FMS375 - National Oilwell Varco

Transcription

FMS375
USER’S MANUAL
Flush Mounted Slip with control panel pn 50006538
Original Instructions
REFERENCE
FMS
REFERENCE DESCRIPTION
Flush Mounted Slip
This document contains proprietary and confidential
information which is the property of National Oilwell
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in
whole or in part, or use of this design or distribution of this
information to others is not permitted without the express
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which
it was loaned. This document and the information contained
and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER
50006032-MAN-001
www.nov.com
VarcoBJ BV
Nijverheidsweg 45
4879 AP Etten-Leur
P.O. Box 17
4870 AA Etten-Leur
The Netherlands
Tel + 31-76-5083000
Fax + 31-76-5046000
www.nov.com
REV
E
Dec 2015
Page intentionally left blank
User’s Manual
FMS375 pn 50006032 with control
panel pn 50006538
ORIGINAL INSTRUCTION
REFERENCE
FMS375
Flush Mounted Slip
This document contains proprietary and confidential information which is
the property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited
purposes only and remains the property of NOV. Reproduction, in whole
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
document is to be returned to NOV upon request or upon completion of
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
www.nov.com
VarcoBJ BV
Nijverheidsweg 45
4879AP Etten-Leur
Tel: +31-76-5083000
Fax: +31-76-5046000
DOCUMENT NUMBER
REV
50006032-MAN-001
E
Document number
Revision
Page
50006032-MAN-001
E
2 of 78
Revision History
E
December 2015
Update
D
April 2013
Update
C
December 2012
Update
-
18.08.2003
Issued for Implementation
Rev
Date
Reason for issue
Change Description
Revision
Change Description
-
First Issue
C
Manual Control Panel 5006538 added to all chapters
C
Control panels added + spare parts + new style
C
Chapter Appendixes: added Reception, storage, transport and decommissioning
C
Chapter Drawings: added Material Safety Data Sheets
C
Chapter Lubrication and Maintenance: added Recommended grease/hydraulic fluid, MPI,
changed inspection.
C
Chapter Operation: added alignment warning
C
Chapter Installation and commissioning: added Lifting procedure adapter plate
D
Chapter Installation and commissioning: changed hinge point adapter plate
D
Chapter Drawings: added MDS Denso tape/ test procedures
D
All Chapters: small changes
E
All Chapters: small changes
© Copyright 2015 NOV Varco LP. All rights reserved.
NOV is a registered trademark of NOV Varco I/P reg. U.S. Patent & Trademark Office. This publication is the
property of, and contains information proprietary to Varco International, Inc. No part of this publication may be
reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording
or otherwise, without the prior written permission of NOV Varco IP®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners. Information in this manual is subject to change without notice.
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Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Notes, Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . 11
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warning plates FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warning plates Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications and requirements FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Specifications and requirements Control Panel 50006538 . . . . . . . . . . . . . . . . . . 19
General description FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FMS restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General description Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . 20
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Size components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Top and bottom guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Casing with straight and spiral centralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Casing with positive centralizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Open center system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Closed center sytem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubrication & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recommended hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Recommended slot coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Daily Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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6 Monthly Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Annual (1 year) Inspection (when tool is in use) . . . . . . . . . . . . . . . . . . . . . . . 30
Magnetic Particle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Evaluations of indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Qualifications and certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Criteria for API 7K equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Slip test (paper test) procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General maintenance issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Inspection of lifting eye swivel rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Inspection of bottom guides guide keepers . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Inspection of hydraulic filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Inspection for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wear data criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Inspection levelling beam spindle pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Slip test (paper test) procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Charging the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Checking accumulator pre-charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Pressurization accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Nitrogen pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hydraulic pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Filling the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Correction for full pressure related to temperature . . . . . . . . . . . . . . . . . . . . . 39
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hydraulic installation of the Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adjusting the pressure setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Reset when basic settings of the control panel are lost. . . . . . . . . . . . . . . . . . 44
Optional: Interlock manifold p/n 50008225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lifting the FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Safety instruction hoist rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lifting of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Installation in the rig-floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Adapter plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lifting procedure Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation of Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pre-operation jobs FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
(Re)dressing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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Dressing with inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Installing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
To split FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
To close FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Removing slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Changing top guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Installation bottom guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Determining pipe crushing loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pre-operation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fitting the FMS in the Rotary Table & connection . . . . . . . . . . . . . . . . . . . . . . 57
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Back up torque for 14” casing (depending on properties of used pipe) . . . . . . 59
Slips up forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Maintenance during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Stopping procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Assembly of the FMS-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Checking cylinder alignment of a FMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Prior to trouble shooting a problematic FMS . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Pressure on control unit doesn’t drop after FMS stopped moving . . . . . . . . . 66
FMS doesn’t move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
No pressure on secondary function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Flow to secondary function is not stable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FMS375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Initial checkes, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
The FMS functions incorrect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The pipe is slipping through the inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The slips do not set/open properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
The slips are traveling up / down too slow . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Incorrect slips set / slips up signal observed . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Appendixes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Conclusion Risk assessment EN 12100:2010 . . . . . . . . . . . . . . . . . . . . . . . . 69
Applicable standards FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Applicable standards Control Panel 50006538 . . . . . . . . . . . . . . . . . . . . . . . . 69
Receipt, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Immediatelly after receipt* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque values (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque values (metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Critical drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
72
73
75
77
77
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77
www.nov.com
1: General Information
Document number
Revision
Page
50006032-MAN-001
E
7 of 78
General information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling
; , , , , NOV. , , .
: www.NOV.com/drilling
Pvodní návod je zveejn!n v angli"tin!; pokud si koncový uivatel peje získat peklad
návodu v úedním jazyce zem!, ve které se zaízení bude pouívat, me se obrátit na
místního zástupce spole"nosti NOV. Upozor$ujeme, e tato sluba nemusí být zdarma.
Pvodní návod je k dispozici ke staení na adrese www.NOV.com/drilling
Juhendi originaal on avaldatud inglise keeles. Kui lõppkasutaja soovib tõlget selle riigi
ametlikus keeles, kus seadmeid kasutatakse, palume pöörduda NOV-i kohaliku esindaja
poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.
Instrukcij% originalas yra skelbiamas angl% kalba. Jei galutinis vartotojas nor&t% gauti i%
instrukcij% vertim( ) alies, kurioje )rengimai turi b*ti naudojami, oficiali(j( kalb(, reik&t%
kreiptis ) vietin) NOV atstov(. Praome atkreipti d&mes), kad i paslauga gali b*ti mokama.
Instrukcij% original( galima parsisi%sdinti i tinklalapio www.NOV.com/drilling
o nor0d1jumu ori2in0lvaloda ir ang3u valoda; gad1jum0, ja j*s k0 gala lietot0js v4laties
sa5emt nor0d1jumu tulkojumu t0s valsts ofici0laj0 valod0, kur0 1 ma1na tiks lietota, l*dzu,
sazinieties ar viet4jo NOV p0rst0vi. L*dzu, 5emiet v4r0, ka is var neb*t bezmaksas
pakalpojums. Nor0d1jumus ori2in0lvalod0 varat lejupiel0d4t no vietnes
www.NOV.com/drilling
A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Amennyiben a
végfelhasználó meg szeretne kapni azon ország hivatalos nyelvén készült fordításukat, ahol a
gépet használni fogják, akkor kérjük, vegye fel a kapcsolatot a NOV helyi képvisel8jével.
Kérjük, vegye figyelembe, hogy ezt a szolgáltatást esetleg nem tudjuk díjmentesen nyújtani.
Az eredeti használati utasítás a www.NOV.com/drilling oldalról tölthet8 le.
Oryginalne instrukcje zosta9y wydane w j<zyku angielskim. Aby uzyska= t9umaczenie tych
instrukcji na j<zyk kraju, w którym urz(dzenie ma by= u>ywane, nale>y skontaktowa= si<
z lokalnym przedstawicielem firmy NOV. Nale>y pami<ta=, >e taka us9uga jest p9atna.
Oryginaln( instrukcj< mo>na pobra= na stronie www.NOV.com/drilling
As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada,
deverá contactar o representante local da NOV. Chamamos a atenção para o facto de este
serviço poder não ser gratuito. As Instruções Originais podem ser transferidas a partir do site
www.nov.com
Document number
Revision
Page
50006032-MAN-001
E
8 of 78
Instruc?iunile originale sunt publicate în limba englez@; în eventualitatea în care utilizatorul
final doreBte s@ ob?in@ o traducere a acestora în limba oficial@ a ?@rii în care se vor folosi
utilajele, v@ rug@m s@ lua?i leg@tura cu reprezentantul NOV local. V@ rug@m s@ re?ine?i c@ este
posibil ca acest serviciu s@ nu fie gratuit. Instruc?iunile originale pot fi desc@rcate de pe
Pôvodný návod je vydaný v anglickom jazyku. Ak si koncový pouívateD elá získaF preklad
v úradnom jazyku tátu, v ktorom sa stroj bude pouívaF, obráFte sa na miestneho zástupcu
spolo"nosti NOV. Upozor$ujeme, e táto sluba nemusí byF bezplatná. Originálny návod je k
dispozícii na prevzatie zo stránky www.NOV.com/drilling.
Originalna navodila so objavljena v angle"ini; "e kon"ni uporabnik eli prevod teh navodil v
uradnem jeziku drave, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogo"e ne bo brezpla"na. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling
De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse
af disse i det officielle sprog af det land, hvor maskineriet skal bruges, henvises der til den
lokale NOV-repræsentant. Bemærk venligst at denne service måske ikke er gratis. De
originale anvisninger kan downloades fra www.NOV.com/drilling
Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine
Übersetzung dieser Anleitung in der offiziellen Sprache des Landes, in dem die Maschine
benutzt werden soll, dann wenden Sie sich bitte an Ihren örtlichen NOV-Vertreter. Bitte
beachten Sie, dass diese Dienstleistung möglicherweise nicht kostenlos ist. Die
Originalanleitung können Sie unter folgendem Link herunterladen: www.NOV.com/drilling.
Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.
Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
käännöksen sen maan virallisella kielellä, jossa konetta käytetään, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, että tästä palvelusta peritään maksu.
Alkuperäiset ohjeet voi ladata osoitteesta www.NOV.com/drilling
Les consignes originales sont publiées en anglais; dans le cas où lutilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.
Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling
www.nov.com
Document number
Revision
Page
50006032-MAN-001
E
9 of 78
YZ [\]Z^_` x{|}~` {|xZ|^[ | }}Z^ }[. x Z^` ]\|` _Z [
Z Z[ \[| x{|}Z | ~|| }[ |` ]\[` x [ ]\|ZxxZ|~
x |]|[, x\~ [ Z^xZ x xZ^ [` [Z\x |` NOV.
\x_ }Z[~ [ | |\~[ x\~ [ | ~[Z {\. Z` [\]Z^_` x{|}~` x\~
[ Z` ^[ [ x www.NOV.com/drilling.
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriinali bl-Ingli>; jekk l-uttent aari jixtieq jakwista traduzzjoni ta dawn fillingwa uffijali tal-pajji> fejn il-makkinarju gandu jintu>a kkuntattja r-rappre>entant lokali
tan-NOV. Innota li dan is-servizz huwa bxejn. L-istruzzjoni oriinali jista jitni>>el minn
De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een
vertaling van de instructies wil ontvangen in de officiële taal van het land waar de machine
zal worden gebruikt, neem dan contact op met uw plaatselijke NOV vertegenwoordiger. Let
op dat er kosten aan deze service verbonden kunnen zijn. De oorspronkelijke instructies
kunnen worden gedownload op www.NOV.com/drilling.
Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av
dessa till det officiella språket i det land där utrustningen ska användas, kontakta den lokala
NOV-representanten. Observera att denna tjänst eventuellt inte är kostnadsfri.
Originalinstruktionerna kan laddas ned från www.NOV.com/drilling
Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this manual may contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each NOV
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.
www.nov.com
Document number
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E
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Intended Audience
This manual is intended for use by field engineering, installation, operation and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. NOV®
2015, NOV LP, will not be held liable for errors in this material or for consequences arising from
misuse of this material.
Conventions
Notes, Cautions and Warnings
Notes, cautions and warnings are used throughout this manual to provide readers with additional
information and to advise the reader to take specific action to protect personnel from potential
injury or lethal conditions. They may also inform the reader of actions necessary to prevent
equipment damage.
Please pay close attention to these advisories.
NOTE:
The note symbol indicates that additional information is provided
about the current topics.
CAUTION:
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.
The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and
follow proper procedures could result in serious or fatal
injury to personnel, significant property loss or significant
equipment damage.
WARNING:
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous operations and situations. Proper service and repair is important for safe and reliable
operation. Operation and service procedures provided by NOV manuals are the recommended
methods of performing those operations.
CAUTION: To avoid injury to personnel or equipment damage, carefully observe
the following safety requirements.
Personnel Training
All personnel performing installation, operations, repair or maintenance procedures on the
equipment or those in the vicinity of the equipment should be trained on rig safety, tool operation
and maintenance to ensure their safety.
CAUTION: During installation, maintenance or repair of equipment, personnel
should wear protective gear. Protective gear must be worn during certain
operation.
Contact the NOV training department for more information about equipment operation and
maintenance training.
www.nov.com
Document number
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Recommended Tools
Service operations may require the use of tools designed specifically for the purpose being
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when using service procedures or tools not
specifically recommended by NOV.
General System Safety Practices
The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic or cooling water.
WARNING: Care should be taken to avoid creating possible ignition sources
like sparks, due to improper use of the tool in combination with other
equipment.
CAUTION: Before installing or performing maintenance or repairs on equipment,
read the following instructions to avoid endangering exposed persons or damaging
equipment.

Isolate all energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.

Wear proper protective equipment during equipment installation, maintenance or repair.
Replacing Components

Verify that all components (such as cables, hoses, etc.) are tagged and labelled during
disassembly and reassembly of equipment to ensure correct installment.

Replace failed or damaged components with NOV certified parts. Failure to do so could
results in equipment damage or personal injury.
Proper Use of Equipment
NOV equipment is designed for specific functions and applications, and should be used only for
their intended purpose.
Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the manual for maintenance
recommendations.
CAUTION: Failure to conduct routine maintenance could result in equipment
damage or injury to personnel.
Identification numbers FMS
You will find the identification of the tool stamped into the body. The serial number is preceded by
NL..........
Identification numbers Control Panel 50006538
You will find the identification of the tool on the side plate (see picture). The serial number is also
stamped in the bottom plate. In addition the manifold is also marked with its own serial number.
To find this number the manifold needs to be removed from it’s protecting box.
www.nov.com
Document number
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Side plate
Serial number bottom plate
Serial number manifold
CE marking
Ex
II 2G c T4 Tamb 55° C
CE marking FMS
www.nov.com
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II 3G T5
CE marking Control Panel
The CE marking is only applicable when the system consists of:

FMS375 and/or SSW30

Control Panel 50006538
Application of any other tool voids the CE marking.
Warning plates FMS
WARNING: The warning plates and labels must be present on the FMS. Do
not remove them.
Warning plate p/n # 201425: Be careful. Do not place hands in the FMS.
Read the user’s manual prior
to using the equipment.
Manuals for this product are
available from www.nov.com
or your local NOV Service Center.
National Oilwell Varco, P.O. Box 17, Etten-Leur, The Netherlands
pn 50000125 Rev -
Information plate 50000125. URL to user’s manuals and read manual prior to use.
www.nov.com
Document number
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pn 10714264-001 Rev E
SIZE
Type plate p/n 50000321
www.nov.com
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Warning plates Control Panel 50006538
WARNING: The warning plates and labels must be present on the
Control Panel. Do not remove them.
www.nov.com
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www.nov.com
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2: Specifications
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Specifications
Specifications and requirements FMS
Item
Subject
Description
Weight &
Dimensions
Weight FMS without slip assembly
5,392 lbs / 2,446 kg
Weight FMS slips set with inserts
Dimensions
Pipe range
RATING
Rotary size
Max. back up torque @ 2,500 psi (17,235
kPa) hydraulic pressure
360 - 600 lbs / 163 - 272 kg
See Dimensional Drawings
4.1/2” up to 14”
Max. 500 STON (454 TONNE)
37,5” (National configuration)*
40,000 ft.lbs max at 14” pipe size
54,233 Nm max at 14” pipe size
*in combination with other brand or sizes Rotary Tables, please use an adapter plate, see
chapter Installation & commissioning.
Hydraulic system
Tubing and hoses
Tank line
Type of tool
Using a Control Box
Minimum inlet pressure
50006538
Recommended inlet pressure
Maximum inlet pressure
Using non NOV
FMS Control Box
Power unit
Filters
Design
temperatures*
All tubing and hoses connecting the
FMS with the HPU must have a min.
diameter of 1/2”.
Recommended is 3/4”
The tank line must be connected
directly into tank to prevent back
pressure
The FMS is a Closed Center Tool
1,500 psi (10,342 kPa)
2,000 psi (13,790 kPa)
2,500 psi (17,236 kPa)
5 gpm (19 l/min)@ 2,000 psi (13,790
For a cycle time of appr. 4 to 5 seconds, the
kPa) to 12 gpm (45 l/min)@ 1,000 psi
following flow and pressure is required
(6,895 kPa)
Recommended inlet pressure Slips UP
500-750 psi (3,447-5,171 kPa)
Maximum pressure Slips UP
1,000 psi (6,895 kPa)\
Standard setting pressure Slips DOWN
1,800 psi (12,410 kPa)
Maximum pressure Slips Down
2,500 psi (17,236 kPa)
Required system
Minimum pressure differential between
pressure line and return line
Maximum allowed pressure in return line
Hydraulic oil used shall be according the
following specification:
Depending on control box.
Ambient temperature range
-4°F (-20°C) up to 104°F (+40°C)
200 psi (1,378 kPa)
200 psi (1,378 kPa)
SAE class 6
ISO 18/15
NAS class 9
Filter to be applied before HUK in return line @10 μm
Filter to be applied in hydraulic supply line
@40 μm
Working / operational / oil temp
Surface temperature FMS375 (ATEX T5)
Surface temperature Control panel (ATEX
T5)
Recommended 104°-122°F / 40°50°C
Maximum 140°F / 60°C
*It is up to the user to ensure the temperatures as indicated will not be exceeded
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2: Specifications
Item
Subject
Description
Environment
Maximum Humidity:
IP Rating:
100% RH
IP66
FMS: Category 2 G
Control Panel: Category 3G
IIB
Control Panel: T5
FMS: T4
Gb
Trained persons only (Users
responsibility)
External limits defined by
Defined in the Users Instructions
Design life = 20 years
Explosion safety
ATEX Category:
ATEX Gas Group:
ATEX T Class:
ATEX EPL:
Limits
Use Limits:
Space Limits:
Time Limits:
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Specifications and requirements Control Panel
50006538
Item
Subject
Description
Weight &
Dimensions
Weight
220 lbs / 100 kg
Dimensions
Hydraulic system
Power unit
Tubing and hoses
Minimum pressure
Recommended pressure
Maximum pressure
Flow
Recommended pressure Slips UP
Fixed pressure Slips UP (may not be altered
without connecting NOV)
Maximum pressure Slips Down
Minimum pressure Slips Down
Preset pressure Slips DOWN
Maximum pressure outlet
Minimum pressure differential between
pressure line and return line
Maximum allowed pressure in return line
Flow range
Hydraulic oil used shall be according the
following specification:
Design
temperatures*
Ambient temperature range
16.22” x 18.15” x x15.55”
412 mm x 461 mm x 395 mm
All tubing and hoses connecting the
FMS with the HPU must have a min.
diameter of 1/2”.
Recommended is 3/4”
1,500 psi (10,342 kPa)
2,000 psi (13,790 kPa)
2,500 psi (17,236 kPa)
max. 15 gpm (57 l/min)
1,000 psi (6,895 kPa)
1,000 psi (6,895 kPa)
2,500 psi (17,236 kPa)
1,050 psi (7,239 kPa)
1,800 psi (12,410 kPa)
3,000 psi (20,684 kPa)
200 psi (1,378 kPa)
200 psi (1,378 kPa)
5 - 50 gpm (19 - 189 l/min)
SAE class 6
ISO 18/15
NAS class 9
-4°F (-20°C) up to 131°F (+55°C)
Recommended 104°-122°F / 40°50°C
Surface temperature (ATEX T5)
*It is up to the user to ensure the temperatures as indicated will not be exceeded
Environment
Maximum Humidity:
100% RH
IP Rating:
IP66
ATEX Category:
Category 3 G
Explosion safety
ATEX Gas Group:
IIB
ATEX T Class:
T5
ATEX EPL:
Gb
Trained persons only (Users
Limits
Use Limits:
responsibility)
External limits defined by
Space Limits:
Defined in the Users Instructions
Time Limits:
Design life = 20 years
Working / operational / oil temp
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2: Specifications
General description FMS

The FMS is a hydraulic operated power slip which is equipped with replaceable slips to
handle casing.

