INTERNATIONAL STANDARD ISO
Transcription
INTERNATIONAL STANDARD ISO
ISO INTERNATIONAL STANDARD 898-2 Second edition 1992-11-01 -ce-p-- --.._ - ________ ------.--Y----P - _^._ --._- __--- _______ Mechanical __ _-_.-- _--__.-..- ----- properties -- -0------- --- of fasteners proof load values Caract&-istiques des t%ments 2: Eo-aus Partie avec charges d’i+renve .--0 - Part 2: Nuts with specified thread rmkxniqrres -Pp de fixatim specifi6es - Coarse -- Filetages 2 pas CJI-OS --__I~._~~---I--- _____-__------- _ ===-_--. _----.- p-__--_- ----- ___-__ --.----.---- --~ ~ _-_-_ p___I___cw _-_cp --- -..--_e------ ---__-_--_- ____ -_-_--..--_-Im__ -- .--- .L--_--. ------- __--- ._ __---- -_. ^ -- _ _ _. _ ___ :----- --= Refcrence numbcr ISO 898-2: 19921 E) ISO 898-2:1992(E) Fsreword ISO (the International Organization for Standardization) is a worldwide federation of national Standards bodies (ISO metnber bodies). The work of preparing International Standards is normally carried out through ISO technical comtniZZees. Esch tnember body interested in a subjed: for which a technicat commitlee has been established has Zhe right 90 be represented on that cotnmittee. International organizations, governmental and non-govet-nmental, in liaison with ISO, also take part in the work. lS0 cotlaborates ctosely with the International Electrotechnical Commission (IEC) on alt mattet-s of etectrotechnicat standardization. Draft lntet-national Standards adapted by Iahe techllical cotm-nittees at-e circutated to the member bedies for voting. Publication as an tnternationat Standard r-equires approvat by at least 75 94 of the member bodies casting a vote. International Standard ISO/TC 2, Fasfeners, Tasfeners. This (ISO second edition 898-2:1980), which ISO 898-2 was prepared by Technical Committee Sub-Committee SC 1, Mechanicai properfies of the cancels and replaces has been technicalty revised. ISO 898 consists of ,the fotlowinq . parls, ical proper-fies of I;r--asfeners: screws the general _I Part -- Part 2; Nufs wifh specified - Part 5: Set screws siresses - Part 6: Abts - fest ai ld minimum Part 7: Torsioriai torques with nominal dianiete/-s I mm to 10 mm Annexes 1: Belts, under fit-st edition titte MecI~a1)- arM studs proof and similar with specilred Load values threaded proof -- Coarse fasteriers Load vahes fhread not- under - Fine pifch for bolts A and B of Ibis pst-t of ISO 898 are for infortnation t ensile thread and screws only. 0 ISO 1992 All rights reserved. No part of this publication may be t-cproduced or utilized in any form or by any means, electt onic or mechanical, i~~cluding photocopying and microfiltn, without permission in writing from the publisiter-. Internalional Orgat~ization for Standard ization Case Postale 56 * CH-1211 Genkve 20 * Switzer land Pr inteci in Switzerlatid ii INTERNATIONAL STANDARD MechanicaII ISO 898-2:1992(E) properties of fasteners - Part 2: NUSSwith specified proof load values - Coarse thread 1 --- corrosion Scope This international Standard specifies the mechanicai properties of nuts with specified proof Load values when tcsted at room temperature (sce ISO 1). Properties will Var-y at higher and lower temperature. It applies -- - -- ability to with nominai i ng 39 mm; Ihrcad diameters up to and incIud- temperatures withstand - 50 OC. with diameter/pifch combinations ISO 261 (coarse thread); --- with thread tolerantes and ISO 965-2; -- with I_ with widths across or equivalenl; according 6H according mechanical to to ISO 965-1 2 For special - - with nominal O,W*‘; made of carbon heights free-cutting products bolting, such abiliiies 1) is the nominal as specified see the 3 For assemhlies than 6H/6g, there also table 1. with threads having is an increased risk high-strength product Standards greater than Reduction tolerantes wider of stripping; see in thread strength in ISO 272 or equal to Test load, 74 greater than Thread tolerantes less than or equal to -_ steel. special properties (sec ISO 2320); of the internal thread in accordance for 4 In the case of thread tolerantes other or larger than 6t-1, a decrease of the stripping strength should be considered (see table 1). Thread steel or low alloy diameter for nuts for use with hot- boits, --- weldability; ‘) as nuts not be used reguirements; It does not appfy to nuts requiring such as lackirig should dipped galvanized appropriate values. M2,5 .-- -- steel and overtapped Table 1 flats a bove NOTES structural of trianguIar ISO thread and with diameters and pitches according . to ISO 68 and ISO 262 (coarse thread); (see ISO 3506); --t--300 OC or below 1 Nuts made from above -+ 250 “C. to nuts specific - resistance with ISO 724. 6H 7H 6G 100 -- 95,5 1.--.