ENG_PUMA TT 1500-1800

Multi-Axis Turning Center
Systemized completion of twin turrets and twin spindles,
PUMA TT1500/1800 series are another solution to get high productivity,
and handle small-sized & complex parts for mass production at small lot.
02
Multi-axis Turning Center Combines
Y-axis Function, Two Spindles and
Upper & Lower Turret in a Compact Machine
03
Main Spindle
Left & Right spindle have the same capacity
TT1800MS/SY
TT1500MS/SY
•6 inch Chuck
•8 inch Chuck
•Bar working dia.51mm (2.0inch) •Bar working dia. 65mm (2.6inch)
Left Spindle
PUMA TT1500 series
Max. spindle speed
Motor (30 min)
6000 r/min
15 kW (20.1 Hp)
PUMA TT 1800 series
Max. spindle speed
Motor (30 min)
5000 r/min
22 kW (29.5 Hp)
Hydraulic C-axis Brake
Right Spindle
Forced Oil Lubrication on C-axis Brake
to improve C-axis contouring control
without stick Slip
C1, C2-axis index
360˚
Lubrication Oil Groove
(in 0.001° increment)
Oil Cooling Unit for Spindles
Left and right same size spindle motor assemblies are
designed for high precision whether performing low speed
high power cutting or fine finishing at high speeds.
Both left and right spindles are integral
motor type. Each motor is surrounded
by an oil jacket cooling system to
minimize thermal displacement and
ensure consistency through a wide
range of cutting conditions.
Left & Right Spindle Power-Torque Diagram
PUMA TT1500MS/SY
PUMA TT1800MS/SY
•Spindle motor power : 15kW(20.1Hp)(Built-in)
•Max. Spindle speed : 6000 r/min
11kW
(14.8Hp)
10(13.4)
1(1.3)
1060 1600 2500
50
100
500
1000
SPINDLE SPEED (r/min)
04
11kW S1 Cont.
(14.8Hp)
∙m
)N
.9 N∙m
98 )
4( 72.3
∙m
3
1 8(
) N ∙m
9
.1 ) N
42 1.0
(
57 2(3
4
5(6.7)
30(40.2)
25(33.5)
20(26.8)
15(20.1)
15kW 15kW
(20.1Hp) (20.1Hp) S2 30min
S2 30min
S1 Cont.
2000
6000
OUTPUT :kW(Hp)
OUTPUT :kW(Hp)
30(40.2)
25(33.5)
20(26.8)
15(20.1)
•Spindle motor power : 22kW(29.5Hp)(Built-in)
•Max. Spindle speed : 5000 r/min
S2 30min
S3 40%
S1 Cont.
22kW(29.5Hp)
18.5kW(24.8Hp)
15kW(20.1Hp)
11kW(14.8Hp)
m m
N∙ N∙
m
∙
0) 5.1)
.
2
) N ∙m
15 11
6.8 N
6( 6(
(7 2)
20 15 ) N∙m104 (64.
7
3
8
3.
10
0(
14
10(13.4)
5(6.7)
1(1.3)
S2 30min
S1 Cont.
40
100
688 910 1400
750 1100
1000 2000
SPINDLE SPEED (r/min)
4500
5000
Turret
Both 12 station turrets
providing upto 48 tool
positions by using
Double tool holders
and 15° tool indexing
Rotary tool spindle power-torque diagram
•Max. speed : 5000 r/min (5.5 kW(7.4Hp))
10(13.4)
5.5KW(7.4Hp) S325%
Total of 24 tool stations upper and lower turret(BMT55P) make it possible to
complete complicated parts requiring many tools in just one set-up. Reliable
servo driven turrets reduce the total cycle time required to machine parts.
Index time (1-station swivel)
No. of tool station (Upper+Lower turret)
0.15 s
24 stations (12+12)
OUTPUT :kW(Hp)
6(8.0)
4(5.4)
2(2.7)
∙m
)N
.7
4
(3
∙m
47
)N
.3
0
(1
14
1(1.3)
1.1KW(1.5Hp) S1
750 1115 2500 4000
0.1(0.1)
20
100
250
500 1000 2000 3500 5000
SPINDLE SPEED (r/min)
Rapid Traverse
Each axis is powered by a maintenance free digital AC servo
motor. These high torque drive motors are connected to the
ball screws without intermediate gears for quiet and
responsive slide movement with virtually no backlash.
