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DOSING PUMPS
Please read the manual through completely before commissioning this equipment.
Do not discard!
Any part which has been subject to misuse is excluded from the warranty!
Table Of Contents
TABLE OF CONTENTS ..................................................................................................................................... 2
1. GENERAL USER INFORMATION ................................................................................................................. 3
2. DEFINITION AND FEATURES....................................................................................................................... 5
2.1. Definition ............................................................................................................................................... 5
2.2. General Features .................................................................................................................................. 5
2.3. Electrical Design ................................................................................................................................... 5
2.4. Technical Features ............................................................................................................................... 5
3. INSTALLATION ............................................................................................................................................. 7
3.1. Electrical Connection ........................................................................................................................... 7
3.2. Assembly and Installation .................................................................................................................... 9
3.3 Injection Group with Ball and Checkvalve ......................................................................................... 15
3.4 Suction Group ...................................................................................................................................... 16
3.5. Combined Head Group 1-2-3.............................................................................................................. 17
3.6 Head Group 2 ....................................................................................................................................... 18
3.7 Head Group 4 ....................................................................................................................................... 19
3.9 Level Sensor Installation ..................................................................................................................... 20
4. USAGE ......................................................................................................................................................... 21
4.1 Explanations for Analog Models ........................................................................................................ 21
4.2 Explanations for Digital Models .......................................................................................................... 22
4.3. Leds and Meanings............................................................................................................................. 22
4.4. Parameter Settings in Digital Models ................................................................................................ 23
4.5 Details of External Socket ................................................................................................................... 27
4.6 Volumetrik Modellerde Sayaç Bağlantısı ........................................................................................... 27
4.7 Password Usage .................................................................................................................................. 28
5. SERVICE ...................................................................................................................................................... 28
5.1. Maintenance ........................................................................................................................................ 28
6. SERVICE ...................................................................................................................................................... 29
6.1 Mechanical Failures ............................................................................................................................. 29
6.2 Electrical Failures ................................................................................................................................ 29
7. CHEMICAL RESISTANCE LIST .................................................................................................................. 31
8. FEED RATE SETTINGS GRAPHS .............................................................................................................. 32
9. MODEL LIST ................................................................................................................................................ 33
10. GUARANTEE ............................................................................................................................................. 33
10.1. Guarantee .......................................................................................................................................... 33
11. STANDARDS ............................................................................................................................................. 33
R3
Sayfa 2/34
DOSING PUMPS
1. General User Information
Please read the following information carefully and complete. This information enables to the highest
benefit to instructions for use.
WARNING
This symbol used for specify the potential risk situations. Ignoring safety
information can endanger life or result in serious injury!
CAUTION
This symbol used for specify the dangerous situations. Ignoring safety information
can result in injury to persons or damage to machinery or other materials!
IMPORTANT
This symbol used for specify the danger situations. Ignoring safety information can
result in damage to machinery or other materials!
SAFETY GUIDELINES
WARNING
The use of toxic or hazardous materials!

This guide has all instructions for lessen the risks of mixing toxic and
hazardous materials always read chemical safety data!

Analyze the hydraulic parts of the dosing pump and use it's just all parts
smooth case.

Use available materials for pipes, records, covers, suction and injection valves.

Please read the notes below 1,2 and 3 for remove the dosing pump. For taking
pressure and draw out the chemicals from the pump head look at "MAINTENANCE"
CAUTION
Before any service :
1.
Disconnect pump from electricity,
2.
Release the pressured part from pump head and injection line,
3.
Discharge dosing liquid from pump head.
R3
Sayfa 3/34
DOSING PUMPS
GENERAL ADVICES
WARNING

Before working on the metering pump, always de-pressurise the discharge line,
empty the liquid end and rinse out!

Never allow the metering pump to operate when the stop valve on the discharge
line is closed, as this can result in the rupture of the discharge line!
CAUTION

Install pump at a dry place far from heat sources and ambient temperature
must be below 40ºC

Make electrical connection in electrical rules (3.1).