- ISO 898-2:1992(E) 2 Normative ISO 6507-1: 1982, Mefallic n-,aterials ---- Hardness - Vickers test -- Part 1: HV 5 to 1-N 100. references The foIiowing Standards contain provisions which, through reference in this text, constitute provisions of this par-t af ISO 898, At the tirne of publicaiion, the editions indicated were valid. All Standards are subject to revision, and Parties to agreements based on this part of 1SO 898 are encouraged to investigate the possibility of applying the most recent editions of the Standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. ISO 1:1975, Siandard refereuce dustrial length measrIrernerIts. ISO 68:1973, Basic Profile. ISO general /lur/lose 1SO 272:1982, Widths across screw purpose ISO 261:1973, ISO qeneral fhreads - General i/an. ISO 262:1973, ISO threads -- Seiected iemperafrrre for in- fhreads metric - screw general purpose metric screw sizes for screws, bolts and nuts. FasteIlers flats. - Hexagon prodlrcts -- ISO 286-2:1988, ISO System of Limits and fits Part 2: 7ables of Standard tolerante grades and limit deviations for holes and shafls. ’ ISO 724:1978, mensions. ISO mefric screw ISO 965-1:1980, ISO general threads -- Polerances --- Part data. threads - Basic di- purpose metric screw 1; Frinciples and basic 1SO 965-2:1980, ISO yeneral purpose tnetric screw threads ---. Tolerallces - Parf 2: Limits of sizes for generai purpose holt and nuf thr,eads -- Mediwn quality. test ISO 6508:1986, Metallic rnaterials -- Hardness fest -Rockwell fest (scales A - 8 - C - D - E - F - G - H 0 3 Designation System 3.1 Nuts with nominal heights > 0,811 (effective lengths af thread > 0,6/)) Nuts with nominal heights > 0,811 (effective lenqths of thread > 0,6D) are designated by a nur-&& to indicate the maximum appropriate pt-operty class of bolts with which they may be mated. Failure of threaded fasteners due to over-tightening tan occur by bolt shank fracture or by stt-ipping of the threads of the nut and/or bolt. Shank fracture is sudden and therefore easily noticed. Stripping is gradual and therefore difficult to detect and this introduces the danger of partly failed fasteners being left in assemblies. lt would therefore be desirable to design thr-eaded connections so that their mode of failure would always be by shank fracture but, unfortunateIy, beCause of the many variables which govern stripping strength (nut and bolt mate+! r,trzngths, thread etc.), 11uts across-flats dimensions, clearances, would have to be objectionably thick to guarantee this mode in atl cases. A bolt or screw of thread M5 to M39 assembled with a nut of the appropriate propet-ty class, in accordancc with tabte 2, is intended to provide an assembly capable of beirigg tightened to the holt proof load without thread stripping occurring. --- Surface discontincrities ISO 6157-2:--- l) , Fasteners - Part 2r Nuts with threads MIS to M39. However, should tiqhtening beyond bolt proof load take place, the nut‘design is intended to ensure at least IO % of the over-tiqhtened asscmblies fail through bolt breakage in Order to warn the User that the installation practice is not appropriate. ISO 6506: 1981, Mefallic Brinell test. of screw ISO 4964: 1984, Steel -- Hardness 1) 2 7-o be published. rnaterials conversious. - Hardrjess test -- NOTE 5 For more detailed thrcad assemblies, information on the strength see annex A. ISO 898=2:1992(E) Table 2 - Designation System for nuts with nominal heights > 0,811 Mating bolts Property class of nut Property cfass Property class of nut 4 ---_----. 5 3.6: 4.6; 4.8 -_-_---.. 3.6; 4.6; 4.0 .------_I-5.0 ----- 6 ------_---8 6.8 --.--_-.--c- ----.-- and Stresses under heights 2 0,5D but 9 Nominal stress under proof load Actual stress under proof load Nimm* N/mm* 04 5.6; .-_-.__I_ System nominal < 0,8D Thread ranges --- Table 3 - Designation proof load for nuts with > M16 >- M 16 ---- --.~-.-- - ---<; M16 .~XII___ < M39 < M39 -. ----~-._---< M39 < M39 .------.-.-----___-._-----~ 400 ---~-------_---, -500 05 ~-- 380 - 500 .-.- 8.8 ---- 4 Materials Nuts shall be made Chemical composition 9 _--_-_ 10 --------__ 12 ------. N0-T‘F.. Table 4 - of steel conforming to the limits specified in table 4. Limits of Chemical composition Chemical cotnposition litnits Property ctass In yeneral, nuts of a higher- property class tan t-eplace nuts of a Iower property class. This is advisable for a bolt/nut assernbly going it-tto a stress hicj-Ier than the yield st.ress or the stress under proof load. ___---~._je 2) 3.2 Nuts with ncxr~inal heights > 0,511 hut < 0,811 (effective heights of thread > 0,W but < 0,611) Nuts with nominal heiqhts 2 0,51) but c 0,811 (effective height of thread 5 0,4D but c 0,6/1) are designated by a combination of two numbers: the second itrdicalcs the nominal stress under proof load on a hardened test mandrei, while the fit-st