5-70-0208 - Holz

Contains Assembly, Use, and Maintenance Instructions
5-70-0208
Rev 2 - 12/21/09
NOTICE: This product is only for use in residential areas and with
children ages 3 to 11.
! WARNING: This owner's manual contains important information about how to assemble, locate, use,
and maintain this playground equipment. Read this manual before you start assembly. Follow all
instructions. Be sure to educate all children who use this playground and all adult supervisors about
the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
COPYRIGHT 2010 SUNRAY PREMIUM PLAYGROUNDS, INC. ALL RIGHTS RESERVED
NOTICE....IMPORTANT INFORMATION:
PLEASE READ
IF YOU ARE MISSING ANY PARTS,
HAVE DAMAGED PARTS, OR ARE
HAVING TROUBLE ASSEMBLING
THIS PRODUCT, PLEASE CALL
SUNRAY PREMIUM PLAYGROUNDS
CUSTOMER SERVICE CENTER
AT 1-888-825-2006
or
E-Mail:
[email protected]
Website: www.sunraypremiumplaygrounds.com
CUSTOMER SERVICE HOURS:
MONDAY - FRIDAY 8am - 5pm cst
SATURDAYS (April 17 - June 26) 8:30am - 5pm cst
STOP
PLEASE CONTACT SUNRAY PREMIUM
PLAYGROUNDS, INC. CUSTOMER SERVICE AT
1-888-825-2006 WITH ANY ISSUES SUCH AS:
PART PROBLEMS, ASSEMBLY ISSUES, OR
GENERAL ASSISTANCE.
1
OWNER'S MANUAL
Sunray Premium Playgrounds, Inc.
Thank you for choosing Sunray Premium Playgrounds, Inc. Please read
the instruction manual thoroughly before you start building your Sunray
Premium Playground, Inc. playground to help ensure safe installation.
Familiarize yourself with all hardware and parts to help with building your
playground. Make sure to send in your owner's registration card on the
back cover in order to validate your warranty.
WARNING: Failure to follow the assembly, location, use, and
maintenance instructions in this manual could result
in serious injury to children using this playground.
Rules for Safe Play..........................................................................3
Choosing Location of Play System..................................................4
Choosing Proper Surface Material...................................................4-5
Maintenance....................................................................................5-6
Installation Hints..............................................................................6
Commonly Asked Questions...........................................................7
Tools Required for Assembly..........................................................10
Hardware.........................................................................................10-12
Parts Identification...........................................................................13-18
Instructions......................................................................................19-61
Warranty Procedure........................................................................62
Warranty..........................................................................................63-64
Registration Card...................................................................Back Cover
2
100% PURE FSC-COC-FM CERTIFIED CHINESE C. Lanceolata Lumber. FSC-CoC-FM means that
from the Forest to your back yard the lumber is Certified to have been taken care of in a
Scientifically and Socially accepted manner so you can rest assured the Lumber is sustainable and
harvested in accordance to all laws.
THE WOODEN COMPONENTS IN YOUR SUNRAY PREMIUM PLAYGROUND ARE MANUFACTURED
FROM 100% PURE FSC-CoC-FM CERTIFIED CHINESE C. Lanceolata lumber. THIS HIGH QUALITY
LUMBER IS naturally rot resistant, machines smoothly, and takes a stain to leave a beautiful
natural look.
Safety Instructions
Rules for Safe Play
WARNING: Before allowing children to play on this equipment for the first time,
carefully review the rules for safe play with them. Observing the following
statements and warnings reduces the likelihood of a serious or fatal injury.
1. IT IS RECOMMENDED that no more than 8 children, not exceeding a combined weight of 1,000 pounds, play
on the system at one time. This product is recommended for children 3 to 11 years of age.
2. CLOSE ADULT SUPERVISION is required, especially for younger children.
3. WARN CHILDREN TO AVOID playing or walking in front of, behind, or between moving equipment.
4. WARN CHILDREN NOT TO twist swing chains or ropes, or to loop them over the top support bar since this
may reduce the strength of the chain or rope.
5. INSTRUCT CHILDREN NOT TO swing empty seats or trapeze bar.
6. INSTRUCT CHILDREN to always sit, never stand or kneel, in the center of the swing seat with their full weight.
7. INSTRUCT CHILDREN NOT TO use any part of the play system in a manner other than what it is intended.
8. INSTRUCT CHILDREN NOT TO get off equipment while it is in motion.
9. DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT wear scarves, hats with straps, helmets,
jackets with draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing which could
become entangled or snagged on equipment.
10. INSTRUCT CHILDREN NOT TO play on the equipment if it is wet. Potentially slippery surfaces may cause a
hazard.
11. VERIFY all suspended items such as ropes and chains are secure at both ends.
12. VERIFY all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.
13. INSTRUCT CHILDREN NOT TO attach items to the play system not specifically intended for use with the
play equipment. Items such as, but not limited to, jump ropes, clotheslines, and pet leashes may pose a
strangulation hazard.
14. INSTRUCT CHILDREN TO REMOVE any bike or other sports helmets before playing on the play equipment, as
they may pose a possible hanging hazard. Children must be dressed appropriately.
15. INSTRUCT CHILDREN there may only be one person on a swing at a time with a maximum weight of 150
pounds per swing.
16. VERIFY there are no gaps between the slide bed way and the slide screws.
17. INSTRUCT CHILDREN to always go down slides feet first. Never slide head first.
18. INSTRUCT CHILDREN TO NEVER climb, crawl, or walk on items not intended for such use. Such types of play
on top of Monkey Bars, Fort Roof, and Swingbeams greatly increase the risk of a serious or fatal fall.
3
Choosing a location & protective surface for your play system
When selecting your play site, always keep the child's safety in mind. Guidelines have been established by USCPSC that will help you
achieve a safe play area:
X3.1 Select Protective Surfacing - One of the most important things you can do to reduce the likelihood of serious head injuries is to install
shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is
suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from;
whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or
shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE:
An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also compact, displace, and
settle, and should be periodically refilled to maintain at least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be
adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home
playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the
equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock
absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment - such as a
sandbox, activity wall, playhouse or other equipment that has no elevated play surface - does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don't forget to
account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials, mark the
correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.
X3.1.3.2 Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles - You may be interested in using surfacing other than loose-fill materials
- like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report
showing that the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact
Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height
for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall
height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the
protective surfacing below – of your play equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement—Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the
height of the top bar from which the swing is suspended.
X3.1.5.3 For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope,
plus 6 feet in all directions.
Supplemental
1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps,
roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any
structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging
equipment must be a minimum distance of TWICE the height of the swing
beam away from any structures or obstructions as specified above. We
also recommend that you do not install your play system near a lake, river,
9.5' min
swimming pool or other water hazards.
2. Locate slide out of direct sunlight to reduce the likelihood of serious burns.
A slide that faces north will receive the least direct sunlight.
3. It is recommended not to place a set on sandy soil or loose fill as it may
require additional anchoring in that situation.
4. If anchoring your play system, all underground utilities must be located in
play zone before starting assembly of play system.
6' min.
30' 6' min.
Set Dimensions
Play Zone
L 17' x W 14 1/2' x H 11'
L 29' x W 30'
6' min.
4
29'
Maximum Fall Height is 8'
TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected
Type of Material
6 in. depth
9 in. depth
12 in. depth
Double Shredded Bark Mulch
Wood Chips
Fine Sand
Fine Gravel
6 ft.
6 ft.
5 ft.
6 ft.
10 ft.
7 ft.
5 ft.
7 ft.
11 ft.
12 ft.
9 ft.
10 ft.
Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment
Equipment Fall Height
1'
2'
3'
4'
5'
6'
7'
8'
9'
10'
11'
12'
Wood Chips
6"
6"
6"
6"
6"
6"
6 1/2"
7 1/2"
8 1/4"
9"
12"
13"
Double Shredded Bark Mulch
6"
6"
6"
6"
7"
8"
9"
9 3/4"
10 1/2" 11 1/2"
Engineered Wood Fibers
6"
6"
6"
7"
8 1/2"
9"
9 1/2"
10 1/2" 11 1/4"
Fine Sand
6"
6"
6 1/2"
8"
9
10"
Coarse Sand
6"
6"
7 1/2"
9"
10 1/2"
12"
14"
Fine Gravel
6"
6"
6"
6 3/4"
8"
9"
10"
Medium Gravel
6"
6 1/4"
8"
9"
9"
12"
14"
10 1/4" 10 3/4"
16"
12"
18"
10 3/4" 11 1/2"
16"
18"
12"
13"
10 3/4"
12"
13 1/2" 14 3/4"
16"
11"
20"
12"
22"
24"
13 1/4" 14 1/2"
20"
22"
24"
Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety
Assembly safety
1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.
2. Verify that all bolts and screws are secured tightly and all acorn nuts are snug (acorn nuts should be
tightened to 5 foot pounds of torque).
3. DO NOT allow children to play on the play system until it is completely assembled in a proper location.
4. DO NOT allow children in the area while you are assembling your play system. Many of the Sunray Premium
Playgrounds, Inc. components are very heavy and could seriously injure a child.
Maintenance of your play system
To ensure safe enjoyment of your Sunray Premium Playgrounds play system for years to come, follow
these maintenance tips:
1. At the beginning and end of each usage season and twice each month, check and tighten as needed (but do
not over tighten causing wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of
torque. Hardware used on swinging elements should be checked at least twice a month to ensure proper
fastening.
2. At the beginning and end of each usage season and twice each month, check all coverings for bolts and
sharp edges to be certain they are in place. Replace when necessary.
3. Oil all metallic moving parts monthly during the usage period.
4. At the beginning of each usage season and once a month durning the play season, check all moving parts
including swing seats, ropes, and chains for wear, rust, or other deterioration and replace as needed.
5. At the beginning of each usage season, check all metal parts for rust. If needed, sand and repaint using a
nonlead-based paint meeting the requirements of Title 16 CFR Part 1303.
6. At the beginning of each usage season, check all wood members for deterioration and splinters. Spot sand
any areas that are checking or splintering. If parts are deteriorating, replace as needed.
