Welcome to SIG Combibloc Obeikan
Transcription
Welcome to SIG Combibloc Obeikan
Welcome to SIG Combibloc Obeikan “The aseptic beverage carton: Latest developments and future outlook” International Packaging Conference 2010 01.-03. December 2010 | | Page 1 The aseptic beverage carton: Latest developments and future outlook 1. SIG Combibloc Obeikan 2. combibloc System 3. Market Challenges & Answers International Packaging Conference | 12/2010 | Page 2 The aseptic beverage carton: Latest developments and future outlook 1. SIG Combibloc Obeikan 2. combibloc System 3. Market Challenges & Answers International Packaging Conference | 12/2010 | Page 3 Our parent company Rank Group Private company based in New Zealand, wholly owned by Graeme Hart Extensive operating experience as evidenced by highly successful 20+ year investment track record Current and past Rank investments include: The Rank Group of companies had combined global sales of over $ 8.0 bn in 2009 International Packaging Conference | 12/2010 | Page 4 What we do today Aseptic filling technology for a wide range of products Non Carbonated Softdrinks Juices, RTD nectars & still drinks tea & coffee drinks Water, wine Drinks & others with particulates Liquid Dairy Food Milk & soy drinks Cream Condensed milk Drinks with particulates Tomato products Soups Cooking sauces Baby food Desserts Other food products Added-value services to customize filling process: product concepts, projecting, microbiological consultancy, test filling, service support and more International Packaging Conference | 12/2010 | Page 5 How we perform Our sales development 1.06 1.08 1.1 2003 2004 2005 1.21 1.24 1.25 1.26 € bn 2006 2007 2008 2009 0.94 0.85 0.79 2000 2001 2002 In 2009 SIG sold more than 21 bn aseptic cartons worldwide. International Packaging Conference | 12/2010 | Page 6 Where we are Our global presence Toronto/ Mississauga Saalfelden Wittenberg Linnich Neuhausen Moscow Minsk Kiev Istanbul Philadelphia/ Chester Casablanca Tunis Tripoli Tehran Riyadh Cairo Jeddah Beijing Tashkent Suzhou Shanghai Seoul Dubai Mexico City Taipei Bangkok Rayong Ho Chi Minh City Jakarta Santiago de Chile São Paulo Johannesburg Melbourne/ Broadmeadows Headquarter Production Machine assembly Sales & Service International Packaging Conference | 12/2010 | Page 7 For whom we perform Leading NCSD customers worldwide International Packaging Conference | 12/2010 | Page 8 For whom we perform Leading liquid dairy customers worldwide International Packaging Conference | 12/2010 | Page 9 For whom we perform Leading food industry customers worldwide International Packaging Conference | 12/2010 | Page 10 SIG Combibloc Obeikan Joint-Venture 50 / 50 with Obeikan Industrial Investment Group SIG Combibloc International Packaging Conference | 12/2010 | Page 11 The Product Portfolio Obeikan Investment Group Obeikan Book Store & Publishing Elopak Obeikan Obeikan Printing SIG Combibloc Obeikan Obeikan Packaging Refail Binding Obeikan Flexible Packaging Integrated Packaging System Obeikan Research & Development Obeikan Technical Fabrics Obeikan Paper Industries International Packaging Conference | 12/2010 | Page 12 SIG Combibloc Obeikan Selected Customers in the Region Tunisia Morocco Algeria Iraq Libya Iran Kuwait Egypt SaudiArabia Sudan Oman Yemen Nigeria Uganda Rwanda Tansania Angola SouthAfrica International Packaging Conference | 12/2010 | Page 13 The aseptic beverage carton: Latest developments and future outlook 1. SIG Combibloc Obeikan 2. combibloc System 3. Market Challenges & Answers International Packaging Conference | 12/2010 | Page 14 The Sleeves System - Packaging Material for combibloc and combifit Structure The composite carton is made up of three materials, each with an important function: Polyethylene, cardboard and aluminium: Inner polyethylene coatings: Liquid barrier for the product inside Outer polyethylene coating: Keeps out moisture Cardboard and aluminium: Stabilise the package and protect the product from light, odours and oxygen Just 27 g of packaging protects 1 litre of product International Packaging Conference | 12/2010 | Page 15 The Sleeves System - Packaging Material for combibloc and combifit Characteristics Sleeve System Printing on outer PE layer => smooth printing surface Creasing of the edges => well shaped packs Longitudinal sealing done in the sleeve factory => best possible sealing quality => lower production waste => lower operation costs International Packaging Conference | 12/2010 | Page 16 Filling Process of combibloc and combifit Characteristics of the Sleeve System Design change in < 5min. Volume change in < 5min. Format change in <10min. (combibloc => combifit) of particulate products: no problem Filling Keeping sterility for an unlimited period (e.g. in case of downstream stoppage): no problem International Packaging Conference | 12/2010 | Page 17 Our added value – your benefit From packaging material to product concept development Value added service + Technical support + Packaging system (material & equipment) International Packaging Conference | 12/2010 | Page 19 The aseptic beverage carton: Latest developments and future outlook 1. SIG Combibloc Obeikan 2. combibloc System 3. Market Challenges & Answers International Packaging Conference | 12/2010 | Page 20 Market Challenges and Requirements for Packaging Systems Key Challenges 2 Differentiation Pressure Key Requirements for Packaging Systems Key Solutions + Value Added Price Differentiating products Convenient handling Flexible technology Margin Margin 1 Margin Pressure Cost ─ Cost Efficiency Reduced operating costs International Packaging Conference | 12/2010 | Page 21 Market Challenges and Requirements for Packaging Systems Key Challenges Key Solutions Key Requirements for Packaging Systems Company Sustainability Pressure Product 3 Contribute to positive eco-balance of the product: Protect the climate = Small carbon footprint Save natural resources Minimize environmental impact = Renewability = Recyclability = Resource efficiency International Packaging Conference | 12/2010 | Page 22 Cost Efficiency: What can you expect today? Lower operation costs due to less production hours for the same output Fast Highest speed in all sizes Up to 24,000 carton packs/h for small sizes Up to 12,000 carton packs/h for medium sizes Up to 9,000 carton packs/h for large sizes International Packaging Conference | 12/2010 | Page 23 Cost Efficiency: What can you expect today? Lower operation costs due to less production hours for the same output Fast Does even higher speed make sense? Is there a speed limit? Risks: Loss of huge capacity in case of production stop High risk in case undetected sterility issues Less economic for small production runs International Packaging Conference | 12/2010 | Page 24 Cost Efficiency: What can you expect today? Lower operation cost due to lower wear & tear and high efficiencies. (3-6 track operation) Efficient Lowest system costs State-of-the-art technology to keep TCO* at minimum level High reliability, efficiency and economic life-time of the filling machine < 0.5 % wastage rates (package and product) *Total Cost of Ownership International Packaging Conference | 12/2010 | Page 25 Cost Efficiency: What can you expect today? Lower Operation Costs due to increased equipment utilization and lower waste Flexible Changeover of volume in unmatched short time Changeover of format in unmatched short time Change of package design without interrupting filling process and without wastage Widest range of filling products through our unique particulate filling capability and filling & sealing technology International Packaging Conference | 12/2010 | Page 26 Example: How to benefit from Format and Volume Flexibility? 16 formats on one machine Benefits Promotions (eg +25% free) Launch of Premium and Standard Products Test of new concepts without investment into new equipment Enter new target groups with one filling line: 150ml: toddlers (4-6 years) 200ml: kids (7-12 years) 250ml: teens (>12 years) High filling machine utilization International Packaging Conference | 12/2010 | Page 27 Example: How to benefit from Format and Volume Flexibility? Use of format flexibility by MUH, Germany cb7 standard brand cf7 for premium brand Premium Market: brand: Hero Milk Germany Packaging: cf7, 200 ml with combiSmart Product: Banana flavored milk drink with malt taste Benefit: Natural, healthy ingredients, without stabilizers / artificial colors, energy refueling Price: 0.49 € Promotion: Hero milk website, advertising slogan, stand-up displays in stores) Distribution: Hyper / supermarkets (not in discount stores) Private brand: MUH Market: Great Britain, Germany, Netherlands Packaging: Product: Benefit: Price: cf7, 200 ml with strawl Chocolate flavored milk