inclicates that the loadability of a bolt-nut assembly is reduced in comparison with the loadability on a hardened test mandrel and also in cotnparison with a bolt-nut assembly described in 3.1. The effective loading capacity is not only detcrmincd by the hardness of the nut and the effective height of thread but also by the tensile strength of the holt with which the nut is assembled. Table 3 gives the designation System and the Stresses under proof Ioad of the nuts. Proof loads arc shown in table 6. A guide fot- minimum expected stripping strengths of the joints when these nuts arc assembled wif.h bolts of vat-ious property classes is shown in table 7. --- ; ~_ 05 i, j -_ 0,58 j I ____^ 0,30 / O&+iii-- I I 1) Nuts of these proper-ty classes may be manufactured from ft’ee-cuttiny steel unless otherwise agreed between the purchaser and the tnanufacturet-. In such cases, the following maximutn Sulfur, phosphorus and Icad contents at-e perrnissible: sulfur 0,34 74; phosphorus 0,ll %; Iead 0,35 %. 2) Alloying elements may be added, if necessary, velop the mechanical properties of the nuts. Nuts of property classes 05, 8 (style 1 above 10 and 12 shall be hardened and tempered. 5 Mechanical to de- M16), properties When tested by the methods described in clause 8, ihe nuts shall have the mechanical properties set out in table 5. i I / 1 IM7 1 MIO //Y-+i- I i ~4 I I / - greater than Nil0 MIO M7 M4 less / ’ than or equal to Thread PA7 greater than j 1 : 1: t T f 1 + 1 I j ! t i lI i ; i 1 f 1 4 1 i 11 iess i 1 1 than or [ j eaual to I l Thread I 1 1 I 1 630 610 530 580 520 N/mm2 % Stress under proof load 380 N/mm2 % S tress under proof ioad 1 t Ll t / 1--r 1 130 1 min. max. l 1 302 I i ?1 1 I Vickers l hardness HV ! l I 5 3) 188 min. i 1 I i I i i II i 9 t 1 I 1 1 I Nut NQTA) state 302 max. Vickers hardness HV 04 i l 1I / 1 NQTif state / thin style 680 Nimm2 sP Stress under proof load 720 höö- I i i II / i Nut i T I j / / 1 7 1I I I j 1 I ! Il I i ij I / 202 l( l I L / L 170 1 I !50 I 353 NQ1 ‘11 1 1 class I I I I j i, l 1 i1 / Il I Nt’mm2 i 300 lt l 855 l- 370 t 880 1 r I % proof Joad thin style 1 l I1 353 j 1 Vickers hardness I-W !( 1 I Nut i il i 1 233 L ii i J QT2) state t 1Stress under Property ’ 1 i i style Nut 272 , l l I I max. Vickers hardness I-W 1 l l Ii .mm. F / Il T 1 min. , max. j state ! / t -/ 1 1 5 500 N/mm2 5 load Stress Vickers hardness HV ’ i / l 1 I i1 , 05 class properties Propefty Tahle 5 - Mechanical / I j 1 Ir 1 I I ! I Q-l-2) j I Nut - N/mm2 Stress under proof Load i T 8 j 1 I l-lj 1 I l / N/mm2 % Stress under proof Load 117 - ,min. 1 I 1 j 1 1 t f max. NQT:j state state Nut j Nut I 1 I 1 I i 180 1 302 1 NQTU min. Vickers hardness i-iV 302 max. Vickers hardness HV 4 i 2 styl e 1 - style 2) 1) i IM39 M16 j ’ ! 920 950 188 170 min. HV QT = Quenched and tempered. 9 302 max. Vi ckers hardness NQT = Not quenched or tempered. Ml6 M-l0 Thread 1l Stress f under 1 1 i l *- ’ NQTI j state Nut 2 style 1 353 GT?) 1 style Nlmm2 1 060 1 050 1 040 1 272 Ai I Ii I I - 1 170 1 140 1 140 i l 1 040 i I 1 i 1 i min. max. ’ state Nut Stress under proof load -& class 1 140 1 Vickers hardness I-W ?i j Property 1 040 N/mm2 SF Stress under proof Load T 10 - i 2% i 1 c state 1 i I 1-1 l 1 I ! 1 - / l Nut I I l1 353 11 cy-21 1 I min. ’1 max. ’ l I Vickers hardness HV - 1 style i f I I- ! c 1 l- t i I 1 200 1 190 1 160 1 150 1 150 N/mm2 % Stress under proof Load T 12 i i min. I t / 1 I 4 272 / : I 4 l < 353 max. Vickers hardness HV ,1 / / T ~ QT2) state 1 1--l i 3 I j /l style ’ I 7- Nut 3) The maximum bolt hardness of property classes 5.6 and 5.8 will be changed to be 220 HV it: the next revision of ISO 838-1: 1988. This is the maximum bolt hardness in the thread engagement area I whereas only the thread end or the head may have a maxlmum hardness of 250 HV. Therefore the values of stress under proof load are based on a maximum holt hardness of 220 HV. I NOTE - Minimum hardness is mandatory only for heat-treated nuts and nuts too iarge to be proof-!oad tested. For all other nuts, minimum hardness is not mandatory but is provided for guidance only. For nuts which are not hardened and tempered, and which satisfy the proof-load test, minimum t ardness shall not Se Cause for rejection. / l l ! 2 2 j / i / i ! it l ! 1 j I M5 M6 M7 M8 NI10 IA12 M14 M16 Ul18 M39 I 4 4 M36 3,5 3 3 2,5 375 I j i i l ' 2,5 2,5 IJ5 195 1 0,8 02 M33 M30 M27 IW24 M22 i 1,25 ;j 0 rd4 M20 1 i M3,5 061 0!5 l i M3 l I 1 j i ! 1 I f I 976 817 694 561 459 353 303 245 192 757 115 84,3 58 36,6 28:9 20,l ?4:2 0,75 6J8 $33 mm* / I / 1 Thread pitch 1 mm I Nominai of the stress mandreiarea ] 4 ;* S I it i/ Thread l j 2530 1910 04 1 370900 310500 43700 32 000 18300 29 000 / 488 000 I 1i 308 500 1 d2 200 I I i 57500 / i 22 000 13 900 / 10000 7 100 3400 2500 05 1 14500 / Il / 7640 5400 l l 1 / ! 