VT1150

VT- 950 /1150
Large Size Vertical Turning Center
Built in Gear Box with 24”– 50” Chuck
2
Hwacheon catalog : VT-950/1150
1
1
Vertical Turning Center
LARGE SIZE VERTICAL
TURNING CENTER Built in
Gear Box WITH 24”- 50”CHUCK
The machines can handle a variety of complex processes from turning to
milling and drilling in one setting. With the heavy structure this turning
centers can cut down your machining process and make your work more
precise and productive.
1 Gear / Plant Industry / SCM415
3 Flange / Sample / SM45C
2 BMT85 Turret for Turnmill
4 50” Chuck
5 Piston / Shipment / FCD700
2
3
4
5
3
4
Hwacheon catalog : VT-950/1150
HEAVY DUTY CUTTING
FOR LARGE WORKPIECES
VT-950/1150 vertical turning centers are the ideal machines for your large size
applications. With the precision hand scraped and polished guide way system in
all axes, the unique one piece machine bed design, this vertical centers are rigid
and built to absorb vibration and best stability. Hwacheon's advanced air
floating system keeps the operation stable and allows for smoothest operations.
Vertical Turning Center
5
Extra Rigid Machine Structure
Box Way Design Including
Air Floating System
The solid box way guide design used for all axes
plus Hwacheon's proprietary air floating
technology limit’s vibrations and displacement
which may occur from the friction heat.
High Performance Integrated Gear System
The high performance spindle with a built-in high torque gear offers extra high torque
VT-950 : 990mm(38.98”)
VT-1150:1,040mm(40.95”)
Height from floor
at low speed operations and stability as well as precision.
Lowest height in its class
Vertical Turning Center
Interference Free Operation
The max. turning diameter zone is designed to provide interference free operations.
VT-950
Max. cutting dia. : Ø950(37.4”)
Max. cutting length : 950(37.4”)
Swing over bed : Ø1,100(43.31”)
Max. cutting length : 850(33.46”)
Providing same max. diameter at full length even on larger work pieces.
Swing over bed : Ø1,350(53.15”)
VT-1150
Max. cutting dia. : Ø1,150(45.28”)
40 inch chuck
24 inch chuck
Environment-Friendly Design
Complete separation
of coolant and oil
To prevent the lubrication oil from dripping on the work piece surface during
dry cutting, the cutting area and moving machine parts are completely
separated. The environment-friendly machine design drains the lubricant oil
separately and is eliminating the need for a separator unit.
Zone 1
Lubricant
Cutting area
Coolant
Coolant
Zone 2
Slide cover
Feed area
Lubricant
Drain tank
Coolant
tank
6
Heavy Duty Cutting for Large Workpieces
7
8
Hwacheon catalog : VT-950/1150
USER FRIENDLY DESIGN,
A WIDE RANGE OF
OPTIONAL FEATURES
VT-950/1150 vertical turning centers are designed with the user in mind.
The user-friendly machine design and a variety of supplementary
features make for stronger, faster, and more precise machining
performance.
Fast Chip Removal
The wide, sloped slide cover design and the chip flushing at
each side of the table remove the chips quickly and effectively.
Coolant Bed Flushing
Best milling performance in its class
The milling system of the VT-950 and 1150 is powered by a high output spindle
motor, the C-axis with 0.001-degree indexing allows the functionalities of a
C-axis
C-axis
complete machining center in three axis simultaneously.
Z-axis
VT-950/1150 vertical turning centers perform turning, milling, drilling and
X-axis
tapping in one setting.
VT-950
Capacity
VT-1150
Drilling
End milling
Ø32mm(Ø1.25”)
Tapping
M24
Turnmill(Option)
L-HTLD: Hwacheon Lathe Tool Load Detect System (Option)
The Hwacheon Lathe Tool Load Detect System constantly detects and diagnoses the tool
load under a process to prevent tool wear and damage, and to keep your machine and
tools in optimal shape.
Load Detection Limit 1
Load Detection Limit 2
Alarm + Feed Hold
Alarm + Machine Stop
> When the LIMIT 1 Alarm sounds,
> When the LIMIT 2 Alarm sounds,
the system holds the feed and the
the system stops the machine,
machine goes into standby.
and must be reset to operate it.
