Tranter Plate and Frame design
Transcription
Tranter Plate and Frame design
Bringing Efficiency To Heat Transfer Plate & Frame Heat Exchanger www.tranter.com Gasketed Plate Heat Exchangers Tranter provides the world’s largest range of Plate Heat Exchangers (PHEs) for a variety of applications. The PHEs are built on a module-based concept and are designed to provide maximum efficiency in transferring heat from one liquid to another, or from steam to liquid. Frames, plates and connections can be combined to form a number of different exchanger types. By using different types of plates, with different characteristics, the heat exchangers can be adapted to a wide variety of applications. The benefit of the gasketed plate heat exchanger is that it can easily be expanded or adapted, by adding or replacing plates when conditions change. Roller Assembly Removable Cover Flow ranges: Working pressure: Temperature ranges: Connections: 10-4600m3/h 10-25 bar -20°C- + 180°C DN25- DN500 threaded. Weld neck, flange or Plate Pack Gasket Carrying Bar Fixed Cover Guide Bar Specifications may be changed without prior notice. Please contact us for specific details. Tranter has a dramatic commitment to global expansion and leadership in the PHE-market. The company is represented all over the world by a network of our own sales companies, licensees and agents. The quality assured factories are situated in Sweden, USA, India and China. Tranter has a service network covering Europe, North America, South America, Middle East, Asia and Australia. Ultraflex Plates (GX) Especially when flows are unbalanced and the allowable pressure drops are reasonably close, Tranter utilises its GX Series plate designs. Tranter’s corrugated GX plates have a gasket along the periphery. There are also gaskets around two of the four ports, which means that only one of the two fluids has access to the heating surface. The next plate has gaskets around the other two ports. Thus, a channel system is created where two fluids pass through every other channel respectively. Leakage between the two fluids is not possible thanks to double gaskets around the ports. Tranter’s unique, patented Ultraflex plate design features two angles for each plate size. The plates are available with a herringbone pattern with either an acute or obtuse angle, making it possible to achieve six combinations of channels. An obtuse angle (high-theta plate) gives high resistance, and an acute angle (low-theta plate) a low pressure drop. This allows our heat exchangers to be optimised for the characteristics for each individual application. If you have different flow rates in the primary and secondary circuits, your plate heat exchangers can be designed with asymmetrical channels for maximum heat transfer efficiency and economy. High-theta plate Low-theta plate Our unique Ultraflex design allows the two plates to be turned and rotated, giving six combinations of high- and low-theta plate pairs, matching the performance parameters of your application. Ultraflex allows asymmetrical designs, with each circuit individually optimised for heat transfer. HS= High-theta same direction HD= High-theta different directions MS= Medium-theta same direction LS= Low-theta same direction LD= Low-theta different directions MD= Medium-theta different directions GC Series Plates Utilize GCP Plates Applications where low pressure drop is required or unit sizing is limited by pressure drop (low theta) are a perfect match for the GCP Series plate. Tranter’s GCP Series plates are designed with a conventional herringbone pattern, with the gasket groove in the bottom plane. The plate design uses parallel flow direction, in contrast to the GX Series, which features diagonal flow across the plate. Due to the deeper draw depth and the “chocolate” pattern in the flow distribution area, the GCP Series plates yield a significantly lower pressure drop than the corresponding GX Series plates. Both high- and low-theta versions are available in all three GCP Series plates. This allows the flexibility to satisfy a wide range of applications. Type GCP-026 GCP-051 GCP-060 Nozzle size DN100 DN150 DN200 Standard plate materials are 304SS, 316SS and titanium, but requirements for Hastelloy C-276, 254SMO or other cold-formed alloys can be accommodated. Standard gasket materials are NBR, EPDM and Flouroelastomer. GCD Plates GL Plates GL Series herringbone-style plates have a large theta span, enabling finely tuned pressure drop and heat transfer rate. They are outstanding in condensing applications. The series is configurable with parallel or diagonal flow. GCD Series plates are ideal for applications with very small temperature differences. GCD-016, GCD-044 and GCD054 plates are designed with a conventional herringbone pattern, a diagonal flow direction and with the gasket groove in the bottom plane. Due to the lower draw depth and the “chocolate” pattern in the flow distribution area, the GCD Series plates yield are significantly higher in heat