Accurate & Reliable Box Guide Ways (X1, X2, Y-axis)
Especially high precision linear guides (Z1, Z2 and A-axis) with
equivalent rigidity to box way guide system are used to ensure
smooth slide movement.
Z1,2-axis
40 m/min
(1574.8 ipm)
A-axis
40 m/min
(1574.8 ipm)
X1,2-axis
20 m/min
(787.4 ipm)
05
Y-axis Function
Y-axis Travels
Y-axis travel
100 mm (±50mm)
46.5(1.8)
Spindle center
50(2.0)
The addition of a Y-axis to the upper turret allows parts
requiring complex machining to be completed in just one
set-up.Synchronous interpolation of X1-axis and Ys-axis in
a double way structure creates the Y-axis function.
6(0.2)
245.6(9.7)
Y-axis rapid
7.5 m/min (295.3 ipm)
50(2.0)
(3.9 inch (±2.0 inch))
72.4(2.9)
6(0.2)
159(6.3)
165(6.5)
85(3.3)
Multi-Axis Flexibility
Y-axis
X-axis
On-center face groove
Y-axis
X-axis
Poly-side machine
X1+Y-axis
Y-axis
X-axis
Off-center side groove
Double productivity and shorten cycle time are achieved by machining strategy and structural
stability through various operations, balance cutting of upper & lower system,
independent operation of left & right system
06
Y&X-axis circular
interpolation
Working Range
Systemized Compact Structure
A : Max. turning dia.
B : Max. turning length
C : Max. bar working dia.
230 mm (9.1 inch)
120 (230) mm
(4.7 (9.1) inch)
Height
51 (65) mm
(2.0 (2.6) inch)
Travel
X1-axis (Upper turret)
165 mm (6.5 inch)
Z1-axis (Upper turret)
Length
470 (700) mm
Width
(18.5 (27.6) inch)
X2-axis (Lower turret)
190 mm (7.5 inch)
A-axis
540 (770) mm
(21.3 (30.3) inch)
Z2-axis (Lower turret)
490 (720) mm
(19.3 (28.3) inch)
( ) : TT1800 series
Unit : mm (inch)
Model
Length
Width
Height
TT1500SY
3500(137.8)
2070(81.5)
2080(81.9)
TT1800SY
3905(153.7)
2070(81.5)
2080(81.9)
Machine Construction
8-axis controlled machine establishes multi-axis functional performance with
simultaneous control of Left & Right carriage.
Y-axis function is available
on TT 1500/1800SY
Accuracy and time saving by virtue of single set-up completion
Unmanned operation by automation support. Simple to complex
processing by multitasking capability
Integration of multi-function capability and
high performance of same size spindles,
combined with twin upper and lower turrets
yields high productivity.
07
Robust Design
Stable base for supporting high-speed, high-precision machining.
FEM (Finite Element Method)
Torque tube of triangular frame
Optimal & Robust design to support each moving parts in any conditions
Torque tube type frame can resist eccentric loadings with its minimum weight.
A 45° inclined wall is inserted into triangular frame under the centre of the frame,
to endure high stress due to X direction forces. Especially, triangular frame considered
as an easy way.
High Precision
Roundness
Roughness
0.45 μm
0.16 μm (Ra)
Machining capacity • Accuracy
90˚ 90˚
Material : Brass
Cutting Feed : 0.05mm/rev
• Workpiece dia. : 59mm
• Cutting Speed : 350m/min
• Tool : Diamond (Nose R0.1)
•
•
2.5 2.5
180˚180˚
0˚ 0˚
0.0 0.0
This is actual cutting result. It might be not
available under certain circumstances
-2.5-2.5
270˚270˚
08
1µm1µm
Ergonomic Design
Carefully tailored ergonomic operating environment.
Safety & Operability
Safety window on front door
Viewing window is designed and was tested under heavy
condition to protect operator against possible dangers
during real cutting thanks to its shock absorbing laminated
glass and double panel construction. The window without
grating also provides a clear view of the machine inside.
Swivel type
operator panel
155 mm
0~90˚
Just
Operator oriented design
with 90° swivel
Resin
High maintainability
Polycarbonate(exterior)
Pressure control for spindle
(Left & Right)
Tempered glass(interior)
Separate
coolant tank
Door interlock
Lubrication tank
Eco-friendly Design
Perfect integration to care environment of human and earth
Collection of Waste Lubrication Oil
Oil Skimmer
Less waste lubrication oil extends the life time of the
coolant water and cut down the grime and offensive
smell of the machine inside.
