MOTOMAN - Experts in Automation

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English Version
MOTOMAN robotec GmbH

Kammerfeldstr. 1

D-85391 Allershausen

Tel. 0049 (0) 8166 90-0
MOTOMAN robotec GmbH – August 2009 – Technical data may be subject to change without previous notice

Fax 0049 (0) 8166 90-103

www.motoman.eu
MOTOMAN is the largest manufacturer of industrial robots
With more then 200,000 robotic systems installed worldwide
We are a „Global Player“ in the automation industry with more than
60 branches worldwide and in 21 in Europe
The MOTOMAN group is a subsidiary of the international YASKAWA
Electric Corp. with headquarters in Kitakyushu-shi, Japan
Our success is based on continuous research and development in
control and servo systems
We implement turnkey systems and customized manufacturing
solutions
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MOTOMAN Europe – Financial Figures & Competence
FY MOTOMAN Europe (2007/08)
Turnover:
Installed robots:
Installed robot
systems:
Employees:
180 Mio. €
2.600
> 20.000
600
Consulting
Maintenance
Service
Engineering
Our
competence ...
Test/Experiment
System solution
Installed robots / robot systems
Worldwide:
> 200.000 robot systems
YASKAWA (2005): > 20.000 robots
Training
Project Planning
... all from one
supplier!
Commissioning
Design
Assembly
More than 14 years „Multi-Robot“-Technology
MOTOMAN is the trendsetter in the multiple
robot technology with more than 1,000 installed
multi-robot-systems in Europe
3
YASKAWA Electric Corp. – Business Units
Motion
System Engineering Division
- Super-econo motor
- High-voltage inverter
- Electrical systems for steel plants
- Sewage treatment plant system
Robot
System
Others
8%
13%
Consolidated
Sales of 2008
3,151M US$
46%
Motion Control Division
- AC/DC servo motor
- Servo controller
- Motion controller
- Programmable logic controller
- CNC controller
- Vision sensor
Drives Division
33%
-Inverter
Robotics Division
Industrial Robotics Business Div.
New Generation Robotics Business Div.
Clean Robotics Business Div.
- Industrial robots
- New generation industrial robots
- Medical and welfare support robots
- FPD clean robots - Semiconductor robots
-Semiconductor related equipment (Sorter/ EFEM)
-Vacuum robots
4
YASKAWA Electric Corp. – Robot Production
MOTOMAN-CENTER has started in 1990 and is the first facility that started the “Robots making Robots ” system
in the world. MOTOMAN-CENTER and other plants maintains the a world leading productivity with monthly
productivity of 2,650 units.
Yaskawa Electric Corporation
MOTOMAN-CENTER
(Site: Yahatanishi-ku, Kitakyushu/Japan)
Tokyo / Yahata
(Motor / Amplifier)
MOTOMAN-STATION
(Production start: November 2005)
Nakama (Clean Room)
(Casting / Machine Processing)
Plant No. 2
Plant No. 3
Production start: 1990)
Plant No .4
Plant No. 5
Yukuhashi (Clean Room)
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MOTOMAN robotec GmbH, Germany - Headquarters
Czech s.r.o.
Sales and service office
Czech Republic
Sales office Netherlands
Son
Bergkamen
Service North
Sales office and
training centre
Frankfurt
Prague
Sales office Austria
Allershausen
Vienna
Headquarters in Germany
30 km distance to Munich
Ribnica
Sales office and
assembly Slovenia
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1 MOTOMAN Robotics Europe AB, SE-Torsas
MOTOMAN in Europe & South Africa
2 MOTOMAN Robotics Europe AB, SE-Kalmar
3 MOTOMAN robotec GmbH, D-Allershausen HQ
4 MOTOMAN robotec GmbH, D-Frankfurt
5 MOTOMAN Robotics LTD., GB-Banbury
6 MOTOMAN Robotics S.A.R.L., F-St. Aignan
MOTOMAN
Headquarters &
Subsidiaries
7 MOTOMAN Robotics S.L., E-Barcelona
8 MOTOMAN Robotics Iberica S.L., P-Aveiro
9 MOTOMAN robotec GmbH, A-Wien
Distributors
10 MOTOMAN robotec d.o.o. / RISTRO d.o.o., SI
11 Yaskawa Europe Technology Ltd., IL-Rosh Ha´ayin
13
12 MOTOMAN Robotics S.R.L., I-Torino
5
13 MOTOMAN Robotics Oy, FIN-Turku
South Africa
14 MOTOMAN robotec Czech s.r.o, CZ-Praha
16
5
4
12
1
15 MOTOMAN benelux B.V., NL-EB Son
16 MOTOMAN Robotics Europe AB, DK-Løsning
15
17 MOTOMAN robotec GmbH, SK-Bratislava
4
6
3
1
12
1 Messer Eutectic Castolin Switzerland S.A., CH-Zürich
9
4
4
Israel
7
14 2 6
9 17
10
2 Sp-Tech s.r.o., CZ-Nymburk
3 Gizelis Robotics, GR-Nea Kifissia
10 14
4 ROBOTIC SYSTEMS S.A., Johannesburg,
Port Elizabeth, Durban – South Africa
8
5 Optimove as, N-Lierstranda
7
6 Hadyna International, spol. s.r.o., CZ-Ostrava
13
11
7 Weber Comechanics, RUS-Moscow
3
11
9 Integrator RHC sp. z o.o., PL-Torun
10
10 Rehm Hegesztéstechnika Kft., H-Tápiószele
11 Teknodrom, TR-Gebze-Kocaeli
13 Kammarton Bulgaria Ltd., BG-Sofia
14 Flexman Robotics Kft., H-Budapest
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MOTOMAN Worldwide
America

