PRÜFTECHNIK Group

PRÜFTECHNIK Group
A Portrait
PROVEN QUALITY
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Passion for precision
A family company in the world market
Precision – that is the benchmark.
Curiosity – that is the impulse.
Right at the outset this claim has
driven us in setting global standards
for high-tech measurement and testing
systems for industrial maintenance
and quality assurance. With intelligent
and precise measurement and testing
systems, high standards continue to be
achieved worldwide – presenting
innovative solutions to customers in
the fields of machinery alignment,
condition monitoring in machinery and
non-destructive testing of materials.
The spirit of discovery among the
company’s employees, their drive for
innovation and openness to new ideas
have
only one goal – to find exactly the right
solution that will help the customer
anywhere in the world. 20 operational
marketing, service, development and
production locations exporting to more
than 70 countries and engaging more
than 500 employees worldwide is more
than sufficient proof.
Experience – that is trust.
The future has long since begun and
PRÜFTECHNIK is not only prepared for it
but also shaping it.
Established in 1972 by Dieter Busch,
this family concern now under the
second generation stewardship of Dr
Sebastian Busch, has established itself
as the market leader within its field.
The company has retained its mediumsized business roots and traditions.
With its lean structures, it remains
flexible and efficient. PRÜFTECHNIK
accepts the obligation of being a
reliable and competent partner for our
customers. A partner at hand when
required.
Dr. Sebastian Busch
Director, PRÜFTECHNIK AG
Superior technology for all industries
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Products and services – at a glance
With our products, processes and services for
condition monitoring and availability optimization,
we help ensure that your machines run smoothly
and generate an output of consistently high
quality. This also includes systems for automatic
process control and quality assurance that are
integrated directly in your production process.
PRÜFTECHNIK consists of the following three
business areas:
Alignment Systems
Laser measurement systems
and services for optimum
alignment of machines and
systems.
Condition Monitoring
Vibration measurement
systems for machine
condition monitoring –
including services such as
machinery fault diagnosis.
Nondestructive Testing
Systems and services for
quality assurance and process
control in production.
Service & Support
We offer professional
services anywhere in the
world to support our
customers with alignment
and condition monitoring.
Our service and diagnostic
center is certified by the
Germanische Lloyd.
PRÜFTECHNIK Group – A Portrait
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Alignment Systems
Everything for smooth running
Minor cause, major impact!
When shafts are well-aligned – with their
axes colinear – machines run smoothly.
Misalignment is the underlying cause for
around 50% of all machine failures. The
ensuing downtime, production losses and
repairs can generate staggering costs.
The answer to these problems is provided
by laser-based measurement systems.
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Our products and services:
Monitoring of
positional changes
Shaft alignment
Straightness & flatness
Our laser-based, contact-free
alignment systems measure
to a precision of one
thousandth of a millimeter.
They calculate the correction
values needed to achieve
good alignment and record
the alignment condition.
The straightness and
flatness of surfaces, foundations, machine beds, tables
and flanges can be measured
down to 1/1000 of a
millimeter.
Very small positional changes
in machines can be recorded
by a non-contacting method
during operation. Machine
operators use this information to initiate appropriate
measures to compensate for
shifts in position.
Alignment of bores
and bearing shells
Roll parallelism
measurement
ALIGNMENT CENTER
PC-Software
Laser systems now make it
possible to objectively determine whether or not circular
machine components – as
they are used in turbines –
are truly circular, and record
the information for future
use.
Parallel rolls in paper machines are critical for paper
quality. A new, patented
procedure makes it possible
for the first time to quickly
obtain precise information
on the exact position of the
rolls in a system.
ALIGNMENT CENTER is the
PC software common to all
alignment systems. It can
be used to clearly visualize
measurement results in
graphic displays, and to
record and archive the data.
PRÜFTECHNIK Group – A Portrait
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Condition Monitoring
The low-vibration machine is the better machine
Measuring systems
for every requirement –
specialists for every
challenge:
Optimal production and
smooth processes are only
possible when machines
run without vibration.
The identification of
problematic machine
conditions and – more
importantly – the
elimination of their
causes is the business of
the Condition Monitoring
Division. We provide
innovative analysis systems
and specialists experienced
in this field.
