Decanter Centrifuges

Vanderbeken Enterprises Ltd.
Decanter
Centrifuges
[email protected]
www.drycake.com
O u r C omp any
Established in 1995, DRYCAKE offers quality drying, dewatering,
screening, materials handling and FRP grating, stairs and rails for
the industrial and municipal markets.
Each of our systems is developed with the particular needs of our
customers in mind. DRYCAKE believes in working closely with our
customers to find them well-designed cost-effective and practical
solutions.
It is with focus, dedication and expertise that DRYCAKE is able to
foresee and respond to municipal and industrial clients’ needs in an
effective and timely manner. Our clients include Devon Energy, Imperial Oil, Suncor, Maple Leaf, and Coca-Cola.
M arket s
• Municipal
• Mining
• Food and Beverage
• Chemical
• Oil & Gas
• Pulp & Paper
• Industrial Processes
• System Integrators
• Biomass gasification
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O u r P rodu ct ion
Our plants are ISO 9001 certified.
We also provide system integrators,
engineering companies and designbuild firms with design assistance in
full compliance with building
regulations and national and
international production standards.
(CSA, CuL, US, DIN, etc.)
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2
T h ickening , D ewat ering ,
Drying, Evaporation, and Microfiltration
DRYCAKE offers a complete range of equipment for sludge
thickening, dewatering, drying and microfiltration applications.
Our Product range includes:
Decanter centrifuges
Dewatering presses
Drum thickeners
Dewatering bagging systems
Sludge dryers
Vacuum evaporators
Micro-filtration systems
Complete mobile dewatering
systems
All of our equipment is customizable to project
specifications and can be provided with the
following options:
Explosion proof: Class 1 Div 1 and Class 1 Div 2
Polymer systems
Feed pumps
Cake handling, conveyance and distribution systems
[email protected]
www.drycake.com
3
DRYCAKE: DECANTER CENTRIFUGES
2 and 3 Phase Solid-Liquid Separation
for Industrial and Municipal Applications
u p t o 1 5 0 m3 / h p er C ent rifu g e
DRYCAKE offers a complete range of
mobile and stationary best in class
decanter centrifuge system solutions for
separating 1 or 2 liquid phases from a solid
phase.
Our centrifuges are designed for high
performance and reliable operation under the
most strenuous of conditions.
Innovations such as the sectional
split-case covers, independently
driven solids scraper, zero-footprint
hydraulic back drive, and the high
speed DPC processor, allow us to
offer consistent high performance
while reducing maintenance time and
efforts.
Sectional Split Case:
3 sections open individually allowing easy
access to the solids & liquid discharge
chambers for ease of maintenance.
DRYCAKE Decanter centrifuges
are used regularly in industrial and
municipal applications to recycle
process water, reduce the charge to
the downstream treatment system
and to reduce the landfill disposal
volume.
[email protected]
www.drycake.com
4
DECANTER CENTRIFUGES
WEIR LIQUID LEVEL PLATE
DISCHARGE BUSHINGS
A most practical and effective method of
adjusting the liquid level for process
optimization are the DRYCAKE weir
discs. The discs are easily accessible
due to the sectional covers, and the
settings are adjusted by turning the
discs clockwise to the desired set point.
Located at the solids outlet, our
ceramic bushings are rotatable
for prolonged life and easy to
access via the sectional
cover.
SOLIDS DISCHARGE SCRAPER
The scraper prevents build up and
clogging of solids in the solids discharge
chamber, no matter how sticky the
application. The scraper is low rpm,
fully-geared and independently driven.
DECANTER PROCESS CONTROL
The DPC is our proprietary PLC written in assembly
language for a “runtime system” faster than any
commercially available PLC.
Our DPC is fully compatible with all modern SCADA
communication protocols.(standard Modbus RS485)
[email protected]
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5
DECANTER CENTRIFUGES
Principle of Operation
2 P h as e
9
7
6
4 8
Torque control
3
7
1.
2.
3.
4.
5.
6.
7.
8.
9.
3 P h as e
2
1
5
5
Bowl
Scroll
Feed pipe
Solids discharge
Liquid discharge
Cyclo-gearbox
Scraper motor
Scraper
Second liquid
discharge for
3-phase decanter
3
Torque control is essential to optimal performance.
In centrifuge operation, torque expresses the pressure
applied to squeeze the liquid phase out of the solid phase.
2
4
Too much torque and the liquid will come rushing out the
solids discharge, not enough and you won’t get a dry cake.
