Structural Safety in High Rise Buildings
Transcription
Structural Safety in High Rise Buildings
Winston Churchill Memorial Trust Structural Safety in High Rise Buildings By Lembit Kerks 2012 Structural Safety in High Rise Buildings North America September – October 2012 New York City Chicago Oklahoma City Los Angeles San Francisco Toronto Supported by The Fire Service College & Passive Fire Protection Federation Lembit Kerks Winston Churchill Fellows Report -2- Structural Safety in High Rise Buildings CONTENTS Page 1 BACKGROUND 6 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Acknowledgements About the author The start of my project The Winston Churchill Memorial Trust Aims and objectives of my visit Selection of North American cities to visit Structure of this report 6 7 7 8 8 9 9 2 BUILDING CONTROL 11 2.1 2.8 Building regulation controls in England and Wales 2.1.1 Internal fire spread (structure) B3 2.1.2 External fire spread B4 Building controls in the USA and Canada USA building controls 2.3.1 Occupancy and construction 2.3.2 High Rise buildings 2.3.3 Surface linings 2.3.4 Fire resistance rated construction 2.3.5 Building heights and areas 2.3.6 Comparison of USA codes with UK building regulations Canadian building controls Enforcement of fire safety 2.5.1 Buildings under construction 2.5.2 Completion of building work and start of occupation BTEA ‘Building Trades Employers Association’ in New York Retrofitting of sprinklers to old buildings 2.7.1 New York City 2.7.2 Chicago 2.7.3 Los Angeles 2.7.4 San Francisco 2.7.5 Oklahoma City and Toronto Fire engineered solutions 11 11 12 12 13 13 13 13 14 15 15 17 17 17 18 18 19 19 19 19 19 19 20 3 DESIGN OF STEEL FRAMED BUILDINGS 21 3.1 Background to steel framed buildings 3.1.1 Rigid frame 3.1.2 Framed shear truss 3.1.3 Framed tube 3.1.4 Wind loadings on High Rise buildings 21 21 22 22 22 2.2 2.3 2.4 2.5 2.6 2.7 Lembit Kerks Winston Churchill Fellows Report -3- Structural Safety in High Rise Buildings CONTENTS (continued) Page 3.6 3.7 3.8 3.9 3.10 3.11 3.1.5 Braced tube 3.1.6 Bundled tube Structural fire protection issues related to observed buildings 680 Folsom Street San Francisco, under construction 3.3.1 Outline of construction 3.3.2 Fire protection of steelwork 3.3.3 Other buildings with similar sprayed fire protection Roosevelt University Chicago, under construction AON Center Los Angeles, completed in 1973 3.5.1 Fire protection 3.5.2 Major fire incident at the building One Maritime Plaza San Francisco, completed in 1967 John Hancock Tower Chicago, completed in 1970 Willis Tower Chicago, completed in 1973 Empire State Building New York, completed in 1931 Metropolitan Life Tower New York, completed in 1909 Summary of structural steel buildings 23 24 24 25 25 25 27 28 31 31 31 32 33 34 34 35 35 4 DESIGN OF REINFORCED CONCRETE FRAMED BUILDINGS 37 4.1 4.2 4.3 4.4 4.5 Background to reinforced concrete buildings Trump International Tower Chicago, completed in 2009 Summary Trump International Tower Devon Energy building Oklahoma City, completed in 2012 Summary Devon Energy Tower 37 37 39 41 43 5 EARTHQUAKE PROTECTION DESIGN 44 5.1 5.2 One Maritime Plaza San Francisco 680 Folsom Street San Francisco 44 46 6 OTHER BUILDING DESIGN FEATURES 47 6.1 6.2 6.3 Wall construction (non-loadbearing) Large floor areas Glazing systems 6.3.1 External glazing 6.3.2 Fire resistant glazing 6.3.3 Impact resistant glazing Emergency lighting systems Atrium design Helicopter landing decks 47 48 49 49 50 51 52 52 53 3.2 3.3 3.4 3.5 6.4 6.5 6.6 Lembit Kerks Winston Churchill Fellows Report -4- Structural Safety in High Rise Buildings CONTENTS (continued) Page 7 MISCELLANEOUS BUILDINGS 55 8 OKLAHOMA STATE UNIVERSITY 56 9 FINAL CONCLUSIONS 57 10 NEXT STEPS FOR THE PROJECT 60 APPENDICES Appendix A Appendix B Appendix C Appendix D Lembit Kerks References List of buildings visited WCMT Fellowship timetable – North America Press report – Gloucestershire Echo 3 January 2013 Press report – Bolton News 22 January 2013 Winston Churchill Fellows Report 61 63 66 67 68 -5- Structural Safety in High Rise Buildings 1 BACKGROUND 1.1 Acknowledgements My thanks to the following people who were extremely generous in giving me their time during my research in North America. • Richard S Tobin, Assistant Chief of Fire Prevention, Fire Department New York • O’Dell Horton, Inspector, Fire Department New York • Andrew Dushynskiy, Inspector, Fire Department New York • John Barrot, Senior Consultant, Arup New York • Jaewook Kwon, Fire Engineer, Arup New York • Kurt Schebel, Fire Consultant, Arup New York • Steven Pirovolikos, Director of Safety, Structure Tone Inc. New York • Matthew Ross, Superintendent Project Management & Construction, Lend Lease New York • Thomas Connors, Executive Director Buildings New York City • Louis J Coletti, CEO and President, Building Trades Employers Association New York • Carol J Karlin, Fire Safety Academy New York • Richard C. Ford II, Deputy Fire Commissioner, Chicago Bureau of Fire Prevention • Steve Johnson, Lieutenant, Chicago Fire Department • John Javorka, Chief Fire Prevention Engineer, Chicago Fire Prevention Bureau • Chief Peter Van Dorpe, Chicago Fire Academy • Mike Norris, Captain, Chicago Fire Department • Mark Prestigiacomo, Engineer, Chicago Fire Department • Eddie Banks, Chicago Fire Department • Pat Mahoney, Assistant Chief Engineer, Trump International Tower, Chicago • Kellie Sawyers, Deputy Chief/Fire Marshal, Oklahoma • Randy Williams, Captain, Oklahoma Fire Department • Harold Thompson, Captain, Oklahoma Fire Department • William McCaine, Captain, Oklahoma Fire Department • Martin Herman, Senior Manager Security, Devon Energy Corporation, Oklahoma • Ronnie Roberts, Senior Manager, Business Continuity, Devon Energy Corporation, Oklahoma • Bob Landram, Manager Hines Construction, Oklahoma • Mike Bjes, Project Manager Holder-Flintco, Oklahoma • Todd Woodward, Senior Project Manager, City Maps Project Office, Oklahoma • Mark S Beck, OCMAPS Project Office, Oklahoma • JJ Chambless, City Subdivision & Zoning, Oklahoma • Randy Edwards, Buildings Department, Oklahoma • Craig L. Hannan, Director, Fire Protection Publications, Oklahoma State University • Michael A Wieder, Associate Director, Fire Protection Publications, Oklahoma State University • Anthony E Brown, Associate Professor, Oklahoma State University • Donald l Frazeur, Deputy Chief, Los Angeles Fire Department • Jaime Moore, Captain, Los Angeles Fire Department • Brian Jones, Captain, High Rise Unit, Los Angeles Fire Department • Timothy N Kerbrat, Battalion Chief, Los Angeles Fire Department • Brian McLaughlin, Associate, Arup, Los Angeles • Joseph Gentile, Fire Consultant Arup, Los Angeles • Ted Moyles, Senior Fire Engineer, Arup, Los Angeles • John A Pattillo, Partner, Conquest Fire Spray, Los Angeles • Janice Hayes, Captain, San Francisco Fire Department • Frederick E Stumpp, Fire Protection Engineer, San Francisco Fire Department • Mary M Tse, Lieutenant, San Francisco Fire Department • Armin Wolski, Associate Principal, Arup, San Francisco • Joe McBride, Chief Engineer, One Maritime Plaza, San Francisco • Darwin Rodriguez, Superintendent of Construction, 680 Folsom Street, San Francisco • Jim Fredrickson, Fireproofing Division, LVI Facility Services, San Francisco • Frank Lamie, Deputy Fire Chief, Toronto Fire Services • Paul Catchpole, Captain, Toronto Fire Service • Matthew Coombes, Superintendent, EllisDon Building Company, Toronto • Peter Mahut, Property Manager Brookfield Services, The Palace Pier, Toronto • Darko Patekar, Maintenance Manager Palace Pier, Toronto • Mike Fletcher, Facilities Manager Pinewood Studios, Toronto • Peter Frith, General Manager Technical Services, Brookfield Place, Toronto • Philip Longton, Manager Security & Life Safety Brookfield Place, Toronto • Roderick Blakey, Manager Security & Life Safety, First Canadian Place, Toronto • William Roussy, Security Supervisor CN Tower, Toronto Lembit Kerks Winston Churchill Fellows Report -6- Structural Safety in High Rise Buildings 1.2 About the author I am a mechanical engineering graduate of Aston University, and have had a career initially spent in the process industries, and latterly in fire education and training. During my time in the food and beverage industry I was a project manager of multi-disciplined projects for the development of land, buildings and plant. Over the last 25 years, I have been involved with fire training with the Fire and Rescue Services. I am an Associate Tutor at the Fire Service College and am involved with fire training at the centralised UK training establishment in Moreton-in-Marsh, Gloucestershire. Additionally, I have been involved with university undergraduate education programmes through partnership arrangements between my college and various UK universities. My specialism is in building construction topics which are related to fire effects on buildings, building regulations and general fire engineering subjects. The type of study courses with which I am involved include fire safety training, fire service operational courses such as ‘Incident Command’ and Urban Search and Rescue. The later courses have evolved since the ‘Twin Towers’ incident in 2001. I also deliver similar courses for a wider international market. My personal development over the years has included becoming a Chartered Member of the Institutions of Mechanical and Fire Engineers and I have also undertaken a Masters in Building Services Engineering at Brunel University. 1.3 The start of my project In the early part of 2011, I was asked to present a paper to an ‘International High Rise Symposium’ at the Fire Service College. The main theme was to focus on fire fighting procedures in High Rise buildings which was a subject area of great importance to Fire Services worldwide. To widen the appeal of the symposium and enhance the expertise of presenters, senior fire service representatives from New York and Toronto were invited to deliver papers. Concurrently, the UK Fire Services are revising their emergency response procedures at High Rise incidents and this is likely to continue for some years to come. It is also worthwhile noting the trend Lembit Kerks Winston Churchill Fellows Report -7- Structural Safety in High Rise Buildings towards the development of ever increasing tall buildings in UK towns and cities. Knowledge and experience related to their design and construction underpins the ultimate safety of people using these buildings. This includes safe occupant evacuation and implications to Fire Service personnel attending emergency incidents. My particular paper for the symposium was to concentrate on building construction issues related to High Rise buildings. It became clear to me whilst preparing materials for this presentation that research of books, journal articles and the internet alone cannot portray a complete story. Although I had visited two of the UK’s tallest buildings in London, the Canary Wharf and the Gherkin buildings, I concluded I needed to visit a greater selection of High Rise buildings and much taller ones at that! Because the development and history of High Rise building began in North America I started to consider a possible visit there. As I deliberated over the preparation for the symposium I remembered a conversation I had with a Churchill Fellow some two years before. I particularly remember I liked the idea of undertaking a research project overseas but at the time could not identify a suitable project warranting such sponsorship. It was at this point I linked together my need to study High Rise buildings and the Winston Churchill Memorial Trust Fellowship. In September of 2011 I duly submitted my application to the Trust and “the rest is history” 1.4 The Winston Churchill Memorial Trust I would not have been able to undertake this project without the support of the Winston Churchill Memorial Trust. The esteem in which Winston Churchill is regarded in North America is immense. Because of this I was able to take advantage of many opportunities and meet people who might not have otherwise availed themselves to me. My thanks therefore to all staff at the trust, particularly those I have dealt with, Jamie Balfour, Julia Weston and Sue Matthews. 1.5 Aims and objectives of my visit This fellowship was awarded within the category of ‘Education and Vocational Training’ with the project title ‘Structural Safety in High Rise Buildings’. The aims and objectives of the project are; Identify the significant differences in High Rise construction regulations between those of North America and the UK Investigate the design issues related to the protection of High Rise buildings against fire, wind and earthquake Specifically identify the protection provided to steel and reinforced concrete framed buildings Investigate and report on North American construction related to wall and floor construction, and glazing systems Lembit Kerks Winston Churchill Fellows Report -8- Structural Safety in High Rise Buildings 1.6 Develop a collection of photographs of High Rise buildings which would be suitable for development of Fire Service training courses Visit Oklahoma State University and view the educational facilities used for fire related bachelor degree programmes Improve my personal understanding of the issues related to High Rise buildings with respect to their design, construction and building use. Selection of North American cities to visit I selected New York City and Chicago because they both have high densities of High Rise buildings. They are also obvious choices because of the vast array of designs used for both commercial and residential properties. Architecturally these cities were the foremost leaders in High Rise building design. Chicago would also be particularly informative with respect to wind design because of its location on the southern tip of Lake Michigan, a place known for high wind effects and hence known as ‘The windy city’. Toronto was included in the itinerary as it has some buildings similar to our own Canary Wharf development in London albeit much taller. The west coast including Los Angeles and San Francisco, offers more stringent building designs against earthquake events due to their location close to the San Andreas Fault Line. Finally, Oklahoma City offered two important attributes to the study project; the relationship and impact of tornado events on building design (these are frequent events in this part of North America); and secondly a visit to Oklahoma State University was considered desirable as it has successfully run over many years, a ‘Fire Protection and Safety Technology’ Bachelor’s Degree programme. The University also produces a well-respected ‘Fire Protection Publication’. 