Tranter Plate and Frame design

Transcription

Tranter Plate and Frame design
Bringing Efficiency To
Heat Transfer
Plate & Frame
Heat Exchanger
www.tranter.com
Gasketed Plate Heat Exchangers
Tranter provides the world’s largest range of Plate Heat Exchangers
(PHEs) for a variety of applications. The PHEs are built on a
module-based concept and are designed to provide maximum
efficiency in transferring heat from one liquid to another, or from
steam to liquid. Frames, plates and connections can be combined
to form a number of different exchanger types. By using different
types of plates, with different characteristics, the heat exchangers
can be adapted to a wide variety of applications. The benefit of the
gasketed plate heat exchanger is that it can easily be expanded or
adapted, by adding or replacing plates when conditions change.
Roller
Assembly
Removable
Cover
Flow ranges:
Working pressure:
Temperature ranges: Connections: 10-4600m3/h
10-25 bar
-20°C- + 180°C
DN25- DN500
threaded.
Weld neck, flange or Plate Pack
Gasket
Carrying
Bar
Fixed
Cover
Guide
Bar
Specifications may be changed without prior notice.
Please contact us for specific details.
Tranter has a dramatic commitment to global expansion and
leadership in the PHE-market. The company is represented
all over the world by a network of our own sales companies,
licensees and agents. The quality assured factories are situated
in Sweden, USA, India and China.
Tranter has a service network covering Europe, North America,
South America, Middle East, Asia and Australia.
Ultraflex Plates (GX)
Especially when flows are unbalanced and the allowable pressure
drops are reasonably close, Tranter utilises its GX Series plate
designs. Tranter’s corrugated GX plates have a gasket along the
periphery. There are also gaskets around two of the four ports,
which means that only one of the two fluids has access to the
heating surface. The next plate has gaskets around the other two
ports. Thus, a channel system is created where two fluids pass
through every other channel respectively. Leakage between the two
fluids is not possible thanks to double gaskets around the ports.
Tranter’s unique, patented Ultraflex plate design features two
angles for each plate size. The plates are available with a herringbone
pattern with either an acute or obtuse angle, making it possible to
achieve six combinations of channels. An obtuse angle (high-theta
plate) gives high resistance, and an acute angle (low-theta plate) a
low pressure drop. This allows our heat exchangers to be optimised
for the characteristics for each individual application. If you have
different flow rates in the primary and secondary circuits, your
plate heat exchangers can be designed with asymmetrical channels
for maximum heat transfer efficiency and economy.
High-theta plate
Low-theta plate
Our unique Ultraflex design
allows the two plates to be
turned and rotated, giving
six combinations of high- and
low-theta plate pairs, matching the performance parameters of your application.
Ultraflex allows asymmetrical designs, with each circuit individually optimised for heat transfer.
HS=
High-theta
same direction
HD=
High-theta
different directions
MS=
Medium-theta
same direction
LS=
Low-theta
same direction
LD=
Low-theta
different directions
MD=
Medium-theta
different directions
GC Series Plates Utilize GCP
Plates
Applications where low pressure drop is required or unit
sizing is limited by pressure drop (low theta) are a perfect
match for the GCP Series plate.
Tranter’s GCP Series plates are designed with a conventional
herringbone pattern, with the gasket groove in the bottom
plane. The plate design uses parallel flow direction, in contrast
to the GX Series, which features diagonal flow across the plate.
Due to the deeper draw depth and the “chocolate” pattern
in the flow distribution area, the GCP Series plates yield a
significantly lower pressure drop than the corresponding GX
Series plates. Both high- and low-theta versions are available
in all three GCP Series plates. This allows the flexibility to
satisfy a wide range of applications.
Type GCP-026 GCP-051 GCP-060 Nozzle size
DN100
DN150
DN200
Standard plate materials are 304SS, 316SS and titanium,
but requirements for Hastelloy C-276, 254SMO or other
cold-formed alloys can be accommodated. Standard gasket
materials are NBR, EPDM and Flouroelastomer.
GCD Plates
GL Plates
GL Series herringbone-style plates have a large theta span,
enabling finely tuned pressure drop and heat transfer rate. They are
outstanding in condensing applications. The series is configurable
with parallel or diagonal flow.
GCD Series plates are ideal for applications with very small
temperature differences. GCD-016, GCD-044 and GCD054 plates are designed with a conventional herringbone
pattern, a diagonal flow direction and with the gasket groove
in the bottom plane. Due to the lower draw depth and the
“chocolate” pattern in the flow distribution area, the GCD
Series plates yield are significantly higher in heat transfer than
the corresponding GX Series plates.
Type GCD-016 GCD-044 GCD-054 Nozzle size
DN50
DN100
DN150
Standard plate materials are 304SS and 316SS.
Standard gasket material is NBR.
GL-385-units.
