Social Responsibility. Engineering solutions to meet the
Transcription
Social Responsibility. Engineering solutions to meet the
2013 LIGHT VEHICLE ENGINES North American Availability & Specifications Social Responsibility. Engineering solutions to meet the challenge of reducing CO2 emissions. We are optimizing the potential for reducing fuel consumption and emissions. MAHLE’s CO2 reduction solutions include downsizing technologies such as dual-stage turbochargers and wastegate actuators. Optimized charge exchange for increased efficiency can be achieved with our variable valve train systems, including CamInCam® camshafts. Offering better performance, more torque and longer service life — MAHLE enables friction reduction with our controlled pendulum-slider oil pumps, low friction camshafts, advanced steel piston designs and lightweight valves. The combustion process can be improved by utilizing our rotating charge air valves and EGR valves for highly loaded gasoline and diesel engines. While requirements are becoming increasingly complex, our know-how as a systems’ specialist is more in demand than ever before. MAHLE offers new solutions whenever limits are being tightened and will continue to extend our leadership in technology. www.us.mahle.com MAHLE WORLDWIDE // USA Ann Arbor (MI) Atlantic (IA) Belmont (OH) Farmington Hills (MI) McConnelsville (OH) Morristown (TN) Murfreesboro (TN) Nowata (OK) Olive Branch (MS) Russellville (AR) St. Johns (MI) Troy (MI) Winterset (IA) Great Britain Bilston Kilmarnock Northampton Rugby Stoke-on-Trent Telford Wellingborough Worcester Netherlands Alkmaar Lochem France Chavanod Décines Ingersheim Orange Poissy Rungis / Paris Seboncourt Canada Burlington Tilbury Germany Albershausen Auengrund Eislingen / Fils Fellbach Flintbek Freiberg Gaildorf Hamburg Leibertingen Lorch Markgröningen Öhringen Plettenberg Reichenbach Roßwein Rottweil Schorndorf Schwaikheim Stuttgart Wölfersheim Wustermark Zell im Wiesental Poland Krotoszyn Spain Alcalá de Henares/Madrid Vilanova i la Geltrú Slovakia Dolný Kubín Portugal Murtede Turkey Gebze Izmir Konya Switzerland Grenchen Italy Bornasco / Milan La Loggia Saluzzo Trento Mexico Aguascalientes Lerma Naucalpan Ramos Arizpe Santa Catarina / Monterrey Brazil Indaiatuba Itajubá Jundiaí / São Paulo Limeira Mogi Guaçu Queimados / Rio de Janeiro São Bernardo do Campo EXPLANATION // Locations April 2012 Production locations R&D centers Argentina Buenos Aires Rafaela Thailand Bangkok Samutprakarn Romania Timisoara Austria Mattighofen Rankweil St. Michael ob Bleiburg Vöcklabruck Wolfsberg China Changchun Chongqing Guangzhou Macheng Nanjing Shanghai Tianjin Yingkou India Gurgaon Maraimalainagar / Chennai Parwanoo Pithampur Pune Singapore Singapore Korea Hwasung Ulsan Philippines Cavite Japan Fukushima Ibaraki Kawagoe Okegawa Tochigi Tokyo Tsuruoka Yamagata MAHLE SYSTEMS SOLUTIONS ENGINE SYSTEMS AND COMPONENTS Aluminum pistons for gasoline and diesel engines Articulated and steel pistons for commercial vehicles Piston assemblies Complete power cell modules Piston rings Piston pins Connecting rods Cylinder liners Bearings and bushings for combustion engines and other automotive applications Cast piston inserts Machined and assembled cylinder heads Machined engine blocks Assembled engines Precision sintered parts Turbocharger components Complete valve train systems and their components FILTRATION AND ENGINE PERIPHERALS Air intake systems Air filtration elements Cylinder headcovers Crankcase ventilation systems Design and acoustic covers EGR modules and valves Mechatronics components Electrical actuators Heating elements Pressure regulation valves Oil filter modules Oil and fuel spin-on filters Fuel filter modules Fuel pressure regulators In-line fuel filters Automatic water disposal systems Transmission oil filter modules Oil pan modules Hydraulic oil filters Carbon canisters Heat exchangers for engines and transmissions Air driers ENGINEERING SERVICES Concept and system developments for combustion engines to optimize consumption and exhaust gas using of alternative fuels and applications engineering and electric diagnostics. www.us.mahle.com 2013 LIGHT VEHICLE ENGINES MAHLE PRODUCTS Engine Systems and Components Disp. Disp. (L) (CC) Code Maker Plant CHRYSLER 1.4 1368 1.4 1368 2.0 1998 2.0 1998 2.4 2360 2.4 2360 MultiAir MultiAir ECN ECN ECN ED6 Chrysler Chrysler Chrysler Chrysler Chrysler Chrysler Dundee, MI Dundee, MI Dundee, MI Dundee, MI Dundee, MI Dundee, MI 3.6 3604 ERP Chrysler Trenton, MI; Saltillo, Mexico 4.7 4701 EVA Chrysler Detroit, MI 5.7 5654 EZB Chrysler 5.7 5654 EZA 6.4 6424 2012 Blk./Head/ Engine Cyl. Liner Layout Volume (1) Mat. (vee°) 86,000 11,000 44,000 39,000 420,000 26,000 CI/AL CI/AL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 I-4 I-4 Bore x Stroke (mm) Comp. Ratio Performance Hp/ RPM 72x84 72x84 86x86 86x86 88x97 88x97 10.8:1 9.8:1 10.2:1 10.5:1 10.5:1 10.5:1 101/ 6500 135-160/ 5500 160/ 6400 158/ 6400 172-173/ 6000 184/ 6250 North American Availability & Specifications Torque Fuel system/Valving/ Lb.-Ft. (Nm)/RPM Valve Actuation 98 (133)/ 4000 150 (203)/ 2500-184 (250)/ 2550 148 (200)/ 4600 141 (191)/ 5000 165 (224)-166 (225)/ 4400 171 (234)/ 4800 SFI/DOHC/4vpc/VVT/RR SFI/DOHC/4vpc/VVT/TRBO/Int/RR SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT 1,158,000 AL/AL/CIL V-6 (60º) 96x83 (a)10.2:1 283/ 6400-305/ 6350 63,000 CI/AL V-8 (90º) 93x86.5 9.8:1 310/ 5650 Saltillo, Mexico 307,000 CI/AL V-8 (90º) 99.5x90.9 10.5:1 360/ 5150-390/ 5600 Chrysler Saltillo, Mexico 36,000 CI/AL V-8 (90º) 99.5x90.9 9.6:1 383/ 5600 400 (542)/ 4000 SFI/ETC/OHV/VCT/PRA/RT NA Chrysler Saltillo, Mexico 26,000 CI/AL V-8 (90º) 103.9x94.5 10.9:1 470/ 6000 465 (630)/ 4300-470 (637)/ 4200 SFI/ETC/OHV/4vpc/PRA/RT 6.7 6690 6.4 6424 6.7 6690 FORD NA Electric Motor NA Electric Motor 1.6 1596 1.6 1596 2.0 1999 2.0 1999 2.0 1999 2.0 1999 2.0 1999 2.5 2488 3.5 3496 3.5 3496 3.5 3496 3.5 3496 3.7 3726 3.7 3726 3.7 3726 4.6 4605 NA NA NA Cummins Chrysler Cummins Columbus, IN Saltillo, Mexico Columbus, IN 129,000 CI/CI 5,500 CI/AL 109,900 CI/CI I-6 V-8 (90º) I-6 107X124 103.9x94.5 107X124 16.5:1 10.9:1 17.3:1 350-385/ 2800 470/ 6000 350/ 3000 NA Model 35 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 99W NA Siemans Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford Ford 1,000 1,000 110,000 28,000 30,000 321,000 25,000 17,000 18,000 260,000 72,000 33,000 230,000 420,000 84,000 122,000 2,000 65,000 --AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL CI/AL --I-4 I-4 I-4 I-4 I-4 I-4 I-4 I-4 V-6 (60º) V-6 (60º) V-6 (60º) V-6 (60º) V-6 (60º) V-6 (60º) V-6 (60º) V-8 (90º) --79x81.4 79x81.4 87.5x83.1 87.5x83.1 87.5x83.1 87.5x83.1 87.5x83.1 88.9x100.1 92.5x86.7 92.5x86.7 92.5x86.7 92.5x86.7 95.5x86.7 95.5x86.7 95.5x86.7 90.2x89.10 --11.0:1 10.1:1 10.0:1 10.0:1 9.3:1 12.3:1 12.3:1 9.7:1 10.8:1 10.3:1 10.0:1 10.0:1 10.5:1 10.3:1 10.8:1 9.4:1 128 -120/ 6350 178/ 5700 136/ 6300 160/ 6500 237-240/ 5500 141 141 168-175/ 6000 288-290/ 6500 285-287/ 6500 355/ 5000-365/ 5700 365/ 5000 300-305/ 6500 304/ 6500 305/ 6500 225/ 4800 5.0 4951 NA Ford 267,000 AL/AL/CIL V-8 (90º) 92.2x92.7 10.5:1 360/ 5500 380 (515)/ 4250 SFI/DOHC/4vpc/Ti-VCT/RFF 5.0 4951 NA Ford 60,000 AL/AL/CIL V-8 (90º) 92.2x92.7 