Product Overview.pub

Transcription

信德迈科技（北京）有限公司　ＣＮＭＥＣ　Ｔｅｃｈｎｏｌｏｇｙ　（Ｂｅｉｊｉｎｇ）　Ｃｏ．，　Ｌｔｄ　地址：北京市朝阳区胜古中路２号金基业大厦２０１室　邮编：１０００２９　电话：０１０－８４２８　２９３５，　８４２８　９０７７，　８４２８　３９８３，８４２８　２５８５，　６４４１　３８７６
Ｈｔｔｐ：／／ｗｗｗ．ｃｎｍｅｃ．ｂｉｚ；　Ｅ－ｍａｉｌ：ｓａｌｅｓ＠ｃｎｍｅｃ．ｂｉｚ　传真：０１０－８４２８　８７６２
PRODUCT
OVERVIEW
Did You Know PRO-GRESS Handled All
These Fine Products?
PREMIER
•
•
•
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FORCE FEED LUBRICATORS
PLP GEAR BOXES & PUMP HEADS 7MM
AND 10MM
PUMPING UNITS - 3 PLUNGER SIZES
3/16, 1/4 AND 3/8”
CHECK VALVES
LUBRICATOR ACCESSORIES
DROPSA MODEL SMX
DIVIDER VALVES
PREMIER MODEL PLP GEAR BOX
AND PUMP HEADS
PRO-GRESS
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•
•
LUBRICATION SYSTEM ACCESSORIES
FILTERS
DESIGN & FABRICATION OF CUSTOM
LUBRICATION SYSTEMS
DROPSA
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DIVIDER VALVE ASSEMBLIES
DNFT/DELIRON PRODUCTS
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DELIRON MODEL DLM-926-PM
DUAL ZONE LUBRICATION MONITOR
A COMPLETE LINE OF CENTRALIZED
LUBRICATION SYSTEMS
KENCO MODEL 512
OIL LEVEL CONTROLLER
DIGITAL NO-FLOW TIMERS
PROXIMITY SWITCHES
LUBRICATION SYSTEM MONITORS
AND CONTROLS
MAGNETIC CYCLE INDICATORS
DROPSA HIGH
PRESSURE FILTER
KENCO ENGINEERING
•
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OIL SUPPLY SYSTEMS
FIRE SAFE VALVES
OIL LEVEL CONTROLLERS
NO-FLOW SWITCHES
FLOW METERS
DRUM GAUGES
DNFT-LED DIGITAL NO-FLOW
TIMER, 2-MINUTE ALARM
PREMIER MODEL P-55, P-92,
2000 AND 2001 PUMP
ASSEMBLIES
HAND PRIMING (PURGE)
LUBE GUN
Whatever your lubrication system needs,
PRO-GRESS® has the design expertise and
quality products to keep your machinery
running smooth and trouble free.
“Your Single Source For Any Lubrication Application”
14028 Aston Avenue - Houston, Texas 77040 USA * Tel (713) 462-1061 - Fax (713) 462-4027
E-Mail: [email protected] * Website: www.progressive-equipment.com
PREMIER
LUBRICATORS
& PUMPS
MODEL P55U
LUBRICATORS?
We make hundreds of different sizes, ratios and mounting
configurations designed to fit your old or new engine, pump
or compressor.
Description
Premier® Lubricators will accurately deliver a predetermined
quantity of oil normally under pressure, at regular intervals to
moving parts on all types of industrial machinery.
Premier Model P-55U Lubricator - Right Hand
The lubricator consists of a reservoir, drive mechanism, and
oil pumps. They are furnished in electric motor drive or shaft
driven from the machinery to be lubricated. Shaft driven units
can be direct drive, pulley/sheave, or oscillating drive motion.
Premier Model P-55U Pump
Assy
Box Suction (Vacuum Feed)
Lubricator Features/Specifications
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Force Feed Lubricators
Heavy Duty Steel Reservoirs
All Gear Rotary Drives
Electric Motor Drives
Ratchet Drives
Bottom Rotary Drives
Suitable for Use with Petroleum and Synthetic
Lubricants
Automatically Oil Level Controllers
Low Level Switches
Electric Heat & Thermostat Assemblies
Shaft Rotation Alarms
Partitions in Reservoir for Two or More Different
Lubricants
Check Valves available in Carbon Steel and
Stainless Steel
Replacement Parts for Competitive Brand
Lubricators
Model P-55U Pumps
When a different size piston is required, our patented Modular
Cylinder Assembly represents the latest development in pump
design. Specify Premier’s Heavy Duty Model P-55U Pump with
One Piece Steel Body for pressures up to 8,000 PSI.
The Model P-55U Pump is an upgrade of the Premier Model
P-55 Pump.
Premier Model P-55U Pump
Assy
Pressurized Suction (Blind
Pump Features/Specifications
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3/16” Pumps to 7,500 PSI (.010 in3 per stroke max)
Box Suction Pumps (Vacuum Feed)
Pressurized Suction Pumps with Sight Feed
Pressurized Suction Pumps with Blind Sight Feed
One Piece Steel Pump Body
Modular Cast Iron Cylinder Assembly
Pyrex Sight Glass with Protective Housing
Suitable for Petroleum and Synthetic Lubricants
Hardened Steel Rocker Arm
Hardened Steel Roller Rocker Arm for High
Pressure Applications
Weatherproof Construction
Furnished as original equipment by engine, pump
and compressor manufacturers
PREMIER
MODEL 2000
PUMP
ASSEMBLIES
Direct Replacement Pump
Assemblies for use in:
Manzel Model 76
And 88 Lubricators
FEATURES:
•
•
Longer Pump Body w/ Elongated Holes Fits Manzel Model
76 and Model 88 Lubricators
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•
•
Roller Rocker Arm
•
•
Suitable for use with Petroleum & Synthetic Lubricants
•
3/16”, 1/4” and 3/8” Plunger Sizes Available
SPECIFICATIONS:
•
Oil Viscosity:
Minimum: 90 SUS
Maximum: 8,000 SUS
•
Outlet Thread: 1/8” NPTF
•
Displacement: (see chart)
•
Maximum Pressure: (see chart)
Patent No. 5,662,023
PUMP ORDERING INFORMATION
*
**
Premier
Part No.
Plunger
Size
Manzel Maximum
Displacement
Per Stroke**
Premier Maximum
Displacement
Per Stroke*
Maximum Working
Pressure
92193
3/16”
.013 Cu. In.
.010 Cu. In.
7,500 PSI
92194
1/4”
.024 Cu. In.
.018 Cu. In.
8,000 PSI
92195
3/8”
.055 Cu. In.
.041 Cu. In.
3,500 PSI
Above Displacements Are Based on 3/8” Stroke.
Above Displacements Are Based on 1/2” Stroke.