transfer than the corresponding GX Series plates. Type GCD-016 GCD-044 GCD-054 Nozzle size DN50 DN100 DN150 Standard plate materials are 304SS and 316SS. Standard gasket material is NBR. GL-385-units. GFP Wide-Gap Plates Defeat Clogging And Downtime A plate & frame heat exchanger utilizing Wide-Gap plates economically recovers heat from hard-to-handle waste streams in a variety of industries, including pulp & paper, sugar processing, alcohol production, grain processing, chemicals, textiles and ethanol distilling. Plates are available in five models: Model GFP-057 GFP-097 GFP-187 GFP145 GFP-205 Design Pressure bar 10 10 10 10 10 Nozzle Size DN 200 200 200 300 300 Plate materials Standard materials are 304SS and 316SS. Custom requirements for Hastelloy® C-276, 254SMO or other alloys, which can be cold formed, can also be accommodated. Gasket materials NBR or EPDM gaskets are offered as standard. Gap Narrow Medium Wide Max. Particle in mm 3,5 7,1 10,1 Wide/Narrow Medium/Medium GFP-205, GFP-187, GFP-145, GFP-097 and GFP-057. A Closer Look At Double-Wall And GW Series Plates Double-wall plates (GD) The double-wall plate heat exchanger is intended for use where the two fluids on each side of the plates should not mix—due to possible contamination or an undesirable reaction. If a leak through one of the plates or around one of the gaskets should occur, the fluid is vented to the outside of the heat exchanger before any intermixing can occur. The leak is immediately evident even before disassembly of the heat exchanger. Some popular industries and applications that utilise GD Series plates include: • Pharmaceutical industry • Food & beverage industry • District heating • Cooling of transformer oil • De-ionized water The possibility of intermixing is virtually eliminated by nesting two plates together and welding the port holes. Fluid 1 Gaskets Fluid 2 The nested plates are gasketed and assembled to form the plate pack. GW Plate GW Series plates Gasket Laser Weld Tranter’s GW Series plates are semi-welded and offer the same advantages as standard plate & frame units, yet overcome pressure limitations and avoid chemical resistance to gaskets. Semi-welded plates are formed from two cassettes that are laserwelded together. The cassettes are separated by standard gaskets, such as EPDM, NBR or Viton. The welded pairs allow for aggressive fluids or refrigerants between plates, while the other media flows across gasketed channels. Conventional Plate Gasket Semi-welded plates extend performance to higher pressure classes. GWP Specification Operating temperatures: Max. operating pressure: Connections: -40°C - +170°C Vacuum - 25bar DN25 - DN250 Gasket Choice Glued Gaskets Clip-on Gaskets Tranter plate gaskets are specially moulded elastomers to assure superior performance. Consider the Tranter Clip-On glueless gasket system wherever regular cleaning is necessary or aggressive fluids shorten gasket life. The unique design allows easy and fast clip-on installation for sure sealing and simple removal. Numerous gasket materials—NBR, EPDM, Viton, Neoprene, Butyl, Hypalon, Teflon-encapsulated NBR and others—are available to match your process conditions, to maximum operating temperatures of 185,5°C The Clip-On is available in NBR and EPDM, both industrial and FDA ratings. These precision gaskets are moulded under rigorous manufacturing controls and are peroxide-cured for long life and excellent compression set resistance. Typical ratings are 170°C at low pressures and 25 barg at moderate temperatures, depending on application conditions. Gaskets on GX Series plates are located in the neutral axis. Clip-On gaskets seat and lock-in without tools for trouble-free plate pack assembly and installation. Gaskets on all other plates are located in tapered grooves. At the forefront of heat exchanger technology for more than 70 years Tranter top quality, high-performance, proprietary products are on the job in demanding industrial and commercial installations around the world. Backed by our comprehensive experience and worldwide presence, Tranter offers you exceptional system performance, applications assistance and local service. Tranter is close to its customers, with subsidiary companies, agents, distributors and representatives located worldwide. Contact us for a qualified discussion of your needs. Europe North America South America Middle East/Africa/Asia China/Southeast Asia Vänersborg, Sweden Tel: +46 521 799 800 Fax: +46 521 673 93 E-mail: [email protected] Wichita Falls, TX USA Tel: +1 940 723 7125 Fax: +1 940 723 5131 E-mail: [email protected] Osasco, Brazil Tel: +55 11 360 841 54 E-mail: [email protected] Pune, India Tel: +91 20 305 193 00 Fax: +91 20 305 193 50 E-mail: [email protected] Beijing, China Tel: +86 10 8049 1790 Fax: +86 10 643 79 490 E-mail: [email protected] Tranter International AB Tranter, Inc. Tranter Ind e Com de Equip. Ltda Tranter India Pvt. Ltd. Tranter China www.tranter.com SC-14-8pp-1108 670042 © 2009 Tranter International AB