EM60321C DVTA12 --- Updated Ver. by PM

EM60321C DVTA12 --- Updated Ver. by PM

MicroBox 3.5” Capa Board Chassis Series
Design Verification Test Report
EM-60321C
Rev : A1.2
Release Date
:
14/Apr/2004
Test Engineer
:
Lewis Wu;Ekin Yang
Reviewed
:
Jason Wu
PREPARE BY:
AXIOMTEK CO., LTD
5F. 2, LANE 235, PAO CHIAO ROAD,
HSIH TIEN, TAIPEI HSIEN, TAIWAN, R.O.C.
TEL : 886-2-29174550
FAX: 886-2-29147454
Table of Contents
RELEASE HISTORY..............................................................................................................................1
SUMMARY OF DVT RESULTS ...........................................................................................................2
CHAPTER 1 CPU CARD ONBOARD FUNCTION TESTING........................................................1
I.
BASIC FUNCTION(CPU BOARD:STB97200 + STX88600-1G&STB97200+STX88601)........................1
CHAPTER 2 RELIABILITY ................................................................................................................2
I.
II.
III.
OPERATING TEMPERATURE AND HUMIDITY TEST...................................................................................2
LOW/HIGH TEMPERATURE & ROOM TEMPERATURE COLD START TEST ...............................................6
TEMPERATURE/THERMAL PROFILE TEST ............................................................................................9
CHAPTER 3 VIBRATION TESTING ...............................................................................................16
I. EUT TEST ....................................................................................................................................................16
II. TEST EQUIPMENT .......................................................................................................................................16
III. TEST CONDITION .......................................................................................................................................16
IV. TEST CRITERIA .........................................................................................................................................17
V. TEST RESULT..............................................................................................................................................18
CHAPTER 4 DROP TESTING ...........................................................................................................23
I. EUT TEST ....................................................................................................................................................23
II. TEST EQUIPMENT .......................................................................................................................................23
III. PACKING CONDITION ................................................................................................................................23
IV. DROPPING CONDITION ..............................................................................................................................23
V. TEST CRITERIA ...........................................................................................................................................24
VI. TEST RESULT ............................................................................................................................................24
APPENDIX 1 : APPROVED PROBLEM SUMMARY .......................................................................1
Release History
Report Version : A1.0
1. New product(First Edition)
Report Version : A1.1
1.Added power supply (1).W/AC 60W (2).W/DC 24V 70W
2.Added STX88600 test.
Report Version : A1.2
1. Updated operation Temperature from 45℃ to 40℃
Test Report
Summary Of DVT Results
Test Item
Description
Test Result
System Function testing
Reliability
PASS
PASS
Include
(1).Temp/Humidity test and
(2).Temp/Thermal measure
(3).Room/low/high
Temp
cold
start
Vibration test
PASS
Drop test
PASS
Note:Product meeting the DVT requirement should not have any “Fatal” or “Serious” problem
remaining opened.
2
EM-60321C
Test Report
CHAPTER 1 CPU Card Onboard Function Testing
I.
Basic Function(CPU Board:STB97200 + STX88600-1G&STB97200+STX88601)
NUM
Approve Item
1
AC-IN (Power Supply)
2
Power S/W
3
HDD LED
4
Power LED
5
COM#1 Port
6
COM#2 Port
7
COM#3 Port
8
COM#4 Port
9
LPT1
10