7. Remove plastic swing seats, half bucket swing and take indoors or do not use when temperature drops below
36 Fahrenheit. Reinstall all plastic parts that were removed for the cold season.
8. Check, twice a month, the depth of loose fill protective surfacing materials to prevent compaction
and to maintain appropriate depth. Rake or replace as necessary.
5
9. Check the C-Links on the chain to ensure they are securely closed. Tighten with a crescent wrench as
needed.
10. On a yearly basis, we recommend that you coat your play system with a sealant or preservative. You may
also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.
11. When you are ready to dispose of your playset, make sure all metal, plastic and wood components are
disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist.
Helpful Installation Hints
*NOTE: Refer to these assembly tips throughout the entire installation process.
1. After thoroughly reading all information and properly locating your play system site, carefully
unpack parts. As you unpack your play system, keep the parts list handy and become familiar with each
part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts
and instructions before you begin will help avoid mistakes and save you time later.
2. Group both wood and non-wood parts together in accordance to each page, or Step, of this assembly
manual. Doing this now will help you quickly locate parts and assemble the set with ease.
3. Sort your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes,
to ensure you do not lose any hardware.
4. Before starting each Step, thoroughly read all of the instructions to ensure all information is understood.
Pay special attention to the orientation of each part, details & notes, and proper usage of hardware. Each
piece of hardware is required for a certain part of the assembly.
5. Certain Steps of the assembly are best performed on a hard flat surface to ensure proper and accurate
assembly.
6. All Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all
1/4" and 5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put
in knot holes. Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking. Refer to
"Commonly Asked Questions" on page 7 for more information about Lag Bolts.
7. All #14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.
8. Use a clamp to secure Facias flush to the Uprights and use holes in facia as a guide for placing Lag
Bolt Pilot Holes (as shown in Detail B).
9. Verify Facias are flush with Uprights.
10. Check assembly periodically to ensure the set is level and all facias are square to the uprights.
11. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply
pressure to the top board while reinserting hardware in the same hole.
USE FACIA AS
A GUIDE FOR
PRE-DRILLING
HOLES
PILOT
HOLES
DETAIL A
EDGES FLUSH
6
DETAIL B
COMMONLY ASKED QUESTIONS
Question: How do I know when Lag Bolts and other Fasteners are tightened properly?
Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer
are firmly compressed against the wood. If splintering occurs, that is an indication you
are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood
fibers fracture out from under the washers).
Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt
breaks?
Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with
a 1/8" Drill Bit in a new direction to miss the obstruction.
Question: What if my Play System is leaning and/or rocks?
Answer: This is caused by unleveled ground under the Base and Support Wings of the Play
System. It may be necessary to remove or add some soil beneath the Play System
to make it level. Ground Stakes, when installed, will also provide stability.
Question: What if my Play System has cracks on the wood or seems to be developing cracks?
Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all
wooden play equipment. A check is a separation of the wood fibers running with the
grain. This is caused by varying temperature and moisture conditions. By coating
your Play System annually with a sealant or preservative, you can help protect your
Play System from developing (not stopping) seasonal checks. Please remember to
follow all installation instructions, including installing the play set on solid level ground.
Question: What is the sticky substance that appears on the wood?
Answer: The sticky substance that may appear on the wood is called pitch. It is common for
the lumber to have occasional pitch seepage which does not affect the structural
integrity of the part. Pitch provides the natural rot resistant characteristics of the
lumber. If play surfaces or play items become overly sticky with pitch use rubbing
alcohol to safely remove.
Question: What accessories may be added or what modifications can be made to my Sunray
Premium Playground, Inc. set?
Answer: Sunray Premium Playground, Inc. playsets are complete kits and are not modular.
Playsets with unauthorized accessories or modifications will not be covered under
warranty. Non-residential use of the playset voids warranty.
Question: Is my child old enough to use all play items on my set?
Answer: All play items on Sunray Premium Playground, Inc.
playsets are designed for children ages 3 to 11, but it is
the end users responsibility to determine suitability of
use by their children for each play item.
7
EXAMPLE OF SEASONAL
CHECKS OR SURFACE
CRACKS
8
77
78
81
82
86
7
8
9
6
114
38
5
2
49
83
74
1
19
16
20
66
75
19
87
88
68
16
73
17
54
113
56
57
46
58
55
13
75
69
89
98
99
118
116
11
12 64
72 10
105
15
PARTS IDENTIFICATION
9
75
68
121
3
71
17
84
15
49
70
17
85
73
68
52
20
4
39
104 69
19
73
103
64
29
30
32 31
35
33
34
PARTS IDENTIFICATION
Sunray Hardware List
F/N#
DESCRIPTION
DIMENSION
QTY
H1
H3
H4
H7
H9
H11
H17
H24
H28
H30
H32
H34
H50
H55
H56
H60
H93
H100
H108
H116
H146
H124
H130
H135
H139
H184
H176
H152
H154
H155
H158
H163
H164
H166
H170
Flat Washer
Flat Washer
Flat Washer
SAE Washer
Lock Washer
Lock Washer
Standard Nut
Nylock Nut
Acorn Nut
Round Pallet Nut
4 Prong T-Nut
4 Prong T-Nut
Carriage Bolt
Carriage Bolt
Carriage Bolt
Carriage Bolt
Lag Bolt
Lag Bolt
Lag Bolt
Lag Bolt
Hex Bolt
Hex Bolt
Hex Bolt
Hex Bolt
Hex Bolt
Hex Bolt
Phillips Wood Screw
Phillips Wood Screw
Phillips Wood Screw
Phillips Wood Screw
Phillips Pan Head Tap Screw
Phillips Pan Head Tap Screw
Phillips Pan Head Tap Screw
Phillips Pan Head Tap Screw
Phillips Pan Head Machine Screw
1/4"
3/8"
1/2"
1/4"
1/4"
3/8"
3/8"
3/8"
3/8"
3/8"
1/4"
3/8"
3/8" x 3 1/2"
3/8" x 6"
3/8" x 6 1/2"
3/8" x 8 1/2"
1/4" x 2"
1/4" x 4 1/2"
5/16" x 3"
3/8" x 3 1/2"
1/4" x 2 1/4"
3/8" x 1 1/2"
3/8" x 4"
3/8" x 6 1/2"
3/8" x 9"
3/8" x 2 1/2"
#8 x 1"
#8 x 1 1/2"
#8 x 2"
#8 x 2 1/2"
#10 x 1 1/2"
#14 x 3/4"
#14 x 1"
#14 x 1 1/2"
1/4" x 1 1/4"
116
35
9
28
8
36
10
12
22
12
44
4
2
2
4
1
6
4
106
2
8
2
6
12
1
2
335
500
58
50
2
6
26
8
36
*NOTE: Extra hardware is included in the hardware bags. Not all hardware will be used
during installation.
TOOLS REQUIRED FOR ASSEMBLY
Tape Measure
Carpenters Level
Carpenters Square
Claw Hammer
Wood Clamp
Standard or Cordless Drill
with #2 & #3 Phillips Bits
Electric Impact Gun or 1/4"
and 3/8" Ratchet
Torque Wrench
1/8" Drill Bit
1/4" Drill Bit
7/16" Drill Bit
Crescent Wrench
7/16" Deep Well Socket
1/2" Deep Well Socket
9/16" Deep Well Socket
Locking Pliers
8' Step Ladder
Safety Glasses
Adult Helper
10
Hardware for Assembly
*NOTE: Hardware is drawn to actual size except for H139 on page12
*NOTE: Not all Hardware is pictured.
0
H100
1
H155
H17
H154
H7
H152
2
H28
H1
H176
3
H158
H24
H3
4
H166
H32
H164
H163
H116
5
H4
H108
H34
6
H9
H93
7
H30
H11
8
H170
11
9
Hardware for Assembly
0
*NOTE: Thread length may vary from what is pictured.