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Our products and services:
Data collectors &
vibration analyzers
Portable measuring devices
are used for the routine
monitoring of machine
conditions.
When measurement values
are elevated, the equipment
delivers reliable information
on the causes.
Machine protection systems
To ensure productivity
where online monitoring
systems do not yet appear
cost-effective, machine
protection systems are
indispensable.
Online continuous
monitoring systems
Permanently installed
measuring systems monitor
machines critical to
production around the
clock. Fault messages are
automatically sent to the
operator by E-Mail or SMS.
Certified diagnostic center
The Service & Diagnostic
Center, founded in 2005,
excels in offering know-how
in the following sectors and
disciplines:
Certified monitoring of
wind turbines
Telediagnosis of marine
and industrial systems
Temporary telediagnosis
services (TTS)
Evaluation services (CPC)
Load measurements
(torque, bending moment,
load distribution)
Natural vibration and
noise analyses
Consultation & training
24-hour Service
PRÜFTECHNIK Group – A Portrait
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Nondestructive Testing
Only detected faults can be prevented
40 years’ experience – a good basis for the
future. At NDT we ensure that manufacturers
of semi-finished products and their customers
obtain products of the best possible quality.
Our eddy current and flux leakage testing
equipment of the EDDYCHEK® and NOVAFLUX®
series detect flaws in semi-finished metal
products, which are then marked and sorted
out. Our systems are also employed in the
optimization of production processes and the
reduction of scrap.
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Our applications can be found in the following areas:
Tube mills
Tube manufacturers use
NDT devices coupled with
a variety of sensors for
tube leakage testing. The
testing method meets the
requirements of recognized
international standards.
Special tube applications
Special sensors and testers
developed specifically for this
field enable the inspection of
thick-walled tubing.
Hot rolling mills
Water-cooled sensors
are used in eddy current
testing at temperatures of
up to 1200 °C and at very
high speeds to create flaw
statistics and monitor the
production process.
Wire production
Bar mills
Manufacture of
formed parts
Wire drawing lines and
recoiling plants employ eddy
current testing together with
rotating systems, which excel
in the reliable detection of
longitudinal defects and
grooving.
Producers of high quality
steel bar rely on the latest
NDT product, a magnetic
flux leakage tester, for detecting very small cracks and
imperfections on black and
bright steel bar.
NDT testing equipment
checks cold heading wire
before it enters a cold former, without interrupting the
production process. After
forming, the defective parts
are automatically sorted out.
PRÜFTECHNIK Group – A Portrait
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We are proud of
Innovation and know-how
A career with PRÜFTECHNIK
The PRÜFTECHNIK Group employs 500 employees worldwide – on whose commitment and know-how the high
quality of our products and services rests.
We are proud to present the new measurement laboratory
which features a unique set of technical specifications – the
granite measurement table and the 11 meter measurement
bench together with their foundation tip the scale at 66 tons
– with the sole purpose of ensuring the high precision of our
measurement systems.
The continuous growth of our company allows us to offer
our employees excellent career opportunities – both within
Germany and internationally with one of our subsidiaries.
We are always on the look out for new, motivated and
experienced colleagues who can join us in achieving our
goals.
PRÜFTECHNIK offers a varied, challenging and top-notch
training programme with the latest techniques.
Certificates
Patents/
trademarks
Approx. 300 patents worldwide
(granted or pending) and approx.
150 globally registered trademarks.
Quality
management
Certified to ISO 9001 (since 1994)
Awards
IF Design, Red Dot Award, Product of the
Year, Design Award of the Federal Republic
of Germany, etc.
Certificates
Our Monitoring Center and a Online
Monitoring System are certified by the
Germanische Lloyd. Many systems
ATEX-certified (intrinsic safety).
Authorized Economic Operator (AEO).
Known Consignor in
air cargo transport w
ith
LBA registration no. DE/KC/00802 - 01/0218
+ DE/KC/00802 - 02/0218
Near you anywhere in the world
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with international subsidiaries
Sales partners
Headquarters
PRÜFTECHNIK AG
Oskar-Messter-Str. 19-21
85737 Ismaning, Germany
www.pruftechnik.com
Our customers in Germany
and Austria are supported by
12 regional sales offices.
