instruction manual models k-351/353/373

INSTRUCTION
MANUAL
MODELS K-351/353/373
INSTRUCTION MANUAL
fJlODELS K-300/351/353
TABLE OF CONTENTS
PAGE
WIRING INSTRUCTIONS
1
BOARD COMPONENTS....
2
LEADS FOR DIFFERENT ALTERNATORS
3
BATTERY INSTALLATION
6
ALTERNATOR
MOUNTING INSTRUCTIONS
7
ALTERNATOR
TESTING INSTRUCTIONS
8
TEST LEADS CHARTS
12
CONNECTORS
17
WARRANTY
32
WIRING SCHEMATiC
33
INSTRUCTION MANUAL
MODELS K-300/351/353
WIRING INSTRUCTIONS
*** READ INSTRUCTIONS CAREFULLY BEFORE WIRING ***
WARNING:
TESTER MUST BE WIRED BY A LICENSED ELECTRICIAN ACCORDING
LOCAL CODES.
WARNING:
IMPROPER ELECTRICAL CONNECTIONS
TO
MAY VOID WARRANTY.
- 5 HP 220V 1-PHASE -- 40 AMPS / 3-PHASE -- 30 AMPS
- 3 HP 220V 1-PHASE -- 30 AMPS / 3-PHASE -- 20 AMPS
- 2 HP 110/220V 1-PHASE -- 20 AMPS
NOTE: LOCAL ELECTRICAL CODE REQUIRES A SAFETY DISCONNECT SWITCH LOCATED
NEAR TESTER.
ELECTRICAL
CONNECTIONS:
A. 1-PHASE LINE 1 (WHITE WIRE), LINE 2 (BLACK WIRE),
NE:UTRAL (GREEN WIRE).
B. 3-PHASE, 4 WIRES: ONE RED, ONE BLACK, ONE WHITE
115V EACH. THE FOURTH WIRE (GREEN) IS NEUTRAL.
-1-
INSTRUCTION MANUAL
MODELS K-300/351/353
20/21
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FIGURE 1
BOARD
COMPONENTS
*** PLEASE REFER TO FIGURE 1, ABOVE ***
COMPo
_NO.
DESCRIPTION,
1
POSITIVE LEAD (RED): TO ALTERNATOR
2
FIELD LEAD (GREEN): TO ALTERNATOR
3
NEGATIVE LEAD (BLACK):
4
STATOR LEAD (BLUE): TO ALTERNATOR
5
_
BATTERY CONNECTION.
FIELD TERMINAL.
ro ALTERNATOR
NEGATIVE CONNECTION.
STATOR CONNECTION.
LOAD CONTROL SWITCH: 65 AMP LOAD ON HIGH AND 35 AMP LOAD
ON LOW.
6
EXTERNAL VOLTMETER
IN VOLTMETER.
7
FULL FIELD SWITCH.
8
DELCOTRON
SWITCH: PRESS TO READ STATOR VOLTAGE
INDICATOR LlGTH (DTL): LEAD AND CONNECTOR.
-2-
BOARD COMPONENTS, PAGE 2
CaMP.
_NO.
9
DESCRIPTION
_
DOUBLE SCALE AMMETER: TO MEASURE ALTERNATOR OUTPUT AND STARTER
DRAW.
10
VARIABLE FIELD CONTROL.
11
MOTOR SWITCH: FORWARD-OFF-REVERSE.
12
DTL LAMP: IDIOT LAMP.
13
AMMETER RANGE SWITCH.
14
CIRCUIT BREAKER: PRESS TO RESET.
15
VOLTMETER
16
AMMETER: TO MEASURE FIELD CURRENT.
17
VOLTMETER. NOTE: UPPER SCALE NUMBERS MISSING NUMBERS,. READ
TIMES TWO.
18
19
RANGE SWITCH: 0-18 OR 0-36
FIEL.D SELECTOR SWITCH: TO SELECT EITHER "A" OR "B" CIRCUITS.
"B" CIRCUIT IS POSITiVE, "A" CIRCUIT is NEGATIVE.
BATTERY SWITCH.
20 & BA TIERY LEADSFROM BACK OF THE TESTER: RED LEAD TO BATTERY POSI21 TIVE POST, BLACK LEAD TO BATTERY NEGATIVE POST.
22
AC LEAD CONNECTOR: TO SAFETY DISCONNECT SWITCH.
-3-
~NSTRUCTJONMANUAL
MODELS K-300/351/353
ALTERNATOR
TERMINAL DESIGNATIONS
EUROPEAN DESIGNATIONS
TERMINAL
DESIGNATION
TERMINAL
DESIGNATION
15
Switch (+) output from Batt.
ignition switch ouput
Output al ballast resistor
to ignition coil
use 15 & 15a
Input directly from battery(+)
Return direct to Batt (-) or
ground.
Starting motor control (Dir)
Charge indicator (Ind. Light).