Another suggestion to
prolong the life time of the
coolant water. A belt-driven
type oil skimmer picks up
and removes waste oil from
the coolant tank that is
easily drained.
No Coolant Leakage
Rigorously designed, manufactured and tested machine
covers do not permit coolant leakage in any condition.
The factory always keeps our environment clean.
09
Easy Operating System
Standard Features
•
High compact CNC is realized through LCD display with integrated CNC and a flash memory card interface is standard features.
•
Provides many support functions for set-ups, such as tool measurement, workpiece measurement at the original point,
and workpiece measurement inside the machine.
•
Uses one display screen to perform all operations including programming, checking by animation, and real machining.
•
User-Friendly Operation : Soft key Selection of Comprehensive Cycle Library
Guide for machining preparation
In preparation for machining, simple instructions on
a selected screen allow to measure the setting error of
workpiece and tool offset value for automated adjustment.
Easy operating system has designed operation the
many different machine in our products. We has
supplied ease operation and high reliability with
user-friendly interface to customer production lines.
10
Tool Monitoring System
Tool Monitoring System protects the machine and tools from damage caused by tool wear or breakage.
This system monitors the tool status during machining operations by dectecting the load of each axis and spindle.
Tool load monitoring system
Tool management function
Main window of Doosan tool monitoring system.
This screen shows a tool and its number,
load meter of each axis and spindle limit load.
This functions consisted of tool pre-check function,
substitutive tool selection with tool life management and
different tool & tool number command function.
Easy operation system
Machining condition selecting function
One single screen provides handy operation guidance for
programming through machine operation.
One single screen provides convenient operation &
parameter setting for high speed and high precision
machining instructions.
•
F or machining center, turning center and compound machine with
milling and turning.
•
egistration of parameter sets for high speed machining and/or for
R
high precision machining with machine configurations.
•
Solid modeling provides high speed animation. (TFT-LCD Color Only)
•
•
Icon menu soft-keys provide convenient programming for sophisticated
milling and turning.
Instruction of precision level for desired machining selects appropriate
parameters automatically.
•
Precision level can be instructed through NC program.
•
easurement cycles provide automatic offset measurement of
M
workpiece (Available for machining center and for compound machine).
11
Optional Equipments
Parts Catcher & Box
Parts Unloader & Conveyor
Parts catcher with parts box is available for unattended
operation with a bar feeder. This system can handle the finished
parts and also bar remnant from left spindle. A separate part
conveyor is also available for more advanced applications.
Parts unloader system built inside the machine can receive the
finished parts from Right spindle. Automated operation is
optimized when the system is coupled with a bar feeder system.
A type
B type
Max. work diameter : (ø2.0 (ø2.6) inch)
Max. work length :
100 (150) mm
(ø3.9 (ø5.9) inch)
Max. work weight :
12
ø51 (ø65) mm
3 kg (6.6 lb)
( ) : TT1800 series
Collet chuck
Auto tool pre-setter
Manual tool pre-setter(Rennishaw)
Coolant blower
Work ejector (Opt. with TSC)
Oil mist collector
Tooling System (Upper & Lower turret)
unit : mm (inch)
OD, FACE, CUT-OFF
SINGLE OD TOOL HOLDER
OD TOOL( 20)
TURNING
TOOL
OD TOOL( 20)
DOUBLE OD TOOL HOLDER
(BOTH SIDE)
DOUBLE OD TOOL HOLDER
FACE TOOL HOLDER
CUT-OFF TOOL HOLDER
CUTTING TOOL( 20)
ID HOLDER
UPPER TURRET
BMT 55P
BORING BAR SLEEVES
ø10-H32 ø12-H32
ø16-H32 ø20-H32
ø25-H32
SINGLE ID TOOL HOLDER
HOLDER COVER
FOR U-DRILL
LOWER TURRET
BMT 55P
TRIPLE ID TOOL HOLDER
BORING BAR SLEEVES
ø10 x H25
ø12 x H25 ø16 x H25
ø20 x H25
OD/ID TOOL HOLDER
BORING BAR SLEEVES
ø10 x H25
ø12 x H25 ø16 x H25
ø20 x H25
BORING BAR
U-DRILL SLEEVES
ø20-H32
ø25-H32
U-DRILL
DRILL SOCKET
MT NO.1
MT NO.2
MT NO.3
DRILL
LIVE CENTER
(MT#3)
OD/ID HOLDER
OD TOOL( 20)
ROTARY TOOL
STRAIGHT MILLING HEAD
FOR SIDE CUTTING
COLLET ADAPTER
COLLET(ER25)
(ø3 ~ ø16)
MILLING ARBOR ADAPTER
ANGULAR MILLING HEAD
FOR FACE CUTTING
PLUG
DUMMY PLUG
WELDON ADAPTER(ID16)
Note) Above tooling system is our recommendation. Depending on export condition,
the standard tooling packed with the machine can be different.