1 1 11 000 / I I j334oi44ooj l 1 ll lI 1 11 Yable 4 j - - - 1 497 800 f 70 200 51400 34200 21 600 1 614 900 / 514 i700 j i ; 1 ?6800 1 - - 1 11 700 8 250 4550 3550 2600 style 5 , 11 / i / j i! j i l 6 13500 9 500 80 500 59000 39400 / 702 700 / 588 200 l / / i 1 24 900 897 900 751 600 638 500 516 100 422 300 324 800 278 800 225 400 176 600 138 200 SO1 200 74 200 50500 31 800 24700 17 200 :2 740 7000 5400 5 250 4 000 3 000 style 1 4050 1 19300 j i I l i i j 1 IN - - - - - - - - - - - style 2 868 600 727 100 / 617 700 1 1 499300 408 500 314 200 1 269 700 218 100 1 170 300 1 ! / ! l 1 ' i Proof ioad (A, x Sp) 8 cfass thread , Property - Coarse 1 style I : Load values - - - - - / 416 700 f l 1 / / 1 1 1 ; 1 Proof 1’ style I 1j! 6- 7 900 6 100 897 900 751 600 638 500 516100 422 300 324 800 l 278 800 t 225400 1 +l76 600 1 149 200 I/ ao 100 I i 109 300 54 500 34400 26400 ia 400 I 1 i3000 ] I f siyle 2 1 1 ’ 4 500 9 ' , / 1 ' 1 1 ' / ; j j I ] / 1 1 035 000 866 000 735600 594700 486500 374 200 321 200 259700 203500 164 900 120800 88 500 60 300 38 100 30 100 20 900 14 ao0 9 150 7050 5 200 style Kl 10 000 7 700 5700 1 41 700 ?34 600 g8 6oo I j , 1 1 i 1 I - - - - - - - - - j 183700 j/ t 1 66100 / ! 16 200 l ! 22900 1 1 32900 ! i l 1 I i 1 j style I I 1 II 2 980 400 832 800 673 200 550 800 423 600 363 600 294 000 230 400 186 ao0 136 900 100 300 67 300 42 500 IO 100 7 ao0 5 800 style 1 171 000 12 l i ISO 898-2: 1992(E) 7 Failure loads for nuts with nominal height > 0,50 but < 0,8D shall be the last minimum material quarterside. of the Gg range on the The vaiues of failure loads given in table 7 for guidante apply to different bolt classes. Bott stripping is the expected failure mode for lower strenqth bolts, while nut stripping tan be expected for’ bolts of higher property classes. Table 7- Minimum -Proof load stress of the nut Property class of the nut 04 ~-----05 8 8.1 bolt stress occurs when stripping Miniitrum stress in the core of holt when stripping occurs PJ/mm* dh= d DU” N /mm* 380 _ -~--500 Test methods Proof load test "1 Dll The proof load test shall be used wherever the capacity of available testing equipment permits, and shall be the referee method for sizes > M5. Figure The nut shall be assembled on a hardened and threaded tesl mandrel as shown in figures 1 and 2. For referee purposes, the axial tensile test is decisive. The proof load shall be applied against the nut in an axial direction, and shall be held for 15 s. The nut shall resist the load without failure by stripping or rupture, and shall be removable by the fingers after the load is released. lf the thread of the mandrel is damaged during the test, the test should be discarded. (lt may be necessary to use a manual wrench to Start the nut in motion. Such wrenching is permissible provided that it is restricted to one half turn and that the nut is then removable by the fingers.) The hardness minimum- of the test mandrel shall 1 - Axial tensile test Load t Har 35 n -c _..._ i----- be 45 tiRC Mandrels used shall be threaded to tolerante class 5h6g except that the tolerante of the major diameter 8 is takon from tSO~2. Figure 2 - Axial compressive test ISO 898-2:1992(E) 8.2 Hardness The RockweIt hardness test shall accordance with the requirernents test For t-outine inspection, hardness tests shall be carried out on one bearing surface of the nut and the hardness shall be taken as the mean of three values spaced 121Y apart. In case of dispute, the hardness tests shali be carried out on a longitudinal section through the nut axis and with impressions placed as close as possible to the nominal major diameter of the nut thread. The Vickers hardness test is the referee test, and where practicabte a Load of HV 30 shall be applied. if Brineil and Rockweil the conversion tables shall be used. The Vickers accordance hardness tests at-e appiied, in accordance with ISO 4964 hardness test shall wi1.h the requirements The Brinell hardness test shall cot-dance with the rcquit-ements be Garried out of ISO 6507-1. in be carried out in acof ISO 6506. 8.3 Surface integrity For the surface 9 9.1 test integrity test, see ISO 6157-2. Marking Symbols Marking 9.2 be carried out in of ISO 6508. sytnbols are shown in tables ldentification Hexagon nuts of threads > M5 and all property classes shall be marked in accordance with the designation System described in clause 3, by indenting on the side or bearing surface, or by embossing on the chamfer. See figures 3 and 4. Embossed marks shall not protrude beyond the bearing surface of the nut. Marking dot my by mmufai;tr~rer’s Figure 3 - Exampies of marking with designation Symbol 8 and 9. Figure 4 - he replaced mark here Examples of marking with code Symbol (clock-face System) / I dot cannot or Code symbol jciock-face System j “) The marking 2 83 .