GND
I
IND
L
M
WL
+
Autolite, Delco, (0-),(8-),(31)
Autolite (61).
Lucas (61).
Delco (0+).
Ducal (0-), (8-1), (31).
Lucas (61)
Bosch Auxiliary output (+)
radio noise capacitor volt.
surge protection device, etc.
15a
16
30
31
50
61
67
A
ARM
A1
B
B+
8BAT
0
D+
0OF
DYN
E
EXC
F
FLD
G
Gen
Fiat (OF).
Autolite (0+).
Autolite (0+).
Lucas (load)
Lucas, Ducel, Delco, Autolite
(B+).
Battery (+).
Battery (-).
Autolite, Delco, Autolite, (+).
Lucas, Ducal, (0+).
Dynamo(+). 61.
Dynamo (-).
Dynamo Field (Input trom V.R.)
Ducel (D+).
Ducel (OF).
Ducel (OF)
Lucas, Autolite (DF)~'
Autolite (DF).
Autolite (0-), (6-), O.
Delco (0+)
NOTE: THIS INFORMATION
JAPANESE DESIGNATION
A
B
E
F
IG
L
N
P
R
S
Altemator output (+) Auxiliary
Alternator output (+) to Batt.
Altemator output (-) Ground.
Altemator field,(+) sometimes
(-) input from V.R.
(-) Input from ignition SW.
(+) Input from indicator light
circuit (+) output to indicator
light in charging mode.
Altemating current output.
Pseudo alternating current OP.
(+) Input voltage sensor.
(+) Input voltage sensor
HAS BEEN AVAILABLE BYTHE APRA TECNICAL SERVICE.
-4-
INSTRUCTION
MANUAL
IVIODELS K-300/351/353
BATTERY INSTALLATION
MAINTENANCE-FREE
BATTERIES WITHOUT BATTERY CAPS ARE NOT RECOMMENDED.
_STEP
DESCRIPTION,
--'---
CHECK THAT SWITCH NUMBER 19 IS IN THE "OFF" POSITION.
2
CONNECT THE 6, 12. OR 24 VOLT BATTERY.
NOTE: THE MOST IMPORTANT MAINTENANCE TASK IS THE PROPER CARE AND FEEDING
OF THE BATTERIES. CHECK EACH SA TTERY WEEKLY AND WIPE THE TOPS AT
THE SAME TIME. INCREASE THIS TO A DAILY BASIS IF THE TESTER IS USED
CONTINUOUS 8-HOUR PRODUCTION. PROPER MAINTENANCE OF THE BATTERIES
IS THE SINGLE MOST IMPORTANT
TERNATOR
FACTOR IN CONSISTENT
TESTING.
-6-
AND ACCURATE
AL-
INSTRUCTION MANUAL
MODELS K-300/351/353
ALTERNATOR MOUNTING INSTRUCTIONS
_STEP
DESCRIPTION.
_
FOR THE FIRST USE OF THE TESTER: REMOVE THE HAND-WHEEL FROM THE
1i2" PIN WITH ALLEN WRENCH AND MOUNT IT ON THE VISE SHAFT. TIGHTEN
IT WITH THE ALLEN WRENCH.
2
MOUNT THE ALTERNATOR ON THE VISE USING THE APPROPRIATE PIN. THERE
ARE FOUR PINS (5/16", 3/8", 7/16" AND 1/2") TO ACCOMMODATE ALTERNATORS OF DIFFERENT SIZES: FROM FOREIGN-MADE UNITS TO DOMESTIC HEAVY
DUTY UNITS. USE THE PINS FOR ALTERNATORS WITH MOUNTING EARS; IF
THE ALTERNATOR BEING TESTED DOES NOT HAVE MOUNTING EARS, MOUNT IT
DIRECTLY ON THE "V' BLOCK AND SECURE PROPERLY WITH TOP SCREW CLAMP.
3
CLAMP THE ALTERNATOR
CLAMP.
4
PLACE THE BELT IN THE APPROPRIATE
HAND-WHEEL:
NOTE:
5
TO THE VISE AND SECURE USING THE TOP SCREW-
PULLEY AND TIGHTEN IT WITH THE
THE SIZE OF THE PULLEY DETERMINES THE RPM. FOR ALTERNATORS WITH
SMALL DIAMETER PULLEY, USE THE SMALL MOTOR PULLEY. FOR LARGER
DIAMETER PULLEYS (3.5 AND LARGER), USE THE LARGE DIAMETER MOTOR
PULLEY.
ALIGN THE ALTERNATOR PULLEY WITH THE MOTOR PULLEY: UNFASTEN THE
WING NUTS HOLDING THE VISE TO THE BASE, SLIDE VISE TO ONE SIDE OR
THE OTHER TO FIND PROPEF~ ALIGNMENT, SECURE VISE TO BASE BY TIGHTENING THE WING NUTS SECURELY.