The power down force generated eliminates the need for a manual casing tong.

The powered down slips allow the first casing joints to be run in with the FMS.

The FMS can be used in combination with the Rotary Support Table.

The FMS slips will set or raise when a command is given by the driller. Setting and raising
slips of the FMS is remote controlled. By detecting the signal-line pressure from the FMS it
is determined that the FMS slips are set.

The design-safety factor and the design verification of the FMS is in accordance with
requirements of API specification 7K.
FMS restrictions

Static Loads + Dynamic Loads (combined) must not exceed 500 STON (454 TONNE)

Applied torque value must not exceed 40,000 ft.lbs (54,233 Nm) at 14” pipe-size.
General description Control Panel 50006538
The control panel is a combination of hydraulic valves integrated in a manifold for controlling the
direction and pressure of the FMS, creating an open center and/or supplying oil to a open center
tool while maintaining pressure on the FMS. To control the movement and the pressures of the
FMS the control panel is equipped with a directional valve and two pressure reducing valves.
The control panel has also connections for a Power Unit and a Power Tong.
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Major components
Leveling
beam pins
Leveling
beams
Manifold
block
Hinge pin )2
plc)
Body (2 pcs)
Cylinder (4 plc)
Leveling beam pin
Control Panel
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2: Specifications
Size components
Casing
Size
(Inch)
Slip Body Slip Set
Size
p/n
(Inch)
Insert Qty
Set*
p/n
Top Guide p/n
Bottom Guide p/n
ID
(inch)
4.1/2
5
5.1/2
6.1/4
6.5/8
7
7.1/2
7.5/8
7.3/4
8.1/8
8.5/8
8.3/4
9.5/8
9.7/8
9.3/4
10
10.3/4
10.7/8
11
11.3/4
11.7/8
12
12.3/4
13.3/8
13.1/2
13.5/8
13.3/4
14
5.1/2
5.1/2
5.1/2
5.1/2
7.5/8
7.5/8
7.5/8
7.5/8
7.5/8
7.5/8
9.5/8
9.5/8
9.5/8
9.5/8
9.5/8
10.1/8
11.3/4
11.3/4
11.3/4
11.3/4
11.3/4
12
14
14
14
14
14
14
13842Y3
13842Y2
13842Y1
13841Y62
13841Y3
13841Y2
13841Y74
13841Y1
13841Y4
13841Y81
13840Y3
13840Y5
13840Y1
13840Y2
13840Y4
94035Y1
13839Y3
13839Y4
13839Y5
13839Y2
13839Y1
94034Y1
70734Y7
70734Y5
70734Y4
70734Y3
70734Y2
70734Y1
2168
2169
2170
17080
2632
2623
2669
2633
2649
2633
2640
2650
2633
2649
2649
2637
2640
2650
2638
2637
2651
2637
2657
2636
2652
2653
2655
2635
16B-32
16-B-32
48
24B-48
24B-48
24B-48
72
72
72
72
32B-64
32B-64
96
96
96
96
40B-80
40B-80
40B-80
120
120
120
40B-80
40B-80
40B-80
40B-80
40B-80
120
18419-1
18419-2
18419-3
18419-62
18419-4
18419-4
18419-18
18419-5
18419-5
18419-81
18419-6
18419-6
18419-7
18419-15
18419-15
18419-15
18419-8
18419-8
18419-8
18419-9
18419-9
18419-9
18419-13
18419-10
18419-12
18419-12
18419-12
18419-11
5.3/4
6.1/4
6.3/4
7.1/2
8.1/4
8.1/4
9.1/4
8.7/8
8.7/8
9.1/2
9.7/8
9.7/8
10.7/8
11.1/4
11.1/4
11.1/4
12.1/8
12.1/8
12.1/8
13.1/8
13.1/8
13.1/8
14.1/4
14.3/4
15
15
15
15.3/8
ID
(inch)
11787
11788
11789
11789-62
11791
11791
11792
11792
11792
11792-81
11793
11793
11794
71231
71231
71231
11795
11795
11795
11796
11796
11796
72229
11797
71228
71228
71228
15939
5.3/4
6.1/4
6.3/4
7.1/2
8.1/4
8.1/4
9.1/4
9.1/4
9.1/4
9.1/2
10.1/4
10.1/4
11.1/4
11.1/2
11.1/2
11.1/2
12.3/8
12.3/8
12.3/8
13.5/16
13.5/16
13.5/16
14.1/2
15
15.1/4
15.1/4
15.1/4
15.5/8
NOTE: With slips fully open, throat opening is at least 3.1/4” bigger than
applicable pipe diameter. Max. throat opening of body without slips and guides is
16.1/2”
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Document number
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Page
2: Specifications
50006032-MAN-001
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23 of 78
Top and bottom guides
Casing with straight and spiral centralizers
Pipe
size
Coupling O.D. Com- Top
O.D.
pressed
Guide
centralizer
Remove**
TG while
tripping in?
Bottom R&S***
Guide
while
tripping out?
4.1/2
5
5
5.9/16
5.1/2
6.13/256
6.5/8
7
7.25/64
7.11/32
7.5/8
8.1/2
8.5/8
9.5/8
9.5/8
10.5/8
10.3/4
11.3/4
11.3/4
12.3/4
13.3/8
14.3/8
N
N
N
N
N
Y
N
N
N
N
Y
N
N
N
N
N
NX
N
NX
N
N
N
N
N
11787
11788
11788
11789
11789
11789
11791
11791
11792*
11792
11792
11793
11793
11794
11794
11795
11795
11796
11796
11797
11797
71228
71228
15939
<= 5.5/8
> 5.5/8
<= 6.1/8
> 6.1/8
<= 6.5/8
> 6.5/8
All sizes
<=8.1/8
> 8.1/8
<= 8.3/4
> 8.3/4
<= 9.3/4
> 9.3/4
<= 10.3/4
> 10.3/4
<= 12
> 12
<= 13
> 13
<= 14.5/8
> 14.5/8
13.5/8
13.3/4
14
V18419-1
V18419-2
V18419-2
V18419-3
V18419-3
V18419-3
18419-4
18419-4
18419-5
18419-5
18419-5
18419-6
18419-7
18419-7
18419-15
18419-8
18419-8
18419-9
18419-9
18419-10
18419-12
18419-12
18419-12
18419-11
* = may not be placed during tripping in
** = only to let centralizer pass
R&S = Raise and Split FMS
X = absolute maximum size centralizer
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N
N
N
N
R&S
N
N
N
R&S
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
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2: Specifications
Casing with positive centralizers
Pipe Coupling Centralizer
O.D. (solid)
size O.D.
Top
Guide
Remove** Bottom R&S***
TG while Guide while
tripping
tripping
in?
out?
4.1/2
5
N
N
Y
5
5.9/16
5.1/2
6.13/256
6.5/8
725/64
7
7.11/32
V18419-2
V18419-3
V18419-1
V18419-1
V18419-3
V18419-2
V18419-2
18419-4
V18419-3
18419-4
18419-4
18419-4
18419-4
18419-4
18419-5
7.5/8
8.5/8
9.5/8
8.1/2
9.5/8
10.5/8
10.3/4 11.3/4
11.3/4 12.3/4
13.3/8 14.3/8
7/8
<= 6.1/8
6.1/8< .<= 6.5/8
6.5/8< . <= 7.1/4
. >7.1/4
<= 6.5/8
6.1/8< . <= 7.3/4
. > 7.3/4
<= 8.1/4
> 8.1/4
<= 8.1/8
8.1/8< . <= 9.3/8
> 9.3/8
<= 9.3/4
> 9.3/4
<= 9.1/8
9.1/8< . <= 10.3/
8
. > 10.3/8
<= 10.1/8
10.1/8< . <=
11.3/8
> 11.3/8
. <= 11.3/8
11.1/8< . <=
12.3/8
. > 12.3/8
. <= 12
12 < . <= 13.1/2
. > 13.1/2
. <= 13
13 < . <= 14.1/2
. > 14.1/2
. <= 14.7/8
14.7/8< . <=
16.1/8
. > 16.1/8
14
N
N
Y
Y
11788
11789
11787
11787
11789
11788
11788
11791
11789
11791
11791
11791
11791
11791
11792
18419-5
Y
11792
Y
18419-5
18419-6
Y
11792
11793
N
18419-6
Y
11793
Y
18419-6
18419-15
N
11793
11794
N
18419-7
Y
11794
Y
18419-7
18419-8
18419-8
18419-8
18419-9
18419-9
18419-9
18419-12
18419-12
18419-12
18419-12
N
Y
Y
N
Y
Y
N
11794
11795
11794
11795
11796
11794
11796
11797
Y
11797
N
Y
N
Y
11797
11797
R&S***
while
tripping
always?
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
N
Y
Y
Y
N
Y
Y
N
Y
Y
N
Y
Y
* = may not be placed during tripping in
** = only to let centralizer pass
R&S = Raise and Split FMS
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2: Specifications
Document number
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25 of 78
Hydraulics
The pressure on the ‘Slips Down’ connection is variable and can be set between 1,050 psi
(7,239 kPa) and 2,500 psi (17,236 kPa).
When the ‘Slips Down’ pressure is set above 2,175 psi (14,996 kPa) it will fluctuate between the
set value and 2,175 psi (14,996 kPa) because of the hysterese of the unload valve.
Open center system
In order to create a open center system and keep the pressure on the FMS the panel is
equipped with a unloader valve, a check-valve, an accumulator and an orifice. The accumulator
is connected to the FMS circuit. When the power-unit is started oil will flow from the ‘Pressure
power-unit’ connection directly to the FMS circuit; This means the FMS will start moving.
When the cylinders reach the end of the stroke the pressure in the cylinders and also the Powerunit will rise; when the pressure reaches a level of 1,960 psi (13,513) the unit will start filling the
accumulator through the orifice. At that moment the Power-unit pressure is maximum and oil is
relieved over the power-units relief valve. It will take a short period for the accumulator to fill over
the orifice and the FMS circuit.
When pressure on the accumulator circuit exceeds 2,500 psi (17,236 kPa) ( the unloader valve
will open and the oil can flow freely from pressure to the Pressure power-tong connection;
Pressure of power-unit will drop from maximum to the level witch is needed to overcome the
pressure drop over the hoses/attached tools.
Closed center sytem
When no open center tool is connected, the by-pass valve between Pressure power tong
connection and Return power-unit connection can be opened to create an open center system.
NOTE: It should be closed when an open center tool is connected.
The check valve secures the FMS circuit when the unloader valve is opened and the orifice is
used to stabilize the system. Since there is a small leakage of oil over the spool valve and the
pressure regulating valves the accumulator will feed the FMS system to compensate for the oil
lost.
When oil pressure in the accumulator falls beneath 2,150 psi (14,823) the unloader valve will
shut off so the oil flow is fed into the FMS circuit until the pressure reaches 2,500 psi (17,236
kPa) again.
This type of operation will result in a intermitting demand of pressure of the Power-unit.
Under normal conditions this means the power-unit needs to feed the accumulator once every
20-30 seconds for a period of 2 seconds. When an open center tool is connected the available
flow will be available in the same frequency.
Booster
The control panel is equipped with hydraulic booster unit to compensate the oil leakage over the
internal valves to achieve a constant oil support to the secundairy function. This function will only
work when there is a load of min. 335 psi (2,310 kPa) on the open center tool; i.e. when making
up a pipe connection.
The boosting function is based upon a minimum pressure drop in the open center tool
depending on the chosen intensification factor (standard i=1:6,6 what means Delta p = 385 psi
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2: Specifications
(2,654 kPa)). This means that the boosting function only works when the open center tool is
operated. When the open center tool is idle, the booster has no power to feed the FMS system
and the unit will operate with its normal unloading sequence.
When in operation the hydraulic booster will boost up the pressure in the accumulator circuit to
2,900 psi (19,994 kPa).
This maximum value is set by a pressure reducing valve with limits the pressure on the inlet of
the hydraulic booster (setting is about 435 psi (2,999 kPa)).
In the pressure line to the hydraulic booster an additional filter is mounted to protect the booster.
Return line
Increasing the return line pressure with 100 psi (689 kPa) as a result of using a very long or a
small bore hose will result in a relief valve setting of 3,150 psi (21,718 kPa)
Since the return line pressure also influences (decreases) the hysterese needed for the
unloading function to operate a high return line pressure even can result in a malfunction of the
panel.
Accumulator
To protect the accumulator an additional relief valve is mounted on the accumulator circuit with a
setting of 3,050 psi (21,029 kPa).
To unload the accumulator the circuit the panel also has a bleed-off valve. For normal operation
this valve should be closed. For all pressure setting and maintaining functions counts that the
values are sensitive to the return line pressure. I.e. the return line pressure with ad directly to the
setting of the accumulator relief valve. The valve was set at the factory at 3,050 psi (21,029 kPa)
with a return line pressure of 45 psi (310 kPa).
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3: Lubrication and maintenance
Document number
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Lubrication & Maintenance
Recommended inspections
NOTE: The owner / user should develop and update inspection, maintenance, repair
and remanufacture procedures consistent with equipment application, loading, work
environment, usage and operational conditions.
These factors may change as a result of new technology, product improvements or
fundamental changes in service conditions.
Alternatively, NOV recommends using the Periodic inspection and maintenance
Categories and Frequencies as mentioned in API RP8B Table 1. Long-term planning
shall be adjusted in order not to interfere unnecessarily with the running operations.
Safety
WARNING: It is not allowed to weld on a FMS or the control panel. Please
contact an authorized NOV repair facility.
WARNING: Ensure that all hydraulic lines are disconnected before ANY work
is performed on the FMS. It’s not always sufficient to isolate the hydraulic lines
by using a ball valve, as the hoses might function as an accumulator, which
could generate movement of the elevator. The ball-valve is installed to ease
connecting and disconnecting the QD with pressure still on the line and for
disconnecting the elevator from the power source.
WARNING: No grease or pipe dope should be used for lubricating the inserts
and insert slots as this will reduce the friction coefficient resulting in higher
loads on the slip toe and thus higher stress.
WARNING:FMS which have experienced wear or are found to have cracks
must be replaced or repaired by a NOV authorized repair facility.
WARNING: Only original NOV OEM parts must be used. FMS are produced
from cast alloy heat treated steel and must not be welded in the field. Improper
welding can cause cracks and brittleness in heat-affected areas which can
result in dramatic weakening of the part and possible failure. Repairs
involving welding and/or machining should be performed only by a NOV
authorized repair facility. Using a FMS that has been improperly welded or
repaired is dangerous.
NOTE: To reduce the chance of inserts seizing in the insert slots, NOV recommends
to remove the inserts after each job and coat the insert slot with a corrosion
preventive ISO-L-REE according to ISO 6743-8:1987.
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Recommended hydraulic fluid
The requirements for the hydraulic oil are based upon the best
performance of the actuators at specific temperatures / viscosity.
Recommended oil type
Mineral oil type HVLP (DIN 51502), HV (ISO 6743-4) or
equivalent
Determination of the required viscosity class regarding the working
temperature
Viscosity class
Working temperature (acc. ISO 3448) ° C
32
46
68
30 up to 50 ° C (86° F up to 122° F)
40 up to 60 ° C (104° F up to 140° F)
50 up to 70 ° C (122° F up to 158° F)
Recommended grease
Grease type
ISO-L-XCCHB2
Application
Temperature range
For warmer and colder area’s
Back of slips Minimum temperature --30°C
Maximum temperature +
/ bowl
120°C
Brand
Autol
Type
TOP 2000
Part
Number
59000194
Remarks
This type is
conform
Norwegian
Environmental
OLF Standard
Recommended slot coating
NOV recommends to coat the insert slot with a corrosion preventive ISO-L-REE according to
ISO 6743-8:1987
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Inspection
Daily Inspection (when tool is in use)
Category I.
This category involves observing the equipment during operation for indications of inadequate
performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or
connections, elongation of parts, and other signs of wear, corrosion or overloading. Any equipment found to
show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment
shall be visually inspected by a person knowledgeable in that equipment and its function.
Category II.
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing
components, deterioration, proper lubrication, visible external cracks, and adjustment.
Procedure
Observe and repair when needed (cat I + II)
Observe the functioning of the FMS375 as follows:
1) Set and raise the slips 5 times. Slips should set and raise completely at each cycle,
check for a flawless movement of the slips
2) Observe equipment during operations for indications of inadequate performance
 OK
 OK
 OK
Procedure
Visually inspect and repair when needed (cat I + II)
1. Check for worn and damaged parts
 OK
2. Check for loose and missing parts
 OK
 OK
 OK
 OK
 OK
3. Check correct sizes of slips, insert carriers and top guide
4. Check correct installation of these parts
5. Check for leakage free fittings, tubes, hoses, valves & cylinders.
6. Inspect hoist swivel ring parts for:
• corrosion
• wear
• damage
• if bail is bent or elongated
7. Check proper locking of all slips lock bolts and nuts
8. Check that all slips are well seated and retained
9. Check that all slips are locked
10.Check hoses for signs of cracks, wear or abrasion
11.Check the proper locking of:
• Bolts and nuts
• Safety chains/wires
• Slotted nuts & cotter pins
• Lock tabs & lock bars
• Roll pins and dowel pins
• Snap rings
• Cotter pins
• Locking rings
• Lock wire
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 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
 OK
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6 Monthly Inspection (when tool is in use)
Category III
This is Category II inspection plus further inspection, which should include NDT of critical areas
and may involve some disassembly to access specific components and to identify wear that
exceeds the manufacturer's allowable tolerances.
Procedure 6 Monthly Inspection
Procedure on rig (cat III) ;
Disassemble the following parts of the tong for dimensional check according to max. allowable wear (see
this chapter):
• Stationary hinge pin
• Removable hinge pin
• Stationary hinge pin hole
• Removable hinge pin hole
Annual (1 year) Inspection (when tool is in use)
Category IV
This is Category III inspection plus further inspection for which the equipment is disassembled to
the extent necessary to conduct NDT of all primary-load-carrying components as defined by
manufacturer. Equipment shall be:
Disassembled in a suitably-equipped facility to the extent necessary to permit full inspection of
all primary-load-carrying components and other components that are critical to the equipment &
Inspected for excessive wear, cracks, flaws and deformations.
Corrections shall be made in accordance with the manufacturer's recommendations. Prior to
Category III and Category IV inspections, all foreign material such as dirt, paint, grease, oil,
scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping,
steam-cleaning, grit-blasting).
Procedure Annual (1 year) Inspection
Annual (1 year)* Inspection (cat IV)
MPI FMS load bearing components critical areas as per MPI-procedure, using the Critical Area Drawings.
Major load bearing components are:
• Body FMS375 (CA-239)
• Slips (CAM-00018)
• Hinge pins (considered 100% critical)
* Depending on frequency and load pattern of strings handled with the elevator drill pipe bushing
segments, it is recommended to decrease the time intervals for MPI inspection for drill pipe bushings to be
carried out on a 3 monthly basis.
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Magnetic Particle Inspection
The NOV critical area drawings will indicate which areas are considered as to be critical or noncritical. In general; for load bearing components, in case no critical area drawing exists, the
complete component is considered critical.
Carry out MPI according to ASTM E709 or ASME BPVC sub section A, article 7 and subsection
B, article 25; determine the type of defects and the degree by comparing defects to ASTM E125
reference photographs to the acceptance criteria.
Only cracks may develop and as such need to be reviewed. All other indication types have been
addressed by the manufacturer during production. As such, the elevator has left the factory with
indication (if at all) which were deemed acceptable. All cracks which have developed in service
are relevant and need to be examined.
Machined surfaces shall be examined by the wet fluorecent method, other surfaces shall be
examined by wet or dry method.
NOV elevators should be MPI examined according to the maintenance procedures. The areas
subject to inspection shall be inspected according to the procedures developed by the user or,
alternatively, as per API RP 8B.
Evaluations of indications
Relevant indications: Only those indications with major dimensions greater than 1/16 Inch (2
mm) and associated with a surface rupture shall be considered relevant. Relevant indications
are indications that results from discontinuities within the test part.
NOTE: If any relevant indications are found, contact NOV to determine the next
course of action. Preferably an inspection report (with photograph or sketch)
detailing the serial number of the equipment and the type, length and location of the
indication should be presented. NOV will be able to advise the proper and most
efficient repair.
Qualifications and certification
All personnel performing and interpreting MPI shall be qualified in accordance with the
guidelines of ASNT SNT-TC-1A (latest edition) or an equivalent standard and shall be trained in
the use of the reference photographs and the interpretation of the MPI with regard to the
acceptance criteria and ASTM E125 reference photographs.
Criteria for API 7K equipment
Type
Discontinuity description Max. degree critical
areas
Max. degree noncritical areas
I
Hot tears, cracks
None
Degree I
II
Shrinkage
Degree II
Degree II
III
Inclusions
Degree II
Degree II
IV
Internal chills and chaplets
Degree I
Degree I
V
Porosity
Degree I
Degree II
Grey area NOT applicable for MPI for equipment in service.
NOTE: Only a NOV authorized repair facility is allowed to remanufacture FMS375
which have indications outside the acceptance criteria.
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Slip test (paper test) procedure
A paper test is the best way to determine the degree of rotary equipment wear of slips and bowl.
For details, see TSEL-0158
General maintenance issues
WARNING: Non-petroleum based or fire resistant fluids must not be used as
they are not compatible with the seals used in the FMS.
NOTE: To reduce the chance of inserts seizing in the insert slots, NOV
recommends to remove the inserts after each job and coat the insert slot with a
corrosion preventive ISO-L-REE according to ISO 6743-8:1987.
Inspection of lifting eye swivel rings
WARNING: Follow the proper hoist ring assembly and lifting procedures. A
falling load may cause serious injury or death.
Procedure
1. Inspect hoist ring before use.
2. Regularly inspect hoist ring parts.
3. Never use hoist ring that shows signs of corrosion, wear or damage.
4. Never use hoist ring if bail is bent or elongated.
5. Before using a new hoist ring ensure that threads on shank and receiving holes are clean,
not damaged and fit properly.
6. Always check torque (100 ft-lbs, 135 Nm) before using an already installed hoist ring.
(Mount new hoist rings with bearing Loctite and torque to 100 ft-lbs, 135 Nm).
7. Always make sure there are no spacers (washers) used between bushing flange and the
mounting surface. Remove any spacers (washers) and torque before use.
8. Always ensure free movement of bail. The bail should pivot 180º and swivel 360º.
9. Always be sure total work piece surface is in contact with hoist ring bushing mating
surface. Drilled and tapped hole must be 90º to load (work piece) surface.
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Inspection of bottom guides guide keepers
Procedure
NOV recommends inspecting the guide keepers and their overlap on the guide prior to all jobs.
1. When the guide is placed and the guide keeper is placed, the guide should be positioned
hard to the left side of the E/S body half.
2. On the right side, the guide keeper should have an overlap of a minimum of 1/8”
3. The guide should then be pushed hard the right side of the body and the overlap of the
guide keeper on the left side should be checked.
4. Repeat this procedure for the other body half.
Guide keeper
Guide keeper does not overlap guide with 1/8”
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Easy to slide out
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Inspection of hydraulic filter
NOTE: Depending on the quality of the hydraulic fluids, it is important to check the
condition of the filters with regular intervals. The filters are designed to stand for at
least one year in conditions as required in this manual. However, rig conditions may
differ from these required conditions, or change by contamination, incidents, repairs
etc. Depending on the rig conditions it is advised to carry out a filter check after
ONE month of service, after SIX months and after ONE YEAR of service.
Depending on the results of the checks the intervals between checks can be
increased or decreased.
Lubrication
CAUTION: Do not use pipe dope (anti seize compound) for lubricating the FMS.
CAUTION: All lubrication procedures are based on the use of the recommended
grease quality. If the recommended grease is not available, the frequency of
lubrication must be tripled (e.g. when using EP1 or 2 grease).
NOTE: NOV strongly recommends applying grease at the beginning and finish of
every job of the FMS
Greasing points
Daily Lubrication
cWhen load is hanging for more than 1 hour
Prior to storage
Grease point
How to apply
Number
1. Dove tail insert carrier
2. Body hinge pin
3. Upper link pin
4. Lower link pin
5. leveling beam indicator
6. leveling beam pin
7. Insert carrier lock pin
Brush
Grease nipple
Grease nipple
Grease nipple
Grease nipple
Grease nipple
Grease nipple
Grease nipples via top cover
bolts
4x
4x
4x
4x
1x
4x
8x
8. Back of slips
8x
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Hinge
pins 2plc
Grease
nipples 8 plc
(via top
cover bolts)
Hinge
pins 2 plc
Leveling beam
indicator
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Leveling
beam pin
Lower
leveling
beam
link pins
Upper
leveling
beam
link pins
Leveling
beam
brackets
8 plc
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Inspection for wear
Wear data criteria
Hinge pin wear data
FMS375
Stationary hinge pin
Removable hinge pin
Total clearance "A"
Hinge pin min. dia new
Max. bore dia new
Bore wear worn max.
200940-1
50008022
0.050” (1.27 mm)
3,490” (88.646 mm)
3,505” (89.027 mm)
3.530” (89.662 mm)
A
Inspection levelling beam spindle pin
The following items need to be checked:

check spindle pin retainer for wear, the cam must not be damaged

check spindle pin end for wear
spindle pin retainer
spindle pin end
Slip test (paper test) procedure
A paper test is the best way to determine the degree of rotary equipment wear of slips and bowl.
For details, see TSEL-0158.
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Maintenance Control Panel 50006538
WARNING: Ensure that all hydraulic supply is disengaged before ANY work is
carried out to the control panel.
NOTE: NOV recommends maintenance according to API-RP8B

Always observe local rules and regulations

Be sure to drain the accumulator before performing any work.

Always disengage the power unit before performing any work.
The control panel is build of components that need little maintenance.
Most components depend on a steel on steel sealing, wich means that in case of malfunction it
is better to replace the complete item rather then try to repair it. Except for the filter element only
available repair parts is the seal kit for the outer valve sealings. A summary of maintenance work
can be found in the following tables.
Daily Inspection and lubrication
Daily Inspection. Visually inspect and repair when needed.
1. Check hoses, tubing and connections for damages and leakage.
2. Check return-line pressure on the power-unit to check condition of return-line filter.
Monthly Inspection
Monthly Inspection. Visually inspect and repair when needed.
1. Check the internal connections of the control panel for leakage. If necessary retighten the tube fittings.
2. Clean panel.
3. Lubricate the handle lock system.
Annual Inspection
Annual Inspection.
1. Replace filter element.
2. Check and correct if necessary all valve settings.
3. Check and correct if necessary the Nitrogen pressure in accumulator.
4. Check if the readout of pressure gauge is still correct.
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Charging the accumulator
WARNING: Failure of not following the instructions can cause death,
property damage or personal injury.
WARNING: Danger of explosion. Never charge with oxygen. Only use N2 type
S (99.8% pure N2)
WARNING: Before taking readings or pressurising the cylinder, the
accumulator must be isolated from the hydraulic system and the fluid side
discharged in order to depressurise it.
WARNING: After charging, the accumulator should be allowed to stand for a
period of 15 minutes before a final reading is taken.
WARNING: Never exceed the maximum operating pressure
Accumulator type: FOX H350R, 0.35 L, the accumulator N2 precharge is 1,958 psi (13,513 kPa),
maximum pressure is 3,626 psi (25,000 kPa).
Checking accumulator pre-charge
Always check the N2 pre-charge pressure of the accumulator (refer to the relevant operating
instructions).
Pressurization accumulators
Nitrogen pressurization
Procedure
WARNING: never use a gas containing oxygen or an air compressor. Use dry
or bottled nitrogen.
The gas can be pressurized either before or after the installation of the accumulator on the
hydraulic circuit

secure the accumulator.

mark off a safety area outside of the opening alignment.

we recommend to use a gas pressure reducer installed on the bottle in order to avoid over
pressurization of the accumulator body during filling operation, especially when the
precharge is low in pressure.

check or load at the specified pressure, using a pre-loading equipment (refer to the
relevant operating instructions).

do not exceed the maximum pressure specified by the manufacturer: conform to the
instructions engraved on the body and provided by the signed plate.

do not load/unload several times, so as to preserve the damage pocket.