11.0:1 420/ 6500-444/ 7400 380 (520/ 4500)-390 (530)/ 4250 SFI/DOHC/4vpc/Ti-VCT/RFF 5.4 5.4 5.4 6.2 6.2 6.7 5409 5409 5409 6210 6210 6651 99L 995-3 NA NA NA NA Ford Ford Ford Ford Ford Ford V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) 90.2x105.8 90.2x105.8 90.2x105.8 102.1x95 102.1x95 99.1x108 9.1:1 9.8:1 9.0:1 9.8:1 9.8:1 16.2:1 255/ 4500 310/ 5100 662/ 6500 411/ 5500 385/ 5500 400/ 2800 6.8 6802 99S Ford NA NA Taubate, Brazil Bridgend, England Valencia, Spain Dearborn, MI Valencia, Spain Chihuahua, Mexico Chihuahua, Mexico Chihuahua, Mexico Lima, OH Lima, OH Cleveland #1, OH Cleveland #1, OH Cleveland #1, OH Lima, OH Lima, OH Romeo #2, MI Windsor (Essex), ON, Canada Windsor (Essex), ON, Canada Windsor #2, ON, Canada Windsor #2, ON, Canada Romeo #2, MI Romeo #2, MI Romeo #2, MI Chihuahua, Mexico Windsor Annex, ON, Canada V-10 (90º) 90.2x105.8 9.1:1 305/ 4250 90,000 71,000 2,000 27,000 118,000 150,000 CI/AL CI/AL AL/AL (2) CI/AL CI/AL CGI/AL 11,000 CI/AL 260 (353)/ 4400-269 (364)/ 4175 SFI/SOHC/4vpc/RRA 330 (447)/ 3950 SFI/ETC/SOHC/RRA/E85 390 (520)/ 4250-410 (556)/ 4300 SFI/ETC/OHV/VCT/PRA/RT/CD 660 (881)/ 1500- 850 (1152)/ 1600 DI/OHV/TRBO/RFA/B20 465 (630)/ 4300-470 (637)/ 4200 SFI/ETC/OHV/4vpc/CD/PRA/RT 650 (881)/ 1500- 800 (1085)/ 1600 DI/OHV/TRBO/RFA/B20 181( 246) 117 (158) 112 (152)/ 5000 184 (250)/ 2500 128 (174)/ 4750 146 (198)/ 4450 250 (339)/ 1750-270 (366)/ 3000 129 (175) 129 (175) 170 (322)-175 (237)/ 4500 254 (344)-255 (346)/ 4000 253 (343)-254 (344)/ 4000 350 (475)/ 3500-350 (475)/ 1500-5250 420 (569)/ 2500 270 (366)/ 3000-280 (380)/ 4250 279 (378)/ 4000 278 (377)/ 4000 286 (388)/ 3500 350 (474)/ 2500 365 (495)/ 3600 631(856)/ 4000 434 (588)/ 4500 405 (549)/ 4500 800 (1085)/ 1600 100 kw AC permanent-magnet 3-Phase, 300-volt AC induction motor SFI/DOHC/4vpc/Ti-VCT/BT/E85 DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT SFI/DOHC/4vpc/BT DI/DOHC/4vpc/Ti-VCT/BT/E85 DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT SFI/DOHC/4vpc/VCT/BT SFI/DOHC/4vpc/iVCT/BT SFI/DOHC/4vpc/TiVCT/BT DI/DOHC/4vpc/2TRBO/iVCT/PRR DI/DOHC/4vpc/2TRBO/TiVCT/BT SFI/DOHC/4vpc/TiVCT/BT SFI/DOHC/4vpc/iVCT/BT SFI/DOHC/4vpc/iVCT/BT SFI/SOHC/2vpc/RRF/E85 SFI/SOHC/2vpc/RRA SFI/SOHC/3vpc/VCT/RFF/E85 SFI/DOHC/4vpc/SPR/Int SFI/SOHC/2vpc/VCT/RR SFI/SOHC/2vpc/VCT/RR/E85 DI/OHV/4vpc/TRBO/Int/B20 420 (569)/ 3250 SFI/SOHC/2vpc/RFF 2013 Models Installed Con Rod Camshaft Type Intake Manifold Material Fiat 500 Dodge Dart; Fiat 500, Fiat 500 Abarth Dodge Dart Jeep Compass, Patriot Chrysler 200; Dodge Avenger, Journey; Jeep Patriot, Compass Dodge Dart R/T Chrysler 200, 300, Town & Country; Dodge Avenger, Challenger, Charger, Durango, Grand Caravan; Jeep Grand Cherokee, Wrangler, Wrangler Unlimited; Ram Cargo Van, Ram Pickup Ram Pickup Chrysler 300; Dodge Challenger, Charger, Durango; Jeep Grand Cherokee; Ram Pickup Ram HD Pickup Chrysler 300 SRT8; Dodge Challenger SRT8, Charger SRT8; Jeep Grand Cherokee SRT8 Ram HD Pickup Dodge Challenger SRT8 Ram HD Pickup FSFS FSFS FPMFS FPMFS FPMFS FPMFS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast FSFS 1-pc. cast CA/composite FSFS assembled composite FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite FPMFS 1-pc. cast CA FSFS FPMFS FSFS 1-pc. cast 1-pc. cast 1-pc. cast 2012 CY TOTAL ENGINE VOLUME 2,345,000 composite composite composite composite composite composite CA CA CA 2012 CY TOTAL ENGINE VOLUME 2,635,000 Focus EV Transit Connect EV Fiesta Escape, Fusion Transit Connect Focus Edge, Escape, Explorer, Focus, Fusion Fusion Hybrid, Fusion Energi Hybrid; Lincoln MKZ Hybrid C-Max Hybrid, C-Max Energi Hybrid Escape, Fusion Explorer, PPV Sedan, Taurus Edge, Flex Explorer Sport, Flex, PPV Sedan, Taurus SHO, Lincoln MKS, MKT F150 Edge Sport, F150, Mustang; Lincoln MKT; MKZ Ford PPV Utility; Lincoln MKS Lincoln MKX Econoline Plus 240 volt Li-On liquid-cooled/heated battery pack. Plus 215-390 volt Li-On battery pack. FPMFS 1-pc. cast FPMFS 1-pc. cast PM 1-pc. cast nylon FPMFS 1-pc. cast CA FPMFS 1-pc. cast CA Plus perm. magnet electric motor developing 47 hp and 117 lb.ft. (159 Nm) of torque from a Li-Ion battery pack. Plus perm. magnet electric motor developing 118 hp and 177 lb.ft. (240 Nm) of torque from a Li-Ion battery pack. FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite FPMFS 3 cast / 1 AS composite FPMFS 3 cast / 1 AS composite FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite FPMFS assembled composite F150 FPMFS assembled composite Mustang, Mustang Boss 302 FPMFS assembled composite Econoline Expedition; Lincoln Navigator Mustang Shelby GT500 F-150, F150 SVT Raptor F-Super Duty F-Super Duty FPMFS FPMFS FSFS FSFS FSFS FSFS assembled assembled assembled assembled assembled 1-pc. forged composite composite CA composite composite composite Econoline FPMFS assembled composite GENERAL MOTORS 1.2 1249 LLO GM Changwon, S. Korea 22,000 CI/AL I-4 70.5x80 10.5:1 84/ 6400 83 (113)/ 4200 SFI/ETC/DOHC/4vpc/VVT 1.4 1364 LUU GM Flint, MI; Aspern, Austria 36,000 CI/AL I-4 72.5x82.6 10.5:1 84/ 4800 NA SFI/ETC/DOHC/4vpc/VCT 1.4 1.8 2.0 2.0 1364 1796 1998 1998 LUJ/LUV LUW/LWE LHU LTG GM GM GM GM Flint, MI Toluca, Mexico Spring Hill, TN Tonawanda, NY 191,000 104,000 26,000 15,000 CI/AL CI/AL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 72.5x82.6 80.5x88.2 86x86 86x86 9.5:1 10.5:1 9.2:1 9.5:1 138/ 4900 138/ 6300 220-270/ 5300 259/ 5300-272/ 5500 2.4 2384 LEA GM Spring Hill, TN 330,000 AL/AL/CIL I-4 88x98 11.2:1 174/ 6700-182/ 6700 171 (232)/ 4800-172 (233)/ 4900 DI//ETC/DOHC/4vpc//VVT/RFF 2.4 2384 LUK GM Spring Hill, TN 60,000 AL/AL/CIL I-4 88x98 11.2:1 182/ 6700 172 (233)/ 4900 DI//ETC/DOHC/4vpc/VVT/RFF Buick LaCrosse e-Assist, Regal e-Assist; Chevrolet Malibu ECO Plus belt-driven 15 kW motor/generator developing 15 hp and 79 lb.-ft. (107 Nm) of torque from a 115-volt lithium-ion battery pack. 2.5 2457 LCV GM 61,000 AL/AL/CIL 191 (259)/ 4400 DI/ETC/DOHC/4vpc/VVT/RFF Cadillac ATS; Chevrolet Malibu FPM assembled composite 3.0 2997 LFW GM Cadillac CTS; Chevrolet Captiva FPMFS 1-pc. cast CA 3.6 3564 LFX GM/ GM-Holden Buick LaCrosse; Cadillac ATS, CTS, SRX, XTS; Chevrolet Camaro, Caprice PPV, Impala, Impala PPV, Equinox; GMC Acadia, Terrain SFS 1-pc. cast CA-lower; composite-upper 3.6 3564 LLT GM Buick Enclave; Chevrolet Traverse; GMC Acadia SFS 1-pc. cast CA 4.3 4300 LU3 GM Chevrolet Express, Silverado; GMC Savana, Sierra FPMFS steel CA-lower; composite-upper 4.8 4807 L20 GM Chevrolet Express, Silverado; GMC Savana, Sierra FPMFS HS composite 5.3 5328 LC9 GM Chevrolet Silvarado, Suburban, Tahoe; GMC Sierra, Yukon, Yukon XL FPMFS HS composite 5.3 5328 LMF GM Chevrolet Express; GMC Savana FPMFS HS composite 5.3 5328 LMG GM FPMFS HS composite 6.0 6.0 6.0 6.0 5967 5967 5967 5967 LC8 LC8 LC8 L77 GM GM GM GM FPMFS FPMFS FPMFS FPMFS HS HS HS HS composite composite composite composite 6.0 5967 L96 GM Chevrolet Express, Silverado HD, Suburban; GMC Savana, Sierra HD, Yukon XL FPMFS HS composite 6.0 5967 L96 GM Chevrolet Silverado HD, Suburban; GMC Sierra HD, Yukon XL FPMFS HS composite HS composite Plus two transmission-integrated 80-hp (60-kw) perm. electric motors powered by 300-volt NiMH battery pack. Spring Hill, TN; Tonawanda, NY St. Catharines, ON, Canada; Ramos Arizpe, Mexico Flint, MI; St. Catharines, ON, Canada; Ramos