CNS SIMDIS Analyzer for Crude Oil
Transcription
CNS SIMDIS Analyzer for Crude Oil
Making Crude Assays Easy: Fast Crude Oil Characterization for Sulfur, Nitrogen and Carbon using Gas Chromatography CNS SIMDIS Analyzer for Crude Oil www.paclp.com Crude Oil Characterization for Sulfur, Nitrogen and Carbon from a Single Analysis • Fast Hydrocarbon, Nitrogen, and Sulfur Boiling Point Distribution Information • Comparable to ASTM D2887, D6352, D7500 and D7169 SIMDIS Methods • Advanced Hardware Design for Wide Boiling Point Range Coverage (FBP up to 700°C and Unique DHA Front End for Light End Fractions) CNS SIMDIS CNS SIMDIS Analyzer FOR CRUDE OILD AND CRUDE OIL FRACTIONS AC Analytical Controls pioneers the fast, simultaneous analysis of carbon, sulphur and nitrogen for hydrocarbon streams, including diesels and heavy crudes. Built around recognized simulated distillation (SIMDIS) methods with additional Chemiluminescence detectors, the CNS SIMDIS analyzer delivers accurate and comprehensive all-in-one quantitative boiling point data for Carbon, Sulfur and Nitrogen. CNS SIMDIS analysis data correlates with traditional measurement methods at a fraction of the time and cost. The CNS Analyzer allows faster decision making in the process, eliminates laborious steps in assay physical fractionation distillation, and perform simultaneous Quality Control analysis on refined products for Sulfur and Nitrogen. HYDROCARBON, NITROGEN AND SULFUR BOILING POINT DISTRIBUTION INFORMATION FROM A SINGLE ANALYSIS Hydrocarbon The CNS SIMDIS features: • Dedicated software provides complete control of the application and automates all aspects of: - specific calibration - validation - sample analysis - data reporting •S ulphur and Nitrogen data processing are seemlessly Nitrogen 199 ppm N integrated into the SIMDIS software; no extensive software knowledge is required •R eport options include: Sulfur 325 ppm S Example of a diesel sample - A single analysis run yields three chromatograms - total concentration - %mass vs boilingpoint distributions for each species - %vol conversions for crude oils - cutpoints and fractions - user dedicated boilingpoint cutpoints - recovery calculations - a suite of specific quality control reports - customizable reports for different sample types - merge reporting with DHA Front End data (optional) FINAL PRODUCT CUTPOINTS - OPTIMIZE PRODUCT VALUE! Over the last few years, refiners have faced declining quality of crude oils, as in many cases they are “heavier” and contain more impurities or unwanted species, such as sulphur and nitrogen. Making continuous decisions in adjusting the refining process to get the optimal amount of the best-performing products are elementary to optimizing profit. In the case of Sulphur and Nitrogen, specifications are getting more and more stringent every day, and delivering the product onspec is critical. These components may even have detrimental effects in catalysts, so understanding their presence in products can make a difference in each refinery. CNS SIMDIS HYDROCARBON GASES Naphtha LOW TEMP CNS SIMDIS PRODUCT VALUE Light Gas Oil Crude Oil DHA FE / SIMDIS Lastly, they have an environmental interest that is getting increased attention. Crude-Assays are very time-consuming exercises that are used to learn how to cut the crude to optimize product value. In these exercises, the crude material is fractionated on boiling point and each fraction is tested in the lab for an extensive set of parameters. Sulphur content and distribution is one of the most critical Kerosene HIGH TEMP CNS SIMDIS Heavy Gas Oil Residue parameters that drives final product cutpoints and thus product value. WIDE BOILING POINT RANGE WITH CNS SIMDIS AND DHA FRONT END COMBINATION CNS SIMDIS systems can be combined with our unique AC Detailed Hydrocarbon Analysis (DHA) Front End (FE) solution. This combination completes the hydrocarbon distribution profile for the fractions under C9 (BP<151°C). This is normally partially lost in SIMDIS as a result of dilution solvent overlap with the low boiling fractions. Specific software combines DHA and SIMDIS data into one comprehensive report with a normalized carbon distribution profile over the complete boiling point range of the sample. The figure below shows the additional DHA FE Merge. 