WARNING: NEVER RELEASE ALTERNATOR
-7-
WHILE TESTER IS OPERATING.
INSTRUCTION MANUAL
MODELS K-300/351/353
ALTERNATOR TESTING INSTRUCTIONS
THE TESTER CAN TEST ANY ALTERNATOR.
IN NATURE, WITH SPECIFICS AS NEEDED.
_STEP
THUS, THESE INSTRUCTIONS
ARE UNIVERSAL
DESCRIPTION
_
STEPS 1 THROUGH 5 ARE OF A GENERAL NATURE AND APPLY TO ALL ALTERNATORS.
HOWEVER, IT SHOULD BE NOTED THAT THERE ARE TWO BASIC TYPES OF ALTERNATORS:
INTEGRAL AND NON-INTEGRAL. AN INTEGRAL ALTERNATOR CONTAINS AN INTERNALLY
CONNECTED (IC) REGULATOR. THESE TWO TYPES OF ALTERNATORS ARE TREATED DIFFERENTLY LATER ON IN THE TESTING INSTRUCTIONS.
TURN TESTER ON: TURN POWER SWITCH "19" TO THE "ON" POSITION.
2
PLACE VOLTMETER RANGE SWITCH #151N PROPER POSITION, 0-18 FOR
6 AND 12 VOLT UNITS, 0-36 FOR 24 VOLT UNITS. PLACE AMMETER
RANGE SWITCH #13 (10-0-120) IN THE DOWN POSITION.
NOTE: FOR 3 HP TESTER, THE AMMETER RANGE IS UP TO 100 AMPS,
ON 5 HP TESTER, THE AMMETER RANGE IS UP TO 120 AMPS.
3
SELECT PROPER "A" OR "B" FIELD CIRCUIT ON FIELD SELECTOR "18":
A. "B" IS FOR POSITIVE FIELD UNITS, THOSE WHOSE REGULATOR
CONNECTED BETWEEN OUTPUT (+) AND FIELD.
B. "A" IS FOR NEGATIVE FIELD UNITS, THOSE WHOSE REGULATOR
CONNECTED BETWEEN FIELD AND GROUND.
4
ALTERNATOR
IS
IS
CONNECTION:
A. UNIVERSAL MOUNTING INSTRUCTIONS
TORS:
•
FOR NON-INTEGRAL
AL TERNA-
A 1. CONNECT BLACK LEAD (6Ga.) TO THE NEGATIVE TERMINAL OR
GROUND.
A2.
CONNECT RED LEAD (6Ga.) TO THE POSITIVE OUTPUT OR BATTERY TERMINAL.
NOTE: FOR UNITS THAT ARE POSITIVE GROUND, REVERSE RED AND
BLACK LEADS.
A.3. CONNECT FIELD LEAD (12G3. GREEN) TO FIELD TERMINAL.
-8-
ALTERNATOR TESTING INSTRUCTIONS, PAGE 2
_DESCRIPTION
_
A.4. CONNECT STATOR LEAD (14Ga. BLUE) TO STATOR TERMINAL:
"S" ON FORD ALTERNATORS, OR "R" ON EARLY DELCO AL TERNATORS.
B. UNIVERSAL MOUNTING INSTRUCTIONS
TORS:
FOR INTEGRAL-TYPE
ALTERNA-
B.1. CONNECT BLACK LEAD (6Ga.) TO GROUND.
B.2. CONNECT RED LEAD (6Ga.) ALTERNATOR
TERMINAL.
OUTPUT OR BATTERY
B.3.CONNECT
DELCOTRON PLUG, BLACK AND RED (14Ga.) TO IT'S
LOCATION ON ALTERNATOR.
WARNING: IF DURING THE CONNECTION PROCESS A BIG SPARK IS
OBSERVED, THE AL.TERNATOR MAY BE SHORTED OUT. DO
NOT CONTINUE THf: CONNECTING PROCESS OR TESTER WILL
BE DAMAGED.
5
TURN MOTOR "ON" At DESIRED ROTATION BY TURNING MOTOR SWITCH "11" TO
EITHER FORWARD OR REVERSE.
THE FOLLOWING INSTRUCTIONS, 6.A AND 7.A, ARE FOR NON-INTEGRAL
(WITHOUT AN INTERNALLY CONNECTED REGULATOR) ONLY:
_ STEP
6.A
DESCRIPTION
.
ALTERNATORS
_
INCREASE OR DECREASE LOAD: WITH MOTOR RUNNING, SLOWLY TURN THE
FIELD CONTROL RHEOSTAT "10" TO MAXIMUM AND OBSERVE READINGS IN ALL
THREE METERS "9", "16" AND "17":
A. AMMETER, "9", SHOWS ALTERNATOR
B. VOLTMETER,
OUTPUT.
"17", SHOWS OPERATING VOLTAGE .
.