none, no added value 0.39 € Promotion: none Distribution: Hyper / supermarkets, discount stores Consumer acceptance: Product perceived as good quality and reasonably priced combifitSmall is used to highlight the premium character of the brand / product of Hero Milk, whereas combiblocSmall is used for the own company brand International Packaging Conference | 12/2010 | Page 28 Example: How to benefit from Format and Volume Flexibility? Use of format flexibility by Juhayna, Egypt cf2 for premium brand Brand: “Pure“ in cf2 Product: 100 % pure juice, no additives, high product quality Price: 1.28 € (9.5 Egyptian Pounds) Distribution: Target Only super / hypermarkets group: For quality-conscious consumers with greater buying power cb2 for standard brand Brand: “Jump“ in cb2 Product: Apple-mango juice, good quality and innovative product Price: 0.80 € (6 Egyptian Pounds) Distribution: In supermarkets and stores Target group: For younger consumers who like to try new flavors Juhayna uses SIG Combibloc format flexibility to optimally differentiate between its brands, target markets and distribution channels International Packaging Conference | 12/2010 | Page 29 Example: How to benefit from Format and Volume Flexibility? Use of format flexibility by Pridonie, Russia cf2 for premium brand cb2 for standard brands Premium brand “Zolotaya Rus„ “ Standard brands “Spelenok“ and “Sady Pridonia“ Product: Mango nectar, exotic and natural taste Product: Green apple juice for kids (Spelenok), apple-grape juice (Sady Pridonia) Consumer acceptance: Product perceived as natural, of good quality and special natural ingredients Consumer acceptance: Product perceived as good quality and reasonably priced Price: 0.80 € (Spelenok), 0.90 € (Sady Pridonia) Distribution: Super / hypermarkets, discount stores Promotion: Printing ads, leaflets, promotion shelves (Spelenok), TV clips (Sady Pridonia) Price: 1.70 € Distribution: Super/ hypermarkets Promotion: TV clips Pridonie uses SIG Combibloc format flexibility for cb/cf2 to optimally differentiate between its premium and standard brands / products International Packaging Conference | 12/2010 | Page 30 How to benefit from Product Flexibility? fibres < 5mm cubes < 6mm 1mm fibres < 40mm cubes < 25mm SIG Comibloc’s food technology Particulate capability Food Particulate Filling Technology combiblocStandard combiblocMidi combiblocCompact combiblocSmall 10% Standard Filling Technology + particulates-kit whole SIG Combibloc product range low / fluid Viscosity in mPas < 1.000 < 5.000 SIG Combibloc transfers know-how to fill particulates from food business to new beverage applications International Packaging Conference | 12/2010 | Page 31 How to benefit from Product Flexibility? drinksplus: adding real value – bit by bit Pleasure/fun Indulgence Well-being Sensation Drinking experience Adding particulates to your beverages adds value and increases credibility. International Packaging Conference | 12/2010 | Page 33 Excursus: Mengniu created new premium product category Chinese consumers are convinced of new drinking experience Ambient yoghurt drink with pieces of natural nata de coco in five different flavours Mengniu was thinking one step further of upgrading the product from basic to added value Consumer perception of the product: colourful, energetic and young Target consumers are young female students, age 18 – 24 Rational product image: Nutrition Health Premium Emotional product image: Youth Fashion Energy Re-purchasing rate: 80% Source: Market Research Institute, 2007/2008 International Packaging Conference | 12/2010 | Page 34 Excursus: particulates – market success in China One step ahead of the competition – high consumer acceptance Market success Mengniu Purchase & consume motivation 52.32 Good Taste Fun of Chewing 45.20 Dual Nutrition 45.13 Mengnui standard Yili standard Particulates Market Launch Vitamin Content 29.28 Snacking 12% Nutritious Milk 6% Turnover* 23.30 21.69 Good for Digestion Thirst Quenching 18.80 Beauty 18.20 Diet/Beauty Strategic project SIG Combibloc & Mengniu 2007: market launch of particulates concepts Real fruit particulates help Mengniu to be one step ahead of the competition 25.39 Value of Particulates Hunger Quenching 32.91 10.48 5.98 Main motivation to purchase and consume the drink containing particulates are the good taste and its „sensational‟ fun character Nutritious aspect