H139 is 3/8" x 9"
H139
H135
H146
1
2
3
4
H50
H130
5
6
H184
H55
H56
7
H124
8
9
H60
12
PARTS IDENTIFICATION
1
3
5
7
2
3@ 5/8" x 3" x 38" Deck Board
4
18@ 5/8" x 3 1/4" x 26 1/2" Rail Upright
6
1@ 5/8" x 1 9/16" x 36 1/2" Top Rock Wall Board
8
6@ 5/8" x 3 1/4" x 36 1/2" Rock Wall Board
9
10
1@ 5/8" x 3 1/4" x 36 1/2" RW Board w/Rope Hole
11
13
15
17
19
22
24
12
2@ 5/8" x 3 1/4" x 16" Fan Vertical
14
6@ 5/8" x 3 1/4" x 36" Table Board
16
20@ 5/8" x 3 3/8" x 43 3/8" Roof Board
18
4@ 5/8" x 3 1/4" x 49 7/8" Lower Roof Frame
20
4@ 5/8" x 3 1/4" x 43 13/16" Upper Roof Frame
23
2@ 5/8" x 3 3/8" x 4 1/8"
Right Dormer Board
25
2@ 5/8" x 3 3/8" x 8 1/8"
Right Dormer Board
20@ 5/8" x 3 1/4" x 44" Deck Board
10@ 5/8" x 3 1/4" x 20" Store Front Upright
6@ 5/8" x 3 1/4" x 36 1/2" Inside 2 Hole RW Board
6@ 5/8" x 3 1/4" x 36 1/2" 2 Hole RW Board
2@ 5/8" x 3 1/4" x 36" Fan Horizontal
4@ 5/8" x 3 1/4" x 11 1/8" Fan Ray
4@ 5/8" x 3 1/4" x 26" Roof Runner
8@ 5/8" x 3 1/4" x 35 3/4" Roof Frame Side
2@ 5/8" x 3 1/4" x 9" Roof Brace
20@ 5/8" x 3 3/8" x 37 5/16" Roof Board
2@ 5/8" x 3 3/8" x 6 1/8"
Right Dormer Board
2@ 5/8" x 3 3/8" x 10 1/8"
Right Dormer Board
27
26
2@ 5/8" x 3 3/8" x 14 3/16"
Right Dormer Board
2@ 5/8" x 3 3/8" x 12 3/16"
Right Dormer Board
28
29
2@ 5/8" x 3 3/8" x 16 1/4"
Right Dormer Board
30
2@ 5/8" x 3 3/8" x 4 1/8"
Left Dormer Board
31
2@ 5/8" x 3 3/8" x 8 1/8"
Left Dormer Board
2@ 5/8" x 3 3/8" x 6 1/8"
Left Dormer Board
32
33
2@ 5/8" x 3 3/8" x 10 1/8"
Left Dormer Board
2@ 5/8" x 3 3/8" x 12 3/16"
Left Dormer Board
13
PARTS IDENTIFICATION
34
35
2@ 5/8" x 3 3/8" x 14 3/16"
Left Dormer Board
36
89
93
95
99
101
119
2@ 5/8" x 2 1/4" x 8 3/4" Dormer Fan Vertical
10@ 5/8" x 3 1/4" x 17" Rail Upright
7@ 5/8" x 1 1/4" x 13" Window Horizontal
6@ 5/8" x 2" x 15 1/8" Window Upright
3@ 5/8" x 3 1/4" x 13 3/8" Arched Window Trim
2@ 5/8" x 1 1/4" x 17" Window Vertical
2@ 5/8" x 3 1/4" x 26 1/2" Notched Rail Upright
38
37
90
92
94
98
100
120
2@ 5/8" x 2 1/4" x 22" Dormer Fan Horizontal
8@ 5/8" x 3 1/4" x 11 1/2" Cabin Upright
3@ 5/8" x 1 1/4" x 15 1/8" Window Vertical
4@ 5/8" x 1 1/4" x 11 1/2" Window Vertical
3@ 5/8" x 3 1/4" x 13 3/8" Window Trim Board
4@ 5/8" x 3 1/4" x 16 1/4" Bubble Panel Frame
2@ 5/8" x 3 1/4" x 26 1/2" Rail Upright w/Holes
107
2@ 5/8" x 4 3/4" x 44" Deck Board
1@ 5/8" x 5 1/4" x 10" Rail Upright
40
39
1@ 5/8" x 5 1/4" x 20" Store Front Upright
41
8@ 5/8" x 4 1/4" x 26 1/8" Roof Frame Side
42
2@ 5/8" x 4 1/2" x 49 7/8" Roof Frame Bottom
2@ 5/8" x 4 1/2" x 49 7/8" Roof Frame Top
43
44
2@ 5/8" x 4 1/2" x 43 13/16" Roof Frame Bottom
103
2@ 5/8" x 4 1/2" x 43 13/16" Roof Frame Top
104
1@ 5/8" x 4 3/4" x 44" Arched Facia
1@ 5/8" x 4 3/4" x 44" Arched Angled Facia
105
106
2@ 5/8" x 5 1/4" x 11 1/2" Cabin Upright
1@ 5/8" x 5 1/4" x 17" Rail Upright
113
109
1@ 5/8" x 5 1/4" x 6 1/2" Rail Upright
46
2@ 5/8" x 3 3/8" x 16 1/4"
Left Dormer Board
4@ 1 1/4" x 3 1/4" x 44" 2 Hole Facia
121
14
3@ 1 1/4" x 3 1/4" x 9 1/2" Corner Facia
1@ 1 1/4" x 3 1/4" x 50" Side Facia
PARTS IDENTIFICATION
114
50
51
52
54
1@ 1 1/4" x 3 1/4" x 16" Center Facia
49
6@ 1 1/4" x 3 1/4" x 25 1/2" Rail Uprights
w/Handle Holes
1@ 1 1/4" x 3 1/4" x 61" Rock Wall Runner
1@ 1 1/4" x 3 1/4" x 83" Deck Runner
1@ 1 1/4" x 3 1/4" x 24" Ladder Entrapment Board
53
55
2@ 1 1/4" x 3 1/4" x 30" Right Picnic Table Leg
2@ 1 1/4" x 3 1/4" x 30" Left Picnic Table Leg
56
57
2@ 1 1/4" x 3 1/4" x 18 3/4" Table Brace
58
60
63
65
66
111
1@ 1 1/4" x 3 1/4" x 19" Table Runner
59
2@ 1 1/4" x 3 1/4" x 19" Table Support
2@ 1 1/4" x 2 1/4" x 20 1/8" Dormer
Right Support
61
64
3@ 1 1/4" x 3 1/4" x 34 3/4" Left Roof Support
2@ 1 1/4" x 3 1/4" x 34 3/4" Roof Support
2@ 1 1/4" x 3 1/4" x 45" Seat Support
2@ 1 1/4" x 2 1/4" x 20 1/8" Dormer Left Support
4@ 1 1/4" x 3 1/4" x 16 1/2"
Dormer Runner
3@ 1 1/4" x 3 1/4" x 34 3/4" Right Roof Support
62
2@ 1 1/4" x 3 1/2" x 4"
Fan Center
2@ 1 1/4" x 3 1/4" x 62 3/8" Rock Wall Leg
1@ 1 1/2" x 1 1/2" x 37 7/8" Ship's
Wheel Board
112
115
2@ 1 1/4" x 3 1/4" x 17" TTT Board
67
2@ 1 1/4" x 5 1/4" x 84" Main Beam
68
4@ 1 1/4" x 5 1/4" x 84" 6 Hole Facia
15
2@ 1 1/4" x 2" x 43 1/2" 2 Hole Facia
PARTS IDENTIFICATION
69
73
2@ 1 1/4" x 5 1/4" x 44" Deck Facia
3@ 1 1/4" x 5 1/4" x 44" 4 Hole Facia
70
72
2@ 1 1/4" x 5 1/4" x 8" Fan Center
4@ 1 1/4" x 5 1/4" x 21" Ladder Step
71
1@ 1 1/4" x 5 1/4" x 84" Single Arched Facia
116
1@ 1 1/4" x 4 3/4" x 43 3/4" Angled Facia
74
75
77
78
80
2@ 3" x 3" x 104" Corner Upright w/TJ Holes
4@ 3" x 3" x 97 1/2" Corner Upright
2@ 3" x 3" x 104" A-Frame Leg
79
1@ 3" x 3" x 60" A-Frame Cross Member
8@ 2 1/2" x 2 1/2" x
14 1/2" Angled Brace
81
1@ 3 3/8" x 3 3/8" x 44" Top Joist w/Swing Holes
82
1@ 3" x 3" x 15"
Upper A-Frame Bracket
1@ 3" x 3" x 15" Lower
A-Frame Bracket
83
1@ 1 5/8" x 5 1/4" x 84" Double Arched Facia
84
1@ 2 1/2" x 3 1/2" x 64 9/16" Left Ladder Leg
85
1@ 2 1/2" x 3 1/2" x 64 9/16" Right Ladder Leg
86
1@ 3" x 5 1/4" x 110" 3 Position Swingbeam
87
88
2@ 15/16" x 3 1/4" x 36" Seat Board
2@ 15/16" x 5 1/4" x 36" Seat Board
118
2@ 15/16" x 5 1/4" x 38 1/4" Window Top/Bottom
16
PARTS IDENTIFICATION
N6
2@ Ladder Handle - Yellow
N9
N8
4@ Rockwall/Ladder
Bracket - Brown
8@ 90 Bracket - Brown
N172
9@ Tic Tac Toe
Cylinder
N170
1@ 45 Bracket - Yellow
N20
N21
N5
6@ Safety Handle Yellow
12@ Rock
N171
N173
2@ 90 Swingbeam
Bracket - Brown
N174
2@ Tic Tac Toe
Insert
3@ Tic Tac Toe
Rod
N28
N10
6@ Rebar Stake
1@ Swingbeam Plate - Brown
N42
N19
1@ Telescope
3@ Ship's Wheel w/Cap
17
1@ Plaque
PARTS IDENTIFICATION
N29
N73
14@ 3/8"
Bolt Cup
N18
2@ Small
Bolt Cup
N17
1@ Half Bucket Swing
designed for ages 3-5
N27
6@ Spring Clip
N14
1@ Trapeze Bar - Yellow
2@ Trapeze Rings - Yellow
N26
N15
2@ Swing Seat - Blue
N30
6@ Swing Hanger
N31
12@ Wide Jaw C-Link
4@ Pear Quick Link
N13
8@ Long Chain - Yellow
Parts Not Shown
N1
1@ 12' Rope - 3/4" DIA
N24 1@ Double Wall Wave Slide - Yellow
N167 1@ Chalkboard w/Chalk and Eraser
N12
N168 1@ Small Bubble Panel
4@ Short Chain - Yellow
N169 1@ 4 Hole Tire
18
Step 1
Picnic Table Assembly
*SUGGESTION: Make sure to open all Hardware bags and sort Hardware before starting
assembly.
*SUGGESTION: Sort all components and make sure the quantities match what is in the
manual before starting assembly.
*NOTE: Make sure that you have a flat level surface to build the set on.
1. Place Left Table Legs (54), Right Table Legs (55) and Seat Supports (57) on a hard surface and
pound in T-Nuts (H32) with a hammer (as shown).
*NOTE: Counter-sunk holes on Table Legs (54) (55) must be facing down.
2. Line up holes on Left Table Legs (54), Right Table Legs (55), Seat Supports (57) and Table Support
(58) (as shown in Detail A) and attach using 1/4" Hardware (H1) (H9) (H146) (H32).
3. Stand Leg assemblies up and position Seat Boards (87) (88) on Seat Supports (57). Seat Boards
(87) (88) should overhang 3 3/8" on the ends (as shown) and the edges of Seat Boards (88) and
Seat Supports (57) must be flush (as shown). Attach Seat Boards (87) (88) to Seat Supports (57)
using #8 Hardware (H154).
4. Center Table Boards (13) on Table Supports (58) and attach using #8 Hardware (H152). There
should be no gaps between Table Boards (13) when attached properly.
*NOTE: Assembling Picnic Table on a hard level surface will help ensuring that the
Table is square.