Product data
Product Data
* Unit: mm(inch)
▒ VT-950 ▒ VT-1150
Chip Conveyor (Side Type)
2,811(110.67”)
2,620(103.15")
1,154(45.43")
1,147(45.12")
3,953(155.63")
3,552(279.69")
950(37.4")
194(7.64")
202(7.95")
3,530(139")
2,883(113.5")
Front
897(35.31")
1,840(72.44")
1,680(66.14")
922(36.3”)
898(35.35")
3,542(139.45”)
3,320(130.7")
1,444(56.85”)
1,040(40.95")
1,020(40.15")
1,050(41.34")
378(14.88")
497(19.56")
Right Side
Chip Conveyor (Back Type)
Spindle Power-Torque Diagram
VT-950(STD)
VT-1150(STD)
without Chuck(0~1,000rpm)
High Speed[with 32" Chuck(0~800rpm)]
High Speed[with 40" Chuck(0~630rpm)]
High Speed[with 24" Chuck(0~1,125rpm)]
High Speed[with 50" Chuck(0~500rpm)]
High Speed[with 32" Chuck(0~800rpm)]
Low Speed(0~318rpm)
(Electric power conversion)
3500
30
6000
80
Low: 6,459.6Nm(30min)
30 kW(30min)
Low: 1767.7Nm(Cont.)
22 kW(Cont.)
2000
(Max. Low Gear Speed: 318rpm)
22
20
18.5
17
High: 1,527.2Nm(30min)
55 kW(30min)
45 kW(Cont.)
Low: 5,290.5Nm(Cont.)
60
54
44
40
4000
13
1000
High: 1,121.1Nm(Cont.)
10
2000
20
High: 1,650.9Nm(30min)
High: 1,352.1Nm(Cont.)
800
0
0
100
250
188
375
500
750
Spindle Speed(rpm)
1000
0
1125
318
0
0
81
247
972
500
630
Spindle Speed(rpm)
800
0
1000
Power(kW)
Low: 2,863.6Nm(30min)
8000
Torque(Nm)
Torque(Nm)
3000
40
Power(kW)
Low Speed(0~375rpm)
9
10 Hwacheon catalog : VT-950/1150
Tool Interference Diagram
※Unit : mm(inch)
VT-950
Ø335(13.19")
(With Adjacent Tool)
Ø780(30.71")
Ø60(2.36")
43
1,
10
0(
Ø836(32.91")
Ø9
in
g
a.
Ø
Di
7.
4"
)
l)
3
") ent
.56 jac
(27 Ad
00 out
7
Ø ith
(W
5
(3
4
50
w
g
.S
tin
ax
ut
2
M
.C
6
ax
.3
"
)
STDM
1
7
12
9
Ø740(29.13")
ith ø
ou 335
t A (1
dj 3.1
ac 9"
en )
tT
oo
l)
11
8
10
o
To
.36
”)
(W
97
1.
(3
tin
ut
")
.C
56
12
7.
ax
(2
M
80
ø7
MC
”)
34
(1.
4
ø3
ø8
X-Axis Stroke 505(19.88")
260(10.24")
0(2
260(10.24")
475(18.7")
ø6
30(1.18")
”)
40(1.57")
130(5.12")
g
.34”)
)
")
.4
37
0(
95
.ø
ia
D
ø34(1
3"
ø740
3”)
M
ax
.S
w
in
g
ø1
,1
00
(4
3.
(29.1
0.
79
ø60(2.36”)
”)
”)
)
.58”
0(38
ø98
12
ø900(35.43”)
(Without Adjacent Tool)
8
10
9
11
6
.S
w
i
ø1
(
50
,3
ng
ø
1
15
.
53
0
94
”)
01
7.
(3
2
7
45.28”)(Ext
Dia. ø1,150(
5
ng
Max. Cutti
4
3
er)
ended Hold
260(10.24”)
X-Axis Stroke
505(19.88")
l)
6")
7.5 nt Too
0(2
e
ø70 Adjac
ut
tho
(4
260(10.24”)
475(18.7”)
”)
STD
36
.33
,0
0(4
30(1.18”)
ø1
11
VT-1150
ax
(Wi
40(1.57”)
130(5.12”)
M
30(1.18”)
ø447(17.60”)
(With Adjacent Tool)
ø1
,0
96
”)
”)
)
1.
5”
.1
53
(
50
(4
ø34(1.33”)
01
MC
66
150(5.91”)
360(14.17”)
”)
1.9
7
19
20
(5
1,3
gø
tti
n
Cu
Ma
x.