Arizpe, Mexico; Melbourne, Australia Flint, MI; St. Catharines, ON, Canada; Ramos Arizpe, Mexico Romulus, MI Romulus, MI; St. Catharines, ON, Canada Romulus, MI; St. Catharines, ON, Canada Romulus, MI; St. Catharines, ON, Canada Romulus, MI; St. Catharines, ON, Canada Romulus, MI Romulus, MI Romulus, MI Silao, Mexico Romulus, MI; St. Catharines, ON, Canada; Silao, Mexico Romulus, MI; St. Catharines, ON, Canada; Silao, Mexico 6.0 5967 LZ1 GM Silao, Mexico 6.2 6162 LSA GM 6.2 6162 LS3 GM 6.2 6162 LS9 GM-PBC (2) Silao, Mexico St. Catharines, ON, Canada Wixom, MI 6.2 6162 L94 GM Romulus, MI 148 (200)/ 1850 125 (168)/ 3800 260 (353)/ 2000-295/ 2400 260 (353)/ 1700 SFI/ETC/DOHC/4vpc/VCT/TRBO SFI/ETC/DOHC/4vpc/VCT DI/ETC/TRBO-TS/int/DOHC/4vpc/VCT DI/ETC/TRBO-TS/int/DOHC/4vpc/VCT I-4 88X101 11.3:1 202/ 6300 145,000 AL/AL/CIL V-6 (60º) 89x80.3 11.7:1 265/ 6950-270/ 7000 220 (298)-223 (302)/ 5700 SFI/DOHC/4vpc/VI/VVT/RF/E85 356,000 AL/AL/CIL V-6 (60º) 94x85.6 11.5:1 300/ 6500-323/ 6800 262 (355)/ 5300-278 (377)/ 4800 DI/DOHC/4vpc/ETC/VI/RF/E85 376,000 AL/AL/CIL V-6 (60º) 94x85.6 11.3:1 281-288/ 6300 96,000 CI/CI V-6 (90º) 101.6x88.4 9.2:1 195/ 4600 110,000 CI/AL V-8 (90º) 96x83 8.8:1 260/ 4600-302/ 5600 295 (400)/ 4500-305 (414)/ 4600 SFI/ETC/OHV/PRR/VVT/ E85 279,000 AL/AL/CIL V-8 (90º) 96x92 9.6:1 315/ 5200-320/ 5400 [E326/ 5300] 335 (453)/ 4500 [E348 (472)/ 4400] SFI/ETC/OHV/PRR/CD/VVT/E85 13,000 CI/AL V-8 (90º) 96x92 9.6:1 310/ 5200 298,000 CI/AL V-8 (90º) 96x92 9.6:1 V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) 101.6x92 101.6x92 101.6x92 101.6x92 9.7:1 9.7:1 9.7:1 10.4:1 315/ 5200-320/ 5400 [E326/ 5300] 360/ 5400 282/ 4800-301/ 5000 332/ 4800 335/ 5300 106,000 CI/AL V-8 (90º) 101.6x92 9.7:1 322/ 4400-360/ 5400 70,000 CI/AL V-8 (90º) 101.6x92 9.6:1 352-360/ 5400 41,000 4,000 4,000 5,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL 266 (361)-270 (366)/ 3400 SFI/DOHC/4vpc/VVT/RF 260 (353)/ 2800 SFI/ETC/OHV/PRR 334 (453)/ 4500 SFI/ETC/OHV/PRR/VVT/E85 335 (454)/ 4000 [E348 (472)/ 4400] SFI/ETC/OHV/PRR/CD/VVT/E85 380 (515)/ 4200 320 (434)/ 4400-333 (452)/ 4200 370 (501)/ 4400 384 (521)/ 4400 SFI/ETC/OHV/RRA/VVT/ SFI/ETC/OHV/RRA/VVT/CNG Only SFI/ETC/OHV/RRA/VVT/LPG Only SFI/ETC/OHV/CD/RRA/E85 373 (506)/ 4400- 380 (515)/ 4200 SFI/ETC/OHV/PRR/VVT/E85 380 (515)-382 (518)/ 4200 SFI/ETC/OHV/PRR/VVT Chevrolet Spark Chevrolet Volt Buick Encore; Chevrolet Cruze, Sonic Chevrolet Cruze, Sonic Buick Regal, Regal GS, Verano Cadillac ATS; Chevrolet Malibu Buick Regal, Verano; Chevrolet Captiva Sport (fleet), Equinox, Orlando (Canada); GMC Terrain Chevrolet Avalanche, Silverado, Suburban, Tahoe, Tahoe PPV; GMC Sierra, Yukon, Yukon XL Chevrolet Silverado HD; GMC Sierra HD Chevrolet Express, Silverado HD; GMC Savana, Sierra HD Chevrolet Express; GMC Savada Chevrolet Caprice PPV FS Plus two AC electric motors developing 149 hp and 273 lb.-ft. (368 Nm) of torque from 16-Kilowatt Li-On battery pack. FS FS FPMFS FPM assembled PM 2012 CY TOTAL ENGINE VOLUME 3,021,000 composite 1-pc. cast composite 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast composite composite CA assembled 1-pc. cast composite 17,000 AL/AL/CIL V-8 (90º) 101.6x92 10.78:1 332/ 5100 6,000 AL/AL/CIL V-8 (90º) 103.3x92 9.1:1 556-580/ 6100 551 (747)-586 (745)/ 3800 SFI/ETC/OHV/SPR/Int/RFF Cadillac Escalade Hybrid; Chevrolet Silverado Hybrid, Tahoe Hybrid; GMC Sierra Hybrid, Yukon Hybrid Cadillac CTS-V; Caevrolet Camaro ZL1 FPMFS HS CA 26,000 AL/AL/CIL V-8 (90º) 103.3x92 10.7:1 426-436/ 5900 420 (569)-428 (580)/ 4600 SFI/ETC/OHV/RRA Chevrolet Camaro SS, Corvette FPMFS HS composite 1,000 AL/AL/CIL V-8 (90º) 103.3x92 9.1:1 638/ 6500 604 (819)/ 3800 SFI/ETC/SPR/Int/OHV/PRR FT HS CA 45,000 AL/AL/CIL V-8 (90º) 103.3x92 10.4:1 403/ 5700 417 (565)/ 4300 SFI/ETC/OHV/CD/RRA/VVT/E85 Chevrolet Corvette ZR-1 Cadillac Escalade, Escalade ESV, Escalade EXT; GMC Yukon Denali, Yukon XL Denali FPMFS HS composite 367 (498)/ 4100 SFI/ETC/OHV/PRR/VVT/CD/ESI MAHLE Components 6.2 6162 LS9 GM-PBC (2) Wixom, MI 1,000 AL/AL/CIL V-8 (90º) 103.3x92 9.1:1 638/ 6500 604 (819)/ 3800 SFI/ETC/SPR/Int/OHV/PRR 6.2 6162 L94 GM Romulus, MI 45,000 AL/AL/CIL V-8 (90º) 103.3x92 10.4:1 403/ 5700 417 (565)/ 4300 SFI/ETC/OHV/CD/RRA/VVT/E85 6.2 6162 L9H GM 76,000 AL/AL/CIL V-8 (90º) 103.3x92 10.4:1 403/ 5700 6.2 6162 L99 GM 10,000 AL/AL/CIL V-8 (90º) 103.3x92 10.4:1 6.6 6599 6.6 6599 7.0 7008 BMW 1.6 1598 1.6 1598 1.6 1598 2.0 1997 2.0 1997 3.0 2996 3.0 2979 3.0 2979 LML LGH LS7 DMAX DMAX GM-PBC (3) Romulus, MI St. Catharines, ON, Canada Moraine, OH Moraine, OH Wixom, MI 79,000 CI/AL 11,000 CI/AL 2,000 AL/AL/CIL V-8 (90º) V-8 (90º) V-8 (90º) 103x99 103x99 104.8x101.6 N16 N16TO N18TO N20 N20 N52 N55 N54 BMW BMW BMW BMW BMW BMW BMW BMW N. Warwickshire, England N. Warwickshire, England N. Warwickshire, England Steyr, Austria Steyr, Austria Steyr, Austria Steyr, Austria Steyr, Austria I-4 I-4 I-4 I-6 I-6 I-6 I-6 I-6 3.0 2979 N54 BMW Steyr, Austria 1,000 AL/AL/CIL 3.0 2979 N54 BMW Steyr, Austria 1,000 AL/AL/CIL 3.0 2979 BMW Steyr, Austria 3.0 2993 N54HP M57 TUE2 TOP S65 N63 S63B4400 S63 Tii S65 N74 N74R N73R BMW Steyr, Austria BMW BMW BMW BMW BMW BMW BMW BMW Munich, Germany Munich, Germany Munich, Germany Munich, Germany Munich, Germany Munich, Germany Munich, Germany Munich, Germany NA NA NA NA NA NA NA M112 E35D M112 E35D M112 E35D M112 E35D NA NA MB/Mitsubishi MB MB MB MB MB MB MB MB MB MB MB MB Japan Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany Bad Cannstatt, Germany NA MB Bad Cannstatt, Germany MB MB MB AMG AMG Bad Cannstatt, Germany Bad Cannstatt, Germany Berlin, Germany Affalterbach, Germany Affalterbach, Germany 13,000 1,000 16,000 1,000 9,000 Subaru Subaru Subaru Gumma, Japan Gumma, Japan Gumma, Japan Gumma, Japan; Lafayette, IN Gumma, Japan; Lafayette, IN Gumma, Japan Gumma, Japan 47,000 AL/AL/CIL 15,000 AL/AL/CIL 2,000 AL/AL/CIL 4.0 3999 4.4 4395 4.4 4395 4.4 4395 4.0 3999 6.0 5972 6.6 6590 6.8 6750 DAIMLER 1.0 999 1.8 2996 2.1 2143 3.0 2996 3.0 2987 3.0 2987 3.0 2987 3.5 3498 3.5 3498 3.5 3498 3.5 3498 4.7 4663 5.5 5461 Filtration and Engine Peripherals 5.5 5461 5.5 5.5 5.5 6.0 6.2 FUJI 2.0 2.0 2.0 5461 NA 5461 NA 5513 M285 5980 M275 AMG 6208 NA HEAVY INDUSTRIES 1995 EJ20 1995 FA 1995 FA FT HS CA FPMFS HS composite 417 (565)/ 4300 SFI/ETC/OHV/RRA/VVT/E85 Chevrolet Corvette ZR-1 Cadillac Escalade, Escalade ESV, Escalade EXT; GMC Yukon Denali, Yukon XL Denali Chevrolet Silverado; GMC Sierra FPMFS HS composite 400/ 5900 410 (556)/ 4300 SFI/ETC/OHV/RRA Chevrolet Camaro SS FPMFS HS composite 16.0:1 16.0:1 11.0:1 260/ 3100 260/ 3100 505/ 6300 525 (727)/ 1600 DI/OHV/4vpc/TRBO/PRR/B20 525 (712)/ 1600 DI/OHV/4vpc/TRBO/PRR/B20 470 (637)/ 4800 SFI/ETC/OHV/PRR Chevrolet Silverado HD; GMC Sierra HD Chevrolet Express; GMC Savana Chevrolet Corvette Z06 FSFS FSFS FT steel steel HS 77x85.8 77x85.8 77x85.8 84x90.1 84x90.1 85x88 84x89.6 84x89.6 11.0:1 10.5:1 10.0:1 10.0:1 10.0:1 10.7:1 10.2:1 10.2:1 121/ 6000 181/ 5500 208/ 6000 240/ 5000 240/ 5000-245/ 5000 230/ 6500-255/ 6600 300-315/ 5800 300-320/ 5900 Mini Cooper, Clubman, Countryman Mini Cooper S, Clubman S, Countryman S Mini Cooper John Cooper Works, Clubman JCW X1 328i, 528i, X3, Z4 128i, 328i Sw./Cp. /Cnv. 135i, 335i, 535i, 740i, X1, X3, X5, X6, Z4 135is, 