check the sealing of the inflating valves.
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Hydraulic pressurization
Procedure
Check the inflating pressure, make sure that the hydraulic pressure does never exceed the
maximum permissible pressure indicated on the accumulator body and on the signed plate a
drain screw is provided to remove the air from the installation.
Filling the accumulator
Charge the accumulator according to the instructions in chapter Assembly.
Correction for full pressure related to temperature
Depending of the working and precharge temperature, a correction factor must be introduced in
the following formula:
p0 (t0) = p0(t2) x K, where
p0(t2) = precharge pressure at working temperature t2
p0(t0) = precharge temperature at precharge temperature t0
K = correction factor
Operating temperature t2 °C
Precharge Temperature t0 °C
-20
-10
0
5
10
15
20
25
30
35
40
50
60
70
80
90
100
-20
1.00
1.04
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.28
1.32
1.36
1.40
1.43
1.47
-10
0.96
1.00
1.04
1.06
1.08
1.10
1.11
1.13
1.15
1.17
1.19
1.23
1.27
1.30
1.34
1.38
1.42
0
0.93
0.96
1.00
1.02
1.04
1.05
1.07
1.09
1.11
1.13
1.15
1.18
1.22
1.26
1.29
1.33
1.37
10
0.89
0.93
0.96
0.98
1.00
1.02
1.04
1.05
1.07
1.09
1.11
1.14
1.18
1.21
1.25
1.28
1.32
20
0.86
0.90
0.93
0.95
0.97
0.98
1.00
1.02
1.03
1.05
1.07
1.10
1.14
1.17
1.20
1.24
1.27
30
0.84
0.87
0.90
0.92
0.93
0.95
0.97
0.98
1.00
1.02
1.03
1.07
1.10
1.13
1.16
1.20
1.23
40
0.81
0.84
0.87
0.89
0.90
0.92
0.94
0.95
0.97
0.98
1.00
1.03
1.06
1.10
1.13
1.16
1.19
50
0.78
0.81
0.85
0.86
0.88
0.89
0.91
0.92
0.94
0.95
0.97
1.00
1.03
1.06
1.09
1.12
1.15
60
0.76
0.79
0.82
0.83
0.85
0.86
0.88
0.89
0.91
0.92
0.94
0.97
1.00
1.03
1.06
1.09
1.12
70
0.74
0.77
0.80
0.81
0.83
0.84
0.85
0.87
0.88
0.90
0.91
0.94
0.97
1.00
1.03
1.06
1.09
80
0.72
0.75
0.77
0.79
0.80‘
0.82
0.83
0.84
0.86
0.87
0.89
0.92
0.94
0.97
1.00
1.03
1.06
90
0.70
0.72
0.75
0.77
0.78
0.79
0.81
0.82
0.83
0.85
0.86
0.89
0.92
0.94
0.97
1.00
1.03
100
0.68
0.71
0.73
0.75
0.76
0.77
0.79
0.80
0.81
0.83
0.84
0.97
0.89
0.92
0.95
0.97
1.00
110
0.66
0.69
0.71
0.73
0.74
0.75
0.77
0.78
0.79
0.80
0.82
0.84
0.87
0.90
0.92
0.95
0.97
120
0.64
0.67
0.69
0.71
0.72
0.73
0.75
0.76
0.77
0.78
0.80
0.82
0.85
0.87
0.90
0.92
0.95
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4: Installation & commissioning
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Installation and commissioning
Hydraulic installation of the Operation Panel
Please refer to the general arrangement drawings and the hydraulic schematics for additional
information.
WARNING: The minimum pressure must not be less then 1,000 psi (6,895
kPa). The maximum pressure in the return line must not exceed the 200 psi
(1,378 kPa)
CAUTION: Never change preset hydraulic settings inside panel nor in the FMS
itself.
CAUTION: Arrange the hoses on the rig floor in such a position that the hazard of
tripping is minimized.
CAUTION: Do not adjust pressure Slip Up Pressure above 1,000 psi (6,895 kPa)
for slip power up force. The recommended pressure for Slips Up is 500-750 psi
(3,447 - 5,171 kPa) for smooth operation and limited power up force.
NOTE: The valves are pre-set and ONLY to be adjusted by NOV personnel.
NOTE: The pressure setting of the HPU must always be minimum 200 psi (1,378
kPa) more than the power down pressure on the panel plus the pressure loss in
the hoses between HPU and the operation panel. Check HPU switching to
stationary operation when slips are set in either up or down position.
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Installation
Pre installation checklist
1. Check if the pressure and flow of the power-unit are within the operations limits of the
controlpanel (chapter specifications)
2. Make sure that the applied hoses and Quick Disconnects can sustain the systems oil
pressure and have a suitable diameter. Size of the hoses depends on the power-unit
flow and the hose length
3. Guideline for the internal diameter for the pressure hose is a maximum fluidspeed of
3-4 m/sec; for the returnline a fluidspeed should be maximum 1,5....2,5 m/sec.
In case the hoselength is over 10 m it’s advisable to calculate the pressure drop in the
hoses.
4. Take special care for the returnline hose since a pressure drop can create a
backpressure at the control panel and may cause the panel to malfunction.
 OK
 OK
 OK
 OK
The control panel is set at the mentioned values in section specifications. Those basic settings
may not be altered.
Installation
Procedure
1. Place the panel on a clean flat underground.
2. Hook up hydraulic quick disconnect couplings.
3. Select the operation mode: stand alone or with power tong. When the control panel is
used stand alone (FMS connected) the control valve NV1 should be opened. Unscrew the
two knurled screws and remove the cover. The valve NV1 can now be reached. Open the
valve fully: turn the control knob CCW. When used with a Power Tong together with the
FMS the control valve NV1 should be closed; to close the valve fully turn the control knob
CW.
4. Place the control lever in position ‘SLIPS UP’ and then start up the power unit. The FMS
cylinders should start moving. When the FMS cylinder reach end of stroke position the
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system pressure will rise. The panel will start the typical accumulator load-up sequence
will start. The normal frequecy for the load-up cycle is once every 20-30 seconds.
5. Visually check the hydraulic connections for oil leakage.
6. Check the pressure setting of FMS on the pressure gauge: 1,000 psi.
7. Operate the lock and place the directional valve in the opposite direction. The FMS will
start travelling in the opposite direction.
8. When the FMS cylinders reach end of stroke position the system pressure will rise
9. Check the pressure setting of FMS on the pressure gauge (1,800 psi). Pressure can be
set between 1,200 and 2,500 psi by adjusting the setting of the sandwich mounted
reducing valve.
10. The SLIPS DOWN pressure setting can be changed by unlocking the locknut (turn CCW)
by using a 9/16” (15 mm) box wrench and adjust the setting with a 7/8 “ socket wrench
(CW->Increase, CCW-> decrease).
11. Check the setting on the pressure gauge. This function will only work when there is a load
of min. 335 psi (2,310 kPa) on the open center tool; i.e. when making up a pipe
connection. Lock the setting with 108 lbf in (12 Nm).
Adjusting the pressure setting
1. Loosen the locknut and turn setscrew CW to raise and CCW to reduce the pressure
setting. . In slips down position increasing the pressure will increase the radial load on the
pipe and also the maximum available back torque reaction.
2. Note that when the ‘Slips down’ pressure is set above 2,175 psi it will fluctuate between
the set value and 2,175 psi because of the hysterese of the unload valve.
3. Secure the locknut
4. Read the pressure setting just after the power-unit charged the accumulator.
5. Visually check the hydraulic connections for sign of oil leakage.
6. Eliminate air pockets in hydraulic system by cycling the FMS up and down for a few times.
Settings
Depending on the properties of the used pipe and of the wanted back-up torque at lower string
weights it is possible to de- or increase the pressure setting for SLIPS DOWN between 1,050 psi
( 7,239 kPa) and 2,550 psi (17,581 kPa). For preferable SLIPS DOWN pressure see chapter
Operations.
CAUTION: Don’t increase the SLIPS DOWN pressure over 2,550 psi (17,581 kPa)
because the FMS build in relief valve will open.
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Reset when basic settings of the control panel are lost.
Procedure
1. Remove the small part of the front cover by unscrewing the two knurled knobs.
2. Mount lifting sling to central mounted lifting eye
3. Unscrew the mounting bolts.
4. Remove the manifold from it protecting case.
5. Remove the measuring hose.
6. Place the manifold on a workbench and secure with clamp.
7. Place pressure gauges on the following measuring ports
Description
Position
pressure
N1 Power-unit pressure
Measure on power-unit
N 2 Return-line pressure
Front side of manifold
N 9 Pressure power unit on manifold
Bottom side of manifold
N 11 FMS pressure
Bottom side of manifold
N 14 Accumulator pressure
Front side of manifold
N 15 Reducer pressure
On sandwich plate
N11
2,600-3,000 psi
17,926 - 20,684 kPa
0-200 psi
0 - 1,379 kPa
2,600-3,000 psi
17,926 - 20,684 kPa
1,000-2,500 psi
6.894 - 17.236 kPa
2,600-3,000 psi
17,926 - 20,684 kPa
50-1,500 psi
345 - 10,342 kPa
N14
N9
N2
N15
8. Connect the FMS control panel to a hydraulic power-unit (max. pressure 2,550 psi and 30
gpm), a double acting cylinder on the FMS connections and a hydraulic testing device on
the secondary function ports.
9. The hydraulic testing device should be capable of creating some load as a simulation of
i.e. an powertong and be sufficient for the in chapter Specifications mentioned flow and
pressure.
10. Check the pre-load N2 pressure of the accumulator (1,958 psi (13,513 kPa)). In order to
check this value you need a special tool to open the valve on the Nitrogen side of the
accumulator. The accumulator has a 5/8” UNF connection.
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If you don’t have such apparatus or are not trained in checking and filling accumulators contact a
NOV repair facility.
The accumulator can be checked while mounted to the manifold (be sure the accumulator is
discharged).
If the accumulator doesn’t hold its N2 pre-charge replace it.
Then proceed in the following steps :
RV1
NV1
RD1
NV2
1. Select the stand alone function mode by opening NV1 (code is milled near cavity, turn
knob CCW) and close the hydraulic tester as if no secondary tool is connected.
2. Make sure that the NV2 (accumulator discharge valve) is closed (turn knob CW).
3. Set the value of RD1 to minimum (adjustment screw max. CCW) so the hydraulic booster
can interfere the setup of the unload valve
In order to change setting of valve first screw locknut CCW by using a 9/16” (15 mm) wrench and
adjust the setting with a 7/8 “ socket wrench. Lock the setting with 108 lbf in (2 Nm). This applies
for all the valves used on the control panel.
RD3
4. Set the value of RV1 to maximum (adjustment screw max. CW) to make sure no oil leaks
away from the accumulator circuit.
5. Set the value of RD3 to maximum (adjustment screw max. CW) to make there is pilot
pressure to operate DV1.
6. Startup the power-unit. Be careful for unexpected movement of cylinder and hoses. Check
the backpressure on the Return power unit pressure gauge [Net2]. Maximum pressure
should be 14 bar however less is better. Depending on the setting of the control lever the
double acting cylinder should start traveling in or out until it reaches the end of stroke. The
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pressure will build up [NET1 &NET15]. Depending of the setting of UV1 unit pressure will
stay up or may drop.
RD2
UV1
7. In- or decrease the pressure setting of the UV1 by graduate turning it’s setscrew CW or
CCW. When pressure rise above 1.960 psi (13,513 kPa) the accumulator will start filling
and the typical load/unload sequence will start. To read out the correct valve setting check
the maximum pressure on NET11 just after the power-unit has charged the accumulator.
Note that afterward this pressure will drop graduate to a value of 85% of valve setting
before it will recharge. If the setting of UV1 is higher then maximum power-unit pressure
the power-unit pressure will stay high. Adjust the setting until the maximum oil pressure at
the accumulator (NET11) is 2,550 psi (17,581 kPa) and then secure the locknut. The
charge cycle should takes about 20-30 sec. to repeat.
8. Switch the manual operation lever into position ‘SLIPS UP’, wait for the cylinder to reach
it’s end position and read the pressure level (NET9). Adjust the setting of valve RD2.
Pressure setting should be 1,000 psi (69 bar). Secure locknut afterwards.
9. Switch the manual operation lever into position ‘SLIPS DOWN’ and wait for the cylinder to
reach it’s end position and read the pressure level (NET9). Adjust the setting of valve RD3.
Pressure setting should be 1,800 psi. Secure locknut afterwards.
10. Open the hydraulic tester and select the Power-tong function mode by closing NV1. (Turn
knob CW) Oil will start flowing over the hydraulic tester. Close the tester to simulate a load
of min. 500 psi.
11. Increase the pressure setting of reducing valve RD1. To read the setting check the
pressure on NET11. As a result of the pressure rising the hydraulic booster should start
pumping and the oil pressure in NET 11 should rise. Increase the setting until the pressure
reads 3,150 psi.
12. Decrease the pressure setting of relief valve RV1 by turning it CCW until the pressure in
NET 11 reads 3,050 psi. Secure locknut afterward.
13. Decrease the pressure setting of reducing valve RD1 by turning it CCW until the pressure
in NET 11 reads 2,900 psi.
NOTE: It may take some time for the pressure to stabilize. Secure locknut
afterward.
14. The panel is set on it’s factory settings.
15. Remove all pressure gauges.
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16. Lift the manifold back above it’s protecting case. Install the measuring hose before
lowering the manifold into the box.
17. Secure all mounting bolts and install the small part of the top cover.
In case the power-unit isn’t capable of delivering the mentioned 2,550 psi it is possible to
decrease the setting of UV1. Please keep in mind that for the best operation the N2 pressure
should be lowered in terms of percentage and that eventual the FMS max. grabbing force will be
lower !! Contact your NOV representative before proceeding with this change.
In order to get a stable pressure setting on the FMS SLIPS DOWN port for pressure > 2,150 psi
and when using a power-unit witch can deliver higher pressure than 2,550 psi it is also possible
to increase the setting of UV1. Please keep in mind that for the best operation the N2 pressure
should be increased in terms of percentage and that due to the higher pressure level the system
might get less stable (shorter load sequence time). Contact your NOV representative before
proceeding with this change.
Optional: Interlock manifold p/n 50008225
NOTE: The FMS can be used in combination with a FMS interlock assembly and
an open or a closed center hydraulic power unit (HPU). The FMS is a closed
center tool, so measures have to be taken to ensure appropriate drainage of
surplus flow of hydraulic fluid.
OPTIONAL
SLIPS UP
UP
SLIPS DOWN
OPERATIONAL PANEL
50006538
SCHEMATIC FUNCTION OF CYLINDER
OPEN OR CLOSED CENTER
HYDRAULIC POWER UNIT
FMS 375 with interlock manifold
See drawing 50008230
The interlock manifold allows the FMS to be hooked up to the CRT controls and/or to any rig
specific slips/elevator interlock system.
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Lifting the FMS
Weights (for info only)
Part
Weight & Dimensions
Weight FMS body
Weight FMS slip assembly
Hinge pin
Top Cover (single half)
Manifold block FMS
Bit braker plate
4-way lifting sling pn 200982-1
5,392 lbs /
360 - 600 lbs /
33 lbs /
510 lbs /
22 lbs /
250 lbs /
200 lbs /
2,446 kg
163 - 272 kg
15 kg
230 kg
10 kg
112.5 kg
90 kg
WARNING: Always lift the FMS with its swivel hoist rings using the special 4way lifting sling 200982-1. Do not use them for pulling the FMS sideways.
Never hoist FMS by cover plate or leveling beam.
WARNING: The angle of the lifting sling relative to the FMS must be at least
60°.
Safety instruction hoist rings

Despite the 5:1 safety factor, NEVER exceed the rated load capacity. This safety margin is
needed in case of misuse, which could drastically lower load capacity.

Tighten mounting screws to recommended torque. Always check torque before using an
already installed hoist ring, because screws could loosen with extended service.

Avoid shock loading. Always lift gradually. Repeat MPI if shock loading ever occurs.
Lifting of the control panel
The control panel has one lifting point and can be lifted by using a crane or a forklift.
WARNING: Always lift the control panel with its central lifting point.
WARNING: Never lift the control panel when it is connected.
Central lifting point (eye bolt)
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Installation in the rig-floor
Adapter plates
Flush
6.38”
4.75”
5.25”
5.5”
X
Diverter
FMS placed
directly into
National
37.1/2"
rotary table
FMS placed
into 37.1/2"
National
rotary table,
in
combination
with adapter
plate
200995-11
Top cover surface
of rotary table
FMS placed
into 37.1/2"
Emsco
rotary table,
in
combination
with adapter
plate
200991-11
FMS placed
into 37.1/2"
Oilwell
rotary table,
in
combination
with adapter
plate
200990-11
FMS placed
into 37.1/2"
Ideco rotary
table, in
combination
with adapter
plate
201430-1
The FMS is designed to fit flush to the top of a National 37.1/2" rotary table. The FMS extends
35" below the rig floor from the top of the rotary table.
NOTE: Always check dimension X (distance to diverter) on your rig prior to
installation of the FMS. In case an optional bottom guide is used check dimension X
accordingly. The dimensions must be at least 35” in order to prevent the use of
adapter plates
Adapter plate for National 37.1/2”
Rotary Table p/n 200995-11
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Lifting procedure Adapter Plate
WARNING: Follow the lifting procedures. Not complying will result in
damaged parts and/or injury.
WARNING: Lift the Adapter Plates by the provided lifting eyes only and
never by other parts.
WARNING: Always use a 4-way lifting sling with a speader bar p/n 200982-1
Procedure
1. Fit the correct 4-way sling with spreader bar p/n 200982-1
2. When required, remove the split ring pin to allow the adapter plate to open
3. Hoist the adapter plate, watch for tilting, keep plate closed
WARNING: Never place hands on the pin recess of the split ring, always
keep the plate level. The plate may open.
WARNING: Always connect the 4-way sling as shown in the picture below.
4. Open the adapter plate and place it in the rotary table, ensure adapter plate does not tilt
5. Mount removable hinge pin
Description
Part number
Weight
Adapter plate for National rotary table
Adapter plate for Emsco rotary table
Adapter plate for Oilwell rotary table
Adapter plate for Ideco rotary table
200995-11
200991-11
200990-11
201430-1
935 lbs / 424 kg
904 lbs / 410 kg
1010 lbs / 458 kg
948 lbs / 430 kg
lifting eyes adapter plate
(4 plcs)
hinge point adapter plate
Topview
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5: Operation
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Operation
Safety
WARNING: Be aware that the FMS can start moving it slips when the powerunit runs. Make sure that no person is near the FMS slips and then start the
power-unit.
WARNING: Never put your hands inside the FMS cover plates without
disconnecting the hoses first. Never place your hand between pipe and
leveling beam and/or between pipe and cover plate. Do not put hands into
the FMS when the hydraulic power unit is connected and running.
Operation of Control Panel 50006538
Procedure
Pre start up checklist
1. Check if all hoses connected properly
2. Is any leakage visible from hoses, tubing or connections
3. Check whether position of the manual operating lever is in correct position (at start-up
’SLIPS UP’ position)
 OK
 OK
 OK
Operation
Procedure
1. Release the mechanical lock on the topside of the Operation Panel.
2. Preselect an operation mode: stand alone or with Power Tong.
3. Select the required FMS operation (SLIPS UP or SLIPS DOWN).
4. During travel the pressure readout on the pressure gauge will drop. At the end of stroke
the pressure will rise.
5. In SLIPS UP operation the readout should be 1,000 psi (6,894 kPa).
6. In SLIP DOWN operation the readout should be 1,800 psi (12,410 kPa, standard setting)
7. When the FMS movement is stopped and the system is on pressure, there will be flow
available on the secondary function depending on the pre-selected operation mode. As
long as the power-unit runs, the panel will contain the pressure on the FMS; this has
priority over the secondary function.
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5: Operation
Pre-operation jobs FMS
The following procedures need to be carried out before the casing job is performed on the rig.
Procedure
CAUTION: The bottom guide will guide the pipe into the tool and must be
installed for proper functioning. If the bottom guide is not installed, serious
damage to slips may occur.
Leveling beam
leveling beam pins (2
Lower link pin (4 plc)
Manifold block
Groove for bottom
guide
1. Determine the right bottom guide size.
2. Dress the insert carriers as follows
a. Raise the slips (leveling beam) completely.
b.
Switch OFF the hydraulic power NOW.
c.
Disconnect the hydraulic hoses. In case the body is closed, also remove the top guide.
d. Remove the clips and detach the insert carrier locking pins
e. With overhead hoist attached to the insert carrier lifting eye, pick up the weight and lift
hoist the insert carrier out of the slip.
f.
Remove the screws and spring washers on top of the insert carrier assembly
g. Dress the insert carrier and lock it with socket head lock screws and lock washers.
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h. The inserts have the part number stamped in the back
i.
Do not forget the size (basic) inserts
j.
Grind and re-mark the size marking when changing the size of the inserts.
(Re)dressing slips
Procedure
1. Raise the slips (leveling beam) completely.
2. Make sure the hydraulic power unit is switched OFF.
3. Disconnect the hoses.
4. With overhead hoist attached to slip lifting eye, pick up enough to take up the weight of the
slip
5. Take the slip weight off the lower link pin by pulling out the linch pin and than pulling the
lower link pin out.
6. Hoist the slip from the FMS.
7. Repeat this for the remaining slips.
Dressing with inserts.
Procedure
1. Remove the screws and spring washers on top of the insert carrier assembly
2. Dress the slip assembly and lock it with socket head lock screws and lock washers.
3. The inserts have the part number stamped in the back
4. Do not forget the size (basic) inserts
5. Grind and re-mark the size marking when changing the size of the inserts.
6. In the table you will find the dressing kits, consisting of inserts, cotter pins, bolts and lock
washers.
Installing slips
Procedure
1. Select the slip
2. Remove dirt and grease from the FMS bowl and the back surface of the slips.
3. Check that correct size of slips and inserts are used
4. Grease the back surface of the slips and the bowl with the appropriate grease
CAUTION: Do not use tool joint compound (pipe dope or anti seize compound)
to lubricate. Pipe dope is a sealant, not a lubricant, and may cause the
opposite effect (sticking instead of sliding). Use the recommended grease (see
elsewhere in this manual).
5. Hoist the slip into place and install the lower link pin.
6. Install the linch pin.
7. Repeat steps 5 and 6 for remaining slips.
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5: Operation
To split FMS
Procedure
NOTE: When disengaging the hinge pin, leveling beam pins and linch pins, use the
hinge pin access covers in the top cover.
1. Disengage both leveling beam pins with a spanner / wrench, the pins must be disengaged
completely. Check this by lifting the pin, it can be lifted a little until the cam of the spindle
pin retainer reaches the end of the key-way.
Use a wrench on
this point. The
pin won’t
seperate from
the housing
WARNING: Do not split the FMS without the leveling beam hinge pins
completely disengaged. Not doing so will damage the pins and/or the
retainer.
2. Ensure lock pins, linch pins and attachment chains do not foul with or get caught on the
opposite body components when lifting and separating the two FMS body halves.
3. Remove the one large removable FMS body hinge pin.
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To close FMS
Procedure
1. Make sure the pins, linch pins and attachment chains do not foul with or get caught on the
opposite body half components when lowering and recoupling the two FMS body halves.
2. Install large removable FMS body hinge pin.
3. Re-engage both leveling beam pins and linch pins.
4. When splitting: first disconnect leveling beam pins, then remove hinge pin.
5. When joining: first assemble hinge pin, then connect leveling beam pins.
WARNING: Ensure the leveling beams “ mesh and groove” are aligned and
engage properly. This will be archieved by checking if the cylinders are stroked
out equaly before closing the body halves.
WRONG: Mesh and groove
misaligned.
As a result the slip segments are not
at the same height, which may result
in a dropped pipe.
CORRECT: Mesh and groove
properly aligned.
Removing slips
Procedure
1. Raise the slips.
2. With overhead hoist attached to slip lifting eye, pick up enough to take up the weight of the
slip.
3. With slip weight off the lower link pin, remove the lower link pin by pulling out the linch pin
and then pulling the lower link pin out.
4. Hoist slip from FMS.
5. Repeat steps 3 to 5 for remaining slips.
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5: Operation
Changing top guide
Procedure
1. Check that correct size of replacement guide is used. See table.
2. Remove present guides.
3. Install new guide halves and retain with bolts.
Installation bottom guide
CAUTION: The bottom guide must be used when pulling casing. When POOH;
bottom guide is required. When RIH, bottom guide is recommended.
Procedure
1. Determine right bottom guide size. See tables.
2. Split FMS.
3. Install bottom guide halves in retaining groove in correct position (see figure).
4. Install retaining washers and bolts.
5. Close FMS.
For RIH
For POOH
Determining pipe crushing loads
Procedure
The maximum pipe weight which can be lifted safely with the FMS equals the critical hook load
of the pipe MINUS the applied power down force.
F = ((Yp x A x K1) - (Phydr x 36.5)) / 2000 [short tons] with:
K1 = SQRT(1/ (1 + R x K2 / L + (R x K2 / L)2 )
K2 = crushing load factor = 2.6
L = Length of slip contact (inch) = 16.1/2” for FMS-slip
R = Outside radius of pipe (inch)
A = Cross sectional area of pipe (inch2)
Yp = Yield strength of pipe material (psi)
Phydr = Hydraulic supply pressure (psi)
NOTE: No safety factor is taken into account for dynamic factors in this formula.
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Pre-operation checks
Procedure
1. Check correct sizes of slips, top and/or bottom guide.
2. Check correct installation of these parts.
3. Check all hydraulic hoses for signs of wear.
4. Connect FMS and operation panel to a power unit and check:
a. Check for the correct functioning of tool: handle up = slips up; handle down = slips
down.
b.
Check for any hydraulic leakage.
c.
Check hydraulic power down pressure.
d. See table for pressure versus casing torque.
e. Check that lever of leveling beam indicator valve can move freely
f.
Check that slips up hydraulic pressure is set at maximum 1,000 psi (6,895 kPa),
recommended 500-750 psi (3,447 - 5,171 kPa)
g. Check, if needed, that the correct adapter plate is with the FMS.
5. Disconnect hydraulic hoses from FMS prior to any transportation or splitting/joining of the
FMS.
6. Check and clean rotary table.
7. Check leveling beam pins are connecting the 2 leveling beam halves.
8. Lift adapter plate with a 2 point lifting sling attached to the 2 lifting eyes only.
Fitting the FMS in the Rotary Table & connection
Procedure
1. Place FMS in rotary table using all 4 lifting eyes. If applicable place adapter plate in rotary
table prior to installation of FMS.
2. In case FMS was split at installation, check that leveling beam pins are connecting the 2
leveling beam halves.
3. Check that hinge pin has been reinstalled.
4. Connect all hydraulic equipment and re-check correct functioning of the tool.
WARNING: The FMS slips are properly set when pressure has built up to
setting value on the pressure gauge. When the pressure indication on the
gauge stays below the preset value, the slips are either set on the coupling
or not set at all.
CAUTION: The FMS must be set before releasing the elevator slips.
5. If casing has to be pulled out of the hole, always install a bottom guide.
6. When the rotary table and the FMS have to be rotated, always uncouple the quick
disconnects from FMS prior to rotation.
CAUTION: Not doing so may cause severe damage to the FMS, hydraulic hoses or
operation panel.
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5: Operation
7. When the FMS needs to be split, always remove the hinge pin with swivel lifting ring and
uncouple both leveling beam pins prior to splitting, see lifting procedure chapter
Installation & Commissioning
Recommendations
CAUTION: Do not adjust pressure above 1,000 psi (6,894 kPa) for slip power up
force. At 1,000 psi (6,894 kPa) the FMS will provide 49,000 lbs (217,963 N) of
upward force to unset slips. Do not actuate valve on operation panel to raise slips
until the casing string weight is fully transferred to the elevator.
1. It is recommended to have the FMS operated by the driller.
2. For smooth operation it is recommended to slightly lower the casing with the elevator while
setting the FMS slips.
3. For smooth operation it is recommended to slightly raise the casing with the elevator while
releasing the FMS slips.
4. The rotary locks on the outside of the FMS may only be needed on semi submersible rigs
or while floating in casing when there is a chance the FMS could come out of the rotary
table.
5. Always close off the well bore at the top of the FMS by the top guide cover plate when
there is no pipe in the FMS.
6. Never place any equipment on top of the FMS.
7. Before starting operation remove air from the hydraulic circuit by cycling the slips fully up
and down for at least 3 times.
WARNING: Under no circumstances apply torque to the pipe/FMS when the
pressure down indication on the gauge is below the preset value.
WARNING: During operation always keep operation lever on operation panel
locked in either up or down position
CAUTION: While running casing with centralizers it maybe necessary to remove the
top guide. When doing so always take great care no bolts are being dropped and
immediately reinstall the top guide after the centralizer has passed.
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Operation
CAUTION: Air in the circuit may lead to improper functioning of the FMS and may
lead to dropping of pipe. Remove air from the hydraulic circuit by cycling the slips 3
times fully up and down
CAUTION: Do not actuate valve on operation panel to raise slips until the casing
string weight is fully transferred to the elevator.
Procedure
1. Check weight, make-up / break-out torque and crushing load of the pipe to be run.
2. Determine hydraulic working pressure according to table.
3. Keep power up pressure preset at maximum 1,000 psi (6,895 kPa).
4. See caution and warning herein.
5. The maximum pipe weight which can be safely handled with the FMS equals the critical
hook load of pipe minus the applied power down force.
6. Adjust hydraulic working pressure on operation panel.
7. Check internal hydraulic fittings once every job.
NOTE: Below table is only applicable if there is no pressure in the return line.
Back up torque for 14” casing (depending on properties of
used pipe)
Hydraulic
working
pressure
Applied
power
down
force
Max.
back-up
torque
psi
kPa
STON
TONNE
ft.lbs
Nm
2,500
2,200
2,000
1,800
1,600
1,400
17,236
15,168
13,789
12,410
11,031
9,652
47
41
38
34
30
26
42
37
34
30
27
24
40,000
35,200
32,000
28,800
25,600
22,400
54,232
47,724
43,386
39,047
34,708
30,370
Slips up forces
When no back pressure in the return line, the following slips up forces are generated:
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Slips Up Pressure
Power Up Force
1,000 psi (6,894 kPa)
49,000 lbs (217,963 N)
750 psi (5,171 kPa)
36,000 lbs (160,136 N)
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5: Operation
Slips Up Pressure
Power Up Force
500 psi ( 3,447 kPa)
24,300 lbs ( 108,092 N)
Maintenance during operation
See chapter “Maintenance”.
Stopping procedure
Procedure

