Worcester_greenstar-camray_Technical

Transcription

Technical and Specification Information
Greenstar Camray series
Greenstar Utility series
Greenstar Danesmoor WM series
Greenstar Camray External series
Greenstar regular and system
floor standing and wall mounted
oil-fired condensing boiler range
Worcester and you. Making a difference.
As part of the Bosch Group, Worcester
services team which is able to provide
products are designed and manufactured to
comprehensive support and advice
provide customers with the highest levels of
from designing system layouts through
quality and reliability which are synonymous
to installation.
with the Bosch name.
Worcester is dedicated to providing high
2
As part of Europe’s largest supplier of
performance, energy efficient heating
heating products, Worcester, Bosch Group
and hot water systems for a wide range
has UK-based resources and support
of installations. Our oil manufacturing
capabilities to offer you the value-added
heritage stretches back to the foundation of
solutions you require. Worcester employs
the company in 1962 and during this period
a nationwide network of Service Engineers
we have built a reputation for manufacturing
and technically trained Field Sales Managers,
products which offer the end user the
supported by an experienced technical
highest levels of quality and reliability.
The reception and main entrance
at our Worcester headquarters
Contents
Key features of the Greenstar regular & system boiler range
Page
4-7
Inside story – Greenstar Camray regular internal
8-9
Inside story – Greenstar Utility regular internal
10 - 11
Inside story – Greenstar Danesmoor WM regular internal
12 - 13
Inside story – Greenstar Camray System internal
14 - 15
Inside story – Greenstar Camray External regular
16 - 17
“At Worcester we recognise the vital role you
Inside story – Greenstar Camray External System
18 - 19
play in the specification and installation of
Why choose Worcester oil?
20
energy efficient appliances in homes across
Guidance on installing the Greenstar regular & system internal range
21 - 25
the UK. We will continue to invest in our
Guidance on installing the Greenstar regular & system external range 26 - 27
products, people, facilities and added value
The Worcester Greenstar System Filter
28 - 29
services to ensure you have all you require in
Condensate pipework
30 - 31
order to deliver only the best solutions to your
Worcester CondenseSure auxiliary siphon
32 - 33
customers’ requirements.”
Horizontal and vertical flue terminal positioning
34 - 35
Greenstar regular & system horizontal fluing options (internal range)
36 - 40
Carl Arntzen,
Greenstar regular & system vertical fluing options (internal range)
41 - 45
Managing Director,
Greenstar regular & system horizontal fluing options (external range) 46
Bosch Thermotechnology Ltd.
Oilfit external flue system
47 - 49
Plume management terminal positioning and system options
50 - 53
Conventional flue
54
Oilfit flexible flue liner
55 - 56
Installation requirements
57 - 60
The Greenstar regular & system series accessories
61 - 65
Worcester training
66 - 68
After-sales
69
3
Key features of the Greenstar
regular and system oil-fired
condensing boiler range
The Greenstar Camray and Danesmoor series are
Every appliance is operationally tested before it
part of a market-leading range of energy-saving
leaves the factory as part of Worcester’s rigorous
boilers. This is good news for the environment and
quality control procedure.
excellent news for specifiers, developers, installers
and consumers who are looking to minimise fuel
consumption without sacrificing heating and hot
water performance.
Greenstar Camray and Danesmoor condensing
boilers have a seasonal efficiency (SEDBUK 2005
value) of over 90%, efficiently producing heat for
your heating and hot water. Standard efficiency
boilers achieve around 78% efficiency. Therefore, a
Greenstar boiler can cut heating and hot water bills.
The appliances have been designed for energy
efficient operation, with accurate thermostatic
system control. Simple to use controls for
the internal kitchen models give a completely
independent choice of hot water or central
heating services.
4
Greenstar Camray Kitchen
Highly efficient
Operation
The secondary heat exchanger of the Greenstar
Greenstar Camray system boilers are supplied as
extracts more energy from the oil and, compared
standard suitable for sealed primary water systems.
with a non-condensing boiler, a Greenstar
oil-fired boiler can cut heating and hot water
Greenstar Camray and Danesmoor regular boilers
bills by over £300 a year†. All Greenstar condensing
are suitable for open vented systems, requiring a
boilers are able to deliver this energy-saving
minimum head of 1m.
performance by extracting additional latent heat
from the exhaust gases – a highly efficient use of
All models operate on 28 sec kerosene oil and
energy which also significantly reduces carbon
feature a Riello burner.
dioxide emissions into the atmosphere.
Greenstar Utility
Greenstar Camray and Danesmoor Internal
Greenstar Camray External
regular and system boiler ranges
regular and system boiler ranges
Greenstar internal models are suitable for
Whilst offering many of the operating features of
installation in a kitchen or utility room.
the Greenstar Camray internal models, Greenstar
Camray External models also feature:
Greenstar internal regular boilers feature:
• A robust, durable external cabinet that blends in
• The same footprint as previous models, creating
with the garden and protects the appliance from
less disturbance for replacement installations
• The option to add a plug-in 7 day twin-channel
digital programmer to kitchen models, to give fully
automatic control and eliminating the need for
external wiring of the programmers
the elements
•
IP45 Ingress Protection – protecting the boiler
from water, dust and external elements
• A built-in frost thermostat which protects the
appliance from freezing.
• The ability to be installed under a removable
work surface.*
†This estimated saving is based on changing from an older G-rated boiler, and replacing this with a new A-rated condensing boiler and full set of
controls in a semi-detached three bedroom house. Source: Energy Saving Trust. www.energysavingtrust.org.uk
5
Special features (internal and external models)
Greenstar Oilfit – the easy-fit
• All Greenstar oil-fired boilers have an annual
fluing solution
efficiency (SEDBUK 2005 value) of over 90%,
The indoor appliance can be used
ensuring optimum efficiency
with either a room sealed concentric
• Designed for easy installation and servicing
• Greenstar floor standing oil-fired boilers have at least
a 5mm mild steel inner primary heat exchanger surface
flue or conventional (open) flue. A flexi-flue liner kit is
available to enable the appliance to be flued via a chimney.
The room sealed flue ensures extremely quiet operation.
and a 3mm outer. This, combined with a stainless steel
secondary heat exchanger, which extracts additional
The external appliances utilise a balanced flue system in order
latent heat within the flue gases, ensures a solid,
to minimise the risk of lockouts caused by heavy winds.
robust product
• Many years’ development has produced the optimum
match between the burner and boiler, ensuring maximum
A plume management kit is available for both internal and
external boilers.
efficiency and exceptionally clean and quiet operation
• Every Greenstar oil-fired appliance carries a full 2 year
guarantee as well as a 5 year* guarantee on the primary
heat exchanger and 10 years* on the secondary heat
exchanger. Ongoing service and maintenance contracts
can be arranged through the Worcester Customer
Service Department..
Applications (internal and external models)
• The outputs offered by the range ensures installation
flexibility, making Greenstar oil-fired boilers ideally
suited to many sizes of domestic property
• All models are solar thermal compatible.
6
*Terms and conditions apply.
The Greenstar regular and system oil-fired range at a glance
Greenstar model
Camray 12/18 models
Camray 18/25 models
Camray 25/32 models
Kitchen regular
7 716 100 105
7 716 100 106
7 716 100 107
Kitchen system
7 716 100 121
7 716 100 122
7 716 100 123
Utility regular
7 716 100 108
7 716 100 109
7 716 100 110
Utility system
7 716 100 111
7 716 100 112
7 716 100 113
SEDBUK 2005 (all models)
93.1%
93.2%
94.2%
Dimensions (w x h x d)
All Kitchen/Utility models
370x855x600mm
370x855x600mm
370x855x600mm
Min
12kW
18kW
25kW
Max
18kW
25kW
30kW
D
D
D
Camray 12/18 External
models
models
models
External regular
7 716 100 114
7 716 100 115
7 716 100 116
External system
7 716 100 126
7 716 100 127
7 716 100 128
93.1%
93.2%
94.2%
565x950x780mm
565x950x780mm
565x950x780mm
Min
12kW
18kW
25kW
Max
18kW
25kW
30kW
D
D
D
Part No.
Output kW to
central heating (CH)
Conventional CF or RS room
sealed from one appliance
Greenstar model
Part No.
SEDBUK 2005 (all models)
Output kW to
Balanced flue
Greenstar model
Utility 32/50
Utility 50/70
7 716 100 103
7 716 100 104
7 716 100 124
7 716 100 125
93.0%
92.5%
92.6%
92.8%
Utility regular
Utility regular
Kitchen regular
Kitchen regular
520x1012x815mm
520x1012x815mm
600x880x380mm
600x880x380mm
Min
32kW
50kW
12kW
18kW
Max
50kW
70kW
18kW
25kW
D
D
D
D
Part No.
SEDBUK 2005
Model
Output kW to
Conventional CF or RS room
sealed from one appliance
Danesmoor WM 12/18 Danesmoor WM 18/25
7
Inside story – Greenstar Camray
regular condensing boiler series
Flue gas
analyser test
point (behind
control box)
Flue overheat
reset button
Boiler overheat
reset button
Burner lead
Baffle retainer
access door
Oil supply
isolating valve
Deflector plate
Burner
Greenstar Camray
(kitchen) shown
Temperature control
Demand indicator
Lock-out indicator
Greenstar Camray (kitchen) fascia
8
Optional digital
plug-in programmer
Technical data
Boiler
Greenstar
Greenstar
Greenstar
Camray regular
Camray regular
Camray regular
(kitchen & utility) 12/18 (kitchen & utility) 18/25 (kitchen & utility) 25/32
Height
855mm
855mm
855mm
Width
370mm
370mm
370mm
Depth
600mm
600mm
600mm
101kg
102kg
109kg
2005 SEDBUK value
93.1% (A)
93.2% (A)
94.2% (A)
2009 SEDBUK value
90.9%
91.2%
91.7%
9
9
9
1 inch BSP, 22mm
1 inch BSP, 22mm
1¼ inch BSP, 28mm
21.5mm
21.5mm
21.5mm
Oil connection
10mm
10mm
10mm
Primary water content
23 ltr
23 ltr
21 ltr
12 - 18kW
18 - 25kW
25 - 30kW
Riello RDB 1
Riello RDB 2.2
Riello RDB 2.2
Kitchen models only
Kitchen models only
Kitchen models only
Primary feed/drain
1 inch BSP
1 inch BSP
1¼ inch BSP
Primary cold feed
¾ inch BSP
¾ inch BSP
¾ inch BSP
Maximum primary static head
30m
30m
30m
Minimum primary static head
1m
1m
1m
Water side resistance 20ºC
26mbar
52mbar
69mbar
Available pump head 20ºC
N/A
N/A
N/A
Exhaust flue gas mass flow
29kg/hr
40kg/hr
51kg/hr
Control thermostat range
55/81ºC
55/81ºC
55/81ºC
230V, 50Hz
230V, 50Hz
230V, 50Hz
Power consumption
150W
160W
160W
Flue reset overheat thermostat (cut out)
110ºC
110ºC
110ºC
Boiler manual reset overheat thermostat (cut out)
105ºC
105ºC
105ºC
95ºC
95ºC
95ºC
Minimum diameter flue (CF)
100mm
100mm
130mm*
Minimum diameter flue (RS)
80/125mm
80/125mm
80/125mm (H)
100/150mm (V)
Maximum horizontal flue RS (125mm dia.)