335is I-6 84x89.6 10.2:1 300/ 5900 330 (447)/ 1200 DI/DOHC/4vpc/VVT/TRBO-TS/Int/SP-ST ActiveHybrid 3, ActiveHybrid 5 I-6 84x89.6 10.2:1 315/ 5800 300 (407)/ 1300 DI/DOHC/4vpc/VVT/TRBO-TS/Int/SP-ST ActiveHybrid 7 4,000 AL/AL/CIL I-6 84x89.6 10.2:1 335/ 5900 332 (450)/ 1500 DI/DOHC/4vpc/VVT/TRBO-TS/Int Z4is assembled assembled assembled FSFS assembled composite FSFS assembled composite FSFS assembled composite FSFS assembled composite FSFS assembled composite Plus a transmission-integral electric motor developing 55-hp (41 kw), 155 lb-ft (210 Nm) of torque from a 317-volt Li-ion battery pack. Plus a transmission-integral electric motor developing 55-hp (41 kw), 155 lb-ft (210 Nm) of torque from a 317-volt Li-ion battery pack. FSFS assembled composite 7,000 CI/AL I-6 84x90 16.5:1 265/ 4200 425 (580)/ 1750 DI/DOHC/4vpc/TRBO/Int 31,000 24,000 2,000 9,000 15,000 150,000 230,000 34,000 AL/AL AL/AL AL/AL MAL/AL/CIL MAL/AL/CIL MAL/AL/CIL AL/AL/CIL AL/AL/CIL 114 (155)-118 (160)/ 4250 177 (240)/ 1600 192 (260)/ 1750-207(280)/ 1900 260 (352)/ 1250 255 (346)/ 1250-260 (352)/ 1250 200 (271)-221 (300)/ 2750 300 (407)/ 1200-300 (407)/ 1400 317 (000)/ 1300-332 (449)/ 1500 DI/DOHC/4vpv/VVTL DI/DOHC/4vpc/TRBO-TS/VVTL DI/DOHC/4vpc/TRBO-TS/VVTL DI/DOHC/4vpc/TRBO-TS/Int/VVT/SP-ST DI/DOHC/4vpc/TRBO-TS/Int/VVT SFI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT/TRBO-TS/Int DI/DOHC/4vpc/VVT/TRBO-TS/Int X5 35d FSFS 1,500 43,000 1,000 2,500 1,500 1,500 1,000 700 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) V-12 (60º) V-12 (60º) V-12 (60º) 92x75.2 89x88.3 89x88.3 89x88.3 92x75.2 89x80 89x88.3 91.9x84.6 12.0:1 10.0:1 9.3:1 9.3:1 12.0:1 10.0:1 10.0:1 11.0:1 414/ 8300 400-445/ 5500 540/ 5500 560/ 5750 414/ 8300 535/ 5250 570/ 5250 453/ 5350 295 (400)/ 3900 450 (610)/ 1750-480 (651)/ 2000 538 (729)/ 3000 500 (680)/ 1500 295 (400)/ 3900 550 (746)/ 1500 575 (780)/ 1500 531 (720)/ 3500 DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT/2TRBO-TS/Int DI/DOHC/4vpc/VVT/2TRBO-TS/Int DI/DOHC/4vpc/VVT/2TRBO-TS/Int DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVTL/2TRBO/Int DI/DOHC/4vpc/VVTL/2TRBO/Int DI/DOHC/4vpc/VVTL M3 550i, 750i, X5, X6 Alpina B7 M5, M6 M3 760i Rolls-Royce Ghost Rolls-Royce Phantom FPMFS FPMFS FPMFS FPMFS FPMFS FSFS FSFS FSFS 14,000 28,000 4,000 58,000 15,000 4,500 10,000 51,000 100 100 134,000 51,000 1,500 AL/AL AL/AL/SAL AL/AL/CIL AL/AL/SAL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/SAL AL/AL/SAL AL/AL/CIL I-3 I-4 I-4 V-6 (90º) V-6 (90º) V-6 (90º) V-6 (90º) V-6 (90º) V-6 (90º) V-6 (90º) V-6 (90º) V-8 (90º) V-8 (90º) 72x81.8 82x85 83.1x99.1 86x82.1 83x92 83x92 83x92 92.9x86 92.9x86 92.9x86 92.9x86 92.9x86 98x90.5 9.8:1 9.3:1 12.0:1 11.3:1 16.5:1 16.2:1 15.5:1 12.0:1 12.0:1 10.7:1 12.0:1 10.5:1 12.6:1 70/ 5800 201/ 5500 302/ 6500 248/ 6000 210/ 3800 190/ 6500 240/ 3600 302/ 6500 302/ 6000 275/ 6000 302/ 6500 362/ 5000-429/ 5352 415/ 6800 68 (92)/ 4500 229 (311)/ 2200 273 (370)/ 3500 251 (340)/ 2700 400 (542)/ 1600 369 (500)/ 1600 455 (617)/ 1600 273 (370)/ 3500 273 (370)/ 3000 258 (350)/3000 273 (370)/ 3500 406 (000)/ 1600-516 (700)/ 1800 398 (540)/ 4500 SFI/DOHC/4vpc DI/ETC/DOHC/4vpc/TRBO/Int/VI DI/ETC/DOHC/4vpc/TRBO/Int/VI SFI/ETC/SOHC/4vpc/VI DI/DOHC/4vpc/TRBO/Int/ B20 DI/DOHC/4vpc/TRBO/Int/ B20 DI/DOHC/4vpc/TRBO/Int/ B20 DI/DOHC/4vpc/VI SFI/DOHC/4vpc/VI/AC SFI/DOHC/4vpc/VI/AC SFI/DOHC/4vpc DI/ETC/DOHC/4vpc/2TRBO/2Int/VI DI/ETC/SOHC/4vpc/VI Smart Fortwo Mercedes C250, SLK250 Mercedes GLK250 BTC Mercedes C300 Mercedes E350 BTC, R350 BTC (export only) Mercedes GLK BTC Mercedes GL350 BTC, ML350 BTC, S350 BTC Mercedes C350, E350, GLK350, ML350, R350 (export only) Mercedes E400 Hybrid Mercedes S400 Hybrid Mercedes GLK 350, SLK350 Mercedes CL550, CLS550, E550, GL550, ML550, S550, SL550 Mercedes SLK55 AMG Mercedes CL63 AMG, CLS63 AMG, E63 AMG, GL63 AMG, ML63 AMG, S63 AMG, SL63 AMG Mercedes G550 Mercedes G63 AMG Mercedes CL600, S600 Mercedes CL65 AMG, S65 AMG, SL65 AMG Mercedes C63 AMG, SLS63 AMG 7,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/SAL AL/AL/SAL AL/AL/CIL V-8 (90º) V-8 (90º) V-8 (90º) V-12 (60º) V-12 (60º) V-8 (90º) Bxr-4 Bxr-4 Bxr-4 98x90.5 10.0:1 518/ 5250-563/ 5500 516 (700)/ 1750-590 (664)/ 2000 DI/ETC/SOHC/4vpc/2TRBO/2Int/VI 98x90.5 98x90.5 82x87 82.6x93 102.2x94.6 10.7:1 NA 9.0:1 9.0:1 11.3:1 388/ 6000 544/ 5500-550/ 5250 510/ 5000 621/ 4800 451-583/ 6800 391 (530)/ 2800 560 (759)/ 2000 612 (830)/ 1800 738 (1000)/ 2000 443 (600)/ 5000-479 (649)/ 4750 84.1x89.9 86.0x86.0 86.0x86.0 10.5:1 12.5:1 10.6:1 148/ 6200 200/ 7000 250/ 5600 SFI/ETC/SOHC/4vpc/VI SFI/ETC/SOHC/4vpc/VI SFI/SOHC/2spark/3vpc/2TRBO/2Int SFI/SOHC/3vpc/2TRBO/2Int SFI/ETC/DOHC/4vpc/VI 145 (197)/ 4200 SFI/ETC/DOHC/4vpc/VVT 151 (204)/ 8400 DI-SFI/ETC/DOHC/4vpc/VVT 258 (350)/ 2000 DI-SFI/ETC/DOHC/4vpc/TRBO/Int/VVT Subaru Impreza, XV Crosstrek Lexus FS-R; Subaru BRZ Subaru Forester ('14) assembled assembled 1-pc. cast assembled assembled assembled 1-pc. cast assembled assembled assembled 2012 CY TOTAL ENGINE VOLUME 418,200 FS assembled magnesium assembled CA FS assembled magnesium assembled magnesium FS assembled magnesium FS assembled CA FS assembled CA FS assembled CA FSFS assembled magnesium Plus a 27-hp (15 kw), 184 lb.-ft. (249 Nm) 3-phase electric motor with a 120-volt Li-ion battery pack. Plus a 20-hp (15 kw), 118 lb.-ft. (160 Nm) 3-phase electric motor with a 144-volt Li-ion battery pack. FSFS assembled magnesium FSFS assembled magnesium FS assembled magnesium FS assembled magnesium FS FS FSFS FS FS assembled assembled assembled assembled assembled 1-pc. cast magnesium magnesium magnesium FS assembled 2.5 2457 EJ25 Subaru 2.5 2457 EJ25 Subaru 2.5 2498 3.6 3630 HONDA NA Electric Motor 1.3 1339 1.5 1497 1.5 1497 1.5 1497 NA EJ36 Subaru Subaru NA NA L15A L15A L15A NA Honda Honda Honda Honda 1.8 1799 R18A Honda 1.8 1799 NA Honda Anna, OH 2.4 2.4 2.4 2.4 3.5 3.5 3.5 2354 2354 2354 2354 3471 3471 3471 K24A K24A K24A K24A J35A6 J35A7 J35A Honda Honda Honda Honda Honda Honda Honda 392,000 271,000 25,000 33,000 22,000 484,000 35,000 3.7 3664 NA Honda Anna, OH Anna, OH Anna, OH Sayama, Japan Lincoln, AL Anna, OH; Lincoln, AL Anna, OH Sayama, Japan; Anna, OH 175,000 AL/AL/CIL 5,000 AL/AL/CIL I-4 I-4 77x85.4 77x85.4 11.0:1 9.5:1 138/ 6300 201/ 6000 123 (167)/ 4850 DI/DOHC/4vpc/TVVT 195 (264)/ 1750 DI/DOHC/4vpc/TRBO/Int/TVVT Accent, Veloster Veloster Turbo FS FS assembled assembled 55,000 AL/AL/CIL I-4 81x87.2 10.5:1 148/ 6500 131 (178)/ 4700 SFI/DOHC/4vpc/VVT Elantra, Elantra GT, Elantra Coupe FS assembled AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 I-4 86x86 86x86 86x86 88x97 88x97 10.5:1 9.0:1 9.5:1 11.3:1 10.5:1 165/ 6200 260-274/ 6000 264-274/ 6000 190-198/ 6300 176/ 6000 Tucson Genesis Coupe Santa Fe Turbo, Sonata Turbo Santa Fe, Sonata Tucson NA Suzuka, Japan Suzuka, Japan Suzuka, Japan Suzuka, Japan Anna, OH; Alliston, ON, Canada CA CA composite 2012 CY TOTAL ENGINE VOLUME 562,200 magnesium 2012 CY TOTAL ENGINE VOLUME 447,200 CA 148,000 AL/AL/CIL Bxr-4 99.5x79 8.4:1 224/ 5200-265/ 6000 226 (306)/ 2800-244 (331)/ 4000 SFI/ETC/DOHC/4vpc/VVT/TRBO/Int Subaru Forester XT, WRX FS assembled CA 7,000 AL/AL/CIL Bxr-4 99.5x79 8.2:1 305/ 6000 290 (393)/ 4400 SFI/ETC/DOHC/4vpc/VVT/TRBO/Int Subaru WRX-Sti FS assembled CA 163,000 AL/AL/CIL 65,000 AL/AL/CIL Bxr-4 Bxr-6 94x90 92x91 10.5:1 10.5:1 170/ 5800-173/5600 256/ 6000 174 (236)/ 4100 SFI/ETC/DOHC/4vpc/VVTL 247 (335)/ 4400 SFI/ETC/DOHC/4vpc/VVTL Subaru Forester, Legacy, Outback Subaru Legacy, Outback, Tribeca FS FSFS assembled assembled Fit EV Insight Civic Hybrid; Acura ILX Hybrid Fit CR-Z Plus 20 kwh Li-On battery pack. Plus perm. magnet motor developing 13 hp (10 kw), 58 lb.