PREMIER
MODEL 2001
PUMP
ASSEMBLIES
Direct Replacement Pump
Assemblies for use in:
Manzel Model 94V and 100V
Lubricators
FEATURES
• Fits Manzel Model 94V and 100V Lubricators
• One Piece Steel Pump Body
• Modular Cast Iron Cylinder Assembly
• Pyrex Sight Glass w/ Protective Housing
• Suitable for use with Petroleum and Synthetic
Based Lubricants
• 3/16” and 1/4” Plunger Sizes Available
SPECIFICATIONS
• Oil Viscosity Range: Minimum 90 SUS - Maximum
8,000 SUS
• Outlet Thread: 1/8” NPTF
• Displacement: See Chart Below
• Maximum Pressure: See Chart Below
PRESSURIZED SUCTION
BOX SUCTION
PUMP ORDERING INFORMATION
PART
NUMBER
PLUNGER
SIZE
PRESSURIZED / BOX
SUCTION
RESERVOIR
HEIGHT
MAXIMUM
DISPLACEMENT
PER STROKE
MAXIMUM
WORKING
PRESSURE
30421
3/16”
LONG SUCTION TUBE
8”
0.013 CU. IN.
3000 PSI
30422
1/4”
LONG SUCTION TUBE
8”
0.024 CU. IN.
3000 PSI
30423
3/16”
SHORT SUCTION TUBE
6”
0.013 CU. IN.
3000 PSI
30424
1/4”
SHORT SUCTION TUBE
6”
0.024 CU. IN.
3000 PSI
30433
3/16”
PRESSURIZED
SUCTION
6” OR 8”
0.013 CU. IN.
3000 PSI
30434
1/4”
PRESSURIZED
SUCTION
6” OR 8”
0.024 CU. IN.
3000 PSI
PREMIER
MODEL P55U
PUMP DATA
SHEET
Description
The Model P-55U Pump is an up-grade of the Premier Model
P-55. The patented One Piece Steel Pump Body with
Modular Cylinder Assembly represents the latest in pump
design.
Box Suction (Vacuum Feed), Standard Rocker Arm
The Model P-55U Pump is designed to fit in Premier, Mega,
McCord and Lincoln reservoirs.
Features
•
•
•
•
•
•
•
•
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Hardened Steel Rocker Arm
Optional Hardened Steel Roller Rocker Arm is available
for High Pressure Applications
Suitable for use with Petroleum & Synthetic Lubricants
3/16”, 1/4” and 3/8” Plunger Sizes available
Pressurized Suction Pumps with Sight Glass
Pressurized Suction Pumps without Sight Glass (Blind
Sightfeed)
Specifications
Displacement:
Part Number
Plunger Size
Max. Pressure
91200
1/4”
6,000 PSI
91201
3/8”
3,500 PSI
Pressurized Suction (Blind Sightfeed), Standard
Rocker Arm
3/16” Plunger (.010 Cubic Inches Per Stroke Maximum)
Maximum Working Pressure:
3/16” Plunger Roller Rocker Arm = 7,500 PSI
1/4” Plunger Standard Rocker Arm = 6,000 PSI
3/8” Plunger Standard Rocker Arm = 3,500 PSI
Maximum Oil Viscosity: 8,000 SUS
Part Number
Plunger Size
Max. Pressure
Outlet Thread: 1/8” NPTF
91202
1/4”
6,000 PSI
Patent Number
91203
3/8”
3,500 PSI
Inlet Thread (Blind Sightfeed Pumps): 1/8” NPTF
Patent No. 5,662,023
Pressurized Suction w/ Tube to Front or Rear, and
Shut Off Valve or Elbow Fitting
Part
Number
Plunger
Size
91204
Pressurized Suction w/ Tube to Front or Rear, Shut Off
Valve or Elbow Fitting, and Roller Rocker Arm
Maximum
Tube
Pressure Location
Conn.
Type
Part
Number
Plunger
Size
Maximum
Tube
Pressure Location
Conn.
Type
1/4”
6,000 PSI
Rear
Valve
91224
1/4”
8,000 PSI
Rear
Valve
91205
3/8”
3,500 PSI
Rear
Valve
91225
3/8”
3,500 PSI
Rear
Valve
91206
1/4”
6,000 PSI
Rear
Fitting
91226
1/4”
8,000 PSI
Rear
Fitting
91207
3/8”
3,500 PSI
Rear
Fitting
91227
3/8”
3,500 PSI
Rear
Fitting
91208
1/4”
6,000 PSI
Front
Fitting
91228
1/4”
8,000 PSI
Front
Fitting
91209
3/8”
3,500 PSI
Front
Fitting
91229
3/8”
3,500 PSI
Front
Fitting
Pressurized Suction (Blind Sightfeed) with Roller
Rocker Arm
Pressurized Suction w/ Sight Glass, Side Inlet Tube
Connection and Roller Rocker Arm
Part Number
Plunger Size
Max. Pressure
Part Number
Plunger Size
Max. Pressure
92086
3/16”
7,500 PSI
92168
3/16”
7,500 PSI
91222
1/4”
8,000 PSI
91490
1/4”
8,000 PSI
91223
3/8”
3,500 PSI
91504
3/8”
3,500 PSI
Box Suction (Vacuum Feed), Roller Rocker Arm
Pressurized Suction w/ Sight Glass, Side Inlet
Elbow Fitting, and Roller Rocker Arm
Part Number
Plunger Size
Max. Pressure
Part Number
Plunger Size
Max. Pressure
92003
3/16”
7,500 PSI
92169
3/16”
7,500 PSI
91220
1/4”
8,000 PSI
91230
1/4”
8,000 PSI
91221
3/8”
3,500 PSI
91231
3/8”
3,500 PSI
Pressurized Suction w/ Sight Glass, Side Inlet
Elbow Fitting
Part Number
Plunger Size
Max. Pressure
91210
1/4”
6,000 PSI
91211
3/8”
3,500 PSI
PREMIER
MODEL P55U
OPERATING
INSTRUCTIONS
(BOX SUCTION)
•
•
•
•
•
Fill reservoir with oil.
Loosen union nut on pump outlet
Remove the vent screw and fill the sight glass with oil.
Replace vent screw and prime by manually pumping
flushing unit until air free oil is observed from the drip
tube, and oil level drops in the sight glass
Tighten union nut
Maintain oil level in sight glass below the drip tube so
drops can be observed
affect the operation of the pump. Remove the vent screw
from sight glass and allow level to drop below drip tube.
Tighten vent screw and check to see that air free oil from
drip tube can be observed in the sight glass. If overfilling
continues, it may be caused by plunger wear and oil
slippage is being drawn back to sight glass. If this is the
problem, the feed setting in drops per stroke will then
automatically be reduced by the amount of slippage.
Reservoir Oil Level (Loss of Prime)
•
Flow Rate Adjustment
•
•
•
•
Loosen locknut on flushing unit
Turn flushing unit counter-clockwise to increase flow
Turn flushing unit clockwise to decrease flow
Tighten locknut when desired flow rate is achieved
Pump Displacement
•
Sight Glass
•
In a vacuum type sight feed, it is not uncommon for oil
level in the sight glass to drop during operation. Absence
of a level indicates air is being taken in with the oil and
some oils, due to viscosity conditions, will release air
faster than others. When the quantity of air becomes
excessive, it can eventually air lock the pump.
For this reason it is recommended an oil level in the
sight glass be maintained.
When level drops, remove the vent screw and fill sight
glass to top; replace vent screw and operate flushing unit
manually, observing that oil in the sight glass is free from
air. If air is not expelled, it may be necessary to loosen
union nut (on pump outlet) and expel air at this point. It is
desirable to maintain level below the drip tube so drops
can be seen during operation.
If reservoir runs low on oil (at a point below the suction
inlet of the pump) it may be necessary to prime individual
pumps after filling, using procedure listed above.
•
Maximum output (per stroke):
3/16” Plunger = .010 Cubic Inches
The cubic volume for a pint of oil is 28.9 cubic inches and
average drop size is .002 cubic inches. There are
approximately 14,500 drops in a pint; however oil
viscosity may vary drop size.
Vent Screw
Pump Outlet, 1/8” NPT
Sight Glass
Union Nut
Flushing Unit
Locknut
Due to viscosity conditions, some oils release air faster
than others. For this reason, it is difficult to indicate how
long the sight glass level can be maintained before a
diminishing oil level occurs.
Suction Inlet
Overfilling of Sight Glass
•
In a vacuum type sightfeed, it is not uncommon to see a
reverse action whereas sight glass fills with oil and the
drops can not be observed. Overfilling is caused by oil
absorbing air in the sight glass and normally does not
PREMIER P55U
OPERATING
INSTRUCTIONS
(PRESSURIZED
SUCTION—Blind
Sightfeed)
Pressurized Suction Pumps (Blind Sightfeed)
•
Install pump in lubricator reservoir.