C. FIELD AMMETER, "16":SHOWS
ROTOR AMPERAGE DRAWING.
D. EXTERNAL VOLTMETER READING, "6", SHOWS STATOR OUTPUT AND CAN
AL.SO BE USED AS AN AUXILIARY VOLTMETER WHEN SWITCH NUMBER
"6" IS PRESSED.
-9-
ALTERNATOR TESTING INSTRUCTION, PAGE 3
DESCRIPTION
7.A
_
FULL OUTPUT: TO DETERMINE FULL OUTPUT OF ALTERNATOR, TURN SWITCH
"7" FOR FULL OUTPUT AND OBSERVE THE SAME READINGS AS OUTLINED IN
"6.A", ABOVE.
WARNING: KEEPING THE FULL OUTPUT FOR MORE THAN FIVE TO TEN SECONDS
WILL OVERHEAT ALTERNATOR AND IS NOT RECOMMENDED.
THE FOLLOWING INSTRUCTION 6.B, IS FOR INTEGRAL ALTERNATORS,
INTERNALLY CONNECTED (IC) REGULATOR O~~LY:
THOSE WITH AN
ALTERNATORS WITH IC REGULATORS HAVE A DIODE TR!O TO PROVIDE FIELD EXCITATION. FIELD METER "16", VARIAI3LE FIELD CONTROL "10" AND FULL FIELD "7"
SHOULD BE IGNORED WHEN USING IC REGULATED ALTERNATORS.
NOTE: CHARGE INDICATOR LIGHT "12" WILL BE "ON" WHILE THE MOTOR IS
NOT RUNNING IF THE DTL PLUG IS CONNECTED; WITH THE MOTOR
RUNNING, THE LIGHT SHOULD BE "OFF" TO INDICATE THE IC
REGULATOR IS IN FACT PERFORMING ITS FUNCTION.
TO CHECK CONDITION OF INDICATOR LIGHT "12", WITH POWER SWITCH
"19" ON, TOUCH THE NEGATIVE GROUND LEAD (BLACK 6Ga. COMING
FROM THE LEFT SIDE OF THE TESTER) TO THE DTL PLUG BLACK LEAD
(14Ga.): THE INDICATOR LAMP SHOULD LIGHT, IF NOT, REPLACE
THE BULB.
6.B
TESTING OF INTEGRAL ALTERNATORS UNDER LOAD: PRESS LOAD SWITCH "5"
HIGH OR LOW AND OBSERVE READINGS IN THE FOLLOWING METERS:
A. AMMETER, "9", SHOWS ALTERNATOR
B. VOLTMETER,
OUTPUT.
"17", SHOWS OPERATING VOLTAGE.
NOTE: DEPENDiNG ON THE TYPE OF ALTERNATOR, THERE MAY BE A
READING ON THE EXTERNAL VOLTMETER, "17" IF SWITCH #6
IS PRESSED.
THE FOLLOWING INSTRUCTION, "8", "ADAPTER PLUG" IS TO BE USED WITH INTEGRAL
AND NON-INTEGRAL ALTERNATORS.
"
8
ADAPTER PLUG: ALTERNATOR ADAPTER PLUGS ALLOW DIFFERENT TYPES OF ALTERNA TORS TO BE TESTED ON THE SAME TEST BENCH BY A SIMPLE CONNECTION TO THE PROPER PLUG. THIS ELIMINATES THE NEED FOR DETERMINING
TERMINAL AND LEAD ORIENTATION ON EACH ALTERNATOR. PLEASE REFER TO
THE ADAPTER PLUG CHARTS, PAGES
THROUGH
TO DETERMINE THE CORRECT PLUG TO USE. THE ADAPTER PLUG CONNECTION DRAWINGS SHOW HOW
THE PLUG IS CONNECTED TO EACH OF THE VARIOUS ALTERNATORS.
NOTE: WHEN USING THE ADAPTER PLUGS. THE TEST BENCH NEGATIVE LEAD
(BLACK, 6Ga.) MUST ALWAYS BE CONNECTED TO THE ALTERNATOR NEGATIVE TERMINAL. THE POSITIVE LEAD (RED 6Ga.) MAY OR MAY NOT
BE USED, AS DIRECTED BY THE ADAPTER PLUG DRAWINGS.
-10-
ALTERNATOR TESTING INSTRUCTION, PAGE 4
GENERATOR TESTING INSTRUCTIONS
THE TESTER HAS BEEN DESIGNED TO TEST ALTERNATORS AND GENERATORS.
ARE THE GENERATOR TESTING PROCEDURES.
. . __ ~ __ . _~_
FOLLOWING
DESCRIPTION
_
MOUNT GENERATOR ON VISE, CLAMP TO THE VISE USING THE TOP SCREWCLAMP AND ALIGN WITH MOTOR PULLEY.
2
TURN TESTER OFF: TURN POWER SWITCH "19" TO THE "OFF" POSITION.