Make sure no dangerous situation can occur when the unit is stopped since the pressure
on the FMS and secondary tool will bleed off.

Shut down the power-unit.

Unload the accumulator to prevent unexpected movement.
This can be done by opening the accumulator unload valve NV2 or by operating the manual
control lever in opposite direction. Be careful of movement of the FMS !
Before disconnecting the quick disconnect couplers make sure there is no pressure on the FMS
and secondary tool connections.
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Assembly
Safety
NOTE: All images in this chapter are for info only. Please use the drawings for
reference
Assembly of the FMS-body
Follow the reverse order for disassembly of the FMS-body
Procedure 1
1. Put the manifold into position on the FMS-body. Tighten the bolts and lock wire.
2. Use some liquid GASKET on the mounting surface of the block.
Manifold block
3. Lower the 4 cylinders into the mounting holes
4. Fit the outer bolts, but do not tighten yet.
5. Fit the 2 body-hinge pins. The stationary hinge pin can be lifted by mounting an eye bolt or
swivel in the pin head (0.5 - 13 UNC thread). The removable hinge pin has a bail to lift it
with.
6. Position the 2 body halves in the FMS-body load test fixture as outlined in figure.
7. If no such arrangement can be made, position both halves on a flat machined
surface.
Aligning the body
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6: Assembly
WARNING: Align the cylinders properly, preferably by using the cylinder
installation tool pn 50000080-4, as not properly aligned cylinders will lead to
failure and equipment damage during usage.
NOTE: A concrete floor does NOT provide sufficient flatness.
8. Ensure the FMS bore is clean
9. Fit the special assembly tool pn#50000080-4 in the remaining “inside” holes of the
cylinder-flanges
10. Drive the assembly tool down with a mallet into the upper clamping cone, until it stops
“wobbling”. The cylinders are now centered.
11. Check the spacing between the alignment tool and the clamping cone. The clearance
should be equal or nil measured over the circumference. Use a thin caliper.
12. Tighten and torque the outer bolts with 185-205 ft.lbs (250 - 275 Nm) and lock wire.
13. Remove the special assembly tool
14. Fit the “inside” bolts, tighten and torque with 185-205 ft.lbs (250 - 275 Nm) and lock wire.
15. Remove the FMS from the load test fixture, remove the removable hinge pin and split the
bowl
16. Finalize the assembly except the leveling beams.
17. Close the FMS and position it back in the load test fixture
18. Raise the clinder pistons hydraulically with minimum hydraulic pressure.
19. Assemble the levelling beams. They should drop gently over the 4 cylinder rods.
CAUTION: If it is necessary to rotate the piston rods to locate into the leveling beam
always rotate clockwise and without hydraulic pressure in the system. This is to
prevent any failing of the secured piston units.
20. Fit the nuts by hand. Do not torque.
21. With the leveling beam down and without pressure in the system torque the leveling beam
nuts with 760-900 ft.lbs (1,030 - 1,220 Nm) and secure them with cotterpins.
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22. Assemble the leveling beam pins and fit a slips set.
23. Let the slips engage an appropriate piece of casing pipe.
24. Check easy (dis) assembly of the leveling beam pins with the leveling beam in the up and
down positions. Adjust if necessary.
25. Check the position of the leveling beam indicator valve. The valve must be activated when
the back of the slips is in the 9.5° taper and the teeth on the inserts are about to contact
the pipe.
26. Remove the pipe and the slips.
27. Finally pressurize (2,500 psi - 17,236 kPa) and function test the unit for 5 minutes with the
cylinders fully extended and then fully extracted.
Checking cylinder alignment of a FMS.
Procedure
1. Check all hydraulic lines and connections for signs of wear or leaks.
2. Ensure the leveling beams are in top position
3. Remove the removable hinge pin and the leveling beams.
4. Remove the cylinder inner mounting bolts. Leave the outer bolts in place
5. Position the FMS in the load test fixture or on a flat machined surface.
6. Ensure the FMS bore is clean
7. Fit the special assembly tool pn#50000080-4 in the remaining “inside” holes of the
cylinder-flanges. When it doesn’t fit, loosen the outer cylinder bolts and start with step 9 of
procedure No. 1.
8. Check for even spacing or non-clearance between tool cone and body upper clamping
cone. When an uneven clearance is detected, loosen the outer cylinder bolts and start
with step 9 of procedure No. 1.
9. Check that plate rests on 4 cylinder flanges evenly and does not wobble. When it wobbles
there is probably also uneven clearance. Again loosen the outer cylinder bolts and start
with step 9 of procedure No. 1.
10. Now start with step 18 of procedure No. 1.
CAUTION: If it is necessary to rotate the piston rods to locate into the leveling
beam always rotate clockwise and without hydraulic pressure in the system. This is
to prevent any failing of the secured piston units.
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6: Assembly
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Trouble shooting
Prior to trouble shooting, carry out the following checks. When problems cannot be solved,
please contact an authorized NOV repair facility.
WARNING: Make sure that all hydraulic lines are disconnected before any
work is carried out on the FMS
NOTE: When a solution is not available in this chapter, please contact an
authorized NOV repair facility for further information
Prior to trouble shooting a problematic FMS
NOTE: When problems occur, carry out the following checks according the
PCPOL-rule.
Symbol
Check
P
Check available
C
P
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Pressure to Hook Up Manifold is 2,000 psi (13,789
kPa) minimum read out pressure gauge near accumulator (in case of
NOV operation panel).
Check that all hoses and quick disconnects are properly
Check whether electrical
O
Check whether
L
Check
Connected.
Power is available at the operation panel
Oil leakage is visible at manifold block, operation
panel, Quick disconnects or hoses
Lubrication status of tool.
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7: Trouble shooting
Control Panel 50006538
Pressure on control unit doesn’t drop after FMS stopped
moving
Problem
Possible solution
Pressure setting on control unit to low
Accumulator unload valve is open
No or low nitrogen pressure in
accumulator
Increase valve setting on powerunit.
Close valve
Check and charge nitrogen pressure
FMS doesn’t move
Problem
Possible solution
Bad hose connection
Valve setting RD3 to low
Check and correct quick disconnect couplers
Increase valve setting
No pressure on secondary function
Problem
Possible solution
Bad hose connection
Shut-off valve is open
Pressure setting on power-unit to low
Accumulator unload valve is open
Check and correct quick disconnect couplers
Close valve NV1
Close valve
Flow to secondary function is not stable
Problem
Possible solution
Filter is polluted
Replace filter element.
Add load on the secondary function or if that’s not possible use
a hydraulic booster with a higher booster factor. Contact your
NOV representative for more vinformation
Pressure drop in secondary
function to low
FMS375
Initial checkes, solves most problems
1. Is hydraulic pressure available?
2. Measure pressure after the filter, fitted before the Control Panel. Check that the power
supply is at least 2,000 psi/13,789 kPa.
3. Check if the filter is green. If not, replace filter.
4. Check the pressure in the return line. It should not exceed 200 psi/1,379 kPa
5. Check all used hoses / tubing at least 1/2” minimum diameter
6. Check if the leveling beam detection valve is adjusted properly
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The FMS functions incorrect
Problem
Has the bottom guide / top guide the
correct size?
Is the manifold block dirty?
Is there a problem with one of the
cylinders?
Are the nuts of the cylinders connecting
the leveling beam loose?
Is the tool lubricated sufficiently?
Possible solution
Check and change if necessary
Flush if required.
Check for leakage, proper functioning.
Adjust if required.
Lubricate tool according to instruction in chapter Lubrication
and maintenance
The pipe is slipping through the inserts
Problem
Possible solution
Are the teeth of the inserts worn?
Have the slips the wrong size?
Are the slips dressed with the wrong
size inserts?
Carry out a slip paper test according to TSEL-0158
Change slips
Is the tool correctly lubricated?
Check slips and change if necessary
Lubricate tool according to instruction in chapter Lubrication
and maintenance
The slips do not set/open properly
Problem
Is the back pressure in the tankline to
high?
Is the directional valve in the Control
Panel faulty?
Possible solution
Close valve
The slips are traveling up / down too slow
Problem
Is the hydraulic pressure supply to the
FMS too low?
Possible solution
• Check the filters in Control panel are not clogged up
• Check minimal differential pressure over P and Xp is
minimal 2,000 psi/13,789 kPa
• Dirt in manifold may cause malfunctioning of the sequence
valve. Flush/clean the manifold block.
Is the hydraulic flow supply to the FMS
too low?
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• Check condition of quick disconnects.
• Are all valves fully opened?
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7: Trouble shooting
Incorrect slips set / slips up signal observed
While slips are traveling up and down correctly
Problem
Possible solution
Is the control panel getting a signal?
1. Check QD’s in signal line
2. Check inline filter in manifold
Is the pressure switch giving the correct
signal
• Check the inside pressure switch is dirtfree
• Check setting of pressure switch
• Is wiring in good condition / properly connected
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8: Appendixes
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Appendixes
Conclusion Risk assessment EN 12100:2010
In general, crew must:

wear personal safety protection like safety glasses, hard hats etc

follow instructions as stated in the manual

have knowledge of rig procedures

must have been instructed for safe use of the tool

Always use secundairy retention as established and implemented by NOV
Applicable standards FMS
EN-ISO 4413:2010 Hydraulic fluid power- General rules and safety requirements for systems
and their components
EN-1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
EN-13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres. Part 1:
Basic methods and requirements
Protection by constructional safety ‘c’
EN-ISO-12100:2010 Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN-ISO 14693:2003 (API 7K) Petroleum and natural gas industries - Drilling and well-servicing
equipment
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
API 7K
Applicable standards Control Panel 50006538
EN-ISO 4413:2010 Hydraulic fluid power- General rules and safety requirements for systems
and their components
EN-1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic
concepts and methodology
Basic methods and requirements
Protection by constructional safety ‘c’
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
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8: Appendixes
Receipt, storage, transport &
decommissioning
NOTE: All exposed, not painted metal surfaces, are coated with a rust preventative
at the factory prior to shipment for transport only.
Immediatelly after receipt*
Check the tool immediately after receipt and preserve the tool as required (at the latest within 1
month) as per table below:.
Description
Recommended preservation
All unpainted static steel surface and flanges
All unpainted dynamic steel surfaces
Extended cylinder rods (retract if possible)
Exposed bolts and nuts
Hydraulic/pneumaticfittings.
Grease fittings supplied with cap.
All grease points
Rustilo DWX 32
Rustilo DWX 32
Rustilo DWX 32 + Premtape
Rustilo DWX 32
Plugs or caps + Premtape
Cap + Premtape
Lubricate
* In case long time preservation is ordered; follow procedure TSEL-0191 or 0194.
Inspection and test during storage

All exposed surfaces should be checked and if needed re-preserved periodically (once per
3 months is recommended) to be sure that no corrosion is taking place.

Test the tool annually as a minimum as per User’s Manual.
Storage general recommendations

Main unit should be palletized for indoor storage. A cargo container would be appropriate
for indoor/ outdoor storage.

Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60°F (16° C) ambient. If high
humidity is unavoidable, 70° F (21° C) is recommended.