LAN1
11
SODIMM
12
USB #1
13
USB #2
14
VGA CON
15
PS2 K/B &Mouse
16
IDE
17
Power Cable
18
PCMCIA Socket(CONA,B)
19
AUDIO(Line_Out,Line_In,Mic)
20
S-Video Output(VEDIO1)
21
Compact Flash Connector(CF1)
22
System FAN
23
Mechanism
EM-60321C
Test Result
PASS FAIL N/A
Remark
1
Test Report
CHAPTER 2 Reliability
I. Operating Temperature and Humidity Test
1st
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-1G
STX88600-667
DRAM
Mosel 512MB(DSL)
System BIOS B17.2F.0
HDD
Maxtor 52049H4 20GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
Power supply W/AC 70W
2nd
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-800MHz
STX88601-650MHz
System BIOS Ver.B17.2F.0 (STX88600)
HDD
Unigen 256MB*1
Samsung
K4S5600832D-TC75
Seagate ST380011A 40GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
DRAM
Ver.B10.1F.0 (STX88601)
Power supply (1).W/AC 60W
(2).W/DC 24V 70W
Test Equipment
1st .Temperature & Humidity Chamber
KING SON INSTRUMENT TECH Co., LTD
Model: THS-D4C-150
S/N: 2361
2
EM-60321C
Test Report
Date of Calibration: 07/Jul/2003
2nd.Temperature & Humidity Chamber
C SUN Indostrial Co., LTD
Model: HCP-3P
S/N: F42627
Date of Calibration: 11/Jun/2003
Test Ambience
Temperature: 19℃ ~ 27℃
Humidity: 54 ~ 64% (RH)
Test Condition
Run HCT 9.0 for windows 2000 Professional
Humidity
95%RH
1Hr
5Hr
1Hr
50%RH
Time
5Hr
//
10%RH
No Humidity
Temperature
45℃
1 Hr
11Hr
1Hr
25℃
11Hr
Time
0℃
Number of Cycle
1 . STB97200 + STX88600-667 +W/AC 70W:2 cycles (Total Time:48 hours)
STB97200 + STX88600-1G+W/AC 70W :2 cycles (Total Time:48 hours)
st
:2 cycles (Total Time:48 hours)
2nd . STB97200 +STX88600-800MHz +W/AC 60W
STB97200 +STX88600-800MHz +W/DC 24V 70W :2 cycles (Total Time:48 hours)
STB97200 +STX88601-650MHz +W/AC 60W
:2 cycles (Total Time:48 hours)
STB97200 +STX88601-650MHz +W/DC 24V 70W :2 cycles (Total Time:48 hours)
EM-60321C
3
Test Report
Test Criteria
During and after the test:
1. Electrical Function:
(1) The system must function normal
2.Appearance and mechanical function:
(1)No mold speckle.
(2)No unclear letter,broken line.
(3)No letters or symbols on cabinet are missing
(4)No stiffness or squeak for buttons when pressed
(5)No warp or rust for metal parts
Test Result
■ PASS Electrical function and appearance&mechanical function were normal.:.
□ FAIL : __________________________________________________________
Figure 2-1: EM-60321C Operating Temp/Humidity test
4
EM-60321C
Test Report
Figure 2-2: EM-60321C W/DC 24V 70W Operating Temp/Humidity test
Figure 2-3: EM-60321C W/AC 60W Operating Temp/Humidity test
EM-60321C
5
Test Report
II. Low/High Temperature & Room Temperature Cold Start Test
1st
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-1G
STX88600-667
DRAM
Mosel 512MB(DSL)
System BIOS B17.2F.0
HDD
Maxtor 52049H4 20GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
Power supply W/AC 70W
2nd
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-800MHz
STX88601-650MHz
System BIOS Ver.B17.2F.0 (STX88600)
HDD
Unigen 256MB*1
Samsung
K4S5600832D-TC75
Seagate ST380011A 40GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
DRAM
Ver.B10.1F.0 (STX88601)
Power supply (1).W/AC 60W
(2).W/DC 24V 70W
Test Equipment
1st .Temperature & Humidity Chamber
KING SON INSTRUMENT TECH Co., LTD
Model: THS-D4C-150
S/N: 2361
Date of Calibration: 07/Jul/2003
2nd.Temperature & Humidity Chamber
C SUN Indostrial Co., LTD
Model: HCP-3P
S/N: F42627
Date of Calibration: 11/Jun/2003
6
EM-60321C
Test Report
Test Ambience
Temperature: 19℃ ~ 27℃
Humidity: 54 ~ 64% (RH)
Test Condition
(1) Low Temperature
Test Procedure:STX88600-1G & STX88600-667 & STX88600-800MHz & STX88601-650MHz
Power Supply Modle: I. W/AC 70W II. W/AC 60W III. W/DC 24V 70W
Section Temp.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
0℃
Time
Operation
Remarks
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
(Power off)
1 Hour
10Min
10Min
10Min
1 Hour
10Min
10Min
10Min
Humidity
No Humidity
95%RH
//
50%RH
5 times
5 times
5 times
5 times
10%RH
//
5 times
5 times
5 times
5 times
Temperature
Power On/Off
Times
60℃
50℃
25℃
0℃
-5℃
EM-60321C
1 Hr
1Hr
10 min 10 min 10 min
10 min 10 min 10 min
Power Off
Time
7
Test Report
Figure 2-4: Test Profile for Low Temperature Cold Start test
(2) High Temperature
Test Procedure:STX88600-1G & STX88600-667 & STX88600-800MHz & STX88601-650MHz
Power Supply Modle: I. W/AC 70W II. W/AC 60W III. W/DC 24V 70W
Section Temp.