-c e 2 z .I be replaced 4 4 Table 8- symbols Tabie 9- 6 6 class properQ property for nuts with mark. Marking Propefty / L 1 l ji jI t8 1 1 T for nuts with iWarking by the manuiacturer’s L i ! 1 / 1 l l i Marking T I I $ classes 8 8 classes in accordance 9 9 in accordance 3.2 3.1 with with 10 IO i i / 1 1 t l :l 1 l 12 12”) ISO 898-2:1992(E) 9.3 Marking of left-hand Nuts with ieft-hand in figure 5 on one denting. thread thread shall be marked as shown beat-ing surface of the nut by in- 1) s - width across fjats. Figure 9.4 Figure 5 - Left-band thread is reguired for nuts with threads The alternslive marking for Iefl-hand in figure6 may also he used. > MS. thread Alternative Alternative left-hand thread marking marking Alternative or optional permittcd marking as stated in 9.1 to 9.3 is left to the choice of the manufacturer. marking 9.5 Marking 6 - shown Trade (identification) marking The trade (identification) marking of the manufacturer is mandatory on all products covered by the marking requirements for property obligatory classes, provided this is possible for technical reahowever, shall be marked in all sons. Packages, cases. 11 ISO 898-2:1992(E) Annex A (informative) Loadabiiity (Explanatory of boltkd note concerning the specifications of Technical reaardina nut strength and nut design-) %J In the case of bolts cates: minirnum tcnsile stress ratio. and screws, strengt.h the symbol and yield indi- to ultimate EXAMPLE Property class 8.8 First figure (“8” in 8.8) = l/lOO of the mininium tensile strength, in newtons per Square millimetre. Second figure (If8” in 8.8) = ‘IO times yield stress ratio (0,8). the Multiplication of these two figures (8 x 8 = 64), == l/lO of the minimurn yield stress, in newtons per Square millimetre. b) In the case of nuts: designation number tensile strength, in melre, of a bolt and with the nut, tan be yield stress. = l/lOO of the minimum newtons per Square miiiiscrew, which, when rnated loaded up to the minimum EXAMPLE Roll or screw 8.8 - nut 8 connection loadablc up to stress of the holt or screw. 12 Committee ISO/TC 2 J Following the introduction of the ISO Recommendation on property classes for bolts and screws (lSO/R 898~1:1968), an ISO Recommendation on property classes for nuts (ISO/R 898-2) was published in 1969. These ISO Recommendations together produced a new System for the property classes of bolts, screws and nuts, and, in conjunction with new rnarking requit-ements, provided a clear Statement of the loadability of a bolt-nut assetnbly. a) connections minimum yield Following publication dations, this System introduced worldwide cess. of both ISO Recommenof property classes has been and has proved to be a suc- In 1973 the Sub-Comtnittee SC 1 of lSO/TC 2 commenced revision of the BO Recommendations on the basis of experience gathered and also planned to convert both Recommendations into ISO Standards. In 1974, a draft lSO/DlS 898-1 on property classes for bolts and screws was pubiished, incorporating certain modifications and Supplements. which, however, did not Change the System of the property classes in principle. This draf? was then revised once more. A second draft was prepared in 1977 and has since been adopted by a Iarge majority of the member bodies of ISO. While considerable effort was required to develop thoroughly this draft concerning property classes for bolts and screws, it was finally resolved to %Z ; s;aZisiaction of the interested countries within Sub-Committee SC 1 of iSO/TC 2 and now is aqreed to by ISO. More extenthe substance of the sive by far, and touching specifications, was the work on a revised Version of the ISO Recommendation ISO/R 898-2 and its conversion into an ISO Standard on property classes for nuts. Experience had shown that, while the concept of property classes in conjunction with a norninaI 0,81.) nut height is simple and straightforward, certain practical difficuities arise. First, it is sometimes difficult or impossible to achieve specified nut properlies with the most econornical materials and methods, for example with fine threads and certain sizes of coarse threads. Secondly, compliance with the requirernents does not necessarily provide the assurance that the assembly would resist thread stripping during tightening. Previously it was considered adequate if the nut proof load was designed equal to the holt minimum ultirnate strength, however, the advent of yield Point tightening methods and improved understanding of the interaction between nut and bolt threads showed the nuts required re-design to provide greater resistance to stripping of both the internai and extemal threads. ISO 8984:1992(E) For exampie, consider