13
Working Range
PUMA TT 1500 MS/SY
unit : mm (inch)
Single OD Tool holder
Double OD Tool holder
750(29.5)(Distance between spindle nose)
470(18.5)(Z1-axis stroke)
210(8.3)
750(29.5)(Distance between spindle nose)
205(8.1)
75(3.0)
130(5.1) 75(3.0)
490(19.3)(Z2-axis stroke)
24(0.9)
166(6.5)
165(6.5)(X1-axis stroke)
ø175(6.9)
166(6.5)
185(7.3)
24(0.9) 141(5.6)
24(0.9)
190(7.5)(X2-axis stroke)
91(3.6) 29(1.1)
ø175(6.9)
165(6.5)(X1-axis stroke)
91(3.6) 29(1.1)
24(0.9) 141(5.6) 103(4.1)
470(18.5)(Z1-axis stroke)
540(21.3)(B-axis stroke)
190(7.5)(X2-axis stroke)
75(3.0)
75(3.0)
55(2.2)
ID Tool holder
490(19.3)(Z2-axis stroke)
75(3.0)
Angular milling head
750(29.5)(Distance between spindle nose)
80(3.1)
750(29.5)(Distance between spindle nose)
470(18.5)(Z1-axis stroke) 80(3.1) 120(4.7)
60(2.4)
470(18.5)(Z1-axis stroke)
160(6.3)
60(2.4)
80(3.1)
29(1.1)
max.120(4.7)
max.90(3.5)
100(3.9)
490(19.3)(Z2-axis stroke)
80(3.1)
40(1.6)
80(3.1)
Straight milling head
160(6.3)
490(19.3)(Z2-axis stroke)
190(7.5)(X2-axis stroke)
6(0.2)
ø175(6.9)
165(6.5)(X1-axis stroke)
85(3.3)
91(3.6)
85(3.3) 184(7.2)
max.120(4.7)
6(0.2) 159(6.3)
21(0.8)
190(7.5)(X2-axis stroke)
169(6.7)
ø175(6.9)
165(6.5)(X1-axis stroke)
21(0.8) 144(5.7) 100(3.9)
91(3.6) 29(1.1)
60(2.4)
Y-axis travels
750(29.5)(Distance between spindle nose)
140(5.5)
Straight milling head
Spindle center
14
490(19.3)(Z2-axis stroke)
Spindle center
50(2.0)
46.5(1.8)
50(2.0)
140(5.5)
251.6(9.9)
6(0.2)
50(2.0)
22(0.9)
120(4.7)
190(7.5)(X2-axis stroke)
max.68(2.7)
max.ø16(0.6)
ø175(6.9)
22(0.9) 165(6.5)(X1-axis stroke)
91(3.6) 29(1.1)
Angular milling head
78.4(3.1)
22(0.9)
46.5(1.8)
470(18.5)(Z1-axis stroke)
6(0.2)
50(2.0)
140(5.5)
245.6(9.7)
72.4(2.9)
165(6.5)
6(0.2)
159(6.3)
165(6.5)
85(3.3)
Working Range
PUMA TT 1800 MS/SY
unit : mm (inch)
Single OD Tool holder
Double OD Tool holder
980(Distance between spindle nose)
980(38.6)(Distance between spindle nose)
75(3.0)
700(27.6)(Z1-axis stroke)
75(3.0)
205(8.1)
75(3.0)
720(28.3)(Z2-axis stroke)
24(0.9)
55(2.2)
ID Tool holder
130(5.1)
720(28.3)(Z2-axis stroke)
190(7.5)(X2-axis stroke)