Mount pump as in figure 16 Liquid distances at underside and upper side of
pump must be shorter then two meters. Keep pump upper then liquid level ant
close tank tightly.
NOTE

Be cafeful to avoid folding on the pipes
IMPORTANT

Do not remove the screw caps that on the pump head.
R3
Sayfa 4/34
DOSING PUMPS
2. Definition and Features
2.1. Definition
Dosing pumps are sensitive dosing equipments, designed to use in areas (as pools, tap water, agricultural)
that chemicals (like acid, chlorine or liquid fertilizer) must give by dosing.
2.2. General Features
This manual may used for all dosing pumps. Installation, usage and service off all pumps are similar, but
there are some differences at usage, technical information and maintenance.
2.3. Electrical Design
Device makes dosing function as considering to user settings.
The device complies with the following standards:
 TS EN 61000–6–1
 TS EN 61000–6–3
 IEC 60335–2–41
 IEC 60335–1
 EN 60332–41
 EN 60335–1
2.4. Technical Features
2.4.1 Dosing Pump Technical Features
Power Supply
Suction Line Max.Height
Injection Line Max.Height
Body
Ambient Temp.
Chemical Temp.
Weight
AC 230V 50-60Hz
DC 12V *
1,5mt
4 mt
IP54
IP65
0–50°C
0–45°C
CLS Series
LARA Series
NANO Series
2,3 Kg
2,2 Kg
1,7 Kg
2.4.2 Raw Metarials
Parts
CLS Series
Records
Çekvalfler **
Pump Body
NANO Series
LARA Series
PP-PVDF**
ABS
PP
Suction Group
EPDM, Viton, Silicon, Neoprene, Zirconium Ball
Injection Group
EPDM, Viton, Silicon, Neoprene, Zirconium Ball
Head Group
Zirconium Ball
Diaphgram
PTFE
Pump Head
PP-PVDF**
O-Rings
Suction Pipe
Injection Pipe
Discharge Line Pipe
VİTON
PVC
PE
PVC
*In 12 V models / ** May change in models
R3
Sayfa 5/34
DOSING PUMPS
CLS SERIES DOSING PUMPS
2.4.3 Dimensions
Dimensions
A
219mm
B
107.5mm
C
157mm
LARA SERIES DOSING PUMPS
Figure 1
Dimensions
A
185mm
B
107.5mm
C
156mm
NANO SERIES DOSING PUMPS
Figure 2
Dimensions
A
115mm
B
120mm
C
101mm
D
173mm
Figure 3
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Sayfa 6/34
DOSING PUMPS
3. Installation
SAFETY INFORMATION
WARNING

The device shouldn’t be damp or wet. Not used open area without any
protection (external box, cover protect from sun and rain.. etc.)
CAUTION

Implement all general safety precautions for installation!

Read this user guide completely and carefully before installation

All electrical connections are just made by specially trained and qualified
persons.

Power supply source value must be same with instruction label on the pump
CAUTION

Choose the electrical connection point far away from the liquids and chemicals
3.1. Electrical Connection
WARNING

Do not connect the electric source before assembly the pump.

Pompa sökülmeden önce elektrik bağlantısı çıkartılmalıdır.

Cut-off all electrical connections before remove the pump

Choose healty ground lined electrical outlet for connect the pumps that needs
ground line
WARNING

Keep the cover closed absolutely when the pump runs
3.1.1 Electrical Connection for DC Models
12V DC Dosing pumps electrical
connection diagram is shown in the
figure at left side
Brown cable connect to the
power supply + (positive) pole and
blue cable connect to – (negative)
pole
Use minimum 1,5mm2 cable for
extend the dosing pump cable
Figure 4
R3
Sayfa 7/34
DOSING PUMPS
3.1.2 Electrical Connection for AC Models
Figure 5
Figure 5 show the CLS models electric connection diagram.

If the CLS series dosing pumps electric cable attached into a safety box protected electric plug please
control the electric line earth contact

Should be use minimum 0,75mm2 cable for any addition for extend the electric cable.
Figure 6

LARA and NANO series Dosing pumps electrical connection diagram is shown in the figure at above.

Should be use safety box protected electric plug for connect the dosing pump.