1
45℃
2
45℃
3
45℃
4
45℃
5
45℃
6
45℃
7
45℃
8
45℃
9
45℃
10
45℃
11
45℃
12
45℃
13
45℃
14
45℃
15
45℃
16
45℃
Time
1 Hour
Operation
Remarks
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
Power on/off 5 Times
Cold Start
10Min
10Min
10Min
1 Hour
10Min
10Min
10Min
Humidity
95%RH
50%RH
5 times
5 times
5 times
5 times
5 times
5 times Power On/Off
Times
5 times
5 times
10%RH
Temperature
60℃
50℃
1 Hr
1Hr
10 min 10 min 10 min
10 min 10 min 10 min
Power Off
Time
25℃
Figure 2-5: Test Profile for High Temperature Cold Start test
8
EM-60321C
Test Report
(3) Room Temperature
CPU Board:STX88600-1G & STX88600-667 & STX88600-800MHz & STX88601-650MHz
(3-1) System On (cold start,Booting Ok and Entering OS successfully)
(3-2) System Off Time:10 Second
(3-3) System ON/OFF Cycle :100 Times
Test Criteria
The system must function normally from POST to entering Windows2000 Peofessional at the
cold boot for temperature factor
Test Result
(1) Cold start test at Low temperature :PASS
(2) Cold start test at high temperature :PASS
(3) Cold start test at Room temperature:PASS
III. Temperature/Thermal profile Test
1st
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-1G
STX88600-667
DRAM
Mosel 512MB(DSL)
System BIOS B17.2F.0
HDD
Maxtor 52049H4 20GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
Power supply W/AC 70W
2nd
System Configuration:
Item
Model
Description
EM-60321C
Item
CPU Board
Description
STX88600-800MHz
STX88601-650MHz
System BIOS Ver.B17.2F.0 (STX88600)
HDD
Unigen 256MB*1
Samsung
K4S5600832D-TC75
Seagate ST380011A 40GB
K/B
Sampo 101 key
Monitor
ADI 15”
Mouse
Logitech M-S34 PS/2
DRAM
Ver.B10.1F.0 (STX88601)
Power supply (1).W/AC 60W
(2).W/DC 24V 70W
EM-60321C
9
Test Report
Test Equipment
st
1 .Temperature & Humidity Chamber
KING SON INSTRUMENT TECH Co., LTD
Model: THS-D4C-150
S/N: 2361
Date of Calibration: 07/Jul/2003
2nd.Temperature & Humidity Chamber
C SUN Indostrial Co., LTD
Model: HCP-3P
S/N: F42627
Date of Calibration: 11/Jun/2003
Temperature Record
YOKOGAWA
Model:UR1800
Date of Calibration: 19/Feb/2004
Test Condition:
Chamber Temp: 40℃
Test program: HCT 9.0 for windows 2000 Professional
Time:24 hrs. Dynamic Burn-In
Test Criteria
The measured temperature for each point must meet the components spec.