166(6.5)
165(6.5)(X1-axis stroke)
141(5.6)
ø210(8.3)
166(6.5)
185(7.3)
24(0.9)
24(0.9)
190(7.5)(X2-axis stroke)
139(5.5) 39(1.5)
ø210(8.3)
165(6.5)(X1-axis stroke)
141(5.6) 103(4.1)
103(4.1) 39(1.5)
24(0.9)
130(5.1) 75(3.0)
700(27.6)(Z1-axis stroke)
770(30.3)(B-axis stroke)
210(8.3)
75(3.0)
Angular milling head
980(38.6)(Distance between spindle nose)
80(3.1)
700(27.6)(Z1-axis stroke)
980(38.6)(Distance between spindle nose)
80(3.1) 120(4.7)
60(2.4)
160(6.3) 60(2.4)
700(27.6)(Z1-axis stroke)
80(3.1)
max.120(4.7)
max.90(3.5)
100(3.9)
80(3.1)
720(28.3)(Z2-axis stroke)
40(1.6)
80(3.1)
Straight milling head
160(6.3)
190(7.5)(X2-axis stroke)
6(0.2)
85(3.3) 184(7.2)
ø210(8.3)
6(0.2) 1596.3) 85(3.3)
169(6.7)
max.120(4.7)
165(6.5)(X1-axis stroke)
21(0.8)
190(7.5)(X2-axis stroke)
103(4.1) 39(1.5)
ø210(8.3)
165(6.5)(X1-axis stroke)
21(0.8) 144(5.7) 100(3.9)
103(4.1) 39(1.5)
60(2.4)
720(28.3)(Z2-axis stroke)
Y-axis travels
980(38.6)(Distance between spindle nose)
140(5.5)
Straight milling head
Spindle center
120(4.7)
720(28.3)(Z2-axis stroke)
Spindle center
50(2.0)
46.5(1.8)
50(2.0)
251.6(9.9)
6(0.2)
50(2.0)
22(0.9)
max.ø16(0.6)
190(7.5)(X2-axis stroke)
max.67(2.6)
39(1.5)
ø210(8.3)
22(0.9)
165(6.5)(X1-axis stroke)
103(4.1)
Angular milling head
78.4(3.1)
22(0.9)
46.5(1.8)
700(27.6)(Z1-axis stroke)
6(0.2)
50(2.0)
140(5.5)
245.6(9.7)
72.4(2.9)
165(6.5)
6(0.2)
159(6.3)
165(6.5)
85(3.3)
140(5.5)
15
Tool Interference Diagram
unit : mm (inch)
85(3.3)
16(0.6)
57(2.2) 68(2.7)
165(6.5)
max.
240
(9.4
)
240
(9.4
)
583(2
3.0)
583(23.0) (Max. swing dia.)
100(3.9)
100
(3.9
)
23
0(
9.1
)
291(11.5)
352(13.9)
50(2.0)
11
(0.4)
)
(6.5
165
7)
(3.
95
68(2.7) 57(2.2)
215
(8.5
)
141(5.6)
165(6.5)
UPPER TURRET
16
.4)
2(4
11
Double OD tool holder
)
(6.9
175
max.
16(0.6)
583(23.0) (Max. swing dia.)
)
(3.9
100
Double ID tool holder
230
(9.1
) (M
ax.
turn
ing
dia
)
110
(4.3
)
110
(4.3
)
PUMA TT 1500 MS/SY
PUMA TT 1800 MS/SY
103(4.1)
24(0.9)
165(6.5) (X1-axis stroke)
24(0.9)
166(6.5)
190(7.5) (X2-axis stroke)
32(1.3) (Boring bar dia.)
103(4.1)
165(6.5)
25(1.0) (Boring bar dia.)