that Ihe effective tensile strength of a holt of class 8.8 rnay be belween 800 N/mm2 and about 965 N/mrn’ (determined froni the maximum hardness) in sizes up to M16. Consequently the yicld stress may range between 640 N / m m * and 772 N/mnI* for a vield to ultimate stress ratio of 80 9/0. With the uie of yield point tighteninq it will be Seen that the tightening stress approaches Zhe proof stress. Recent research has, in addition, shown tlIat a nut tested with a hardened mandreI is capable of susfaining a higher ioad before strippitIg than when tested with a boit of the appropriate property ctass. For exampie, a property class 8 nut when tesled with a mandrel of 45 HRC will be capable of approxirnately IO o/o higher load than when lested with a properiy ctass 8.8 bolt of dimensions simitar 10 the mandrel. Therefore. a nut that just meets a proof stress of 800 N/mn? with a hardened mandret might only be expected t.o sustain a load of approxirnately 720 N/mm* when mated with a property class 8.8 holt of minimum dimensions. lt will be Seen that stt- ippi ng of fl1e t h read S may occu t when t ightening fr0 st ress es in excess 0 f ttIis, and frorn the boit rnechanicai pro pert ies it will be seen that this could he a frequent acc u t-ren ce with yieid point tightening. lt might be aryued, however, thal: under torque tension toading the tensile strengtlI of the holt is reduced by about 15 %G, bu1 it shoutd also be realized that the stripping . strenylhI of the assembly is also reduced by almost the Same amount under tot-q ue te nsion loading. In addition to t.he infroduc tian of yield tighfening mettIods, Point changes in certain ISO Standards were under consideration that would also adversely affect ttiis stripping tendency. Upgrading of bolt and screw mechanical properlies was pt-oposed as shown in iabie A.? (which is an excerpt from ISO 898-l), the pur-pose of which was to utilize futly the availabte strength of the commonly used materiats for grades 4.8, 5.8, 8.8 (above M16), 10.9 and 12.9. Another proposed Change u nder consideration at this tin ‘Ie wa s 1.0 reduce ttIe wid ttI across fl ats of certain stzes of h exagon prod ucts to provide economies through optimized materiat use. As a resutt of these and other factors, certain mernber countries (Canada, Germany, NettIertands, Sweden, UK, USA) of Sub-Cornmittee SC 1 of tSO/TC 2 conducted research and extensive testing of nut-bott assen-ibties. Tests inciuded a fuit va riety of prod uct sizes, streng fl7 ieveis and nIate riais. in qeneral, test s were x conducted on typical production fasteners utiiizing Standard matet-ials. Test Parts were accurately measured for dimensions and material stt-ength which then aiiowed appropriate statisticai inferpretation of the data. Results of the various invesfigaiors were evaluated by Canada a n d fo u n d to corre t ate Welt. A yeneral series of for m jtae res\ rttcd t.hat \ could be apptied to predict the assembly strength of threaded components with ihe ISO 68 basic thread p rofi t e. These fi nd i n qL s were discussed within Sub-Committee the various national committees. SC I as wetl as in Despite the initial retuctance of the committee to permit changes in existing specifications, the test prograrnme clearly indicated that there was inadequate resistance to assembly stripping, brought about Iargely by the improved tightening methods and upgrading of mechanicat properties. The problem was both one of boit thread stripping and nut thread stripping, and, as a result, it was conciuded ttIat the mosf viable means of overcoming the problern was by increasing .the nominal 0,811 nut height where required. It is not the purpose of this annex .to provide a detailed description of the tests conducted and the nut design method devetoped, for which the reader is referred to the foilowing pubiication which provides a summary of resuits and the nIcltIod employed: “Armlysis and Design of Threaded Assemblies”, E.M. Atexander, 1977 SAE Transactions, Paper No. 770420. The caicuiation for nuts of proper-ty ciasses 4 to 6 according to ttIe Alexander theory was not based on tiIe maximum bolt hardness 250 HV, as given in ISO 898-1, see tabie A.l, because this is a tlardness which may occur at the boit end or ttIe head oniy. Therefore it was agreed to make caicuiations on the basis of the effective maximunI hardnesses within the thread engagement part of the holt, which are \qiven in table A.2. Simiiar graduated hardness in ISO/R 898-1:1968. vaiues were specified The above work showed that many factors influenced resistance of the stripping of threads, inciuding folerances, pitch, beit mouthing of nut minor dianIeter, size of countersink in nut, relative strengfh of nut threads to bolt threads, tength of