Want More?

Want More?
More at the Corr
Two Great Signs of Progress
Come Together to Bring You More...
More leading edge direct printing on corrugated technology. More dedication to the advancement of direct
print innovation and quality. More precision rotary diecut manufacturing that insures years of dependable
performance. And now in partnership with Kolbus America, Hycorr stands even prouder – stronger – as a U.S.
manufacturer to bring you more productivity. Flexibility. And affordability. Reinforced by Kolbus America and
its 111 years of machine industry leadership, you’ll also find more of the talent and technologies you need to
thrive in today’s competitive arena. All from a quality brand you’ve known and trusted for the last 25 years and
counting – Hycorr, a Kolbus America company.
Hycorr is First
1985
Hycorr is the First U.S. Manufacturer to Introduce the Reverse Angle
Doctor Blade on Rotary Diecutters. Hycorr is the First World Manufacturer to Invent & Introduce
1991
Automatic Cutting-Anvil Speed Compensator.
Hycorr is the First U.S.
Rotary Diecutter Manufacturer to Implement Fully-Sealed Dual Chambered Doctor Blade
Systems. Hycorr is the First U.S. Manufacturer to Invent & Implement Quick-Change Anilox Roll
1993
1997
System.
Transport on Rotary Diecutters.
Hycorr is the First U.S. Manufacturer to Introduce Vacuum
Hycorr is the First U.S. Manufacturer
to Introduce Modular Dwell Section with Inter-station Dryers.
2001
Hycorr
is the First U.S. Manufacturer to Introduce a High-Board-Line, Set-up While Run, Flexo-Folder-
Gluer.
2003
Hycorr is the First World Manufacturer to Introduce and
Implement Replaceable Eccentric Bushings Assembled in the Machine Frame.
Rotary Diecutters
Hycorr DM Series
The industry’s value leader, Hycorr DM series – with its low-maintenance, low-cost pull collar technology –
delivers dependability sheet after sheet, edge to edge. This classic rotary diecutter provides the ideal solution
for every application. From food-related boxmakers to industrial box shippers, trust Hycorr DM to help you keep
things graphically simple yet solid for those extra long one- or two-color runs.
Hycorr VO Series
Need precise print registration hold and superior sheet control from your rotary diecutter? Hycorr VO series
utilizes a vacuum transfer system for greater sheet control to ensure superior print tolerances, less waste and
less production slowdowns. Hycorr’s closely spaced, anodized aluminum wheel design supports and conveys
the board with more precision. The vacuum around the impression roll delivers continuity. Low clearance
between wheel seal plates and five damper vacuum zones minimize air flow. And low air flow translates into
less ink drying on the printing plate.
Hycorr SC Series
For the optimum in high quality graphics: Hycorr SC series precision plus Servo-Drive technology is the winning
combination in this state-of-the-art innovation. Satisfying the most discriminating eye, this rotary diecutter can
print within tolerances undetectable by the naked eye. Hycorr SC3 Servo-Drive platforms include a Three-Servo
Drive Machine equipped with a separate Servo-Drive for the feed and print sections, die-mount cylinder and
the anvil cylinder. The Full-Servo Drive Machine (SCF) employs additional Servo-Drives for the sheet feeder,
feed section pull rolls, each print cylinder, each anilox roll, and each vacuum transfer unit for the ultimate in
performance and precision.