Should be use minimum 0,75mm2 cable for any addition for extend the electric cable.
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Sayfa 8/34
DOSING PUMPS
3.2. Assembly and Installation
3.2.1 General Installation
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
Injection Line
Injection Line Pipe
Safety Fuse
DC Power Supply
AC Power Supply Cable
DC Power Supply Cable
Discharge Pipe
Suction Line Pipe
Liquid Level Sensor
Suction Line
Figure 7
The Shape of the device general installation








R3
The Shape of the device general installation should be done like at the above figure.
The suction line should be as short as possible. Distance of the pipe should be max 1,5mt between pump
and suction group.
The suction line should be laid on an ascending incline, to avoid air bubbles collecting.
Device installation should be finished before make the electrical connection.
Electrical connection point should be choosing far away from liquids and chemicals.
Easy readable and usable place should be selected for user’s accsess.
Should be select the mounting are dry and goog ventiled for the device works properly and long-lived.
Numbered 5 flat line show the 230V AC power supply connection, numbered 6 dashed line show the 12V
DC power supply connection.
Sayfa 9/34
DOSING PUMPS
3.2.2 Mounting on Wall




Figure 8
For installation use the hole-template that compatible with your pump model. (Figure: 12–13–14–15).
Mark the mounting the device surface according to the listed dimensions.
Drill max.7mm hole for insert the 8mm rawplugs
Fixed the pump with screws after assemble the rawpulgs.
3.2.3 Mounting on Plastic Panel
Screw Size Dimensions
CLS
Series
4 Pieces 5x20
YHB Screw
NANO
Series
2 Pieces 4,2x25
YSB Screw
LARA
Series
4 Pieces 4,2x25
YSB Screw
Figure 9
R3
Sayfa 10/34
DOSING PUMPS
3.2.4 Mounting Holes of the Pumps



The below figures does shown the mounting hole templates for the pumps.
Mark the mounting the device surface according to the listed dimensions before installation
Please make sure that the pump will be installed a clean and dry surface.
CLS SERIES DOSING PUMPS
Dimensions
A
B
C
D
35mm
149mm
11mm
Ø 6mm
Figure 10
LARA SERIES DOSING PUMPS
Dimensions
A
B
C
D
E
F
76mm
23mm
Ø 5mm
155mm
9mm
104mm
Figure 11
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Sayfa 11/34
DOSING PUMPS
NANO SERIES DOSING PUMPS
Dimensions
A
B
C
D
6mm
21,5mm
60mm
Ø 5mm
Figure 12
3.2.5 Pump Mounting Position
Figure 13
Right
Figure 14
Wrong
NOTE
Suction and discharge valves (bleed valves for self-degassing liquid ends) must be
in a vertical position. (± 45º )
R3
Sayfa 12/34
DOSING PUMPS
3.2.6 Connecting Tubing
Figure 15
Figure 16
1.
When installing suction discharge and bypass lines, ensure they are free from all mechanical stress!
2.
Arrange the lines so that it is possible, if necessary, to pull the liquid end and the pump apart sideways!
3.
Ensure tubing length ends are cut straight across.
4.
Insert tubing through union nut and clamping ring.
5.
Push tubing ends up to the stop on the tube nozzle.
6.
Place tubing and nozzle onto valve.
7.
Tighten union nut, pushing tubing down at the same time.
8.
Pull briefly on the tubing attached to the liquid end and then retighten the union nut
R3
Sayfa 13/34
DOSING PUMPS
3.2.7 Discharge Pump
Figure 17






Before working on the metering pump, always de-pressurise the discharge line
Install PVC pipe to the discharge line and after assembly.
Unscrewed the discharge record
Run the dosing pump
Wait until the chemical goes to the tank from the discharge pipe without air bubbles.
Screwed the disharge recorg tightly.
Figure 18





R3
Follow the instroductions that the figure above for the without discharge line pumps
Please run the pump before install the injection group to the line.
Wait until the chemical goes to the injection pipe without air bubbles.
Stop the pump
Install the injection group to the line
Sayfa 14/34
DOSING PUMPS
3.3 Injection Group with Ball and Checkvalve
NOTE