4,000mm
6,000mm
4,000mm
Maximum vertical flue RS (125mm dia.)
8,000mm
8,000mm
N/A
N/A
10,000mm
8,000mm
<100ºC
<100ºC
<100ºC
Weight – lift
Solar compatible
Heating flow / return connections
Condensate connection (polypropylene)
Output to central heating
Oil burner
Optional plug-in twin channel digital controls
Power supply
Boiler high limit thermostat (cut out)
Maximum hearth temperature
*100mm when using ‘Oilfit’ flexible flue liner kit
9
Inside story – Greenstar Utility
Multi-directional
flue outlet box
(RS only)
Air vent to
secondary heat
exchanger
Flue gas
analysis point
Service
access door
to secondary
heat exchanger
Flue gas
overheat
thermostat
Burner
combustion
air hose
(RS only)
Return
Lock out
reset button
Thermostat
pocket
Data label
Burner
control box
Burner lead
Burner
Primary heat
exchanger service
access door
Temperature
control
10
Overheat thermostat
reset button
Greenstar Utility fascia
Flue gas
reset button
Technical data
Boiler
Greenstar regular
Utility 32/50
Greenstar regular
Utility 50/70
Height
1,012mm
1,012mm
Width
520mm
520mm
Depth
815mm
815mm
270kg
280kg
2005 SEDBUK value
93.0% (A)
92.5% (A)
2009 SEDBUK value
90.0%
90.5%
Weight – lift
9
9
1½ inch BSP/28mm
1½ inch BSP/28mm
21.5mm plastic pipe
21.5mm plastic pipe
Oil connection
10mm
10mm
50 ltr
51 ltr
32 - 50kW
50 - 70kW
Riello RDB 3.2
Riello RDB 4.2
Open primary vent
1½ inch BSP
1½ inch BSP
Primary cold feed
Solar compatible
Oil burner
1½ inch BSP
1½ inch BSP
30m
30m
1m
1m
26mbar
40mbar
76kg/hr
106kg/hr
230V, 50Hz
230V, 50Hz
Power consumption
190W
220W
120ºC
120ºC
110ºC
110ºC
Power supply
100ºC
100ºC
130mm
130mm
100/150mm
100/150mm
3,000mm
3,000mm
6,000mm
6,000mm
<100ºC
<100ºC
IP20
IP20
Ingress protection rating
11
Inside story – Greenstar Danesmoor WM
Secondary
heat exchanger
Flue cowl
Burner
service hook
Thermostat
phial pockets
Push fit flow and
return burner air duct
pipework connections
Primary heat
exchanger
Condense trap
Drip tray
Riello RDB burner
Control panel
Optional digital
plug-in programmer
Greenstar Danesmoor WM fascia
12
Technical data
Boiler
Greenstar Danesmoor
WM 12/18
Greenstar Danesmoor
WM 18/25
Height
880mm
880mm
Width
600mm
600mm
Depth
410mm
410mm
72kg
72kg
2005 SEDBUK value
92.7% (A)
92.8% (A)
2009 SEDBUK value
90.7%
90.7%
Weight – lift
9
9
22mm copper
22mm copper
21.5mm plastic pipe
21.5mm plastic pipe
Oil connection
10mm
10mm
23 ltr
23 ltr
12 - 18kW
18 - 25kW
Riello RDB 1
Riello RDB 2.2
9
9
30m
30m
1m
1m
30mbar
69mbar
Solar compatible
Oil burner
29kg/hr
40kg/hr
55/81ºC
55/81ºC
230V, 50Hz
230V, 50Hz
Power consumption
150W
160W
110ºC
110ºC
105ºC
105ºC
95ºC
95ºC
100mm
100mm
80/125mm
80/125mm
4,000mm
4,000mm
6,000mm
6,000mm
IP20
IP20
Power supply
13
Inside story – Greenstar Camray System
condensing boiler series
Flue gas analyser
test point
(behind control box)
Flue overheat
reset button
(under control box)
System pressure gauge
Boiler overheat
reset button
Burner lead
Baffle retainer
access door
Pressure relief valve
Expansion vessel
Circulating pump
Expansion
vessel bracket
Burner
Greenstar Camray
Utility System shown
Temperature control
Greenstar Camray Utility System fascia
14
Technical data
Boiler
Greenstar
Camray System
(kitchen & utility)
12/18
Greenstar
Camray System
(kitchen & utility)
18/25
Greenstar
Camray System
(kitchen & utility)
25/32
Height
855mm
855mm
855mm
Width
370mm
370mm
370mm
Depth
600mm
600mm
600mm
109kg
111kg
118kg
2005 SEDBUK value
93.1% (A)
93.2% (A)
94.2% (A)
2009 SEDBUK value
90.9%
91.2%
91.7%
Weight – lift
9
9
9
22mm
22mm
28mm
21.5mm
21.5mm
21.5mm
Oil connection
10mm
10mm
10mm
30 ltr
30 ltr
28 ltr
12 - 18kW
18 - 25kW
25 - 30kW
Riello RDB 1
Riello RDB 2.2
Riello RDB 2.2
Kitchen models only
Kitchen models only
Kitchen models only
30m
30m
30m
1m
1m
1m
N/A
N/A
N/A
5.7 mH2O
4.9 mH2O
4.1 mH2O
29kg/hr
40kg/hr
51kg/hr
55/81ºC
55/81ºC
55/81ºC
230V, 50Hz
230V, 50Hz
230V, 50Hz
Power consumption
255W
265W
265W
110ºC
110ºC
110ºC
105ºC
105ºC
105ºC
95ºC
95ºC
95ºC
100mm
100mm
130mm*
80/125mm
80/125mm
80/125mm (H)
100/150mm (V)
4,000mm
6,000mm
4,000mm
8,000mm
8,000mm
N/A
N/A
10,000mm
8,000mm
<100ºC
<100ºC
<100ºC
IP20
IP20
IP20
Solar compatible
Oil burner
Power supply
*100mm when using ‘Oilfit’ flexible flue liner kit
15
External regular condensing boiler series
Boiler overheat
reset button
Flue overheat
reset button
Flue gas analyser
test point
Burner lead
Baffle retainer
access door
Condensate trap
(supplied as accessory)
Burner
Temperature control
Greenstar Camray External fascia
16
Service mode switch
Technical data
Boiler
Greenstar Camray
External 12/18
Greenstar Camray
External 18/25
Greenstar Camray
External 25/32
Height
950mm
950mm
950mm
Width
565mm
565mm
565mm
Depth
780mm
780mm
780mm
114kg
115kg
122kg
2005 SEDBUK value
93.1% (A)
93.2% (A)
94.2% (A)
2009 SEDBUK value
90.9%
91.2%
91.7%
Weight – lift
9
9
9
1 inch BSP, 22mm
1 inch BSP, 22mm
1¼ inch BSP, 28mm
21.5mm
21.5mm
21.5mm
Oil connection
10mm
10mm
10mm
23 ltr
23 ltr
21 ltr
12 - 18kW
18 - 25kW
25 - 30kW
Riello RDB 1
Riello RDB 2.2
Riello RDB 2.2
–
–
–
Solar compatible
Oil burner
Open primary vent
1 inch BSP
1 inch BSP
1¼ inch BSP
Primary cold feed
¾ inch BSP
¾ inch BSP
¾ inch BSP
Condensate trap
Accessory kit supplied
30m
30m
30m
1m
1m
1m
26mbar
52mbar
69mbar
N/A
N/A
N/A
29kg/hr
40kg/hr
51kg/hr
55/81ºC
55/81ºC
55/81ºC
230V, 50Hz
230V, 50Hz
230V, 50Hz
Power consumption
150W
160W
160W
110ºC
110ºC
110ºC
105ºC
105ºC
105ºC
95ºC
95ºC
95ºC
80/125mm
80/125mm
80/125mm, 100/150mm
Maximum high level horizontal flue RS (125mm dia.)
2,000mm
5,000mm
2,000mm
7,000mm
7,000mm
N/A
N/A
9,000mm
7,000mm
<100ºC
<100ºC
<100ºC
IP45
IP45
IP45
Power supply
Flue diameter
17
External System condensing boiler series
Flue gas analyser
test point
Burner lead
Combustion air inlet tube
Baffle access door
Pressure relief valve
Circulation pump
Condensate trap
(supplied as accessory)
Burner
Temperature
control
Greenstar Camray External fascia
18
Pressure
gauge
Service
mode switch
Technical data
Boiler
Greenstar Camray
External System 12/18
Greenstar Camray
Greenstar Camray
Height
950mm
950mm
950mm
Width
565mm
565mm
565mm
Depth
780mm
780mm
780mm
133kg
134kg
152kg
2005 SEDBUK value
93.1% (A)
93.2% (A)
94.2% (A)
2009 SEDBUK value
90.9%
91.2%
91.7%
Weight – lift
9
9
9
22mm
22mm
28mm
21.5mm
21.5mm
21.5mm
Oil connection
10mm
10mm
10mm
23 ltr
23 ltr
21 ltr
12 - 18kW
18 - 25kW
25 - 30kW
Riello RDB 1
Riello RDB 2.2
Riello RDB 2.2
–
–
–
Solar compatible
Oil burner
30m
30m
30m
1m
1m
1m
5.7 mH2O
4.9 mH2O
4.1 mH2O
29kg/hr
40kg/hr
51kg/hr
55/81ºC
55/81ºC
55/81ºC
230V, 50Hz
230V, 50Hz
230V, 50Hz
Power consumption
255W
265W
265W
110ºC
110ºC
110ºC
105ºC
105ºC
105ºC
95ºC
95ºC
95ºC
80/125mm
80/125mm
80/125mm or 100/150mm
Maximum high level horizontal flue RS (125mm dia.)
2,000mm
5,000mm
2,000mm
7,000mm
7,000mm
N/A
N/A
9,000mm
7,000mm
<100ºC
<100ºC
<100ºC
IP45
IP45
IP45
Condensate trap
Power supply
Flue diameter
19
Why choose Worcester oil?