5. Insert Screws (H154) into holes on Left Table Legs (54) and Right Table Legs (55) and attach to
Table Supports (58) using #8 Hardware (H154).
6. Center and attach Table Runner (53) on the bottom side of Table Boards (13) using #8 Hardware
(H152).
7. Position Table Braces (56) so they are centered on Seat Supports (57) and Table Runner (53) and
attach using #8 Hardware (H154).
continued on next page:
19
Step 1
Picnic Table Assembly
continued from previous page:
H32
Counter-sunk Holes
Facing Down
55
H32
54
57
H146
H9
H1
H32
H152
13
H32
58
H146
H1
57
H9
55
53
54
H32
87
H154
H154
88
DETAIL A
H154
56
58
54
58
EDGES FLUSH
3 3/8"
H154
57
57
55
54
20
55
Step 2
Upright Assembly
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
1. Lay outside Corner Uprights (74) (75) on the ground and measure up 86" and attach Single Arched
Facia (71) and Double Arched Facia (83) using 1/4" Hardware (H1) and 5/16" Hardware (H108). The
ends of the Facias (71) (83) should be flush with the outside faces of the Uprights (74) (75) and the
Uprights should be 84" apart from outside face to outside face.
2. Attach 6 Hole Facias (68) to Corner Uprights (74) (75) using 1/4" Hardware (H1) and 5/16" Hardware
(H108).
*NOTE: Make sure Uprights and Facias are square before tightening Hardware.
3. Center middle Corner Upright (75) between Corner Uprights (74) (75) and attach to Facias (71) (83)
using 1/4" Hardware (H1) and 5/16" Hardware (H108). There should be 37 1/2" between Uprights
when properly installed. Holes in Facias must be oriented as shown in Detail A.
1 1/4"
75
DETAIL A
H108
H108
H1
75
UPRIGHTS MUST
BE POSITIONED
AS SHOWN
84"
H1
74
71
83
75
75
86"
37 1/2"
H1
68
H108
74
68
21
Step 3
Upright Assembly
1. Stand assemblies up and attach Top Joist w/Swing Holes (79), with counter-sunk holes down, to
Corner Uprights (74) using 1/2" Hardware (H4) and 3/8" Hardware (H56) (H3) (H11) (H17) (H28).
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
2. Attach 4 Hole Facias (73) to Corner Uprights (74) (75) using 1/4" Hardware (H1) and 5/16" Hardware
(H108). Holes in Facias (68) (73) must be offset (as shown in Detail A).
*SUGGESTION: When Installing Facias (73), put bottom Lag Bolts in first and check that
measurements are correct and the assembly is square before inserting top Lag Bolts.
3. Measure up 75 1/2" on Corner Uprights (75) and attach 2 Hole Facia (46) using 1/4" Hardware (H1)
and 5/16" Hardware (H108).
1 3/4"
38"
75
H108
73
75
H1
1 1/4"
DETAIL A
83
H56
H4
46
H3
H17
79
71
H11
COUNTER
SUNK HOLES
DOWN
75 1/2"
H108
75
H1
68
H108
H1
H28
74
73
75
68
H1
73
73
22
H108
Step 4
Main Beam Installation
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
1. Measure up 57 3/8" on Corner Uprights (74) (75) and attach Main Beams (67) to Corner Uprights
using 1/4" Hardware (H1) and 5/16" Hardware (H108).
*NOTE: Holes in Main Beams (67) must be down when installed properly.
74
75
75
H108
H1
67
Holes Down
67
75
H1
75
23
H108
57 3/8"
Step 5
Deck Assembly
1. Center and evenly space Deck Boards (1) (2) (38) between Uprights and attach Deck Boards to Main
Beams (67) using #8 Hardware (H152). Pre-drilled holes in Deck Boards should line up with the
centers of the Main Beams (67).
*NOTE: Deck Boards (1) (2) (38) must be evenly spaced, and gaps between boards must not
exceed 3/16".
2. Center and attach Deck Runner (51) to Deck Boards using #8 Hardware (H152).
H152
2
1
67
38
2
24
51
67
Step 5a
Deck Assembly Insert
*NOTE: If Deck Boards (2) (38) DO NOT fit between Uprights (74) (75), as
stated on Step 5 of the manual, follow these steps.
1. Loosen 5/16" Hardware (H108) on Main Beams (67) that attach to Corner Uprights (74) (75) on
sides of the set. Make sure not to completely remove the Hardware (H108) from Corner Uprights
(74) (75). You may have to pull out on the Uprights to gain enough space for the Deck Boards to
fit between the Uprights.
2. After the Deck Boards (2) (38) are fitted between Uprights (74) (75) attach Deck Boards (1) (2) (38) to
Main Beams (67) using #8 Hardware (H152) as shown in the manual.
3. Tighten Hardware (H108) on Main Beams (67) that was loosened in #1.
4. Continue with #2 Step 5 in the manual to complete the Deck Assembly.
75
38
2
74
H108
H108
67
INSIDE VIEW
OF SET
24a
Step 6
Angled Brace Installation
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
1. Attach Angled Braces (80) to Corner Uprights (74) (75) using 1/4" Hardware (H1) and 5/16"
Hardware (H108). The tops of the Angled braces (80) should be touching the bottoms of the Deck
Boards (as shown in Detail A).
2. Attach Angled Braces (80) to Main Beams (67) using 1/4" Hardware (H1) and 5/16" Hardware
(H108).
1
67
DECK BOARDS
NOT SHOWN FOR
CLARITY OF VIEW
80
DETAIL A
75
67
80
H1
67
80
H108
75
H1
75
H108
H108
H1
74
25
Step 7
Facia Installation
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
1. Attach Deck Facias (69) to Corner Uprights (74) (75) and Angled Braces (80) using 1/4" Hardware
(H1) and 5/16" Hardware (H108). The tops of the Deck Facias (69) must be flush with the tops of the
Deck Boards, and offset holes must be down when installed properly.
2. Position 6 Hole Facias (68) so the tops are flush with the tops of the Deck Boards and attach to
Corner Uprights using 1/4" Hardware (H1) and 5/16" Hardware (H108).
*NOTE: Holes on Deck Facias (69) and 6 Hole Facias (68) must be offset as shown in Detail A.
3. Position 2 Hole Facias (46), Side Facia (121) and Corner Facias (113) (in locations shown) and
attach to Corner Uprights (74) (75) using 1/4" Hardware (H1) and 5/16" Hardware (H108).
4. Position Center Facia (114) so it is centered on middle Corner Upright (75) and attach using 1/4"
Hardware (H1) and 5/16" Hardware (H108).
75
46
HOLES
OFFSET
113
69
DETAIL A
68
114
113 H1
H108 H1
121
68
46
75
113
69
80
74
26
H1
H108
H108
Step 8
Deck Bracket
Installation
*NOTE: Pre-drill 1/2" deep holes for #14 Hardware using a 1/8" drill bit.
1. Attach 90 Brackets (N8) to Deck Runner (51) and Deck Facias (69) on both ends of the Deck
Runner (51) using #14 Hardware (H164) (as shown in Detail A). A total of two 90 Brackets (N8)
should be installed in this step.
51
H164
N8
69
DETAIL A
A
69
N8
51
H164
27
Step 9
Ladder Assembly
1. Place Left Ladder Leg (84) and Right Ladder Leg (85) on a flat surface with the notches facing up.
Insert 3/8" Hardware (H34) into holes in the Ladder Legs, using a hammer if needed.
2. Center Ladder Steps (70) in notches and attach to Left Ladder Leg (84) and Right Ladder Leg
using #8 Hardware (H155). Ladder Steps (70) should be centered in the notches.
3. Attach Entrapment Board (52) to the BACK SIDE of the Ladder, 1 1/2" up from the top Step on the
Ladder Legs (84) (85) using #8 Hardware (H155).
4. Attach 90 Ladder Brackets (N9) to the Ladder Legs (84) (85) using 3/8" Hardware (H11) (H184)
(H34). DO NOT completely tighten Ladder Bracket Hardware at this time.
H34
H155
85
84 85
H155
52
70
84
H34
1 1/2"
84 85
85
70
N9
H11
52
H184
ENTRAPMENT INSET
28
Step 10
Ladder Installation
1. Position Ladder Assembly against 6 Hole Facia (68) and centered between Side Facia (121) and
Corner Facia (113) with the 90 Ladder Brackets (N9) up against the 6 Hole Facia (68).
*NOTE: Pre-drill 1/2" deep holes for #14 Hardware using a 1/8" drill bit.
2. Attach 90 Ladder Brackets (N9) to 6 Hole Facia (68) using #14 Hardware (H164).
3. Tighten all Hardware on Ladder at this time.
121
68
N9
H164
29
113
Step 11
Roof Assembly
1. Use a Hammer to insert 3/8" Hardware (H30) into holes in Corner Uprights (74) (75) (in locations
shown).
*NOTE: Cleaning holes in Uprights (74) (75) out with a 7/16" drill bit will ease the installation of
Hardware (H30).
2. Attach Left Roof Supports (63) and Right Roof Supports (64) to Corner Uprights (74) (75) using 3/8"
Hardware (H3) (H11) (H130) (H30).
*NOTE: Tighten Hardware in Roof Supports (63) (64) until Roof Supports can barely move.
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
3. On the Corner Uprights (75), measure up 8 1/4" from the tops of the Double Arched Facia (83) and
Single Arched Facia (71) and attach 2 Hole Facias (112) using 1/4" Hardware (H1) and 5/16"
Hardware (H108).
*NOTE: Holes on 2 Hole Facias (112) must be down when properly installed.
H1
71
H108
H108
H1
75
112
112
83
75
75
8 1/4"
63
H130
H30
63
64
H11
H3
64
H30
H3
63
74
64
75
75
H30
H11
75
30
H130
Step 12
Lower Roof
Assembly
1. Lay Roof Frame Sides (16) and Lower Roof Frame (17) Boards on a hard surface. Position Roof
Frame Bottom (42), Roof Frame Sides (40) and Roof Frame Top (41) on top of Roof Frame Boards
(16) (17) (as shown in diagrams) and attach using #8 Hardware (H176). Make sure that the holes on
Roof Frame Sides (40) are orientated as shown below.