Injection valve group must be fitted up side of the pump head that shown the


Injection Line With
Checkvalve
arrow sign (
)
All parts of the injection group must be fitted same way and placement that
the figure below
If it changes your pump doesn't work smoothly.
Injection Line
With Ball
Çekvalfli Basma Hattı
No
Açıklama
Adet
1
Injection Checkvalve Body
1
2
Checkvalce Rubber Washer
1
3
Checkvalce Rubber
1
4
Checkvalce Rubber Stopper 2
1
5
Record 2 4x6
1
6
Conical pipe entrance 4x6
1
7
Record Cap 2
1
Bilyeli Basma Hattı
No
Açıklama
Adet
1
Injection Checkvalve Body
1
2
Bilye Yuvası 3 Basma Hattı
2
3
Ball 6,35mm
1
4
Bow for Ball Housing
1
5
Record 2 4x6
1
6
Conical pipe entrance 4x6
1
7
Record Cap 2
1
Figure 19
Figure 20
R3
Sayfa 15/34
DOSING PUMPS
3.4 Suction Group



Suction valve group must be fitted bottom side of the pump head that and
immersed the chemical tank.
All parts of the suction group must be fitted same way and placement that the
figure below
If it changes your pump doesn't work smoothly.
No
Açıklama
Adet
1
Suction Checkvalve Body
1
2
Checkvalce Rubber Stopper 2
1
3
Checkvalce Rubber
1
4
Checkvalce Rubber Washer
1
5
Record 2 4x6
1
6
Conical pipe entrance 4x6
1
7
Record Cap 2
1
8
Suction Checkvalve Middle Part
1
Figure 21
R3
Sayfa 16/34
DOSING PUMPS
3.5. Combined Head Group 1-2-3


All parts of the combined head group must be fitted same way and placement
that the figure below
If it changes your pump doesn't work smoothly.
Figure 22
Adet
No
Açıklama
1
Record 2 4x6
2
10
Ball 6.35mm
4
2
Record Cap 2
2
11
Oring 7x1,57
4
3
Discharge Record
1
12
Oring 12x1,2
1
4
Conical pipe entrance 4x6
2
13
Discharge Pipe Input
1
5
Oring 4,5x1,78
5
14
Combined Head Group 1-2-3
1
6
Ball Housing Body-6
1
15
Ball Housing Body-6 (injection)
1
7
Ball Haousing Body-6 Down Cap
2
16
Oring 2,5x1,78
1
8
Ball Haousing Body-6 Up Cap
2
17
Oring 5x1,2
1
9
Ball Haousing Body-6 rove
4
18
Security Stopper Cap 2 4x6
2
No
R3
Açıklama
Adet
Sayfa 17/34
DOSING PUMPS
3.6 Head Group 2


All parts of the head group 2 must be fitted same way and placement that the
figure below
If it changes your pump doesn't work smoothly.
Figure 23
No
R3
Açıklama
Adet
1
Pump Head Group 2
1
2
Record 2 4x6
2
3
Record Cap 2
2
4
Conical pipe entrance 4x6
2
5
Security Stopper Cap 2 4x6
2
6
Ball Hausing 1
4
7
Ball 5mm
4
8
Checkvalve Stopper B
2
9
Checkvalve Stopper A
2
Sayfa 18/34
DOSING PUMPS
3.7 Head Group 4


All parts of the head group4 must be fitted same way and placement that the
figure below
If it changes your pump doesn't work smoothly.
Figure 24
No
1
2
3
4
5
6
7
8
9
10
11
12
R3
Açıklama
Pump Head Group 4
Record 2 4x6
Record Cap 2
Security Stopper Cap 2 4x6
Conical pipe entrance 4x6
Ball Hausing 1
Ball 5mm
Checkvalve Stopper B
Checkvalve Stopper A
Discharge Record
Oring 6x1,5
Oring 3x1,5
Adet
1
2
2
2
2
4
4
2
2
1
1
1
Sayfa 19/34
DOSING PUMPS
3.9 Level Sensor Installation
Unscrew the record (shown in figure25 with arrow) and sepate the
suction group for affix the level sensor.
Figure 25
Insert the level sensor part (shown in figure 26 with arrow)between
to the record and the body.
Screw the record tightly.
Figure 26
After installation.
Figure 27


R3
When make this process please don’t remove or change any part from suction
group.
If it changes your suction group doesn't work smoothly.
Sayfa 20/34
DOSING PUMPS
4. Usage
The dosing diaphragm is driven by an electromagnet, which is stimulated and controlled by a
microprocessor. Chemical feed occurs as a result of pulsed deflections of the dosing diaphragm within the
liquid end, which causes pressure differentiation between the suction side, the liquid end cavity and the
discharge side. The feed rate is determined by the stroke length and stroking rate
The stroke length is adjustable between 0 % and 100 % using the stroke length adjustment knob.