6
Hydraulic back drives are preferred over electric backdrives
because they offer better torque control and a flat
performance curve.
Torque
Max
1
1.
2.
3.
4.
5
Main motor (bowl) 5. Hydraulic pump*
6. Hydraulic motor*
Gearbox
7. Heat Exchanger*
Scroll belt
Not applicable to electric
Bowl belt
backdrive system
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Hydraulic backdrive
Electric backdrive
A Differential
B
Speed
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6
DECANTER CENTRIFUGES:
Mobile Systems
In addition to our stationary
decanter centrifuge systems,
we offer mobile dewatering
solutions for municipal and
industrial applications for up to
150 m3/h.
These containerized systems
include polymer make-up
systems, feed pumps,
flow-meters, cake discharge
conveyors, piping, and
integrated control panel.
Container options include
lighting, heating, windows,
doors and stairs.
[email protected]
Our containerized packages are
great for modular expansions
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7
DECANTER CENTRIFUGES
M et ric D imens ions
T yp e
M ot or
DR250
DR250E
DR300
DR300H
DR300E
DR30L
DR300LH
DR300LE
DR400
DR400H
DR400L
DR400LH
DR450L
DR450H
DR500
DR500H
DR500L
DR500LH
DR650
DR650H
DR650L
DR650LH
DR800
DR800H
DR800L
DR800LH
KW
5.5
7.5+5.5
11
11
11+5.5
15
15
15+5.5
18.5
18.5
22
22
30
30
45
45
55
55
75
75
90
90
132
132
160
160
R P M
6000
6000
5500
5500
5500
5500
5500
5500
4200
4200
4000
4000
4000
3500
3500
3500
3500
2800
2800
2800
2800
2800
2400
2400
2100
2100
BOWL
ø mm
220
220
290
290
290
290
290
290
380
380
380
380
420
420
505
505
505
505
650
650
650
650
795
795
795
795
D imens ions
mm
Length
2100
2100
2550
2550
2550
2760
2760
2760
3250
3250
3570
3570
3870
3870
4000
4000
4600
4600
4750
4750
5250
5250
6400
6400
6900
6900
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Width Height
610
1010
610
1010
800
1250
800
1250
800
1250
800
1250
800
1250
800
1250
1110
1560
1110
1560
1110
1560
1110
1560
1110
1560
1110
1560
1220
1780
1220
1780
1220
1780
1220
1780
1470
1820
1470
1820
1470
1820
1470
1820
1960
1930
1960
1930
1960
1930
1960
1930
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W eig h t
kg
560
600
900
1000
1000
1200
1400
1200
1950
2250
2200
2600
2600
2600
3900
4300
4800
5200
6000
6500
7000
7600
9400
10400
10400
12000
Hydraulic
C ap acit y
m3/h
5
6
7
9
9
10
12
12
15
19
21
25
30
36
40
45
53
55
75
80
100
110
150
160
180
200
8
DECANTER CENTRIFUGES
Imperial Dimensions
T yp e
M ot or R P M
BOWL
DR250
DR250E
DR300
DR300H
DR300E
DR300L
DR300LH
DR300LE
DR400
DR400H
DR400L
DR400LH
DR450L
DR450H
DR500
DR500H
DR500L
DR500LH
DR650
DR650H
DR650L
DR650LH
DR800
DR800H
DR800L
DR800LH
HP
7.4
7.4 +5.4
10
15
15+7.4
20
20
20+7.4
25
25
30
30
40
40
60
60
74
74
101
101
121
121
177
177
215
215
ø inches
9
9
11
11
11
11
11
11
15
15
15
15
17
17
20
20
20
20
26
26
26
26
31
31
31
31
6000
6000
5500
5500
5500
5500
5500
5500
4200
4200
4000
4000
4000
3500
3500
3500
3500
2800
2800
2800
2800
2800
2400
2400
2100
2100
Imperial
inch es
Length
83
83
100
100
100
100
109
109
128
128
141
141
152
152
157
157
181
181
187
187
207
207
252
252
272
272
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Width
24
24
31
31
31
31
31
31
44
44
44
44
44
44
48
48
48
48
58
58
58
58
77
77
77
77
W eig h t
Height
40
40
49
49
49
49
49
49
61
61
61
61
61
61
70
70
70
70
72
72
72
72
76
76
76
76
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lbs.