Specifications
5610 DM
7590 DM
8910 DM
5610 VO
7590 VO
8910 VO
5610 SC3
7590 SC3
8910 SC3
5610 SCF
7590 SCF
8910 SCF
inches
mm
inches
mm
inches
mm
Max Sheet Feed
60.5 x 85”
1537 x 2159
60.5 x 115”
1537 x 2921
60.5 x 135”
1537 x 3429
Max Sheet Feed
with Skip Feed
121 x 85”
3073 x 2159
121 x 115”
3073 x 2921
121 x 135”
3073 x 3429
Min Sheet Feed
Manual Side Guides
18 x 26.25”
457 x 667
18 x 26.25”
457 x 667
18 x 26.25”
457 x 667
Min Sheet Feed
Powered Side Guides
18 x 25.75”
457 x 654
18 x 25.75”
457 x 654
18 x 25.75”
457 x 654
Min Sheet Feed with
Optional Scoring/Slitting
Shafts incorporated
in Diecut Section18”45718”457 18” 457
Max Print Width79”2007109”2769 129” 3277
Max Diecut Width78”1981108”2743 128” 3251
Print Cylinder Lateral
Adjustment Range1.0”251.0”25 1.0” 25
Max Nip Opening.5625”14.5625”14 .5625” 14
Diecut Cylinder Lateral
Adjustment Range1.0”251.0”25 1.0” 25
Impression Roll Diameter
7.167”1827.167”182 7.167” 182
Upper Knurled Feed
Roll Diameter7.167”1827.167”182 7.167” 182
Lower Rubber Feet
Roll Diameter8.053”2058.053”205 8.053” 205
Anilox Roll Diameter8.333”2128.333”212 10.833” 275
Max Machine Speed
180 Blanks/Min
180 Blanks/Min
Air - 100 psi Dry Compressed Air Required at Machine
Water - No Water Treatment Required
Varies
Elevation View
21.50”
66.75”
27.00”
89.75”
123.50”
546 mm
1696 mm
686 mm
2280 mm
3137 mm
Diecut
Section
Extended
Print
Section
42.75” (1086 mm)
76.50” (1943 mm)
Feed Section
Extended Feed Section
Print Section
Optional
Print Section
35”
(889 mm)
Feed
Print
Print
Print
Extended Print Section
Diecut Section
Floor Layout
Floor
Drain
Floor
Drain
Hycorr 7590 VO
3 Print / 1 Extended Print Section
Information and specifications in this brochure are subject to change without notice
5610 DM
7590 DM
8910 DM
Feed Section
• Hycorr Lead Edge Feeder with Skip Feed Capability
• Snap-On Feed Wheels Covers for Easy Maintenance
• Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets
• Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections
• Computer Controlled Feed Roll Board Caliper
Nip Adjustment
Options
• Computer Controlled Motorized Backstop, Side
Guides, Feed Gate
• Sheet Vacuum Cleaning
Print Section (27” Wide Side Frames)
• EasySet 4-Piece Knurled Steel Pull Collars
• Computer Controlled and Motorized Machine Functions;
• Sequential Anilox Roll Raising and Lowering
• Harmonic Compensator for Registration Control Adjustments
• High Performance Polymer Material Blade Beam Eliminates
Corrosion
• Standard Reverse Angle Polymer Blade Beam Accepts all
Wiper Blade Material
• Dual Pneumatic Ink Pumps Standard
• Chromed Plated Impression Roll and Print Cylinder with
Centerline Score and Matthews Lock Bar
• Dust and Scrap Control Enhanced by Guards on Last Print and
Diecut Sections
Options
• Auxiliary Trail Edge Groove
• Polymer Dual Chambered Blade Beam
• Tool-less Pull Collars
• Auto Wash
Diecut Section
• AutoComp® Drive for Anvil Cylinder Ensures Accurate Cut
Length regardless of Anvil Wear and Extends Anvil Blanket Life
• Automatic Mechanical Anvil Cylinder Oscillation Through 1.5”
Range
Options
• Chromed Score/Slit Shafts
• Chrome Plated Die Mount Cylinder
Optional Dual Slot/Score Unit Available
Safety
• Safety Controls – Total Electrical Power Disconnect/Lockout
• Safety Controls – Total Pneumatic Power Disconnect
• Set-up Safety – Electrical Power Disconnect/Lockout
Machine Control
• 50,000 Job Storage and Retrieval for Efficient One Sheet
Machine Set-up
• Order Catalog allows the Operator to: Add New Order, View
Existing Order, View Order History, Setup an Order, View Order
Schedule, Remove Order from Schedule
• Operator Manual for Rotary Diecutter Including Electrical
Schematics and Parts Drawings Available for Operator On-Line
at the Operator Touch Screen
• Diagnostic Alarm Codes provide Text Messages for Easy
Troubleshooting
• Graphical Display of 3 Machine conditions; Run, Setup, Stopped
• Computer Controlled Motorized Board Caliper Adjustments
throughout machine
• Precise, to 0.001”, Print Registration Adjustment while Machine
in Operation
Mechanical
• Eccentrics Rotate on “DU” Bushings Press Fit into Side Frames
• Solid 2 5/8” Steel Side Frames
• Heavy Duty One Piece Forged Journals for all Cylinders
• Ringfeder Type Shaft to Hub Locks Throughout
• Heat Treated Chrome Molybdenum Steel Drive Gears
• Eccentric Cam Rollers on Each Machine Section Allows Sections
to be Independently Leveled
Electrical