3
FIELD SELECTOR "18" MUST BE IN THE PROPER POSITION, "A" OR "B."
4
GENERATOR
CONNECTION:
A. CONNECT BLACK LEAD (6Ga.) TO THE NEGATIVE TERMINAL OR
GROUND.
B. CONNECT RED LEAD (6Ga.) TO THE POSITIVE OUTPUT OR BATTERY
TERMINAL.
NOTE: FOR POSITIVE GROUND OPERATION REVERSE THE CONNECTION
MENTIONED ABOVE.
C. CONNECT FIELD LEAD (12Ga. GREEN) TO FIELD TERMINAL.
5
TURN ON SWITCH ''7'', FULL OUTPUT SWITCH.
6
TURN SWITCH "19" ON TO FIND OUT WHICH WAY THE GENERATOR ROTATES.
ONCE THE DIRECTION OF ROTATION IS DETERMINED, TURN SWITCH "19" OFF
AND TIGHTEN BELT.
7
TURN MOTOR "ON" (SWITCH "11 ") IN THE SAME DIRECTION AS THE GENERATOR WAS TURNING. WHEN THE GENERATOR IS RUNNING, TURN SWITCH "19"
ON.
8
TEST THE GENERATOR USING THE SAME STEPS OUTLINED FOR THE TESTING OF
A NON-INTEGRAL ALTERNATOR (STEP 6.A, PAGE 3 OF THESE INSTRUCTIONS.)
-11-
INSTRUCTION MANUAL
MODELS K-300/351/353
FREE RUNNING STARTER TEST INSTRUCTIONS
1. LOCK STARTER IN HOLDING VISE USING HOLD DOWN SCREW.
2. OPEN SATERRY KNIFE SW. (19).
3. CONNECT POSITIVE CLAMP (RED) TO STARTER POST ON STARTER
CONNECT NEGATIVE CLAMP (BLACK) TO STARTER GROUND.'
STARTERS WITH SOLENOID.
A. CONNECT POSITIVE CLAMP (RED) TO SA TERRY POST ON SOLENOID
S. CONNECT A JUMPER LEAD FROM SA TERRY CLAMP TO SOLENOID
SWITCH POST.
4. SWITCH # 13 MUSTBE
IN UPPOSITION,
THIS REVERSE AMMETER # 9
TO 30-0-300 DISCHARGE SCALE FOR TESTING STARTER DRAW.
5. CLOSE BATERRY KNIFE SWITCH # 19.
6. READ FREE RUNNING DRAW ON AMMETER # 9.
REFER TO MANUFACTURER
SPEC'S FOR PROPER DRAW.
KAR INDUSTRIES CORP.
ALTERNATOR
STANDARD
TEST LEADS
EXPANDED
A
B
BM
OPTIONAL
BD
BG
BL
BM
BT
BV
C
CD
CS
CSC
CST
D
DM
DS
DV
ELIL
F
FA
FB
FC
FR
FT
FV
G
GM
GMP
H
HL
HO
HS
I
ID
IG
IN
J
JD
K
LR
M
MD
MG
MK
MP
MW
MZ
N
NT
NTL
P
PD
S
LUCAS 5 WIRE ALTERl~ATOR L.N 14014,14015,14019
BOSCH, LUCAS, MOT. L.N. 13055, 13105, 13147
FIAT, BOSCH ALT. L.N. 13017,14046, 14053
BOSCH I.R. L.N. 13382
BOSCH BMW 95+ LN 13734
BOSCH I.R. MERCURY CAPRI LN 13300
FIAT & BOSCH LN 13017, 14046, 14053
LUCAS BOSCH Il'tllUSTRIAL
BOSCH 98 + WATERCOOLED
DELCO SI ALT. L.N. 7127, 7271, 7292
CHEVETTE DIESEL ALT. L.N. 14645
DELCO CS ALT. 7800-7824, 7856-7859
DELCO CS ALT PCM CONTROLLED
LN 8189, 8207
CADILLAC ALLA.l'TE LESTER 7863
DELCO 10 DN ALT. L.N. 7101-7111, 7121-7122, 7208/28
DELCO MA TINE 7 SI
97 & NEWER SA TURl~
CORVETTE WN ALEO
UNIVERSAL TEST LEAD FOR E.R. ALT.