1.7 Structure of this report From my visit to North American I was able to access a total of 22 buildings, as listed in Appendix B. As expected, the structural forms of these buildings and their respective levels of fire protection varied enormously. This report is structured as follows; Section 2 sets the scene and discusses the building regulation controls for High Rise building in England and Wales, USA and Canada. It concludes with a comparative analysis of the differences found. Section 3 discusses the methods used in North America for the protection of steel framed buildings. Section 4 outlines the methods used for the protection of reinforced concrete framed buildings in North America. Section 5 discusses the methods employed to protect High Rise buildings from the effects of an earthquake. Lembit Kerks Winston Churchill Fellows Report -9- Structural Safety in High Rise Buildings Section 6 discusses some important building design features observed in High Rise buildings. These include wall and floor construction, glazing systems, atria designs and the use of helicopter landing decks. Section 7 discusses some miscellaneous buildings, observed and photographed, which will be of value for the development of Fire Service training courses. Section 8 discusses the visit to Oklahoma State University. Section 9 discusses the final conclusions from the project. Section 10 discusses the next steps for this project. Submitted in appendix C is a copy of the timetable of my visits whilst in North America. Appendix D contains copies of published reports. They include reports published in the Gloucestershire Echo on the 3 January 2013, and Bolton News dated 22 January 2013. Lembit Kerks Winston Churchill Fellows Report - 10 - Structural Safety in High Rise Buildings 2 BUILDING CONTROL This section reports on the building regulation controls for England and Wales, USA and Canada. These include building design issues and enforcement procedures related to control of internal and external structural requirements. This section concludes with a comparative analysis of the differences found. 2.1 Building regulation controls in England and Wales The Building Regulation requirements for fire safety in England and Wales are explained in, Building Regulations (2000), Approved Document B. For this project High Rise buildings have been considered as those with a greater height than 30m (98.4ft), and specifically with building uses (purpose groups) of 2b Hotels, 1a Flats, and 3 Offices. Two particular parts of these regulations are relevant to this project. 2.1.1 Internal fire spread (structure) B3 The regulations state “buildings shall be designed and constructed so that, in the event of a fire, the stability will be maintained for a reasonable period.” To achieve this, building designs are centred on either or both of the following; (a) Sub-division of a building with fire-resisting construction; (b) Installation of suitable automatic fire suppression systems.” Further, the regulations indicate the safety requirements for High Rise buildings include the following designs features; All structural frame elements require protection of 2 hours fire resistance; reference BS 476parts 20-24:1987. All floors need to be compartment floor of 2 hours fire resistance; however these can be reduced to 90 minutes for elements not forming part of the structural frame. All shaft openings i.e. staircases and service shafts, require wall enclosures of 2 hours fire resistance; however these can be reduced to 90 minutes for elements not forming part of the structural frame. Fire resistance ratings for fire doors are selected from Table B1 of the regulations, resulting in FD30S (30 min fire resisting), reference BS 476 part 22, or half the appropriate rating of the wall it is fitted in, dependent upon application. Floor plate areas can be unlimited. Flats and Office use buildings require sprinkler protection throughout. Hotel buildings have no requirements for sprinkler protection. Fire fighting shafts will be required complete with fire fighting lifts, with lobby access on each storey and with all walls of 2 hours fire resistance. A minimum of 2 such shafts will be required, assuming large floor plate areas. Maximum hose lengths of 60m (197ft) to water outlet connections for buildings with sprinklers, and 45m (148ft) for buildings without sprinklers. Wet main raisers are required for buildings greater than 50m (164ft) in height. Lembit Kerks Winston Churchill Fellows Report - 11 - Structural Safety in High Rise Buildings Note: The fire resistance ratings are referenced to BS 476 parts 20-24 fire tests on building materials and structures. Most importantly, all buildings within the scope of this project “Shall be designed and constructed so that the unseen spread of fire and smoke within concealed spaces in its structure and fabric is inhibited.” To satisfy this part of the regulations all raised floors and suspended ceiling void spaces, greater than specific areas, require fire protection. Cavity barriers are typical forms of protection which reduce the void space areas and therefore restrict the potential for fire spread. 2.1.2 External fire spread B4 This part of the regulations states “The external walls of a building shall adequately resist the spread of fire over the walls and from one building to another, having regard to the height, use and position of the building.” For buildings with a boundary distance greater than 1m (3.3ft) the external walls require a nominal surface control, fire propagation index I, reference BS 476 part 6, of not greater than 20, for walls up to 18m (59ft). A higher control standard of Class O surface spread of flame, reference BS 476 parts 4, 6, 7, 11, is required on external wall heights greater than 18m (59ft). If boundary distances are less than 1m (3.3ft) then the higher control standard of Class O is required. To resist fire spread from one building to another controls are placed on unprotected openings, e.g. windows and doors, in relation to the boundary distance from each external wall. In effect, because High Rise buildings will be compartmented floor by floor, a high degree of unprotected openings are allowed. Allowable unprotected areas in walls increases with boundary distance, providing a minimum of 1m (3.3ft) boundary distance is available. This allows the designer to build external walls in glazing materials without too many restrictions. 2.2 Building controls in the USA and Canada Some time ago, both the USA and Canada consolidated a multiplicity of buildings codes used in their countries through the International Code Council (ICC). This resulted in a common International Building Code (IBC) being used throughout North America, which regulates the construction and renovation of buildings. Additionally each city and town has a zoning ordinance which regulates what can be built where, and how a building can be used. Both these regulated documents need to be complied with, prior to approval of any building work. The IBC building codes also make further references to ASTM (American Society for Testing and Materials) and NFPA (National Fire Protection Association) standards. For example ASTM standards are used for fire testing of materials and elements of construction, and NFPA standards are used for automatic sprinkler installations. The IBC code should be viewed as an equivalent status to UK regulations and should be treated as a minimum standard. Each State in the US or Province in Canada, can amend the technical content in the code as can the major cities. The amendments usually require additional technical requirements. Lembit Kerks Winston Churchill Fellows Report - 12 - Structural Safety in High Rise Buildings For example New York City, with high density High Rise buildings, would have more demanding requirements than New York State which is mainly rural. 2.3 USA building controls With reference to structural safety related to High Rise Buildings, four chapters of the IBC codes have particular relevance to structural design. They are; 2.3.1 Occupancy and Construction As with many countries, the essence of regulatory safeguards from fire was to provide reasonable levels of property protection. Thus, if property was adequately protected from fire, then the building occupants would also be protected. The IBC codes have now evolved with the concept of equivalent risk. This concept maintains an acceptable level of risk against the damages of fire, respective to a particular occupancy type or group. It can be achieved by limiting the height and area of buildings containing such occupancies according to the building’s construction type, (its fire endurance). The whole built environment is therefore grouped into 10 occupancy uses classified by letter designations, in comparison with the 7 UK purpose groups. High hazard, educational and miscellaneous buildings are additionally designated in the US with appropriate design requirements. To complicate matters the lettering systems vary across the cities of North America. New York’s designation of relevant building groups is; Table 1 IBC Occupancy groupings with designations for New York City 2.3.2 Building Occupancy Designation Residential Hotels Residential Apartments Business Offices R1 R2 B High Rise Buildings Buildings with an occupied floor at a greater height than 23m (75ft) are classified as High Rise buildings, compared with 30m (98.4ft) in the UK. An important safety design feature for all newly built hotels, apartments, and office buildings is the compulsory requirement to fit automatic sprinklers throughout the building. As would be expected, all such High Rise buildings also require automatic fire alarm systems, emergency voice/alarm and communications systems, fire department communication systems, a fire command centre and elevators complete with lobby approach. 2.3.3 Surface linings Surface linings in buildings are controlled by ASTM E84 fire tests including smoke emission from materials. These controls have been considered equivalent to UK provisions for the purposes of this project. Lembit Kerks Winston Churchill Fellows Report - 13 - Structural Safety in High Rise Buildings 2.3.4 Fire resistance rated construction The IBC code classifies buildings into 5 types of construction according to the proposed selection of construction materials. This classification accounts for the response of a building in fire conditions as a result of its occupancy or fire load. Each type of construction is then provided with a minimum hourly fire resistance rating for the structural elements. However, this issue is simplified because only non-combustible forms of construction are selected for elements of construction for High Rise buildings throughout North America. Therefore the only relevant type of construction is Type 1A. Fire resistance testing is undertaken according to ASTM E119, in which the test regime measures the structural integrity of elements of construction and materials. Further the test takes into account three important criteria; transmission of heat, transmission of hot gases through the element, and the load carrying capacity for the duration of the test. Additionally, for walls and partitions, rated at 1hr or above, a hose stream test according to ASTM E2226 is applied to the element of construction. This added test is used to monitor the cooling impact and to measure the resistance to disintegration under adverse conditions. It is particularly relevant for the use of glass and glazing systems in wall and partition elements. Further it can be concluded that wired glass is generally used in North America because many alternative glasses fail the hose stream test. The hose stream test is not used in the UK. The relevant fire-resistance requirements for structural elements are, reference Table 2. Table 2 IBC fire resistance requirements for elements of structure Element of Structure Fire Resistance Rating Structural frame Bearing walls external and internal Floor construction including supporting beams and joists Roof construction 3hrs 3hrs 2hrs 1.5hrs Note: The IBC code does not specify requirements to protect void spaces above suspended ceilings or below raised floors in High Rise buildings. Therefore the use of cavity barriers is limited. However, fire stopping is specified which is very much in line with UK practice. As in the UK the fire resistance ratings for external walls is based on fire separation distance of the external wall from the boundary. The IBC code fire resistance ratings for external walls for hotels, apartments, and office buildings are, reference Table 3. Lembit Kerks Winston Churchill Fellows Report - 14 - Structural Safety in High Rise Buildings Table 3 IBC Space separation of buildings related to required fire resistance of external walls Space Separation Fire Resistance Rating Less than 9.1m (30ft) 9.1m (30ft) or greater 1hr 0 IBC code fire resistance requirements for openings including fire doors and shutters are, reference Table 4. Table 4 IBC code building openings related to fire resistance requirements 2.3.5 Opening assembly description Fire Resistance