By appointment to
Her Majesty The Queen
Boiler Manufacturer
Worcester, Bosch Group T/A
Bosch Thermotechnology Ltd.
Given the competitive nature of the heating industry, Worcester
know that many installers have an important decision to make
when it comes to selecting the best product for their customers.
Many installers are loyal to the Worcester brand and recognise the
importance of the technical support and training Worcester offers.
At Worcester we pride ourselves on the hard work that goes on
behind the scenes to make sure you and your customers benefit
from much more than the best in high efficiency boilers and
renewable technologies.
For example, within the product reliability department, every
Worcester Greenstar oil boiler is tested. The testing procedure
ensures that every boiler has been put through its paces in the
most extreme of conditions to ensure they are robust enough to
stand up to the highest of demands and toughest of environments.
This includes analysis of the information that is available on each
Steve Young,
D.A. Cook Heating
individual component, through to the name of the service engineer
who worked on the product. Information from the service network
is constantly processed to ensure all technical observations can be
acted upon as a matter of urgency – ultimately ensuring Worcester
products remain the best they can be.
9 out of 10
professional installers would choose
Worcester
“
for their own home”*
Did you know?
• Worcester has its own recipe to replicate contaminated
• With over 100 people in the quality control team
heating system water, which contains iron dust, quartz
on-site, Worcester has more quality control engineers
sand, hemp fibre and other contaminates found in system
than salesmen.
water samples.
• As part of the global Bosch Group, Worcester has access
•
Test boilers are positioned on a shaker table for 3 hours
to world leading resources, including a corporate research
before being set to vibrate across a range of frequencies
department and access to the very latest manufacturing
to simulate 3,000 miles of worldwide transport.
and product development processes.
• Parts in the hydraulic circuit complete 300,000 water
• Each new Worcester appliance design is ‘field trialled’ for
pressure cycles to ensure optimum performance
at least 1 winter period. To benefit from winter conditions
is achieved.
all year round, outside of the British winter, products are
tested overseas.
• We have received a Royal Warrant in recognition of
supplying goods to Her Majesty, the Queen, joining one of
850 companies and individuals to hold a Royal Warrant.
20
*Source: Worcester Customer Satisfaction Index 2011
Guidance on installing the Greenstar
regular and system range (internal models)
Siting of appliance
Flue system
Greenstar Camray regular (kitchen) and Utility, System
The Greenstar Camray regular (kitchen) and Utility, System
(kitchen), System Utility and Danesmoor Utility oil-fired
(kitchen) and System Utility, Danesmoor WM and Utility
appliances are not suitable for external installation unless
appliances can be connected to either a conventional flue
a suitable enclosure is provided. The floor must be firm
system or a multi-directional, room sealed balanced flue.
and level.
In either case either the conventional flue adaptor or the
appropriate RS flue kit needs to be specified.
The floor on which the boiler is to be mounted should be
capable of supporting an overall weight of approximately
The Greenstar Camray External appliances can be
140kg (Camray) or 300kg (Danesmoor Utility). All models
connected to the Greenstar Oilfit External flue system
have a hearth temperature of below 100°C. The boilers do
providing balanced fluing options at low-level, high level or
not therefore require a constructional hearth.
vertical outlets. The Oilfit External flue system can also be
used on internal models.
The appliances should however be positioned on a
non-combustible solid base as near to the flue location
All materials used on open flue systems must be able to
point as possible: care should be taken to ensure that the
sustain the corrosive elements present within the flue gases
appliance is level.
from condensing boilers. Worcester’s Oilfit flexible flue liner
is available in a variety of lengths from 8m to 15m and is
The Greenstar Camray External appliances are suitable for
suitable for the Greenstar Camray range† (see installation
external installation only. The boilers should be sited on a
manual for further details or contact our Technical Support
firm and level, non-combustible base capable of supporting
Department). For other flue systems, guidance on the
the boiler's weight.
suitability of appropriate materials should be sought from
the flue manufacturer. Worcester can supply a flexible flue
For all external boilers consideration should be given to
liner suitable for CF chimney installations.
the location of the appliance and its flue outlet in relation
to windows, doors and air vents. Care should be taken to
ensure that pipework leaving the appliance and entering the
building should not be exposed and the appliance should
be sited as close to the dwelling as possible.
Wall mounted models are supplied with a wall mounting
frame and the primary pipework can be installed prior to
the installation of the appliance. The wall must be capable
of supporting the weight of the appliance, accessories and
water content approximately 135kg. The appliance is not
suitable for external installation unless a suitable enclosure
is provided.
†Excluding external models
21
Installation and service clearances
300mm
for installation and servicing.
1,200mm
540mm
1,415mm
The minimum clearances shown below should be allowed
570mm
300mm
1,312mm
10mm
10mm
600mm
1,155mm
100mm
100mm
600mm
Service, maintenance and repair clearances for Greenstar Utility
1,415mm
Installation clearances for Greenstar Camray regular (kitchen) and
Utility, System (kitchen) and System Utility
1,200mm
720mm
300mm
380mm
10mm or 300mm**
1,297mm
100mm
100mm
1,155mm
600mm
5mm*
600mm
5mm*
Installation clearances for Greenstar Utility
Service, maintenance and repair clearances for Greenstar Camray
regular (kitchen) and Utility, System (kitchen) and System Utility
620mm
1,010mm
*Note: Remove the flue ‘knock-out’ panel sections if this clearance is less
than 75mm.
**Note: Top: 300mm for maintenance and repair
Top: 10mm for annual service check
300mm
10mm
1,380mm
10mm
600mm
200mm
Installation and service clearances for Greenstar Danesmoor WM
22
Compartment installation
Conventional flue†
Minimum air vent area (cm2) for appliances
installed in a compartment
Follow the requirements of BS 5410 and note:
• Minimum clearances must be maintained
• An access door is required to install, service and
External ventilation**
kW
High level
(D)
Low Level
(C)
High level
(D)
Low Level
(C)
i.e. condensate trap
12/18
143
214
72
143
If fitting the boiler into an airing cupboard use a non-
18/25
220
330
110
200
combustible material (if perforated, maximum hole sizes
25/32
275
413
138
275
of 13mm) to separate the boiler from the airing space.
32/50
495
743
248
495
maintain the boiler and any ancillary equipment,
•
Internal ventilation*
Compartment ventilation
• Ventilation must be provided for boilers fitted into
compartments as described in BS 5410
• A minimum of 2 air vents must be fitted, one at low level
50/70
715
1,073
368
715
WM 12/18
198
297
99
198
WM 18/25
275
413
138
275
Room sealed flue†
(C) and another at high level (D) onto the same wall using
Minimum air vent area (cm2) for appliances
installed in a compartment
the same air (E) for circulation
• Free air must not be taken from a room or internal space
containing a bath or shower and must not communicate
Internal ventilation*
External ventilation**
kW
High level
(D)
Low Level
(C)
12/18
143
143
72
72
• Air vents must allow access for clean free air and
18/25
220
220
110
110
must be sited to comply with the flue terminal
25/32
275
275
138
138
position requirements
32/50
495
495
248
248
50/70
715
715
358
358
WM 12/18
198
198
99
99
WM 18/25
275
275
138
138
with a protected area such as a hall, stairway, landing,
corridor, lobby, shaft, etc.
• Air ducting runs must not exceed 3 metres.
• Low level air vents must be less than 450mm from
the floor
• A warning label must be added to the vents with a
statement to the effect: “Do not block this vent. Do not
use for storage”.
High level
(D)
Low Level
(C)
*Internal air to and from a space/room inside the building.
**External air to and from directly outside the building.
† Due to changes to BS 5410 and modern building design, these figures no
longer incorporate the adventitious ventilation allowance.
Air supply
CF (conventional flue)
An adequate supply of free air must be delivered to the boiler
for combustion purposes through a permanent inlet, such as
an air brick, into the area where the boiler is situated.
Combustion air must not be taken from bathroom or
bedroom areas.
Minimum area of air inlet for combustion*
Internal ventilation
Compartment ventilation
A
Compartment
B
Boiler
C
Low level vent
D
High level vent
E
Air supply
External ventilation
kW
Area
12/18
72cm2
18/25
110cm2
25/32
138cm2
32/50
248cm2
50/70
258cm2
WM 12/18
99cm2
WM 18/25
138cm2
* Due to changes to BS 5410 and modern building design,
these figures no longer incorporate the adventitious
ventilation allowance.
23
Important: bathroom locations and clearances
Casing dimensions
• The boiler must not be installed in zones 0, 1 or 2
• Any switch or appliance control using mains electricity
600mm
must not be within reach of a person using the bath
370mm
or shower
• Electrical switches, fused spurs and socket outlets must
not be situated in the bathroom
• A boiler fitted with a non-mechanical timer or with
855mm
no timer in the boiler can be installed in Zone 2 or
outside the shaded area
• A boiler with a mechanical timer or RF mechanical timer
with a room thermostat must only installed outside the
shaded area
• Additional Residual Current Device (RCD) protection may
be required.
Greenstar Camray regular (kitchen) and Utility, System (kitchen)
and System Utility
Refer to the latest IEE wiring regulations.
600mm
815mm
520mm
600mm
750mm
1,012mm
1
1
2
2
2,250mm
2,250mm
0
Greenstar Utility
30mm
380mm
600mm
410mm
600mm
750mm
2,250mm
2
1
1
2
880mm
2,250mm
0
600mm radius
Conventional flued boilers must not be fitted in
a bathroom.
24
Greenstar Danesmoor WM
Pipework connections
The diagrams below show the flue and pipe outlets (mm):
Note: For servicing purposes, keep the condensate and pressure relief discharge
pipes away from components and pipework connections.
RS – 155
CF – 170
185
25
D
D
C
C
A
755
A
A
E
E
B
B
550
459
284
B
Greenstar Utility models
60
Flue and pipe connections
FRONT VIEW
SIDE VIEW
Greenstar Camray (kitchen) and Utility models
Key
Description
32/50 & 50/70
A
CH flow/open vent
1½" dia. BSP
B Primary feed/drain
Key
Description
12/18 & 18/25
25/32
A
CH flow/open vent
1" dia. BSP
1¼" dia. BSP
¾" dia.
22mm dia.
plain copper
¾" dia.
28mm dia.
plain copper
9
9
21.5mm dia.
21.5mm dia.