30(1.18”)
40(1.57”)
(W ø447
ith
(
Ad 17.60
”
jac
ent )
Too
l)
580(22.83”)
130(5.12”)
X-Axis Stroke
610(24.02”)
360
(14.17”)
3”) Tool)
5.4
0(3 cent
ø90 Adja
t
u
itho
10
3 4
2
1
24
23 22
0
21 2
M
”)
.75
6(5
14
9
8
6
5
w
.S
ax
ø1
”)
.36
(2
0
ø6
7
,3
g
in
18
17
360(14.17”)
130(5.12”)
7.
(3
40
ø9
X-Axis Stroke
610(24.02”)
15 16
14
13
12
11
40(1.57”)
360
(14.17”)
(W
ø81
0(3
1.8
9”)
Tool Interference Diagram & Moving Range 11
Moving Range
※Unit : mm(inch)
VT-950
STD
MC
X-Axis Stroke 505(19.88”)
10(0.39”)
15(0.59”)
10(0.39”)
24”CHUCK
124(4.88”)
68(2.68”)
Max. Cutting Dia. Ø950(Ø37.4”)
850(33.47”)
Z-Axis Stroke 850(33.47”)
65(2.56”)
83(3.27”)
Std. Cutting Dia. Ø700(Ø27.56”)
10(0.39”)
O.D
24”CHUCK
Max. Cutting Length 850(33.47”)
68(2.68”)
Max. Cutting Dia. Ø950(Ø37.4”)
Z-Axis Stroke 850(33.47”)
Std. Cutting Dia. Ø700(Ø27.56”)
200
(7.87”)
O.D
200
(7.87”)
O.D
15(0.59”)
30(1.18”)
10(0.39”)
Max. Cutting Length 850(33.47”)
114(4.49”)
X-Axis Stroke 505(19.88”)
30(1.18”)
VT-1150
STD
MC
70(2.76”)
37(1.46”)
103(4.06”)
737(29.02”)
Std. Cutting Dia. Ø900(Ø35.43”)
100(3.93”)
Max. Cutting Dia. Ø1,320(Ø51.97”)
110(4.33”)
Max. Cutting Length 950(37.4”)
100(3.93”)
40”CHUCK
Z-Axis Stroke 950(37.4”)
640(25.19”)
Std. Cutting Dia. Ø900(Ø35.43”)
55(2.17”)
10(0.39”)
10(0.39”)
Max. Cutting Dia. Ø1,150(Ø45.28”)
110(4.33”)
Max. Cutting Length 950(37.4”)
200(7.87”)
35(1.18”)
40”CHUCK
Z-Axis Stroke 950(37.4”)
35(1.38”)
109(4.29”)
X-Axis Stroke 610(24.02”)
X-Axis Stroke 610(24.02”)
12 Hwacheon catalog : VT-950/1150
Product Configuration
Each product can be configured to fit your application.
VT-950 / VT-1150
Ref.
Single
1) STD: Standard
2) MC: Turnmill Function
[C-axis (0.001°)]
STD
MC
Machine Specifications
ITEM
VT-950
VT-950MC
VT-1150
VT-1150MC
Capacity
Swing over Bed
mm(inch)
Ø1,100 (43.31”)
Max. Cutting Diameter
mm(inch)
Ø950 (37.4”)
Standard Cutting Diameter
mm(inch)
Ø700 (27.56”)
Max. Cutting Length
mm(inch)
850 (33.46”)
950 (37.40”)
inch
24”(Opt.: 32”)
40”(Opt.: 32”/ 50”)
Type of Spindle Nose
-
Ø380 Flat
Ø520 Flat
Max. Spindle Speed
rpm
1,125
630
Ø200 (7.87”)
Ø200 (7.87”)
30 / 22 (40 / 30)
55 / 45 (73.5 / 60)
Chuck Size
Ø1,350 (53.15”)
Ø1,150 (45.28”)
Ø1,320 (51.97”)
Ø900 (35.43”)
Spindle
Spindle Bearing Inner Diameter mm(inch)
Spindle Motor
kW(HP)
Turret
Number of Tool Station
Tool Size
Turret Indexing Time
ea
12
mm(inch)
□32 × Ø60 (□1.25” × Ø2.5”)
12
□32 × Ø60 (□1.25” × Ø2.5”)
24
sec/step
0.18
0.2
Axes
Rapid Speed (X/Z)
m/min(ipm)
24 / 24(944.88/944.88)
24 / 24(944.88/944.88)
Max. Stroke (X/Z)
mm(inch)
505 / 850 (19.88”/ 33.46”)
610 / 950 (24.02”/ 37.40”)
Feed Motor (X/Z)
kW(HP)
7.0 / 7.0 (9.5 / 9.5)
6.0 / 6.0 (8 / 8)
Turnmill (Opt.)