Canada
USA
Mexico
Brazil
Europe & Africa

Finland
France
Germany
UK
Greece
Italy
Netherlands
Norway
Austria
Poland
Portugal
Sweden
Switzerland
Slovenia
Span
Czech Republic

Asia/Pacific

Slovakia
Denmark
Bulgaria
Turkey
Hungary
Israel
South Africa
Australia
China
Hong Kong
India
Indonesia
Japan
South Korea
Malaysia
Singapore
Thailand
Taiwan
MOTOMAN Centre
(Japan)
MOTOMAN INC.
(USA)
Headquarters
MOTOMAN robotec GmbH
(Germany)
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Over 30 Years of Robot Experience
YASKAWA has improved its products with reliable technology based on the longest years
of experience
1977
1998
1980
1983
1988
1994
MOTOMAN-L10
MOTOMAN-L10W
MOTOMAN-L106
MOTOMAN-K10S
MOTOMAN-SK16
MOTOMAN-UP series
MOTOMAN-CR, CSL series
YASNAC RB
YASNAC RG
YASNAC RX
YASNAC ERC
YASNAC MRC
YASNAC XRC
2006/07
2003
2005
MOTOMAN-ES, EA, HP series
Application optimized
robots
NX100
MOTOMAN-DA20, DIA10, IA20
MOTOMAN-CDL3000D,SSA2000
MOTOMAN-SIA20,SDA10, Scaras
MOTOMAN-VA1400
World first
7 axis articulated & Dual arm
robots
NX100
2008
7-axis arc welding
robot
NX100
New!
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Target Groups & Industries, Spectrum, Applications

Target Groups & Industries
Automotive industry and subsidiaries
Agriculture technology

Mechanical engineering
House technology

Lumber and furniture industry
Construction industry

Electrics

Food and
beverage Photovoltaic etc.