GFP Wide-Gap Plates Defeat
Clogging And Downtime
A plate & frame heat exchanger utilizing Wide-Gap plates
economically recovers heat from hard-to-handle waste streams
in a variety of industries, including pulp & paper, sugar
processing, alcohol production, grain processing, chemicals,
textiles and ethanol distilling.
Plates are available in five models:
Model
GFP-057
GFP-097
GFP-187
GFP145
GFP-205
Design Pressure
bar
10
10
10
10
10
Nozzle Size
DN
200
200
200
300
300
Plate materials
Standard materials are 304SS and 316SS. Custom
requirements for Hastelloy® C-276, 254SMO or other alloys,
which can be cold formed, can also be accommodated.
Gasket materials
NBR or EPDM gaskets are offered as standard.
Gap
Narrow
Medium
Wide
Max. Particle in mm
3,5
7,1
10,1
Wide/Narrow
Medium/Medium
GFP-205, GFP-187, GFP-145, GFP-097 and GFP-057.
A Closer Look At Double-Wall And
GW Series Plates
Double-wall plates (GD)
The double-wall plate heat exchanger is intended for use where
the two fluids on each side of the plates should not mix—due to
possible contamination or an undesirable reaction.
If a leak through one of the plates or around one of the gaskets
should occur, the fluid is vented to the outside of the heat exchanger
before any intermixing can occur. The leak is immediately evident
even before disassembly of the heat exchanger.
Some popular industries and applications that utilise GD Series
plates include:
• Pharmaceutical industry
• Food & beverage industry
• District heating
• Cooling of transformer oil
• De-ionized water
The possibility of intermixing is virtually
eliminated by nesting two plates together and
welding the port holes.
Fluid 1
Gaskets
Fluid 2
The nested plates are gasketed and assembled to form the plate pack.
GW Plate
GW Series plates
Gasket
Laser Weld
Tranter’s GW Series plates are semi-welded and offer the same
advantages as standard plate & frame units, yet overcome pressure
limitations and avoid chemical resistance to gaskets.
Semi-welded plates are formed from two cassettes that are laserwelded together. The cassettes are separated by standard gaskets,
such as EPDM, NBR or Viton. The welded pairs allow for
aggressive fluids or refrigerants between plates, while the other
media flows across gasketed channels.
Conventional Plate
Gasket
Semi-welded plates extend performance to higher pressure classes.
GWP Specification
Operating temperatures: Max. operating pressure: Connections: -40°C - +170°C
Vacuum - 25bar
DN25 - DN250
Gasket Choice
Glued Gaskets
Clip-on Gaskets
Tranter plate gaskets are specially moulded elastomers to
assure superior performance.
Consider the Tranter Clip-On glueless gasket system wherever
regular cleaning is necessary or aggressive fluids shorten gasket
life. The unique design allows easy and fast clip-on installation
for sure sealing and simple removal.
Numerous gasket materials—NBR, EPDM, Viton, Neoprene,
Butyl, Hypalon, Teflon-encapsulated NBR and others—are
available to match your process conditions, to maximum
operating temperatures of 185,5°C
The Clip-On is available in NBR and EPDM, both industrial
and FDA ratings. These precision gaskets are moulded under
rigorous manufacturing controls and are peroxide-cured for
long life and excellent compression set resistance. Typical
ratings are 170°C at low pressures and 25 barg at moderate
temperatures, depending on application conditions.
Gaskets on GX Series plates are located in the
neutral axis.
Clip-On gaskets seat and lock-in without tools for
trouble-free plate pack assembly and installation.
Gaskets on all other plates are located in
tapered grooves.
At the forefront of heat exchanger
technology for more than 70 years
Tranter top quality, high-performance, proprietary
products are on the job in demanding industrial and
commercial installations around the world. Backed by
our comprehensive experience and worldwide presence,
Tranter offers you exceptional system performance,
applications assistance and local service. Tranter is close
to its customers, with subsidiary companies, agents,
distributors and representatives located worldwide.
Contact us for a qualified discussion of your needs.
Europe
North America
South America
Middle East/Africa/Asia
China/Southeast Asia
Vänersborg, Sweden
Tel: +46 521 799 800
Fax: +46 521 673 93
E-mail: [email protected]
Wichita Falls, TX USA
Tel: +1 940 723 7125
Fax: +1 940 723 5131
E-mail: [email protected]
Osasco, Brazil
Tel: +55 11 360 841 54
E-mail: [email protected]
Pune, India
Tel: +91 20 305 193 00
Fax: +91 20 305 193 50
E-mail: [email protected]
Beijing, China
Tel: +86 10 8049 1790
Fax: +86 10 643 79 490
E-mail: [email protected]
Tranter International AB
Tranter, Inc.
Tranter Ind e Com de Equip. Ltda
Tranter India Pvt. Ltd.
Tranter China
www.tranter.com
SC-14-8pp-1108 670042
© 2009 Tranter International AB