Spindle Motor
kW(HP)
Opt 1: 7.5 / 5.5 (10 / 7.5)
Opt 2: 11 / 7.5 (15 / 10)
-
Opt 1: 7.5 / 5.5 (10 / 7.5)
Opt 2: 11 / 7.5 (15 / 10)
-
Max. Spindle Speed
rpm
-
3,000
-
3,000
Max. Drill/Tap Size
mm
-
Ø32 (1.25”) / M24
-
Ø32 (1.25”) / M24
(deg)
-
0.001˚
-
0.001˚
Min. Index Angle
o
Tank Capacity
Lubrication
ℓ(gal)
12 (3.17)
12 (3.17)
Hydraulic
ℓ(gal)
50 (13.21)
50 (13.21)
Coolant
ℓ(gal)
450 (120)
520 (137.37)
kVA
75
100
Height
mm(inch)
3,320 (130.71”)
3,542 (139.45”)
Floor Space (L×W)
mm(inch)
2,620 x 3,552
(103.15” x 139.84”)
2,811 x 3,953
(110.67” x 155.63”)
Power Sources
Electrical Power Supply
Dimension
Weight
NC Controller
kgf(lbf)
15,000 (33,069)
15,100 (33,290)
24,000 (52,911)
Fanuc 0i-TD
24,100 (53,131)
Machine Specifications 13
Standard and Optional product components
▒ Common ▒ VT-950 ▒ VT-1150
Standard Accessories
• Air Gun
• Chuck Pressure Compensation
• Coolant System
• Door Interlock
• Foot Switch
• High Pressure Pump 6bar
• Hydraulic Chuck & Cylinder (24” Solid)
• Hydraulic Chuck & Cylinder (40” Solid)
• Hydraulic Unit 40kg/cm2
• Leveling Bolt & Plate
• Linear Scale (X / Z)
• Lubrication Unit
Optional Accessories
• Manual & Parts List
• Manual Guide i
• Set of Soft Jaws (24”)
• Set of Soft Jaws (40”)
• Signal Lamp with 2 Colors (R, G)
• Spindle Cooling System
• Tool Kit & Box
• Tooling System
• Turret 12 Station
• Work Light
• 10.4” Color LCD
• Air Blower
• Auto Door
• Chip Conveyor & Bucket,
Back Type / Side Type
• Chuck Dual Pressure System
• Chuck Pressure Check Switch
• Chuck Pressure Compensation
• Coolant Gun
• Gap 120mm
• High Pressure Pump 15bar
• Hydraulic Chuck, 32” / 50” Solid
• Independent Chuck, 32”(4-jaw)
• Independent Chuck, 40” / 50” (4-jaw)
• L-HTLD
(Lathe-Hwacheon Tool Load Detect)
• Linear Scale (X / Z)
• Mist Collector
• NC Cooler
• Set of Hard Jaws - 32”
• Set of Hard Jaws - 32” / 40” / 50”
• Signal Lamp with 3 Colors (R,G,Y)
• Tool & Work Counter, External / Internal
• Tool Life Management
• Tool Presetter (Automatic)
• Transformer
• Turnmill Function Including C-axis (0.001)
- Opt 1: α6 / 10,000i Motor
- Opt 2 : α8 / 10,000i Motor
• Turnmill Holder, Axial / Radial
• U-Drill Holder
• Magazine 16 Tools
NC Specifications [Fanuc0i-TD]
ITEM
Controlled axis
Controlled axis (Cs axis)
Simultaneously controlled axes
Least input increment
Least input increment 1/10
inch/metric conversion
Stored stroke check 1,2,3
Chamfering on/off
Backlash compensation
Operation
Automatic & MDI operation
Program number search
Sequence number search
Dry run, single block
Manual handle feed
Manual handle feed rate
Interpolation function
Positioning
Linear interpolation
Circular interpolation
Dwell (Per seconds)
Polar coordinate interpolation
Cylindrical interpolation
Threading
Multiple threading
Threading retract
Continuous threading
Variable lead threading
Reference position return 1st
Reference position return check
2,3,4th reference position return
Arbitrary speed threading
Feed function
Rapid traverse override
Feed per minute (mm/min)
Feed per revolution (mm/rev)
SPECIFICATION
MC
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
O
S
S
S
S
S
S
S
S
S
S
S
S
S
S
O
F0, F25, F50, F100
G98
G99
S
S
S
S
S
S
S
S
0 - 150 %
0 - 1,260 mm/min
S
S
S
S
EIA RS244 / ISO840
1ea
O4-digits
N5-digits
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