• Air Conditioned Main Electrical Cabinet • PLC Machine Control
• Distributive Modular I/O System with Plug-In Cables
• Standard Power Requirements 460 volts, 3 phase power 60 HZ
• Electrical Interface Provided for Stacker and/or PreFeeder
5610 VO
7590 VO
8910 VO
Feed Section
• Hycorr Lead Edge Feeder with Skip Feed Capability
• Snap-On Feed Wheels Covers for Easy Maintenance
• Lower Dual Durometer Rubber Feed Roll Prevents Scuffing
of Print Surface while Providing Accurate, Reliable Feeding of
Sheets
• Central Bijur Automatic Lubrication System Distributes Oil
Evenly and Consistently to Drive Gears in all Machine Sections
• Computer Controlled Motorized Feed Roll Board Caliper Nip
Adjustment
Options
• Computer Controlled Motorized Backstop, Side
Guides, Feed Gate
• Extended Feed Section (76”)
• Sheet Vacuum Cleaning
Print Section (27” Wide Side Frames)
• Sheet Vacuum Transport featuring Hard Anodized Aluminum
Wheels in a Unique Staggered Pattern for Superior Support of
all Corrugated Board Flutes
• Dual Encoder Design Provides “Servo-Like” Print Registration
Accuracy
• Damper Controlled Vacuum for Best Sheet Control, Reduced
Energy Cost
• Computer Controlled and Motorized Machine Functions;
Caliper Adjustment for the Impression Roll
Sequential Anilox Roll Raising and Lowering
• Jam Detection
• Harmonic Compensator for Registration Control Adjustments
• High Performance Polymer Material Blade Beam Eliminates
Corrosion
• Standard Reverse Angle Polymer Blade Beam Accepts all
Wiper Blade Material
• Dual Pneumatic Ink Pumps Standard
• Chromed Plated Impression Roll and Print Cylinder with
Centerline Score and Matthew Lock Bar
• Dust and Scrap Control Enhanced by Guards on Last Print and
Diecut Sections
Options
• Extended Print Sections (35”)
• Polymer Dual Chambered Blade Beam
• InkSpec Viscosity Control
• Tilt Bar Plate Mounting
• IR Dryers and UV Curing Systems
• Auxiliary Trail Edge Groove
• Cary Annen Plate Lockup System
• Auto Wash
• Inline Top Print Unit for Two-Sided Printing in One Pass
Diecut Section
• AutoComp® Drive for Anvil Cylinder Ensures Accurate Cut
Length regardless of Anvil Wear and Extends Anvil Blanket Life
• Automatic Mechanical Anvil Cylinder Oscillation Through 1.5”
Range
Options
• Chromed Score/Slit Shafts
• Chrome Plated Die Mount Cylinder
Optional Dual Slot/Score Unit Available
Machine Control
• 50,000 Job Storage and Retrieval for Efficient One Sheet
Machine Set-up
• Order Catalog allows the Operator to: Add New Order, View
Existing Order, View Order History, Setup an Order, View Order
Schedule, Remove Order from Schedule
• Operator Manual for Rotary Diecutter Including Electrical
Schematics and Parts Drawings Available for Operator On-Line
at the Operator Touch Screen
• Diagnostic Alarm Codes provide Text Messages for Easy
Troubleshooting
• Graphical Display of 3 Machine conditions; Run, Setup, Stopped
• Computer Controlled Motorized Board Caliper Adjustments
throughout machine
• Precise, to 0.001”, Print Registration Adjustment while Machine
in Operation
Safety
• Safety Controls – Total Electrical Power Disconnect/Lockout
• Safety Controls – Total Pneumatic Power Disconnect
• Set-up Safety – Electrical Power Disconnect/Lockout
Mechanical
• Eccentrics Rotate on “DU” Bushings Press Fit into Side Frames
• Solid 2 5/8” Steel Side Frames
• Heavy Duty One Piece Forged Journals for all Cylinders
• Ringfeder Type Shaft to Hub Locks Throughout
• Heat Treated Chrome Molybdenum Steel Drive Gears
• Eccentric Cam Rollers on Each Machine Section Allows Sections
to be Independently Leveled
Electrical
• Air Conditioned Main Electrical Cabinet
• PLC Machine Control
• Distributive Modular I/O System with Plug-In Cables
• Standard Power Requirements 460 volts, 3 phase power 60 HZ
• Electrical Interface Provided for Stacker and/or PreFeeder
5610 SC
7590 SC
8910 SC
Feed Section
• Hycorr Lead Edge Feeder with Skip Feed Capability
• Snap-On Feed Wheels Covers for Easy Maintenance
• One Servo Motor Driving the Feed Section and Print Section
Gear Train
• Lower Dual Durometer Rubber Feed Roll Prevents Scuffing
of Print Surface while Providing Accurate, Reliable Feeding of
Sheets
• Central Bijur Automatic Lubrication System Distributes Oil
Evenly and Consistently to Drive Gears in all Machine Sections
• Computer Controlled Motorized Feed Roll Board Caliper Nip
Adjustment
• Siemens 6” Color Touch Screen HMI Mounted on Swing Arm