FORD 70-90 AMP. L.N. 7072, 7074, 7077, 7704
FIAT A CIRCUIT L.N. 14295
FIAT A CIRCUIT L.N. 13137
FIAT MARELLI ALT. L.N. 13075, 13130
NIPP. MITS, INTERL,AL FAN 4 WIRE L.N. 13215,14989
FIAT MARELLI ALT. L.N. 13131, 13132, 14045
UNIVERSAL TEST LEAD I.R. ALT. L.N. 13047, 14094
DATSUN/LUV E.R. ALT. L.N. 14105, 14118, 14191,14217
DELCO CS BOD ALT. L.N. 8156, 8160
DELCO CS BOD peM CONTROLLED
LESTER 8190
NISSAN, MAZDA I.R. ALT. L.N. 14185, 14231,14255
SUBARU ALT. L.N. 13275
1996 AND LATER HONDA WI OVAL PLUG
1997 ACURA r.x. 13649
UNIVERSAL TEST LEAD FOR ALL ALTERl,ATORS
ISUZU DIESEL L.N. 14309, 14316, 14319, 14648/49
ISUZO GAS ALT. 14726127, 14739, 14859/60
ISUZO ALT. L.N. 14630
DATSUN, COURIERE.R.ALT.
L.N.14101l3, 14194
JOHt'; DEERE INDUSTFUAL
HONDA, TOY 3 WIRE ER ALT. L.N. 14130/1, 14198
MAZDA IR. ALT. L.N. 13249,14186, 14267/68, 14270
BOSCH ER L.N. 13009, 13030, 13094, 14060/62
NISSAN DIESEL L.N. 14586, 14613, 14653/54
FORD TOWN CAR L.N. 7774, 7776
FORD 6G Sl\-IALL RECTANGULAR
FORD 6G- A, FR, I LESTER 8250,8254
FORD 6G A, SIG, FR. LESTER 7788,8253.
FORD 3G IVIITS. L.N. 13189, 13212113, 13230
TOYOTA GREEN PLUG L.N. 13171, 14181, 14763
NIPP. ALT. FOR TOY. OEM 27060-46120, 101211-7020
SAME AS NT WITH LED LOW OUTPUT L TERM.
TOYOTA GREEN PLUG A CIRCUIT ER L.N. 14274
MAZDA PROTEGE L.N. 13718
TOY. IR. L.N. 13140, 13169, 14936
KAR INDUSTRIES CORP.
ALTERNATOR TEST LEADS
PAGE 2
STANDARD EXPANDED OPTIONAL
SB
SH
SI
SJ
SK
SL
SN
SP
T
TD
U
V
VO
VW
W
WF
x
XO
r.
Y
SATUlli'l FOR BOSH
HITACHI, MITS. S & LTERMINALS L.N. 13612, 13639
DELCO 3 WIRE L.N. 7182,7184,7186,7290,7853
CHRYSLER 98 LARGE BODY
CHRYSLER 98 NEON LESTER 13764
USESP
CHY. NEON ER L.N. l3579, l3580
OVAL STYLE ALT. W/OPEN "L" L.N.l3196, 14661
TOY IR ALT. L.N. 14275,14315,14340,14573,14636
TOY DIESEL L.N. 14463, 14666/67, 14675/76, 14681
TOY IR L.N. 14336, 14341, 14574, 14621, 14670
TOY. A CIRCUIT L.N. 14552
BOSCH SEV MARCHAL FOR VOLVO LN. 13161,14070
VW ALT AIR COOLED L.N.13048
DUe. PARIS ROME. IR. L.N. l3076, 14082,14321/31
DUe. PARIS ROME ERALT. L.N.14787
TOY.fHONDAINIPP/ MITS. IR. L.N. 14448-62, 14634
TOY/ HONDA TEST W/OPEN OR LOW L TERML'\AL
CHY. ER ALT WI rom ALT.
FORD IR ALT L.N. 7084/85, 7088, 7723/41, 7744/47
NOTE: SERIES K-lSO INCLUDES THE STAl"DARD PACKAGE, MODEL K-3SIV, AS WELL AS THE
400,700 & 800 SERIES TESTERS INCLUDED BOTH THE STANDARD AND THE EXPANDED
PACKAGE. EXPANDED PACKAGES MAY BE PURCHASED SEPAR<\TELY OR ANY GROUP OF
LEADS MAY BE PURCHASED SEPARATELY AS NEEDED.
ALTERNATOR
~-.
TEST LEADS
TL-BG
TL-A
Lucas 5 wire alternators
Lester numbers:
B-15
B+
-
Bosch B:-'IW 95+
Lester Numbers: 13734
14014, 14015, 14019
~D+
S --
D+
IG L D
TL-B
'
ss:-:::::::::-
TL-BL
•
~ ....
~
Bosch, Lucas, Motorola alternators
Lester numbers:
13055, 13105, 13147
EJ:: [b
Bosch internally regulated alternators with new style plug used on
later model 1ercury Capri and some industrial Bobcats
Lester number: 13300
CAP.[O
TL-BM
TL-BD
Fiat & Bosch alternators
13017,14046,14053
Lester numbers
EtG
Qo+
D-
Bosch internally regulated alternators with new style plug used on
later model German vehicles
Lester number: 13382
Lucas, Bosch Industrial
ORDERS & INFO: 305-594-0790 OR 800-332-0790
Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-BV
TL-CSC
98+ Bosch Watercooled
Delco CS Alternators
PCM Controlled
Lester Numbers: 8189, 8207, 8213,
8225, 8226
P LIJFS
I~I. "II
If.
t::J
TL-C
TL-CST
Delco SI alternators
Lester numbers: 7127,7271,7292
~
1
Same as 8S9-CS buthas a resistor to compensate for the
thermistor sensing circuit of this application.