•
Loosen union nut on pump outlet and fill pump with oil
and prime by manually pumping flushing unit until air
free oil is observed around union nut. It may be
necessary to install a manual hand priming gun in the
inlet of the pump to expel the air from pump. After this is
accomplished tighten union nut.
Flow Rate
•
Loosen lock nut on flushing unit.
•
Turn the flushing unit counter clockwise to increase flow.
•
Turn flushing unit clockwise to decrease flow.
•
Tighten lock nut when desired flow rate is achieved.
Pump Inlet, 1/8” NPT
Union Nut
Lock Nut
Premier
Part Number
Plunger
Size
Maximum Operating
Pressure
92086
3/16” Plunger
6,000 PSI
91222
91202
1/4” Plunger
8,000 PSI
6,000 PSI
91223
91203
3/8” Plunger
3,500 PSI
PREMIER P55U
OPERATING
INSTRUCTIONS
(PRESSURIZED
SUCTION w/
Sight Glass)
Pressurized Suction Pumps w/ Sight Glass
•
Install pump in lubricator reservoir.
•
•
Remove the vent screw and fill the sight glass with
oil. Replace vent screw and prime by manually
pumping flushing unit until air free oil is observed
from the drip tube, and oil level drops in the sight
glass
•
Tighten union nut
•
Flow Rate
•
Loosen lock nut on flushing unit.
•
Turn flushing unit counter clockwise to increase flow.
•
Turn flushing unit clockwise to decrease flow.
•
Tighten lock nut when desired flow rate is achieved.
Pump No. 91206
Pump No. 91490
Union Nut
Lock Nut
Pump Inlet, 1/8” NPT
Union Nut
Lock Nut
Pump Inlet, 3/16” OD Tube
PUMP FLOW
CHART P-55U
PREMIER
PUMPS
SPECIFICATIONS
MAXIMUM WORKING PRESSURE
Suitable For Use with Petroleum and
Synthetic Based Lubricants
Plunger Size 3/16” ……………….....7,500 PSI*
(6,000 PSI Standard)
Maximum Oil Viscosity 8000 SUS
Minimum Oil Viscosity 90 SUS
Plunger Size 1/4” ……………………..8,000 PSI*
(6,000 PSI Standard)
One Drop = .002 Cubic Inches, The Cubic
Volume of a Pint of Oil is 28.87 Cubic Inches
Plunger Size 3/8” ……………………..3,500 PSI
* With Optional Roller Rocker Arm
Approximately 14,500 Drops = One Pint
CAMSHAFT
RPM
1
2
3
4
5
6
7
8
9
10
3/16”
PLUNGER
0.50
Pints/Day
1.00
Pints/Day
1.50
Pints/Day
2.00
Pints/Day
2.50
Pints/Day
3.00
Pints/Day
3.50
Pints/Day
4.00
Pints/Day
4.50
Pints/Day
5.00
Pint/Day
1/4”
Plunger
0.90
Pints/Day
1.80
Pints/Day
2.70
Pints/Day
3.60
Pints/Day
4.50
Pints/Day
5.40
Pints/Day
6.30
Pints/Day
7.20
Pints/Day
8.10
Pints/Day
9.00
Pints/Day
3/8”
Plunger
2.00
Pints/Day
4.00
Pints/Day
6.00
Pints/Day
8.00
Pints/Day
10.00
Pints/Day
12.00
Pints/Day
14.00
Pints/Day
16.00
Pints/Day
18.00
Pints/Day
20.00
Pints/Day
PUMP EFFICIENCY
Pump efficiency is based on SAE 30 Oil @ 75
Degrees F (2050 SUS) @ 4 RPM
Plunger Size: 3/16”
Approx. 93% @ 3,000 PSI
Approx. 75% @ 7,500 PSI
Approx. 93% @ 3,000 PSI
Approx. 75% @ 8,000 PSI
Approx. 85% @ 3,500 PSI
PUMP OUTPUT (DELIVERY)
.010 Cubic Inches Per Stroke
Full Stroke = 3/8”
•
•
•
•
•
Fill reservoir with oil.
Remove the vent screw and fill the sight glass with oil.
Replace Vent Screw and prime by manually pumping
flushing unit until air free oil is observed from the drip
tube, and oil level drops in the sight glass
Tighten union nut
slippage is being drawn back to sight glass. If this is the
problem, the feed setting in drops per stroke will then
automatically be reduced by the amount of slippage.
Reservoir Oil Level (Loss of Prime)
•
•
•
•
•
•
•
•
Sight Glass
•
Maximum output (per stroke):
(.012 Cubic Inches) Oil viscosity may
vary size and number of drops.
Maximum Operating Pressure: 3,500 PSI
The cubic volume for a pint of oil is 28.9 cubic inches and
average drop size is .002 cubic inches. There are
approximately 14,500 drops in a pint; however oil
viscosity may vary drop size.
Premier Model P-92 Pump Assy’s are interchangeable and
In a vacuum type sight feed, it is not uncommon for oil
level in the sight glass to drop during operation. Absence a direct replacement for the following Madison Kipp
style pumps: Models DSL, SVH and SVK.
of a level indicates air is being taken in with the oil and
some oils, due to viscosity conditions, will release air
faster than others. When the quantity of air becomes
excessive, it can eventually air lock the pump.
For this reason it is recommended an oil level in the
sight glass be maintained.
When level drops, remove the vent screw and fill sight
glass to top; replace vent screw and operate flushing unit
manually, observing that oil in the sight glass is free from
air. If air is not expelled, it may be necessary to loosen
union nut (on pump outlet) and expel air at this point. It is
desirable to maintain level below the drip tube so drops
can be seen during operation.
Overfilling of Sight Glass
•
If reservoir runs low on oil (at a point below the suction
inlet of the pump) it may be necessary to prime individual
pumps after filling, using procedure listed above.
Pump Displacement
Flow Rate Adjustment
Loosen locknut on flushing unit
Turn flushing unit counter-clockwise to increase flow
Turn flushing unit clockwise to decrease flow
Tighten locknut when desired flow rate is achieved
PREMIER
MODEL P-92
PUMP
ASSEMBLIES
In a vacuum type sightfeed, it is not uncommon to see a
reverse action whereas sight glass fills with oil and the
drops can not be observed. Overfilling is caused by oil
absorbing air in the sight glass and normally does not
affect the operation of the pump. Remove the vent screw
from sight glass and allow level to drop below drip tube.
Tighten vent screw and check to see that air free oil from
drip tube can be observed in the sight glass. If overfilling
continues, it may be caused by plunger wear and oil
PREMIER
CHECK VALVE
DATA SHEET
Part No.
Max Psi
Inlet
Outlet
Material
90023
8000
1/8” Npt
1/8” Npt
Steel
90024
8000
1/4” Npt
1/4” Npt
Steel
90254
8000
1/8” Npt
1/4” Npt
Steel
90255
8000
1/4” Npt
1/8” Npt
Steel
90025
8000
1/8” Npt
1/8” Npt
Stainless
90026
8000
1/4” Npt
1/4” Npt
Stainless
90291
8000
1/8” Npt
1/4” Npt
Stainless
90290
8000
1/4” Npt
1/8” Npt
Stainless
Part No.
Max Psi
Inlet
Outlet
Material
90104
8000
1/8” Npt
1/8” Npt
Steel
90103
8000
1/4” Npt
1/4” Npt
Steel
90112
8000
1/8” Npt
1/4” Npt
Steel
90296
8000
1/4” Npt
1/8” Npt
Steel
90105
8000
1/8” Npt
1/8” Npt
Stainless
90106
8000
1/4” Npt
1/4” Npt
Stainless
90297
8000
1/8” Npt
1/4” Npt
Stainless
90108
8000
1/4” Npt
1/8” Npt
Stainless
Part No.