Rating Walls and fire barriers of 3hrs Walls and fire barriers of 2hrs Walls and fire barriers of 1.5hrs Shaft fire barriers requiring 1hr Other fire barriers requiring 1hr Fire partitions corridor walls 1hr 3hrs protection 1.5hrs 1.5hrs 1hrs 0.75hrs 0.75hrs Building heights and areas Floor area requirements are relatively simple to apply because unlimited floor areas are permitted for High Rise buildings used for hotels, apartments, and office use, similar to the UK. 2.3.6 Comparison of USA codes with UK building regulations Tables 5, 6 and 7 illustrate the comparative differences between the USA, IBC codes and UK regulations for building use/occupancy, fire resistance ratings for elements of structure and requirements for sprinkler protection. Table 5 Occupancy classifications related to USA, IBC codes and the UK regulations Occupancy classification USA, IBC UK Residential Hotel Residential Apartments Business Offices R1 R2 B Purpose Group 2b Purpose Group 1a Purpose Group 3 Lembit Kerks Winston Churchill Fellows Report - 15 - Structural Safety in High Rise Buildings Table 6 Fire resistance ratings for building elements related to USA, IBC codes and UK regulations Building Element/Fire resistance USA, IBC Fire resistance rating UK Fire resistance rating Structural Frame Floors Roof construction Shaft barriers Fire doors/shutters in fire walls Fire doors/shutters in shafts Fire doors in escape routes Fire fighting shafts 3hrs fire resistance 2hrs fire resistance 1.5hrs fire resistance 2hrs fire resistance 1-3hrs fire resistance 1-3hrs fire resistance 0.75hrs fire resistance N/A 2hrs fire resistance 1.5hrs fire resistance 0 1.5hrs fire resistance 1.5hrs fire resistance 0.5-0.75hrs fire resistance 0.33-0.5hrs fire resistance 2hrs fire resistance Increased levels of fire resistance for elements of structure, reference Table 6, are required in the USA in terms of; Structural frames, increase of 1hr. Floor construction, increase 0.5hr. Shaft barriers have an increase of 0.5hr, and also are required to be impact resistant. Fire doors and shutters built into fire walls are far more substantially constructed with up to double the fire resistance requirements of the UK. Fire doors and shutters built into escape routes are of 45min fire resistance compared with 20/30min fire doors in the UK. Roof construction requires 1.5hrs with no controls in the UK Fire fighting shafts in the USA are not designed as such. Fire resisting barriers to shafts are provided and are likely to be of a higher rating than in the UK. Table 7 Sprinkler requirements for occupancy classification related to USA, IBC codes and UK regulations Occupancy classification /Sprinkler requirements US, IBC Sprinkler requirements UK Sprinkler requirements Residential Hotel Residential Apartments Business Offices Required Required Required N/A Required Required It is a compulsory requirement in the USA for new High Rise buildings to be fitted with sprinklers, as it is in the UK. However it is noticeable that UK hotel buildings are an exception and do not require sprinkler protection. Presumably the UK argument is centred on the fact that hotel construction is in small cells (bedrooms) and therefore the fire resistance ratings of fire barriers are adequate to prevent fire spread. From observations of hotel buildings in North America, design layouts do Lembit Kerks Winston Churchill Fellows Report - 16 - Structural Safety in High Rise Buildings include commercial (restaurants) and assembly (spa facilities) areas positioned at high levels within buildings. These areas with increased fire loads and larger floor areas would challenge the wisdom of not regulating sprinkler protection for High Rise hotel buildings in the UK. 2.4 Canadian building controls The relevant building codes for Toronto are; ‘Ontario Building Act 1992’ made effective through S.O. 1992 Chapter 23 of 1 June 2011. Specifically part ‘Ontario Regulation 350/06’ (Division B – Acceptable Solutions) which is enforced by the Building Control Department. The under-pinning background to the building code comes from the IBC code with specific amendments adopted by Ontario and Toronto. The comparative differences between this code and the UK are similar to those discussed for the USA, however with one notable exception. The maximum fire resistance rating for elements of structure is 2hrs, which is similar to the UK. Fire sprinkler requirements are the same as the USA. ‘Fire Protection and Prevention Act 1997’ made effective through ‘Ontario Regulation 213/07’, specifies fire code requirements and is enforced by the Fire Services. These regulations are used for on-going fire safety of buildings during occupation. 2.5 Enforcement of fire safety 2.5.1 Buildings under construction. For the six North American cities visited, the fire safety enforcement requirements for buildings under construction varied. Fire safety enforcement with respect to compliance of building work to building codes is solely undertaken by the buildings department in the cities of Los Angeles, San Francisco and Toronto. Consultation processes do exist between departments, but the fire departments do not have any enforcing powers. Conversely, in the cities of New York, Chicago and Oklahoma the fire departments do have enforcement powers, complete with violation penalty notice systems. Major fire safety issues are controlled by the fire department. These are; storage of combustible building materials, hot working permit systems, and provisions of water supplies to standpipes and wet mains in buildings whilst under construction. For example fire water mains are required to be fitted up to the floor below the construction working floor, complete with valves in readiness for fire fighting on the construction site. In New York these water mains are required to be pressurised with air complete with an inspection air gauge at a site entry point. Regular inspections are made to safeguard critical fire protection systems and safe working practices. In the UK, fire services do not have enforcement powers whilst a building is under construction. Fire safety designs to meet building regulation requirements are enforced by the building control authorities. Safe working practices during construction are enforceable by the Health and Safety Lembit Kerks Winston Churchill Fellows Report - 17 - Structural Safety in High Rise Buildings Inspectorate. Fire Services may be asked to advise on fire safety matters during construction however this is undertaken on a goodwill basis only. 2.5.2 Completion of building work and start of occupation. When construction work on buildings is complete and occupation takes place, all six cities have fire codes which authorises fire departments to inspect buildings with respect to fire safety matters. The fire departments become the lead authority in implementing on-going fire safety. To assist the fire departments in these duties enforcement powers are granted to them. Some of the US cities also have violation penalty notice systems granted to them. For High Rise buildings the owner/occupier is expected to have a ‘Fire Safety Plan’ and an ‘Emergency Action Plan’. 2.6 BTEA ‘Building Trades Employers Association’ in New York Following several major incidents in New York City, Mayor Bloomberg instigated the setting up of the BTEA organisation and supported by a Fire Safety Academy for the building trades in the city. As the construction industry is a multi-billion dollar one and is critical to the development of economic prosperity in New York, maximum support was given to the industry. The major incidents were: On the 18 August 2007, the Deutsche Bank fire which occurred during the deconstruction phase of the building. It suffered a fire caused by workers smoking carelessly, and in violation of the buildings safety code. The building did not have a functioning water standpipe resulting in the fire spreading over 10 floors. The fire killed two fire fighters and injured more than 100 fire fighters. In March 2008 at East 51st Street, a crane jib snapped and fell off resulting in 7 people being killed, and another crane collapse incident at Upper East Side in May 2008 resulted in 2 people being killed. It was a great pleasure for me to meet with the President and CEO of the BTEA, Louis J Coletti together with the Assistant Chief Fire Officer for Fire Prevention Richard Tobin. The progress made by the BTEA in getting the general construction safety and particularly the fire safety messages over to construction workers has been outstanding. Progress has been made by coordinating all the agencies involved in construction, including buildings and fire departments of the city with contractors. They are now in a position that all construction trades working in the city, fully participate with safety training days and it is undertaken in a proactive manner by all. When important information is published, such as dates for safety training or accident and violation statistics, all trade organisations and individuals are notified accordingly. Meetings take place every month and major decisions, made at the BTEA, are published widely. To support the BTEA a Fire Safety Academy has been set up and is supported with finance to the tune of $1m per year. The fire department of New York fully supports this activity and regularly gives guidance and talks to construction workers. The support for this activity comes directly from the top of the organisation via Richard Tobin the Assistant Chief Officer of Fire Prevention. Lembit Kerks Winston Churchill Fellows Report - 18 - Structural Safety in High Rise Buildings 2.7 Retrofitting of sprinklers to older buildings Today, sprinklers are a requirement for High Rise buildings throughout North America. However this has not always been the case. The building codes have developed over the years and fire sprinklers have been added to the overall safety designs of buildings. The phasing-in of sprinklers and the time given for owner/occupiers to fit them retrospectively varies across the continent. Much political debate at city level takes place before implementing retrospective building requirements. Below is a review of the status for the 6 cities visited. 2.7.1 New York City All commercial buildings, including offices, not fitted with sprinklers require retrofit sprinklers. Because these buildings are of a commercial nature the city expects companies to afford the alteration works. Similar arrangements are required for residential buildings but there are many exceptions. These exceptions are assessed on individual building safety merits. The use of asbestos insulation is a significant one which might preclude a building from this conversion. A clean-up operation would be difficult to achieve if the insulation was disturbed. Overall a completion period of 10 years was granted for the retrofitting of sprinkler installations. 2.7.2 Chicago Similar arrangements are in place with Chicago in that all High Rise commercial and residential buildings without sprinklers require retrofit installations. This only affects some buildings built prior to 1975. A period of time was granted to owner/occupiers of such buildings with completion expected during 2013-2017. There are some 200 buildings in this category. 2.7.3 Los Angeles All commercial buildings without sprinklers require retrofit sprinkler installations. This only affects buildings pre-dating 1974 and again a 10 year completion period was granted to building owners. Similarly residential buildings without sprinklers require retrofit sprinklers if building owners intend undertaking structural building alterations. Under these conditions sprinklers are only required in the communal areas of the building and not the main accommodation spaces. Asbestos insulation is a significant feature affecting residential buildings. 2.7.4 San Francisco All commercial buildings built without sprinklers require retrofit sprinkler installations. This affects buildings built prior to 1994. 12 years were granted for the completion of these building works. Hotel buildings had to comply with retrospective fitting of sprinklers whilst apartment buildings were excluded. Historic buildings were also exempted from these requirements. 2.7.5 Oklahoma City and Toronto The city authorities have not implemented any rules for the retrofitting of sprinklers to any type of building. Lembit Kerks Winston Churchill Fellows Report - 19 - Structural Safety in High Rise Buildings 2.8 Fire engineered solutions Fire engineered solutions are acceptable in North America. However, non-compliance with clauses in city building codes is closely scrutinised. Sometimes fire engineering consulting companies carry out third party evaluations of schemes on behalf of the authorities and paid for by the proposed developer. Lembit Kerks Winston Churchill Fellows Report - 20 - Structural Safety in High Rise Buildings 3 DESIGN OF STEEL FRAMED BUILDINGS This section reports on and discusses the styles of structural steel frames used in North America including the effects of wind loadings on the structure. It continues with the methods used to protect steelwork against fire complete with illustrative case studies. The section is concluded with a summary of buildings visited related to their appropriate protection. 