*NOTE: Holes in Roof Frame sides must be positioned as shown below.
2. Flip assembly over and attach Lower Roof Frames (17) to Lower Roof Frame Bottom (42) and Roof
Frame Top (41) in four spots (as shown in Detail A) no screws are installed in Frame Sides (16).
3. Repeat 1 and 2 for other side of the Lower Roof Panels.
H176
17
49 7/8"
16
H176
41
NOTE THE
LOCATION
OF HOLES
35 3/4"
DETAIL A
40
NOTE THE
LOCATION
OF HOLES
40
16
42
17
H176
H176
BOTTOM EDGES
FLUSH
41
40
H176
16
42
17
16
17
40
31
H176
Step 13
Lower Roof
Assembly
1. Position Roof Brace (18) up against Roof Frames and attach to Left and Right Roof Supports (63)
(64) using #8 Hardware (H152).
2. Attach Roof Board (15) to Roof Frame Bottom (42) using #8 Hardware (H176).
3. Position Roof Frame Assemblies on Roof Supports (63) (64) and attach using #8 Hardware (H155).
Wood Roof Frames should overhang Roof Supports (63) (64) 2" when properly installed and tops of
Frame Assemblies should match up (as shown in Detail A).
H152
64
18
H176
63
42
DETAIL A
H176
15
H155
H155
18
63
64
15
63
32
64
Step 14
Upper Roof
Assembly
1. Lay Roof Frame Sides (16) and Upper Roof Frame (19) Boards on a hard surface. Position Roof
Frame Bottom (43), Roof Frame Sides (40) and Roof Frame Top (44) on top of Roof Frame Boards
(16) (19) (as shown in diagrams) and attach using #8 Hardware (H176). Make sure that the holes on
Roof Frame Sides (40) are orientated as shown below.
*NOTE: Holes in Roof Frame sides must be positioned as shown below.
2. Flip assembly over and attach Upper Roof Frames (19) to Roof Frame Bottom (43) and Roof Frame
Top (44) in four spots (as shown in Detail A) no screws are installed in Frame Sides (16).
3. Repeat 1 and 2 for other side of the Upper Roof Panels
H176
43 13/16"
16
44
H176
NOTE THE
LOCATION
OF HOLES
35 3/4"
H176
40
40
19
DETAIL A
NOTE THE
LOCATION
OF HOLES
16
43
19
H176
H176
BOTTOM EDGES
FLUSH
40
44
16
43
19
16
19
40
33
H176
Step 15
Upper Roof
Assembly
1. On the underside of the Lower Roof Panel, measure and drill pilot holes in locations shown using 1/8"
drill bit. Holes must be in 5/8" from the edge of the Roof Frame side. Repeat this for the other side
of the Panel using the same dimensions.
2. Place the Roof Supports (65) on a hard surface aligning them to form a peak, position Roof Brace
(18) on top of Roof Supports (65) and attach using #8 Hardware (H152).
*NOTE: Make sure edges of Roof Supports (65) (18) are flush when installed properly.
3. Position Roof Support Assembly on Lower Roof Assembly and attach using #8 Hardware (H155).
Edges of Roof Supports (65) must be flush with the edges of the Lower Roof Frame when properly
installed.
65
32"
H152
18
20 1/8"
65
8 1/4"
5/8"
EDGES FLUSH
65
65
H155
34
Step 16
Upper Roof
Assembly
1. Attach Roof Boards (20) to Roof Frame Bottoms (43) using #8 Hardware (H176).
2. Position Roof Frame Assemblies on Roof Supports (63) (64) (65) and attach using #8 Hardware
(H155). Wood Roof Frames should overhang Roof Supports (63) (64) (65) 2" when properly installed
and tops of Frame Assemblies should match up (as shown in Detail A).
H176
43
DETAIL A
20
H155
H155
H155
65
63
64
35
Step 17
Roof Assembly
1. Starting on the Upper Roof Panels, place Roof Board (20) on top of the Roof Board (20) that was
attached in the prior step and attach to Roof Frame Sides (40) using #8 Hardware (H176).
Repeat this step to completely enclose the Roof Panels on both sides of the Upper Roof Panels.
2. On the Lower Roof Panels, place Roof Board (15) on top of the Roof Board (15) that was
attached in the previous step and attach to Roof Frame Sides (40) using #8 Hardware (H176).
Repeat this step to completely enclose the Roof Panels on both sides of the Lower Roof Panels.
*NOTE: A helper and ladder may be helpful to attach the top Roof Boards on the Roof Panels.
20
15
40
H176
H176
36
Step 18
Roof Assembly
1. Center and attach Roof Runners (14) on the back sides of Roof Boards (15) (20) using #8 Hardware
(H176). Make sure the holes in Roof Runners (14) are orientated as shown below.
*NOTE: Over-tightening the screws on the Fan may cause the wood to split.
2. Lay the Fan Center (72) on a flat surface with rounded side down. Center the Fan Horizontal (10)
and the Fan Vertical (11) (using the measurements provided in the diagram below) on the back side
of the Fan Center (72) and attach using #8 Hardware (H152).
3. Attach Fan Rays (12) to the Fan Center (72) using #8 Hardware (H152).
4. Repeat #2 and #3 to make one other Fan Assembly.
*NOTE: The following steps require two people to safely complete.
5. Line up the Roof Supports so they rest against each other and form a peak. With one person holding
the Roof Supports in place, attach one of the previously assembled fans to the back of the Supports
(63) (64) using #8 Hardware (H152) (as shown). Fans should be up against the bottom sides of Roof
Panels when installed properly.
6. Repeat #5 for the other Fan.
11
2 3/8"
14
NOTE: LOCATION
OF HOLE
14"
10
H176
1/2"
72
20 15
12
11
10
11
63
64
NOTE: LOCATION
OF HOLE
12
20
15
12
H152
64
10
H152
63
37
Step 19
Bay Window Assembly
1. Position Angled Facia (116) on Corner Uprights (75), flush up against Roof Supports (63) (64) and
attach using 1/4" Hardware (H1) and 5/16" Hardware (H108).
2. Position Window Top/Bottom (118) centered between Corner Uprights (75), on top of 2 Hole Facia
(46) and attach using #8 Hardware (H152). Position the other Window Top/Bottom (118) centered
between Corner Uprights (75), on the underside of the Angled Facia (116) and attach using #8
Hardware (H152).
3. Attach Window Verticals (101) to the ends of Window Top/Bottoms (118), tight up against Corner
Uprights using #8 Hardware (H152).
4. Position Window Trim Boards (98) (in locations shown) with the bottoms flush with the bottom of the
Window Top/Bottom (118) and attach using #8 Hardware (H152).
5. Position Arched Window Trim Boards (99) (in locations shown) with the tops flush with the top of the
Window Top/Bottom (118) and attach using #8 Hardware (H152).
118
99
101
63
H152
64
118
99
99
116
98
118
H152
H1
98
H108
75
75
H152
118
38
98
101
Step 20
Bay Window Assembly
1. On the middle part of the Bay Window, position Window Uprights (95) flush with the outside edges of
Arched Window Trim (99) and Window Trim Board (98) and attach using #8 Hardware (H176).
2. Center Window Vertical (92) between Window Uprights (95) and attach to Arched Window Trim (99)
and Window Trim Board (98) using #8 Hardware (H176).
3. Center and attach Window Horizontal (93) between Arched Window Trim (99) and Window
Board (98) using #8 Hardware (H176).
4. Repeat #1 through #3 for the other two windows.
99
92
99
92
H176
95
95
98
99
95
93
95
92
98
H176
39
H176
95
98
Step 21
End Rail Upright
Installation
1. Under the Bay Window, Center Rail Uprights (89) (105) between Corner Uprights (75) (as shown)
and attach to 2 Hole Facias (46) using #8 Hardware (H152).
2. On the Top Joist (79) side, center Rail Uprights (3) (120) (119) (107) between Corner Uprights (74)
and attach using #8 Hardware (H152).
*NOTE: The opening should measure 10" across when properly installed.
3. Position Rail Upright (109) between Notched Rail Uprights (119), flush with the notches on Notched
Rail Uprights (119) and attach to Top Joist using #8 Hardware (H152).
46
H152
89
H152
89
105
89
79
120
109
3
119
10"
3
107
40
120
Step 22
Rail Upright
Installation
1. Place all six Rail Uprights with Handle Holes (49) on the ground and use a hammer to pound 1/4"
Hardware (H32) into the Uprights (as shown in Detail A).
2. On the Single Arched Facia (71) side, position Rail Uprights (3) up against the Corner Uprights and
attach to Single Arched Facia (71), Corner Facia (113) and Side Facia (121) using #8 Hardware
(H152). Attach the other four Rail Uprights (3) to Single Arched Facia (71) and Side Facia (121)
using #8 Hardware (H152).
3. On the Double Arched Facia (83) side, position Rail Uprights (3) up against the Corner Uprights and
attach to Double Arched Facia (83), Corner Facia (113) and Center Facia (114) using #8 Hardware
(H152).
4. In the locations shown, place Rail Uprights with Handle Holes (49), with the T-Nuts towards the inside
of the set, and attach to Single Arched Facia (71), Double Arched Facia (83), Corner Facia (113)
Side Facia (121) and Center Facia (114) using #8 Hardware (H154).
*NOTE: There should be no gaps between Rail Uprights (3) and Rail Uprights with Handle
Holes (49) when properly installed.
H32
83
3
49
DETAIL A
49
H154
113
49
H152
49
114
3
3
71
49
3
113
H152
H152
H154
113
49
3
3
49
121
3
41
3
Step 23
90 Bracket & Handle
Installation
1. Attach Safety Handles (N5) to Rail Uprights with Handle Holes (49) using 1/4" Hardware (H170).
*NOTE: Pre-drill 1/2" deep holes for #14 Hardware (H163) (H164) with a 1/8" drill bit.
*NOTE: Position 90 Brackets so that the Hardware does not hit the gaps between the Deck
Boards.