C CH return
D Flue outlet
E
Condensate outlet
1½" dia. BSP
C CH return
28mm dia. plain ended copper
D Flue outlet
9
96.5mm
503.5mm
E
191mm
188.5mm
RS -155
CF -170
185
25
E
E
C
F
A
C
F
A
A
G
755
74.5mm (A)
108mm (B)
153.5mm (D)
G
D
D
550
C
FRONT VIEW
532
459
Greenstar Danesmoor WM models
282
284
B
B
B
Key
60
FRONT VIEW
SIDE VIEW
A
Description
Flow
B Return
Greenstar Camray System & Utility System models
C Primary drain hose connection
D Condensate outlet
Key
A
SIDE VIEW
Description
Open vent
C CH return
D Condensate outlet
E
Flue outlet
F
CH flow
G Pressure relief pipe
12/18 & 18/25
25/32
1" dia. BSP
1¼" dia. BSP
¾" dia.
22mm dia.
plain copper
21.5mm dia.
¾" dia.
28mm dia.
plain copper
21.5mm dia.
9
9
22mm dia.
28mm dia.
15mm dia.
15mm dia.
E
Flue outlet
12/18 & 18/25
22mm dia. copper
22mm dia. copper
½" BSP
21.5mm dia.
80/125mm dia.
25
Guidance on installing the Greenstar
regular and system range (external models)
Siting of appliance
Flue system
Appliances should not be installed where there is a
Appliances can only be connected to the Oilfit External
potential for excessive ground water coverage.
room sealed balanced flue (see pages 47-49).
Appliances are only suitable for installing externally at a
Installation and service clearances
suitable location onto a fixed, permanent rigid surface.
The minimum clearances shown below should be allowed
for installation and servicing. It is strongly recommended
There must be sufficient hard standing around the
that the flue terminal faces away from walls to reduce the
appliance to allow for servicing.
possibility of “wetting” occurring.
Appliances must be installed on a flat, level surface to
ensure that condensation does not enter the primary heat
exchanger. Tarmac and wood hard standings are
not recommended.
2,500mm*
600mm
2,500mm
FRONT
600mm
Plan
view
85mm
45mm
FRONT
600mm min.
BASE
600mm
50mm**
10mm
2,500mm
26
50mm**
2,500mm
10mm
Plan view
Plan view
FRONT
FRONT
600mm
600mm
**Rear clearance flue outlet on side
*Rear clearance flue outlet on rear
Casing dimensions
590
565mm
780mm
466
Flue
Services
Pressure Condensate
Relief
Valve
950mm
793
490
559
263
224
Oil
105 94
55
659
669
704
714
Greenstar Camray External and Greenstar Camray External System
Fire valve
capillary &
drain access
Right side
Pipework connections
The diagrams below show the flue and pipe outlets (mm):
590
Note: For servicing purposes, keep the condensate and pressure relief discharge
pipes away from components and pipework connections.
463
Flue
295
259
Services
Flue
Condensate
791
259
490
Pressure
Relief
Valve
Services
Rear service 102
ports below
this line are
NOT
SUITABLE
FOR
EXTERNAL 254
SYSTEM
MODELS.
793
Condensate
PRV
490
159
124 90
55
659
679
699
719
105
91
Fire valve capillary
& drain access
Oil
REAR
171
Left side
Rear
Description
12/18 & 18/25
25/32
CH flow/open vent
1" dia. BSP
1¼" dia. BSP
Primary feed/drain
¾" dia.
¾" dia.
CH return
22mm dia.
plain copper
28mm dia.
plain copper
Flue outlet
80/125mm dia.
80/125mm &
100/150mm dia.
21.5mm dia.
21.5mm dia.
Condensate outlet
27
The Worcester Greenstar System Filter
Modern condensing boilers are precision engineered and
A highly effective solution from the brand you can trust
designed to run with a clean water heating system. Over
The Worcester Greenstar System Filter has been specifically
time, dirty system water will damage a boiler and its
designed to combat the damaging effects of system debris
components, causing failures and shortening the life of the
and pollutants, allowing homeowners to protect their boiler
overall system.
or heat pump for a fraction of its cost. The filter is suitable
for 22mm piped heating systems.
Damaged boiler and system components
• Blockages in primary heat exchanger
• Increased wear on pumps
• Blocked valves.
At the centre of this innovative design is a highly powerful
magnet that removes the magnetic debris (magnetite) that
is present in the heating system water. The central location
of the magnet ensures that magnetite is collected quickly
and retained, maximising the overall protection. Any
non-magnetic debris is caught by the twin-action cyclonic
trap, a proven technology that offers a capacity to collect up
to 200g of magnetite a year.
The Greenstar System Filter has been extensively
tested in simulated systems, proving its effectiveness
in removing: iron oxide, magnetite, limescale particles,
casting sand, welding debris, non-magnetic metal flakes,
paint particles and other system pollutants.
Heat exchanger damaged by system debris and pollutants
Reduced efficiency
• Energy efficiency loss equivalent to a boiler being
reduced from A rated efficiency to D rated, resulting
in fuel wastage
• Blocked radiators can reduce efficiency and
heating comfort.
A thermal graphic of a
blocked radiator
Debris in the system blocks the
efficient flow of water around
the system, thus affecting the
radiator’s heat distribution.
28
The Greenstar System Filter is easy to install and service
Installation
The filter can be installed almost anywhere in a heating
system, however to maximise the effectiveness it should be
placed before the boiler and after the last radiator.
NEW
Features
Benefits
Safeguards the boiler against damage and
Highly effective filter
protects the efficiency of the system. Saves up
to 6% a year on energy bills*
Prevent blockages in radiators
A warmer home and quieter system
Proven technology that can capture up to 200g
High powered internal magnet
of magnetite
Increased performance – better installation
Cylindrical design
options
Twin-action – magnetic and non-magnetic
Instantly effective against a wide range of
filtration
system debris
No electrical wiring connection or supply
No power consumption or moving parts
needed. Zero running costs and no failure of
components
Can be installed under the boiler or away from
the appliance
Flexibility
Removes the need to isolate a section of
One-way valve for adding system chemicals
the system when carrying out servicing and
maintenance
Worcester, Bosch Group specification
and design
Reliability of components and filter
*Independent research carried out by GASTEC at CRE
Product info
Part number
7 716 192 609
29
Condensate pipework
Important points to consider when siting a condensate
Condensate pump
drainage pipe:
Where “gravity discharge” to an internal termination is not
• Where a new or replacement boiler is being installed,
physically possible, or where very long internal runs would
access to an internal “gravity discharge” point should
be required to reach a suitable discharge point, condensate
be one of the factors considered in determining
should be removed using a proprietary condensate pump,
boiler location
of a specification recommended by the boiler or condensate
• The condensate pipe must be a minimum of 22mm dia.
pump manufacturer.
plastic pipe
• The condensate pipework must fall at least 52mm per
The pump outlet pipe should discharge to a suitable
metre towards the outlet and should take the shortest
internal foul water discharge point such as an internal soil
practicable route
and vent stack, internal kitchen or bathroom waste pipe,
• Ensure there are no blockages in the pipe run.
washing machine waste pipe etc. A suitable permanent
connection to the foul waste pipe should be used.
(see fig. 3 and 4)
Internal connections
In order to minimise risk of freezing during prolonged cold
spells, the following methods of installing a condensate
drainage pipe should be adopted, in order of priority.
Wherever possible, the condensate drainage pipe should be
Condensate
discharge
from boiler
Universal
connector
Visible air break
Sink or
at plug hole
basin with
integrated
22mm dia.
overflow
routed and terminated so that the condensate drains away
from the boiler under gravity to a suitable internal foul water
75mm
min.
discharge point such as an internal soil and vent stack.
A suitable permanent connection to the foul waste pipe
Condensate
pump
should be used. (see fig. 1)
Condensate
discharge
from boiler
Soil and
vent stack
Fig. 3 Condensate pump disposal (internal models)
Universal
connector
Universal
connector
Condensate
discharge
from boiler
Pipework
transition
22mm dia.
Fig. 1 Disposal to soil vent stack – internal and external models.
For external models increase pipe size and insulate pipework.
Alternatively if the first option is not possible an internal
kitchen or bathroom waste pipe, washing machine waste
Visible air break
at plug hole
Sink or basin with
integrated overflow
75mm
min.
Fig. 2 Disposal to a waste pipe (internal models)
30
Condensate
pump
Fig. 4 Condensate pump to external disposal (internal models)
pipe etc. can be used. (see fig. 2)
Universal
22mm dia.
connector
Insulate &
increase pipe
size to 32mm
25mm min.
Min. 450mm
and up to
three storeys
22mm dia.
Condensate
discharge
from boiler
75mm sink
waste trap
75mm sink
waste trap
External connections
Freezing conditions
• Pipework length should be kept to a minimum and the
Condensate
discharge
from boiler
22mm Pipework
transition
dia.
400mm min.
route as vertical as possible
25mm min.
• A CondenseSure auxiliary siphon may be used to reduce
500mm min.
the risk of freezing
• Where pipework is subjected to extreme cold or wind
chill, a weather proof insulation should be used.
Condensate waste
• Care should be taken when siting a soak away to avoid
obstructing existing services.
If no other discharge method is possible then the use of
100mm
dia. min.
plastic
pipe
100mm dia.
Drainage
holes
12mm dia.
a suitable foul water discharge point, or purpose-designed
Drainage
holes
300mm
Bottom of sealed tube
UNSUITABLE FOR CLAY SOIL TYPES
25mm
soak away, may be considered (see fig. 5).
be adopted:
100mm dia.
min. plastic
pipe
Limestone
chippings
25mm
25mm
50mm
an externally run condensate drainage pipe terminating at
If this method is chosen then the following measures should
Insulate &
increase pipe
size to 32mm
Universal
connector
Fig. 5 Soak away – internal and external models. For external
models increase pipe size and insulate pipework.
• The external run be kept as short as possible and not
exceed 3m
• A CondenseSure auxiliary siphon may be used to reduce
the risk of freezing
• The pipe should be run internally as far as possible
Condensate
discharge
from boiler
Universal
connector
before going externally and the pipe diameter should be
Pipework
transition
increased to 32mm before it passes through the wall to
Insulate &
increase
pipe size
to 32mm
External
rain water
pipe into
foul water
the exterior. The pipe should be insulated using suitable
waterproof and weather resistant insulation
External
air break
• The external pipe should take the shortest and least
exposed route to the discharge point, and should “fall”
as steeply as possible away from the boiler, with no
Air gap
22mm dia.
horizontal runs in which condensate might stand
• The use of fittings, elbows etc. should be kept to a
minimum and any internal “burrs” on cut pipework
43mm 90º
male/female bend
PVCu strap
on fitting
should be removed so that the internal pipe section is
as smooth as possible.
Fig. 6 Disposal into a rainwater down pipe – internal and
external models. For external models increase pipe size and
insulate pipework.