LOWER TURRET
External Dimensions
1,140(44.9)
Rear Chip
Conveyor(option)
unit : mm (inch)
Side Chip Conveyor(option)
Side Chip Conveyor(option)
559(22.0)
804(31.7)
559(22.0)
2,070(81.5)
2,070(81.5)
804(31.7)
Top View
804(31.7)
1,140(44.9)
Rear Chip
Conveyor(option)
120(4.7)
2,850(112.2) (3,255(128.1))
650(25.6)
( ) : PUMA TT 1800
Series
3,500(137.8) (3,905(153.7))
690(27.2)
4,190(165.0) (4,595(180.9))
10(0.4)
1,555(61.2)
120(4.7)
3,112(122.5)
50(2.0)
55(2.2)
675(26.6)
50(2.0)
55(2.2)
675(26.6)
2,070(81.5
2,125(83.7)
2,070(81.5
2,125(83.7)
SPINDLE
CENTERSeries
( ) : PUMA
TT 1800
2,080(81.9)
1,960(77.2)
1,150(45.3)
Side View
690(27.2)
10(0.4)
2,850(112.2) (3,255(128.1))
650(25.6)
3,500(137.8) (3,905(153.7))
4,190(165.0) (4,595(180.9))
2,080(81.9) 2,080(81.9)
1,960(77.2) 1,960(77.2) 120(4.7)
10(0.4)
1,150(45.3) 1,150(45.3)
2,080(81.9) 2,080(81.9)
10(0.4)
1,150(45.3) 1,150(45.3)
Side Chip Conveyor(option)
559(22.0)
2,070(81.5)
Front View
)
ries
10(0.4)
690(27.2)
50(2.0)
55(2.2)
675(26.6)
2,070(81.5)
2,125(83.7)
987(38.9)
17
Machine Specifications
Description
Capacity
Travels
Feedrates
Left Spindle
Right Spindle
Turret
(Upper+Lower)
Motor
Power source
Machine
Dimensions
Unit
Swing over saddle
Recom. Turning diameter
Max. Turning diameter
Max. Turning length (on each spindle)
Bar working diameter
X1/2-axis
Z1/2-axis
Travel distance
A-axis
Y-axis
X1/2-axis
Z1/2-axis
Rapid traverse
A-axis
Y-axis
X1/2-axis
Z1/2-axis
Max. cutting
feedrate
A-axis
Y-axis
Spindle speed
Spindle nose
Spindle bearing diameter (Front)
Spindle through hole
Cs Spindle Index angle
Cs Spindle Index Speed
Spindle speed
Spindle nose
Spindle bearing diameter (Front)
Spindle through hole
Cs Spindle Index angle
Cs Spindle Index Speed
No. of tool stations (Upper+Lower)
OD tool height
Boring bar diameter
Indexing time
Rotary tool spindle speed
Left & Right spindle motor (Int./Cont)
Rotary tool spindle motor (10min,/Cont)
X1-axis
X2-axis
Z1-axis
Servo motor
Z2-axis
A-axis
Y-axis
Electric power supply (rated capacity)
Height
Length
Width
Weight
mm (inch)
mm (inch)
mm (inch)
mm (inch)
mm (inch)
mm (inch)
mm (inch)
mm (inch)
mm (inch)
m/min (ipm)
m/min (ipm)
m/min (ipm)
m/min (ipm)
mm/rev (ipr)
mm/rev (ipr)
mm/rev (ipr)
mm/rev (ipr)
r/min
ASA
mm (inch)
mm (inch)
deg
r/min
r/min
ASA
mm (inch)
mm (inch)
deg
r/min
st
mm (inch)
mm (inch)
s
r/min
kW (Hp)
kW (Hp)
kW (Hp)
kW (Hp)
kW (Hp)
kW (Hp)
kW (Hp)
kW (Hp)
kVA
mm (inch)
mm (inch)
mm (inch)
kg (lb)
PUMA TT1500MS
PUMA TT1500SY
PUMA TT1800MS
PUMA TT1800SY
230 (9.1)
175 (6.9)
210 (8.3)
Upper Turret : 230 (9.1) / Lower Turret : 230 (9.1)
120 (4.7)
230 (9.1)
51 (2.0)
65 (2.6)
X1: 165 (6.5) / X2: 190 (7.5)
Z1: 470 (18.5), Z2: 490 (19.3)
Z1: 700 (27.6), Z2: 720 (28.3)
540 (21.3)
770 (30.3)
100 (3.9) <±50 (2.0)>
100 (3.9) <±50 (2.0)>
20 (787.4)
40 (1574.8)
40 (1574.8)
7.5 (295.3)
7.5 (295.3)
500 (19.7)
500 (19.7)
500 (19.7)
500 (19.7)
500 (19.7)
6000
5000
A2#5
A2#6
90 (3.5)
110 (4.3)
62 (2.4)
76 (3.0)
360 (in 0.001 deg. increment)
600
6,000
5,000
A2#5
A2#6
90 (3.5)
110 (4.3)
62 (2.4)
76 (3.0)
360 (in 0.001 deg. increment)
600
12+12 (24+24)
20 (0.8)
32 (1.3)
0.15
5000
15 (20.1) / 11 (14.8)
22 (29.5) / 15 (20.1)
5.5 (7.4)/1.1 (1.5)
3.0 (4.0)
1.6 (2.1)
2.7 (3.6)
2.7 (3.6)
1.6 (2.1)
2.7 (3.6)
1.6 (2.1)
1.6 (2.1)
65.09
75.21
65.09
75.21
2080 (81.9)
3500 (137.8)
3905 (153.7)
2070 (81.5)
8500 (18739.0)
8800 (19400.4 )
{
Standard Feature
•Absolute positioning encoder
•Air blast for chuck jaw cleaning
•Coolant supply equipment
•Foot switch
•Front guard door inter lock
•Full enclosure chip and coolant
shield
•Hand tool kit (including small
tool for operations)
•Hyd. chuck & actuating cylinder
Optional Feature
•Hydraulic power unit
•Leveling jack screw & plates
•Lubrication equipment
•Manuals
•Safety precaution name plates
•Soft jaws (total)
•Spindle oil cooling unit
•Standard tool kit
(tool holder & boring sleeve )
•Work light
•Air gun
•Automatic door
•Automatic door with safety device
•Automatic power off
•Automatic measuring system*
(in process touch probe)
•Bar feeder interface
•Chip conveyor
•Chip bucket
•Collet chucks*
•Coolant blower
•Dual chucking pressure
• The specifications and information above-mentioned may be changed without prior notice.