When electric pulse released, a spring move back the piston and liquid filled in from suction valve.
Usage is easy; the pump does not require lubricating. Therefore, maintenance is zero
Equipments used at pump body are special made to protect against to poisonous substances.
Pumps produced, at different capacities to use in max 16-bar pressure in a range of 0 to 20 litters per hour.
Control knobs on analog models easily change pump capacities.
4.1 Explanations for Analog Models
Pump capacity can change easily with the potentiometer on the front panel in analog models. Can be attached
the liquid level sensor to the level sensor BNC connector for stopped the pump when chemical finished. Press
%10 button (number 14) for increase the pump capacity to %10. Number 12 led lights up when the pump works
in %10 capacity mode.
Figure 28
No
1
2
3
4
5
6
R3
Explanation
Front Panel
Power Led
Pulse Indicator Led
Stroke Adjustment Knob
Pump Head Group
Electric Connection Plug
No
8
9
10
11
12
13
Explanation
Injection Group Record
Suction Group Record
Power Button
Liquid Level Input
%10 Indicator Led
Power Button
Sayfa 21/34
DOSING PUMPS
7
Discharge Record
14
%10 Button
4.2 Explanations for Digital Models
Pump capacity and operation modes can be change with function keys. All keys and indicator leds placed on
front panel of the pump. Operation paramaters details listed in following sections. BNC connector and external
connector connection diagrams details in chapter 4.5.
Information about the fill level in the dosing tank is sent to the pump. For this purpose, a level switch must be
installed; this switch is connected to the socket “Level switch”. The level “Warning” in the store tank was
undershot. When the pulse led flashes swiftly (number 2), the level “Error” in the store tank was undershot and
the pump stops.
Figure 29
No
Explanation
No
Explanation
1
Power Led
6
UP Button
2
Pulse Led
7
DOWN Button
3
Screen
8
Level Sensor Input
4
Power Button
9
External Connection Input
5
CLEAR Button
4.3. Leds and Meanings
Power Led
Pulse Led
% 10 Indicator Led
R3
Electrical connection indicator led.
Operation indicator led. Flashes with each pulse
%10 capacity working mode indicator led in LARA AP and APS series.
Sayfa 22/34
DOSING PUMPS
4.4. Parameter Settings in Digital Models
4.4.1 General Diagram for Parameter Settings
Figure 30
R3
Sayfa 23/34
DOSING PUMPS
4.4.2 Parameter Settings
Keep ON/OFF button pressed for a while. In this case, device enters the
parameter adjustment.
At first PAr and second P 1 messages displayed. Select parameter number, which
will be change.
Figure 31
Adjust value to wanted value with ▲up and down▼ button.
Figure 32
Figure 33
Step 1
Step 2
Press to ON/OFF button for a short time to display parameter value.
Figure 34
For change the parameter value use up and down buttons and press
ON/OFF button for a short time again, to return previous section that
parameter number displayed.
Figure 35
Figure 36
Step 1
Step
To return to main screen, press CLEAR button for a long time.
Figure 37
R3
Sayfa 24/34
DOSING PUMPS
4.4.3 Parameter List
No
Definition
Value
Factory
Default
Description
Sets the operating mode of the pump. There are 5 kinds of mode of
operation.
0 : Manuel
1 : Auto
2 : Vol 1
3 : Vol 2
4 : 4-20 mA
0–4
0
On Time
1 – 99
minute
1
Determine the lenght of the pump on time rate in Auto mode
(Working as time-bound mode)
P3
Off Time
1 – 99
minute
1
Determine the lenght of the pump off time rate in Auto mode
(Working as time-bound mode)
P4
VOL Pulse
1 – 999
1
Water meter set value for the pump start the working.
P5
VOL Stroke
1 – 999
1
Volumetric control set value. Pump pulse value based on the
signals from water meter.
P6
Min. Pulse/Min.
User
0 – Min.
SPM
0
Minimum pulse value adjusted by user also this parameter adjusted
analog input range minimum value.
P7
Max. Pulse/Min.
User
1– Max.
SPM
120
P1
Operationg Mode
P2
Maximum pulse value adjusted by user also this parameter
adjusted analog input range maximum value.
P8
Analog Mode
0-3
0
Pulse/Minute value is calculated according to the value of analog
input.
0: 0 – 20 mA
1: 20 – 0 mA
2: 4 – 20 mA
3: 20 – 4 mA
P9
Password Enable
0-1
0
0: Password disabled
1: Password enabled
P10
Password
1-999
1
Enter the user Password
0: Memory mode is disabled. (The signals (max. 999) are taking the
memory that over the pump working capacity.)
P11
0–1
VOL Mode
0
1: Memory mode is enabled. (The signals (max. 999) are taking the
memory that over the pump working capacity.)
SPM: Pulse value in a minute
4.4.4 PRIME FUNCTION at Digital Dosing Pumps
By simultaneously pressing both arrow keys, suctioning (short-time delivery at