3.1 Background to steel framed buildings Economics and the limitations of masonry construction dictated the early development of High Rise buildings. The result was the emergence of iron/steel frame structures which minimised the depth and width of structural members at building perimeters. Consequently, the larger openings were filled with transparent glasses, while the iron/steel structures were clad with other solid materials such as brick or terra cotta. These cladding materials did not carry any loads from the buildings except their own weights and the lateral wind pressures. Later a new cladding concept “curtain walling”, which allowed external glass panels to be hung from buildings, was developed with the emergence of new structural systems, reference Mir M Ali and Kyoung Sun Moon (2007). Now-adays we classify steel framed buildings into the following generic structural systems as shown in Figure 1. Figure 1 Classification of High Rise (structural steel) systems related to storey heights, reference, Mir M Ali and Kyoung Sun Moon (2007) During my visit to North America the following five styles of steel frame structures were observed; 3.1.1 Rigid frame These buildings consist of vertical columns and horizontal joist members rigidly connected together in a grid form. The size of columns is controlled by gravity loads that increase towards the base of the building giving rise to larger column sizes towards the base from the roof. The size of horizontal Lembit Kerks Winston Churchill Fellows Report - 21 - Structural Safety in High Rise Buildings joists is controlled by the stiffness of the frame in order to ensure acceptable lateral sway of the building. Many High Rise buildings of this form of construction were observed, with most less than 30 stories tall. Of particular note were the older buildings including, the Fuller Flatiron (22 floors) built in 1902, and the Metropolitan Life Tower (45 floors) built in 1909, both located in New York. More modern versions of this form of structure were observed at 680 Folsom Street in San Francisco (14 floors) which is currently under construction. 3.1.2 Framed shear truss These buildings are similar to rigid frame structures, with additional shear truss frame interacting systems. Lateral loads are resisted mainly through axial stiffness of the frame members. The position of the bracing in the building varies and because of this internal planning space may be limited due to the shear trusses. New York’s Empire State building (102 floors) completed in 1931 is a good example of this form of structure. 3.1.3 Framed tube When buildings are designed taller, the perimeter becomes structurally more significant. They become more vulnerable to lateral forces, especially wind loads. Framed tubes are used to counteract these forces by stiffening the external perimeter and rigidly connecting the external frame. This comprises closely spaced columns with deep spandrel beams. A major disadvantage with this form of design is the obstruction of views from the building, due to the close spacing of external column members. The Aon building in Los Angeles (62 floors) built in 1973 typifies this form of structure. 3.1.4 Wind loadings on High Rise buildings Figure 2 shows the major forces exerted on a High Rise building caused by wind conditions, including forces from the wind direction, cross-wind and resulting torsional twisting. Cross winds are significant because they can be greater than the forces applied directly from the wind direction. Wind flow patterns generated around buildings is complicated by distortion of the mean flow, separation flow, formation of vortices and the development of the wake. Wind pressure fluctuations on the building façade results in vibrating forces which further complicates the structural analysis. Lembit Kerks Winston Churchill Fellows Report - 22 - Structural Safety in High Rise Buildings Figure 2 Diagram showing the forces acting Figure 3 Computer model of wind effects on on a building caused by wind effects reference, buildings reference, Mendis P, Ngo T, Haritos N, Hira A (2007) Mendis P, Ngo T, Haritos N, Hira A (2007) Figure 3 shows computer simulated wind effects on High Rise buildings, complete with eddy current flow paths. These create negative pressure areas around the building thus setting up the three main component forces acting on the building. Vortex shedding causes cross wind forces and if the structure is flexible, these forces cause oscillation. Further, if the vortex shedding frequency coincides with the natural frequency of the building, failure can occur. 3.1.5 Braced tube Braced tubes are a variation of the framed tube. Wider columns are used with further diagonal cross bracing which stiffens the columns to create wall-like characteristics, thus eliminating the use of closely spaced vertical columns. The diagonal bracing carries gravity loads and acts as inclined columns. Figure 4 One Maritime Plaza San Francisco, with external cross bracing Lembit Kerks Figure 5 John Hancock building Chicago, with external cross bracing Winston Churchill Fellows Report - 23 - Structural Safety in High Rise Buildings One Maritime Plaza in San Francisco (27 floors) built in 1967, and the John Hancock building in Chicago (100 floors) built in 1970, see Figures 4 and 5 respectively, are good examples of this form of structure. 3.1.6 Bundled tube A bundled tube is a cluster of individual tubes connected together to act as a single unit. I was able to visit the world’s first bundled tube building, the Willis Tower in Chicago (110 floors) built in 1973. This building has nine steel framed tubes bundled together at the base, some of which terminate at various levels along the building height with two tubes continuing between the 90th floor and the roof, as illustrated in Figure 6 and 7. Figures 6 Structural steel ‘Bundled tube’ Willis Tower building Chicago reference, Mir M Ali and Kyoung Sun Moon (2007) 3.2 Figures 7 Structural steel ‘Bundled tube’ Willis Tower building Chicago Structural fire protection issues related to observed buildings Structural steel offers many advantages to the building designer including controlled manufacture of component parts fabricated in the factory followed by site erection. However, steel does have a major weakness from a fire perspective. Steel strength is dramatically reduced at relatively low temperatures e.g. it loses half its strength at approximately 5500C. It is therefore important to fire protect structural steel from fire. In North America the majority of fire protection applied to steel framed buildings is by cement sprays. Programmed installation schedules allow for preparation time to seal a floor, spraying time to protect the steelwork, and time for clean-up operations. During this time other trades do not undertake any building work within the vicinity of spraying. In the UK, cladding systems as well as cement spray protection is used. Cladding systems alleviate safety and environmental issues Lembit Kerks Winston Churchill Fellows Report - 24 - Structural Safety in High Rise Buildings associated with dusty cement spraying operations. Cladding systems are however used in North American but only when high quality smooth surface finishes are required. The design process for steelwork protection includes the architect selecting the cement spraying process and specifying the fire resistance ratings for elements of structure, with the developers and fire protection contracting companies marking up drawings and identifying spray coating thicknesses to specific elements of structure. A good example to illustrate this is the construction works witnessed at 680 Folsom Street, San Francisco. 3.3 680 Folsom Street San Francisco, under construction 3.3.1 Outline of construction Alterations to this 14 storey building included, stripping the building back to a bare shell, adding 2 extra floors and extending the floor areas, reference Figure 8. The building is a rigid steel frame with some exterior vertical supports with composite steel deck floors. Figure 9, illustrates the top side view of a typical floor section prior to concrete pouring. The floor comprises; a profiled steel deck, shear studs (right hand side of the photograph), and steel reinforcement bars. Figure 8 14 storey building with 2 added Floors and extended floor areas 3.3.2 Figure 9 Typical floor construction Fire protection of steelwork The architect specified the construction as a type 1A building and identified the fire resistance ratings for the elements of structure as shown in Table 8. The ratings are in-line with IBC code requirements as discussed in section 2.3 of this report. Lembit Kerks Winston Churchill Fellows Report - 25 - Structural Safety in High Rise Buildings Table 8 Architect specified fire resistance ratings for elements of structure. Element of structure Fire resistance rating Column protection Floor primary beams Floor secondary beams Floor deck 3hrs fire resistance 2hrs 2hrs 2hrs The method of achieving the required fire resistance by cement spraying was drawn up by the specialist fire protection contractor. The material used was CAFCO 300, fire tested for use in North America to ASTM E119 (also suitable in the UK to meet BS 476 part 21 requirements). The specialist fire protection company supplied drawings indicating material thicknesses for specified elements. Figure 10 illustrates a typical floor plan with spray coating thicknesses for specified elements. Differing colours are used to represent material spray thicknesses of; yellow 15/16in (24mm), orange 1 1/16in (27mm), green 1 1/8in (29mm), purple 1 5/16in (33mm), blue 1 1/2in (38mm), and chain dot purple 1 11/16in (43mm). Figure 10 Typical floor plan identifying spray protection thicknesses to elements of structure With respect to the extent of fire protection of the structural steelwork, the architect specified all columns and beams to be cement spray protected. The composite floor structures throughout the building are inherently of 2hrs fire resistance, therefore spraying of the underside of the floor deck was not required. Factors which influence the fire resistance of the composite floors is; the composite nature of the structure including the deck profile, the concrete mix used, and the thickness of floor. The preparation undertaken prior to spray protection is illustrated in; Figure 11, spray cleaning of the existing and new steelwork, and Figure 12, fixing metal laths to improve fire protection spray adhesion to the structure. Lembit Kerks Winston Churchill Fellows Report - 26 - Structural Safety in High Rise Buildings Figure 11 Cleaning the structure prior to fire protection spraying Figure 12 Fixing of metal laths to improve adhesion of fire protection spray Finally, application of fire protection spraying is shown in Figure 13. The extent of fire protection includes spray application to all columns and beams and with the underside of the floor left unprotected, as can be seen in Figure 14. Figure 13 Application of fire protection sprays Figure 14 Extent of spray application including all columns and beams and with the underside of the floor unprotected 3.3.3 Other buildings with similar sprayed fire protection The following buildings are further examples were cement spray protection was used for the structural frame with all columns and beams protected, and with the underside of the composite floor unprotected. Lembit Kerks Winston Churchill Fellows Report - 27 - Structural Safety in High Rise Buildings The Bank of Montreal Offices, Toronto completed in 1975 Brookfied Place, Toronto completed in 1992 Constellation Place, Los Angeles completed in 2003 Figures 15, 16 and 17 illustrate the extent of applied fire protection. Figure 15 Bank of Montreal Office, Toronto Figure 16 Brookfield Place, Toronto Figure 17 Constellation Place, Los Angeles 3.4 Roosevelt University Chicago, under construction Figure 18 All columns and beams fire protected Figure 19 Underside of decking unprotected I visited a new development for an indoor athletics facility at Roosevelt University. This three storey building with a large foot print area is classified as assembly occupancy. The structural steel frame Lembit Kerks Winston Churchill Fellows Report - 28 - Structural Safety in High Rise Buildings was fire protected with cement spray applied to all columns and beams, reference Figure 18. The underside of the composite deck floor was left unprotected, reference Figure 19. From the architects drawings I was able to cross reference the fire protection designs for elements of structure to the UL (Underwriters Laboratories) specifications presented in the “Fire Protection Schedule” for the building, reference Table 9. The specifications related to elements of structure shown in Figures 18 and 19 are; Columns – 3hrs fire resistance to UL X764, reference item 1 in Table 9. The approved companies referred to in the UL listings included, Isolatek International, Newkem Products Corp, Luck Core Insulating Materials and Manufacturing LLC. Materials and spray thicknesses are quoted in the specifications. UL X752 specifies the requirements for box section columns. Beams supporting composite floors – 2hrs fire resistance to UL D739. A comprehensive UL list of approved companies is quoted for all component parts of the beam and floor structure. Composite floors, constructed as per item 4 in Table 9, provide 2hrs fire resistance without fire protection to the underside of the floor reference, UL D739. Of great interest in the design of this building was the fire protection of a hidden structural column which could not be sprayed with cement materials as location access was prohibitive. The fire resistance rating was to be 3hrs. To overcome this difficulty the column was coated with intumescent materials at the factory and fitted on site. The fire protection schedule specifies the use of UL X650 specifications with Isolatex International as the approved UL listed company. Throughout my visits I did not come across any other applications using intumescent coatings, which surprised me as we frequently use them in the UK. Construction professionals in North America were well aware of intumescent coating products and have occasionally used them but only as special applications when cement spray or fire board cladding is difficult. Whilst studying the UL listings for this building, I did come across specification UL XR622. The only approved company for this specification is Leigh’s Paints, a UK manufacturer. The specified product was Firetex M90 or M90TH, rated up to 2 1/2hrs fire resistance. Lembit Kerks Winston Churchill Fellows Report - 29 - Structural Safety in High Rise Buildings Table 9 Architects specified fire resistance ratings for elements of structure with design specifications for UL (Underwriters Laboratories) designations Lembit Kerks Winston Churchill Fellows Report - 30 - Structural Safety in High Rise Buildings 3.5 AON Center Los Angeles, completed in 1973 3.5.1 Fire protection The process of fire design for this building was undertaken in a similar way to that previously discussed. However the conclusions reached were somewhat different. The steel framed structure is of a framed truss comprising composite floors. All columns and beams are spray protected including the underside of the floor, reference Figures 20 and 21. The cement spray protection used was supplied by Monokote. Figure 20 Fire protection spray to all columns and beams Figure 21 Fire protection to underside of all floors The reason for fire protecting all steelwork including the underside of the floor, in what appears to be over engineered fire protection, can probably be explained by three factors. These are, higher fire resistance requirement in the USA, shallower profile of the steel decking, and the custom and practices in the USA at the time of building. More recent USA buildings appear to be designed more in-line with UK building practices. Interestingly in Los Angeles, it is a building code requirement that all staircases are pressurised and all have lobby approach to accommodation floors. 