-ft., (79 Nm) torque with 100-volt NiMH battery Plus perm. magnet motor developing 23 hp (00 kw), 78 lb.-ft., (106 Nm) torque with 144-volt NiMH battery. FS 1-pc. cast CA Plus perm. magnet motor developing 13 hp (10 kw), 58 lb.-ft., (79 Nm) torque with 100-volt NiMH battery. Civic FS 1-pc. cast CA Civic GX FS 1-pc. cast CA CR-V Accord Accord Crosstour Civic Si; Acura TSX Ridgeline Accord, Accord Crosstour, Odyssey, Pilot; Acura RDX Acura TL, TSX FS FS FS FS FPMFS FPMFS FSFS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast CA CA CA CA CA CA CA Acura MDX, TL SH-AWD, ZDX FSFS 1-pc. cast 1,000 8,000 17,000 63,000 5,000 -AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL -I-4 I-4 I-4 I-4 -73x80 73x 89.4 73x 89.4 73x 89.4 -10.8:1 10.8:1 10.4:1 10.4:1 123 98/ 5800 110-111/ 5500 117/ 6600 130/ 6000 373,000 AL/AL/CIL I-4 81x87.3 10.6:1 140/ 6300 128 (174)/ 4300 SFI/ETC/SOHC/4vpc/i-VTEC/RRA 3,000 AL/AL/CIL I-4 81x87.3 12.7:1 110/ 6300 106 (144)/ 4300 163 (221)/ 4400 181 (245)-182 (246)/ 3900 162 (220)/ 4400 170 (230)-172 (233)/ 4300 247 (327)/ 4300 250 (339)/ 4800-253 (343)/ 4900 254 (344)/ 5000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 V-6 (60º) V-6 (60º) V-6 (60º) 87x99 87x99 87x99 87x99 89x93 89x93 89x93 10.0:1 11.1:1 10.0:1 11.0:1 10.0:1 10.5:1 11.2:1 185/ 7000 185-189/ 6400 192/ 7000 201/ 7000 250/ 5700 248/ 5700-278/ 6200 280/ 6200 91,000 AL/AL/CIL V-6 (60º) 86x99 11.2:1 300-305/ 6300 189 (256) 123 (167)/ 1000 127 (172)/ 1000 106 (144)/ 4500 123 (167) [CVT]-128 (174)[M6]/ 1000 92 kw AC permanent-magnet SFI/SOHC/2vpc/i-VTEC SFI/ETC/SOHC/4vpc/i-VTEC/RRA SFI/ETC/SOHC/4vpc/i-VTEC/RRA SFI/ETC/SOHC/4vpc/i-VTEC/RRA SFI/ETC/SOHC/4vpc/i-VTEC/RRA/ natural gas SFI/ETC/DOHC/4vpc/i-VTEC SFI/ETC/DOHC/4vpc/i-VTEC SFI/ETC/DOHC/4vpc/i-VTEC SFI/DOHC/4vpc/i-VTEC SFI/ETC/SOHC/4vpc/VTEC SFI/ETC/SOHC/4vpc/i-VTEC/CD SFI/SOHC/4vpc/VTEC 270 (366)/ 4500-273 (370)/ 5000 SFI/SOHC/4vpc/ETC/VTEC CA CA 2012 CY TOTAL ENGINE VOLUME 1,823,000 CA HYUNDAI 1.6 1591 1.6 1591 GAMMA GDi GAMMA GDi Hyundai Hyundai 1.8 1797 Nu Hyundai 2.0 2.0 2.0 2.4 2.4 1998 1998 1998 2359 2359 Theta II Theta II Theta II GDi Theta II GDi Theta II GDi Hyundai Hyundai Hyundai Hyundai Hyundai Ulsan, S. Korea Sohari, S. Korea Ulsan, S. Korea; Montgomery, AL Ulsan, S. Korea Asan, S. Korea Montgomery, AL Montgomery, AL Ulsan, S. Korea 2.4 2359 Theta II GDi Hyundai Asan, S. Korea 18,000 AL/AL/CIL I-4 88x97 13.0:1 166/ 6000 154 (209)/ 4500 DI/DOHC/4vpc/VVT 3.3 3342 Asan, S. Korea 10,000 AL/AL/CIL V-6 (60º) 92x83.8 11.5:1 290-293/ 6400 252 (342)-255 (346)/ 5200 DI/DOHC/4vpc/VVT Azera, Santa Fe 3.8 3778 Lambda II GDi Hyundai Lambda Hyundai II GDi TAU Hyundai FS assembled composite(plastic) FS assembled composite(plastic) FS assembled composite(plastic) FS assembled composite(plastic) FS assembled composite(plastic) Plus perm. magnet electric motor developing 40 hp (30 kw) and 151 lb.-ft. (205 Nm) of torque from a 34 kw lithium polymer battery pack. FPMFS 1-pc. cast composite(plastic) Asan, S. Korea 36,000 AL/AL/CIL V-6 (60º) 96x87 11.5:1 333-348/ 6400 291 (395)-295 (400)/ 5100 DI/DOHC/4vpc/VVT Genesis Sedan, Genesis Coupe FPMFS 1-pc. cast Ulsan, S. Korea 25,000 AL/AL/CIL V-8 (60º) 96x87 11.5:1 429/ 6400 Equus, Genesis Sedan FPMFS assembled 87.5x83.1 84.5x89 84.5x89 92.5x93.0 92.5x93.0 92.5x93.0 10.0:1 10.5:1 10.5:1 11.5:1 9.5:1 9.5:1 240/ 5500 340-380/ 6500 340-380/ 6500 385/ 6500 470-550/ 6000 470-550/ 6000 251 (339)/ 2000 332 (450)-339 (460)/ 3500 332 (450)-339 (460)/ 3500 380 (515)/ 3500 424 (575)-502 (681)/ 2500 424 (575)-502 (681)/ 2500 DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT DI/DOHC/4vpc/SPR/Int/VVT/SP-ST DI/DOHC/4vpc/SPR/Int/VVT DI/ETC/DOHC/4vpc/VCT DI/ETC/DOHC/4vpc/SPR/ VCT/SP-ST DI/ETC/DOHC/4vpc/SPR/ VCT Jaguar XF Jaguar F-Type, XF Jaguar XJ, XJL Jaguar XK, XJL Jaguar F-Type, XF, XFR, SF-S Jaguar XJ, XJL, XKR, XKR-S, XJR FPMFS FPMFS FPMFS FPMFS FPMFS FPMFS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 11.0:1 10.5:1 10.5:1 11.5:1 10.3:1 138/ 6300 148/ 6500 156/ 6200 173/ 6500 164/ 6500 123 (167)/ 4850 131 (178)/ 4700 144 (195)/ 4300 154 (209)/ 4700 148 (201)/ 4800 DI/DOHC/4vpc/TVVT SFI/DOHC/4vpc/TVVT SFI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT Rio, Rio5, Soul Forte ('14) Forte Forte ('14) Soul FS FS FS FS FS assembled assembled assembled assembled assembled Optima, Sportage FS assembled Forte Sorento Optima, Sorento ('14) Sportage FS assembled composite(plastic) assembled composite FS assembled composite(plastic) FS assembled composite(plastic) FS assembled composite(plastic) Plus perm. Magnet electric motor developing 40 hp (30 kw) and 151 lb.-ft. (205 Nm) of torque from a 34 kw lithium polymer battery pack. FPMFS 1-pc. cast composite(plastic) FPMFS 1-pc. cast composite(plastic) 2012 CY TOTAL ENGINE VOLUME 43,000 FSFS assembled CA FPMFS 1-pc. cast composite FPMFS 1-pc. cast composite 2012 CY TOTAL ENGINE VOLUME 280,500 FPMFS 1-pc. cast CA FPMFS 1-pc. cast CA FPMFS 1-pc. cast CA FPMFS 1-pc. cast CA 5.0 5038 JAGUAR 2.0 1999 3.0 2995 3.0 2995 5.0 4993 5.0 4993 5.0 4993 KIA 1.6 1591 1.8 1797 2.0 1998 2.0 1999 2.0 1998 NA NA NA NA NA NA Ford Jaguar Jaguar Jaguar Jaguar Jaguar Valencia, Spain Ford-Bridgend, Wales Ford-Bridgend, Wales Ford-Bridgend, Wales Ford-Bridgend, Wales Ford-Bridgend, Wales GAMMA GDi Nu Theta II Nu Nu Hyundai Hyundai Hyundai Hyundai Hyundai 2.0 1998 Theta II GDi Hyundai 2.4 2.4 2.4 2.4 2359 2359 2359 2359 Theta II Theta II GDi Theta II GDi Theta II Hyundai Hyundai Hyundai Hyundai Hwasung, S. Korea Hwasung, S. Korea Hwasung, S. Korea Hwasung, S. Korea Hwasung, S. Korea Hwasung, S. Korea; Montgomery, AL Hwasung, S. Korea Montgomery, AL Montgomery, AL Hwasung, S. Korea 2.4 2359 Theta II GDi Hyundai 3.3 3342 3.5 3470 LAND ROVER 2.0 1999 5.0 5000 5.0 5000 MAZDA 1.5 1498 2.0 1999 2.0 1998 2.0 1998 188,000 14,000 20,000 71,000 14,000 1,000 1,000 2,000 4,000 1,500 3,500 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 V-6 (60º) V-6 (60º) V-8 (90º) V-8 (90º) V-8 (90º) 125,000 1,000 62,000 1,000 140,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 I-4 77x85.4 81x87.2 86x86 81x97 86x86 30,000 AL/AL/CIL I-4 86x86 9.5:1 260-274/ 6000 38,000 23,000 59,000 5,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 I-4 I-4 I-4 88x97 88x97 88x97 88x97 10.5:1 10.5:1 11.3:1 10.5:1 173/ 6000 175/ 6000 191-200/ 6300 176/ 6000 I-4 146 (198)/ 4600 260 (352)-275 (373)/ 2000 269 (365)/ 1800 181 (245)-186 (252)/ 4250 168 (228)/ 4000 SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/TRBO/Int/VVT DI/DOHC/4vpc/TRBO/Int/VVT DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT 376 (510)/ 5000 DI/DOHC/4vpc/VVT/VI 269 (302)/ 4500 DI/DOHC/4vpc/TRBO/Int./VVT 168 (228)/ 4000 169 (229)/ 4000 181 (245)-186 (252)/ 4250 168 (228)/ 4000 SFI/DOHC/4vpc DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT Sonata Hybrid Asan, S. Korea 12,000 AL/AL/CIL 88x97 13.0:1 