is another motivation for purchase and consumption *Product category of yoghurt drinks. Source: International Market Research Institute (tns), Fieldwork Sept. - Dec. 2008; in Shanghai, Beijing, Wuhan, Chengdu. International Packaging Conference | 12/2010 | Page 35 Create Additional Margin with Innovative Product Concepts Chinese Market Leaders increased revenue with particulates products in combibloc Retail price: RMB 4.0 / 250ml Premium +40% Retail price: RMB 2.8 / 250ml Retail price: RMB 3.5 / 250ml +95% Added value Retail price: RMB 1.8 / 250ml Basic International Packaging Conference | 12/2010 | Page 36 Value added service For instance, drinksplus: best competence partnering for your success Concept & packaging I Aseptic filling of products with particulates Composition know how ‚on-the-go„ carton packaging Natural ingredient know how drinking experience Processing Formula & ingredients Market access IIa IIb Suspended Separated Particulates Particulates International Packaging Conference | 12/2010 | Page 37 How to benefit from Product Flexibility? White Cheese in combibloc Saudi Arabian food manufacturer and exporter Almarai fills four varieties of white cheese on their standard combibloc line: Full cream (40% fat i.d.m.) Low-fat (25% fat i.d.m.) Low-salt Lower Cholesterol with vegetable oil Product mixing done by mobile White Cheese unit from Primodan that can be connected with the combibloc filling machines, whenever needed. White cheese and standard beverages on one filling line, whenever needed. International Packaging Conference | 12/2010 | Page 39 Sustainability: A Topic that Effects All of Us SIG’s Vision SIG’s Vision: Eco Pack SIG’s Strategic Environmental Efforts SIG’s Environmental Commitment SIG’s Environmental Asset: Aseptic Cartons SIG Eco ...Addressing Global Warming Pack ...Addressing Scarcity of Resources SIG‟s Vision of SIG has identified two Environmental responsibility as integral Environmentally advantageous part of SIG Combibloc Mainly bio-based packaging strategy Lightweight and resource Strong commitment to efficient Environmental Mega Trends SIG clearly addresses those by strategic environmental developing the best possible environmental package globally Improvement on efforts with specific packaging side as SIG‟s carton as environmentally Low(est) carbon footprint ecological actions, biggest “environmental sound packaging Completely recyclable* developments and programs lever” * if collection and recycling systems exist International Packaging Conference | 12/2010 | Page 41 Sustainability: A Topic that Effects All of Us Sustainable by nature: carton packaging Resource efficient Lightweight Renewable & traceable main material Ambient advantages Transport & storage efficient Completely recyclable Small carbon footprint International Packaging Conference | 12/2010 | Page 42 Sustainability: A Topic that Effects All of Us FSC-certified traceability: carton packaging from SIG Combibloc SIG Combibloc is the first aseptic carton manufacturer to have all production sites worldwide certified according to the standards of the Forest Stewardship Council (FSC) for a complete chain of custody (CoC) verification World premiere 2009: Launch of the first FSCcertified aseptic carton packs for fruit drinks and iced tea in Germany International Packaging Conference | 12/2010 | Page 43 Environmental Products Open Up New Segments combiblocEcoPlus Pack from SIG Combibloc with 28% reduced CO2 emission SIG Combibloc is the first aseptic carton manufacturer that offers a special carton structure with -28% CO2 emission. Special Paper Board for Light Protection combiblocEcoPlus paper board with innovative light blocking board coating which ensures product protection vs. light Special Polyamide Blend as Aroma Barrier In combiblocEcoPlus structure, an innovative new coating blend is applied. Polyamide coating blend functions as main aroma barrier and protects product against oxygen. International Packaging Conference | 12/2010 | Page 44 The world becomes more complex. Competition Companies The increases. face more & more challenges. future becomes more difficult to predict. Each Packaging decision is a long-term decision Assure you get the right partner with the right vision. International Packaging Conference | 12/2010 | Page 45 SIG Combibloc Obeikan says thank you! International Packaging Conference | 12/2010 | Page 46