1Unit
x1, x10, x100
G00
G01
G02, G03
G04
G12.1 / G13.1
G7.1
G32
G34
G28
G27
G30
G50
G54 - G59
G92.1
Direct drawing dimension
programming
G code system
STD
2-Axes
2-Axes 3-Axes
2-Axes
2-Axes 3-Axes
0.001mm, 0.001deg, 0.0001inch
S
S
0.0001mm, 0.0001deg,0.00001inch
O
O
G20, G21
S
S
S
S
S
S
S
S
Rapid traverse bell-shaped
acceleration/deceleration
Feedrate override
Jog feed override
Program input
Tape code
Optional block skip
Program number
Sequence number
Decimal point programming
Coordinate system setting
Coordinate system shift
Workpiece coordinate system
Workpiece coordinate system preset
※ - : Not available S : Standard O : Option
A
ITEM
Program input
Programmable data input
Sub program call
Custom macro B
Addition of custom
macro -common variables
Canned cycles
Multiple repetitive cycle
Multiple repetitive cycle ll
Canned cycles for drilling
Small-hole peck drilling cycle
Manual Guide i
Spindle speed function
Constant surface speed control
Spindle override
Spindle orientation
Rigid tapping
Spindle synchronous control
Tool function / compensation
Tool function
Tool offset pairs
Tool nose radius compensation
Tool geometry/wear compensation
Tool life management
Automatic tool offset
Direct input tool offset value
measured B
Editing operation
Part program storage length
Number of register able programs
Background editing
Extended part program editing
Play back
Operation/Display
Clock function
Self-diagnosis function
Alarm history display
Help function
Run hour and parts count display
Graphic function
Multi-language display
Data input/output
Reader/Puncher interface CH1
Reader/Puncher interface CH2
Ethernet interface
Memory card interface
SPECIFICATION
STD
MC
G10
10 folds nested
S
S
S
S
S
S
#100-#199, #500-#999
S
S
S
S
S
S
S
S
S
S
S
S
S
S
G96 / G97
50 - 120%
S
S
S
O
-
S
S
S
S
-
T4-digits
64pairs
Tool presetter option is required
S
S
S
S
O
O
S
S
S
S
O
O
Tool presetter option is required
O
O
1,280m(512kb)
400ea
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
English, German, French, Italian,
Chinese, Spanish,
Korean, Portuguese, Polish,
Hungarian, Swedish,Russia
RS232C
RS232C
Embeded Ethernet
USB card interface
Others
Display unit
10.4” Color LCD
Hwacheon Global Network
Hwacheon Headquarter
Hwacheon America
Hwacheon Europe
Hwacheon Asia
Please call us for product inquiries.
www.hwacheon.com
The product design and specifications may change without prior notice.
Read the operation manual carefully and thoroughly before operating the product,
and always follow the safety instructions and warnings labels attached on the surfaces of the machines.
HEAD OFFICE
USA
GERMANY
HWACHEON MACHINE TOOL CO., LTD
HWACHEON MACHINERY AMERICA, INC.
HWACHEON MACHINERY EUROPE GMBH
976-1, JANGDEOK-DONG GWANGSAN-GU, GWANGJU, KOREA
555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA
JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY
TEL: +82-62-951-5111
TEL: +1-847-573-0100
TEL: +49-2349-128160
FAX: +82-62-951-0086
SEOUL OFFICE
FAX: +1-847-573-9900
SINGAPORE
1022-7, BANGBAE-DONG, SEOCHO, SEOUL, KOREA
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TEL: +82-2-523-7766
21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER SINGAPORE 658065
FAX: +82-2-523-2867
TEL: +65-6515-4357
HC-T093-R2.5-201408
FAX: +65-6515-4358
FAX: +49-2349-1281660