Fitting an external air break
• Refer to Fig 6. When a rain water down pipe, that goes
In addition to the condensate discharge options illustrated
directly into a sewer that carries both rainwater and
on these pages and in the Installation, Commissioning
foul water, is used to dispose of condensate an air break
and Servicing Instruction Manual, the new Worcester
must be installed in the 43mm pipework, between the
CondenseSure auxiliary siphon provides an innovative
boiler condensate outlet and the drainpipe, outside
alternative for the prevention of freezing for externally run
the property, to avoid flooding during adverse
discharge condensate (see over for details).
weather conditions.
For full technical information on pipe size, insulation
and different condensate pipework methods please
see Installation, Commissioning and Servicing
Instruction Manual.
31
The Worcester CondenseSure
auxiliary siphon
NEW
With climate change and extreme weather variations
becoming increasingly common, and very cold winters with
temperatures as low as -20°C being experienced, practices
such as externally run condensate discharge pipework are
now being questioned.
The CondenseSure auxiliary siphon has been designed to
allow a more flexible approach to boiler siting.
Tested to extreme temperatures
CondenseSure has been extensively tested under
simulated extreme weather conditions and proved its
effectiveness in preventing frozen condensate at -15ºC
for a sustained period of 48 hours.
CondenseSure principle of operation
Within most condensing boilers there is an internal
siphon which holds around 100ml of condensate before
being released down the condensate discharge pipe. A
typical A-rated condensing boiler will generate up to 2
The CondenseSure insulating jacket helps to retain the temperature
of the condensate.
litres of condensate an hour (dependant on output and
temperature) and this will result in the in-built siphon
A universal fitting for new and existing installations
discharging approximately every 3 minutes. With this
Although developed specifically for Worcester Greenstar
frequency of discharge it is unlikely that the condensate
gas- and oil-fired boilers, the Worcester CondenseSure
pipework is ever empty of condensate, consequently
has the added advantage of being able to be fitted to
increasing the potential for freezing of the pipework in
any make of condensing boiler for both new and retrofit
prolonged sub-zero temperatures.
installations. CondenseSure can provide a simple solution
which eliminates the need for re-siting both the new boiler
The CondenseSure siphon connects to the boiler
and the system pipework when replacing an existing
condensate discharge outlet and collects the condensate
non-condensing appliance. CondenseSure can easily be
into a larger volume before releasing it into the
fitted to existing installations to provide peace of mind in
discharge pipe.
extreme weather conditions.
With this expanded siphonic operation, the discharge from
the CondenseSure is every 15 to 20 minutes, resulting in:
Features
Benefits
• Increased velocity and flow rate
• With only 3 to 4 siphonic actions per hour,
No power consumption
No electrical wiring
connection or supply needed,
meaning zero running costs
No moving parts
No failure of components
Can be installed on new or
existing installations
Suitable for any gas- or
oil-fired condensing boilers
Can be attached to 22mm
heating flow pipework
Uses ‘free’ energy from the
pipe to heat the condensate
Under boiler or remote
installation
Flexibility
No electrical connections
No electrician needed
No pipe insulation needed
Cost saving and aesthetically
pleasing
the condensate pipework is empty for longer
• Significantly decreased or even eliminated
freezing potential.
32
Ease of installation
Fitting to a combi boiler
CondenseSure has been designed for ease of
installation in mind and is suitable for most boiler
applications. For maximum effectiveness it should
be installed immediately beneath the boiler where
4
it is clipped on to the boiler’s heating flow pipe and
connected to its siphonic trap. If this is not practical,
1
CondenseSure can be wall-mounted away from the
2
boiler and connected to a 32mm condensate discharge
pipe. However, this will sacrifice the benefit of warming
the condensate prior to discharge and therefore slightly
3
reduce its performance.
2
Condensate
discharge
from boiler
5
Universal
connector
6
7
External pipework
3000mm max.
2.5º fall min.
CondenseSure
1. Foam backing with double-sided tape
32mm OD pipe
2. Siphon mounting screws
3. Siphon body
4. Foam insert (used with regular or system boilers)
A typical installation using CondenseSure
5. Foam cover
CondenseSure installation parameters
6. CH flow pipe
The CondenseSure will protect an externally run condensate
7. Boiler DHW outlet pipe
discharge pipe from freezing for 48 hours at -15°C providing
the following installation parameters are met:
Additional installation considerations include:
•
• There is a fall on the discharge pipe of at least 2.5 degrees
• The discharge pipe diameter is not less than 32mm
•
•
•
•
The externally run pipe length does not exceed 3 metres
in diameter.
Whilst it is not necessary to insulate the pipework it may
be a consideration if longer lengths or if lower external
temperatures are expected.
Keeping any external pipework as short as possible
Minimising the number of bends and connections
Removal of burrs after cutting pipe
Removal of surplus solvent from the
interior of the pipe.
CondenseSure has no working parts to breakdown,
does not use any energy and has no electrical connections,
so there is no Part P requirement.
CondenseSure
clips onto the
22mm heating
flow pipe using
the ‘free’ heat
to raise the
condensate
temperature.
Product info
Part number
7 716 192 746
33
Horizontal and vertical flue terminal positioning
All measurements in millimetres
100mm/103mm
Conventional Flue Adaptor
Part No. 7-716-190-036
Up to 18/25kW output:
100mm/103mm
Part No. 7-716-190-036
25/32kW output Worcester
CF Flexible flue liner only:
100 or 103mm ø
options.
100mm ø
80mm ø
80mm ø
Conventional flue
130mm
Part No. 7-716-190-036 &
7-716-190-065
25/32kW output:
9
750
130mm
Part No. 7-716-190-049
Velux o
dormer win
32/50kW output & over:
130mm ø
130mm ø
100mm ø
100mm ø
80mm ø
7
Window
2
600
600
1,500
600
GREENSTAR HEATSLAVE 12/18
Note
• All measurements are the minimum clearances required.
• Use suitable brackets and fittings to support the flue
at approximately one metre intervals and at a change
of direction.
• Terminals must be positioned so to avoid combustion
products entering the building.
• In spite of the dimensions given here, the terminal must
not be closer than 300mm to combustible material, in
the case of a thatched roof double this dimension.
• Terminals must be positioned so to avoid products of
combustion accumulating in stagnant pockets around
the building or entering the building.
• Terminals must be at least 1.8m from an oil storage tank
unless a wall with of at least 30 minutes fire resistance
and extending 300mm wider and higher than the tank is
between the tank and the terminal.
34
4
3
600
1
Boundary
600
750
300
5
6
8
Key to illustration
1. 600mm distance to a boundary, unless it will cause a
nuisance. BS 5410: Part 1 recommends that care is
taken when siting terminals in relation to boundaries.
2. 600mm below eaves, balconies, this can be reduced to
75 mm, as long as the flue terminal is extended to clear
any overhang.
3. 600mm horizontally or vertically to an opening, air brick
or opening window.
4. 1,500mm vertically from a terminal on the same wall.
5. 750mm horizontally from a flue on the same wall.
6. 300mm to an internal or external corner.
7. Details of conventional flue adaptors.
2m
1m
104mm
52mm
12
or
ndow
750
600
11
10
Drainpipe
13
2,500
300
15
External
oil boiler
300
8. Minimum 600mm straight flue before any bend on a
conventional flue.
14
14. Flue clearance must be at least 300mm above ground
or balcony level. Terminal guards must be fitted if the
9. 750mm between a vertical structure and a flue terminal.
flue is less than 2 metres from the ground or if a person
10. 1,000mm below a Velux or dormer window, 300mm
could come into contact with the flue terminal.
above or to either side of the Velux or dormer window
15. 2,500mm between terminals facing each other.
or any opening on a sloping roof.
11. 600mm above the highest point of an intersection with
a roof.
12. Any flue must fall back towards the boiler by 3° or
52mm for every metre of flue so that the condensate
drains back to the boiler for disposal.
13. 300mm to any vertical sanitary pipework or drain pipe.
35
Greenstar regular & system boiler range
horizontal fluing options (internal models)
The Greenstar regular and system boiler range has a
125mm diameter telescopic horizontal room sealed flue
system including a plume management kit. The following
diagrams detail the permissible maximum lengths.
Accessories
Components
Part No.
Description
125mm diameter
Horizontal room sealed flue
7 716 190 064
Standard telescopic flue kit
(460 - 670mm)
7 716 190 062
Short telescopic flue kit
(350 - 460mm)
Flue diameter
125mm
150mm
Minimum flue length 12/18
140mm
N/A
7 716 190 033 1,000mm flue extension
18/25
140mm
N/A
7 716 190 097 600mm short flue extension
25/32
140mm
N/A
7 716 190 034 90º bend
32/50
N/A
140mm
7 716 190 035 45º bends (pair)
50/70
N/A
140mm
7 716 191 174 Support bracket
Maximum flue length 12/18
4,000mm
N/A
7 716 190 101 Flue damper
18/25
6,000mm*
N/A
7 716 190 050 Flue terminal guard
25/32
4,000mm
N/A
32/50
N/A
3,000mm
50/70
N/A
3,000mm
150mm diameter (Greenstar Utility only)
7 716 190 043 Standard flue kit
*Flue damper (Part No. 7 716 190 101) required when flue length exceeds
2m high level horizontal, 4m low level horizontal rear, 3m low level horizontal side
7 716 190 045 1,000mm extension flue kit
7 716 190 046 90º bend
Note: The maximum flue length must be reduced by the
following amounts for each bend used.
80/125mm
7 716 190 047 45º bends (pair)
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
The following criteria should be noted when planning
the installation:
• The concentric flue system must be inclined at
125mm dia. standard telescopic flue kit (460 - 670mm)
3º (52mm per metre) from the appliance, to allow
1 x telescopic terminal assembly
condensate to drain back into the boiler
1 x internal finishing plate(s)
• A white plume of condensation will be emitted from
1 x external weather seal
the terminal because the appliance operates at high
1 x flue clamp
efficiency. Care must be taken when selecting the flue
Part No. 7 716 190 064
terminal position
• To achieve a maximum flue length, one of the extension
125mm dia. short telescopic flue kit (350 - 460mm)
flue kits will need to be cut so that the permitted maximum
flue length is not exceeded
• Horizontal flue options 1-6 illustrate common flue
installations. Other configurations of the flue system are
1 x flue clamp
possible up to, and not exceeding, the stated maximum
Part No. 7 716 190 062
flue lengths.