2. Position 90 Brackets (N8) on Deck and up against Rail Uprights with Handle Holes (49) and attach
using #14 Hardware (H163) (H164). The #14 Hardware (H163) must go through the 90
(N8) and into the Deck (as shown in Detail A). A total of six 90 Brackets (N8) should be installed in
this step.
H163
Shorter #14
Hardware here
H170
H164
49
N5
H170
N8
49
DETAIL A
49
N5
49
49
N8
N5
H163
H164
N8
49
N8
49
N5
N8
49
42
Step 24
Cabin Package
Assembly
1. Center and attach Cabin Upright (106) between Corner Uprights (75) to 2 Hole Facia (112) and
Single Arched Facia (71) using #8 Hardware (H152). Measure over approximately 16 1/8" from
Corner Upright (75).
*NOTE: Measure up 26 1/2" from the top of the Deck to the Bottom of Cabin Upright (106).
2. Position Cabin Uprights (90) up against the Corner Uprights (75), Cabin Upright (106) and attach to 2
Hole Facia (112) and Single Arched Facia (71) using #8 Hardware (H152). Cabin Uprights should
rest on the top of Rail Uprights (3) when properly installed.
3. Center and attach Window Vertical (94) between Cabin Uprights (90) to 2 Hole Facia (112) and
Single Arched Facia (71) using #8 Hardware (H152).
4. Center Window Horizontal (93) between 2 Hole Facia (112) and Single Arched Facia (71) and attach
to Cabin Uprights (90) and Window Vertical (94) using #8 Hardware (H176).
*NOTE: Make sure that #8 Hardware (H176) is used to attach Window Horizontal (93).
5. Repeat #1 through #4 for the other side.
93
90
112
90
94
EDGES FLUSH
93
H176
90
H176
112
90
H152
H152
90
16 1/8"
106
75
90
94
75
3
112
71
H152
3
93
90
94
43
Step 25
Store Front
Assembly
*NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit.
1. Measure up 23 1/2" on Corner Uprights (74) (on the Top Joist side) and attach 2 Hole Facia (46)
using 1/4" Hardware (H1) and 5/16" Hardware (H108).
2. Attach Arched Facia (104) to Corner Uprights (74) up against the bottom of the Deck Facia (69) using
#8 Hardware (H152).
3. From the top of the 2 Hole Facia (46) measure down 1 1/2". Evenly gap Store Front Uprights (4) (39)
between Corner Uprights (74) (as shown) and attach to 2 Hole Facia (46) and 4 Hole Facia (73)
using #8 Hardware (H152).
39
46
4
1 1/2"
73
69
H152
104
74
74
H1
H108
46
23 1/2"
H108
H1
44
H152
Step 26
Rock Wall Assembly
1. Lay 2 Hole Rock Wall Boards (8), Inside 2 Hole Rock Wall Boards (6) and Rock Wall Legs (66) on a
flat surface. Use a hammer to pound in 1/4" Hardware (H32) and 3/8" Hardware (H34) (as shown in
Inset A). Rock Wall Legs must be orientated as shown in Inset A.
2. On a flat surface, lay Rock Wall Legs (66) on edge with holes up. Ends should be flush, and
Hardware (H34) should be on the outside of each Rock Wall Leg (66) (as shown). Rock Wall Legs
should be positioned so they measure 34 1/2" apart from outside face to outside face.
*NOTE: The top two Rock Wall Boards (6) will be installed in the next step after the Rock Wall
is attached to the set.
*NOTE: 1/4" Hardware (H32) must be on the bottom side when Rock Wall Boards are attached.
3. Attach Rock Wall Board (7) to Rock Wall Legs (66), 6 1/2" down from the top of the Rock Wall Legs
(66), using #8 Hardware (H152) in the top two holes only at this time.
4. Position the remaining Rock Wall Boards (6) (7) (8) (except for the top two Rock Wall Boards) along
the Rock Wall Legs in the order shown. Rock Wall Boards should be tight against each other and
should not have gaps between boards.
5. Check to make sure Rock Wall Legs (66) are still 34 1/2" apart and attach Rock Wall Board w/Rope
Hole (9) to Rock Wall Legs using #8 Hardware (H152) in the bottom two holes only at this time.
6. Measure diagonally across the Rock Wall assembly and make adjustments as needed to ensure that
the Rock Wall is square.
7. Finish attaching Rock Wall Board w/Rope Holes (9) and top Rock Wall Board (7). Continue attaching
Rock Wall Boards (6) (7) (8) in the order shown using #8 Hardware (H152).
8. Position Top Rock Wall Board (5) on top edge of Rock Wall Legs (66) with the back edges flush and
attach using # 8 Hardware (H152).
9. Center and attach Rock Wall Runner (50) to the back side of Rock Wall Boards (6) (7) (8) (9) using
Hardware (H152). Runner (50) should be pushed up against the under side of the Top Rock Wall
Board (5).
*NOTE: Rocks (N21) must go on the side of the Rock Wall Board opposite the 1/4" Hardware
(H32).
*SUGGESTION: Use a manual screw driver to attach Rocks (N21).
10. Attach Rocks (N21) to Rock Wall Boards (6) (8) using 1/4" Hardware (H7) (H170) (H32) (as shown in
Inset B).
*NOTE: Avoid over-tightening Hardware on Rocks so the Hardware doesn't protrude out the
back side.
11. Attach 90 Ladder Brackets (N9) to Rock Wall Legs (66) using 3/8" Hardware (H34) (H11) (H124) (as
shown in Detail B).
*NOTE: Do not fully tighten Ladder Bracket Hardware at this time.
continued on next page:
45
Step 26
Rock Wall Assembly
continued from previous page:
H34
66
8
H32
H170
8
6
H7
ROCK
DETAIL
N21
INSET B
66
INSET A
5
50
H32
7
B
H152
9
66
H11
N9
H124
66
50
6 1/2"
H34
1"
66
DETAIL B
34 1/2"
5
66
7
8
8
46
7
6
6
7
8
8
7
6
6
7
8
8
7
9
1"
Step 27
Rock Wall Assembly
1. Center assembled Rock Wall against 6 Hole Facia (68). The top of Top Rock Wall Board (5) should
be flush with the top of the Deck.
*NOTE: Pre-drill holes for #14 Hardware (H164) with an 1/8" drill bit.
2. Attach Rock Wall to the set by attaching 90 Ladder Brackets (N9) to the 6 Hole Facia (68) using #14
Hardware (H164).
3. Tighten Hardware in 90 Ladder Brackets (N9) and Rock Wall Legs (66) at this time.
4. Attach the top two Rock Wall Boards (6) (with Rocks attached) to the Rock Wall Legs (66) and Rock
Wall Runner (50) using #8 Hardware (H152) (as shown in Inset A).
6
50
66
68
N9
5
H164
N9
47
INSET A
H152
Step 28
Swing Assembly
1. Open C-Links (N30) and Pear Links (N31).
*NOTE: When closing C-Links & Pear Links, securely tighten using a crescent wrench.
2. Attach two Long Chains (N13) to each Swing Seat (N15) and Half Bucket Swing (N17) using Pear
Links (N31) for the Swing Seat (N15) and C-Links (N30) for the Half Bucket Swing (N17) (as shown in
Inset A).
3. Attach two Short Chains (N12) to Trapeze Bar (N18) using C-Links (N30) (as shown in Inset A).
4. Attach Trapeze Rings (N14) to Trapeze Bar (N18) by connecting C-Links (N30) to both the Trapeze
Bar (N18) and Trapeze Rings (N14) (as shown in Inset B).
*NOTE: When completed, swing assemblies should look as shown in Inset B.
5. Securely close all C-Links (N30) and Pear Links (N31) by tightening with a crescent wrench.
N12
N13
N13
N30
N31
N30
N18
N30
N15
N14
N17
INSET A
INSET B
48
Step 29
Tire Swing Assembly
1. Attach Eye Bolts (H196) to Tire (N169) using 3/8" Hardware (H14) (H24) (as shown in Detail A).
*NOTE: Make sure Eye Bolts (H196) are orientated as shown using the 12" measurement.
2. Open C-Links (N30). Find the middle link both of the Long Chains (N13) and attach C-Links (N30).
3. Attach Long Chains (N13) to each Eye Bolts (H196) using C-Links (N30) (as shown in Inset A).
*NOTE: When closing C-Links, securely tighten using a crescent wrench.
4. Attach two Short Chains (N12) to C-Links (N30) placed in the middle of the two Long Chains (N13)
(as shown in Inset A).
*NOTE: When completed, Tire Swing assembly should look as shown in Inset B.
5. Securely close all C-Links (N30) by tightening with a crescent wrench.
H196
N169
H14
H14
N12
H24
N30
MIDDLE LINK
DETAIL A
N13
N30
12"
H196
INSET A
INSET B
49
Step 30
A-Frame Assembly
1. Attach Swing Hangers (N26) to Swingbeam (86) using 3/8" Hardware (H3) (H11) (H24) (H28) (H135)
and 3/8" Bolt Cup (N29).
*SUGGESTION: Use a locking pliers to hold on to Hex Head Bolts (H135).
2. Position Plaque (N42) in the approximate position shown and attach to Swingbeam using
Hardware (158) (as shown in Detail A).
3. Attach Upper A-Frame Block (81) and Lower A-Frame Block (82) (as shown) using 3/8" Hardware
(H3) (H116).
4. Attach A-Frame Legs (77) to A-Frame Block assembly using 45 Bracket (N170) and 3/8" Hardware
(H139) (H3) (H11) (H17).
*NOTE: Lay assembly on the ground with A-Frame Legs (77) pointing in opposite directions.
Do not tighten hardware completely at this time.
H116
H135
N29
H3
82
86
81
H3
H11
N26
H24
H28
86
N42
H139
N170
81
77
82
H158
H3
H17
77
DETAIL A
H3
50
H11
Step 31
Swingbeam Installation
1. On the ground, place Swingbeam (86) on top of Swingbeam Block (81) and attach through 45
Bracket (N170) using Bolt Cup (N29) 1/2" Hardware (H4) and 3/8" Hardware (H56) (H3) (H11) (H17).
