyco Thermal Controls has the solution. Our partners will work with you locally to custom design a system to minimize your risks. The Market Demands — We Supply From Leak Detection, Heat-Tracing, Specialty Heaters and Floor Heating to Fire and Performance Wiring and Temperature Measurement, we are able to offer innovative solutions worldwide. Heat Tracing Snow Melting and De-Icing Floor Heating Temperature Measurement Leak Detection Fire and Performance Wiring Specialty Heaters Services Isopad® Specialty Heaters are electric heating solutions that include products like self-regulating or mineral insulated heating cables, heating tapes, silicone heaters, heating jackets, heated hoses, and radiant and drum heaters. This brochure highlights the Isopad drum heaters. Drum Heater Offerings Tyco Thermal Controls offers a range of drum and base heaters that provide a reliable way to heat up media in a drum to reduce viscosity, protect it from frost, and enable the liquid to be easily removed from the drum. Our range of drum and base heaters are suitable for nonhazardous and hazardous locations and come with reliable temperature control—making these ideal heating solutions for liquid and viscous products that are stored in drums, for example: Adhesives Edible oils Liquid Sugar Asphalt Mineral oils Resins Waxes/paraffin Syrup, honey Solvents Chemicals Greases Plastics Chocolate Lubricants Dyes, varnishes Propellants 1 Drum heaters — simple, clean heating for viscous liquids Liquefying and Temperature Control of Viscous Media Do you store media in drums that need to be heated or require that the media be maintained in a liquid or semi-liquid form? Before processing can begin, most media stored in drums require heating to reduce viscosity and to enable the liquid or semi-liquid be easily removed from the drum. Other media stored in drums require temperature maintenance for a period of time to ensure that the media is maintained in its liquid or semi-liquid form. The Isopad range of drum heaters are available for hazardous and nonhazardous locations, can heat metal and plastic drums and will heat to 300°C. High efficiency Safe, easy handling The Isopad drum heater is designed to be energy efficient through its ideal combination of power, thermal insulation and temperature control. Temperature control of the drum contents lets you easily heat up the liquid to your desired temperature so you completely remove and optimize the usage of the liquefied product. With Isopad drum heaters, you have a clean and compact way to attain uniform surface heating of drums. With a unique “clam shell” design and castors, our drum heaters can simply be wheeled up to, and closed around the drum. The clam shell design also allows the heater to be stored open, against a wall taking up less space. Castors are antistatic and have parking brakes to prevent heater movement while in use. Solid construction All the drum heaters are manufactured in heavy gauge sheet steel with a double skin construction that houses the electric heating elements that cover the entire inner surface. The heating elements are provided with reinforced thermal insulation to prevent heat loss through the outer wall. 2 State-of-the-art technology for hazardous locations We first gained ATEX certification in 2006 and currently have both IECEx and ATEX certifications to the latest European standards. Drum and base drum heaters for hazardous areas are equipped with a self-regulating heating system that does not require a separate temperature limiter for compliance with the temperature class. Electrical supply options Our nonhazardous drum heaters are available for single and three-phase operation (230 V / 400 V). Drum heaters for hazardous locations are available for single-phase only. Customized solutions upon request We will be pleased to advise you on the best design to suit your product. Liquefying and Temperature Control of Viscous Media In addition to individual drum heaters, we have the following options available: Drum/base drum heater set Drum and base drum