150mm dia. standard flue kit
1 x terminal assembly
1 x bend
1 x wall plate(s)
1 x air hose
1 x airbox assembly
Part No. 7 716 190 043
36
Option 1: Standard rear flue assembly
Components
Option 3: Extended rear flue assembly using a 90º bend
Components
Part No. 125mm
7 716 190 064
Part No. 125mm
7 716 190 064
7 716 190 033
7 716 190 034
Part No. 150mm
7 716 190 043
Part No. 150mm
7 716 190 043
7 716 190 045
7 716 190 046
Maximum lengths (mm) & no. of components required
Greenstar Camray 12/18 & 25/32 series
125mm
360
1
125mm
150mm
3,000
1
up to 3
1
1
up to 5
1
1
up to 2
1
Greenstar Camray 18/25
880
1
125mm
5,000*
Option 2: Extended rear flue assembly
150mm
2,000
*Flue damper required when flue length exceeds 3,000mm
Option 4: Extended rear flue assembly using two 45º bends
Components
Part No. 125mm
7 716 190 064
7 716 190 033
Part No. 150mm
7 716 190 043
7 716 190 045
125mm
4,000
1
up to 4
6,000*
1
up to 6
3,000
7 716 190 064
7 716 190 033
7 716 190 035
Part No. 150mm
7 716 190 043
7 716 190 045
7 716 190 047
125mm
150mm
Part No. 125mm
125mm
Components
1
up to 3
125mm
3,000
1
up to 3
2
1
up to 5
2
1
up to 2
2
5,000*
150mm
2,000
Note: The short flue extension (600mm) may be used
as an alternative to the standard 1,000mm extension on
80/125mm flue installations as required up to the maximum
flue lengths stated (Part No. 7 716 190 097).
Notes:
Flue length is measured from the side/top of the boiler to the outside wall for
the Greenstar Oilfit flue kits 125mm and 150mm.
All components for the left horizontal and right horizontal outlet come within
the Greenstar Oilfit horizontal flue kit (150mm) for the Greenstar Utility
32/50 and 50/70 models.
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
37
Option 5: Side flue extension
Option 6: High level horizontal discharge
Components
Part No. 125mm
7 716 190 064
7 716 190 033
7 716 190 034
Part No. 150mm
7 716 190 043
7 716 190 045
7 716 190 046
Components
125mm
3,000
1
up to 3
1
5,000*
1
up to 5
1
3,000
7 716 190 033
7 716 190 034
Part No. 150mm
7 716 190 043
7 716 190 045
7 716 190 046
125mm
150mm
7 716 190 064
125mm
Part No. 125mm
1
up to 2
1
1
up to 3
1
1
up to 5
1
1
up to 2
1
125mm
2,000
5,000*
150mm
2,000
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
38
Notes:
Flue length is measured from the side/top of the boiler to the outside wall for
the Greenstar Oilfit flue kits 125mm and 150mm.
All components for the left horizontal and right horizontal outlet come within
the Greenstar Oilfit horizontal flue kit (150mm) for the Greenstar Utility
32/50 and 50/70 models.
Greenstar Danesmoor Wall Mounted
Internal boiler range horizontal
fluing options
The Greenstar Danesmoor WM regular boiler range has a
125mm diameter telescopic horizontal room sealed flue
system including a plume management kit. The following
diagrams detail the permissible maximum lengths.
Accessories
Components
Part No.
Description
125mm diameter
7 716 190 064
Standard telescopic flue kit
(460 - 670mm)
(350 - 460mm)
Flue diameter
125mm
7 716 190 062
Minimum flue length
160mm
Maximum flue length
4,000mm
7 716 190 034 90º bend
7 716 190 035 45º bends (pair)
80/125mm
45º bend
500mm
90º bend
1,000mm
Note: The telescopic flue kit does not include 90° bend
required for horizontal fluing.
125mm dia. standard telescopic flue kit (460 - 670mm)
the installation:
1 x flue clamp
Part No. 7 716 190 064
• A white plume of condensation will be emitted from
the terminal because the appliance operates at high
efficiency. Care must be taken when selecting the flue
125mm dia. short telescopic flue kit (350 - 460mm)
1 x flue clamp
Part No. 7 716 190 062
terminal position
flue kits will need to be cut so that the permitted
maximum flue length is not exceeded
• Horizontal flue options 1-5 illustrate common flue
installations. Other configurations of the flue system are
possible up to, and not exceeding, the stated maximum
flue lengths.
39
Option 3: Extended horizontal flue assembly
with a second 90º bend
Option 1: Standard horizontal flue assembly
Components
Part No. 125mm
7 716 190 064
7 716 190 034
Components
Part No. 125mm
125mm
670
1
7 716 190 064
7 716 190 033
7 716 190 034
1
125mm
Option 2: Extended horizontal flue assembly
3,000
1
up to 3
2
Option 4: Extended flue assembly horizontal and upwards
Components
Part No. 125mm
7 716 190 064
7 716 190 033
7 716 190 034
Components
125mm
4,000
1
Part No. 125mm
up to 4
1
7 716 190 064
7 716 190 033
7 716 190 034
125mm
4,000
1
up to 4
1
Option 5: Extended flue assembly horizontal and upwards
using a second 90º bend
Components
Part No. 125mm
7 716 190 064
7 716 190 033
7 716 190 034
80/125mm
45º bend
500mm
90º bend
1,000mm
40
125mm
3,000
1
up to 3
2
Greenstar regular & system boiler range
vertical fluing options (internal models)
The Greenstar regular and system boiler range has the
125mm dia. vertical balanced flue kit
choice of 2 differently sized vertical room sealed flue
Greenstar Camray 12/18 & 25/32
systems, 125mm and 150mm. Both systems have different
1 x flue terminal assembly
maximum lengths. The following diagrams detail the
1 x bend
permissible lengths.
1 x clamp bracket
1 x fire stop plate
1 x pipe clamp
Vertical room sealed flue
Flue diameter
Minimum flue length
Maximum flue length
(inc. terminal)
1 x drill pack
125mm
150mm
12/18
1,080mm
N/A
18/25
1,080mm
N/A
25/32
1,080mm
N/A
Greenstar Camray 18/25 & 25/32 and
32/50
N/A
1,275mm
Greenstar Utility 32/50 & 50/70 models
50/70
N/A
1,275mm
Part No. 7 716 190 032
1 x bend
12/18
8,000mm
N/A
18/25
8,000mm
10,000mm*
25/32
N/A
8,000mm
32/50
N/A
6,000mm
50/70
N/A
6,000mm
138mm
163mm
Flue terminal assembly diameter
*Flue damper (Part No. 7 716 190 101) required
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
the installation:
1 x bend support bracket
1 x fire stop plates
1 x flue spigot
1 x airbox assembly
Part No. 7 716 190 044
Accessories
Components
Part No.
Description
125mm diameter
7 716 190 032 Vertical balanced flue kit
7 716 190 034 90º bend
7 716 190 035 45º bends (pair)
7 716 191 090 Flashing – flat roof
7 716 191 091 Flashing – pitched roof
• Because the appliance operates at high efficiency a
white plume of condensation will be emitted from the
terminal. Care must be taken when selecting the flue
terminal position.
150mm diameter
Vertical balanced flue kit
7 716 190 044 (Greenstar Utility)
7 716 190 059
Vertical balanced flue kit
(Greenstar Camray)
7 716 190 046 90º bend
7 716 190 047 45º bends (pair)
41
Option 1: Vertical balanced flue system minimum height
Option 3: Vertical balanced flue system with two 90º bends
Components
Part No. 125mm
7 716 190 032
Part No. 150mm
7 716 190 044
Components
Part No. 125mm
7 716 190 032
7 716 190 033
7 716 190 034
Part No. 150mm
7 716 190 044
7 716 190 045
7 716 190 046
125mm
1,080
1
Greenstar Camray 12/18 series
125mm
1,080
1
125mm
150mm
1,080
1
150mm
1,290
1
6,000
1
up to 6
2
125mm
6,000
1
up to 6
2
150mm
8,000*
1
up to 8
2
1
up to 6
2
1
up to 4
2
Option 2: Vertical balanced flue system maximum height
150mm
6,000
150mm
4,000
Components
Part No. 125mm
7 716 190 032
7 716 190 033
Part No. 150mm
7 716 190 044
7 716 190 045
125mm
8,000
1
up to 8
125mm
8,000
150mm 10,000*
1
up to 8
1
up to 10
150mm
8,000
1
up to 8
1
up to 6
150mm
6,000
42
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
Option 6: Vertical balanced flue system rear discharge
Components
Components
Part No. 125mm
7 716 190 032
7 716 190 033
Part No. 150mm
7 716 190 044
7 716 190 045
Part No. 125mm
7 716 190 032
7 716 190 033
7 716 190 035
Part No. 150mm
7 716 190 044
7 716 190 045
7 716 190 047
125mm
125mm
7,000
1
8,000
1
up to 7
2
125mm
8,000
150mm 10,000*
1
up to 8
1
up to 10
125mm
7,000
1
up to 7
2
150mm
9,000*
1
up to 9
2
150mm
1
up to 7
2
1
up to 5
2
150mm
7,000
5,000
8,000
1
up to 8
1
up to 6
150mm
up to 8
150mm
6,000
Option 5: Vertical balanced flue system side discharge
Components
Part No. 125mm
7 716 190 032
7 716 190 033
7 716 190 034
Part No. 150mm
7 716 190 044
7 716 190 045
7 716 190 046
125mm
7,000
1
up to 7
1
125mm
7,000
1
up to 7
1
150mm
9,000*
1
up to 9
1
1
up to 7
1
1
up to 5
1
150mm
7,000
150mm
5,000
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
43
Internal boiler range vertical fluing options
The Greenstar Danesmoor WM boiler range has a 125mm
diameter vertical room sealed flue system. The following
diagrams detail the permissible lengths.
Accessories
Components
Part No.
Description
125mm diameter
Vertical room sealed flue
Flue diameter
7 716 190 032 Vertical balanced flue kit
125mm
Minimum flue length
1,080mm
Maximum flue length (inc. terminal)
6,000mm
Flue terminal assembly diameter
Flue terminal assembly length
7 716 190 034 90º bend
125mm
7 716 190 035 45º bends (pair)
1,080mm
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
7 716 191 090 Flashing – flat roof
7 716 191 091 Flashing – pitched roof
the installation:
1 x bend
1 x clamp bracket
1 x fire stop plate
1 x pipe clamp
• Because the appliance operates at high efficiency a
1 x drill pack
white plume of condensation will be emitted from the
Part No. 7 716 190 032
terminal. Care must be taken when selecting the flue
terminal position.
44
Option 1: Vertical balanced flue system minimum height
Components
Part No. 125mm
7 716 190 032
125mm
1,080
Components
Part No. 125mm
7 716 190 032
7 716 190 033
7 716 190 034
1
Option 2: Vertical balanced flue system maximum height
125mm
4,000
1
up to 4
1*
*Only order 1 additional 90º bend – vertical kit includes a 90º bend
Components
Part No. 125mm
7 716 190 032
7 716 190 033
Components
125mm
6,000
1
up to 6
Part No. 125mm
7 716 190 032
7 716 190 033
7 716 190 035
125mm
5,000
1
up to 5
2
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
45
Greenstar Camray regular & system boiler
range horizontal fluing options
(external models)
Low-level rear
80/125mm dia. low level horizontal balanced flue kit
175mm
Part No. 7 716 190 084
240mm
Accessories
Components
Part No.