All openings should be covered to prevent water or dust from entering.
Storage after use
When the tool is not being used for a longer period then 3 days the following steps should be
carried out:

Grease the tool

Preserve the tool as per table above
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Transport
WARNING: Only lift the FMS/Control Panel 50006538 at the dedicated
lifting points.
WARNING: Control Panel 50006538 has to be transported level on its
bottom plate.
The best way of transporting the FMS/Control Panel 50006538 is in its original crate. Use oiled
paper and seal the box with plastic to prevent leaking when stored outside. Secure the top safely.
Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..
WARNING: Any fluids, mud and grease are potentially unsafe when in
contact with the skin. Always wear gloves and safety goggles when
disassembling the tool.
1. Clean the tool with a steam cleaner.
2. It is recommended to disassemble the tool in a place where drainage for waste fluids is
possible.
3. Remove all quick-disconnects, hoses, cylinders and manifold block and bleed off hydraulic
oil.
WARNING: Accumulators (if applicable) may contain high pressure gasses
or liquids. Refer to the OEM-documentation for safe removal and disposal.
4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.
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8: Appendixes
Torque values (US)
Dia.
Threads
per inch
Bolts Lubricated with Light
Machine Oil
Bolts lubricated with Antiseize compound
Grade 8
Grade 8
Min.
Torque
(ft lb)
Coarse Thread Series, UNC
1/4”
20
11.4
5/16”
18
24
3/8”
16
43
7/16”
14
67
1/2”
13
105
9/16”
12
143
5/8”
11
209
3/4”
10
361
7/8”
9
570
1”
8
855
1 1/8”
7
1216
1 1/4”
7
1729
1 3/8”
6
2261
1 1/2”
6
3002
Max.
Torque
(ft lb)
Clamp
force
(lb)
Min.
Torque
(ft lb)
Max.
Torque
(ft lb)
Clamp
force
(lb)
12.6
26
47
74
116
158
231
399
630
945
1344
1911
2499
3318
2860
3720
7000
9550
12750
16100
20350
30100
41600
54500
68700
87200
104000
126500
8.6
17.8
32
50
78
107
157
271
428
641
912
1297
1696
2252
9.5
19.7
35
55
87
118
173
299
473
709
1008
1433
1874
2489
2860
3720
7000
9550
12750
16100
20350
30100
41600
54400
68700
87200
104000
126500
Tensile strength=150,000 psi. Proof strength=120,000 psi.
Dia.
Threads
per inch
Fine Thread Series, UNF
1/4”
28
5/16”
24
3/8”
24
7/16”
20
1/2”
20
9/16”
18
5/8”
18
3/4”
16
7/8”
14
1”
14
1 1/8”
12
1 1/4”
12
1 3/8”
12
1 1/2”
12
Bolts Lubricated with Light
Machine Oil
Grade 8
Grade 8
Min.
Torque
(ft lb)
Max.
Torque
(ft lb)
Clamp
force
(lb)
Min.
Torque
(ft lb)
Max.
Torque
(ft lb)
Clamp
force
(lb)
13.3189
24
48
76
114
162
228
399
627
950
1368
1900
2584
3382
14.7
26
53
84
126
179
252
441
693
1050
1512
2100
2856
3738
3280
5220
7900
10700
14400
18250
23000
33600
45800
59700
77000
96600
118400
142200
10
17.8
36
57
86
121
171
299
470
713
1026
1425
1938
2537
11
19.7
39
63
95
134
189
331
520
788
1134
1565
2142
2804
3280
5220
7900
10700
14400
18250
23000
33600
45800
59700
77000
96600
118400
142200
Tensile strength=150,000 psi. Proof strength=120,000 psi.
www.nov.com
Document number
Revision
Page
8: Appendixes
50006032-MAN-001
E
73 of 78
Torque values (metric)
Diamete Threads
r
per inch
Bolts Lubricated with
Light Machine Oil
Grade 8
Grade 8
Min.
Torque
(Nm)
Coarse Thread Series, UNC
1/4”
20
15.5
5/16”
18
32.6
3/8”
16
58.5
7/16”
14
91.1
1/2”
13
143
9/16”
12
195
5/8”
11
284
3/4”
10
491
7/8”
9
775
1”
8
1163
1 1/8”
7
1654
1 1/4”
7
2351
1 3/8”
6
3075
1 1/2”
6
4082
Diamete Threads
r
per inch
Fine Thread Series, UNF
1/4”
28
5/16”
24
3/8”
24
7/16”
20
1/2”
20
9/16”
18
5/8”
18
3/4”
16
7/8”
14
1”
14
1 1/8”
12
1 1/4”
12
1 3/8”
12
1 1/2”
12
Max.
Torque
(Nm)
Clamp
force
(N)
Min.
Torque
(Nm)
Max.
Torque
(Nm)
Clamp
force
(N)
17.14
35.4
64
100.6
158
215
314
542
857
1285
1828
2598
3398
4512
12870
16740
32500
42980
57380
72450
91580
135450
187200
245250
309150
382400
468000
569250
11.7
24.2
43.5
68
106
145.5
213.5
368
582
872
1240
1764
2306
3062
12.9
26.8
47.6
92.5
118
160
235
407
643
965
1370
1949
2549
3385
12870
16740
31500
42980
57380
72450
91580
135450
187200
245250
309150
392400
468000
569250
Bolts Lubricated with
Light Machine Oil
Grade 8
Grade 8
Min.
Torque
(Nm)
Max.
Torque
(Nm)
Clamp
force
(N)
Min.
Torque
(Nm)
Max.
Torque
(Nm)
Clamp
force
(N)
18.1
32.6
65.3
103
155
220
310
542
853
1292
1860
2584
3514
4599
20
35
72
114
171
239
343
600
943
1428
2056
2856
3884
5083
14760
23490
35550
48150
64800
82130
103500
151200
206100
268650
346500
434700
532800
639900
13.6
24.2
49
77.5
117
165
232
406
639
970
1396
1938
2635
3450
15
26.8
53
86
129
182
257
450
707
1071
1542
2128
2913
3813
14760
23490
35550
48150
64800
82130
103500
151200
206100
268650
346500
434700
532800
639900
Tensile Strength = 1,034,214KPa to 1” dia. Proof Strength = 827,370 kPa
www.nov.com
Document number
Revision
Page
50006032-MAN-001
E
74 of 78
8: Appendixes
www.nov.com
Document number
Revision
Page
9: Spare Parts
50006032-MAN-001
E
75 of 78
Spare parts
Spare parts 200930-12
www.nov.com
Part number
Part Description
Qty
200960
Leveling beam nut FMS375
2
200946
Lock FMS375
2
201404-1
Cover plate bolt ass'y. FMS375 500T
4
200973-1
Hose ass'y. FMS375
2
50012-14-C8D
Screw, cap-Hex. HD (UNC-2A)
8
50912-C
Washer, lock-regular 3/4"
8
947129-28
Medium duty spirol pin
2
51403-24
Pin, cotter
4
50008-14-C8D
2
50008-12-C8D
3
50008-36-C8D
3
50908-C
Washer, lock-regular 1/2"
8
50006244
Guide keeper FMS/CRT
4
50008-8-C8
See 50008-8-C8D
4
53300-524
Cable tie tyton T120R
8
980312-14
Hose ass'y.
1
50906-C
Washer, lock-regular
2
50806-N-C
Washer, flat
5
50006-7-C8D
2
200933-2
Seal kit cylinder FMS375
2
200939-1
Lower link pin ass'y. FMS375
2
55909-12-12
Valved nipple, quick disconnect/ in
1
55908-16-16
Valved coupler, quick disconnect in
1
55908-8-8
Valved coupler, quick disconnect/ i
1
Document number
Revision
Page
50006032-MAN-001
E
76 of 78
9: Spare Parts
www.nov.com
Document number
Revision
Page
10: Drawings
50006032-MAN-001
E
77 of 78
Drawings
Test procedures
Number
Name
TSEL-0158
TSEL-0194
Inspection criteria for slip type tools
Handling, storage and preservation
Material Safety Data Sheets
Factory applied grease, hydraulic fluid and preservation
MSDS grease
MSDS hydraulic fluid
MSDS preservation
MSDS anti-corrosion coating
Autol TOP 2000
Castrol Hyspin AWH-M 32
Castrol Rustilo DWX 32
Premtape
Dimensional drawings
Number
Name
DD-200930
Dimensional drawing FMS 375, 500 ton
Drawings
Number
Name
200930-10
Flush mounted spider 375 - 500t
200933-10
200935-11
200979-3
200980
201401-2
Hydraulic cylinder ass’y
Leveling beam ass’y
Operation panel, multiple function for FMS 375
Hydraulic schematic B
Top cover ass’y
50008051-1
Manifold block ass’y p/n 50008051-1
50008225
50008230
SCH09005
HYI09505
HYI09506
Gate assembly for CRT controls
Hydraulic schematic FMS 375 with interlock manifold
Hydraulic schematic control panel 50006538
Control manifold assembly
Assembly control panel 50006538
Critical drawings
www.nov.com
Number
Name
CA-239
CAM-00018
Critical area body FMS-375
Critical Area Map slips for elevators/spiders
Document number
Revision
Page
50006032-MAN-001
E
78 of 78
10: Drawings
www.nov.com
AUTOL TOP 2000
Page 1 of 4
SAFETY DATA SHEET
AUTOL TOP 2000
1. Identification of the substance/preparation and of the company/undertaking
Date issued
Product name
Use of the substance/preparation
21.07.2010
AUTOL TOP 2000
Lubricating grease
Importer
Company name
Postal address
Postcode
Place name
Country
Tel
Fax
E-mail
Website
Prepared by
Emergency telephone
2. Hazards identification
Classification CLP
Description of hazard
Vedlikehold Industri Produkt AS
Postboks 2003
N-4392
SANDNES
Norway
+47 51686030
+47 51686031
[email protected]
www.autol.no
Developed/ revised by ApplySørco AS, Koppholen 6,
Postbox 8040, N-4068 Stavanger, Norway.
Poisen informationcentral:+47 22 59 13 00
EUH 210
The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name
Zincdialkyldithiophosfate
Mineral oil
Column headings
HH/HF/HE
Component comments
4. First-aid measures
General
Inhalation
Skin contact
Eye contact
Identification
CAS no.: 68649-42-3
Classification
Xi, N; R38, R41, R51/53
Contents
< 2,5 %
10 - 30 %
CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Fresh air and rest. Get medical attention if any discomfort continues.
Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Immediately flush with plenty of water for up to 15 minutes. Remove any
AUTOL TOP 2000
Ingestion
5. Fire-fighting measures
Suitable extinguishing media
Improper extinguishing media
Fire and explosion hazards
Personal protective equipment
Page 2 of 4
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Water-jet.
Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Fire brigade must use fresh-air helmet.
6. Accidental release measures
Personal precautions
Environmental precautions
Methods for cleaning
7. Handling and storage
Handling
Storage
Wear protective clothing as described in Section 8 of this safety data sheet.
Avoid contact with skin and eyes. In case of spills, beware of slippery floors
and surfaces.
Do not allow to enter drains, sewers or watercourses.
Absorb with inert, damp, non-combustible material, then flush area with
water. Dangerous waste. Collect spillage in containers, seal securely and
deliver for disposal according to local regulations.
Wear protective clothing as described in Section 8. Avoid contact with skin
and eyes. Be aware of slippy floors. Contaminated rags and cloths must be
put in fireproof containers for disposal.
Closed container. Original container. Avoid sunlight. Keep out of reach of
children.
8. Exposure controls/personal protection
Exposure limit values
Component name
Zincdialkyldithiophosfate
Mineral oil
Identification
CAS no.: 68649-42-3
Value
Year
Exposure controls
Threshold limit values
Other Information about threshold
limit values
Occupational exposure controls
Respiratory protection
Hand protection
Eye protection
Skin protection (other than of the
hands)
Other Information
adm.norm.=TLV
Adm. norm: Oil mist: 1 mg/m3, Oil vapour: 50mg/m3
An eye wash bottle must be available at the work site.
Respiratory protection not required.
For prolonged or repeated skin contact use suitable protective gloves. Nitril.
Break-throughtime> 8 hours.
Wear approved chemical safety goggles where eye exposure is reasonably
probable.
Wear appropriate clothing to prevent repeated or prolonged skin contact.
When using do not eat, drink or smoke. Promptly remove any clothing that
becomes wet or contaminated. Wash hands after handling. Wash
contaminated clothing before reuse.
9. Physical and chemical properties
Physical state
Odour
Paste
Characteristic
AUTOL TOP 2000
Colour
Solubility in water
Specific gravity
Melting point/melting range
Flash point
Page 3 of 4
Misc. colours
Not soluble.
Value: 0,91-0,95 g/cm3
Comments: 20 C
Value: > 145 °C
Value: > 200 °C
10. Stability and reactivity
Conditions to avoid
Materials to avoid
Hazardous decomposition products
Stability
Avoid heat.
Strong oxidising substances.
Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stable under the prescribed storage conditions.
11. Toxicological information
Components' toxicological data
Other information regarding health hazards
Inhalation
Skin contact
Eye contact
Ingestion
Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Prolonged contact may cause dryness of the skin.
May cause temporary eye irritation.
May irritate and cause stomach pain, vomiting and diarrhoea.
12. Ecological information
Components' toxicological data
Other ecological information
Ecotoxicity
Mobility
Persistence and degradability
Bioaccumulative potential
,may give unwanted long-time effects i water
The product has poor water-solubility.
The product is not readily biodegradable.
Will not bio-accumulate.
13. Disposal considerations
EWC waste code
Product classified as hazardous
waste
Packaging classified as hazardous
waste
Specify the appropriate methods of
disposal
EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Yes
No
Absorb in vermiculite or dry sand, dispose in licensed special waste.
14. Transport information
Dangerous goods ADR
Dangerous goods RID
Dangerous goods IMDG
Dangerous goods ICAO/IATA
Status: No
Status: No
Status: No
Status: No
15. Regulatory information
Composition on the label
EC lable
R phrases
S phrases
Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
No
None
S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety
AUTOL TOP 2000
Hazard statements
Precautionary statements
References (laws/regulations)
16. Other information
List of relevant R phrases (under
headings 2 and 3).
Supplier's notes
Responsible for safety data sheet
Page 4 of 4
data sheet available for professional user on request.
EUH 210 Safety data sheet available on request.
P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.
R38 Irritating to skin.
R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Developed/ revised by ApplySørco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SØRCO
AS etter 1 ATP til CLP.
Sørco AS
Product Data
Castrol Hyspin AWH-M
High viscosity index anti-wear hydraulic oils
Description
The Castrol HyspinTM AWH-M hydraulic oil range of shear stable high viscosity index lubricants are based on the latest
stabilised zinc additive technology.
Application
Hyspin AWH-M contains a shear stable additive system which helps maintain the viscosity characteristics of
the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables
the product to be used in very cold environments. It exhibits excellent corrosion and wear protection as well as
outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent hydrolytic stability and separates
rapidly from water contamination upon standing.
Applications include:
• Outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start
up conditions and high temperature continuous running. Examples include off-highway and marine applications.
• Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with
temperature. Examples include precision machine tools.
• The Hyspin AWH-M range is fully compatible with elastomer materials commonly used for static and dynamic seals,
such as nitrile, silicone and fluorinated (e.g. Viton) polymers.
Hyspin AWH-M is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV
Hyspin AWH-M grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE07075/RE90220
Advantages
• High viscosity index and low pour point enables the product to be used over a wide temperature range, with good
shear stability which means no excessive loss in viscosity due to mechanical shearing.
• Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to
unscheduled maintenance and savings from replacement part costs.
• Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and
increased equipment reliability.
• Good filterability gives a cleaner system with less frequent filter changes.
Typical characteristics
Test
ISO Viscosity Grade
Density @ 15°C
K.V. @ 40°C
K.V. @ 100°C
Viscosity Index
Pour Point
Flash Point, COC
Flash Point, PMCC
Foam Seq I
Water Separability
@ 54°C
Water Separability
@ 82°C
Air Release Value
FZG fail stage
(A8.3/90)
Rust Test (24 hrs
Distilled water)
Rust Test (24 hrs
Synthetic sea water)
K.V. @ 100°C after
4 hours KRL
Method
ISO 12185/
ASTM D4052
ISO 3104/
ASTM D445
ISO 3104/
ASTM D445
ISO 2909/
ASTM 2270
ISO 3016/
ASTM D97
ISO 2592/
ASTM D92
ISO 2719/
ASTM D93
ISO 6247/
ASTM D892
ISO 6614/
ASTM D1401
ISO 6614/
ASTM D1401
ISO 9120/
ASTM D3427
ISO 14635-1/
DIN 51354
ISO 7210/
ASTM D665A
ISO 7210/
ASTM D665B
DIN 51350 T6
Units
-
AWH-M 15
15
g/ml
0.88
0.88
0.88
0.88
0.89
0.89
mm2/s
15
32
46
68
100
150
mm /s
3.83
6.41
8.32
11.09
13.45
18.01
-
>150
>150
>150
>140
>130
>130
°C/°F
<-51/<60
-45/-49
-42 /-44
-36/-33
-30/-22
-30/-22
°C/°F
205/401
210/411
215/419
226/440
226/440
232/450
°C
160
200
220
220
220
220
mls
20/0
20/0
20/0
20/0
20/0
20/0
Mins
5
10
15
15
-
-
Mins
-
-
-
-
20
20
Mins
4
4
8
8
12
24
-
-
11
12
12
12
12
-
Pass
Pass
Pass
Pass
Pass
Pass
-
Pass
Pass
Pass
Pass
Pass
Pass
%
loss
-
-
9.5
-
-
-
2
AWH-M 32 AWH-M 46 AWH-M 68 AWH-M 100 AWH-M 150
32
46
68
100
150
Subject to usual manufacturing tolerances.
Castrol Hyspin AWH-M
02.10.2006, version 1.0
Castrol Hyspin AWH-M and the Castrol logo are trademarks of Castrol Limited.
All reasonable care has been taken to ensure that the information contained in this publication is accurate as of the date of printing. However, such
information may, nevertheless, be affected by changes in the blend formulation occurring subsequent to the date of printing. Material Safety Data Sheets
are available for all Castrol Ltd products. The MSDS must be consulted for appropriate information regarding storage, safe handling and disposal of
a product.
Castrol Industrial North America Inc. 150 West Warrenville Road, 605 3E Naperville, IL 60563
Tel: (877) 641 1600 Fax: (877) 648 9801
www.castrol.com/industrial
SAFETY DATA SHEET
Identification of the substance/preparation and of the company/undertaking
1.
Product name
Rustilo DWX 32
SDS #
UK-8332, NL-08332, BE-08332
Product Use
Rust preventive.
Supplier
Castrol (U.K.) Limited
Wakefield House
Pipers Way
Swindon
Wiltshire, SN3 1RE
United Kingdom
EMERGENCY TELEPHONE
NUMBER
Tel.: +44 (0)1793 512712
Fax.: +44 (0)1793 486083
+44 (0)1793 512712
Composition/information on ingredients
2.
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name
Low boiling point hydrogen treated naphtha (white spirit)
Barium long chain alkaryl sulphonate
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether
See Section 16 for the full text of the R Phrases declared above
CAS no.
%
EINECS / ELINCS.
Classification
64742-82-1
50 - 100
265-185-4
93028-28-5
112-34-5
1-5
1-5
296-719-4
203-961-6
R10
Xn; R65
R66, 67
N; R51/53
Xn; R20/22
Xi; R36
* Occupational Exposure Limit(s), if available, are listed in Section 8
Hazards identification
3.
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards
Flammable.
Human health hazards
Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Environmental hazards
Effects and symptoms
Eyes
May cause eye irritation.
Skin
Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation
Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
Ingestion
4.
First-aid measures
In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Eye Contact
Skin contact
Inhalation
If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Ingestion
Product Name Rustilo DWX 32
Version 1
Date of issue 21 February 2003
Product Code
Format United Kingdom (UK)
( BUILD 5.0 )
Page: 1/5
UK-8332
Language
( ENGLISH )
Fire-fighting measures
5.
Extinguishing Media
In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Do not use water jet.
Suitable
Not Suitable
Hazardous decomposition
products
These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
Unusual fire/explosion Hazards
This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures
None identified.
Protection of fire-fighters
Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.
Fire Hazards in Presence of
Various Substances
Accidental release measures
6.
Personal Precautions
Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and
cleanup methods
If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
Personal Protection in Case of a
Large Spill
Handling and storage
7.
Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).
Handling
Storage
Exposure controls/personal protection
8.
Ingredient Name
Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white
spirit)
Highly refined mineral oil
EH40-OES (United Kingdom (UK)).
TWA: 600 mg/m3
EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral
STEL: 10 mg/m3 Form: Oil mist, mineral
Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Control Measures
Hygiene measures
Personal protective equipment
Respiratory system
Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body
Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands
Wear gloves that cannot be penetrated by chemicals or oil.
Eyes
Safety glasses with side shields.
Version 1
Product Code
( BUILD 5.0 )
Page: 2/5
UK-8332
Language
( ENGLISH )
Physical and chemical properties
9.
Autoignition temperature
>200 °C
Flash point
40 °C (CLOSED CUP)
Explosion Limits
LOWER: 0.6 %
UPPER: 8 %
Colour
Brown.
Odour
Solvent.
Odour threshold
Not available.
Physical state
Liquid.
Boiling point / range
150 °C
Density
<1 g/cm3
Vapour pressure
2.625 mmHg
Solubility
Insoluble in cold water, hot water.
Viscosity
kinematic at 40°C: <7 cSt
10. Stability and reactivity
Conditions to Avoid
Keep away from sources of ignition.
Incompatibility with Various
Substances
Hazardous Polymerization
Reactive with oxidizing agents.
Will not occur.
11. Toxicological information
Chronic toxicity
No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