1987-90 Cadillac Allante Lester #7863, Buick Riviera etc.
2
PLIlFS
1•. • •.
TL-CD
LJ
"II
-------------------Chevette Diesel alternator
Lester Number: 14645
TL-D
TL-CS
Delco 10D?" alternators
Lester numbers 7101-7111,7121-7122,7208-7228
Delco CS alternators
Lester numbers: 7800-7824, 7856-7859
P L IIF S
I~"•c::J•.•.
11
ORDERS & INFO: 305-594-0790
OR 800-332-0790
Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-DS
TL-F
97 & Newer Saturn
CSI2l D
Ford 70 - 90 Amp side terminal alternators
Lester numbers: 7072, 7074, 7017, 1704,
FLD
TL-DV
STA
- •.•
-~
c·...
Corvette WNaleo
P L I1F S
TL-EL/L
TL-FA
Universal Test Lead for externally regulated alternators
Lester numbers: 7000,7001 &2,70197058,
7091,7099,7427,7509,14789,13184,5,6&7
13245 and many
more,
D
FLD
Single Field
Fiat A circuit alternator
Lester number: 14295
@
o
FLD
Double Field
@
GRD@
STA
FLD
Single Field W/Stator
TL-FB
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Fiat A circuit alternator
Lester number: 13137
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ORDERS & INFO: 305-594-0790 OR 800-332-0790
F-
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F-i-
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Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-FC
TL-G
Fiat / Marelli alternators
Lester numbers: 13075,13130, more.
Datsun / Luv externally regulated alternators
Lester numbers: 14105,14118,14191,14214,14217
f
TL-FR
TL-GM
internal fan 4 wire alternators
13215,13222,14591,14680,14989
Nippondenso/Mitsubishi
Lester numbers:
Delco CS 130D alternators
Lester numbers: 8156, 8160, others
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P L I1F S
TL-FT
TL-Gl\1C
Fiat / Marelli alternators
Lester numbers: 13131, 13132, 14045
Delco CS 130 D PC,,1 Controlled
Lester Number: 8190,8199,8222,8224
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P L I1F S
TL-H
TL-FV
l'\ issan, Mazda internally regulated alternators
Lester numbers 14185, 14231, 14255, 14283-1-\286
Universal Test Lead for internally regulated alternators
Lester numbers: 13047, 13101-13103, 14092-14094
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ORDERS & INFO; 305-594-0790 OR 800-332-0790
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Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-ID
TL-HL
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Subaru alternator
Lester number: 13275
Isuzu Diesel alternators
Lester numbers: 14309,14316,14319,14648-14649
sL
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IIG
_
TL-HO
•
TL-IG
1996 and later Honda with oval plug
A5TAI191ZC
Isuzu gas alternators
Lester numbers: 14726-14727, 14739, 14859-14860
C.Il
TL-HS
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TL-IN
Honda
Lester number 13649 etc.
Isuzu alternator
Lester number: 14630
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TL-I*
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Universal test lead for all alternators
Red - Alternator light wire
Blue - Alternator battery sense wire
Yellow - auxiliary voltage wire
Green - Field or ignition wire
White - Stator! Aux. voltage wire
Black - Ground wire
(*This test lead is suggested for rebuilders only)
Datsun, Courier externally regulated alternators
Lester numbers: 14101-14103,14194,14196,14204-14207
ORDERS & INFO: 305-594-0790 OR 800-332-0790
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Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-JD
TL-MD
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John Deere Industrial
L!-'-
Nissan diesel alternators
Lester numbers: 14586, 146\3, 14613, 14653, 14654
IIGiS
TL-MG
TL-K
Honda, Toyota 3 wire externally regulated alternators
Lester numbers: 14130,14131,14153,14184,14198
Ford Town Car, late model alternator with small regulator
Lester numbers: 7774, 7776. others
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F N
TL-l\1K
TL-LR
Ford 6G A, I
Lester #: 7795, 7796, 7797 etc.
"-iazda internal! y regulated alternators
Lester numbers 13249,14186,14267-14268,14270
R
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L
TL-MP
TL-M
Bosch externally regulated alternators
Lester numbers: 13009,13030,13094,14060-14062
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Ford 6G - A, FR, 1
Lester #: 8250, 8254 etc.
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ORDERS & INFO: 305-594-0790 OR 800-332-0790
AFRI
Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-lVf\V
TL-NTL
Ford 6G - A. SIG, FR
Lesters: 7788. 8253 etc.