Max Psi
Inlet
Outlet
Material
90033
8000
1/4” Tube
1/8” Npt
Steel
Part No.
Max Psi
Inlet
Outlet
Material
90101
8000
1/4” Tube
1/4” Npt
Steel
90107
8000
1/4” Tube
1/8” Npt
Steel
90034
8000
1/4” Tube
1/8” Npt
Stainless
90102
8000
1/4” Tube
1/4” Npt
Steel
90109
8000
1/4” Tube
1/4” Npt
Stainless
90110
8000
1/4” Tube
1/8” Npt
Stainless
90111
8000
1/4” Tube
1/4” Npt
Stainless
Part No.
Max Psi
Inlet
Outlet
Material
Part No.
Max Psi
Inlet
Outlet
Material
90501
3000
1/8” Npt
1/8” Npt
Steel
90731
3000
1/4” Tube
1/4” Npt
Steel
Part No.
Max Psi
Inlet
Outlet
Material
Part No.
Max Psi
Inlet
Outlet
Material
90040
3000
1/4” Tube
1/8” Npt
Steel
90043
3000
1/8” Npt
Steel
90329
3000
1/4” Tube
1/8” Npt
Stainless
1/4” Tube
Flared
Part No.
Max Psi
Inlet
Outlet
Material
Part No.
Max Psi
Inlet
Outlet
Material
90287
6000
1/4” Tube
Flared
1/8” Npt
Steel
90336
3000
1/4” Npt
1/4” Npt
Stainless
In addition to the pictured Check Valves,
Premier manufactures other types and styles;
Call PRO-GRESS with your requirements!
PROTECTING ENGINES AND
COMPRESSORS WORLDWIDE
MONITORS MOVEMENT OF DIVIDER
VALVE PISTON FOR DEPENDABLE
TIMED SHUTDOWN
SPECIFICATIONS
CLOSED LOOP OR OPEN LOOP
OPERATION
Temperature Range …………..-40F to + 185F
Material ……………………....Aluminum Housing
DNFT
DIGITAL
NO-FLOW
TIMERS
“ALL DNFT’S NOW FEATURE
A FIELD REPLACEABLE
BATTERY”
Since its introduction Thousands of DNFT’s
have been installed by OEM’s, Packagers and
End Users to Monitor and Protect their
Engines & Compressors Worldwide. You to
should be using the DNFT to protect your
expensive equipment.
Switch Rating …………………...2.5VA/240 VDC
INSTALLS DIRECTLY TO DIVIDER
VALVE
NOT AFFECTED BY TEMPERATURE OR
OIL VISCOSITY
REQUIRES NO EXTERNAL POWER
MODELS AVAILABLE
DNFT-LED
BLINKING LED CYCLE INDICATION
DNFT-LED-PS
BLINKING LED CYCLE INDICATION
W/ DEDICATED SWITCH CLOSURE
Epoxy Encapsulated UL Listed EL-CAST
VFR641
Power ……………....Field Replaceable Battery
Alarm Time……...….2 Minute Standard (LED),
3 Minute (LED-PS), User Programmable 20
Seconds to 4 Minutes & 15 Seconds (PRG)
*Consult Factory For Other Times
Battery ………………………………...P/N 000505
VISIT OUR WEBSITE TO
DOWNLOAD COMPLETE
OPERATING, INSTALLATION,
WIRING AND
TROUBLESHOOTING
INFORMATION
www.progressive-equipment.com
Divider Blocks …...DropsA/SB/Trabon/Lincoln
DNFT-LCC
LCD DISPLAYS TOTAL CYCLES
DNFT-PRG
LCD DISPLAYS TOTAL PINTS, PINTS
PER DAY, TOTAL CYCLES, CYCLE TIME
DNFT-PRG-PS
LCD DISPLAYS TOTAL PINTS, PINTS
PER DAY, TOTAL CYCLES, CYCLE TIME
W/ DEDICATED SWITCH CLOSURE
EXPLOSION PROOF
CSA APPROVED
CE APPROVED
KEMA 00ATEX1090 X AMB. –40c + 85c
MODEL DNFT-LED (BLINKING LED)
CLASS 1, DIVISION 1, GROUP A, B, C
AND D, T4
II 2G EE x m IIB T5
CLASS 1, ZONE 1; Ex md IIC T4
WARRANTY …………………....2.5 YEARS
DIVIDER VALVE APPLICATIONS
DropsA / Trabon / SB / Lincoln
MODEL DNFT-PRG (USER PROGRAMMABLE)
DLM-820
DLM-821
DLM-830
DLM-831
DIGITAL LUBRICATION MONITORS
DC POWERED (INTERNAL)
DIGITAL LUBRICATION MONITORS
EXTERNAL POWER REQUIRED
DLM-820 / DLM-830
DLM-821 / DLM-831
The DLM-820 and DLM-830 Lubrication
Monitors are powered by a internal 3-volt
Lithium battery. The combination of a
Superior low power consumption design and
the lithium battery will allow these units to
operate for approximately 4 years depending
on divider valve cycle time.
The DLM-821 and DLM-831 Lubrication
Monitors are powered by External Voltages
of 120 VAC “or” 24 VDC, Not Both. Memory
backup power is provided by an internal DC
3 volt lithium battery.
FEATURES
•
•
•
•
•
Accurately Records and Displays Oil
Consumption To As little As 1 Pint Per
Day
LCD Display
FEATURES
DLM-820 (SHOWN ABOVE)
SINGLE ZONE LUBRICATION
MONITOR
Monitors Run Time Of Compressor or
Engine
Explosion Proof Enclosure - Class 1,
Division 1, Groups B, C and D. Class II,
Groups E, F and G
•
•
•
Accurately Records and Displays Oil
Consumption To As little As 1 Pint Per
Day
LCD Display
Monitors Run Time Of Compressor or
Engine
Explosion Proof Enclosure - Class 1,
Division 1, Groups B, C and D. Class II,
Groups E, F and G
SPECIFICATIONS
SPECIFICATIONS
Material ………………….…...Aluminum Housing
Material ………………….…...Aluminum Housing
Temperature Range ………...-300F to +1850F
Temperature Range ………...-300F to +1850F
Alarm Time ………..User Programmable 20 to
255 Seconds
P/N 6534 (SHOWN)
PROXIMITY SWITCH
Alarm Time ………..User Programmable 20 to
255 Seconds
Power ………...…External 120 VAC or 24 VDC
Power ………...Internal 3 Volt Lithium Battery
Switch Rating …………………...…5 Amp AC/DC
Switch Rating …………………....2.5VA/240VDC
Warranty ……………………………………..2 Years
Warranty ……………………………………..2 Years
Display/Pints …………………………...….0-99999
Display/Pints …………………………...….0-99999
Display/Hours ……………………………..0-99999
Display/Hours ……………………………..0-99999
PART NO. / ORDERING INFORMATION
PART NO. / ORDERING INFORMATION
P/N DLM-821
Single Zone Monitor External Power Required
24 VDC or 120 VAC
P/N DLM-820
Single Zone Monitor, DC Powered (Internal)
P/N DLM-830
Dual Zone Monitor, DC Powered (Internal)
P/N DLM-830
Dual Zone Monitor External Power Required
24 VDC or 120 VAC
P/N DLM-PROGRAMMER
Programming Module for DLM-820, DLM-830
Lubrication Monitors
P/N DLM-PROGRAMMER
Programming Module for DLM-821, DLM-831
Lubrication Monitors
P/N 6534
Deliron Explosion Proof Proximity Switch
Class 1, Division 1, Groups A, B, C and D
CSA Approved
(2 ea. - Required For DLM-830 Monitor)
DLM-830 (SHOWN ABOVE)
DUAL ZONE LUBRICATION
MONITOR
P/N 6534
Deliron Explosion Proof Proximity Switch
Class 1, Division 1, Groups A, B, C and D
CSA Approved
(2 ea. - Required For DLM-831 Monitor)
DLM-900 AND
DLM-920
DELIRON LUBE
MONITORS
DESCRIPTION
FEATURES
The Deliron Lubrication monitor is a digital
microprocessor control device specifically
designed to protect natural gas compressors
and engines from damage due to loss of
lubrication.