Product Spectrum
MOTOMAN robots 3 – 800 kg payload with 4, 5, 6, 7, 13 and 15 axes Controller DX100
Positioner Gantry systems and tracks Plant construction Safety equipment Handling
systems Tooling Jigs Software

Applications
Arc welding Spot welding
Grinding Polishing
Measuring

Cutting

Laser application
Painting

Palletising
Rotary grinding

Clinching

Self-piercing riveting
Gluing Sealing

Deburring

Assembly Handling
etc.
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Training & Service
In Germany, we offer a comprehensive training and
education program in Frankfurt and Allershausen:

Modern teaching methods

Training in-house and on site

Extensive training program

Hotline support

6 courses per week

Maintenance via internet

Customer specific maintenance
contracts

Project management with database

Service and maintenance

Spare parts dock

Robot programming
Service capacity:
Our services for your satisfaction: You will receive our extensive education
and training opportunities throughout Europe !
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PC Software package
MOTOSOFT represents an efficient PC software package which
solves and/or simplifies numerous giving up in the surrounding
field of the MOTOMAN robots:

FDDWIN32 – Data transfer software

MotoSimEG VRC – Off-line programming and simulation

JobEditor32NX – Editing robot programs at the PC

LadderEditior32NX – Editor for the Ladder program of the NX100

MotoCalv32 – Robot and tool calibration

MotoCom32 – Development package for PC off-line software

Job Exchanger32 – PC-controlled data communication

MotoAdmin – Remote access over Ethernet and Router

MotoMaintain – MOTOMAN maintenance systems

MotoDCI32 – Software for external random organization

MotoOPCServer – OPC server software

MotoVisu – Plant visualization with configurable clamping program
MotoSimEG
MotoAdmin
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DX Generation: New Robots & Controller
MOTOMAN change your facility by optimal robot
that has world No. 1 specification
Concept: Short Process
MOTOMAN Solution
User Benefit
Short Process
1) New manipulator realized short process
- 7 axes
(improved flexibility)
High
efficiency
Shorter
production
line
(improved accessibility)
VA1400
(7 axes)
VS50 (7 axes) &
super small gun
MS80 – Slim
body
2) New controller:
DX100 realized short process
High quality
Energy saving
- Slim body
Less
manufacturing
steps
- ”Multi” controller
(collision prevention)
- Safety controller
(reduce the facility place)
MOTOMAN-Link
(“Multi” robot control)
Safety controller
(saves valuable
production foot print)
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DX Generation: Controller DX100
Contributes to improved weld quality
(digital welding interface, integrated management of welding data in programming pendant)

Contributes to reduced production line floor space and shorter cycle times
- One controller can handle up to 72
axes (8 robots)
- Higher sensitivity for robot interference check and collision detection functions

Programming pendant is world's lightest, controls 8
operability
Conventional model NX100
axes, offers reduced teaching time and improved
New model
DX100
NEW!
- Higher performance
-
Improved functionality
-
Improved operability
- 5,7 inch LCD colour touch-panel
- Side:
Compact flash card slot
- Rear:
USB interface connector
- Multi-Window operation
- Support 8-axis keys
- New programming pendant
(PP):
Economical, light and easy
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DX Generation: Controller DX100
MOTOMAN’s next-generation DX100
controller easily handles multiple tasks
including control of up to eight robots
(72 axes)
- Number of I/O points doubled to 2,048 from the
prior NX100 system (1,024 points)
- Programming Pendant mounts keys to operate 8
axes (eliminating the need to press multiple key
simultaneously for certain commands)
Patented multiple robot control
(up to 8 robots / 72 axes)
Controller connections through back
of unit optimize floor space
Dynamic interference zones protect
robot arm and provide advanced
collision avoidance
Faster processing, high performance
Reduces teaching time
Provides up to 25 % energy savings
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General Purpose & Handling with the HP/MH/UP series
Industrial robots (6 axes)
other
models:
HP20D-6
HP5 series
other
models:
MH6S
MH6-10
5
6
50
20
350
Repet. pos. accuracy (± mm)
0,02
0,08
0,07
0,06
0,50
Max. working range R (mm)
706
1422
2061
1717
2542
MH6 series
other
models:
MH50-20
MH50-35
Max. payload (kg)
Advantages:
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9
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Compact
„Slim Arm“ format
Very fast
Energy saving
other
models:
MH5L
UP350D series
MH50 series
HP20D series
other
Models:
UP350D-350
UP350D-600
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Expert Arc Welding with the VA/MA series
Plug & Play Robotic
Welding Package
MotoWeld-SR350
Industrial robots (6 and 7 axes)
- for MOTOMAN-EA1900N and
MOTOMAN-SSA2000 robots Key benefits:
VA1400
MA1800
3
3
15
3
0,08
0,08
0,08
0,08
1434
1434
1807
1904
Max. payload (kg)
7
es
ax
MA1400
MA1900
-
Easy to operate and maintain
Cost efficient solution
Quick start-up time
Complete package from one
supplier
- MotoWeld-SR350 is specifically
designed for robotic welding
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Expert Arc Welding with the VA series
Arc welding robot MOTOMAN-VA1400
with 7 controlled axes
Features:

Torch cables built into the robot arm to eliminate
interference with the workpiece, jig or other nearby
The world's first 7-axis robot
for arc welding
robots

Also, the power cable and gas and air hoses can be
accommodated to the base

Several robots can be installed in close proximity
Æ Without interfering with each other

Construction of a highly effective and space-saving
welding cell is possible

Dramatically increased of the freedom of the robot´s
movement

Further improvement of welding quality with 7th axis
for ideal posture

Increase productivity with highest performance

Controlled axes:
Max. payload:
Repeatability:
Max. working range:
7
3 kg
+/- 0,08 mm
1,434 mm
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Spot Welding & Handling with the MS/ES/VS series
Industrial robots (6 and 7 axes)
MS80
Max. payload (kg)
ES280D-230
ES200D
80
165
200
280
230
50
0,07
0,20
0,20
0,20
0,20
0,10
2061
2651
2651
ES165D
2446
ES280D
2651
1630
7a
s
xe
VS50
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Spot Welding & Handling with the VS series
High-speed 7-axis robot MOTOMANVS50 with 50kg payload
Features:

Suitable for spot welding, handling, machine
tending and assembly

For machine tending operations the robot can
be placed beside or inside the machine, leaving
valuable floor space free for operators

Integrated cables into the robot arm
Æ Eliminates the interference between robots

Saves valuable
production foot print
Due to its special kinematics the VS50 can
have a closer approach to the workpieces and
also allows for high-density layouts with multiple
robots

System installation in confined spaces is possible

More compact and faster working in extremely
cramped spaces

Controlled axes:
Max. payload:
Repeatability:
Max. working range:
7
50 kg
+/- 0,1 mm
1,630 mm
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Trendsetter: One-Arm & Dual-Arm – SIA/SDA series
Special robots – New kinematics (7 and 15 axes)
s
xe
a
7
SIA20D
SDA20D
2 x 10
2 x 20
10
20
50
0,10
0,10
0,10
0,10
0,10
720
910
720
910
1630
Max. payload (kg)
SDA10D
SIA10D
1
s
xe
a
5
SIA50D
7a
s
xe
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Trendsetter: One-Arm & Dual-Arm – SIA/SDA series
One-Arm robot MOTOMAN-SIA20D (7 axes)

Improved product version

7 controlled axes

Max. payload: 20 kg

Due to its slim body, the SIA20D enables a system
installation in confined spaces

As well as technical benefits, the revised product
line in the „Slim Arm“ format provides economical
advantages for the user
Dual-Arm robot MOTOMAN-SDA10D in „Slim Arm“
format (15 axes)