Description
TOP
VIEW
125mm diameter
7 716 190 084
Low level horizontal
balanced flue kit
FRONT
7 716 190 034 90º bend (internal only)
Components
Part No. 125mm
7 716 190 084
7 716 190 050
125mm
175mm
1
1
Low-level left
TOP
VIEW
175mm
240mm
FRONT
Components
Part No. 125mm
7 716 190 084
7 716 190 034
7 716 190 050
125mm
175mm
1
1*
1
*Note: To flue to the left or right hand sides only
Low-level right
TOP
VIEW
175mm
240mm
FRONT
Components
Part No. 125mm
7 716 190 084
7 716 190 034
7 716 190 050
125mm
46
175mm
1
*Note: To flue to the left or right hand sides only
1*
1
Oilfit external flue system
Greenstar Oilfit external flue
Flue diameter
80/125mm
Balanced flue terminal and extensions
The Greenstar Oilfit External flue system can be used with
the external models and to continue flues from internal
Maximum flue length
2,000mm
Maximum flue length
models outside the building.
5,000mm
There are two terminal types, vertical which is suitable for
Maximum flue length
2,000mm
all models and horizontal suitable for all Camray internal
models and the 12/18 and 18/25 Camray External models.
Maximum flue length
4,000mm
Greenstar Utility 32/50 & 50/70
Horizontal terminals only:
Maximum flue length
2,000mm
The terminal outlet must face directly away from the wall
or no more than 45º from this direction. All flue clearances
80/125mm dia. horizontal external flue kit
must be measured from the end of the terminal in the
Greenstar Camray series and
direction the terminal is facing during use.
Each extension must be supported using the wall clamps
1 x 80/125 weather seal
supplied or a suitable alternative.
1 x external bend
1 x external cabinet flue seal and plate
1 x clamp bracket
1 x drill pack
90° ± 45°
Part No. 7 716 190 057
Accessories
Components
Part No.
Description
80/125mm diameter
7 716 190 057 Horizontal external flue kit
7 716 190 054 External flue extension
7 716 190 098 600mm external flue extension
7 716 190 055 External 90º bend
7 716 190 056 External 45º bends (pair)
90°
Horizontal terminal option
45° max
45° max
Plan view
Components
Reduce the total straight flue length for each extra flue
bend by:
• 1,000mm for each 90º bend
• 500mm for each 45º bend.
Part No. 125mm
7 716 190 057
7 716 190 054
Greenstar Camray series & Greenstar Danesmoor
Wall Mounted
125mm
2,000*
1
up to 2
*From the boiler casing, (the horizontal kit bend is ignored when calculating the
flue length).
47
Balanced flue terminal and extensions
80/125mm dia. vertical external flue kit
Vertical terminals only:
Greenstar Camray 12/18 & 18/25 and
• The terminal must extend beyond the roof or wall by
600mm.
• The terminal must be at least 600mm horizontally from
1 x external bend
any vertical structure.
• Each extension must be supported using the wall clamps
supplied or a suitable alternative.
1 x clamp bracket
1 x drill pack
Part No. 7 716 190 053
600mm
100/150mm dia. vertical external flue kit
1 x 80/125 mm to 100/150mm adaptor
1 x external bend
600mm
1 x clamp bracket
1 x drill pack
Part No. 7 716 190 058
Accessories
Components
Part No.
Description
80/125mm diameter
7 716 190 053 Vertical external flue kit
Reduce the total straight flue length for each extra flue
bend by:
7 716 190 098 600mm external flue extension
• 1,000mm for each 90º bend
• 500mm for each 45º bend.
Flue diameter
7 716 190 055 External 90º bend
80/125mm
100/150mm
8,000mm
–
18/25
8,000mm
10,000mm*
25/32
–
8,000mm
6,000mm
–
18/25
6,000mm
–
100/150mm diameter
Greenstar Camray
7 716 190 058 Vertical external flue kit
*From the boiler casing, (the vertical kit bend is ignored when calculating the
flue length) maximum 2m of horizontal flue.
Flue extension lengths:
Note: The 600mm external flue extension may be used
Vertical 1,000mm overall length. Effective length when
engaged into sockets within the flue run is 950mm.
Flue terminal lengths:
Vertical 80/125mm dia.: 185mm + cage
80/125mm
48
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
Top outlet*
Side outlet
Components
Part No. 125mm
7 716 190 053
7 716 190 054
7 716 190 055
Greenstar Camray 12/18 series & Danesmoor WM 12/18
Components
Part No. 125mm
125mm
7 716 190 053
7 716 190 054
125mm
8,000
1
up to 8
125mm
8,000
150mm 10,000**
up to 8
1
up to 10
1
up to 6
2
125mm
6,000
1
up to 6
2
150mm
8,000*
1
up to 8
2
up to 6
2
150mm
1
6,000
6,000
1
150mm
8,000
1
up to 8
125mm
N/A
N/A
N/A
150mm
N/A
N/A
N/A
*Top outlet not available on Greenstar Camray External models.
**Flue damper (Part No. 7 716 190 101) required
Rear outlet
Components
Part No. 125mm
7 716 190 053
7 716 190 054
7 716 190 056
125mm
7,000
1
up to 7
2
125mm
7,000
1
up to 7
2
150mm
9,000*
1
up to 9
2
up to 7
2
150mm
7,000
1
Note: The 600mm external flue extension may be used
80/125mm
100/150mm
45º bend
500mm
500mm
90º bend
1,000mm
1,000mm
49
Plume management
terminal positioning
All measurements in millimetres
±45°
Flue exhaust
outlet
2,500
Air intake
6
7
600
300
2
Balcony
150
600
200
100
1
Boundary
300
150
3
Window
600
Window
600
Window
Door
4
300
150
200
150
25
5
Drainpipe
Note
•
• Terminals must be positioned so to avoid combustion
All measurements are the minimum clearances required
products entering the building
• Support the flue at approximately one metre intervals
and at a change of direction, use suitable brackets
and fittings.
4. Clearance no less than 200mm from the lowest point of
the balcony or overhang, installations in car ports are
not recommended.
5. 1,200mm from an opening in a car port on the same wall
i.e. door or window leading into dwelling. 600mm to a
surface facing a terminal.
6. Using a plume management kit the air intake
measurement can be reduced to 150mm providing the
Key to illustration
flue exhaust outlet has a 600mm clearance. Plume kits
1. 600 mm distance to a boundary, unless it will cause
running horizontally must have a 10 degree fall back to
a nuisance. BS 5410: Part 1 recommends that care is
the boiler for proper disposal of condensate.
taken when siting terminals in relation to boundaries.
For details on specific lengths see relevant boiler
2. Internal/external corners the air intake can be reduced
to 150mm providing the flue exhaust outlet has a
300mm clearance.
3. Vertical sanitary pipe: 25mm to the flue air intake and
300mm to the flue exhaust outlet.
50
Technical & Specification manual.
7. 2,500mm between air intake and facing terminal.
Plume management system options
Greenstar Camray
& Danesmoor WM
(internal) series
At least
1,500mm
from any
opening in
the building
V
45°
Plume management system
Opening in the
building i.e. air
brick, window.
Direction of flue products,
the angle of the terminal bend
must be more than 45° from
the wall or structure
80mm dia. plume management kit
1 x terminal bend
Plume terminal
1 x extension 500mm
1 x outlet assembly
1 x clamp pack
Part No. 7 716 190 092
™
Accessories
Components
Part No.
Description
80mm diameter
Re-directing flue discharge from an 80mm dia.
plume management outlet
Plume management system measuring
Note: All boilers have a maximum permissible
7 716 190 092 Plume management kit
plume management length – see table below.
7 716 190 093 1,000mm extension
7 716 190 095 90º bend
7 716 190 094 45º bend (pair)
500mm
(min) (M)
L (max)
Standard plume management system
The flue terminal outlet has built-in stops to limit rotation
for horizontal fluing to allow condensate to run back into
the boiler for safe disposal. Do not attempt to force beyond
the limit stops.
All plume management sections must rise by at least
173mm per metre (10º) from the terminal to ensure that
5,000mm
(max) (M)
condensate flows back into the boiler.
L (max)
Flue length
(L)
500mm (M)
Max. number
of bends
Plume length
(M)
Max. number
of bends
160 - 2,000mm
2
500 - 5,000mm
3
2,001 - 3,000mm
2
500 - 3,500mm
3
3,001 - 4,000mm
2
500 - 2,000mm
3
Additional bends
Adding bends to the plume management system reduces
the actual plume management length. Each bend has an
equivalent straight length and must be factored into the
overall effective length.
• 90° bend is equivalent to 1,000mm
• 45° bend is equivalent to 500mm.
51
Plume management system
Plume management system with angled termination
Components
Part No. 80mm
7 716 190 092
Greenstar Camray, Danesmoor WM & Camray External series
80mm
500
Components
Part No. 80mm
1
7 716 190 092
7 716 190 093
Plume management system with extensions
80mm
5,000
1
5
Plume management system with extensions and two 45º bends
Components
Part No. 80mm
7 716 190 092
7 716 190 093
80mm
5,000
1
5
Plume management system with extensions and 45º bend
Components
Part No. 80mm
7 716 190 092
7 716 190 093
7 716 190 094
80mm
Components
Part No. 80mm
7 716 190 092
7 716 190 093
7 716 190 094
80mm
52
5,000
1
5
1
5,000
1
5
1
Greenstar Camray
External series
Plume management on Greenstar Camray External boilers
The plume management kit can be used on the
Greenstar Camray External 18/25 and 25/32 models in
conjunction with the external low level horizontal flue kit
(Part No. 7 716 190 084). The Camray External 12/18 is
not suitable for use with plume management.
±45°
M
Min. 150mm
Plume length (M)
Maximum number of bends
500 - 5,000mm
2
53
Conventional flue
Open (conventional) flued appliances must not be installed
in a bedroom, bathroom or bedsitting room.
•
The flue system must be in accordance with BS 5410 and
To convert the appliance to a conventional flue system the
vertical flue adaptor needs to be specified:
Greenstar 12/18 & 18/25 models
CF flue adaptor kit
Part No. 7 716 190 036
the current Building Regulations.
• The flue must be constructed of materials suitable for use
with condensing combustion products.
• External flue systems must be of the insulated type.
• Brick and masonry chimneys must be lined with a
CF flue adaptor kit
Part No. 7 716 190 036
suitable non-combustible material and properly jointed
100 to 130mm adaptor
to withstand the effects of the working temperature
Part No. 7 716 190 065
(minimum rating of material 120°C) of the appliance and
any condensate which may form.