94.3% recovery System Calibration & Quality Control The system is calibrated in similar fashion to ASTM methods D2887, D6352, D7500 and D7169. A set of samples is included for calibration and QC. For High Temperature CNS D6352, D7500, and D7169 methods, calibration samples are included. This calibration mix is a crude oil (bp 200-550°C) with known sulfur and nitrogen distributions, and only requires a single analysis for calibration. Other dedicated QC samples and software features are available to monitor performance for equimolarity, sensitivity, and stability. DHA FE: C9 (BP<151ºC) C 94.3% recovery Boiling Point Mass Distribution for C, N and S for a Crude Oil Sample DHA FE: C9 (BP<151ºC) C N S EXCELLENT ANALYSIS PERFORMANCE The High Temperature CNS SIMDIS features a post column vent for heavy component fractions (>C90), to ensure the best performance. It protects nitrogen and sulfur detectors and avoids heavy residue build up in the system. The excellent sensitivity and stability of the Sulfur Chemiluminescence Detector (SCD) and Nitrogen Chemiluminescence Detector (NCD) allows for detection levels below 50 ppm depending on element and sample type. Linear Dynamic Range (LDR) is typically in excess of three orders of magnitude for sulfur and nitrogen, which is sufficient for common crudes. Additional dilution can be applied to further extend LDR. Linearity Plot for Sulfur solidpartners provensolutions FRANCE BP 70285 | Verson | 14653 CARPIQUET Cedex T: +33 231 264 300 | F: +33 321 266 293 [email protected] | [email protected] GERMANY Badstrasse 3-5 | P.O.Box 1241 | D-97912 Lauda-Königshofen, T: +49 9343 6400 | F: +49 9343 640 101 [email protected] | [email protected] SINGAPORE 61 Science Park Road | #03-09/10 The Galen Singapore Science Park III | Singapore 117525 T: +65 6412 0890 | F: +65 6412 0899 [email protected] | [email protected] NETHERLANDS P.O.Box 10.054 | 3004 AB Rotterdam Innsbruckweg 35 | 3047 AG Rotterdam T: +31 10 462 4811 | F: +31 10 462 6330 [email protected] | [email protected] SPECIFICATIONS Analysis Scope LOW TEMP CNS SIMDIS Comparable to ASTM D2887, D3710, D7096, ISO3924, IP406 HIGH TEMP CNS SIMDIS ASTM D6352, D7500, D6417, D7213, D7398 and D7169, EN15199-3, IP545 (DHA FE) Sample Type / Range Jet Fuel, Diesel Distillates, Base Oils, Lube base Stocks Carbon Number Range C5-C44 C2-C90*** Boiling Point Range FBP < 538°C (1000°F) IBP > 151°C (304°F) FBP <700°C (1292°F) Sample Injection Neat 1-2% dilution Analysis Performance S N C S N C Sensitivity * 1 pg/sec 3 pg/sec n.a. 1 pg/sec 3 pg/sec n.a. Limit of Quantitation** 10ppm 30 ppm n.a. 50ppm 150 ppm n.a. 3 >10 3 3 7 3 7 RUSSIA Shabolovka Street | 34, Bldg. 2 | 115419 Moscow T: +7 495 617 10 86 | F: +7 495 913 97 65 [email protected] | [email protected] Linear Dynamic Range >10 r / R (Concentration) ASTM D5453 CHINA Room 1003, Sunjoy Mansion | No. 6 RiTan Rd. Chao Yang District | Beijing 100020 T: +86 10 650 72236 | F: +86 10 650 72454 [email protected] | [email protected] Stability of Response <10% for 10 consecutive runs in 5hrs <10% for 10 consecutive runs in 5hrs Equimolarity <10% <10% Selectivity S/C: 10 INDIA 1036 Regus | Trade Center, Level 1 Bandra (E) - 400 051 | Mumbai T: +91 22 40 700 447 / 700 | F: +91 22 40 700 800 [email protected] | [email protected] MIDDLE EAST A1 Quds Street, A1 Tawar road | LIU#H13 Dubai Airport Freezone Near Dubai Airport (terminal 2) | P.O.Box #54781 | Dubai, UAE T: +971 04 2947 995 | F: +971 04 2395 465 [email protected] | [email protected] SOUTH KOREA #621 World Vision Building | 24-2, Youido-dong Seoul 150-010 T: +82 2785 3900 | F: +82 2785 3977 [email protected] | [email protected] >10 >10 ASTM D4629 < 10% n.a. n.a. N/C: 107 * Corrected for mass reaching detector ** For distributions, single peak is more sensitive *** With DHA FE addition (option) Ordering Information CCG6005A SIMDIS D2887 CNS 120V - CCG6005C SIMDIS D2887 CNS 230V - CCG6006A - SIMDIS High Temp CNS 120V CCG6006C - SIMDIS High Temp CNS 230V Utilities Requirements FID fuel Hydrogen (99.999%) Nitrogen (99.999%) and Air PAC Authorized Representatives are also located in most countries worldwide. For more information visit www.paclp.com Cooling Compressed dry Air System Power 110 - 230 Volts AC Analytical Controls Accessories Included Operating manual Calibration samples Reference samples Startup kit Carrier gas filters Oven exhaust deflector Factory plumbing for quick installation has been the recognized leader in chromatography analyzers for gas, naphtha and gasoline streams in crude oil refining since 1981. AC also provides technology for residuals analysis for the hydrocarbon processing industry. Applications cover the entire spectrum of petroleum, petrochemical and refinery, gas and natural gas analysis; ACs Turn-Key Application solutions include the AC Reformulyzer, SimDis, HiSpeed RGA and DHA instruments. www.paclp.com < 10% S/C: 10 7 Helium (99.999%) ® ASTM D4629 7 Carrier gas THAILAND 26th Floor, M. Thai Tower | All Seasons Place 87 Wireless Road | Lumpini, Phatumwan | Bangkok 10330 T: +66 2627 9410 | F: +662627 9401 [email protected] | [email protected] >10 ASTM D5453 7 N/C: 10 >10 Copyright 2012/2 PAC L.P. All rights reserved 00.00.088 ® ® Continuing research and development may result in specifications or appearance changes at any time U.S.A. PAC, LP | 8824 Fallbrook Drive | Houston, Texas 77064 T: +1 800.444.TEST | O: +1 281.940.1803 | F: +1 281.580.0719 [email protected] | [email protected]