Improved product version

15 controlled axes

Max. payload per arm: 10 kg

Use in the tightest of spaces possible

Ultra-light servo motors

Innovative, very flexible arm structure

Compact design
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High-Speed Pick & Place + Packing with the YS series
Scara robots (4 axes)
YS450
YS650
YS650L
YS850L
Max. payload (kg) – nom./max.
2/5
2/5
2/5
3/20
Range of motion (mm):
1. + 2. axis
450
650
650
850
Z-axis
170
170
320
340
1.+ 2. Axis (°/sec.)
5.400
6.300
6.300
5.266
Z-axis (mm/sec.)
1.100
1.100
1.100
1.100
U-axis (°/sec.)
1.870
1.870
1.870
1.428
1. + 2. Axis (°)
0,015
0,015
0,015
0,025
Z-axis (mm)
0,010
0,010
0,010
0,010
U-axis (°)
0,02
0,02
0,02
0,02
Speed:
Repet. pos. accuracy:
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Pick & Place + Packing: MPK series
Palletising with the MPL series
Pick & Place + Packing (5 and 4 axes)
s
xe
a
5
Palletising robots (4 axes)
s
xe
a
4
MPK2
MPK50
MPL80
MPL160
MPL800
2
50
80
160
800
0,50
0,50
0,07
0,50
0,50
900
1893
2061
3159
3159
other models:
MPL100
MPL300
MPL500
Max. payload (kg)
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Pick & Place + Packing: MPK series
Palletising with the MPL series
MOTOMAN is possible from picking to packing - Everything from one supplier!
Picking
Packing
Food machine
Palletising
Packing
machine
MOTOMAN-MPK2
MOTOMAN-MPK50
MOTOMAN-MPL160
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Adding Coulor with the PX/EPX Painting Robots
Painting robots
(6 axes)
EPX2800R
EPX2900
PX1450
PX1750F-50
PX1850
PX2050
PX2050F-50
PX2750
PX2850
10
15
10
10
15
10
10
15
15
20
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
Max. working range (mm)
1.457
1.757
1.835
2.035
2.054
2.729
2.829
2.833
2.825
2.900
345/360
410
360
370
420
560
570
640
820
980
F,W,C
F,W,C
F,W.C
F,W,C
F,W,C
F
F
F
W
F
Max. payload (kg)
Weight
Mounting options
PX2850F-50 EPX2800R
EPX2900
F=Floor, W=Wall, C=Ceiling
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Plant engineering & Robot systems
We build for you turnkey systems !

The years of experience in the sector of robotic
automation is reflected in the numerous and
successful system solutions for our customers

Individual plant concepts are our trademark

During the realisation, we rely on the
Jig construction
comprehensive know-how of our engineers
Standard compact cell
Welding production lines (phase to phase)
25 t - positioner
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Positioner systems