Same as 889-NT with led diagnostic bulb for low output "L"
terminal in regulator
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TL-I\lZ
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TL-P
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Ford 3G and Mitsubishi for Ford alternators
Lester numbers: 13189, 13212-13213, 13230
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STATOR
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Toyota green plug A circuit externally regulated
Lester number: 14274
L
Imrnl
TL-~
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TL-PD
Toyota green plug alternators
Lester numbers 13171. 1-1181,1-1273,1-1317
1-l593,14761,14763
Mazda Protege
Lester number: 13718
P D
TL-l\T
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New style Nippondenso alternator for Toyota
OEM number 27060-"+6120,10121]-7020
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ORDERS & INFO: 305-594-0790 OR 800-332-0790
Fax: 305-594-4490
'ALTERNATOR
TEST LEADS
TL-SJ
Chrysler 98+ large body
;?on-\\
TL-S
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TL-SK
Toyota internal regulator
Lester numbers: 13140, 13169, 14936
BIG
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"WE KEEP IT S]i"1PLE"
Chrysler 98+ Neon etc. Externally Regulated
Lester Number: 13764
G
Fl
F2
TL-SH
TL-SL-Obsolete, Use TL-SP
Four wire connector - new style Hitachi & Mitsubishi
S &: L Terminals
Lesters: 13612, 13639
Late model Mitsubishi / Hitachi alternators
Lester numbers 13196.14241-14243,14427,14655-14656
L
5
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TL-SI
TL-SN
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Delco 3 wire SI alternators
Lester numbers: 7182, 7184, 7186, 7290, 7853
R
Nc« Chrysler externally regulated alternators
19951\eon
Lesters: 13579, 13580
F1
F2
~
~
ORDERS & INFO: 305-594-0790 OR 800-332-0790 Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-U
TL-SP
Replaces TL-SL
~~-\.
Designed to test oval style SL alternators
Lester Numbers: 13196, 14661
L
Toyota internally regulated alternators
Lester numbers: 14336, 14341, 14574, 14621, 14670
S
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llliDJIG
S
TL-V
Toyota A circuit alternator
Lester number: 14552
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TL-T
TL-VO
Toyota internally regulated alternators
Lester numbers: 14275,14315,14340,14573,14636
GlL
IGlBJ
TL-TD
Bosch SEV Marchal alternators for Volvo
Lester numbers: 13161,14070,14236,14281,14781
P1
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D-
TL-v\V
Toyota diesel alternators
Lester numbers: 14463,14666-67,14675-76,14681
L
@IG
Air cooled VW alternator
Lester number: 13048
S
D-I
-
D+
IOF
~
BAT
B9
ORDERS & INFO: 305-594-0790 OR 800-332-0790
Fax: 305-594-4490
ALTERNATOR
TEST LEADS
TL-W
TL-Y
Internally regulated Paris Rhone and Ducellier alternators
Lester numbers: 13076, 14082, 14321-31, 14953-55, 14958
Chrysler LH body with externally regulated ND alternators
Number:
F@
Iii
f2
TL-\VF
TL-Z
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Externally regulated Paris Rhone and Ducellier alternators
Lester Number: 14787
Ford internally regulated alternators
Lester numbers:,7084-85, 7088, 7723-41, 7744-47
E?J
A
S
I
TL-X
Toyota
Honda Nippondenso / Mitsubishi internally regulated
internal fan alternators
Lester numbers 14448-62, 14611, 14634, 14732-33, 14755-58
s.c.o
I
~
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TL-XO
Our new test lead does the job of two!
This test lead will properly test alternators with either "low"
"open" style "L" terminals
Various Toyota I Honda internal fan
or
S.C,O
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ORDERS
BI0
& INFO: 305-594-0790
OR 800-332-0790
Fax: 305-594-4490
-- -
---- -- - - -----
-----
INSTRUCTION MANUAL
MODELS K-300/351/353
WARRANTY
THE ALTERNATOR AND REGULATOR TESTER IS WARRANTED BY KAR INDUSTRIES
CORPORATION AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL
USE FOR ONE YEAR AFTER DATE OF PURCHASE UNLESS SPECIFIED BElOW.
ALL ELECTRONIC PARTS ARE WARRANTED
AFTER DATE OF PURCHASE.
ALL MOTOR PARTS ARE WARRANTED
DATE OF PURCHASE.
BY THE MANUFACTURER
BY THE MANUFACTURER
ALL PARTS RETURNED FOR REPAIRS UNDER WARRANTY
TO MlAMl, FLORIDA IN CARE OF:
FOR SIX MONTHS
FOR ONE YEAR AFTER
MUST BE SHIPPED PREPAID
KAR INDUSTRIES CORPORATION
7910 NW 66TH. STREET
MIAMI, FL 33166-2726
THIS WARRANTY DOES NOT APPLY TO DAMAGE(S) RESULTING FROM ACCIDENT(S),
AL TERATION(S) OR MISUSE OF THE EQUIPMENT.
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