•
FAILSAFE OPEN OR CLOSED
MODES
•
DIGITAL READOUT
•
REPLACEABLE “AA” BATTERIES:
REGULAR OR ALKALINE
•
ADJUSTABLE ALARM TIME FROM
20 SECONDS TO 4 MINUTES AND
15 SECONDS
•
LOW BATTERY INDICATION
•
NO EXTERNAL POWER REQUIRED
•
EXPLOSION PROOF ENCLOSURE:
CLASS 1, DIVISION 1, GROUPS B,
C AND D
PROXIMITY SWITCH(S) INCLUDED
CSA RATED CLASS 1, DIVISION1,
GROUP A, B, C AND D
Lubrication to the compressor or engine
flows through a divider valve type lubrication
system forcing an internal piston to cycle
back and forth.
With the included Proximity Switch mounted
to one of the divider valve elements, this
back and forth movement results in an On /
Off state; which the Deliron Lubrication
Monitor continuously analyzes. If no movement is detected, the Deliron Monitor will
activate the alarm delay which is adjustable
From 20 seconds to 4 minutes 15 seconds.
DELIRON EXPLOSION PROOF
PROXIMITY SWITCH
PART NO. 6534
NO EXTERNAL POWER REQUIRED
(LOW COST FIELD REPLACEABLE “AA”
BATTERIES)
The Deliron Lubrication Monitor operates
with (2) “AA” Regular or Alkaline batteries
which are easily replaced.
The low cost batteries have a life expectancy
of 5 to 10 years depending of cycle time and
conditions.
When the alarm delay expires “shutdown” of
the compressor or engine will occur thus
preventing damage.
To replace the batteries, simply remove the
housing cover, firmly grasp the handle and
pull the face plate assembly straight out.
•
The Deliron Lubrication Monitor is equipped
with a “Low Battery Function”. When the
internal battery voltage drops below 2.5
volts, the Deliron Lubrication Monitor will
initiate a once per second flash of the “Cycle
Indication” LED.
Replace the batteries with new ones carefully observing polarity and re-insert the face
plate assembly and replace the housing
cover.
ORDERING INFORMATION
After 30 days of flashing the low battery
warning, the Deliron Lubrication Monitor will
go into alarm state and cannot be reset until
the batteries are replaced.
The Deliron Lubrication Monitor is Failsafe on
loss of battery power in both Normally Open
and Normally Closed modes.
The Deliron Lubrication Monitor features an
adjustable “Alarm Delay” (Alarm Shutdown
Time) visible on the digital readout. This
alarm time can be viewed by pressing and
holding the “Reset” button which will reset
the “Cycle Indication” to zero and flash the
alarm time at one second intervals.
To view changing the alarm time, simply
hold down the reset button and turn the
potentiometer. Adjustment of the alarm time
is possible without holding the reset button
down so that the counter does not reset to
zero.
The alarm time of the Deliron Monitor is not
affected by temperature and/or oil viscosity
changes
The Deliron Lubrication Monitor is a bipolar
device, it is not necessary to determine the
polarity of the wires coming from the PLC,
Annunciator or other type of Shutdown
Device.
P/N DLM-900
SINGLE ZONE LUBE MONITOR W/ 1EA
PROXIMITY SWITCH
P/N DLM-920
DUAL ZONE LUBE MONITOR W/ 2EA
PROXIMITY SWITCHES
EXAMPLE OF DLM-920 DUAL ZONE MONITOR & 2EA PROXIMITY SWITCHES
Features
Failsafe Open or Closed Modes
Specifications
Material: Aluminum
Digital Readout Displays
Compressor Oil Consumption in
Pints Per Day, Total Strokes,
Cycle Time and Run Time
Input Power:
6-24 VDC @ .04 AMPS
User Programmable Alarm Time
(3 to 250 Seconds)
Fits Directly Into The 4-1/2”
Cutout In Your Control Panel
Monitors Compressor Lubrication
Description
Progressive Equipment Incorporated is
proud to announce the release of the
new DLM-925-PM Single Zone Deliron
Lubrication Monitor for installation
directly into the 4-1/2” cutout in your
Control Panel.
The DLM-925-PM is a digital micro
processor control device specifically
designed to protect Gas Compressors
from damage due to loss of lubrication.
Lubrication to the Compressor flows
through a Divider Block Type Lubrication System forcing an internal piston
to cycle back and forth.
By installing a Proximity Switch on one
of the Metering Elements on the Master
Divider Blocks, the back and forth
movement of the pistons result in an
On/Off state which the DLM-925-PM
continuously analyzes.
Alarm Switch Rating:
6-240 VDC @ 10VA / 5-120 VAC @
2.5VA
Operating Temperature: -200C to +700C
(-40F to +1580F)
Model DLM-925-PM (Part No. 000719)
Consisting of:
1 Each DLM-925-PM Monitor
1 Each DLM-D-PRX Proximity Switches
CSA/Explosion Proof Rating Pending
DLM-926-PM Dual Zone Deliron Monitor
(Shown) With Glass Cover Removed
DLM-925-PM Is Single Zone w/ Single
Line Digital Readout
Programming Method
Four Switches mounted underneath the
glass cover. Remove Glass Cover to
access switches. (Spanner Wrench Is
Required)
Determining Divider Block Total
MODE
Push to access program functions
Metering Element
SMX-08
SMX-12
SMX-16
SMX-25
SMX-35
SMX-40
SMX-50
SMX-60
SMX-65
UP
Push to increase parameter value
Down
Push to decrease parameter value
Exit
Push to exit program mode
If no movement is detected within the
preset Alarm Delay Time (3 to 250
Seconds, User Adjustable) a
“shutdown” of the compressor will occur
preventing damage to the compressor
from loss of lubrication.
PRESSING MODE & UP or DOWN
Changes from one menu item to next
Progressive Equipment Incorporated
PO Box 40067
Houston, Texas 77240-0067 USA
Tel (713) 462-1061
Fax (713) 462-4027
E-Mail:
[email protected]
Menu Items (Modes 1 Through 5)
Manufactured By:
DELIRON LIMITED - Odessa, Texas
Telephone (800) 337-3412
Website: www.noflo.com
DLM-925-PM
SINGLE ZONE
LUBE MONITOR
PANEL MOUNT
PRESSING UP & DOWN (Mode 5)
Pushed at the same time will zero the
stroke count and run time hours
1. Set Compressor Lube Block Total
(18 to 144)
2. Set Compressor Alarm Time
(20 to 244 Seconds)
3. Select Alarm Logic Mode
(Open Loop or Closed Loop)
4. Read Back of Last 100 Cycle Times
Compressor Lube Block
To determine the divider block total add
the values shown below for each size
metering element:
Value
5
8
10
15
20
25
30
35
40
Examples:
SMX-3 (35S-35S-16T) = 50
SMX-4 (16T-16T-08S-12T) = 33
5. Reset Stroke Count and System
Total Run Time
DLM-926-PM
DUAL ZONE
LUBE MONITOR
PANEL MOUNT
Features
Failsafe Open or Closed Modes
Specifications
Material: Aluminum
2-Line Digital Readout Displays
Engine and Compressor Oil
Consumption in Pints Per Day,
Total Cycles and Cycle Time
Input Power w/ Power Interface Module
90-180 VDC @ .0005 AMPS
90-120 VAC @ .0005 AMPS
User Programmable Alarm Time
(3 to 250 Seconds)
Input Power w/o Power Interface Module:
6-24 VDC @ .04 AMPS
Fits Directly Into The 4-1/2”
Cutout In Your Control Panel
Alarm Switch Rating:
6-240 VDC @ 10VA / 5-120 VAC @
2.5VA
Monitors Engine & Compressor
Lubrication
Operating Temperature: -200C to +700C
(-40F to +1580F)
Description
Progressive Equipment Incorporated is
proud to announce the release of the
new DLM-926-PM Dual Zone Deliron
Lubrication Monitor for installation
directly into the 4-1/2” cutout in your
Control Panel.