3.5.2 Major fire incident at the building However it is important to note that this particular building suffered a serious fire on the 4 May 1988, in which one maintenance worker died and 40 others were injured. The building at the time was owned by the First Interstate Bank. Fire started on the 12th floor and spread to the 16th floor eventually destroying 4 floors and partially affecting another. It burned for 3 ¾ hours before it was brought under control. Sprinklers were being installed in the building (installation 90% complete) at the time of the fire however they had not been connected to water supplies. Perhaps it can be argued that fire protection of the steel frame and the underside of floors is an appropriate form of protection, albeit providing a further degree of property protection over and above UK regulated life Lembit Kerks Winston Churchill Fellows Report - 31 - Structural Safety in High Rise Buildings safety provisions. Lack of fire sprinklers was obviously an important omission from the overall safety components of the building’s safety systems. Figure 22 shows the building during the fire incident. Figure 22 First Interstate building on 4 May 1988 Photograph by Boris Yaro of the Los Angeles Times 3.6 One Maritime Plaza San Francisco, completed in 1967 This building is of structural braced tube design. The external frame with diagonal members carries gravity loads of the building, reference Figure 23. The structural steel external frame is fire protected with encased concrete surrounding the frame members and is finished with decorative aluminium sheeting see Figure 24. Figure 23 Structural steel braced tube design Lembit Kerks Figure 24 External frame members encased in concrete Winston Churchill Fellows Report - 32 - Structural Safety in High Rise Buildings The structural steel fire protection employed in this building includes cement spray protection (supplied by Monokote) of all columns, beams and the underside of the composite floor, reference Figures 25 and 26. Figure 25 Cement spray protection of the underside of the composite floor deck 3.7 Figure 26 Cement spray protection of beams connecting through to the external frame which is encased in concrete John Hancock Tower Chicago, completed in 1970 This building is of structural braced tube design similar to One Maritime Plaza. Again the external frame with diagonal members carries gravity loads of the building. The structural steel external frame is fire protected with encased concrete surrounding the frame members and is finished with decorative aluminium sheeting, reference Figures 27 and 28. The internal structural fire protection includes spray protection of all columns, beams and underside of floors, reference Figures 29 and 30. Figure 27 John Hancock building Chicago Lembit Kerks Figure 28 External columns, beams and diagonal bracing encased in concrete Winston Churchill Fellows Report - 33 - Structural Safety in High Rise Buildings Figure 29 Cement spray protection of columns 3.8 Figure 30 Cement spray protection of beams And underside of floor Willis Tower Chicago, completed in 1973 This building is of a bundled tube design. The structural fire protection comprises spray protection applied to all steel elements including columns, beams and floor components similar to the buildings discussed in sections 3.5, 3.6 and 3.7. 3.9 Empire State Building New York, completed in 1931 The building is of 102 floors and the structure comprises steel shear trusses and hinged frames. At the time it was the tallest building in the world and remained so for forty years. The fire protection of the structure is of concrete encased columns, beams and reinforced poured concrete floors, reference Figures 31 and 32. It is interesting to note the concrete cover to columns is 8in (203mm) thick. Figure 31 Empire State building, New York Lembit Kerks Figure 32 Concrete encased beams with reinforced concrete floors Winston Churchill Fellows Report - 34 - Structural Safety in High Rise Buildings The building is in the process of being completely up dated. The external facades have recently been renovated, leaving a multi-million dollar project for the upgrade of the internal parts of the building. Currently, there is no sprinkler protection in the building but it is scheduled to have them fitted during the next stage of building works. 3.10 Metropolitan Life Tower New York, completed in 1909 This listed historic building has 45 storeys. It was built for offices and has been used as such up until recent years, reference Figure 33. It is currently unoccupied awaiting alterations for a change of use to an up market, five star hotel. The building is of a rigid steel frame structure with concrete encased columns and beams, which provides the required level of fire resistance, reference Figure 34. Barrel arched floors complete the structure. The fire protection to the floors is achieved from the ash concrete materials used in construction, reference Figure 35. Figure 33 Metropolitan Life building New York Figure 34 Concrete encased columns and beams Figure 35 Barrel arched floors with concrete ash providing fire protection 3.11 Summary of structural steel buildings Table 10 lists the structural steel buildings visited and highlights their type of building structure with forms of fire protection used. Lembit Kerks Winston Churchill Fellows Report - 35 - Structural Safety in High Rise Buildings Table 10 Structural steel buildings related to type of structure, form of fire protection, together with occupancy use, number of floors, and date of completion of building. Building Type of Structure Metropolitan Life Tower New York Rigid Frame 680 Folsom San Francisco Rigid frame Empire State Building New York Framed shear truss AON Center Los Angeles Framed tube BMO Toronto Framed tube Brookfield Place Toronto Framed tube Constellation Place Los Angeles Framed tube 1 Maritime Plaza San Francisco Braced tube John Hancock Building Braced tube Chicago Willis Tower Chicago Lembit Kerks Bundled tube Fire Protection Use Floors Completion Concrete encased columns and beams. Barrel arched floors with ash and concrete fire protection. Retrofit sprinklers. Composite deck floors with cement spray protection to columns and beams. Underside of floor decking not protected. Sprinklers throughout Concrete encased columns and beams. Reinforced concrete floors (poured). No sprinkler protection Composite deck floors with cement spray protection to columns, beams and underside of floor decking. Retrofit sprinklers. Composite deck floors with cement spray protection to columns and beams. Underside of floor decking not protected. Sprinklers throughout. Composite deck floors with cement spray protection to columns and beams. Underside of floor decking not protected. Sprinklers throughout Composite deck floors with cement spray protection to columns and beams. Underside of floor decking not protected. Sprinklers throughout. External steel frame concrete encased. Internal columns, beams and underside of composite floor decking cement sprayed. Retrofit sprinklers. External steel frame concrete encased. Internal columns, beams and underside of floors cement sprayed. Retrofit sprinklers. Office 45 1909 To be altered Office 14 Under construction Office 102 1931 Office 62 1973 Office 72 1975 Office 49 1992 Office 35 2003 Office 27 1967 Office 100 1970 Composite deck floors with cement spray protection to columns, beams and underside of floor decking. Sprinklers throughout. Office 108 1973 Winston Churchill Fellows Report - 36 - Structural Safety in High Rise Buildings 4 DESIGN OF REINFORCED CONCRETE FRAMED BUILDINGS This section reports and discusses reinforced concrete framed buildings. Two case studies of buildings visited are discussed to illustrate building construction and fire protection methods used for these types of buildings in North America. 4.1 Background to reinforced concrete framed buildings Reinforced concrete is an excellent building material. Concrete possesses high compressive strength whilst steel has high tensile strength. An important advantage with reinforced concrete construction is its excellent fire resisting properties, providing sufficient concrete cover is used to protect the steel reinforcement. Tall buildings are designed to withstand massive building loads and resist extreme imposed loads such as wind. Because of this the structural elements tend to be large which enhances the buildings fire resisting properties. Additionally most of the buildings visited were of residential occupancy with small cellular units, thus restricting the potential for fire spread. There are many structural systems used for reinforced concrete buildings, including a basic rigid frame for buildings up to 20 storeys. Shear walls and framed tubes are utilised to further strengthen building structures allowing taller building heights. At the other extreme end of structural design are ‘Tube-in-tube’, and ‘Modular tube’ forms of construction which are used to build the super tall High Rise buildings. Some buildings use a combination of these forms of structural design. All reinforced concrete buildings visited were provided with sprinkler protection throughout. The following is a review of 2 buildings visited, typical of this form of construction; 4.2 Trump International Tower in Chicago, and Devon Energy building in Oklahoma City. Trump International Tower Chicago, completed in 2009 This building is built alongside the Chicago River in the downtown area, reference Figure 36. The lower part of the building up to floor 29 is designed for hotel use, with apartments above. Below grade there are 4 basements, and interspaced within the building, are car parking, restaurants, and health spa floors. Overall the building has 3 distinctive setbacks designed to harmonise with neighbouring buildings. These are at; Level 16 which corresponds with the height of the neighbouring Wrigley building Level 29 relates to the Marina City Towers Level 51 aligns with the IBM building The building then towers up to level 96 and the roof, a height of 1170ft (357m). These setbacks together with external rounded surfaces assists the breaking up of wind patterns thus minimising imposed building forces on the structure. Lembit Kerks Winston Churchill Fellows Report - 37 - Structural Safety in High Rise Buildings Figure 36 Trump International Tower Chicago The building design centres on a central core with outrigger systems which eliminates the need for building dampers. The stiffness and weight of the building, combined with setbacks, support and stabilise the tower resulting in minimum building movement. Reinforced concrete provides for a stiff frame and enables flat-slab construction making it cost effective. Ground breaking high performance concrete was used rated up to 16,000 psi and pumped and placed to an elevation of 650ft (198m) above grade. Residential floor thicknesses are 9in (230mm) spanning up to 30ft (9.1m) without further perimeter spandrel elements. The central concrete core is composed of six walls at the base of the building, all heavily reinforced with steel bar, reference Figure 37, which decrease to two walls at level 51. Figure 37 Construction of central core wall, heavily reinforce with steel rebar reference, http://www.cement.org/buildings/buildings_mixed_trump.asp Massive reinforced concrete out-riggers at each setback level and the roof, tie the concrete core to perimeter columns, thus increasing the buildings stiffness and resistance to wind effects. Large diameter reinforced concrete columns of 6ft (1830mm) are used around the perimeter of the building, and at the lower levels of the internal parts of the building, reference Figures 38 and 39 Lembit Kerks Winston Churchill Fellows Report - 38 - Structural Safety in High Rise Buildings respectively. By using fewer and larger diameter columns at the perimeter views over the Chicago River area are improved. Figure 38 Large Perimeter columns Figure 39 Large internal columns The foundations of the building are piled to a depth of 110ft (36m) through stiff clay and limestone bedrock. Each pile has a steel sheath filled with concrete, and the piles are tied together with a 10ft (3m) thick reinforced concrete slab. This slab is heavily reinforced with steel rebar, reference Figure 40. Figure 40 Foundation slab preparation prior to concrete