166/ 6000 156 (212)/ 4250 SFI/DOHC/4vpc/VVT Optima Hybrid Lambda II GDi Hyundai Lambda II Hyundai Sohari, S. Korea Sohari, S. Korea 1,000 AL/AL/CIL 148,000 AL/AL/CIL V-6 (60º) V-6 (60º) 92x83.8 92x87 11.5:1 10.6:1 290/ 6400 276/ 6300 252 (342)/ 5200 DI/DOHC/4vpc/VVT 248 (336)/ 5000 SFI/DOHC/4vpc/VVT Sorento ('14) Sorento NA NA NA Ford Jaguar Jaguar Valencia, Spain Ford-Bridgend, Wales Ford-Bridgend, Wales 5,000 AL/AL/CIL 33,000 AL/AL/CIL 5,000 AL/AL/CIL I-4 V-8 (90º) V-8 (90º) 87.5x83.1 92.5x93.0 92.5x93.0 9.3:1 11.5:1 9.5:1 240/ 5500 375/ 6500 510/ 6000 250 (339)/ 4000 DI/DOHC/4vpc/TRBO/Int/Ti-VCT/BT 375 (508)/ 3500 DI/ETC/DOHC/4vpc/VCT 461 (625)/ 2500 DI/ETC/DOHC/4vpc/SPR VCT Land Rover Range Rover Evoque, LR2 Land Rover LR4, Range Rover, Range Rover Sport Land Rover Range Rover, Ranger Rover Sport NA LFX SkyActive SkyActive Mazda Mazda Mazda Mazda Japan Japan Japan Japan 16,000 11,000 43,000 41,000 I-4 I-4 I-4 I-4 78x78.4 87.5x83.1 83.5x91.2 83.5x91.2 10.0:1 10.0:1 12.0:1 13.0:1 100/ 6000 148/ 6500 155/ 6000 155/ 6000 158/ 6700 [A5]-167/ 98 (133)/ 4000 135 (183)/ 4500 148 (201)/ 4100 150 (203)/ 4000 Mazda2 Mazda3 Mazda3 CX-5 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT 2012 CY TOTAL ENGINE VOLUME 631,000 composite(plastic) composite(plastic) composite(plastic) composite(plastic) composite(plastic) 2012 CY TOTAL ENGINE VOLUME 13,000 composite composite composite composite composite composite 2012 CY TOTAL ENGINE VOLUME 645,000 composite(plastic) composite(plastic) composite(plastic) composite(plastic) composite(plastic) composite(plastic) 2.0 2.0 1998 1998 SkyActive SkyActive Mazda Mazda Japan Japan 43,000 AL/AL/CIL 41,000 AL/AL/CIL I-4 I-4 83.5x91.2 83.5x91.2 12.0:1 13.0:1 2.0 1999 LFX Mazda Japan 6,500 AL/AL/CIL I-4 87.5x83.1 10.8:1 2.3 2261 L3-VDT Mazda/Ford 2.5 2488 NA Ford NA Mazda Japan Chihuahua, Mexico; Japan Japan 4B11 4B11T 4B11 T/C 4B12 NA 6B31 NA Mitsubishi Mitsubishi Mitsubishi Mitsubishi Mitsubishi Mitsubishi Mitsubishi Shiga, Japan Shiga, Japan Shiga, Japan Shiga, Japan Shiga, Japan Japan Japan Electric Motor HR16DE MR16DDT MR18DE MRA8DE QR25DE QR25DE Nissan Nissan Nissan Nissan Nissan Nissan Nissan 3.7 3726 MITSUBISHI 2.0 1998 2.0 1998 2.0 1998 2.4 2360 2.4 2360 3.0 2998 3.0 2998 NISSAN NA NA 1.6 1597 1.6 1618 1.8 1798 1.8 1798 2.5 2488 2.5 2488 Engineering Services LEGEND FOR NORTH AMERICAN ENGINES 2013 AC: AL: AC: BT: CA: CI: CD: CIFS: CIL: CPM: CS: DDV: DI: DOHC: EFI: ETC: ESI: FPMFS: Atkinson Cycle aluminum Atkinson Cycle bucket tappets cast aluminum cast iron cylinder deactivation cast iron, fracture split cast iron liners cast powder metal cast steel direct drive valvetrain direct injection double-overhead-cam electronic fuel injection electronic throttle control engine stop at idle forged powdered metal fracture split FPMSC: forged powdered metal saw cut FRM: fiber-reinforced metal FS: forged steel FSFS: forged steel fracture split FT: forged titanium HS: hollow steel IDI: indirect injection INT: intercooler MAL: magnesium-aluminum composite NA: information not available at press time OHV: overhead-valve PRA: push rods, rocker arms PRR: push rods, roller rockers RF: roller followers RFF: roller finger followers RRA: roller rocker arms RT: roller tappets SAL: silicon aluminum alloy liners SFI: sequential fuel injection SFS: sinter forged steel SOHC: single-overhead-cam SPR: supercharger Ti-VCT: Twin Independent variabl cam timing TVVT: Twin variable valve timing TRBO: turbocharger TRBO-TS: twin-scroll turbocharger VI: variable intake VTEC: variable valve timing and lift electronic control i-VTEC: intelligent variable valve timing and lift electronic control VCT: variable cam timing VVL variable valve lift VVT: variable valve timing VVTL: variable valve timing and lift control (1) Engine volumes are estimates for the calendar year based on North American-built vehicles produced and imported vehicles sold in calendar year 2012. Volumes for discontinued engines are excluded. (2) Utilizes iron-plasma sprayed on cylinder walls. (3) PBC: Performance Build Center. (a) Compression ratio is 10.0:1 in Chrysler 200, Dodge Avenger and Ram Pickup applications. www.us.mahle.com 3.5 3498 VQ35DE Nissan 3.5 3498 VQ35 Nissan Decherd, TN Aguascalientes, Mexico Japan Aguascalientes, Mexico Aguascalientes, Mexico Yokahama, Japan Decherd, TN Iwaki, Japan, Decherd, TN Iwaki, Japan 3.5 3498 10,000 AL/AL/CIL I-4 87.5x94 9.5:1 155/ 6000 155/ 6000 158/ 6700 [A5]-167/ 7000 [M6} 263/ 5500 148 (201)/ 4100 DI/DOHC/4vpc/VVT 150 (203)/ 4000 DI/DOHC/4vpc/VVT Mazda3 CX-5 FPMFS FPMFS 1-pc. cast 1-pc. cast CA CA 140 (192)/ 5000 SFI/DOHC/4vpc/VVT MX-5 Miata FPMFS 1-pc. cast CA 112,000 AL/AL/CIL I-4 89x100.1 9.7:1 157/ 6000-170/ 6000 41,000 AL/AL/CIL V-6 (60º) 95.5x86.7 10.3:1 272-273/ 6250 30,500 2,500 500 37,000 500 4,500 300 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL AL/AL I-4 I-4 I-4 I-4 I-4 V-6 (60º) V-6 (60º) 86x86 86x86 86x86 88x97 88x97 87.6x82.9 87.6x82.9 10.0:1 9.0:1 9.0:1 10.5:1 NA 10.5:1 10.5:1 148/ 6000 237/ 6000 291/ 6500 168/ 6000 166/ 6000 230/ 6250 224/ 6250 145 (197)/ 4200 253 (343)/ 2500 300 (407)/ 4400 167 (226)/ 4100 166 (224)/ 4200 215 (292)/ 3750 215 (292)/ 3750 11,500 90,000 45,000 9,800 231,000 185,000 380,000 -AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL -I-4 I-4 I-4 I-4 I-4 I-4 -78x83 79.7x81.1 84x81.1 79.7x90.1 89x100 89x100 -9.8:1 9.5:1 9.9:1 9.9:1 9.6:1 9.6:1 107 109/ 6000 188/ 5600 122/ 5200 130/ 6000 170/ 6000 152/ 5200-182/ 6000 207 (280) 107 (145)/ 4400 177 (240)/ 2000 127 (172)/ 4800 128 (174)/ 4800 175 (237)/ 4400 171 (232)/4400-180 (244)/ 4000 125,000 AL/AL/CIL V-6 (60º) 95.5x81.4 10.3:1 260/ 6000-270/ 6000 240 (325)-251 (340)/ 4400 SFI/DOHC/4vpc/VVT 75,000 AL/AL/CIL V-6 (60º) 95.5x81.4 10.6:1 290/ 6400 261 (354)/ 4400 SFI/DOHC/4vpc/VVT 3,000 AL/AL/CIL V-6 (60º) 95.5x81.4 10.6:1 302/ 6800 258 (350)/ 5000 SFI/DOHC/4vpc/VVT/SP-ST Infiniti M35h V-6 (60º) V-6 (60º) V-6 (60º) V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) 95.5x86 95.5x88.4 95.5x92 95.5x87.7 98x92 98x92 98x92 98x92 11.0:1 9.0:1 9.7:1 10.9:1 9.8:1 9.8:1 10.8:1 11.5:1 325/ 7000- 350/ 7400 545/ 6400 261/ 5600 390/ 6500 310-317/ 5200 317/ 5200 400/ 5800 420/ 6000 280 (380)/ 3000 DI/DOHC/4vpc/TRBO/Int/VVT MazdaSpeed3 FS 1-pc. cast Mazda3, Mazda5, Mazda6 FPMFS 1-pc. cast CX-9, Mazda6 FPMFS 1-pc. cast SFI/SOHC/4vpc/VVT SFI/SOHC/4vpc/VVT/TRBO/Int SFI/SOHC/4vpc/RF/TRBO/Int SFI/SOHC/4vpc/VVT/RF SFI/SOHC/4vpc/VVT/RF SFI/SOHC/4vpc/VVT/RF SFI/SOHC/4vpc/VVT/RF Lancer, Outlander Sport Lancer Ralliart Lancer Evolution Lancer GT, Outlander Outlander ('14) Outlander Outlander ('14) FS FS FS FS FS FS FS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 80 kw AC synchronous motor SFI/DOHC/4vpc DI/DOHC/4vpc/TRBO/Int. SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT Leaf Tsuru (Mexico), Versa Juke Cube Sentra Rogue Altima, Frontier Plus 24 kw Li-ion battery pack. FS FS FS FS FS FS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. 1-pc. castcast CA CA CA CA composite composite composite Altima, Murano, Pathfinder, Quest; Infiniti JX FS 1-pc. cast composite Maxima FS 1-pc. cast composite Plus perm. magnet electric motor developing 67 hp (49 kw) and 199 lb.