The DLM-926-PM is a digital micro
processor control device specifically
designed to protect Gas Compressors
from damage due to loss of lubrication.
Lubrication to the Engine/Compressor
flows through a Divider Block Type
Lubrication System forcing an internal
piston to cycle back and forth.
By installing a Proximity Switch on one
of the Metering Elements on each of the
Master Divider Blocks, the back and
forth movement of the pistons result in
an On/Off state which the DLM-926-PM
continuously analyzes.
Model DLM-926-PM (Part No. 000551)
Consisting of:
1 Each DLM-926-PM Monitor
2 Each DLM-D-PRX Proximity Switches
1 Each PM970 Power Interface Module
Programming Method
Four Switches mounted underneath the
glass cover. Remove Glass Cover to
access switches. (Spanner Wrench Is
Required)
Determining Divider Block Total
MODE
Push to access program functions
Metering Element
SMX-08
SMX-12
SMX-16
SMX-25
SMX-35
SMX-40
SMX-50
SMX-60
SMX-65
UP
Push to increase parameter value
Down
Push to decrease parameter value
Exit
Push to exit program mode
If no movement is detected within the
preset Alarm Delay Time (3 to 250
Seconds, User Adjustable) a
“shutdown” of the compressor will occur
preventing damage to the engine and/or
compressor from loss of lubrication.
PRESSING MODE & UP or DOWN
Changes from one menu item to next
Progressive Equipment Incorporated
PO Box 40067
Houston, Texas 77240-0067 USA
Tel (713) 462-1061
Fax (713) 462-4027
E-Mail:
[email protected]
Menu Items (Modes 1 Through 8)
Manufactured By:
DELIRON LIMITED - Odessa, Texas
Telephone (800) 337-3412
Website: www.noflo.com
DLM-926-PM Deliron Monitor
With Glass Cover Removed
PRESSING UP & DOWN (Mode 8)
Pushed at the same time will zero the
stroke count and run time hours
To determine the divider block total add
the values shown below for each size
metering element:
Value
5
8
10
15
20
25
30
35
40
Examples:
SMX-3 (35S-35S-16T) = 50
SMX-4 (16T-16T-08S-12T) = 33
1. Set Compressor Lube Block Total
(18 to 144)
5. Select Alarm Logic Mode
(Open Loop or Closed Loop)
2. Set Engine Lube Block Total
(18 to 144)
Compressor Lube Block
3. Set Compressor Alarm Time
(20 to 244 Seconds)
Engine Lube Block
4. Set Engine Alarm Time
(20 to 244 Seconds)
8. Reset Stroke Count and System
Total Run Time
DIVIDER VALVE TYPE SYSTEM
A Lubrication System most commonly utilizing a Single Pump feeding a Divider Valve
which proportions and distributes the flow to
individual lubrication points.
Divider Valve: A proportioning valve that
proportions the input flow into various proportions depending on the element sizes
utilized.
PUMP TO POINT TYPE SYSTEM
A Lubrication System using an individual
pump to feed each individual lubrication
point. (Example 12 Points = 12 Pumps).
CUSTOM LUBRICATION SYSTEM
DIVIDER VALVE TYPE
DIVIDER VALVE SYSTEM
COMPONENTS
•
•
•
•
•
•
Force Feed Lubricator or PLP Type Gear
Box & Pump Heads
Anchor Cross Assembly or Discharge
Manifold Assembly (With Atmospheric
Rupture Indicator, Purge Port Check
Valve and Pressure Gauge)
In-Line Filter
Master Divider Valve
No-Flow Switch or Lubrication System
Monitor
Injection Point Check Valves
Optional Components
•
•
•
•
•
•
•
•
•
•
•
Secondary Divider Valves
Reset Type Pressure Indicators
External Outlet Check Valves
Oil Supply Reservoirs
Oil Level Controllers
Level Switches
Electric Motor & Mounting Plate (If Not
Driven By Machine)
Pressure Switches or Transmitters
PUMP TO POINT SYSTEM
COMPONENTS (Continued)
Tube Fittings and Tubing
Optional Items
PUMP TO POINT SYSTEM
COMPONENTS
•
•
•
•
FORCE FEED LUBRICATOR (PUMP TO POINT TYPE)
Heater & Thermostat Assemblies
Force Feed Lubricator
Pumping Units
Injection Point Check Valves
Tube Fitting & Tubing
•
•
•
•
•
•
•
Filters
No-Flow Devices
Level Switches
Oil Level Controllers
Oil Supply Tank
Heater & Thermostat Assemblies
LUBRICATION
SYSTEM TYPES
PREMIER
MODEL PLP
GEAR BOX &
PUMP HEADS
PLP GEAR BOX
PLP PUMP HEAD (CONTINUED)
FLOW RATE
The Model PLP Lubricating Pump/Gear Box is
designed for Engine/Compressor and other
Industrial Applications.
Each PLP Pump Head is shipped with an
Aluminum Name Tag that identifies Plunger
Size.
Flow Rate in Pinter Per Day is determined by
Multiplying the Gear Box RPM by the Factor
(See Chart):
FILTRATION
Example No. 1
Premier PLP Pump Heads in Premier PLP
Gear Box or Lincoln MCLP Gear Box:
Typically, this pump package is used to feed
a Single Line Series Progressive (Divider
Valve) Type Lubrication System.
FEATURES
•
•
•
•
•
•
Heavy Duty Gear Box
Spur Gear/Radial Bearing Drive
Train
Mountings Interchangeable with
Competitive Brands
Available with 1 or 2 Pump Heads
Double Lobe Cams Available Upon
Request
Available with a wide variety of
Ratio’s & Mounting Arrangements
STANDARD RATIOS
•
•
•
•
1:1 (No Reduction)
MODEL PLP PUMP HEADS
The Model PLP Pump Head is a High Volume
Positive Displacement Pump.
PLP Pumps Heads are designed to be
mounted on Premier PLP Gear Boxes as well
as Gear Boxes from other manufacturers.
The PLP Pump Head is actuated by a Roller
Tappet Assembly in the Gear Box
PUMP HEAD FEATURES
•
•
•
High Volume
Positive Displacement
Adjustable Flow Rate
Suitable for use with Petroleum
and Synthetic Lubricants
Available in 2 Plunger Sizes 7MM
and 10MM
Anchor Cross Assembly w/ Purge
Port Check Valve and Atmospheric
Rupture Assembly
Minimum Maximum
0.10
0.85
0.21
1.49
SPECIFICATIONS
Maximum Gear Box Speed ……...….175 RPM
Inlet Thread ………………………..…….3/8” NPT
Outlet Thread …………………………....1/4” NPT
Maximum Working Pressure:
7MM Plunger …………………………....8,000 PSI
10MM Plunger …………………………..3,500 PSI
7.7:1 Reduction
21.5:1 Reduction
Plunger Size
7MM
10MM
Example of a Gear Box Running @ 20 RPM
with a 7MM Pump Head:
20 x 0.85 = 17 PPD Maximum Flow Rate
2.8:1 Reduction
Other ratios available upon request
•
•
•
•
It is recommended that a filter with a
minimum rating of 25 micron be used with
all PLP Pump Heads to eliminate
contaminants from entering the Pump Head.