pouring, heavily reinforced with steel rebar, reference http://www.structuremag.org/article.aspx?articleID=935 4.3 Summary Trump International Tower The fire safety provisions, in this substantially constructed building, comprise reinforced concrete frame, compartment floors throughout with a high degree of compartment subdivision, and protected shaft enclosures for lifts and staircases, are all in excess of Chicago’s building code. Likewise fire resistance ratings for all the elements of structure adequately meet building code requirements. Lembit Kerks Winston Churchill Fellows Report - 39 - Structural Safety in High Rise Buildings Additionally, water supplies are drawn from Lake Michigan and distributed throughout the building by high pressure positive displacement pumps giving a system pressure of 350psi (24bar). Fire water requirements are pumped to large holding tanks staged at various levels in the building which service the automatic sprinkler system and wet main risers, reference Figure 41 and 42. Figure 41 Inspection of fire pump systems by the author Figure 42 Fire water holding tank The high design specification for this building is partly achieved by the type of construction used and partly by the policy requirements of the Trump Hotels organisation. It can be concluded that this building is well and truly protected in the case of a fire incident. Interestingly, other systems such as lightning protection rods are also an essential part of the overall safety package. Figure 43 shows the Trump and Willis Towers being struck simultaneously on the evening of 23 June 2010. Figure 43 Lightning striking the Trump and Willis Tower reference, http://www.dailymail.co.uk/news/worldnews/article-1289162/Lightning-strike-Willis Lembit Kerks Winston Churchill Fellows Report - 40 - Structural Safety in High Rise Buildings 4.4 Devon Energy building Oklahoma City, completed in 2012 This building complex is built in the down town area of Oklahoma City, reference Figure 44. The occupancy use of the building is that of offices with a single occupier which is the head-quarters of Devon Energy Corporation. The company employs approximately 3,000 staff at the site. The complex comprises a 51 storey tower block with a 6 storey entrance atrium, below grade a basement, and restaurants on floors 48 and 49. The tower block is adjoined by other buildings including a 10 storey car park, a further 6 storey office building, single storey fitness centre and a 285 seat auditorium. Figure 44 Devon Tower Oklahoma The tower building at a height of 844ft (256m) is the tallest building in the State of Oklahoma. The cross sectional area of the tower is a modified reuleaux triangle, with each curved side formed by 2 flat surfaces. Inlets are also designed into the points on the triangle, and the top section contains additional tapering flat surfaces. The cross sectional area tapers from large foot print areas at grade level and gradually reduces with building height, reference Figures 45 and 46. Figure 45 Sectional inlets with tapering flat surfaces at the top Lembit Kerks Figure 46 Floor plan of modified reuleaux triangle Winston Churchill Fellows Report - 41 - Structural Safety in High Rise Buildings The shape of the building has been carefully designed in order to break up wind flow patterns, thus reducing imposed wind forces on the structure of the building. It is important to note Oklahoma suffers frequent tornados which can generate wind speeds up to 300 mph (482 km/h). The building design centres on a tube-in-tube design with a strong central core connected through floors to the equally strong external parts of the structure. The stiffness and weight of the building combined with the carefully designed exterior, support and stabilise the tower resulting in minimum building movement. Large diameter reinforced concrete columns are used around the perimeter of the building, and at the lower levels of the internal parts, reference Figures 47 and 48 respectively. Figure 47 Large diameter external columns Figure 48 Large diameter internal columns In addition the substantial construction of the building is illustrated with large reinforce concrete beams, reference Figure 49 and thick wall construction, reference Figure 50. Figure 49 Large reinforced concrete beams Lembit Kerks Figure 50 Thick reinforced concrete walls Winston Churchill Fellows Report - 42 - Structural Safety in High Rise Buildings The foundations of the building are piled and tied together with a 10ft (3m) thick reinforced concrete slab. This slab is heavily reinforced with steel rebar, reference Figure 51. Figure 51 Foundation slab preparation prior to concrete pouring, heavily reinforced with steel rebar The Devon Energy Tower has a comprehensive control room which is capable of dealing with a fire incident on its head-quarters site and any other incident at its numerous gas and oil installations around North and South America, reference Figure 52. Figure 52 Control room at the Devon Energy Tower 4.5 Summary Devon Energy Tower It can be concluded this building adequately meets the fire protection requirements (similar to the Trump Tower building previously reported) because of the following provisions; Compartment floors throughout with protected shaft enclosures for all lifts and stairways High levels of fire resisting construction prevail for structural elements Good fire water supplies with adequate buffer capacity within the building Sprinkler installations are provided throughout the building Note: From observations it was noticeable that extremely limited use is made of pre-cast concrete in the construction of High Rise buildings in the USA. Lembit Kerks Winston Churchill Fellows Report - 43 - Structural Safety in High Rise Buildings 5 EARTHQUAKE PROTECTION DESIGN Making buildings heavier and stronger means they are less likely to fail in an earthquake, however this is very expensive. Sometimes a very heavy pendulum called a “Tuned mass damper” is installed high up in High Rise buildings. An earthquake event swings the damper which absorbs the earthquake forces away from the buildings structure. The mass of these dampers can be as high as 600 tons. From my visit to San Francisco I came across two buildings designed with earthquake systems; 5.1 One Maritime Plaza and, 680 Folsom Street One Maritime Plaza San Francisco On the 17 October 1989 a major earthquake struck the San Francisco Bay area. Caused by a slip along the San Andreas Fault, the quake lasted 15 seconds, and measured 6.9 on the Richter scale. It killed 63 people, injured 3,700 and made up to 12,000 people homeless. I was fortunate to meet Joe McBride the chief engineer of this building who was at work on the 17th floor at the time of the earthquake. It was good to hear first-hand experience of such a dramatic event. His vivid recollection was of the to and fro response of the building, and most importantly, the twisting effect throwing office chairs and people around the floor area. This eye witness account will last in my memory. The building withstood the earthquake with only minor damage. Since this event, the building owners initiated a seismic study and implemented a project to further strengthen the building against future earthquakes. The project work was carried out by a specialist seismic engineering company, Rivera Consulting Group Inc. The project included the following alterations to the building and its structure; Installation of steel diagonal braces around the base of the tower at the Plaza level, reference Figures 53 and 54. These “W” frames strengthen the structure particularly from twisting action. Figure 53 Ground level diagonal bracing frames. Lembit Kerks Figure 54 “W” frames in perspective Winston Churchill Fellows Report - 44 - Structural Safety in High Rise Buildings Installation of new horizontal beams at floors 8, 14 and 20 of the external frame. These beams strengthen the corners of the building, spanning between the corner and first column. A total of 6 additional beams were fitted to the elevation, reference Figures 55 and 56. Figure 55 Additional 6 horizontal beams to this elevation Figure 56 Close up view of one additional beam Structural strengthening was also carried out on the “X” braces at the building core, and at selected connection points. Reinforcement works for stubs connecting floor framing to exterior braces at selected points. On plant room floors, additional anti-vibration dampers were installed to machine plinths to complement existing springs, reference Figure 57. Figure 57 Plant room plinths fitted with additional dampers (green boxes), to act together with existing springs. Lembit Kerks Winston Churchill Fellows Report - 45 - Structural Safety in High Rise Buildings 5.2 680 Folsom Street San Francisco This 1960’s building, previously discussed in section 3.3 of this report, is currently under construction alterations and when completed will have 2 additional floors making it a 14 storey building. Floor areas have also been greatly increased. Within the design of the new building seismic protection has been included which will meet current San Francisco building code requirements. A new central concrete elevator core will pivot on top of a single friction pendulum bearing at the basement level, reference Figures 58 and 59. This new stiff core allows all floors of the steel frame to lean uniformly and spread any earthquake movement evenly throughout the entire steel frame. This prevents the possibility of a storey collapse. Earthquake action will also spread the strength of the existing frame uniformly over the height of the building. Another desirable feature includes the frame acting as a spring that returns the building to plumb after an earthquake. Figure 58 Friction pendulum bearing fitted to the base of the elevator core reference, Tipping Mar – Project: 680 Folsom Street Figure 59 Elevator core pivoted on friction pendulum bearings reference, Tipping Mar – Project: 680 Folsom Street Earthquake protection measures which are designed into High Rise buildings not only safeguard the occupants of the building during extreme events but also assist fire fighters during any subsequent fire or rescue operations. Further protection is also afforded in terms of reducing property damage and assisting business continuity after an event. Lembit Kerks Winston Churchill Fellows Report - 46 - Structural Safety in High Rise Buildings 6 OTHER BUILDING DESIGN FEATURES Throughout my visits I came across a range of building design features which will have an implication on the safety of buildings during fire, rescue or extreme events such as earthquake or blast effects. My findings include the following designs; 6.1 Wall construction (non-loadbearing) Large floor areas Glazing systems Emergency lighting systems Atrium design Helicopter landing decks Wall construction (non-loadbearing) Once the main structures of a storey are completed and prior to the start of any building services work, steel studs are fixed to the underside of the floor. These are then aligned with final wall positions, reference Figures 60 and 61. The alignment of building services follows the guidance of fixed steel stud channels. Steel frame studs were used throughout for all new construction work. Figure 60 Steel stud channels fixed to the underside of floor to pre-determined wall alignments Figure 61 Steel stud wall complete with wall boards Further, non-loadbearing wall structures requiring fire resistance levels up to 3hrs comprised the following component parts, reference Table 11; Lembit Kerks Winston Churchill Fellows Report - 47 - Structural Safety in High Rise Buildings Table 11 Construction components related to fire resistance rating levels for non-loadbearing walls. Fire Resistance Rating Inner facing Steel stud channel 1hr 2hrs 3hrs 5/8in gypsum panel 3 5/8in 25 gauge 2x 5/8in gypsum panel 3 5/8in 25 gauge 2x 5/8in gypsum panel 3 5/8in 20 gauge Outer facing 5/8in gypsum panel 2x5/8in gypsum panel 3x5/8in gypsum panel Note: further heat and acoustic insulation materials are fitted within steel stud channel sections. 6.2 Large floor areas Many High Rise buildings in North America have large floor areas, much bigger than in the UK. From my observations I found several examples. The largest floor areas found were in the Bank of Montreal Offices building in Toronto, a tower building of 72 floors, reference Figure 62. The dimensions of the floor are 190ft (57.9m) by 180ft (54.9m) with a central core location for the lifts and staircases. Some of these floors are used as open plan offices. This is significant because it is known fire could spread throughout the floor, known as travelling fires, resulting in a serious fire attack on the structure. Further, under these conditions the fire could also spread out of the external windows and affect the storey above, in what is known as conflagration. Although we know about the resulting behaviour of such fires we do not fully understand them. This is intended to be the next stage of future fire research. Figure 62 Large floor areas in the Bank of Montreal Offices Toronto Another general observation from my visits was the ease in which designers are allowed to open up floors within High Rise buildings without any additional fire protection. A good example illustrating this point is the 75 storey building at 157 West 57th Street New York. This building, under construction, is designed to be a hotel up to the 22nd floor with apartments above. Some floors contain duplex apartments spanning two floors such as the 71st and 72nd floors, reference Figure 63. Lembit Kerks Winston Churchill Fellows Report - 48 - Structural Safety in High Rise Buildings It can be seen that a large open space spans the two floors. Presumably the safety justification is achieved with the 3hrs fire resistance rating for the elements of structure (greater than the UK) complemented with sprinkler protection throughout the building. This is all in accordance with the New York City building code. Stunning views are to be had out of the duplex apartment, overlook Central Park, reference Figure 64. Price of the apartment a cool $98,000,000! Figure 63 Open floors in the duplex apartment 6.3 Figure 64 Views overlooking Central Park Glazing systems Three types of glazing systems were observed including, external, fire resistant and impact resistant. 