heaters can be supplied as a single unit that requires only one power supply where the drum heater controller maintains the temperature for both heaters. The drum and base drum heater set provide rapid heat-up times and extremely uniform temperature distribution of the product stored in the drum. Base drum heater The base heater comes with a thermostat that is mounted on a stable support bracket and can be set to the required heating surface temperature. A cover protects the thermostat’s rotary switch which is used to set the desired temperature. Individual base heaters have a separate connecting cable for the power supply. Insulated lid The Isopad drum heater comes with a non-insulated lid as standard. We also offer an insulated lid for drum heaters that helps reduce heat loss and allows for more rapid heat-up time. This optional lid has reinforced thermal insulation, and can be ordered separately. 3 Drum and Base Drum Heaters for Nonhazardous Locations Product name IDR (single-phase) Drum heater IDR (three-phase) Drum heater Nonhazardous location Nonhazardous location IP 52 IP 52 –20°C to 40°C –20°C to 40°C Mild steel Mild steel Paints: Heated surface Exterior surface Matt black Silver, powder-coated Matt black Silver, powder-coated Heating element Series-resistive heater device Series-resistive heater device Securing device Single toggle and clasp Single toggle and clasp 200 Itr 200 Itr Inside diameter Approx. 650 mm Approx. 650 mm Outside diameter Approx. 780 mm Approx. 780 mm Height Approx. 980 mm Approx. 980 mm Weight Approx. 46 kg Approx. 46 kg Supply voltage 230 V (1~) 400 V (3~) Power output 4000 W ±10% 4000 W ±10% TS-C TS-C 50°C to 300°C 50°C to 300°C IDR/200L/230V IDR/200L/400V 151746-000 150560-000 Area classification Protective class Ambient temperature Construction data Material Measurement data Drum size Dimensions: Electrical properties Temperature Control Thermostat type Temperature range (adjustable) Ordering details Part description Part no. 4 IBDR Base drum heater Nonhazardous location Nonhazardous location IP 52 IP 52 IP 52 –20°C to 40°C –20°C to 40°C –20°C to 40°C Mild steel IDR-LID Insulated lids Mild steel Mild steel Matt black Silver Matt black Silver, powder-coated Matt black Silver, powder-coated Matt black Silver, powder-coated Series-resistive heater device Series-resistive heater device Series-resistive heater device 200 Itr 200 Itr Approx. 780 mm Approx. 550 mm Approx. 550 mm 796 mm Approx. 980 mm Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) 85 mm Approx. 46 kg Approx. 13 kg Approx. 15 kg Approx. 16 kg 230 V (1~) 230 V (1~) 230 V (1~) 4000 W ±10% 900 W ±10% 900 W ±10% Drum and Base Drum Heaters for Nonhazardous Locations IDR-CON & IBDR-CON Drum and base drum heaters Single toggle and clasp 200 Itr Approx. 650 mm TS-C TS-C TS-C 50°C to 300°C 50°C to 300°C 50°C to 300°C Thermostat (standard) Simple and robust controller for drum heaters in nonhazardous locations IDR-IBDR-CON IDR/200L/230V IDR-LID 931092-000 514096-000 463570-000 5 System Approvals RAYSTAT-EX-02 Drum and Base Drum Heaters for Hazardous Locations Product name FIDR-SRX FIDR-SRQ FIDR-SRB Drum heater Drum heater Drum heater Hazardous location Hazardous location Hazardous location Ex d e IIC T2, Ex tD A21 IP6X T240C Ex d e IIC T4, Ex tD A21 IP6X T130C Ex d e IIC T6, Ex tD A21 IP6X T80C IP 65 IP 65 IP 65 –40°C to 50°C –40°C to 50°C –40°C to 50°C Mild steel Mild steel Mild steel Paints: Heated surface Exterior surface Matt black Blue, powder-coated Matt black Blue, powder-coated Matt black Blue, powder-coated Heating element Self-regulating Self-regulating Self-regulating Securing device Single toggle and clasp Single toggle and clasp Single toggle and clasp 200 Itr 200 Itr 200 Itr Inside diameter Approx. 650 mm Approx. 650 mm Approx. 650 mm Outside diameter Approx. 780 mm Approx. 780 mm Approx. 780 mm Height Approx. 980 mm Approx. 980 mm Approx. 980 mm Weight Approx. 60 kg Approx. 60 kg Approx. 