2. Make sure the Swingbeam (86) is centered on the Swingbeam Block (81). Position 90 Brackets
(N171) on Swingbeam Block (81), up against the Swingbeam (86) and attach using Bolt Cups,
#14 Hardware (H164), 1/4" Hardware (H1) (H100) and 5/16" Hardware (H108).
3. Place Swingbeam Plate (N10) on top of Top Joist (79) and attach through the two outside holes using
1/2" Hardware (H4) and 3/8" Hardware (H50) (H3) (H11) (H17).
4. Lift Swingbeam assembly into position on top of the Swingbeam Plate (N10) and attach using Bolt
Cup (N29), 1/2" Hardware (H4) and 3/8" Hardware (H56) (H60) (H3) (H11) (H17).
*NOTE: For ease of installation, insert Carriage Bolt (H60) through the Swingbeam (86), and
then insert Carriage Bolt (H56). Do not tighten hardware at this time.
5. Lift Swingbeam assembly up until A-Frame Legs hold Swingbeam in a level position.
*CAUTION: Legs will close inward as Swingbeam is lifted into position.
*SUGGESTION: Use two people to lift Swingbeam assembly.
*CAUTION: Legs are very unstable until Cross Member is installed.
6. Tighten Hex Head Bolt (H139) that goes through A-Frame Legs (77) and A-Frame Block assembly
and attach 3/8" Hardware (H28). Tighten all hardware that goes through Swingbeam Plate (N10) at
this time.
7. Hold A-Frame Cross Member (78) in a level position against A-Frame Legs (77), and drill through A
Frame Legs using a 7/16" drill bit. Attach Cross Member using 3/8" Hardware (H55) (H3) (H11) (H17)
and 1/2" Hardware (H4).
8. Attach A-Frame Legs (77) to A-Frame Blocks using 1/4" Hardware (H1) (H100).
9. Place 3/8" Acorn Nuts (H28) on all Hardware that goes through Swingbeam Plate (N10), A-Frame
Cross Member (78) and 45 Bracket (N170) after all Hardware is tightened.
10. Attach Spring Clips (N27) to Swing Hangers (N26).
11. Attach Swing Options to Spring Clips (N27).
*NOTE: There must be no less than 8" from the ground to the bottom of Sling Swing, Tire
Swing and Half Bucket Swing when properly installed.
*NOTE: Only ONE Swing Option in each opening on the Swingbeam.
continued on next page:
51
Step 31
Swingbeam Installation
Continued from previous page:
H100
N10
H50
79
H100
N73
H164
H4
H3
H164
H11
H17
H108
H28
H60
H56
H4
H164
H1
N171
H4
H1 H108
81
N29
H56
H4
N29
H3
H11
81
N26
H11
H17
H3
H1
H100
N27
H17
H28
H28
H28
H55
H4
78
H4
H17
77
H3
77
H11
52
H28
H55
Step 32
Dormer Assembly
*NOTE: Over-tightening the screws on the Fan may cause the wood to split.
1. Lay the Fan Center (62) on a flat surface with rounded side down. Center the Fan Horizontal (37)
and the Fan Vertical (36) (using the measurements provided in the Detail A) on the back side of the
Fan Center (62) and attach using #8 Hardware (H176).
2. Place Left Dormer Support (59) and Right Dormer Support (60) on a hard surface and attach Fan
Assembly using #8 Hardware (H176). The edges of the Fan Horizontal (37) should be flush with the
outside edges of the Dormer Supports (59) (60) when properly installed.
3. Position Left Dormer Board (35) and Right Dormer Board (28) on Roof Supports (59) (60) to form a
peak and overhang 2" on the front side of the Roof Supports (59) (60) and attach using #8 Hardware
(H176). Dormer Boards (28) (35) should not have any gap between them when installed properly.
4. Position the rest of the Dormer Boards on Roof Supports (59) (60) making sure that there is a 2"
overhang on the front side.
36
62
9 7/8"
37
9"
DETAIL A
H176
H176
36
59
60
H176
33
37
34
35
28
32
H176
H176
27
31
26
25
24
23
22
29
59
30
53
60
Step 33
Dormer Assembly
1. Position Dormer Runners (61) to form a peak and attach using #8 Hardware (H152) (as shown in
Detail A).
2. Measure in 7/8" from the tips of the Dormer Boards (as shown) and attach Dormer Runners (61)
using #8 Hardware (H176).
*SUGGESTION: Use two people to lift Dormer Assembly up on Roof.
3. Position Dormer Assembly on Roof and center the Dormer so the Dormer Supports (59) (60) are
positioned on the third Roof Board up from the bottom of the Roof Assembly.
4. From the underside of the Roof, Position #8 Hardware (H152) so it goes through the Roof Boards
and into the Dormer Supports (59) (60) and Dormer Runners (61).
*NOTE: Make sure that the screws are not exposed on the outside of the Dormer.
5. Repeat #1 through #4 for the other Dormer.
7/8"
H176
61
60
61
59
H152
61
H152
H152
DETAIL A
54
Step 34
Bubble Window
Assembly
1. Position Angled Arched Facia (103) on Corner Uprights (74) and up against Roof Supports (63) (64)
and attach using #8 Hardware (H152).
2. Remove protective covering from Bubble Window (N168).
3. Measure up 3 5/8" from the top of 2 Hole Facia (46). Hold the Bubble Window (N168) so it is
centered in the opening and attach the bottom Bubble Panel Frame (100) to Uprights using #8
Hardware (H176).
*SUGGESTION: Only attach Bubble Panel Frames (100) using one Screw (H176) so you can
adjust Frame as needed.
4. Attach the two side Bubble Panel Frames (100) to Uprights using #8 Hardware (H176). Only attach
using the lower holes so that the Bubble Panel Frames (100) can move for adjustment. Place the top
Bubble Panel Frame (100) on top of the side Bubble Panel Frames (100) making sure there are no
gaps between Bubble Panel Frames (100) and attach using #8 Hardware (H176).
H176
64
63
N168
103
74
H152
74
100
N168
3 5/8"
100
46
55
Step 35
Tic Tac Toe Assembly
1. Place Tic Tac Toe Rods (N174) into bottom Tic Tac Toe Board (115).
2. Place three Tic Tac Toe Cylinders (N172) on each Rod (N174), with a Tic Tac Toe Spacer (N173) in
between each layer of Cylinders (N172).
3. Place top Tic Tac Toe Board (115) on top of the last layer of Cylinders (N172). Be sure that Rods
(N174) line up with the holes in the Tic Tac Toe Board (115).
4. Center Tic Tac Toe Assembly in the opening between Rail Uprights and attach Tic Tac Toe Boards
(115) to Side Facia and Arched Facia (71) using #8 Hardware (H154).
115
71
115
H154
N172
N173
N174
N173
115
H154
DETAIL A
115
56
Step 36
Rock Wall Rope Installation
1. Insert Rope (N1) into hole in Double Arched Facia (83) and tie a double knot on the back
side of the board. Tie three single knots evenly spaced along the remaining Rope. Insert end of
Rope (N1) into hole in Rockwall Board (9) and tie a double knot on the back side of the Rockwall.
*WARNING: TO PREVENT THE RISK OF STRANGULATION, THREE KNOTS MUST BE TIED
IN ROPE AND ROPE MUST BE SECURE AT BOTH ENDS. ROPE MUST BE
TIGHT ENOUGH THAT IT CANNOT BE LOOPED BACK ON ITSELF, AND NO
MORE THAN 12" OF ROPE SHOULD BE LEFT AFTER TYING DOUBLE KNOTS
AT THE TOP AND BOTTOM OF THE ROPE.
83
DOUBLE KNOT
BEHIND BOARD
N1
SINGLE KNOTS
9
DOUBLE KNOT
BEHIND BOARD
57
Step 37
Ladder Handle Installation
1. Attach Ladder Handles (N6) to the Left Ladder Leg (84) and Right Ladder Leg (85) using #14
Hardware (H166). Ladder Handles should be approximately 1" down from the top of the Ladder
Legs.
1"
N6
H166
85
84
58
Step 38
Ship's Wheel and
Telescope Installation
*NOTE: Pre-drill holes for all Lag Bolts with a 1/8" drill bit.
1. Attach Ship's Wheel (N20) to Swingbeam (86) using Hardware found in Ship's Wheel bag. Snap
Ship's Wheel Cover (N20) into the center of Ship's Wheel.
*NOTE: Do not over-tighten Ship's Wheel. Ship's Wheel should rotate freely.
2. Attach Telescope Base (N19) to Top Joist with Swing Holes (79) using Hardware found in
Telescope Bag.
*NOTE: Do not over-tighten Telescope Base. Base should swivel.
3. Snap Telescope (N19) into Telescope Base.
N19
FOUND IN SHIP'S
WHEEL BAG
FOUND IN
TELESCOPE BAG
N20
86
N19
N20
79
Step 39
Ship's Wheel Station Installation
1. Attach Ship's Wheel Board (111) to 2 Hole Facia (46) using #8 Hardware (H154) in the two outside
holes only. Ship's Wheel Board should be positioned between Uprights (74) and on top of the
Store Front Uprights (4) (39).
2. Attach Ship's Wheels (N20) to Ship's Wheel Board (111) through the middle pre-drilled holes using
the hardware found in the Ship's Wheel bags.
*NOTE: Do not over-tighten Ship's Wheel. Ship's Wheel should rotate freely.
111
H154
N20
FOUND IN SHIP'S
WHEEL BAG
74
N20
46
74
H154
4
39
59
Step 40
Slide Installation
*NOTE: Pre-drill holes for #14 Hardware (H166) with a 1/8" drill bit.
1. Center Slide (N24) in the opening and attach to Deck Boards using 1/4" Hardware (H7) and #14
Hardware (H166). Hardware must line up with the Main Beam (67) below the Deck Boards.
H166
H7
N24
60
Step 41
Stake Installation
*WARNING: BEFORE ANCHORING PLAYSET, ALL UNDERGROUND UTILITIES MUST BE
LOCATED.
