Double X Door - Rustica Hardware

STRU CTI ONS
Double IXN Door
INSTAL L ATI ON
A sse m b l y I n s t ru c t i o n s
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6.2.2016
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I N S TA L L AT I O N
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I N S T RU C T I O N S
If any of the stiles, slats or rails have been damaged during
shipping, call us at 800-891-8312 and we will expedite a
replacement. Lay out your Door parts according to the
illustration shown below to accurately identify which part
needs to be replaced, if any.
Drill with Phillips bit
Ratchet with socket
L a y out all D oor parts as s hown here.
P a r t s I n c l u d ed
A4
D1
D1
A1
L
PLEASE NOTE: These instructions are
specific to a particular door size and
type. Adjustments may be needed on
your part for changes in specifications
and measurements, as well as door
types that are different from these.
C1 C2 C2 C2
C2
C2 C2
C3
E1
A6
A5
A1
R
A7
A3
D1
D1
B5
B1 B2 B2
B2
B2 B2
B2
B3
D1
E1
B6
B7
D1
A2
Description
Qty
Description
Qty
A1 L
Side Stile Left
1
B1, C1
Left Edge Slats
1 each
A1 R
Side Stile Right
1
B3, C3
Right Edge Slats
1 each
A2
Bottom Rail
1
B2, B3
Upper Tongue & Groove Slats
6 each*
A3
Middle Rail
1
C2, C3
Lower Tongue & Groove Slats
6 each*
A4
Top Rail
1
D1
6” Lag Bolts
A5, A6, A7 Upper Diagonal Rails
1 each
E1
1-1/4” Grabber Screws
varies*
B5, B6, B7 Lower Diagonal Rails
1each
E1
1-1/4” Grabber Screws
varies*
* Quantities will vary depending on Door size.
All quantities in this table are for an average-size single Door order.
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I N S TA L L AT I O N
I N S T RU C T I O N S
5”
5”
9”
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I N S TA L L AT I O N I N S T RU C T I O N S
A s s em b lin g Yo u r Door
We recommend a dry assembly. It is recommended
you not use glue or adhesive of any kind.
PLEASE NOTE: These instructions are specific to a particular door size and
type. Adjustments may be needed on your part for changes in specifications
and measurements, as well as door types that are different from these.
1.
2. Slide B1, B2, and B3 slats’ tongues
Lay out all Door parts as shown here. Slide bottom rail A2
so it’s right slat goes into the groove on A1R (stile).
into A1R and A2 grooves.
A1
R
A1
R
B1 B2 B2
A2
3.
B2 B2 B2 B2 B3
A2
Slide all remaining B slats into place.
Now slide A3 Middle Rail down the
A1 R grooves until it rests on the B
Slats. Attach using a 6” Lag Bolt,
making sure it is going straight into
the predrilled hole, not at an angle.
If necessary, have someone help you
hold all slats and rails in place while
you are fastening the Lag Bolts.
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I N S TA L L AT I O N I N S T RU C T I O N S
4. Slide all C Slats into A1 R and A3 grooves. Once all of
the slats have been positioned, place the A4 Top Rail onto
the C slats and in the A1 R grooves. Fasten A4 into place
with a Lag Bolt, first with your hand, then tighten with a
ratchet. Be sure the Lag Bolt is going straight in and not at
an angle. Fasten by hand, then with a ratchet.
5. Slide Side Stile A1 L into place, attaching with 6” Lag
Bolts, tightening by hand. Once you have determined all
are in place straight, tighten Lag Bolts with a ratchet.
6. When the Door is assem-
bled, place A5, A6 and A7
(Top Diagonal Rails) onto
the door so the predrilled
holes are facing up and so
they form an X that runs
from corner to corner.
Attach using the 1-1/4”
Grabber Screws and a drill
with a Phillips bit. Your
Door is ready to hang.
Repeat for B5, B6, and B7
(Lower Diagonal Rails).
RH
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