maximum frequency) can be activated for 1 minute.
 Press both arrow keys(UP▲ and DOWN ▼ button ) simultaneously
 Monitoring 60 sec. and decrease the value.
 After 1 minute pump turns to using operation mode.
R3
Sayfa 25/34
DOSING PUMPS
4.4.5 Parameter Explanations
P1
This parameter used for changing the pump operating mode.5 different operating mode it has.
0_Manuel
In this mode, pulse per minute changed with up and down buttons and pump
starts and stops with ON/OFF button.
1_Auto
In this mode, pump operates like manual mode, but runs for open period
adjusted in parameter P 2 (on time) and stops for closed period adjusted in
parameter P 3 (off time).
2_Volumetric 1
In this mode, pump shots for P 5 (Vol. Set value) times in every P 4 (Water
meter set value) signal get from a counter and wait for other signals. If P 4 and P 5
parameters adjusted 1, pump can be operated according to a signal obtained by a
control device.
For example P 4 parameters set value is entered 3 and P 5 parameter set
value is entered 5. When water meter (counter) signals comes 3, pumps shots 5
times.
The device according to the time between signals automatically adjusts the
stroke range.
Summarize, the dosing pump shots equal intervals that depending on the
incoming signal from counter.
3_ Volumetric 2
4_0/4–20 mA
P2
In this mode, pump shots for P 5 (Vol. Set value) times in every P 4 (Water
meter set value) signal get from a counter and wait for other signals. If P 4 and P 5
parameters adjusted 1, pump can be operated according to a signal obtained by a
control device.
For example P 4 parameters set value is entered 3 and P 5 parameter set
value is entered 5. When water meter (counter) signals comes 3, pumps shots 5
times.
The device adjusts the stroke range according to stroke per minute.
Device adjusts the stroke range according to analog input value. Pump starts
and stops with ON/OFF button.
This is on time parameter. If device operating mode adjusted AUTO pumps works according at
entered on time value. User can adjust the on time value 1 to 99 minutes.
For example the user enter the on time value is 5 minute. A 5 message shown on main screen
while the pumps working.
P3
This is off time parameter. If device operating mode adjusted AUTO pumps wait according at
entered off time value. User can adjust the on time value 1 to 99 minutes.
For example the user enter the off time value is 2 minute. A 2 message shown on main screen
while the pumps waiting.
P4
This parameter is counter set value it is used just device operating mode adjusted Vol1 or Vol2.
User can adjust the value 1 to 999.
P5
This parameter is volumetric control set value it is used just device operating mode adjusted Vol
1 or Vol 2.User can adjust the value 1 to 999.
P6
Minimum pulse value adjusted by user also this parameter adjusted analog input range minimum
value. Device minimum pulse value used in Manuel, Auto and Analog operation modes. If the
minimum value entered different value from "0" (zero) pumps will continue to work else coming "0" volt
from analog output source that in the Analog operation mode.
R3
Sayfa 26/34
DOSING PUMPS
P7
Maximum pulse value adjusted by user also this parameter adjusted analog input range
maximum
value. Device maximum pulse value used in Manuel, Auto and Analog operation modes
P8
This parameter uses for work the pump depending on a analog output source. Pulse/Minute
value is calculated according to the value of analog input. User can select of one from 4 different
working mode (0 – 20 mA, 20 – 0 mA, 4 – 20 mA, 20 – 4 mA)
P9
This parameter used for password activation. Parameter value is entered 0, password is
disabled. Parameter value is entered 1, password is enabled. Device is need the true password for
enter parameter list.
P10
This parameter is used for enter the user password value. User can select any value 1 to 999
P11 This is memory mode for volumetric control. If the signals (max. 999) higher than pump working
capacity device can not work over its capacity. Parameter value is entered 0 memory mode is
disabled, Parameter value is entered 1 memory mode is enabled.
4.5 Details of External Socket
Figure 38
4.6 Volumetrik Modellerde Sayaç Bağlantısı
Counter connection in volumetric models must be as below.
Figure 39
R3
Sayfa 27/34
DOSING PUMPS
4.7 Password Usage
Password protection is operative when the (P09) parameter adjusted “1”
Password protection works after a period of time for any prosess.
When password forgotten, keep ON/OFF button pressed more than 10
second, rES message displayed keep down button pressed. This resets
(P 09) parameter and disables password.
Figure 40
5. Service
WARNING