-ft. (270 Nm) of torque from a 1.4 kw Li-ion battery pack. FS 1-pc. cast composite FS 1-pc. cast CA FS 1-pc. cast composite FS 1-pc. cast composite FS 1-pc. cast composite FS 1-pc. cast composite FS 1-pc. cast composite FS 1-pc. cast composite 2012 CY TOTAL ENGINE VOLUME 35,000 FSFS 1-pc. cast composite Plus a perm. magnet AC electric motor developing 47 hp (35 kw) and 295 lb.-ft. (400 Nm) of torque from a 288-volt NiMH battery pack. Plus a perm. magnet AC electric motor developing 47 hp (35 kw) and 221 lb.-ft. (300 Nm) of torque from a 288-volt NiMH battery pack. FSFS 1-pc. cast composite FSFS 1-pc. cast composite 1-pc. cast FSFS 1-pc. cast CA FSFS 1-pc. cast CA 1-pc. cast 163 (221)-168 (228)/ 4000 SFI/DOHC/4vpc/BT 269 (365)/ 4250-270 (366)/ 4500 SFI/DOHC/4vpc/VVT VQ35HR Nissan Iwaki, Japan 3.7 3696 3.8 3799 4.0 3954 5.0 5026 5.6 5552 5.6 5552 5.6 5552 5.6 5552 PORSCHE 2.7 2706 VQ37VHR VR38DETT VQ40DE VK50VE VK56DE VK56DE VK56VD VK56VD Nissan Nissan Nissan Nissan Nissan Nissan Nissan Nissan Iwaki, Japan Yokohama, Japan Decherd, TN Yokahama, Japan Decherd, TN Decherd, TN Yokahama, Japan Yokahama, Japan NA Porsche Zuffenhausen, Germany 2,200 AL/AL/SAL Bxr-6 89x72.5 12.5:1 265 /6700-275/ 7400 3.0 2995 NA VW Salzgitter, Germany 1,200 CI/AL V-6 (11º) 84.5x89 10.5:1 333/ 5500 325 (441)/ 2900 DI/DOHC/4vpc/SPR/VVT/BT Cayenne S Hybrid 3.0 2995 NA VW Salzgitter, Germany 900 CI/AL V-6 (11º) 84.5x89 10.5:1 333/ 5500 325 (441)/ 2900 DI/DOHC/4vpc/SPR/VVT/BT Panamera S Hybrid 3.4 3.4 3.6 3.6 3.8 4.8 3436 3436 3598 3605 3800 3598 NA NA NA NA NA NA Porsche Porsche Porsche Porsche Porsche Porsche Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany 2,700 1,600 9,800 4,600 2,800 9,200 Bxr-6 Bxr-6 DOHC V-6 V-6 (90º) Bxr-6 DOHC V-8 97x77.5 97x77.5 89x96.4 96x83 102x77.5 96x83 12.5:1 12.5:1 11.65:1 12.5:1 12.5:1 12.5:1 315/ 6700-325/ 7400 350/ 7400 300/ 6300 300/ 6200 400/ 7400 400/ 6500-430/ 6700 4.8 3598 NA Porsche Zuffenhausen, Germany 4,600 AL/AL DOHC V-8 96x83 10.5:1 500-550/ 6000 3.8 3800 3.8 3797 3.8 3797 4.0 3993 4.8 3598 4.8 3598 SUZUKI 2.0 1995 2.4 2393 TOYOTA NA NA 1.3 1296 NA NA NA NA NA NA Porsche Porsche Porsche Porsche Porsche Porsche Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany Zuffenhausen, Germany 1,000 800 500 300 7,300 3,000 Bxr-6 Bxr-6 Bxr-6 Bxr-6 DOHC V-8 DOHC V-8 102x77.5 102.6x76.5 102.6x76.5 102.6x80.5 96x83 96x83 9.8:1 12.0:1 12.2:1 12.6:1 12.5:1 10.1:1 500/ 6000-530/ 6250 435/ 7600 450/ 7900 500/ 8250 400/ 6500 500/ 6000 J20B J24B Suzuki Suzuki Sagara, Japan Sagara, Japan 3,000 AL/AL/CIL 7,500 AL/AL/CIL I-4 I-4 84x90 92x90 10.5:1 10.0:1 148/ 6000-150/ 6200 166/ 6000-185/ 6500 Electric Motor NA Nissan Toyota Japan Japan 200 -8,000 AL/AL/CIL -I-4 -72x79.6 -11.0:1 107 90/ 6000 97,000 2,000 125,000 3,000 28,000 27,000 20,000 6,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/SAL AL/AL/SAL CI/AL AL/AL/SAL AL/AL/SAL AL/AL AL/AL/SAL AL/AL/SAL AL/AL/SAL AL/AL/SAL AL/AL AL/AL 267 (362)-276 (374)/ 5200 463 (628)/ 3200 281 (381)/ 4000 369 (500)/ 4400 385 (522)-388 (526)/ 3400 385 (522)/ 3400 413 (560)/ 4000 417 (565)/ 4400 SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/TRBO-TS/Int/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT SFI/DOHC/4vpc/VVT/E85 DI/DOHC/4vpc/VVT DI/DOHC/4vpc/VVT 207 (281)/ 4400-213 (289)/ 4500 DI/DOHC/4vpc/VVT 266 (361)-272 (369)/ 4500 287 (389)/ 5600 295 (400)/ 3000 295 (400)/ 3750 325 (441)/ 7800 369 (500)-384 (521)/ 3500 DI/DOHC/4vpc/VVT DI/ETC/DOHC/4vpc/VVT DI/ETC/DOHC/4vpc/VVTL/VI DI/ETC/DOHC/4vpc/VVT/VI DI/ETC/2TRBO/DOHC/4vpc/VCT DI/ETC/DOHC/4vpc/VCT/VI 516 (700)/ 2250-590 (800)/ 4000 DI/ETC/2TRBO/DOHC/4vpc/VVTL/VI 480 (651)/ 1950-516 (700)/ 2100 317 (430)/ 4500 317 (430)/ 4500 339 (460)/ 5750 369 (500)/ 3500 516 (700)/ 2250-568 (770)/ 3000 DI/ETC/2TRBO/DOHC/4vpc/VCT SFI/ETC/DOHC/4vpc/VVT SFI/ETC/DOHC/4vpc/VVT SFI/ETC//DOHC/4vpc/VVT DI/ETC/DOHC/4vpc/VCT/VI DI/ETC/2TRBO/DOHC/4vpc/VVTL/VI 140 (190)/ 3500 SFI/DOHC/4vpc 162 (220)-170 (230)/ 4000 SFI/DOHC/4vpc 207 (280) 80 kw AC synchronous motor 89 (122)/ 4000 SFI/DOHC/4vpc/VVT-i 370Z; Infiniti EX37, FX37,G37, M37 GT-R Frontier, NV, Xterra Infiniti FX50 Armada, NV, Titan Armada, Titan Infiniti QX56 Infiniti M56 Boxster, Cayman Boxster S, Cayman S 911 Carerra, Carrera 4 Cayenne Panamera, Panamera 4 911 Carrera S, Carrera 4S Cayenne S, Cayenne GTS, Panamera S, Panamera 4S, Panamera GTS Cayenne Turbo, Cayenne Turbo S, Panamera Turbo, Panamera Turbo S, Panamera Turbo S Chrono 911 C4 Turbo, C4 Turbo S 911 GT3 911 GT3 RS 911 GT3 RS 4.0 Cayenne S, Panamera S, Panamera 4S Panamera Turbo, Panamera Turbo Chrono SX4, SX4 Sportback, SX4 Crossover Grand Vitara, Kizashi Scion iQ EV Scion iQ 1.5 1497 1NZ-FE Toyota Japan 36,000 AL/AL/CIL I-4 75x84.7 NA 72/ 4800 82 (111)/ 4000 SFI/DOHC/4vpc/VVT-i 1.5 1497 1NZ-FE Toyota Japan 31,000 AL/AL/CIL I-4 75x84.7 10.5:1 106/ 6000 104 (140)/ 4200 SFI/DOHC/4vpc/VVT-i Yaris 1.8 1798 2ZR-FXE Toyota Japan 255,000 AL/AL/CIL I-4 80.5x88.4 13.0:1 98 /5200 105 (142)/ 4000 SFI/DOHC/4vpc/VVT-i Prius, Prius Plug-in, Prius v; Lexus 200CT h 1.8 1798 2ZR-FE Toyota 1.8 2.4 1798 2362 2ZE-FE 2AZ-FE Toyota Toyota Buffalo, WV; Cambridge, ON; Shimoyama, Japan Shimoyama, Japan Georgetown, KY; Japan 2.4 2362 2AR-FXE Toyota Georgetown, KY; Japan 2.5 2.5 2.7 2.7 2494 2499 2672 2693 2AR-FE 4GR-FSE 1AR 3RZ-FE Toyota Toyota Toyota Toyota Georgetown, KY; Japan Japan Huntsville, AL; Japan Japan CA 2012 CY TOTAL ENGINE VOLUME 75,500 CA CA CA CA CA CA CA 2012 CY TOTAL ENGINE VOLUME 1,463,300 1-pc. cast FSFS FS FS FS 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast 1-pc. cast FS FS 1-pc. cast 1-pc. cast 1-pc. cast CA CA CA CA 2012 CY TOTAL ENGINE VOLUME 10,500 2012 CY TOTAL ENGINE VOLUME 2,248,500 Plus 24 kw Li-ion battery pack. ---Plus a perm. magnet electric synchronous electric motor developing 60 hp (45 kw) and 125 lb.-ft. (169 Nm) of torque from a 144-volt NiMH battery pack. FS 1-pc. cast composite Plus a perm. magnet electric synchronous electric motor developing 80 hp (60 kw) and 153 lb.-ft. (207 Nm) of torque from a 650-volt NiMH battery pack. 350,000 AL/AL/CIL I-4 79x91.5 10.0:1 132/ 6000 128 (174)/ 4400 SFI/DOHC/4vpc/VVT-i Corolla, Matrix FS 10,200 AL/AL/CIL 27,000 AL/AL/CIL I-4 I-4 80.5x88.4 88.4x96 10.0:1 9.8:1 128/ 6000 158/ 6000 125 (170)/ 4400 SFI/DOHC/4vpc/VVT-i 162 (220)/ 4000 SFI/DOHC/4vpc/VVT-i Scion xD Matrix; Scion xB I-4 88.4x96 12.5:1 147/ 6000-156/ 5700 I-4 I-4 I-4 I-4 89.9x98 83x77 89.9x104.9 95X95 10.4:1 12.0:1 10.0:1 9.6:1 176-180/ 6000 204/ 6400 181-187/ 5800 159/ 5200 FS 1-pc. cast CA FS 1-pc. cast CA Plus a perm. magnet electric motor developing 141 hp (105 kw) and 199-lb.-ft.(270-Nm) from a 244.8-volt NiMH battery pack. FS 1-pc. cast FS 1-pc. cast FS 1-pc. cast FS 1-pc. cast Plus two AC 650-volt perm. magnet electric motors. Front-167 hp (125 kw)/ 4500 rpm, 247 lb.-ft. (335 Nm)/ 1500 rpm torque. Rear- (AWD only) 68 hp (51 kw)/ , 96 lb.-ft. (130 Nm)/ 610 rpm torque. 