10
EM-60321C
Test Report
Test Result I. :
Item
Temperature(max)
Temperature(max)
STX88600-1G
STX88600-667
Environment Temp
40.40C
40.30C
Tcase for HDD
55.5 0C
50.70C
Tcase for Power Heatsink
71.70C
58.90C
Tcase for Winbond W83977AF(STB97200,U6)
61.50C
57.80C
Tase for RTL8139C(STX88600,U8)
74.50C
66.60C
Tcase for VT8606(STX88600)
69.50C
69.10C
Tcase for VIA VT86C686B(STX88600)
70.90C
70.30C
Tcase for W83194R(STX88600,U2)
79.30C
76.90C
Tcase for SDRAM(SODIMM)
70.00C
67.50C
Air Temp in Driver Bay
46.90C
47.90C
Air Temp(Point #1,See Figure 2-6)
55.30C
48.10C
Air Temp(Point #2,See Figure 2-6)
46.90C
46.60C
Air Temp (Point #3,See Figure 2-6)
50.10C
46.10C
Air Temp (Point #4,See Figure 2-6)
51.90C
48.30C
■ PASS: The EM-60321C meets the profile test at Ta= 40℃
Point #1
Point #2
Point #4
Point #3
Figure 2-6 : EM-60321C Interior view & Measure point
EM-60321C
11
Test Report
Test Result II. :
Item
Temperature(max)
STX88600-800MHz
W/AC 60W
Environment Temp
40.2℃
Tcase for HDD
50.9℃
Tcase for Power Heatsink
76.2℃
Tcase for SDRAM(SODIMM)
65.0℃
Air Temp in Driver Bay
49.8℃
Air Temp(Point #1,See Figure 2-7)
50.4℃
Air Temp(Point #2,See Figure 2-7)
49.8℃
Air Temp (Point #3,See Figure 2-7)
542.2℃
Air Temp (Point #4,See Figure 2-7)
49.1℃
Air Temp(Point #5,See Figure 2-7)
48.4℃
Air Temp(Point #6,See Figure 2-7)
44.8℃
Air Temp (Point #7,See Figure 2-7)
49.7℃
■ PASS: The EM-60321C meets the profile test at Ta= 40℃
Point #1
Point #5
Point #2
Point #6
Point #3
Point #4
Point #7
Figure 2-7 : EM-60321C W/AC 60W Interior view & Measure point
12
EM-60321C
Test Report
Test Result III. :
Item
Temperature(max)
STX88600-800MHz
W/DC 24V 70W
Environment Temp
40.3℃
Tcase for HDD
47.8℃
Tcase for Power Heatsink
68.6℃
Tcase for SDRAM(SODIMM)
64.1℃
Air Temp in Driver Bay
47.3℃
Air Temp(Point #1,See Figure 2-8)
52.8℃
Air Temp(Point #2,See Figure 2-8)
51.7℃
Air Temp (Point #3,See Figure 2-8)
48.2℃
Air Temp (Point #4,See Figure 2-8)
49.6℃
Air Temp(Point #5,See Figure 2-8)
43.9℃
Air Temp(Point #6,See Figure 2-8)
48.5℃
Air Temp (Point #7,See Figure 2-8)
55.3℃
■ PASS: The EM-60321C meets the profile test at Ta= 40℃
Point #1
Point #5
Point #2
Point #6
Point #3
Point #4
Point #7
Figure 2-8 : EM-60321C W/DC 24V 70W Interior view & Measure point
EM-60321C
13
Test Report
Figure 2-9 : EM60321C Temperature / Thermal profile test
Figure 2-10: EM-60321 W/AC 60W Temperature / Thermal profile test
14
EM-60321C
Test Report
Figure 2-11: EM-60321 DC 24V 70W Temperature / Thermal profile test
EM-60321C
15
Test Report
CHAPTER 3 Vibration Testing
I. EUT Test
1st.Model: EM-60321C
CPU Card: STX88600-1G
SODIMM: Mosel 512MB(DSL)
HDD: Maxtor 52049H4,20GB
POWER Supply:W/AC 70W
2nd.Model: EM-60321C
CPU Card: STX88600-800MHz
STX88601-650MHz
SODIMM: Unigen 256MB* 1Samsung
HDD: Seagate ST380011A 40GB
K4S5600832D-TC75
POWER Supply:(1)W/AC 60W
(2)W/DC 24V 70W
II. Test Equipment
Vibration Simulator System
KING DESIGN Co., LTD
Model: KD-9363EM-300F2K-30N80
S/N: 9Y103059387
Date of Calibration: 08/Jul/2003
III. Test Condition
Frequency: 5Hz-------17Hz----------500Hz
16
EM-60321C
Test Report
Amplitude/Acceleration: 0.1” p-p / 1.5G
Acceleration
1.5G
1.5G
0.1”p-p
5 Hz
500Hz
17Hz
Frequency Herztz
Direction: X, Y, Z Axis
Top
Z axis
Y axis
X axis
Front Panel
Time: 1hour each Axis
IV. Test Criteria
After the test:
2. Electrical Function:Test all function and boot to OS(Windows 2000 Professional)
3. Appearance and mechanical function:
(1) The EUT should not suffer permanent deformation or fracture.
(2) No fixed part or assembly shall be loosening
EM-60321C
17
Test Report
(3) No moving or movable part of an assembly should become free or sluggish in the testing
process
(4) No movable part should shift in setting ,position or adjustment.
V. Test Result
■PASS: Electrical function and appearance&mechanical function were normal.