Sales partners and distributors for PRÜFTECHNIK
products and services are active on five continents
in over 70 countries around the globe. Current
contact data can be found on our website.
Sales and service subsidiaries
Belgium / Netherlands
PRUFTECHNIK N.V.
Antwerp
Brazil
PRUFTECHNIK Ltda
São Paulo
India
PRUFTECHNIK-AIMIL
Technical Services (JV)
New Delhi
Italy
PRUFTECHNIK s.r.l.
Cesano Boscone (MI)
Canada
PRUFTECHNIK Maintenance
Technology Service Inc.
Montréal
Japan
PRUFTECHNIK K.K.
Tokyo
China
PRUFTECHNIK Shanghai
Shanghai
Poland
PRUFTECHNIK WIBREM sp. z o.o.
Wrocław
France
PRUFTECHNIK S.A.R.L.
Petite Forêt
Russia
OOO PRÜFTECHNIK
Saint Petersburg
Great Britain / Ireland
PRUFTECHNIK LTD.
Burntwood, Staffs
South East Asia
PRUFTECHNIK S.E.A. Pte. Ltd.
Singapore
Spain / Portugal
PRUFTECHNIK, S.L.
Sant Just Desvern (Barcelona)
Thailand
PRUFTECHNIK S.E.A. Thai Office
Bangkok
Turkey
PRUFTECHNIK
Istanbul
Middle East / Gulf region
PRUFTECHNIK Middle East FZE
Dubai
USA
PRUFTECHNIK Service, Inc.
Blackwood, NJ (Philadelphia)
PRÜFTECHNIK Group – A Portrait
PRÜFTECHNIK – proven technology for all industries
With our products, processes and services for condition
monitoring and availability optimization, we help ensure
that your machines run smoothly and generate an output
of consistently high quality. This also includes systems for
automatic process control and quality assurance that are
integrated directly in your production process.
PRÜFTECHNIK consists of the following business areas:
Alignment Systems
Laser measurement systems
and services for optimum
alignment of machines and
systems.
Condition Monitoring
Vibration measurement
systems for machine
condition monitoring –
including services such as
machinery fault diagnosis.
Known Consignor in
air cargo transport w
ith
LBA registration no. DE/KC/00802 - 01/0218
+ DE/KC/00802 - 02/0218
Nondestructive Testing
Systems and services
for quality assurance
and process control in
production.
Service & Support
We offer professional
services anywhere in the
world to support our
customers with alignment
and condition monitoring.
pruftechnik.com
© Copyright 2013 by PRÜFTECHNIK AG. ISO 9001:2008 certified. OPTALIGN®, ROTALIGN®, SHAFTALIGN®, ALIGNEO®, INCLINEO®, smartALIGN®, AXALIGN®, PARALIGN®, LEVALIGN®, pocketALIGN®,
NOVALIGN®, BORALIGN®, PERMALIGN®, CENTRALIGN®, EDDYTHERM®, CSDchek®, HYDRALIGN®, LAMIBLOC®, PERMABLOC®, VIBROTIP®, VIBSCANNER®, VIBXPERT®, VIBCODE®, VIBREX®, VIBROWEB®,
VIBNODE®, VIBRONET®, VIBROTECTOR®, TIPTECTOR®, TIPTREND®, WEARSCANNER®, OMNITREND®, EDDYCHEK® and NOVAFLUX® are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or
reproduction of this information, in any form whatsoever, may be undertaken without express written permission of PRÜFTECHNIK AG. The information contained in this leaflet is subject to change without
further notice due to the PRÜFTECHNIK policy of continuous product development. Printed in Germany · PT 99.401.04.13.en
PROVEN QUALITY
Made in Germany
Global Presence
PRÜFTECHNIK AG
Oskar-Messter-Str. 19-21
85737 Ismaning
Germany
Tel.: +49 89 99616-0
Fax: +49 89 99616-100
[email protected]
www.pruftechnik.com
Qualified Support
Quality Service
A member of the PRÜFTECHNIK Group