• For more details, please contact Doosan
18
} : Option
•Hardened & ground jaws
•High pressure coolant pump
•Minimum Quantity Lubrication (MQL)system
•Oil skimmer
•Proximity switches for chuck clamp detection
•Pressure switch for chucking pressure check
•Parts unloader and conveyor
•Signal tower (yellow, red, green)
•Special chucks
•Tool monitoring system
•Tool pre-setter (hydraulic type)
•Tool pre-setter (manual type)
Note) * : It should be reviewed in detail before contract.
NC Unit Specifications
Fanuc 31i
AXES CONTROL
- Controlled path 2 path
- Controlled axes X1, Z1, C1, Y X2, Z2, C2, A
- Angular axis control
- Axis control by PMC
- Backlash compensation 0 ~ ±9999 pulses
- Backlash compensation for each rapid traverse and
cutting feed
- Chamfering on / off
- Cs contouring control
- Synchronous / Composite control
- Emergency stop
- Follow-up
- HRV2 control
- Inch / Metric conversion
- Interference chek for rotary area
- Interlock All axes / each axis
- Least input command 0.001 / 0.0001 mm/inch
- Machine lock All axes / each axis
- Mirror image
- Overtravel
- Position switch
- Servo off
- Simultaneous controlled axes 4 axes
- Stored pitch error compensation
- Stored stroke check 1
- Torque control
- Unexpected disturbance torque detection function
OPERATION
- Automatic operation (memory)
- DNC Operation with Memory card
- Buffer register
- Dry run
- Handle incremental feed - JOG feed
- Manual handle feed - Manual intervention and return
- Manual pulse generator - Manual reference position return
- MDI operation
- Program number search
- Program restart
- Refernce position setting without dog
- Sequence number search
- Single block
- Wrong operation prevention
INTERPOLATION FUNCTIONS
- 1st. Reference position return - 2nd. reference position return - 3rd/4th reference position return
- Balance cutting
- Circular interpolation - Continuous threading
- Cylindrical interpolation
- Dwell (per sec) - Helical interpolation
- Linear interpolation - Multiple threading
- Nano interpolation
- Polar coordinate interpolation
- Positioning - Reference position return check - Skip - Thread cutting / Synchronous cutting
- Thread cutting retract
- Torque limit skip
X1, X10, X100
1 unit
1 ea
Manual, G28
G30
G02
G04
G01
G00
G27
G31
FEED FUNCTION
- AI Contour control I
(Look-ahead block no. is Max.30)G5.1 Q1
- Automatic acceleration / deceleration
- Cutting feedrate clamp
- Feed per minute
- Feed per revolution
- Feedrate override (10% unit) 0 - 200 %
- Jog feed override (10% unit) 0 - 2000 mm/min
- Manual per revolution feed
- Override cancel
- Rapid traverse override F0, 25, 100 %
- Tangential speed constant control
AUXILIARY / SPINDLE SPEED FUNCTION
- Actual spindle speed output
- Auxiliary function lock
- Constant surface speed control
- High speed M/S/T interface
- M - code function M3 digits
- Multi spindle control
- Rigid tapping
- S - code function - Spindle serial output - Spindle speed override - Spindle synchronous control
- Spindle orientation
- Spindle Output switching
- Waiting function
S4 / S5 digits
S4 / S5 digits
0 - 150 %
PROGRAM INPUT
- Addition of custom macro common variables
#100~#199, #500~#999
- Automatic coordinate system setting
- Canned cycle for drilling / Turning
- Canned cycle
- Circular interpolation by R programming
- Control in / out
- Coordinate system setting G50
- Coordinate system shift
- Custom macro
- Decimal point programming
- Pocket calculator type decimal point programming
- Diameter / radius programming (X axis)
- Direct drawing dimension programming
- Direct input of coordinate system shift
- G code system A
- G code system B/C
- Input unit 10 time multiply
- Label skip
- Macro executor
- Manual absolute on and off
- Maximum program dimension
± 9 digit
- Multiple repetitive canned cycle G70 - G76
- Multiple repetitive canned cycle II
- Optional block skip 9 pieces
- Parity check
- Plane selection G17,G18,G19
- Program file name 32 characters