□FAIL :
Figure 3-1:EM-60321C Package Vibration test for X axis
18
EM-60321C
Test Report
Figure 3-2:EM-60321C W/AC 60WPackage Vibration test for X axis
Figure 3-3:EM-60321C W/DC 24V 70WPackage Vibration test for X axis
EM-60321C
19
Test Report
Figure 3-4: EM-60321C Package Vibration test for Y axis
Figure 3-4: EM-60321C W/AC 60WPackage Vibration test for Y axis
20
EM-60321C
Test Report
Figure 3-4: EM-60321C W/DC 24V 70W Package Vibration test for Y axis
Figure 3-5: EM-60321C Package Vibration test for Z axis
EM-60321C
21
Test Report
Figure 3-5: EM-60321C W/AC 60W Package Vibration test for Z axis
Figure 3-5: EM-60321C W/DC 24V 70W Package Vibration test for Z axis
22
EM-60321C
Test Report
CHAPTER 4 Drop Testing
I. EUT Test
1st.Model: EM-60321C
CPU Card: STX88600-1G
SODIMM: Mosel 512MB(DSL)
HDD: Maxtor 52049H4,20GB
Power Supply: W/AC 70W
2nd.Model: EM-60321C
CPU Card: STX88600-800MHz
STX88601-650MHz
SODIMM: Unigen 256MB* 1Samsung K4S5600832D-TC75
HDD: Seagate ST380011A 40GB
Power Supply: 1.W/AC 60W 2.W/DC 24V 70W
II. Test Equipment
Drop Simulator System
KING DESIGN Co., LTD
Model: KD128
S/N: 9V103059487
III. Packing Condition
1st. Weight: 4.105KG
Dimension: 33cm x 33 cm x 20 cm
2nd. Weight: 4.325KG
Dimension: 30cm x 24cm x 32cm
IV. Dropping Condition
Height: 91cm
EM-60321C
23
Test Report
Dropping direction: 10 directions (1 corner, 3 edges, 6 faces)
1: Top
6: Far end
2: Right side
4: Left side
5: Near end
3: Buttom
Packaging drop sequence of the total 10 times dropping test:
1. The 2-3- 5Corner
6. The Right side face
2. The 2-3 Edge
7. The Bottom face
3. The 3-5 Edge
8. The Top face
4. The 2-5 Edge
9. The Near end face
5. The Left side face
10. The Far end face
V. Test Criteria
After the test:
1. Electrical Function:Test all function and boot to OS(win2000 professional)
2.Appearance and mechanical function:
(1) No scratch.
(2) No dent
(3) No crack
(4) No mold speckle.
(5) No warp for metal parts
(6) No slack(e.g. screw loose
(7) No fixed part or assembly shall be loosening
(8) No moving or movable part of an assembly should become free or sluggish in the testing process
(9) No movable part should shift in setting ,position or adjustment.
(10) No severe cracks to cushion
(11) No severe damage to carton box
VI. Test Result
■ PASS: Electrical function and appearance&mechanical function were normal.
24
EM-60321C
Test Report
□FAIL :
Figure 4-1: EM-60321C Package Dropping Test for the 2-3-5 Corner
Figure 4-2: EM-60321C W/AC 60W Package Dropping Test for the 2-3-5 Corner
EM-60321C
25
Test Report
Figure 4-3: EM-60321C W/DC24V 70W Package Dropping Test for the 2-3-5
Corner
Figure 4-4: EM-60321C Package Dropping Test for the 2-5 Edge
26
EM-60321C
Test Report
Figure 4-5: EM-60321C W/DC 24V 70W Package Dropping Test for the 2-5 Edge
Figure 4-6: EM-60321C W/AC 60W Package Dropping Test for the 2-5 Edge
EM-60321C
27
Test Report
Figure 4-7: EM-60321C Package Droping Test for the Near End
Figure 4-8: EM-60321C W/AC 60W Package Droping Test for the Near End
28
EM-60321C
Test Report
Figure 4-9: EM-60321C W/DC 24V 70W Package Droping Test for the Near End
EM-60321C
29
Test Report
APPENDIX 1 : Approved Problem Summary
Revised Date:14/Apr/2004
Model Name: EM-60321C
Hardware Revision: STB97200 Rev.A2 + STX88600 Rev.B0,STX88601
BIOS Revision::B17.2F.0(STX88600), B10.1F.0(STX88601)
Test Engineer: Ekin Yang
Problem Problem Problem Operating Problem Description
ID
level
Status
System
EM-60321C
Problem Solution
1