6.3.1 External glazing External curtain wall glazing comprised, factory made glazed panels mostly of a storey height in length, fixing brackets and seals, reference Figure 65. Top sides of glazed panels are fixed via brackets to the floor slab, reference Figure 66. The bottom side of the next glazing panel above rests within the channel section of the lower panel complete with a seal. Glazing panels are designed with multiple layers of glass providing heat and sound insulation. They are not fire resistant. Figure 65 Curtain wall glazing Lembit Kerks Figure 66 Floor slab bracket fixed to the slab glazing panel. Winston Churchill Fellows Report - 49 - Structural Safety in High Rise Buildings Planar glazing systems were observed in several buildings used as external glazing and perimeter glazing for atria, reference Figures 67 and 68. Some of these systems were fixed to space frames. Figure 67 External planar glazing system Figure 68 Atria perimeter planar glazing system Lessons were learnt following the fire at the AON building in Los Angeles, in which the fire department had difficulties in safely breaking external glass to ventilate the fire during the incident. Every fifth glazing panel throughout the building was replaced with panels of tempered glass which breaks into small fragments compared with the original float glass breaking into dangerous large shards. 6.3.2 Fire resistant glazing Fire resisting glazing appears not to play any significant role in North America. It is only used in limited applications and architects generally do not appear to select this design feature to any great extent. Cost parameters are the major set-back. However, from discussions with fire engineering consultancies, the trend appears to be changing with more fire resistant glazing being specified on future building developments. Wired glass is used internally in buildings for separating high hazard areas from accommodation spaces. It is also used on external walls for separation of internal high hazard areas from public access externally. Wired glass is probably selected because all fire resisting walls are required to pass the fire resistance test and an additional hose stream test, see section 2.3.3 of this report. Additionally, because High Rise buildings are fitted with sprinklers throughout, there is a tendency to extend the system and protect glazing with sprinkler heads fitted to both sides of the glass, reference Figure 69. Sprinkler heads for this application have special deflector plates fitted to achieve the required water distribution over the glazing. This application of sprinklers is not specified in the IBC codes but it has become acceptable practice. Lembit Kerks Winston Churchill Fellows Report - 50 - Structural Safety in High Rise Buildings Figure 69 Sprinkler heads fitted on both sides of glass During my visit I was able to witness one application of fire resisting glazing at the Russ building in San Francisco. The glass was fitted to a protected shaft wall providing stairway access to an office floor, reference Figure 70. The required fire resistance rating for the shaft walls was 2hrs. The laminated glass markings revealed the following information; Classified UL: 9FX5 – Pilkington Pyrostop: 120 minutes-54mm: 120–104, cat II: North America W-OH-T-120: Figure 70 Fire resistant glazing rated at 120 minutes Because wired glass does not provide 2hrs fire resistance the preferred selection was laminated fire resisting glass. This design feature obviously maintains desirable day light for the office. 6.3.3 Impact resistant glazing At the AON building in Los Angeles the control room on the ground floor adjoins a goods delivery bay. This dock area was used many years ago for off-loading money to the then ‘First Interstate Bank’. To maintain high security systems the glazed screens in the control room are designed to resist bullet impact, reference Figure 71. Lembit Kerks Winston Churchill Fellows Report - 51 - Structural Safety in High Rise Buildings Figure 71 Control room with high impact bullet resistant glazing 6.4 Emergency lighting systems From my observations, most buildings in North America appeared to use somewhat dated signage for the emergency lighting systems. Signs were displayed with instructions in words and illuminated in red, compared with UK pictograms and green illuminations. However the latest codes in New York and Chicago do appear to be following UK and European designs. 6.5 Atrium design A large internal space in a building which breaches structural floors is called an atrium. This form of building design is popular with architects and building occupants alike. It allows designers to use building spaces more adventurously by improving internal communication and utilising more natural light, reference Figures 72 and 73. Figure 72 16 storey atrium R Thompson Center Chicago Administration centre for the State if Illinois Figure 73 6 storey office atrium Devon Energy building Oklahoma Atrium designs are permitted in North America so long as IBC code requirements are met. The building must be in compliance with the High Rise section of the code, and must have a smoke Lembit Kerks Winston Churchill Fellows Report - 52 - Structural Safety in High Rise Buildings control system designed to technical guidance in “BOCA 1990”. The need for this is in lieu of full compartmentation of the building because accommodation floors are open to the atrium. The bulk of design requirements are in the supplementary guidance document with little mention in the building codes. However, a few details are specified in the IBC code including; smoke control minimum exhaust volumes of 6 air changes per hour for atrium volumes of less than 660,000ft3, and 4 air changes per hour when the volume of the atrium is greater than 600,000ft3. The absolute minimum exhaust flow rate allowable is 40,000 ft3 per minute. Figure 74 shows the mechanical exhaust fans used for the Devon Energy atrium, and Figure 75 shows the exhaust grilles on the top level of the atrium, aesthetically designed and located. In addition to this, the code specifies the following information to be submitted on plans for city approval, including; Total area and volume of the atrium Opening sizes with volume flow rates, complete with direction of flow (exhaust/supply) Supply openings to be sized for 50% of exhaust capacity Exhaust to be at the top of the atrium with intake at the bottom Smoke detectors to be located at the top of the atrium and around the perimeter Activation of the smoke control system to be from either of the following; a sprinkler system, or smoke detectors in the atrium, or by manual switch at the fire alarm panel Figure 74 Mechanical smoke exhaust fans Devon Energy building Oklahoma City Figure 75 Smoke exhaust grilles on the top storey of the atrium. Devon Energy building Oklahoma City When construction of a large atrium is completed and before occupation takes place, it is common practice to test the performance of the smoke extraction system. To simulate smoke from a fire, special candles are used. Both the fire and building departments would be in attendance during this test. 6.6 Helicopter landing decks In Los Angeles the building code requires a helicopter landing deck to be installed on the roof of new buildings greater than 150ft (45.7m) in height. The AON building in Los Angeles has such a helideck installed on the roof, reference Figure 76. Lembit Kerks Winston Churchill Fellows Report - 53 - Structural Safety in High Rise Buildings Figure 76 Helicopter landing deck AON building in Los Angeles This facility is for use by the fire department for fire emergency purposes. The fire department has a fleet of 5 helicopters available 24/7 with capabilities of night time flying. None of the other cities visited in North America has this requirement. The cost of building a helideck is approximately $0.5m. Views from the top of this building clearly shows helidecks fitted to five neighbouring High Rise buildings, reference Figure 77. Figure 77 Los Angeles High Rise buildings with helicopter landing decks An interesting safety point arises related to occupant escape procedures with the use of helicopters at fire emergencies. The general escape concept is to always travel downwards and out of a burning building. Safety plans for High Rise buildings with helidecks in Los Angeles will need to specify occupant evacuation procedures and identify when escape should be upwards towards the roof area. I would assume upward escape is only viable under the supervision of the fire department. Lembit Kerks Winston Churchill Fellows Report - 54 - Structural Safety in High Rise Buildings 7 MISCELLANEOUS BUILDINGS From my visits I was able to photograph the following buildings externally. These are some of the first High Rise buildings constructed in the USA some 100 years ago. They all have historical interest to the enthusiast, and will prove useful for future development of High Rise training courses. Fuller Flatiron building, New York Monadnock building, Chicago Phelan building, San Francisco De Young building, San Francisco The Palace building, San Francisco Hobart building, San Francisco Flatiron building, San Francisco Matson building, San Francisco Lembit Kerks Winston Churchill Fellows Report - 55 - Structural Safety in High Rise Buildings 8 OKLAHOMA STATE UNIVERSITY Whilst visiting Oklahoma, I was able to spend a day at the Oklahoma State University. The morning was spent with IFSTA “International Fire Service Training Association” and FPP “Fire Protection Publications”. The second part of the day was spent with the technology school of the university. I met with the director of IFSTA, Dr Craig Hannan, and had useful discussions concerning the structure of NFPA standards and how they are linked to FPP publications. Interestingly, the organisation has been in existence since 1933 co-ordinating safe fire fighting practices for the fire services, and publishing the outcomes in the form of manuals. Fire departments from all areas of North America are invited to participate in this activity. I was particularly interested in the last publication of “Building Construction Related to the Fire Service” and the very new publication for “High Rise Fire Fighting”. Additionally, I met with Dr Mike Wieder, an associate director, and had discussions related to Federal standards of qualifications, including those at associate, bachelors and masters levels. To complete my meetings with IFSTA I met with Professor Tony Brown who deals with disaster management and co-ordinates the annual conference for IFSTA. The afternoon was spent with Dr Michael Larranaga, the course director for the bachelor’s degree programme ‘Fire Protection and Safety Technology’. Besides discussing the building construction parts of the programme I was given a guided tour of the laboratory facilities. These included the laboratories for; Fire detection and alarms, designed for hands on fault finding of electrical circuits Fire burn unit capable of burning fires up to 1MW Water pumping facilities, complete with set up valves and monitoring equipment 20 water main control valves complete with mains supply to range pipes and sprinkler heads, including facilities for students to strip down and re-build valves The largest cabinet display of sprinkler heads I have ever seen. These included heads from the 1800’s through to latest versions, complete with performance data sheets. This visit was extremely worthwhile and one which fuelled many ideas for the future. Lembit Kerks Winston Churchill Fellows Report - 56 - Structural Safety in High Rise Buildings 9 FINAL CONCLUSIONS 1 Building controls A comparative review of High Rise building controls is reported in section 2 resulting in the following significant findings; a) Higher levels of fire resisting construction prevail in the USA compared to the UK, reference section 2.3.6. These include elements of structure and fire doors. Canada has similar ratings to the UK, reference section 2.4. b) The quality of wall construction in North America is of a higher standard than the UK. An additional hose stream test needs to be satisfied as well as a fire resistance test, reference section 2.3.4. This is particularly relevant to walls fitted with glazed screens. c) Compartment designs are treated differently in North America. It is possible to breach structural fire floors without additional fire protection, reference section 6.2. d) In North America building controls for void spaces such as suspended ceilings and raised floor sections is not as stringent as the UK, reference section 2.3.4. Little use is made of cavity barriers. However, fire stopping is specified which is in line with UK practice. e) Sprinkler protection is widely adopted in North America and in some cities, retrospective regulation is in place to up grade older buildings, reference sections 2.3.6 and 2.7. UK hotel buildings do not require sprinkler protection were as they do in North America. f) Fire departments in some cities in the USA have enforcement powers for fire safety matters during construction of buildings, reference section 2.5.1. 