- Program stop / end (M00, M01 / M02, M30)
- Programmable data input G10
- Sequence number N8 digit
- SUB program call 10 folds nested
- Tape code : ISO / EIA auto recognition
EIA RS422/ISO840
- Tape format for FANUC Series15
- Work coordinate system G52 - G59
TOOL FUNCTION / TOOL COMPENSATION
- Automatic tool offset
- Direct input of offset value measured
- Direct input of offset value measured B
- T - code function T2 +2 digits
- Tool geometry / wear compensation
- Tool life management
- Tool nose radius compensation
- Tool offset G43, G44, G49
- Tool offset pairs
99 (Upper=50 / Lower=49) pairs
- Tool offset value counter input
- Y-axis offset
EDITING OPERATION
- Back ground editting
- Extended part program editing
- Memory card edit & operation
- Number of registered programs 1000 ea
- Part program editing
- Part program storage size
Upper=640m / Lower=640m(512 kB)
- Program protect
SETTING AND DISPLAY
- Actual cutting feedrate display
- Alarm display
- Alarm history display
- Current position display
- Periodic maintenance screen
- Display of spindle speed and T code at all screens
- Help function
- Optional path name display (Only for 2path)
- Multi-language display
- Operating monitor screen
- Operation history display
- Parameter setting and display
- Program comment display 31 characters
- Run hours / part count display
- Self-diagnosis function
- Servo setting screen
- Spindle setting screen
- Status display
- Servo waveform display
DATA INPUT / OUTPUT
- Automatic data backup
- External key input
- External data input
- External work number search - Memory card input/output
- Reader / puncher interface - RS232C interface
- Screen hard copy
15 points
CH1.interface
OTHERS
- Cycle start and lamp
- Display unit - Feed hold and lamp
- NC and servo ready
- PMC system - Reset / rewind
10.4" Color TFT LCD
31iA-PMC
OPERATION GUIDANCE FUNCTION
- EZ Guide i (Conversational Programming Solution)
INTERFACE FUNCTION
- Ethernet function Embedded ethernet
OPTIONAL SPECIFICATIONS
AXIS CONTROL
- Chuck and tail stock barrier
- Stored stroke 2 and 3
- Stroke limit check before move
OPERATION
- DNC operation (Reader/puncher interface is required)
- Manual handle feed 2 units
- Manual handle interruption
- Reference position shift
- Tool retract and recover
INTERPOLATION FUNCTIONS
- 3rd / 4th reference point reurn
- Circular threading
- Multi step skip
- Polygon machining with two spindle
- Variable lead threading
FEED FUNCTION
- AI Contour Control II - External deceleration
- Feed stop
200 blocks
PROGRAM INPUT
- Addition of workpiece coordinate system pair
48 pairs
- Automatic corner override
- Interruption type custom macro
- Optional block skip (Soft operator's panel) 9 pieces
- Pattern data input
- Work coordinate system preset
TOOL FUNCTION / TOOL COMPENSATION
- Tool Load Monitoring system
- Tool offset pairs 200 / 400 / 999 pairs
EDITING OPERATION
- Number of registered programs - Part program storage length - Play back
2000 / 4000 ea
2560 / 5120 m
SETTING AND DISPLAY
- Directory display of floppy cassette
DATA INPUT / OUTPUT
- Data server - Fast Ethernet function
- Remote buffer Only for 1 path
Only for 1 path
ROBOT INTERFACE
- Robot interface with PMC I/O module
(Hardware between PMC I/O mudules)
- Robot interface with PROFIBUS-DP
19
http://www.doosaninfracore.com/machinetools/
Head Office
Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699
Doosan Infracore America Corp.
19A Chapin Rd. Pine Brook, NJ 07058, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbH
Emdener Strasse 24 D-41540 Dormagen Germany
Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001
Doosan Infracore Yantai Co., LTD
13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233)
Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389
EN 140829SU
- The specifications and information above-mentioned may be changed without prior notice.
- For more details, please contact Doosan.