1235
1323
1984
2205
2205
2646
3086
2646
4299
4960
4850
5732
5732
5732
8598
9480
10582
11464
13228
14330
15432
16755
20723
22928
22928
26455
Hydraulic
C ap acit y
GPM
22
26
31
40
40
44
53
53
66
84
92
110
132
158
176
198
233
242
330
352
440
484
660
704
792
880
9
AUTOMATIC POLYMER MAKE-UP SYSTEMS
POWDER SYSTEM
EMULSION SYSTEM
DRYCAKE offers powder, emulsion, and combination powder/emulsion
polymer make-up systems for continuous automatic operations.
Our systems are designed with proper aging time without the need for
post dilution, thus increasing the polymer efficacy. Our systems are
able to prepare concentrations between 0.05-0.5%.
DRYCAKE polymer systems are made in stainless steel.
P owder dos er
Control card
[email protected]
Level probe
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Mixer
10
T yp e
SP 1000
SP 2000
SP 3000
SP 4000
SP 5000
SP 6500
SP 8000
SP 10000
T yp e
P ower
kW (HP)
6 (8)
6 (8)
7 (91/4)
7 (91/4)
7 (91/4)
13 (17.5)
13 (17.5)
13 (17.5)
P ower
KW (HP)
SP 1000 2 (2.7)
SP 3000 2 (2.7)
SP 5000 2 (2.7)
SP 7500 2 (2.7)
SP 10000 2 (2.7)
SP 5000 5 (6.7)
SP 10000 5 (6.7)
POWDER SYSTEMS
Length
W idt h
Height
mm (in)
3630 (143)
3630 (143)
3680 (145)
3680 (145)
3680 (145)
3750 (148)
3750 (148)
3750 (148)
mm (in)
1090 (43)
1160 (46)
1460 (57)
1710 (67)
2060 (81)
2360 (93)
3260 (128)
3860 (158)
W eig h t
mm (in)
1640 (65)
2152 (85)
2152 (85)
2152 (85)
2152 (85)
2152 (85)
2152 (85)
2152 (85)
kg (lbs.)
400 (880)
450 (990)
520 (1150)
600 (1325)
670 (1475)
740 (1630)
840 (1850)
960 (2120)
EMULSION SYSTEMS
Length
W idt h
Height W eig h t
mm (in)
1320 (52)
1320 (52)
1640 (65)
1640 (65)
1640 (65)
mm (in)
1250 (49)
1250 (49)
1570 (62)
1570 (62)
1570 (62)
mm (in)
2100 (83)
2100 (83)
1800 (71)
1800 (71)
2100 (83)
kg (lbs.)
400 (880)
450 (990)
520 (1150)
600 (1325)
670 (1475)
WITH DIRECT INJECTION
1500 (148)
1500 (148)
800 (128)
800 (158)
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1500 (85)
1500 (85)
250 (1850)
250 (2120)
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C ap acit y
Litres/h (GPM)
1000 (4.4)
2000 (8.8)
3000 (13.2)
4000 (17.6)
5000 (22)
6500 (28.6)
8000 (35.2)
10000 (44.4)
C ap acit y
Litres/h (GPM)
1000 (4.4)
3000 (13.2)
5000 (22)
7500 (32.5)
10000 (44.4)
5000 (22)
10000 (44.4)
11
CAKE AND MATERIAL HANDLING SYSTEMS
DRYCAKE offers material handling
systems and equipment for a
number of municipal and industrial
applications.
EQUIPMENT:
• Shaftless Conveyors
• Belt Conveyors
• Slewing conveyors
• Horizontal bi-directional
distribution conveyors
• Vertical conveyors
• Live bottoms
• Cake Pumps
• Silos
SHAFTLESS SCREW SYSTEMS
APPLICATIONS:
•
•
•
•
•
•
•
Wastewater treatment plants
Solid waste facilities
Waste to energy facilities
Coal terminals
Bulk materials plants
Aggregrates
Mining
Shafltess screw conveyors are commonly used for dewatered cake discharge. The cake is then
discharged directly into another conveyor, a discharge bin,
distribution or slewing conveyor.
CAKE PUMPS
Our cake pumps are a good
alternative to our conveying
systems, when dealing with large
volumes in small space and
distance.
[email protected]
www.drycake.com
12
Your Local DRYCAKE Representative:
A Vanderbeken Enterprises company
130705R0
Website:
Email:
Phone:
Toll free:
www.drycake.com
[email protected]
+778 237 4199
1-877-379-2253 (DRY-CAKE)