Carcinogenic effects
12. Ecological information
Persistence/degradability
Inherently biodegradable
Mobility
Volatile. Liquid. Insoluble in water.
Bioaccumulative potential
This product may bioaccumulate through food chains in the environment.
Environmental hazards
Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
13. Disposal considerations
Disposal Consideration / Waste
information
Hazardous Waste
Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.
14. Transport information
International transport regulations
Regulatory
Information
UN number Proper shipping name
ADR/RID
Classification
UN1300
Turpentine substitute
mixture
Class
Packing group
3
III
Label
Additional Information
Hazard identification
number
30
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y
3
Version 1
Product Code
( BUILD 5.0 )
Page: 3/5
UK-8332
Language
( ENGLISH )
ADNR
Classification
UN1300
mixture
3
III
3
IMDG
Classification
mixture
UN1300
3
Emergency Schedules
(EmS)
3-07
III
3
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
IATA
Classification
UN1300
mixture
3
III
3
15. Regulatory information
Label Requirements
Hazard symbol(s)
Harmful
Indication of Danger
Dangerous for
the environment.
Safety Phrases
R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains
Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations
Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Risk Phrases
Other Regulations
AUSTRALIAN INVENTORY (AICS): Not determined.
Inventories
CANADA INVENTORY (DSL): Not determined.
CHINA INVENTORY (IECS): Not determined.
EC INVENTORY (EINECS): In compliance.
JAPAN INVENTORY (ENCS): Not determined.
KOREA INVENTORY (ECL): Not determined.
PHILIPPINE INVENTORY (PICCS): Not determined.
US INVENTORY (TSCA): Not determined.
Version 1
Product Code
( BUILD 5.0 )
Page: 4/5
UK-8332
Language
( ENGLISH )
16. Other information
Full text of R-phrases appearing
in section 2
R10- Flammable.
R20/22- Harmful by inhalation and if swallowed.
R65- Harmful: may cause lung damage if swallowed.
R36- Irritating to eyes.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HISTORY
21/02/2003.
30/07/2002.
Product Stewardship
Date of issue
Date of previous issue
Prepared by
Notice to Reader
The data and advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any
other application. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet. You
should not use the product other than for the stated application or applications without seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person
handling or using the product is provided with the information in this sheet.
If you are an employer, it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any
precautions which should be taken.
Further copies of this Safety Data Sheet may be obtained from Castrol.
Version 1
Product Code
( BUILD 5.0 )
Page: 5/5
UK-8332
Language
( ENGLISH )
SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page
1/5
Premtape
Revision
1
Revision date 2013-10-14
SECTION 1: Identification of the substance/mixture and of the company/undertaking
1.1. Product identifier
Product name
Premtape
1.2. Relevant identified uses of the substance or mixture and uses advised against
Product Use
[SU3] Industrial uses: Uses of substances as such or in preparations at industrial sites; [SU19]
Building and construction work; [PC1] Adhesives, sealants;
----[SU21] Consumer uses: Private households (= general public = consumers); [PC1] Adhesives,
sealants;
----[SU22] Professional uses: Public domain (administration, education, entertainment, services,
craftsmen); [SU19] Building and construction work; [PC1] Adhesives, sealants;
1.3. Details of the supplier of the safety data sheet
Company
Premier Coatings Ltd
Address
Headcorn Road,
Smarden,
Ashford,
Kent TN27 8PJ
Web
www.premiercoatings.com
Telephone
+ 44 (0) 1233 770 663
Fax
+44 (0) 1233 770 633
Email
[email protected]
Email address of the
competent person
[email protected]
1.4. Emergency telephone number
Emergency telephone number
+ 44 (0) 1233 770 663
9.00 am - 5.00 pm Mon - Fri
SECTION 2: Hazards identification
2.1. Classification of the substance or mixture
Main hazards
No Significant Hazard
2.2. Label elements
Not required.
2.3. Other hazards
Other hazards
Not determined.
SECTION 3: Composition/information on ingredients
3.2. Mixtures
This product does not contain any substances classified as hazardous to health.
SECTION 4: First aid measures
Copyright © 2013 ChemSoft Limited. All rights reserved.
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1
4.1. Description of first aid measures
Inhalation
If you feel unwell, seek medical advice (show the label where possible).
Eye contact
Avoid contact with eyes.
Skin contact
Avoid contact with skin. Wash with soap and water.
Ingestion
4.2. Most important symptoms and effects, both acute and delayed
Inhalation
Solid. Potential Suffocation.
Eye contact
May cause irritation to eyes.
Skin contact
May cause irritation to skin.
Ingestion
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation
Seek medical attention.
Eye contact
Rinse immediately with plenty of water.
Skin contact
Wash off immediately with plenty of soap and water.
Ingestion
If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
SECTION 5: Firefighting measures
5.1. Extinguishing media
Carbon dioxide (CO2). Dry chemical. Foam.
Do NOT use water jet.
5.2. Special hazards arising from the substance or mixture
Burning produces obnoxious and irritating fumes.
5.3. Advice for firefighters
Wear suitable respiratory equipment when necessary.
SECTION 6: Accidental release measures
6.1. Personal precautions, protective equipment and emergency procedures
Wear suitable gloves.
6.2. Environmental precautions
Not normally required.
6.3. Methods and material for containment and cleaning up
Collect spillage.
6.4. Reference to other sections
See section 8, 13 for further information.
SECTION 7: Handling and storage
7.1. Precautions for safe handling
Adopt best Manual Handling considerations when handling, carrying and dispensing.
7.2. Conditions for safe storage, including any incompatibilities
Avoid sparks, flames, heat and sources of ignition.
7.3. Specific end use(s)
See section 1.2 for further information.
SECTION 8: Exposure controls/personal protection
8.1. Control parameters
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8.2. Exposure controls
Eye / face protection
Skin protection Handprotection
Respiratory protection
SECTION 9: Physical and chemical properties
9.1. Information on basic physical and chemical properties
State Solid
Colour Brown
Odour Characteristic
pH Not determined
Melting point Not determined
Freezing Point Not determined
Boiling point Not determined
Flash point Not relevant
Evaporation rate Not relevant
Flammability limits No data available
Vapour Flammability No data available
Vapour pressure Not relevant
Vapour density Not relevant
Relative density Not relevant
Fat Solubility Not determined
Partition coefficient Not determined
Autoignition temperature Not determined
Viscosity Not relevant
Explosive Not relevant
Oxidising Not relevant
Solubility Insoluble in water
9.2. Other information
Conductivity Not determined
Surface tension Not relevant
Gas group Not relevant
Benzene Content Not determined
Lead content Not determined
VOC (Volatile organic Not determined
compounds)
SECTION 10: Stability and reactivity
10.1. Reactivity
Stable under normal conditions.
10.2. Chemical stability
Stable under normal conditions.
10.3. Possibility of hazardous reactions
No Significant Hazard.
10.4. Conditions to avoid
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10.4. Conditions to avoid
Heat, sparks and open flames.
10.5. Incompatible materials
Keep away from food, drink and animal feedingstuffs.
10.6. Hazardous decomposition products
Will not decompose if stored and used as recommended.
SECTION 11: Toxicological information
11.1. Information on toxicological effects
No data is available on this product.
11.1.4. Toxicological Information
No data available
SECTION 12: Ecological information
12.1. Toxicity
No data available
12.2. Persistence and degradability
12.3. Bioaccumulative potential
12.4. Mobility in soil
12.5. Results of PBT and vPvB assessment
12.6. Other adverse effects
SECTION 13: Disposal considerations
13.1. Waste treatment methods
Do not empty into drains; dispose of this material and its container in a safe way.
General information
EWC.
08 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF
COATINGS (PAINTS, VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND
PRINTING INKS.
08 04 10 waste adhesives and sealants other than those mentioned in 08 04 09.
Disposal methods
Contact a licensed waste disposal company.
Disposal of packaging
Contact a licensed waste disposal company.
SECTION 14: Transport information
ADR/RID
The product is not classified as dangerous for carriage.
IMDG
IATA
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SECTION 15: Regulatory information
15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
COMMISSION REGULATION (EU) No 453/2010 of 20 May 2010 amending Regulation (EC) No
1907/2006 of the European Parliament and of the Council on the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency,
amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and
Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and
Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC.
REGULATION (EC) No 1907/2006 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC
and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94
as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC,
93/105/EC and 2000/21/EC.
15.2. Chemical safety assessment
Not relevant.
Labelling
Risk phrases
No Significant Hazard.
SECTION 16: Other information
Other information
The information supplied in this Safety Data Sheet is designed only as guidance for the safe use,
storage and handling of the product. This information is correct to the best of our knowledge and
belief at the date of publication however no guarantee is made to its accuracy. This information
relates only to the specific material designated and may not be valid for such material used in
combination with any other materials or in any other process.
Revision
This document differs from the previous version in the following areas:.
11 - 11.1. Information on toxicological effects.
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TEST SPECIFICATION
Paper Test for verification of slip
type tools
Fill in data for applicable parts (1 or 2).
1) Hand slips
Master bushing
Part number:……………………………
Serial number:………………………….
Insert bushing
Slip set
2) Slip type elevators, power slips, (flush mounted) spiders
Slip type elevator, power slip, (flush mounted) spider
Slip set
Verification date:………………………………………………………………………
Carried out by (name in print and sign):……………………………………………………...
Company:……………...………………………………………………………….…….
ORIGINAL DOCUMENT
Name:
PGF
Date:
28 June 2007
Drawing type: TS
Varco BJ B.V.
Nijverheidsweg 45
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000
LATEST REVISION
Name
Date
ECN
Revision:
-
Document No.:
TSEL0158
Description:
Inspection criteria
for slip type tools
Sheet:
1 of 5
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR
SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.
REPRODUCTION, IN WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS
WRITTEN CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
Paper Test
This specification is designed to be used for verification of slip type tools.
General Notes
Before commencing a test, pls. take note of the following advisories:
 Clean the inserts by wire brush
 Clean the section of tubular/mandrill where no bite or insert marks exist
 Clean the slips and tool bore which are going to be inspected.
 Check for visible wear.
 Remove old grease / mud from the slip seat
 Lubricate the slip back and slip seat
 Ensure the load applied is 10,000 Lbs (4,535 kg) times the number of inserts
columns.
Procedure verification hand slips
1.
2.
3.
4.
5.
6.
7.
8.
Wrap the test paper around the tubular. Use tape to fixate the paper.
Holding the slips by the handles, place the slips around the paper.
Lower the pipe and slips into the split bowl / master bushing.
Apply load (see calculation above)
Holding the slips together by the handles, raise the pipe and remove the slips.
Remove the paper and evaluate the markings as shown on the illustrations.
During steps 4 up to 6, scoring of the paper should be avoided.
If a full insert contact is indicated, the slip-bowl-system is in good condition. No
further analysis is needed.
Full insert contact indicated?*
 OK
* If not, further analysis is required prior to using the equipment.
Procedure verification power slips, (flush mounted) spiders and slip
type elevators
1.
2.
3.
4.
5.
6.
7.
Wrap the test paper around the tubular. Use tape to fixate the paper.
Set the slips.
Apply load (see calculation above)
Release the load
Remove the paper and evaluate the markings as shown on the illustrations.
During steps 3 up to 5, scoring of the paper should be avoided.
If a full insert contact is indicated, the bore and the slips are in good condition. No
further analysis is needed.
Full insert contact indicated?*
 OK
* If not, further analysis is required prior to using the equipment.
Varco BJ B.V.
Nijverheidsweg 45
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000
Revision:
-
Document No.:
TSEL0158
Description:
Inspection criteria
for slip type tools
Sheet:
2 of 5
EXAMPLE PS21/30
Paper test acceptance criteria
L.H.-slip
C.-slip
R.H.-slip Top
1. 100 contact acceptable
L.H.-slip
Varco BJ B.V.
Nijverheidsweg 45
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000
Bottom
C.-slip
R.H.-slip Top
Revision:
-
Document No.:
TSEL0158
Description:
Inspection criteria
for slip type tools
Sheet:
3 of 5
2. Run out of bottom dovetails (all segments) or worn bowl, bushing, elevator bore and or
hinges. Not acceptable ( 80%< contact< 85%)
Varco BJ B.V.
Nijverheidsweg 45
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000
Revision:
-
Document No.:
TSEL0158
Description:
Inspection criteria
for slip type tools
Sheet:
4 of 5
L.H-slip
C.-slip
R.H.-slip Top
Bottom
3. About 80 contact most likely due to inserts worn, damaged or not made within the
tolerances. This is NOT acceptable
Varco BJ B.V.
Nijverheidsweg 45
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000
Revision:
-
Document No.:
TSEL0158
Description:
Inspection criteria
for slip type tools
Sheet:
5 of 5
This document can be
used for any VarcoBJ B.V.
tool except the RST rotary
support tables. Refer to
TSEL-0191 for the RST
preservation procedure.
Long Term Preservation Procedure.
TOOL DESCRIPTION:____________________________
SERIAL NUMBER:_______________________________
SHOP ORDER:__________________________________
WITNESS by: ___________________________________
_______________________________________________
WITNESS DATE + SIGNATURE: ____________________
_______________________________________________
REMARKS: _____________________________________
_______________________________________________
_______________________________________________
REFERENCE
This document contains proprietary and confidential
information which belongs to National Oilwell Varco; it is
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in
part; or use of this design or distribution of this information
to others is not permitted without the express written
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in
any event upon completion of the use for which it was
loaned.
© Copyright National Oilwell Varco - 2008
www.nov.com
Varco BJ BV
Nijverheidsweg 45
4870 AA Etten-Leur
The Netherlands
4879 AP Etten-Leur
Phone +31 76 508 3000
Fax +31 76 5046000
www.nov.com
DOCUMENT NUMBER
REV
TSEL-0194
F
Document number
Revision
Page
REVISION HISTORY
F
12-02-2015
See change description
E
29-01-2014
See change description
D
25.06.2013
Update
C
21.01.2010
Update
B
14.04.2009
Update
A
13.01.2009
Update
-
15.11.2008
First issue
Rev
Date (dd.mm.yyyy)
Reason for issue
CHANGE DESCRIPTION
Revision
A
B
C
D
E
E
F
Change description
n/a
Name/Title changed
Presevation changed, Tool data Info block added
For what tools applicable added
Revision numbers corrected
P-002 (paint spec) removed from document.
Short term preservation removed
Remove Denso tape and add Premtape
www.nov.com
TSEL-0194
F
2 of 10
Document number
Revision
Page
TSEL-0194
F
3 of 10
TABLE OF CONTENTS
1
2
3
INTRODUCTION ............................................................................................................... 4
1.1
Purpose................................................................................................................... 4
1.2
Definition ................................................................................................................. 4
1.3
Procedure ............................................................................................................... 4
1.4
Safety ...................................................................................................................... 4
SHOP-PRESERVATION & RE-PRESERVATION ............................................................ 5
2.1
Shop-Preservation during manufacturing. ............................................................... 5
2.2
Long term storage procedure .................................................................................. 5
2.3
Re-Preservation procedure ..................................................................................... 5
INSTALLATION ................................................................................................................ 6
3.1
Welding ................................................................................................................... 6
3.2
Installation period .................................................................................................... 6
4
RECOMMENDED PRESERVATIVES (OR EQUIVALENT): ............................................. 6
5
PRESERVATION SPECIFICATION RECORDS ............................................................... 7
6
PRESERVATION CHECKS RECORDS .......................................................................... 8
7
DE-PRESERVATION ........................................................................................................ 9
8
PRESERVATION LABEL ............................................................................................... 10
www.nov.com
Document number
Revision
Page
1
TSEL-0194
F
4 of 10
INTRODUCTION
1.1
Purpose
The purpose of this procedure is to provide information involving long term
preservation of the product .
All the outlined procedures in this document shall be governing for the entire period
from manufacturing until installation.
1.2
Definition
 Shop-Preservation: Preservation in the manufacturer’s plant during final
assembly and before transport.
 Re-preservation: Any preservation carried out AFTER Shop-Preservation.
 De-preservation: Removal of any preservative materials.
 Preservation record: The Preservation log + the log of any Re-preservation
carried out.
 Preservation label: The label attached to the PRODUCT to be filled in when
preservation activities are carried out.
 Preservation period: The period AFTER shipping the PRODUCT from
manufacturer’s plant.
 Long term storage: Long term storage preservation, only when ordered from
NOV, will guarantee the correct preservation for a period of 12 months.
1.3
Procedure
 This document must be kept with the PRODUCT at final assembly.
 The Preservation record shall be filled in by assembly-crew.
 Prior to shipment from manufacturer’s plant, a copy of this document must be
attached to the PRODUCT, ensuring availability at receipt of the PRODUCT.
 The original document shall be filed in the DATA book at manufacturers
Document Control Dept.
 Prior to shipment from manufacturer’s plant, a Preservation label shall be
attached to the PRODUCT. The label reflects the most recent preservation work
carried out.
PURCHASERS RESPONSIBILITY:
 After shipment, any preservation action must be logged in the preservation-log.
1.4
Safety
 Handling of the PRODUCT involves lifting operations. Only certified lifting gear
shall be used. To avoid any injury of personnel and damage to the PRODUCT,
the lifting procedure must be followed.
 Forklift handling may be used when the PRODUCT is in it’s wooden crate.
 Personnel familiar with PRODUCT-handling procedures are the only personnel
that shall be allowed to enter the lifting operation area.
www.nov.com
Document number
Revision
Page