engagemenf, width across fiats of nut, and styie (for exampte hexagon flange), coefficient of friction, number of ttIreads in the grip, etc. Analysis of the various sizes of fasteners on this basis indicated .that it was not appropriate to have a fixed nominal nut height, for exampte 0,811 as before, but rather each Standard assembiy shouid be designed to give a suitable resistance to stripping. The resuit of this anaiysis gives the nut heights shown in table A-3. It will be Seen that .there are two stytes of nut, approximateiy 10 % highetthan styie 2 being styie 1. Styie 1 height is intended for property ciasses 4, 5, 6, 8, 10 and 12 (up to M16) in conjunction with appropriate mechanical propel-ties, while style 2 dimensions are intended for use with property ciasses 8, 9 and 12, also with appropriate meThe higher style of nut was chanicat properties. primarily developed as an economical cold-formed nut to be used with property class 9.8 boits and screws and it also provides suitabte dimensions for a heat-treatabte nut of good ductility for use with property class 12.9 botts and screws. The intended 13 ISO 898-2:1992(E) applications of the two styles of nuts at-e detaiied in table 5, ft-om which it is seen that this additional style of nut does not mean that dual stocking of pst-t geometry will result. The values of table 5 are only related to nuts with coarse thread. The Same applies also to the test loads given in table 1. For t-Us with fine pitch tht-ead, see ISO 898-6. An overlapping between style 1 and style 2 occurs only in two cases. In the case of style 1, property not of nuts, class 8 allows the employment quenched and tempered (cold-worked low-carbon steel) only up to and including M?6; above M16 the nut style 1 has to be quenched and tempered. However, it is possible in this case to use alternatively the thicker. not quenched and tempered, style 2. This is a question of economics in the final analysis. In the case of property class 12, it is not appropriate to use style 1 nuts above size M16. Due to the required proof foads, it would be necessary to raise the hardness of the nut to such an extent that its ductility, which is necessary from the functional Point of view, would be impaired. Hence, the thicker style 2 nuts quenched and tempered are necessary in this case. If necessary, it would be possible to restritt the use of these nuts to sizes above M16, so that then no overlapping between style 1 and style 2 would occur in the case of property class 12. The loads given in table 1 at-e based on a test mandrel as specified in this part of ISO 898 with a minimum hardness of 45 HRC and thread tolerante of 5h6g (major diameter of 6g in the last quarter). ISO 898-1 and this part of ISO 898 on mechanical properties, ISO 4014 to ISO 4018 on hexagon bolts and screws, and ISO 4032 to ISO 4036 on hexagonal nuts have been published reflecting the revised mechanical properties, changes in nut heights and changes in width across flats (width across flats of MIO, M12, M14 and M22 revised to 16 mm, 18 r-nm, 21 t-nm and 34 mm respectively fror-n 17 mm, 19 mm, 22 mm and 32 mm) as recommended by ISO/TC 2. This part of ISO 898 makes the following Statement concerning the property classes for nuts with full loadability: A bolt or screw of a particuiatpropet-ty class assernbled with the equivalent pt-operty class of nut, in accordance with table 2, is intended to provide an assembly capable of being tiqhtened to achieve a bolt tension equivalent to ihe bolt proof Load or yield load without stripping. Additionally, geometry and mechanical proper-ties of nuts up to M39 and property class 12 of 6H thread tolerantes are designed to pt-ovide fot- a high deqree of t-c-tskpl,~nee lo sirlpping (at least IO % b&t breakage of individual lots even under adverse minimum material conditions) when inadvertently overtorqued, in ot-der to warn the user- that the installation practice is not appropriate. Once nut dimensions were determined based on assembly strength criteria, the proof loads of these nuts with a restricted size hardened rnandrel were determined. The t-esult was that Stresses under proof load were not constant for each property class of nut brit varied with size. Accordingly, table 5 Shows revised Stresses under proof load and hardness values for nuts. The property classes 04 and 05 (previousiy 06) for hexagon lhin nuts with resultare also indicated in this taant reduced loadability ble. These nuts incidentally were not designed to provide resistance to stripping and are simply based on a fixed height of 0,61). Phe stresses under proof load given in table 5 are fot the Standard tolerante of 6H usually applied to nuts for mechanical fasteners. Where a Iarger tolerante or allowance is applied, these Stresses should be modified by a factor as shown in table 1. Table 3.6 Property Tensile Tensile strength, class num. A, Pl /m r-r-+ ---.