Disconnect all electric connections before any service

Use 5x20 mm mini glass fuse.

If the device has any electric cable defect, just it must be change by
Authorized service
5.1. Maintenance
Figure 41
Before being taken off the device at the end of the season;



R3
Disconnect the injection line pipe from the injection group
Take out the suction group with filter from the chemical tank and dip it to the clean water.
Run the pump for 5-10 minutes.
Sayfa 28/34
DOSING PUMPS
Cleaning with Sodium hypochlorite (most used):







Remove injection line pipe from injection line.
Remove suction pipe with filter from liquid and insert to clean water.
Run pump for 5-10 minutes.
Insert filter to hydrochloric acid and wait until acid finishes cleaning.
Run pump for 5 minutes while suction and inject records are in same tank.
Repeat process with water.
Mount pump again.
NOT

Control the liquid level periodically in chemical tank, to work pump without
liquid

Control pumps working minimum every 5 hours

Hydraulic pumps needed to clean periodically but cleaning frequency is
dependent to application type.
6. Service
6.1 Mechanical Failures

If system fully quite, probably there is an electrical or electronically defect.

If there is a lost of dosing liquid in a fixed interval, record caps may be loosed or crack in injection line pipe.
Very unusual there is a break or crack on diaphragm or screws loosen on pump head.

If let air in pump head while pump is not working, all the check valves at system must controlled and must
changed with new one if needed.
6.2 Electrical Failures
Analog Models
If any of leds are not lighting

Switch must be open.

Check electric plug.

All electric coard or plug damages must repaired by authorized personel or service

Check the power supply. Notice to electrical values are AC 220V 50-60 Hz for AC models, DC12V for DC

Check pump fuse. If not healthy change with 1A fuse for AC models, 10A fuse for DC models. (Figure 47).

If problem is different from these contact to firm that you bought pump.
models.
If new fuse is blowing contact with firm that you bought pump.
12V DC
10 A 5x20 glass fuse
230V AC
1 A 5x20 glass fuse
Fuse Select According To Power Supply
R3
Sayfa 29/34
DOSING PUMPS
6.2.1 Fuse Replacement
WARNING

Cihazınıza herhangi bir servis işlemi yapmadan önce mutlaka elektrik bağlantısı
kesilmelidir.

AC Dozaj pompalarında 1A cam sigorta kullanınız.

DC Dozaj pompalarında 10A cam sigorta kullanınız.
Pompa sigortasını değiştirmek için öncelikle
arka kapak üzerinde bulunan vidaları uygun bir
tornavida kullanarak çıkartınız.
Figure 42
Replace the glass fuse that located on the
electronic card.
Pay attention not to any damage to the
electronic card. Electronic pump does not work if
your card is damaged.
Electronic card damages by the user are out
of warranty.
Then close the back cover of the pump.
Figure 43
R3
Sayfa 30/34
DOSING PUMPS
Digital Models

If there is nothing at display

Check electrical plug.