2 Steel framed buildings a) The favoured method of protecting structural steelwork in North America is cement spraying, reference section 3.2. There are several reasons for this; It is considered easy to programme appropriate work schedules Costs are economical because of a competative market There does not appear to be any environmental constraints with using cement sprays b) The extent of cement spray application was reviewed with two interesting conclusions; Some buildings had spray protection applied to all columns and beams, without the underside of the floor sprayed, reference sections 3.3 and 3.4. Other buildings were fully protected with cement spray applied to all column, beams and underside of floors, reference sections 3.5, 3.6, 3.7 and 3.8. The probable reasons for more fire protection are; Higher levels of required fire resisting construction in the USA Shallower profiles of steel decking Regulators desire to have more property protection Custom and practice in the USA at the time of building Possible building insurance requirements. Lembit Kerks Winston Churchill Fellows Report - 57 - Structural Safety in High Rise Buildings c) Cladding fire board protection and use of intumescent paints are not favoured in North America. They are only used for special application, reference sections 3.2 and 3.4. d) Older forms of fire protecting steelwork were also reviewed; reference sections 3.9 (Empire State Building), and 3.10 (Metropolitan Life Tower). These used concrete encased structural elements and floors of ash concrete respectively. 3 Reinforced concrete buildings Most reinforced concrete buildings in North America are built for residential use. They are substantially built making them relatively safe in emergency situations, reference section 4. They are safe because; a) Structural fire floors are designed throughout the building with a high degree of sub-division, thus reducing potential fire spread. b) Required fire resistance ratings for the structure are easily met. c) All new buildings are sprinkler protected. Retrospective sprinkler installations have been fitted to some older buildings. d) Fire water supplies to sprinkler installations and wet main risers are plentiful with adequate buffer tank capacities. It was interesting to observe the limited use of pre-cast concrete in High Rise buildings. 4 Wind and earthquake protection a) Wind loadings are a design requirement relevant to all High Rise buildings, reference section 3.1.4. In many cases it influences the construction style of buildings particularly with taller ones. This design aspect is important to fire officers as a consideration for fire safety of occupants. However, it also becomes critically relevant to incident commanders when dealing with fire emergencies involving possible localised building collapse. b) Earthquake protection is only relevant to buildings in areas which suffer these events. The UK does not have such problems. However some fire officers in the UK work in specially trained teams which undertake urban search and rescue work. These teams are frequently sent overseas when major disasters occur. Some understanding of the principles of earthquake design is valuable knowledge to these officers, reference section 5. 5 Fire resisting glazing a) Fire resisting glass does not play a significant role in North America because of cost. However, fire engineering consultancies reported a changing trend towards the use of these systems on new building developments. b) For limited applications wired glass is used because it satisfies both the fire resistance test as well as a required hose stream test. The later test is not used in the UK. c) There is a tendency to protect glazing with special sprinkler heads mounted on both sides of the glass. These conclusions are referenced to section 6.3.2 Lembit Kerks Winston Churchill Fellows Report - 58 - Structural Safety in High Rise Buildings 6 General By undertaking this project, my personal understanding of High Rise buildings has improved immensely. I have been able to see and photograph over twenty relevant buildings which can be developed into useful case studies for future fire safety training. Lembit Kerks Winston Churchill Fellows Report - 59 - Structural Safety in High Rise Buildings 10 NEXT STEPS FOR THE PROJECT To date, the following presentations including an introduction to the ‘Winston Churchill Memorial Trust’ have been made; Date Presentation details Location 3 August 2012 Merseyside Fire and Rescue Srevice Presentation (In-house training) for High Rise building in the UK Merseyside Training School Liverpool 17 August 2012 GMC – Institution of Fire Engineers High Rise Seminar GMC Training School Manchester Oct and Sept 2012 - Project visit to North America 9 November 2012 London Tall Buildings Fire Safety Meeting Presentation of interim project findings The Shard London 3 December 2012 North West Regional Meeting Institution of Fire Engineers Presentation of interim project findings GMC Headquarters Manchester Following the submission of this Fellowship Report, the next steps for the project is to present the findings to my two supporting organisations; Fire Service College, the central fire officer training establishment in the UK PFPF Passive Fire Protection Federation, industry sector Additionally, three regional groups of the Institution of Fire Engineers have expressed an interest for a project presentation including; North West area to be held in Manchester Mid Western area to be held in Bristol Northern Ireland area to be held in Belfast Alongside the above activities, the Merseyside Fire and Rescue Service have requested an in-house professional development presentation based on my North American findings. I also hope to write a journal article to be published in a construction/fire engineering arena. Lembit Kerks Winston Churchill Fellows Report - 60 - Structural Safety in High Rise Buildings Appendix A - References ASTM, E84, Standard test methods for Surface Burning Characteristics of Burning Materials, , ASTM International, 100 Bar Harbor Drive, PO Box C700, West Conshohocken, Pennsylvania, 19428-2959, USA ASTM, E119, Standard test methods for fire test of building construction and material, ASTM International, 100 Bar Harbor Drive, PO Box C700, West Conshohocken, Pennsylvania, 19428-2959, USA ASTM, E2226, Standard practice for application of hose stream, ASTM International, 100 Bar Harbor Drive, PO Box C700, West Conshohocken, Pennsylvania, 19428-2959, USA BOCA 1990, National Building Code, 11 Edition, Building Officials and Code Administrators International, 4051 West Flossmoor Road, Country Club, IL 60478, USA BS 476, part 4, 1970, Fire test on materials and structures. Non-combustibility test for materials. BS 476, part 6, 1989, Fire test on materials and structures. Method of test for fire propagation for products. BS 476, part 7, 1997, Fire test on materials and structures. Method of test to determine the classification of the surface spread of flame of products. BS 476, part 11, 1982, Fire test on materials and structures. Method for assessing the heat emission from building materials. BS 476, part 20, 1987, Method for determination of the fire resistance of elements of construction (general principles). BS 476, part 21, 1987, Method for determination of the fire resistance of loadbearing elements of construction. BS 476, part 22, 1987, Method for determination of the fire resistance of non-loadbearing elements of construction. BS 476, part 23, 1987, Method for determination of the contribution of components to the fire resistance of a structure. BS 476, part 24, 1987, Method for determination of the fire resistance of ventilation ducts. Building Regulations (2000) “Approved Document B, Fire Safety, Volume 2 – Buildings other than dwellinghouses, (2007 edition)”, Department for Communities and Local Government, RIBA, London, 2007. Lembit Kerks Winston Churchill Fellows Report - 61 - Structural Safety in High Rise Buildings Appendix A – References (continued) IBC, International Building Code (2009), 4051 West Flossmoor Road, Country Club, IL 60478, USA Mendis P, Ngo T, Haritos N, Hira A, (2007) “Wind loadings on tall buildings”, EJSE international journal special issue: Loading on structures, pages 41-54 Mir M Ali, Kyoung Sun Moon, (2007), “Structural development in tall buildings: Current trends and future prospects”, Architectural science review, Volume 50.3, pp205-223 Lembit Kerks Winston Churchill Fellows Report - 62 - Structural Safety in High Rise Buildings Appendix B - List of Buildings Visited Location and Address Height and Construction Use and History 1 New York - 157 West 57 Street 1004ft (306m) 75 floors + 2 Basements Reinforced concrete Fully sprinklered Hotel + Apartments Under construction 2 New York - Mony Building 1740 Broadway 375ft (114m) 26 floors Steel frame Fully sprinklered Office Completed 1950 3 New York - Metropolitan Life Tower 5 Madison Avenue 700ft (213m) 45 floors Steel frame Fully sprinklered Future Hotel Under construction 4 New York - Empire State Building 350 Fifth Avenue 1,250ft (381m) 102 floors Steel frame Office Completed 1931 5 Chicago - 515 North Clark Street 240ft (73m) 18 Floors Reinforced concrete Fully sprinklered Hotel Under construction 6 Chicago - 516 North Lake Shore Drive 465ft (142m) 46 Floors Reinforced concrete Fully Sprinklered Apartments Under construction 7 Chicago - Trump Tower 401 North Wabash Avenue 1,170ft (357m) 96 floors Reinforced concrete Fully sprinklered Hotel/Apartments Completed 2009 8 Chicago - Field House Wabash Ave Roosevelt University 3 floors Steel frame Sprinklered Assembly Under construction Lembit Kerks Winston Churchill Fellows Report - 63 - Structural Safety in High Rise Buildings Appendix B - List of Buildings Visited (Continued) Location and Address Height and Construction Use and History 9 Chicago - Willis Tower 233 South Wacker Drive 1,450ft (442m) 108 floors Steel frame (bundled tube) Fully sprinklered Office Completed 1973 10 Chicago - John Hancock Tower 875 North Michigan Avenue 1,054ft (321m) 100 floors Steel frame Retrofit sprinklers to commercial floors Mixed use Completed 1970 11 Chicago - James R Thompson Center 308ft (94m) 100 West Randolph Street 17 floors Steel frame Fully Sprinklered Mixed use Completed 1985 12 Oklahoma - Devon Energy Building 280 West Sheridan Avenue 844ft (257m) 52 floors Reinforced concrete Fully sprinklered Office Completed 2012 13 Los Angeles - Constellation Place 10250 Constellation Boulevard 491ft (150m) 35 floors Steel frame Fully sprinklered Office Completed 2003 14 Los Angeles - AON Center 707 Wilsher Boulevard 858ft (262m) 62 floors + 5 basements Steel frame Retrofit sprinklers Office Completed 1973 15 San Francisco – One Maritime Plaza 398ft (121m) 27 floors Steel frame/ seismic retrofit Sprinklers retrofitted Office Completed 1967 16 San Francisco – 680 Folsom Street Office Under construction Lembit Kerks 210ft (64m) 14 Floors Steel frame Fully sprinklered Winston Churchill Fellows Report - 64 - Structural Safety in High Rise Buildings Appendix B - List of Buildings Visited (Continued) Location and Address Height and Construction Use and History 17 San Francisco – Russ Building 235 Montgomery Street 435ft (133m) 31 floors Steel frame Fully sprinklered Office Completed 1927 18 Toronto – Palace Pier 2045 Lake Shore Boulevard West 453ft (138m) 46 floors + 4 basements Reinforced concrete Sprinklered Apartments Completed 1978 191 Toronto – Crescent Place Crescent Town Road 250ft (76m) 25 floors Reinforced concrete Apartments Completed 1971 20 Toronto – Ritz Carlton 181 Wellington Street West 688ft (210m) 53 floors + 6 basements Reinforced concrete Fully sprinklered Hotel + Apartments Completed 2011 21 Toronto – Bay Wellington Tower 181 Bay Street 682ft (208m) 49 floors + basement Steel frame Fully sprinklered Office Completed 1992 22 Toronto – BMO Building 100 King Street West 978ft (298m) 72 floors Steel frame Fully sprinklered Office Completed 1975 Lembit Kerks Winston Churchill Fellows Report - 65 - Structural Safety in High Rise Buildings Appendix C – WCMT Fellowship Timetable – North America August 30 Thur To New York NYC August 31 Fri Research Day 1 NYC September 1 Sat NYC September 2 Sun NYC September 3 Mon NYC October 1 Mon Research Day 16 OKC September 4 Tue NYC October 2 Tue September 5 Wed Research Day 3 NYC October 3 Wed Research Day 18 OKC September 6 Thur Research Day 4 NYC October 4 Thur To Los Angeles LA September 7 Fri To Toronto TOR October 5 Fri Research Day 19 LA September 8 Sat TOR October 6 Sat LA September 9 Sun TOR October 7 Sun LA September 10 Mon Research Day 5 TOR October 8 Mon LA September 11 Tue October 9 Tue Research Day 2 Research Day 6 Research Day 20 LA September 12 Wed Research Day 7 TOR October 10 Wed Research Day 21 LA September 13 Thur Research Day 8 October 11 Thur Grand Canyon September 14 Fri Niagara Falls October 12 Fri Grand Canyon September 15 Sat Niagara Falls October 13 Sat Grand Canyon September 16 Sun Niagara Falls October 14 Sun To San Francisco September 17 Mon To Chicago September 18 Tue TOR Research Day 17 OKC TOR CHIC Research Day 9 CHIC October 15 Mon October 16 Tue SF SF Research Day 22 SF September 19 Wed Research Day 10 CHIC October 17 Wed Research Day 23 SF September 20 Thur Research Day 11 CHIC October 18 Thur Research Day 24 SF September 21 Fri Research Day 12 CHIC October 19 Fri Research Day 25 SF September 22 Sat CHIC October 20 Sat SF September 23 Sun CHIC October 21 Sun SF September 24 Mon Research Day 13 CHIC October 22 Mon Research Day 26 SF September 25 Tue October 23 Tue Research Day 14 CHIC SF September 26 Wed CHIC October 24 Wed To New York September 27 Thur CHIC October 25 Thur September 28 Fri CHIC October 26 Fri NYC September 29 Sat Research Day 15 CHIC October 27 Sat Research Day 28 NYC September 30 Sun To Oklahoma October 28 Sun NYC OKC NYC Research Day 27 NYC October 29 Mon To Birmingham Lembit Kerks Winston Churchill Fellows Report - 66 - Structural Safety in High Rise Buildings Appendix D - Press Reports Gloucestershire Echo Lembit Kerks Winston Churchill Fellows Report - 67 - Structural Safety in High Rise Buildings Appendix D - Press Reports Bolton News Lembit Kerks Winston Churchill Fellows Report - 68 -