*NOTE: Pre-drill holes for all Lag Bolts with 1/8" drill bit.
1. Drive Stakes (N28) into the ground (in locations shown) and attach to Corner Uprights and A-Frame
Legs using 1/4" Hardware (H93). Stakes (N28) should stick out 2" - 4" above the
ground.
*NOTE: Stakes must be as close as possible to the Corner Uprights and A-Frame
Legs.
*NOTE: For maximum strength, drive Stakes into the ground at a slight angle.
*CAUTION: Do not hit washer while pounding the stakes into the ground. This may cause
the washer to break off.
STAKE
STAKES
STAKE
H93
N28
INSET A
61
STAKES
WARRANTY CLAIM PROCEDURE
IMPORTANT:
The wooden components in your Sunray Premium Playgrounds, Inc. playground will have
imperfections. We remind you that seasonal checks and surface cracks, knot holes and
knots, are natural characteristics of all wooden play equipment. These imperfections that
are not resulting in structural failure are not covered under this warranty.
Now that your Sunray Premium Playgrounds, Inc. playground is correctly installed and
maintained, you may have a warranty claim. Please take the following steps to ensure a fast
claim:
1.
2.
3.
4.
Register your Sunray Premium Playgrounds Inc. playground.
Write a brief letter describing any problems.
Attach a copy of your sales receipt or other means of proof of purchase.
Provide a photo of the part or parts for your warranty claim and a photo of the complete set.
NOTE: Failure to supply any information may result in claim delay or possibly void warranty.
Mail or email all information to
Sunray Premium Playgrounds, Inc. Customer Service Department at:
Sunray Premium Playgrounds, Inc.
500 Rainbow Parkway
Brookings, SD 57006
1-888-825-2006
or E-Mail us at:
[email protected]
www.sunraypremiumplaygrounds.com
Customer Service Department hours are:
Monday - Friday 8am - 5pm cst
Saturdays (April 17 - June 26) 8:30am - 5pm cst
A Sunray Premium Playgrounds, Inc. Customer Service Representative will contact you by phone
or mail after reviewing the claim. If the part is covered under warranty, you will be responsible for
shipping and handling charges.
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Limited Ten-Year & Limited One-Year Warranties
Subject to proper installation and normal residential use, Sunray Premium Playgrounds, Inc. warrants to the
original retail purchaser from an authorized Sunray retailer only that, subject to the limitations stated below:
· all NON-WOODEN PARTS (including, but not limited to, all tarps, chain, seats, screws, powder-coated
brackets, rungs and handles, plastic handles, ships wheel, telescope, rocks, trapeze bar, and accessories will be free
from defects in material and workmanship for a period of ONE YEAR from the date of purchase. For purposes of
any warranty offered by Sunray Premium Playgrounds, the following are not considered defects in materials and
workmanship if they do not affect the functionality of the component or system: (1) cracks in plastic components;
(2) surface rust on hardware or powder-coated components; and (3) fading of any component or accessory,
including, without limitation, ships wheel, periscope or rocks. Merchandise covered under this limited one-year
warranty will be repaired or replaced, at our option, and returned to the customer, with all return shipping and
handling costs paid in advance by the customer. All labor costs, travel expenses and any other charges involved in
the installation or replacement of the warranty parts will be the original purchaser’s responsibility. The warranty
coverage described in this paragraph is the customer’s sole and exclusive remedy and lasts only as long as the
original purchaser owns the playset and terminates if the original purchaser sells or otherwise transfers the unit.
· all WOODEN COMPONENTS will be free from structural failure due to wood rot for a period of TEN
YEARS from the date of purchase. Sunray reserves the right in its sole discretion to replace your wooden
warranty parts with lumber from its current inventory. Peeling, splintering, minor cracking caused by weather,
surface cracks, knot holes and knots, are natural characteristics of all wooden play equipment. Such imperfections
that do not result in structural failure are not covered under this warranty. In addition, the DOUBLE-WALL
WAVE SLIDE will be free from defects in material and workmanship for a period of TEN YEARS from the date
of purchase. For purposes of any warranty offered by Sunray Premium Playgrounds, the following are not
considered defects in materials and workmanship if they do not affect the functionality of the component or
system: (1) cracks in plastic components; (2) surface rust on slide hardware and (3) fading of the slide.
Merchandise covered under this limited ten-year warranty will be repaired or replaced, at our option, and returned
to the customer, with all return shipping and handling costs paid in advance by the customer. All labor costs,
travel expenses and any other charges involved in the installation or replacement of the warranty parts will be the
original purchaser’s responsibility. The warranty coverage described in this paragraph is the customer’s sole and
exclusive remedy and lasts only as long as the original purchaser owns the playset and terminates if the original
purchaser sells or otherwise transfers the unit.
It is recommended that you affix your original sales receipt to the Instruction Manual and retain these documents
for your records. NO WARRANTY CLAIMS CAN BE PROCESSED WITHOUT A COPY OF YOUR
ORIGINAL SALES RECEIPT FROM AN AUTHORIZED SUNRAY RETAILER. Sunray Premium
Playgrounds, Inc. also reserves the right to examine photographs or physical evidence of merchandise claimed to
be defective, and to recover said merchandise, prior to disposition of warranty claims. Merchandise returned for
examination or recovery must be shipped freight prepaid, unless a return authorization number is issued.
USE OF THIS PLAYSET IN ANYTHING OTHER THAN A RESIDENTIAL SETTING OR
APPLICATION VOIDS ALL WARRANTY COVERAGES AS DESCRIBED HEREIN. Failure to maintain
the play system properly - including, without limitation and by way of example only, not staining the unit or not
checking or tightening the hardware as specified in the owner’s manual - may cause the warranties described
herein not to apply in certain circumstances. Further, no warranty is offered on the following: (1) equipment
subjected to abuse, negligence, improper installation, vandalism, insect infestation, acts of God, unauthorized
alteration or attachment to equipment other than our own; or (2) equipment subjected to improper use, service or
repair by customer or any third party.
TO THE MAXIMUM EXTENT PERMITTED BY LAW, THIS WARRANTY AND THE REMEDIES SET
FORTH HEREIN ARE EXCLUSIVE AND EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IF SUNRAY PREMIUM PLAYGROUNDS, INC. CANNOT DISCLAIM OR
EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW, THEN TO THE EXTENT POSSIBLE
ANY CLAIMS UNDER ANY SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE
APPLICABLE WARRANTY PERIOD. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG
AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. SUNRAY
PREMIUM PLAYGROUNDS, INC. DOES NOT ASSUME, OR AUTHORIZE ANY PERSON TO ASSUME
FOR US, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF OUR PRODUCTS.
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Limited Ten-Year & Limited One-Year Warranties
TO THE MAXIMUM EXTENT PERMITTED BY LAW, SUNRAY PREMIUM PLAYGROUNDS, INC.
ASSUMES NO RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY
ARISE FROM THE PURCHASE OR USE OF OUR EQUIPMENT. SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
IF ANY PROVISION OF THIS LIMITED WARRANTY IS INVALID, VOID OR UNENFORCEABLE IN ANY
INSTANCE OR RESPECT, THE UNENFORCEABLE PROVISION WILL BE SEVERED AND REFORMED TO
EFFECT THE INTENT OF THIS LIMITED WARRANTY TO THE MAXIMUM EXTENT POSSIBLE, AND
THE REMAINING PROVISIONS SHALL CONTINUE IN FULL FORCE AND EFFECT AND SHALL BE
ENFORCED TO THE FULL EXTENT PERMITTED BY LAW.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
PLEASE RETURN YOUR COMPLETED WARRANTY CARD TO US WITHIN 30 DAYS OF
INSTALLATION OF YOUR PLAY SET. THIS WARRANTY CARD WILL BE USED ONLY FOR
INTERNAL RECORDKEEPING PURPOSES AND TO VERIFY ORIGINAL OWNERSHIP OF YOUR
PLAY SET.
For prompt warranty service, contact:
Sunray Premium Playgrounds, Inc.
500 Rainbow Parkway
Brookings, SD 57006
1-888-825-2006
or E-Mail us at:
[email protected]
Web: www.sunraypremiumplaygrounds.com
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If you would like to order replacement parts,
please contact Sunray Premium Playgrounds
at: 1-888-825-2006 or Email us at:
[email protected]
Place
Stamp
Here
Sunray Premium Playgrounds
500 Rainbow Parkway
Brookings, SD 57006
To validate your warranty, you need to
register your Sunray R Premium Playground.
You can register online at
www.sunraypremiumplaygrounds.com or
complete this form and mail it to us.
Serial Number______________
If you have any questions regarding your play system,
or are in need of replacement parts, please contact
Sunray Premium Playgrounds customer service center
at 1-888-825-2006 or write to:
Sunray Premium Playgrounds
500 Rainbow Parkway
Brookings, SD 57006
Email:
[email protected]
www.sunraypremiumplaygrounds.com
SUNRAY PREMIUM PLAYGROUNDS, INC. CUSTOMER
REGISTRATION CARD
Serial Number______________
Thank You... for purchasing your Sunray Premium Playgrounds, Inc play set. Complete the form
and mail it to us or register online to validate your warranty.
1. Name________________________ Address______________________________________
City____________________ State______ Zip_________ Phone (____)______________
2. Number of children in family______ Ages_________________________________________
3. Where purchased_________________________ City_______________________________
State______ Purchase Date_______________
4. Overall product satisfaction: __Excellent __Good __Fair __Poor
5. How would you rate the quality of the instructions: _Excellent _Good _Fair _Poor
6. How would you rate the quality of the packaging:
_Excellent _Good _Fair _Poor
Comments: __________________________________________________________________
____________________________________________________________________________
I have read the instruction manual and understand my responsibility to maintain my play system
accordingly and to instruct my children on proper play and safety procedures. I also understand
that all children that utilize my play system are to be supervised at all times.
Signature___________________________________ Date_________________
Sunray Premium Plagrounds, Inc. does not send out mailings or forward personal information to solicitation companies.