------min. 4.6 300 400 330 400 _--------_-__----.---____-------_- ------ ---- --- -, --- --- _-_--, -_-__~_ Vickers ness L 34 hard- max. A.1 - Property classes 4.8 5.6 5.8 _--___-_--.---__. 400 --------------~259 tIV250 tiv II --- .-.-----------,-.----w-e .-- , 250 t IV I 250 t iV Certain users of the referenced Standards could not! of necessity, participate in their detailed development and it is hoped that this explanatory note will provide increased understanding of this reIatively complicated subject. 490 400 590 - ------.---_-~-_.-------~ -.---__--__~ 420 500 500 and screws 600 500 0.8 8.8 6.8 < M16 > M16 800 800 900 -_____I_____ 520 520 .-__ __._~__ ____.____._-_ .---__._-__ - ___.____._-_ -l 250 t-w t-iV l 259 I-iV for bolts 250 tiv HV ------.---_-~ --.__.____ -___-~~ __-__-_ 800 830 900 900 600 -.--.------.--.------, ._-----.-----..---------_-_----- ----+- --__ -~-250 t-iV l 320 tiv tiV l 335 t-w t-W 10.9 1 000 ------_-___ 1 200 .--_--.< _ 1 040 1 220 220 -.. -..---_---_-I_- ------_--____- -.-. I 360 tiv t iV I 380 t-W ---. 12.9 435 t-iV HV ISO 898-2:1992(E) Table A.2 - Effective maximum hardness within engagement part of the bolt thread Praperty class Maximum 3.6 158 HV 180 I-IV 5.6; 5.8 220 HV 6.8 250 HV A.3 - Heights 1 hardness 4.6; 4.8 Table the nuts of hexagon Nut height _______-_ Width Thread across w---_--_I_e_------ flats --- Styie ___-..-- __~_ max. mm mm mm mm mm 8 44 498 51 10 -. ---- _----~~.- 4.9 11 6,14 0,94 __-- --------~-~ 477 -~-__------- MIO _.I __-.__-_--_--_~_. ___~__ 30 8,94 9,30 0,93 .----.---- 15,l 15,8 --_--_-.---__--- 34 --.----~----I-36 46 ____- -~----------- _ ---_-- 20,2 21,5 _____ -y._------"l--p- 0,90 23,8 0,88 -0,85 ---., 25,6 24,3 -~27,4 ._-. ---- ----- 28,7 _-_~-- 29,4 31,0 __-__--_-__------_-.-__- - _----_._----_----. ___ ______ -___.-.-_---._.-.-. -- _-___ 60 19,0 0,8R 20,5 __~---_--_--_L-----.-.-~- -- 31,8 33,4 l,oo 14,l -----.. 20,3 --- - -- 1,02 0,98 ._-. 1,02 ----- 21,8 0,93 23,9 ------------- l,oo 26,7 0,99 28,6 m---.---p 0,95 32,5 0,98 -- _~_____~ 22,6 25,4 ,,_-----..--------P 27,3 ~- 1,Ol 16,4 --..-----.---P-u 16,9 17,6 -__--..-..-w-----v 19,4 ___--- ---~ 55 0,90 P-----P- 12,00 13,4 -- 15,7 _-_--__- 0,88 1,03 _--~-__. I 18,l 22,5 41 50 l_-l~------_-r_ 18,0 _-,-____ 0,92 _.____----. 7,20 --- 11,57 _ l4,8 16,9 M30 ___- -.-------_-- M39 0,94 -.------ 14,l - -~ --- .--_l_--- M36 7,50 .~------~--- 0,91 M27 _- ___-_-__---.---~.--- M33 7,14 _I__ 12,8 Ip--._--------- 27 _-.___~------_ M24 0,85 0,90 12,l a,.-- 6,84 -- IO,80 __p--e..--- - ----- --- 0,95 5,7 0,93 ---_-PP- 18 10,37 1,02 - 8,40 0,84 __._-__ __-._J------_ ,_I-_----------I_----.---- Ml6 24 _-____.___ --_ .-- ._--_---- .-- ___-___I----I_~---_ ..__~- 594 16 8,04 __-_ -._---_-.-. ---- ._--"--------- 21 M22 0,87 ~_-~-I_-----_- 6,80 rn/ Zl ----- --- _-~---- M20 6,50 ___~ 6,44 _~ __.______-_ - -...- --.----- M18 572 -___- 13 M8 _~_I-.-_--.-.------.I Ml4 ---- min. M7 _-___ ^____ -------.- ---. --- max. _-~_- M12 ----- styk? 2 min. MS M6 ___._-_----~._-_-_~-_ ---P--P 1 0,87 ------- 30,9 0,136 __ .___-_ ------ 33,l --.--.-PI 34,7 ---- ----.- 0,96 - _----~-- 35,9 37,5 0,9G -_.- 0,86 1 PP 15 ISO 898-2:1992(E) Annex B (informative) Bibliography Corrosion-resistan -- Specifications. [l--j ISO 3506:1979, steel fasteners [2] ISO 4014:1988, Hexagon grades A and B. head t bolts s tainless [5] - Hexaqon .. head bolts ISO 4017:1988, Hexagon uct grades A and B. ’ head screws - Prod- head screws - Prod- [8] ISO 4033:1979, Hexagon grades A and B. nuk, style 2 -- Producf [9] ISO 40341986, C. nuts - Hexagorj [ IÖJ ISO 4035:1986, Hexagon thin -- Product grades A and B. L [ 1 l] 16 Hexagon nuts, sfyle Product - ISO 4018:1988, uc t grade C. ISO 40323986, Hexagon grades A and 8. -- Product ISO 4015:1979, Hexagon head bolts ~ Product grade 8 -- Reduced hanh (slw?k diameler approximately egual to pitch diameter-). ISO 4016:1988, grade C. [S] ISO 4036:1979, Hexagon grade B (urhamfered}. thin I -- Product Product nuts nuts grade (chamfered) - Product This page intentionally left blank ISO 898-2:1992(E) -----PP- .-__l-_<-_----- . . .--.---- _-- -- . -----.--- .--.I__- -----I-M--- p-w-- .----- ----*-.-------.- -- _.------ - -___ _ ____l_-_l_l. ~ ---._--_--.- ---- ------------~ - ----.~- - -.-- ----_-.-- UDC 621.882.3 Descriptm: Fastwem, twtc; (fastenws), F)rice based on 16 pagcs ---~---.----~I_..--.~-----.-. ------------------ -- -_----_-~__ coarse threads, -.--__ - --__-, ___.__ --- -___ ___-____ specifications, mechanical w-v_._~--------.__ ______-____.__ properties, _.__ :Le tests, designation, rrvuking. -----..---------~----=_ll__l--.---.-------- -------_I----..--- _-------- _.--