60 kg Supply voltage 207 V–277 V (1~) 207 V–277 V (1~) 207 V–277 V (1~) Power output 3930 W ±10% @ 10°C / 230 V 3990 W ±10% @ 10°C / 230 V 1810 W ±10% @ 10°C / 230 V DigiTrace ® RAYSTAT-EX-02 DigiTrace RAYSTAT-EX-02 DigiTrace RAYSTAT-EX-02 –4°C to 163°C –4°C to 163°C –4°C to 163°C FIDR-SRX FIDR-SRQ FIDR-SRB Part no. 1235-08230101 1235-08230102 1235-08230103 Approx. maximum operating temperature 120°C maintain 110°C maintain 65°C maintain Area classification Protective class Ambient temperature Construction data Material Measurement data Drum size Dimensions: Electrical properties Temperature control Thermostat type Temperature range (adjustable) Ordering details Part description 6 RAYSTAT-EX-03 FIBDR-SRQ FIBDR-SRB FIDR-LID Base drum heater Base drum heater Base drum heater Insulated lids Hazardous location Hazardous location Hazardous location Ex d e IIC T2, Ex tD A21 IP6X T240C Ex d e IIC T4, Ex tD A21 IP6X T130C Ex d e IIC T6, Ex tD A21 IP6X T80C IP 65 IP 65 IP 65 –40°C to 50°C –40°C to 50°C –40°C to 50°C Mild steel Mild steel Mild steel Mild steel Matt black Blue, powder-coated Matt black Blue, powder-coated Matt black Blue, powder-coated Matt black Blue, powder-coated Self-regulating Self-regulating Self-regulating - - - 200 Itr 200 Itr 200 Itr Approx. 550 mm Approx. 550 mm Approx. 550 mm 796 mm Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) 85 mm Approx. 20 kg Approx. 20 kg Approx. 20 kg Approx. 16 kg 207 V–277 V (1~) 207 V–277 V (1~) 207 V–277 V (1~) 1150 W ±10% @ 10°C / 230 V 1170 W ±10% @ 10°C / 230 V 530 W ±10% @ 10°C / 230 V DigiTrace RAYSTAT-EX-03 DigiTrace RAYSTAT-EX-03 DigiTrace RAYSTAT-EX-03 0°C to 499°C 0°C to 499°C 0°C to 499°C FIBDR-SRX FIBDR-SRQ FIBDR-SRB FIDR-LID 1235-08240101 1235-08240102 1235-08240103 1235-08021000 120°C maintain 110°C maintain 65°C maintain Drum and Base Drum Heaters for Hazardous Locations FIBDR-SRX 7 Approvals and Certifications The Isopad product range offers drum and base heaters with IECEx and ATEX Certification for temperature classes T2, T4 and T6. The IDR/IBDR product series is designed for use in nonhazardous locations, while the FIDR-SR/FIBDR-SR product range is designed for operation in hazardous locations and has ATEX system approval for temperature classes T2, T4 and T6, depending on the heater cable used. These units, with self-regulating heating systems, conform to the international standards IEC 60079-0, IEC 60079-18:2004, IEC 60079 1:2003; IEC 60079-30-1:2007; IEC 60079-7:2001; IEC 60079-11:2006; IEC 61241-0, -1, and European standards EN 60079-0, EN 60079-18:2004, EN 60079-1:2003, EN 60079-30-1:2007, EN 60079-7:2001,EN 60079 11:2006, EN 61241-0, EN 61241 -1, and are designated as electrical equipment Ex d e IIC (T6, T4 and T2) for drum heaters or Ex e ia m IIC (T6, T4 and T2) for base drum heaters, Ex tD A21 IP 6X T80°C–T240°C. Certificate numbers IECEx BAS 08.0088X and Baseefa08ATEX0280X. 8 Technical Datasheet tion Jacket D Construction: Isopad offers a wide array of industrial heat-tracing products to suit all High performance ceramic fibre thermal insulation contained Our coated products includegive self-regulating mineral insulated withinapplications. layers of Teflon polyester the jacket aordurable and industrial heating feel. cables, heating tapes, silicone and radiant panel heaters, heating jackets, and adrum heaters. Easy to fit with Velcroheated fixing hoses strips and moveable flap for ease of access makes the HIJD jacket the most convenient way to keep your products warm. Technical Data: Jacket Material: 1100 deitex texturised Nylon Polyurethane coated Insulation: Glass filament blanket Fixing: Velcro Fixing For Industrial Electrical Heating Solutions, LookMade: to the Leader. Custom All HIJD heater jackets are manufactured to conform to the EEC low voltage and EMC directives and CE marked accordingly. Sales or Technical Support Health and Safety: Tel: +44 (0)191 490 1547 (0)191 477to 5371 All HIJD heater jackets are manufacturedFax: to+44 conform the EEC Email: [email protected] low voltage and EMC directives and CE marked accordingly. Website: www.heattracing.co.uk www.thorneanderrick.co.uk www.holroydcomponents.com 9