Stand alone table

External axis with and without
tailstock

Orbital positioner

2-Station positioner reversible

3-, 4- or more station positioner –
endless turning

Special constructions
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Positioner systems
Positioner with 100 kN clamping
unit
... with 2 x 100 kN
clamping units
... with 200 kN clamping unit
... with 100 kN
clamping unit
… with 100 kN clamping unit and
positioner system
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Positioner systems
RWV2: 2-Station positioner
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Positioner systems
Turn-tilt positioner with a
servo-controlled high-force
clamping unit
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Robot cells – Compact and modular versions
Compact version
“Small Cell“
Compact cell „RVE“
Robot cell with positioner
and MOTOMAN-UP20
Modular version: Robot cell with
a flexible safety gate
and 2 x MOTOMAN-UP20
and 3 x MOTOMAN-UP6
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Gantry systems and robot tracks
Gantry
Gantry robot track
(special construction)
Gantry robot tracks
Robot tracks
XYZ-Gantry
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Examples: Shielded arc welding
Full synchronized MAG welding – Front axle rear
Stud welding – Tractor cabins
„Jigless Welding“ – Seat elements
MIG/MAG welding and handling – Motor vehicle
muffler
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Examples: Shielded arc welding
MAG welding – Agricultural machines
MIG welding – Door frames
Full synchronized and independent coordination
of 4 robots with a horizontal servo axis
MAG welding – Drive frames for pallet trucks and
order pickers
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Examples: Spot welding with the ES series
Spot welding –
Body parts
Spot welding – High-strength
sheet metal („DP 600“)
Stationary spot welding –
Front axle rear (Aluminium)
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Examples: Cutting and water-jet cutting
Plasma welding - Profiles
Laser welding Nd-YAG–
Silencer body
Laser cutting – Heater
tubes
Water-jet cutting – Carpets for vehicle interiors
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Examples: Assembly and handling tasks
Loading and unloading - Bumper
Handling – Small parts
Handling – Aluminium parts
Press tending – Front axle rear
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Unloading, filling and palletising
Loading and unloading – Die casting parts
Loading and unloading machine tool
Loading and unloading – Back axle rear
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Collecting – Pressure sensors
Press tending
Loading and unloading – Injection molding
Riveting – Door frames
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Examples: Other tasks
Deburring and polishing - Trims
Milling – Roof parts
Deburring – Side bar beam
Polishing – Exhaust muffler
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Examples: Palletising with the EPL series & Painting
Palletising – Equipped with a gripper system
BaseCoat-Line – Painting car bodies
„Twin“-System – Palletising paper rolls
Palletising – Beverage boxes
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References
MOTOMAN solutions are used everyday in countries all around the world. They are found in a variety of industries,
such as automotive, food & beverage and plastics.

AB Trygg Maskin
Afag
Aggretech
AKL
Alcoa
Almi
Altin
Amazonen Werke
Apparate Bau
Arla Göteburg
AR Maschinenbau
Arvin Exhaust
Arvin Meritor
ATM
Audi
Autocat
Autoliv
AWL
Beisser
Benteler
Bistronic
BMW
British American Tobacco
Bosal Group
Boysen
BOZ

Bruning Technometal
BSB
Burger
Burgmann
BWB
Claas
Contitech
DaimlerChrysler
Damiani
Delphi
Derby Cycle
Dura Automotive
Cochet
Como
Damiani
Done Logisticks Oy
Eberspächer
EGS
Emarc-celik
EMS Automation
Ernst Apparatebau
ETT
Faurecia Abgasanlagen
Faurecia Autositze
Finnveden Powertrain
Flexweld

FMB
Ford
Franke
Froh
G.F.M.A.
GKN Driveline
Goma B.V.
Gyllensvaans
Hauni
Heidemann Advest
Henon
Hiab
Hitachi B.V.
Hwam Heat Design
HJS
Honda
Huperz
IMS:gear
Interstuhl
ISE Industries
Isringhausen
itec Automation und
Laser AG
ITT Automotive
IWM
Janin Carnet

Johnson Controls
John Deere
Kasteel Metaal
Keiper
Kendro
Kermi
Kesseböhmer
Kittel
Krones
KTM
Kubota
Lear Corporation
Linde
Magna
M.A.i.
Marquardt
Matino Maurice B.V.
Matay
MGL
Metzler
Messer
Schweißtechnik
MTU
Müller Weingarten
Muhr und Bender
(Mubea)

Neureder
Nibe
Nordisk Wavin
Oeno Concept
Olbrich
Othon Fey Parat
Otokar
Peri
Piller
Ponsee Oyj
Progress Werk
Projekt
Automation
Robertpack B.V.
Rodomach
Speciaalmachines
B.V.
Safan B.V.
Sah Leduc
Sanica
Samsung
Sedlbauer
Siemens
Sila Teknik
Sitech
Sel Metal

Sotec Medical
Stengel
Swede Matic
Tallent Budd
Tenneco
Automotive
Thyssen
Trento
Tower
Automotive
Toyota Boshoku
Turkey
Tubazur
Trento
Trumpf
Vishay
Viwametal
VW
Walker
Westfalia
WEZEK
Winterhalter
WKZ
WM Meyer
Wolf Geräte
ZF Sachs, etc.
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