PUMP HEAD P/N - ORDERING
INFORMATION
P/N 30321
7MM Pump Head w/Anchor Cross Assembly
P/N 30322
10MM Pump Head w/Anchor Cross Assembly
P/N 30328
7MM Pump Head (Only)
P/N 30329
10MM Pump Head (Only)
Example No. 2
Premier PLP Pump Heads in Lubriquip MVB
Gear Box:
Plunger Size
7MM
10MM
Minimum Maximum
0.10
0.50
0.21
1.00
Example of a Gear Box Running @ 20 RPM
with a 7MM Pump Head:
20 x 0.50 = 10 PPD Maximum Flow Rate
DROPSA
SMX DIVIDER
VALVES
FEATURES
TECHNICAL DATA
•
Integral Porting Adapter for Single to
Twin Outlet Conversion
Air Bleeds Built Into Base
Maximum Pressure: 7,200 PSI
Minimum Pressure: 215 PSI
O-Ring Material: Buna-N Std, Viton Optional
Maximum Pressure 7,200 PSI (500 Bar)
Viscosity Range:
Oil Minimum: 15 cSt (77.31 SSU)
Grease Maximum: 200 ASTM (NLGI-4)
•
•
•
•
•
•
Operates with Oil or Grease
Full Monitoring Capabilities
Modular Design
Zinc Plated Components (Stainless Steel
Is Available)
ADVANTAGES
•
•
•
•
Modular Design Eliminates Tie Rods
Inlet Thread: 1/4” NPT (Female)
Outlet Thread: 1/8” NPT (Female)
MONITORING OF PISTON MOVEMENT
•
DNFT’s - Digital No-Flow Timers
(Various Models)
Deliron - Proximity Switches
Metering Elements Cab Be Serviced
without having to disturb piping
Internal Cross Porting
•
•
Easy Conversion from Single To Twin
ACCESSORIES
DESCRIPTION
•
The DropsA SMX is a Modular Design Series
Progressive Divider Valve consisting of Two
Main Components; the Base and Metering
Elements.
•
Base
The Base is made up of a minimum of three
segments:
• Inlet Base Section
•
•
•
Intermediate Base Section
End Base Section
And can be increased in size by the addition
of Intermediate Base Sections
Metering Elements
The Metering Elements are fixed to the Base
by means of two cap screws (provided).
SMX-3 DIVIDER VALVE ASSEMBLY
(Pictured)
3-Working Metering Elements
•
•
•
•
Magnetic Cycle Indicators (Visual)
Reset Type Pressure Indicators - 1500,
2000, 2500, 3000, 3500, 4000 and
5000 PSI Pressure Ratings Available
Deliron Magnetic Cycle Indicators Offer
Visual Cycle Indication
External Outlet Check Valve
(Recommended for pressures in excess
of 3000 PSI)
Carbon Steel and Stainless Steel Tube
Fittings
Conversion Plugs - P/N 641708 Single
Plug, P/N 641709 Twin Plug
Mounting Brackets
Push-Lok Tube Fittings for use with
Nylon Tubing
MOUNTING CONFIGURATIONS
The DropsA SMX Series Divider Valves are
offered in 3 mounting configurations to
match the mounting arrangements of the
following manufacturers Divider Valves:
•
•
•
Type D
DropsA Standard MTG
Type T
Trabon MH/MS MTG
Type L
Lincoln MC MTG
Note:
If you are replacing an existing Divider
Valve, advise the manufacturer of the valve
at time of ordering to ensure proper type
mounting configuration is provided.
Example of 3-Section Divider Valve with
Type L Lincoln MTG:
SMX-L-3-08T-08T-08S
T = Twin
S = Single
SMX = Model
L = Lincoln Type L Mounting Configuration
METERING ELEMENT SIZE CHART
Element Size
Delivery in3 (Twin)
Delivery in3 (Single)
Part Number
SMX-08
.005
.010
641516
The Metering Elements are supplied with
either one or two outlets, Conversion Plugs
are available for field conversion from one to
two outlets.
SMX-12
.0075
.015
641790
SMX-16
.010
.020
641517
SMX-25
.015
.030
641518
A By-Pass Element is also available which
allows an addition or reduction of lubrication
points at any time.
SMX-35
.020
.040
641519
SMX-40
.025
.050
641520
Cross Ported Elements are available. These
interconnect and discharge into the next
element.
SMX-50
.030
.060
641521
SMX-60
.035
.070
641522
SMX-65
.040
.080
641523
SMX-00
By-Pass
By-Pass
641514
The SMX Metering Elements are available in
a wide range of deliveries (See Chart).
All Metering Elements are interchangeable in
various positions on the Base.
IN-LINE
FILTERS
REPLACEMENT FILTER ELEMENTS
(SINTERED BRONZE) FOR MODEL
2182 AND 2183 FILTERS
Part No. 2228
Part No. 2229
MODEL 2183
The Model 2183 Filter provides protection in
lubrication systems at working pressures up
to 3,000 PSI
10-Micron Element Kit
25-Micron Element Kit
Note: Viton Seals Are Included With Filter
Element Kits No. 2228 and 2229
MODEL 1110000
SPECIFICATIONS
•
•
•
•
•
•
•
The Model 1110000 High Pressure Filter is
Designed to allow cleaning or changing of
the filter elements without having to disturb
the piping
Anodized Aluminum Housing
Available in 10 or 25 Micron
3,000 PSI Maximum Working Pressure
Sintered Bronze Element (Replaceable)
SPECIFICATIONS
Viton Seals
•
•
•
•
•
•
•
•
In-Line Design
1/4” NPT Female Inlet & Outlet Threads
Part No. 2183-10
Part No. 2183-25
10-Micron Filter Assy.
Steel Body, Zinc Plated
Available in a wide range of ratings
Heavy Duty/High Pressure Design
Mounting Holes (On Some Models)
O-Ring Seal
Stainless Steel Element (Cleanable)
REPLACEMENT FILTERS ELEMENTS
(STAINLESS STEEL)
FOR MODEL 1110000 FILTERS
MODEL 2183
The Model 2183 Filter provides protection in
lubrication systems at working pressures up
to 3,000 PSI
SPECIFICATIONS
•
•
•
•
•
•
•
Anodized Aluminum Housing
Available in 10 or 25 Micron
Sintered Bronze Element (Replaceable)
Viton Seals
Right Angle Design
Part No. 2182-10
Part No. 2182-25
Part
Part
Part
Part
Part
Part
Part
No.
No.
No.
No.
No.
No.
No.
1113278
1113265
1113266
1113267
1113268
1113231
1113205
For
For
For
For
For
For
For
10-Micron Element
25-Micron Element
40-Micron Element
60-Micron Element
125-Micron Element
150-Micron Element
300-Micron Element
Part
Part
Part
Part
Part
Part
Part
No.
No.
No.
No.
No.
No.
No.
1113280
1113277
1113235
1113237
1113238
1113231
1113220
10-Micron w/ MTG Holes
25-Micron w/ MTG Holes
40-Micron
60-Micron
125-Micron
150-Micron
300-Micron
CLEANING
Cleaning of Sintered Bronze Filter Elements
is not recommended, Sintered Bronze Filter
Elements should be replaced when they
become dirty or clogged.