2
2.1
TSEL-0194
F
5 of 10
Shop-Preservation, re-preservation and de-preservation may involve usage of
solvents that may be harmful. Personnel performing this type of work should be
wearing personnel protection equipment.
SHOP-PRESERVATION & RE-PRESERVATION
Shop-Preservation during manufacturing.


The preservation-records will be signed off by the assembly crew, indicating that
the checks are carried out. The PRODUCT leaves the factory in undamaged and
new condition.
It is recommended the consignee organisation checks the PRODUCT after
reception.
2.2
Long term storage procedure
o Check PRODUCT immediately after receipt.
o Carry out interval checks according to preservation.
o If found required, re-preservation shall be carried out. Use the check
records in this document.
2.3
Re-Preservation procedure
Carry out according to the preservation-records. Any anomaly shall be rectified.
 The hydraulic piping system on the PRODUCT is sealed off by the manufacturer.
All fittings shall remain plugged or capped to avoid ingress of material that may
contaminate the piping and the fluid in the system.
 Non metallic plugs shall not be used. All hydraulic components are flushed with
clean hydraulic oil prior to storage and transport.
 All non-terminated cable ends shall be fitted with shrinking shroud.
 IN CASE PREM-TAPE PROTECTION ORDERED BY CUSTOMER: All fittings,
as well as any extended rod ends are covered with Prem tape to avoid
corrosion. They shall be checked for damage of the Prem tape. The Prem tape
must not be allowed to dry. If the Prem tape oil/grease vaporizes the result is
corrosion underneath the tape. Replace the Prem tape or add oil/grease to the
tape.
www.nov.com
Document number
Revision
Page
3
TSEL-0194
F
6 of 10
INSTALLATION
3.1
Welding
 The PRODUCT must be protected from spatter of welding and grinding with
suitable protective sheets.
 Any black steel spatter on stainless steel material shall be removed with suitable
method to avoid pitting corrosion and to re-establish Pre surface quality.
3.2
Installation period
 The procedures as outlined in this document shall continue during installation
and after installation onboard until taken into operation.
4
RECOMMENDED PRESERVATIVES (OR EQUIVALENT):
1. Castrol Rustilo DWX 32: For medium to long term protective for use in severe
conditions where a high degree of protection is required: Leaves a soft greasy
protective film (to be used on dynamic surfaces e.g. cylinder rods & static
surfaces e.g. blank steel surfaces)
2. Dow Corning Molykote® 1000 Paste: Anti-seize compound for application on
bolts and nuts (to be used when bolts/nuts have to be released on a regular
basis, e.g. hatches).
3. Premier coatings Ltd, Premtape: Flexible anti corrosion tape (to be used for
application on hydraulic fittings, e.g. sockets)
4. Autol Top 2000 grease: Lubricant for general purpose, OLF-complient (to be
used mandatory for all bowls and slips lubrication applications).
5. Paint repairs according to P-001.
6. Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system,
see also user's manual for details).
7. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open
fittings/QD's)
8. Castrol Spheerol EP2: General multi purpose grease
9. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel
threads).
www.nov.com
Document number
Revision
Page
5
TSEL-0194
F
7 of 10
PRESERVATION SPECIFICATION RECORDS
Record page 1 of 2
Long term shop-preservation
Activity
No.:
Intervals
(Months)
Description
1
4
All unpainted static steel surface and
flanges.
Rustilo DWX 32
2
4
All unpainted dynamic steel surfaces.
Rustilo DWX 32
3
4
Extended cylinder rods
Rustilo DWX 32 + Prem Tape
4
4
Bolts and nuts (head )
Rustilo DWX 32
5
4
6
4
7
4
8
4
Stainless steel threads e.g fittings
9
n/a*
Bolts and nuts (threads; non removable)
Castrol Spheerol EP2
10
n/a*
Bearings
Castrol Spheerol EP2
11
n/a*
Hydraulic system; pre-filled and drained
Bolts and nuts (threads; removable):
e.g. Hatches, retainers, adjustment rods etc
Hydraulic/pneumatic/grease fittings
(open-end).
Hydraulic/pneumatic/grease fittings
(non open-end).
* No further inspection required
Comments:
Shop-Preservation Performed by:
Date/Sign:
________________________________
www.nov.com
Method
Signed by shop engineer
Customer's responsibility
Date/Sign
RePreserved
(1)
Date/Sign
RePreserved
(2)
Date/Sign
RePreserved
(3)
Molykote® 1000
Plugs / caps + Prem tape
Prem tape
Eoniromon-pastax
Hyspin AWH-M 32
n/a*
n/a*
n/a*
n/a*
n/a*
n/a*
n/a*
n/a*
n/a*
Document number
Revision
Page
6
TSEL-0194
F
8 of 10
PRESERVATION CHECKS RECORDS
Record page 2 of 2
Long term shop-preservation
Customer's responsibility
Activity
No.:
Intervals
(Months)
Description
Method
12
4
Inspect internals for moisture (must be dry)
Visual
13
n/a*
J-boxes seals present and correctly fitted
Visual
n/a*
n/a*
n/a*
14
n/a*
J-boxes checked for proper closing
Visual
n/a*
n/a*
n/a*
15
n/a*
All non-terminated cable ends fitted with
shrinking shroud.
Visual
n/a*
n/a*
n/a*
16
n/a*
All spare cable entrances plugged
Visual
n/a*
n/a*
n/a*
* No further inspection required
Comments:
Shop-Preservation Performed by:
Date/Sign:
________________________________
www.nov.com
Signed by shop engineer
Date/Sign
check (1)
Date/Sign
check (2)
Date/Sign
check (3)
Document number
Revision
Page
7
TSEL-0194
F
9 of 10
DE-PRESERVATION
De-preservation must be done after installation and prior to commissioning. The
commissioning activities comprise checking, functional activities and operational
activities.
The following activities shall be performed to achieve de-preservation:
 Remove all protection structure and protective cloths.
 Extended cylinder rods to be washed with dissolving agent to remove
preservation.
 Remove preservative from all unpainted steel surfaces and flanges.
 Remove (if applicable) Prem-tape of all parts necessary.
 Remove plugs or caps for all open-end fittings, which shall be available during
operation.
www.nov.com
Document number
Revision
Page
8
TSEL-0194
F
10 of 10
PRESERVATION LABEL
REAR OF LABEL
www.nov.com
FRONT OF LABEL
1
2
3
4
5
6
7
A
4
4
7
4
17
4
M
8
ITEM
QTY
PART NUMBER DESCRIPTION
1
8
50006-10-C8D
SCREW,CAP-HEX HD (UNC 3/8")
2
8
51006-C
WASHER, LOCK-STEEL
3
4
51403-16
COTTER PIN 3/16 X 2
4
4
51403-24
COTTER PIN 3/16 X 3
5
10
53201
FITTING, GREASE, STRAIGHT
6
2
53202
GREASE FITTING, 45°
7
4
948051-2
S-HOOK
8
4
10137514-001
LINK ASSY, FMS375
9
4
10137516-001
UPPER LINK PIN, FMS375 500TON
10
4
10137517-001
Lower link pin, Ass'y for 24"-500Ton E/S
11
1
10137619-001
Indicator Cam FMS
12
2
10144109-001
Levelling Beam Spindle Block
13
2
10177184-001
LEVELING BEAM MACHINING FMS 375
14
2
10703611-001
Levelling Beam Spindle Pin
15
2
10703612-001
Spindle Pin Retainer
16
12
59000507
GREASE CAP
17
4
59001008-4-7
CHAIN STRAIGHT
A
500TON
9
4
B
B
3
4
13
2
11
1
0.04 REF
C
16
10
9.19 REF
1.0 REF
1.75 REF
5
10
C
12
2
SEE NOTE 1
4 PLC
SECTION
Z 0.25
2
8
1
8
C-C
14
2
15
2
D
16
2
D
6
2
M
ORACLE
PARTNUMBER
10137511-001
LEGACY
PARTNUMBER
200935-11
UNLESS OTHERWISE SPECIFIED
REFERENCE
ONLY
MATERIAL SURF. FINISH
/ PAINTSPEC.
E
WEIGHT
8
4
CREATED BY
CREATED ON
M
REVISED BY
NOTES:
REVISED ON
1.WELD AT SUB-ASSEMBLY.
TC - ECR
2.FILLET WELD INDICATOR CAM AT 3 PLC (FRONT,BACK AND BOTTOM)
TITLE
10
4
GROOVE WELD INDICATOR CAM AT TOP.
3.USE WPS-005.
1
2
3
4
5
6
COLOR
261.2
Lbs
Mike Daerden
21-Nov-14 03:00:56 AM
Mike Daerden
24-Nov-14 05:28:42 AM
00030866
118.5
kg
REVISION
ASM
M
TOLERANCES (PER
3 PLACE DECIMAL
2 PLACE DECIMAL
1 PLACE DECIMAL
ANGLES
ANSI Y 14.5)
.XXX
# .010
.XX
# .03
.X
# .1
# .5 DEGREE
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
BREAK SHARP CORNERS
WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005
AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
250
HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
MACHINED SURFACES
AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
1000
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
TORCHCUT SURFACES
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
ALL WELD SYMBOLS ACC. TO ISO
UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN
ALL WELD DIMENSIONS ARE Z DIM'S
IS THE COPYRIGHTED PROPERTY OF NOV.
NATIONAL OILWELL VARCO
DO NOT SCALE DOCUMENT
SCALE 2:5
THIS DOCUMENT IS NOV
TEAMCENTER CONTROLLED
UNITS INCH (mm)
SHEET
SIZE DRAWING NO.
LEVELLING BEAM, ASSEMBLY FMS-375
7
D
PROJ.
200935-11
8
OF
1
1
E
FMS375 cilinders
Slips up
Slips down
NET10
2 A 4 B
Pb
6
5
DN22
NET2
1 P 3 T
NET6
NET8
Pa
DV1
NET7
DCDB-XCN
T62A
FD45-1003-12-12
NET9
NET2
DN42
FD45-1002-12-12
DN15
NET12
B78C2424F (AVT standaard)
DN28
B78N2020F (AVT standaard)
DN15
Control panel 200979-
Return power-tong
Pressure power-tong
Andere gebruiker
NET6
DN15
SUN PRFB-LAN
1
T2A
69
bar
[50-210 bar]
B
RD2
EMP/M
NET7
DH-0151
NET7
3
NET8
2
NET5
A
SUN PRDB-LBN
T11A
RD3
NET5
NET11
NET2
NET2
NET2
T13A
NFCC-LCN
NV2
NET11
2
NET2
210 Bar
NET4
RDDA-LAN
DN15
4 mm
NET5
CETOP03
A
1
DV2
T10A
B
2
A
6.6:1
1
CETOP03
NET4
KV2
RV1
T
KV1
135 bar
[1.960 psi]
3
MB1
P
NET5
1
69 bar
3,5 - 105 bar
2
H350R
1.5 mm
NET14
NET2
T
NV1
[70-210 Bar]
175 Bar
UV1
2
T11A
NET15
2
T13A
1
1
F1
1
2
x
B
DN42
LC 32 DB20A7X/
DN32
A
NET12
B
0.8mm
1:1
B78C2020F (AVT standaard)
Y
LFA 32 D-7X/F
F
NET2
DN42
NET2
NET1 DN28
LC 32 DB20A7X/
DN32
A
1:1
X
Y
F
B78N2424F (AVT standaard)
X
LFA 32 D-7X/F
Return power-unit
NET1
NET1
DN32 NET12
DN28
020BH
Pressure power-unit
200LPM/210Bar
NET16
CXDA-XCN
1
2
T13A
2 Bar
2
CV1
3
NET2
1
30 bar
RD1
QPAA-LAN
NET3
SUN PRDR-LDN
T2A
NFCC-LCN
3
NET13
NET3
NET11
1.5 mm
P
HC-6.6-A-H
NET2
25-04-2006
EW
-
A3
HYDRAULIC SCHEMATIC
Control panel Pn 50006538
SCH09005
D
1
1
31 34
D (1:2)
31 35
7
400
37
30
245
17
145
38
30
338
332
15,6
15,2
16
13
14
3 2
21
36 32
28
M10
18
32 33
8 28
6
18
1
D
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Aa
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
14
6
1
10
1
1
3
1
2
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Omschrijving
FMS controlmanifold
Cover LFA32D71F
Slip in cartridge NG32 LC32DB20A7X
Minibooster hydraulic intensifier
Accumulator sense, unload valve pilot, 15% cartidge
2-positions, 4-way, pilot-to-shift, detended, directional valve cartridge
Check-valve cartridge
Direct-acting relief valve
Direct-acting, pressure reducing valve cartridge
Fully adjustable needle valve cartridge
Tri-grip handknob control kit
Direct-acting, pressure reducing valve cartridge
Manifold : sandwich ISO03 reducing/relieving on P, port 3 to T
Direct-acting pressure reducing/relieving valve cartridge
Manuel operated directional valve 4-2 cetop03
Pressure filter element
Orifice plug 1/8 NPT x 1,5 mm
Orifice plug 1/4 NPT x 4 mm
Adaptor for orrifice plug
Orifice plug M4 x 1,5 mm
Plug hex head
Plug int. hex
Plug int. hex
Plug int. hex
Plug int. hex
Plug int. hex
Plug int. hex
Adapter M16x2
Adapter M16x2
Adapter
Adapter
Adapter
Quick disconnect coupler
90° Adapter
90° Adapter
Testfitting
Accumulator 350 cc 250 Bar
Adapter straight
Warningplate accumulator
90° Adapter
Tube assembly
Mounting bracket
Mounting bracket accumulator
Artikelnummer
HYI09500
R900905303
R900933535
HC3-6.6-A-H
QPAA-LAN
DCDB-XCN
CXDA-XEN
RDDA-LAN
PRFB-LAN
NFCC-LCN
999-991-034
PRDR-LDN
EPB/M
PRDB-LBN
DH0151
03197986 020BH
A1000-02-15
A1000-04-40
HYI09501
SPX315
A2000-20
A2003-02
A2003-04
A2003-06
A2003-08
A2003-20
A2003-24
40285020
40283020
A1212-12-12
A1212-20-20
A1212-24-24
B78C2424M
B78C2020F
B78C2020M
B78C2424F
FD4510021212
FD4510031616
A2203-08-08
A2203-04-04
1184-74-04
H350R
A5200-18-08
A2701-08-08
50006538-46
1250608
HYI09502_8
2
3
20 19
10
12
10
47
42 44
15
46
43
Detail smoring in P minibooster :
n
1,5
46
4
9
Indien niet anders Toleranties vlgs. Ruwheid Kanten breken 0.7mm
3.2
aangegeven :
Beitel radius 0.8mm
ISO 2768 mK
Getekend :
Datum :
EW
8-2-2010
Ruwheidsaanduiding
vlgs. NEN 3634
Passingen vlgs.
ISO 286-1 & 286-2
Vorm- en plaatstol.
vlgs. NEN-ISO 1101
Gecontroleerd :
Eenheid :
mm
Projectie :
Formaat :
Datum :
Materiaal :
FMS375 Control manifold
Samenstellingstekening
Tekening nummer :
39
41
40
A. VAN TILBURG
HYDRAULIEK BV
C
WorkInProgress
Datum :
Benaming :
A1
5
Hydraulische en pneumatische symbolen
vlgs. NEN 3348
Goedgekeurd :
Schaal :
28
Lasaanduiding vlgs.
NEN 2756
Status
A VANTILBURG HYDRAULIEK BV
HYI09505
Opmerking :
Revisie :
Order :
Blad :
Van :
1
1
Dit dokument is strikt confidentieel en mag onder geen voorwaarde gereproduceerd, gecopieerd of openbaar gemaakt worden zonder schriftelijke toestemming
Pos.
13
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
461
5
7
Omschrijving
Manifold assembly
Lassamenstelling panelbak
Manometer
Arretering assembly
Lifting Eyebolt
Knurled Screw
Tekstplaat powerunit
Tekstplaat Powertong FMS
Tekstplaat Filter
Tekstplaat Pressure setting
Tekstplaat Bediening
Type plaat
Knop M10x40
Geleider
Drukveer
Lockassembly
Artikelnummer
HYI09505
HYI09502_1
11570630250
HYI09502_6
DIN 580 - M16 x 27
DIN 464 - M6 x 10
HYI09504_3
HYI09504_2
HYI09504_4
HYI09504_5
HYI09504_1
HY011_1
56914.100.040
012042
D180O
HY09004
412
8
Aantal
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
9
4
2
3
11
14
6
13
14
395
15
16
12
10
Indien niet anders Toleranties vlgs. Ruwheid Kanten breken 0.7mm
3.2
aangegeven :
Beitel radius 0.8mm
ISO 2768 mK
Getekend :
Datum :
EW
10-2-2010
Passingen vlgs.
ISO 286-1 & 286-2
Vorm- en plaatstol.
vlgs. NEN-ISO 1101
Eenheid :
mm
Projectie :
Formaat :
Hydraulische en pneumatische symbolen
vlgs. NEN 3348
NEN 2756
WorkInProgress
Datum :
Datum :
Benaming :
A2
A. VAN TILBURG
HYDRAULIEK BV
A VANTILBURG HYDRAULIEK BV
Materiaal :
FMS controlpanel 50006538
Samenstellingstekening (assembly)
Tekening nummer :
C
Lasaanduiding vlgs.
Status
Goedgekeurd :
Schaal :
Appendix B :
Ruwheidsaanduiding
vlgs. NEN 3634
Gecontroleerd :
HYI09506
Opmerking :
Revisie :
Order :
Blad :
Van :
1
1
Dit dokument is strikt confidentieel en mag onder geen voorwaarde gereproduceerd, gecopieerd of openbaar gemaakt worden zonder schriftelijke toestemming

FMS375 - National Oilwell Varco

Transcription

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