Notice to electrical values are AC 220V 50-60 Hz.
Digital Models with Liquid Level Controller


If there is nothing at display
o
Check electrical plug.
o
Notice to electrical values are AC 220V 50-60 Hz.
If led blinks quickly:
o
Liquid finished in liquid tank.
o
Liquid level sensor not inserted completely in liquid tank.
o
Cable of liquid level sensors is broken or defected.
NOTE

If problem is different from these contact to firm that you bought pump.
7. Chemical Resistance List
Chemical
Acetic Acid, Max 75%
Formule
Glass PVDF PP PVC SS316 PMMA Hastelloy PTFE FPM EPDM NBR PE Neoprene Silicone
CH3COOH
2
1
1
1
1
3
1
1
3
1
3
1
3
Al2(SO4)3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
R-NH2
1
2
1
3
1
---
1
1
3
2
4
1
---
---
Calcium Hydroxide
Ca(OH)2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Calcium Hypochlorite
Ca(OCl)2
1
1
1
1
3
1
1
1
1
1
3
1
2
2
CuSO4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FeCl3
1
1
1
1
3
1
1
1
1
1
1
1
1
2
Hydrofluoric Acid 40%
HF
3
1
1
2
3
3
2
1
1
3
3
1
3
3
Hydrochloric Acid
HCl
1
1
1
1
3
1
1
1
1
3
3
1
2
2
Hydrogen Peroxide 30%
H2 O 2
1
1
1
1
1
3
1
1
1
2
3
1
2
1
Nitric Acid 65%
HNO3
1
1
2
3
2
3
1
1
1
3
3
2
3
3
Phosphoric Acid 50%
H3PO4
1
1
1
1
2
1
1
1
1
1
3
1
2
1
Potassium Permangate 10%
KMnO4
1
1
1
1
1
1
1
1
1
1
3
1
---
---
Sodium Bisulphate
NaHSO3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Sodium Carbonate
Na2CO3
2
1
1
1
1
1
1
1
2
1
1
1
1
1
Sodium Hydroxide
NaOH
2
1
1
1
1
1
1
1
2
1
2
1
1
2
NaOCl+NaCl
1
1
2
1
3
1
1
1
1
1
2
1
1
2
Sulphuric Acid -85%
H2SO4
1
1
1
1
2
3
1
1
1
3
3
1
3
3
Sulphuric Acid -98,5%
H2SO4
1
1
3
3
3
3
1
1
1
3
3
3
3
3
Aluminium Sulphate
Amines
Copper Sulphate
Ferric Chloride
Sodium Hypochlorite 12,5%
1:
R3
Resistant
2 : Practically resistant
1
3 : Non resistant
Sayfa 31/34
DOSING PUMPS
8. Feed Rate Settings Graphs
R3
Sayfa 32/34
DOSING PUMPS
9. Model List
Max./Lt
Max./P
Stroke/ Stroke/
LARA SERIES
Lt/h
BAR
min.
ml
2
10
120
0,277
5
7
120
0,694
2
10
120
0,277
10
10
120
1,388
20
5
120
2,777
5
5
180
0,492
2
10
180
0,185
Power
Supply
Watt
Volt
W
Analog
Digital
Level
Control
Water
Meter
Input
4–20
/mA
Analog
Input
%10
Adjust
Alarm
Output
A
2L/10B
APS
DS
25
DMS
A
5L/7B
APS
DS
230V/50Hz
DMS
A
2L/20B
APS
DS
DMS
CLS SERIES
A
10L/10B
DS
DMS
230V/50Hz
A
20L/5B
DS
60
40
DMS
NANO SERIES
5L/5B
2L10B
A
230V/50Hz
25
10. Guarantee
10.1. Guarantee




Dosage Pump, 2-year warranty for material and production errors.
Normal wear, overloading or wrong usage damages are without warranty.
Metarial or production error damages are compensated with repair or changing the defective parts.
Guarantee accepted if the device brings to the service or delivery firm without disjoint.
NOTE

Please approved the document and keep with dosing pump.
11. Standards






R3
TS EN 61000–6–1
TS EN 61000–6–3
IEC 60335–2–41
IEC 60335–1
EN 60332–41
EN 60335–1
Sayfa 33/34
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