Stainless Steel Filter Elements can be
Removed and cleaned then re-installed.
All Filter Elements should be checked on a
regular basis as part of your preventative
Maintenance program.
A dirty or clogged Filter Element will affect
the performance of your lubrication system.
LUBE SYSTEM
DESIGN
INFORMATION
PAGE
CUSTOMER INFORMATION
COMPRESSOR INFORMATION
Customer
Manufacturer
Name
Model No.
Address
Plant/Location
City/State/Zip
RPM
Telephone
Stroke (IN)
Fax
Rod Diameter (IN)
E-Mail
CYLINDER INFORMATION
Cylinder Number
1
2
3
4
5
6
Stage (1st, 2nd, 3rd…)
Cylinder Bore Diameter (IN)
Suction Pressure PSIG
Discharge Pressure PSIG
No. of Lube Points Cylinder
No. of Lube Points Packing
The following is a list of system accessories, check or mark all that are required:
No-Flow Switches
(Mechanical)
Kenco _________
Lincoln _________
Pneumatic or Electric
Trabon ________
Pneumatic or Electric
No-Flow Switches
(Digital)
DNFT-LED ________
(2-Minute/Standard)
DNFT-LED-PS ______
(3-Minute/Ariel)
DNFT-PRG _______
(Programmable)
PRO-FLO ________
(Model PF-1)
Manufacturer
Model No.
No. of Pumps
Injection Point Check
Valves
Carbon Steel _______
Stainless Steel _____
1/8” NPT _________
1/4” NPT _________
Pressure Gauge
Liquid Filled _______
Dry ________
Range ____________
Reset Indicators on
Divider Valve
Yes _______
No ________
Atmospheric Rupture
Indicator
Yes ________
No _________
Anchor Cross Assy f/
Single Pump Designs
Yes _______
No ________
Discharge Side _____
No. of Pumps ______
Manifold Bars For
Suction Side ______
Multiple Pump Designs
LUBRICATOR INFORMATION
Do You Require A
New Lubricator?
If additional or different items are required,
please include a separate page with specific
requirements and/or notes.
When completed fax this form and any
additional pages to the following
fax number:
FAX# (713) 462-4027
LUBE SYSTEM
ACCESSORIES
ATMOSPHERIC RUPTURE INDICATORS
HAND PRIMING (PURGE) GUN
Atmospheric Rupture Indicators are used to
signal excessive pressure. A Rupture Disc
within the body/cap assembly will burst at a
predetermined pressure, thus automatically
relieving the excessive pressure.
Used to prime and purge divider valve type
lubrication systems.
•
•
•
Ordering Information
Part No. 91922-9 900-PSI (Black)
Part No. 91922-11 1100-PSI (Green)
Part No. 91922-14 1450-PSI (Yellow)
Part No. 91922-17 1750-PSI (Red)
Part No. 91922-20 2050-PSI (Orange)
Part No. 91922-23 2350-PSI (Aluminum)
Part No. 91922-29 2950-PSI (Blue)
Part No. 91922-32 3250-PSI (Purple)
The above P/N’s feature a 0.250” Orifice in
the Cap.
The following P/N’s feature a 0.125” Orifice
in the Cap.
Part
Part
Part
Part
No.
No.
No.
No.
91922-37
91922-46
91922-55
91922-64
3750-PSI
4600-PSI
5500-PSI
6400-PSI
(Yellow)
(Red)
(Orange)
(Aluminum)
RUPTURE DISC
RESET TYPE PRESSURE INDICATORS
FOR SMX DIVIDER VALVES
Spring Loaded Reset Pressure Indicators
with memory are pressure sensing devices
that enable the operator to easily locate the
point of excessive pressure or lube line
blockage in divider valve type lubrication
systems.
High Volume Manual Pump
Re-Enforcing Collar to prevent Tube
Breakage
Liquid Filled Pressure Gauge
High Pressure Flexible Hose
Large Knurled End Cap for easy filling
Discharge Check Valve
Viton Seals
High pressure will cause the pin to extend
indicating a high pressure condition. The
extended pin is held in place by an o-ring,
upon correction of the problem the operator
must push the pin back into the housing to
reset.
Part No. 2256-1500
Part No. 2256-2000
Part No. 2256-2500
1500-PSI
2000-PSI
2500-PSI
Part No. 2256-3000
Part No. 2256-3500
3000-PSI
3500-PSI
Part No. 2256-4000
Part No. 2256-5000
4000-PSI
5000-PSI
0.250” Orifice
•
•
•
•
•
Heavy Wall Acrylic Tube
0.125” Orifice
DELIRON MAGNETIC CYCLE
INDICATORS
Part No. 8005
Part No. 8006
Part No. 8007
900-PSI (Black)
1100-PSI (Green)
1450-PSI (Yellow)
Tired of Leaking Cycle Pins?
Part No. 8008
Part No. 8009
Part No. 8010
1750-PSI (Red)
2050-PSI (Orange)
2350-PSI (Aluminum)
The Deliron Magnetic Cycle Indicator is the
answer...NO MORE LEAKS!
Part No. 8011
Part No. 8012
2950-PSI (Blue)
3250-PSI (Purple)
CAP Ordering Information
Part No. 90902
Part No. 90924
0.250” Orifice Cap
0.125” Orifice Cap
Tired of Replacing Packing?
Part
Part
Part
Part
No.
No.
No.
No.
2367
2368
2369
2370
For
For
For
For
DropsA Valves
SB Valves
Trabon Valves
Lincoln Valves
Fits on any size Metering Element
LUBRICATOR
ACCESSORIES
LUBRICATOR ACCESSORIES
•
OIL LEVEL CONTROLLERS
(EXTERNAL OR INTERNAL)
•
HEATER & THERMOSTAT
ASSEMBLIES
•
LEVEL SWITCHES
•
SHAFT ROTATION ALARMS (LUBE
GUARD)
•
ELECTRIC MOTOR DRIVES
•
THERMOMETERS
•
PRESSURE SWITCHES
•
ENCLOSURES FOR HARSH AREAS
•
MANIFOLD BARS - SUCTION SIDE
AND DISCHARGE SIDE
•
MOTOR DRIVEN LUBRICAOR SHOWN WITH
MULTIPLE ACCESSORIES:
1. OIL LEVEL CONTROLLER (INTERNAL TYPE)
2. HEATER & THERMOSTAT ASSEMBLY
3. LUBE GUARD SHAFT ROTATION ALARM
4. PRESSURE SWITCH
5. MANIFOLD BAR (DISCHARGE SIDE)
6. ELECTRIC MOTOR DRIVE
7. OIL SUPPLY RESERVOIR
8. DIVIDER VALVE
9. LUBRICATION SYSTEM MONITOR
10. IN-LINE FILTER
ANCHOR CROSS ASSEMBLIES
P/N 90528 (SHOWN)
STANDARD HEATER & THERMOSTAT ASSEMBLIES
ASSEMBLY
PART NO.
VOLTAGE
AC
WATTS
ELECTRICAL
AREA
SPECIAL NOTES
90527
120
150
CLASS 1,
GROUP B, C & D
UL APPROVED
90528
120
150
CLASS 1,
GROUP C & D
UL AND CSA
APPROVED
91586
120
100
CLASS 1,
GROUP C & D
UL AND CSA
APPROVED
90830
220
150
CLASS 1,
GROUP C & D
UL AND CSA
APPROVED
OTHER VOLTAGES, WATTAGE AND AREA CLASSIFICATIONS ARE AVAILABLE,
CONSULT FACTORY FOR DETAILS
KENCO MODEL 512-11 (SHOWN)
OTHER MODELS AVAILABLE, CONSULT
KENCO SECTION OF THE CATALOG

Product Overview.pub

Transcription

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