7,000 AL/AL/CIL 550,000 16,000 10,000 55,000 AL/AL/CIL AL/AL/CIL AL/AL/CIL CI/AL 156 (212)/ 4500 SFI/DOHC/4vpc/VVT-i 170 (000)-173 (226)/ 4100 185 (251)/ 4800 182 (247)-186 (252)/ 4200 180 (244)/ 3800 DI/DOHC/4vpc/VVT-i DI/DOHC/4vpc/VVT-i SFI/DOHC/4vpc/VVT-i SFI/DOHC/4vpc/VVT-i 3.5 3456 2GR-FXE Toyota Japan 20,000 AL/AL/CIL V-6 (60º) 94x83.1 12.5:1 231/ 5600-245/ 6000 215 (292)/ 3600-234 (317)/ 4800 DI-SFI/DOHC/4vpc/VVT-i 3.5 3456 2GR-FXE (hybrid) Toyota Japan 600 AL/AL/CIL V-6 (60º) 94x83.1 13.0:1 286/ 6000 254 (344)/ 4600 DI-SFI/DOHC/4vpc/VVT-i 3.5 3456 2GR-FE Toyota 499,000 AL/AL/CIL V-6 (60º) 94x83.1 10.8:1 266-268/ 6200 3.5 3.5 3456 3456 2GR-FSE 2GR-FSE Toyota Toyota 23,000 AL/AL/CIL 14,000 AL/AL/CIL V-6 (60º) V-6 (60º) 94x83.1 94x83.1 11.5:1 11.8:1 306/ 6400 306/ 6400 4.0 3955 1GR-FE Toyota 175,000 AL/AL/CIL V-6 (60º) 94x95 10.4:1 236/ 5200-270/ 5600 4.6 4.6 5.0 5.0 4608 4608 4969 4969 1UR-FE 1UR-FSE 2UR-FSE 2UR-GSE Toyota Toyota Toyota Toyota V-8 (90º) V-8 (90º) V-8 (90º) V-8 (90º) 94x83.1 94x83.1 94x89.5 94x89.5 10.2:1 11.8:1 11.8:1 11.8:1 301/ 5500-310/ 5600 360-386/ 6400 389/ 6400 416/ 6600 5.7 5663 3UR-FE Toyota 26,000 AL/AL/CIL V-8 94x102 10.5:1 381-383/ 5600 5.7 5663 3UR-FE Toyota 90,000 AL/AL/CIL V-8 94x102 10.5:1 381/ 5600 VOLKSWAGEN 2.0 1984 2.0 1968 2.0 1984 EA113 NA NA VW VW VW Puebla, Mexico Germany Germany 116,000 CI/AL 220,000 CI/AL 45,000 CI/AL I-4 I-4 I-4 82.5x92.8 81x95.5 82.5x92.8 10.3:1 16.5:1 9.6:1 115/ 5400 140/ 4000 200/ 5100-211/ 4300 2.0 1984 NA VW Germany 1,000 CI/AL 2.0 2.5 2.5 3.0 3.0 1984 2480 2480 2967 2995 NA EA113 EA113 NA NA VW VW VW VW VW Germany Puebla, Mexico Puebla, Mexico Salzgitter, Germany Salzgitter, Germany 3.0 2995 NA VW Salzgitter, Germany 3.0 3.0 3.6 3.6 3.6 3.6 4.0 4.0 2995 2995 3597 3597 3597 3605 3991 3991 NA NA NA NA NA NA NA NA VW VW VW VW VW Chrysler Audi Audi/Bentley Salzgitter, Germany Salzgitter, Germany Salzgitter, Germany Salzgitter, Germany Salzgitter, Germany Kenosha, WI Gyor, Hungary Gyor, Hungary 4.0 3991 NA Audi/Bentley Gyor, Hungary 4.2 4172 NA Audi Gyor, Hungary 6.0 5998 NA VW/Bentley 6.3 6299 6.8 6752 VOLVO 2.5 2497 2.5 2521 3.0 2953 3.2 3192 NA NA VW/Bentley Bentley NA B5254T3 B6304T2 B6324S Volvo Volvo Ford Ford Skovde, Sweden Skovde, Sweden Bridgend, Wales Bridgend, Wales Georgetown, KY; Buffalo, WV Japan Japan Huntsville, AL; Tahara, Japan Huntsville, AL Tahara, Japan Tahara, Japan Tahara, Japan Huntsville, AL; Tahara, Japan Huntsville, AL; Tahara, Japan Prius c composite 36,000 9,000 100 400 AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL/CIL I-4 82.5x92.8 9.6:1 245/ 4300 CI/AL CI/AL CI/AL CI/AL CI/AL I-4 I-5 I-5 V-6 (11º) V-6 (11º) 82.5x92.8 82.5x92.8 82.5x92.8 83x91.4 84.5x89 9.8:1 9.5:1 10.1:1 16.8:1 10.5:1 256-265/ 6000 170/ 5700 360/ 5500 240/ 4000 280/ 4920-310/ 5550 500 CI/AL V-6 (11º) 84.5x89 10.5:1 333/ 5500 V-6 (11º) V-6 (11º) V-6 (11º) V-6 (11º) V-6 (11º) V-6 (60º) V-8 (90º) V-8 (90º) 84.5x89 84.5x89 89x96.4 89x96.4 89x96.4 96x83 84.5x89.5 84.5x89.5 10.3:1 10.3:1 11.4:1 9.5:1 12.0:1 10.1:1 10.1:1 9.3:1 310-333/ 5500 272/ 4780 280/ 6200 280/ 6200 280/ 6200 283/ 6400 420/ 5500 520/ 6000 200 AL/AL V-8 (90º) 84.5x89.5 9.3:1 500/ 6000 500 AL/AL/CIL V-8 (90º) 84.5x93 12.5:1 450/ 7800 Crewe, England 300 CI/AL W-12 (72º) 84x90.2 9.0:1 552/ 6100-621/ 6000 Crewe, England Crewe, England 500 CI/AL 200 CI/AL W-12 (72º) V-8 86.1x90.4 104x99 11.8:1 7.8:1 500/ 6200 505/ 4200 82x93.2 83x93.2 84x96 84x96 9.5:1 9.0:1 9.3:1 10.8:1 250/ 5400 227/ 5000 300/ 5600 240/ 6400 2,000 487,000 1,000 8,000 19,000 15,000 32,000 27,000 10,900 4,600 13,000 2,300 500 15,200 4,400 15,600 32,900 CI/AL CI/AL CI/AL CI/AL CI/AL AL/AL/CIL AL/AL/CIL AL/AL/CIL AL/AL AL/AL AL/AL AL/AL I-5 I-5 I-6 I-6 Camry Hybrid; Lexus ES 350h Camry, Rav4; Scion tC Lexus IS 250 Highlander, Venza Tacoma Highlander Hybrid CA Lexus GS 450h Plus a 650-volt perm. magnet AC electric motor developing 200 hp (147 kw) from a 288-volt NiMH battery pack. Avalon, Camry, Highlander, Sienna, Venza; Lexus ES 350, RX 350 FPMSC 1-pc. cast Lexus GS 350 Lexus IS 350 FPMSC FPMSC 1-pc. cast 1-pc. cast CA CA 266 (361)/ 4000- 278 (377)/ 4400 SFI/DOHC/4vpc/BT 4Runner, FJ Cruiser, Tacoma, Tundra FPMSC 1-pc. cast CA 327 (443)/ 3400-329 (446)/ 3500 347 (000)-367 (498)/ 4100 385 (522)/ 4100 371 (503)/ 5200 Tundra; Lexus GX 460 Lexus LS 460 Lexus LS 600h Lexus LS IS-F FPMSC 1-pc. cast CA FPMSC 1-pc. cast CA Plus a 650-volt perm. magnet AC electric motor developing 221 hp (165 kw) from a 288-volt NiMH battery pack. FPMSC 1-pc. cast CA Land Cruiser, Sequoia, Tundra; Lexus LX 570 FPMSC 1-pc. cast Sequoia, Tundra FPMSC 1-pc. cast 245 (332)-248 (336)/ 4700 SFI/DOHC/4vpc/VVT-i/RRA 274 (342)/ 3600 DI-SFI/DOHC/4vpc/VVT-i 277 (376)/ 4800 DI-SFI/DOHC/4vpc/VVT-i SFI/ETC/DOHC/4vpc/VVT-i SFI/ETC/DOHC/4vpc/VVT-i DI-SFI/ETC/DOHC/4vpc/VVT-i/VI DI-SFI/ETC/DOHC/4vpc/VVT-i 401 (544)/ 3200-403 (546)/ 3600 SFI/ETC/DOHC/4vpc/VVT-i 401 (544)/ 3600 SFI/ETC/DOHC/4vpc/VVT-i/E85 125 (170)/ 2800 SFI/SOHC/2vpc 236 (320)/ 1750 DI/DOHC/4vpc/TRBO/Int 207 (280)/ 1800- 258 (350)/ 1500 DI/ETC/SOHC/4vpc/TRBO/Int/BT 354 (000)/ 1500 DI/ETC/SOHC/4vpc/TRBO/Int/BT 243 (280)/ 2400-258 (350)/ 2500 177 (240)/ 4250 343 (465)/ 1650 406 (550)/ 1750 295 (400)/ 2250-325 (441)/ 2900 DI/SOHC/4vpc/TRBO/Int SFI/DOHC/4vpc/BT DI/DOHC/4vpc/TRBO/Int DI/ETC/DOHC/4vpc/TRBO/VVT/BT DI/ETC/\DOHC/4vpc/SPR/VVT/BT 325 (441)/ 3000 DI/ETC/DOHC/4vpc/SPR/VVT/BT 325 (441)/ 2900 295 (400)/ 2150 265 (359)/ 2750 265 (359)/ 2750 266 (360)/ 2500 260 (353)/ 4400 406 (550)/ 1400-444 (602)/ 1500 481 (652)/ 5500 DI/DOHC/4vpc/SPR/2Int/VVT/BT DI/DOHC/4vpc/SPR/Int/VVT/BT DI/ETC/DOHC/4vpc/EVVTL/VI DI/ETC/DOHC/4vpc/EVVTL/VI DI/ETC/DOHC/4vpc/EVVTL/VI SFI/SOHC/4vpc/RRA DI/ETC/DOHC/4vpc/TRBO/Int/VVT/BT DI/ETC/DOHC/4vpc/TRBO/Int/VVT/BT DI/ETC/DOHC/4vpc/2TRBO-TS/Int/ 487 (660)/ 1700 VVT/BT/CD 317 (430)/ 4500 DI/ETC/DOHC/4vpc/VVT/BT 479 (650)/ 1600-590 (800)/ 1700 SFI/ETC/DOHC/4vpc/VVT/2TRBO/BT/VI 460 (624)/ 4750 DI/ETC/DOHC/4vpc/VVT/VI 752 (1020)/ 1750 SFI/OHV/2vpc/CD/2TRBO/Int 266 (361)/ 1800 236 (320)/ 1500 325 (441)/ 2100 236 (320)/ 3200 SFI/DOHC/4vpc/VVT/TRBO/Int SFI/DOHC/4vpc/VVT/TRBO/Int SFI/DOHC/4vpc/VVT/TRBO/Int SFI/DOHC/4vpc/VVT CA Audi A7, A8, Q7 S-Line, S4, S5 Audi Q5 Passat CC Touareg Routan Audi S6, S7, A8 Audi S8 2012 CY TOTAL ENGINE VOLUME 1,006,500 FS 1-pc. cast composite FS assembled CA FS 1-pc. cast CA Plus a water-cooled 3-phase AC electric motor/generator developing 54 hp (40 kw) from a 266-volt Li-Ion battery pack. FS 1-pc. cast CA FS assembled CA FS assembled CA FSFS 1-pc. cast CA FSFS 1-pc. cast CA Plus a perm. magnet AC electric motor developing 47 hp (34 kw) and 221 lb.-ft. (300 Nm) of torque from a 288-volt NiMH battery pack. 1-pc. FSFS 1-pc. castcast CA CA FSFS 1-pc. cast CA FSFS assembled composite FSFS assembled composite FSFS assembled composite FSFS 1-pc. cast CA/composite FSFS 1-pc. cast CA/composite FSFS 1-pc. cast CA/composite Bentley GT, GTC FSFS Audi RS5 Bentley Continental Flying Spur, Flying Spur Speed, GT, GT Speed, GTC, Supersports Audi A8 Bentley Mulsanne FSFS S60 T5 Volvo C30, C70 T5 Volvo S60 T6, S80 T6, XC 60 T6, XC70 T6 Volvo XC60, XC70, XC90 Jetta Beetle TDI, Golf TDI, Jetta TDI, Jetta Sportwagen TDI, Passat TDI; Audi A3 TDI Beetle, CC, Eos, GTi, Tiguan; Audi Allroad, A3, A4, A5, A6, Q5, TT Audi Q5 Hybrid Golf R; Audi TTS Beetle, Golf, Jetta, Jetta Sportwagen, Passat Audi TTS RS Touareg TDI; Audi Q7 TDI Audi A6, Q7 Touareg Hybrid 1-pc. cast CA/composite FSFS assembled composite FSFS FSFS assembled steel FSFS FSFS FSFS FSFS 1-pc. cast 1-pc. cast assembled assembled composite composite 2012 CY TOTAL ENGINE VOLUME 68,100 CA CA composite composite
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