Provides Easy Operator Access to Feed Section Axis Control
Options
• Computer Controlled Motorized Backstop, Side Guides, Feed
Gate
• Extended Feed Section (76”)
• Sheet Vacuum Cleaning
Print Section (27” Wide Side Frames)
• Sheet Vacuum Transport featuring Hard Anodized Aluminum
Wheels in a Unique Staggered Pattern for Superior Support of
all Corrugated Board Flutes
• Dual Encoder Design Provides “Servo-Like” Print Registration
Accuracy
• Damper Controlled Vacuum for Best Sheet Control, Reduced
Energy Cost
• Computer Controlled and Motorized Machine Functions;
Caliper Adjustment for the Impression Roll
Sequential Anilox Roll Raising and Lowering
• Jam Detection
• Harmonic Compensator for Registration Control Adjustments
• High Performance Polymer Material Blade Beam Eliminates
Corrosion
• Standard Reverse Angle Polymer Blade Beam Accepts all
Wiper Blade Material
• Dual Pneumatic Ink Pumps Standard
• Chromed Plated Impression Roll and Print Cylinder with
Centerline Score and Matthew Lock Bar
• Dust and Scrap Control Enhanced by Guards on Last Print and
Diecut Sections
Options
• Full Servo Drive - Servo Drives on all Print, Anilox, and
Impression Cylinders
• Extended Print Sections (35”)
• Polymer Dual Blade Beam
• InkSpec Viscosity Control
• Tilt Bar Plate Mounting
• IR Dryers and UV Curing Systems
• Auxiliary Trail Edge Groove
• Cary Annen Plate Lockup System
• Auto Wash
Diecut Section
• One Servo Motor and Drive each on the Die-Mount and Anvil
Cylinders isolate the Print Section Gear Train from the Diecut
Section
• Automatic Mechanical Anvil Cylinder Oscillation Through 1.0”
Range
Options
• Chromed Score/Slit Shafts
• Chrome Plated Die Mount Cylinder
Safety
• Safety Controls – Total Electrical Power Disconnect/Lockout
• Safety Controls – Total Pneumatic Power Disconnect
• Set-up Safety – Electrical Power Disconnect/Lockout
Machine Control
• 50,000 Job Storage and Retrieval for Efficient One Sheet
Machine Set-up
• Order Catalog allows the Operator to: Add New Order, View
Existing Order, View Order History, Setup an Order, View Order
Schedule, Remove Order from Schedule
• Operator Manual for Rotary Diecutter Including Electrical
Schematics and Parts Drawings Available for Operator On-Line
at the Operator Touch Screen
• Diagnostic Alarm Codes provide Text Messages for Easy
Troubleshooting
• Graphical Display of 3 Machine conditions; Run, Setup, Stopped
• Computer Controlled Motorized Board Caliper Adjustments
throughout machine
• Precise, to 0.001”, Print Registration Adjustment while Machine
in Operation
Mechanical
• Eccentrics Rotate on “DU” Bushings Press Fit into Side Frames
• Solid 2 5/8” Steel Side Frames
• Heavy Duty One Piece Forged Journals for all Cylinders
• Ringfeder Type Shaft to Hub Locks Throughout
• Heat Treated Chrome Molybdenum Steel Drive Gears
• Eccentric Cam Rollers on Each Machine Section Allows Sections
to be Independently Leveled
Electrical
• Air Conditioned Main Electrical Cabinet
• Siemens ET-200S Series PLC
• Siemens Distributive Modular I/O System with Plug-In Cables
• Siemens S-120 Simotion Servo System
• Standard Power Requirements 460 volts, 3 phase power 60 HZ
• Electrical Interface Provided for Stacker and/or PreFeeder
Accuracy
.015
FACT: Hycorr machines hold print register to within +/- .015” (.381 mm)
There’s more at the corr. Like tolerance precision so exact we’re willing to put it in print. And prove
it in person. Continuing our partnership with Kolbus America and our promise to you, Hycorr is
positioned to be the supplier you can trust for another 25 years and counting. Here’s to more great
years of progress and partnership centered around you and Hycorr.
Disclaimer of endorsement: Use of third party marks or images depicting
individuals or their likeness on product packaging is not an endorsement
of Hycorr products and services. Such images are intended only to
demonstrate high quality print finish by Hycorr products.
Solutions
FACT: Hycorr machines produce
award-winning products of all
shapes and sizes.
Tight tolerances. Quality, tone-on-tone
printing. Consistent performance. Hycorr
rotary diecutters promise you some of the
industry’s best corrugated printing – and
it’s all done at an extraordinary value.
Why settle for more expensive alternatives
when Hycorr delivers a better solution?
Want More? Put us to the test.
Contact your Hycorr representative
by email: [email protected]
or call 1-877-949-2677.
hycorr.com
1306