• All flue joints must be sealed to prevent the leakage of
condensate and combustion products.
• Ensure that joints are made so that the condensate runs
away and is not collected within the joint.
CF flue adaptor kit
Part No. 7 716 190 049
The flue must be constructed of materials suitable for the
use of condensing combustion products.
NOTE: The flue can be increased in size from the boiler
take off point providing the joint is correctly sealed. Never
reduce the flue diameter from the boiler take off point.
D
E
Conventional flue sizing
Output
Diameter
12/18
100/103mm
18/25
100/103mm
25/32
130mm
32/50
130mm
50/70
130mm
• Because the flue operates at a lower temperature on a
condensing boiler compared to that of a conventional
appliance, the flue draught will be lower. Typically
the draught will be between 0.5mmwg and 4.4mmwg,
measured with the flue warm but the burner not firing.
The actual figure will vary depending on weather
conditions, flue height and position.
• The flue should be vertical and contain as few bends as
possible, a maximum of two 135° bends should be used.
C
• The flue outlet must be extended beyond the eaves of the
building and where possible, above the apex.
B
• Fit a suitable anti down-draught terminal where down
draughts are experienced.
A
A Boiler
D Anti down-draught terminal
B Flue
E Chimney
C Maximum 2 bends at 135º
54
Oilfit flexible flue liner
Conventional vertical flue kit
130mm dia. Oilfit flexible flue liner kit
To convert the appliance to a conventional flue system the
vertical flue adaptor needs to be specified:
1 x chimney cowl
1 x terminal
100mm dia. conventional vertical flue kit
1 x support bracket assembly
Greenstar Camray 12/18 & 18/25 models
1 x centralising spacer
1 x adaptor (80mm dia. to 100mm dia.)
1 x flexible to rigid adaptor kit (includes liner & seal)
1 x adaptor (80mm dia. to 103mm dia.) –
1 x flexible liner
not required for the flexible flue liner installation
1 x rigid to flexible adaptor kit (includes liner & seal)
1 x bend
Part No. 7 716 190 079 (8m)
1 x bolt and solvent-free grease sachet
Part No. 7 716 190 080 (12m)
1 x support bracket
Part No. 7 716 190 081 (15m)
Part No. 7 716 190 036
Accessories
130mm dia. conventional vertical flue kit
1 x adaptor (100mm dia. to 130mm dia.)
Components
Part No.
Description
100mm diameter
7 716 190 076 Oilfit flexible flue liner kit (8m)
1 x bend
1 x bend support bracket
Part No. 7 716 190 049
7 716 190 066 1,000mm extension kit*
The flue must be constructed of materials suitable for the
7 716 190 067 500mm extension kit*
use of condensing combustion products.
7 716 190 068 Telescopic extension*
Conventional flexible flue liner kit
7 716 190 069 45º bend*
100mm dia. Oilfit flexible flue liner kit
7 716 190 036 Conventional vertical flue kit
Greenstar Camray & Greenstar Danesmoor
7 716 190 074 Wall cover plate kit
Wall Mounted models
1 x chimney cowl
1 x terminal
130mm diameter
1 x support collar
1 x support bracket assembly
1 x centralising spacer
1 x flexible to rigid adaptor kit (includes liner & seal)
7 716 190 070 1,000mm extension kit*
1 x flexible liner
7 716 190 071 500mm extension kit*
1 x rigid to flexible adaptor kit (includes liner & seal)
7 716 190 072 Telescopic extension*
Part No. 7 716 190 076 (8m)
Part No. 7 716 190 077 (12m)
7 716 190 073 45º bend*
Part No. 7 716 190 078 (15m)
7 716 190 049 Conventional vertical flue kit
7 716 190 075 Wall cover plate kit
*Stainless steel
55
Typical installations
Typical installations
Open (conventional) flued appliances must not be installed
Open (conventional) flued appliances must not be
in a bedroom, bathroom or bed-sitting room.
installed in a bedroom, bathroom or bed-sitting room.
Before installation commences it must be checked that:
The first 600mm of the stainless steel flue pipe off the
•
• The chimney has been thoroughly swept to remove
boiler must be vertical with no bends or restrictions.
The chimney is structurally sound and free of obstructions
deposits since it was last used.
Model
Flue diameter
Maximum flue length
The flexible flue pipe is only suitable for lining chimneys
12/18
100mm
15,000mm
that conform to the Building Regulations and it should not
18/25
100mm
15,000mm
be used as a chimney on its own or outside a masonry or
25/32
100mm
15,000mm
flueblock chimney.
All the flexible liner and adaptors must be within the
chimney with rigid stainless steel flue pipe connecting to
32/50
130mm
15,000mm
50/70*
130mm
15,000mm
*For 70kW adjust the first and second stage pump pressure to 125psi.a
the boiler.
G
The first 600mm of the stainless steel flue pipe off the
boiler must be vertical with no bends or restrictions.
There must be at least a 25mm clearance between the
stainless steel flue pipe and any combustible material.
The data label must be secured onto the chimney or
chimney hearth using the plate provided.
F
If it is not possible to attach the plate to the chimney,
E
L max
the plate can be attached, in a visible position, next to
the electricity consumer unit.
Do not attach the data plate or label to the flue system.
The terminal should not be modified and an extra cowl
or cover must not be fitted, the boiler is designed so that
D
any rain that enters the flue will be directed down to the
C
condensate drain.
**
B
A
A Boiler
D Fire stop plate/inspection plate
B Stainless steel vertical section
(min. 600mm)
E Centralising spacer
C Maximum 2 bends at 45°
G Chimney cowl
F Flexible liner
Calculating the length:
L maximum = boiler maximum minus 1m*.
(Each 45º bend has a 0.5m equivalent flue length)
*If the chimney has an additional offset, then L will be reduced by an extra metre.
**The top 45º bend may not be required if there is sufficient room in the chimney
to turn the flexible liner through 45º within the chimney. The stainless steel
section must be adequately supported.
56
Installation requirements
Installation regulations
Sealed system installation
The appliance should be installed by a competent person.
The Greenstar regular and system oil-fired appliances
The person installing the appliance should be aware of the
are designed for sealed systems, incorporating a pre-
Health and Safety at Work Act and take appropriate action to
plumbed expansion vessel, pressure relief valve set to 3bar,
ensure that the regulations are adhered to. In order to give
automatic air vent and pressure gauge. The expansion
optimum efficiency and trouble-free operation the appliance
vessel fitted to the appliance will accommodate differing
must be commissioned by a qualified OFTEC engineer.
system volumes depending on initial charge pressure and
system pre-pressurisation. Under certain circumstances
The compliance with a British Standard does not, of itself,
the system volume may be in excess of that catered for
confer immunity from legal obligations. In particular the
by the expansion vessel provided. In this instance an
installation of this appliance must be in accordance with the
additional vessel should be fitted as close as possible to
relevant requirements of the following British Standards and
the return connection of the appliance. Filling of the system
regulations in respect of the safe installation of equipment.
can be from a make-up vessel, fitted with a non-return
valve and mounted above the highest point in the system.
BS 5410: part 1 & 2: Code of Practice for Oil Fired Boilers.
Alternatively, and to comply with the new Water Authority
requirements, the system may be filled through a temporary
BS 799: part 5: Specification for Oil Storage Tanks.
hose connection to the mains water supply provided that
a double check valve assembly and test point are fitted on
BS 7593: Code of Practice for treatment of water in
the system side of the temporary connection.
domestic hot water central heating systems.
Radiator valves
BS 5449: part 1: Specification for forced circulation hot
Underfloor heating
water central heating for domestic premises.
• Plastic pipework used for underfloor heating must be
correctly controlled with a thermostatic blending valve
BS 5955: part 8: Specification for the installation of
limiting the temperature of the circuits to approx. 50ºC
thermoplastic pipes and associated fittings for use in
and a 20ºC temperature differential must be maintained
domestic hot and cold water services and heating systems.
at the appliance.
BS 7291: Thermoplastic pipes and associated fittings for
Primary system/connections/valves
hot and cold water for domestic purposes and heating
• Do not use galvanised pipes or radiators.
• All system connections, taps, showers and mixing valves
installations in buildings.
must be capable of sustaining a pressure up to 3bar
BS 7074: part 1: Application, selection and installation
of expansion vessels and ancillary equipment for sealed
water systems.
• Radiator valves should conform to BS 2767:10
• All other valves should conform to BS 1010
• On new installations TRVs must be used on all radiators
except the radiator where the room thermostat is
BS 7671: IEE Wiring Regulations, current edition.
sited, this must be fitted with a lockshield valve and
left open. All boiler replacement installations should
Full British Standards requirements can be found on
have TRVs fitted to radiators at least within the
the website.
sleeping accommodation
• Drain cocks are required at all the lowest points on
The Building Regulations England and Wales, Scotland and
Northern Ireland.
the system
• Air vents are required at all the high points on the system.
Local water company bye-laws.
The Control of Pollution (Oil) Regulations.
OFTEC Standards
57
Open vented primary systems
Guarantee
The feed and expansion cistern (E) must be positioned
Worcester oil-fired appliances are offered with a 2 year*
to provide a static head (S) of at least 1 metre above the
guarantee on parts and labour from the date of installation if
highest point in the heating system to the water level in the
the appliance is commissioned upon installation and the
expansion tank (E).
regular service requirements are met. The primary heat
exchanger comes with a 5 year* guarantee and the secondary
The open vent pipe (H), feed and expansion pipe (F) must
heat exchanger is guaranteed for 10 years*. Ongoing service
rise continuously from the appliance.
and maintenance contracts can be arranged through the
Worcester Customer Service Department.
The open vent pipe (H) must be at least 22mm dia.
E
S
1,000mm min.
150mm max.
F
M
H
R
T
A
R
L
T
R
K
T
L
R
L
T
C
J
K
L
D
D
Typical open vent system
A
Appliance
K
Zone valve
C
Automatic bypass valve
L
Lockshield valve
D
Drain cock
M Hot water cylinder
E
Feed and expansion cistern
R
Radiators
F
Feed and expansion 15mm dia. min
S
Static head
H
Open vent 22mm dia. min
T
TRV
J
Circulating pump
Full base (plastic tanks)
External
wall
Fire valve
sensor
Isolating
valve
4m max.
Oil storage tank
300mm
min.
Oil supply
Isolating
Isolating Oil strainer
valve
Oil
Oil pump
valve
& water
Fire valve
separator supply
Oil burner
Oil filter
to
BS
5410
pipe
(16μm max.
filtration size)
Fig. 10 Single pipe system
58
*Terms and conditions apply.
Two pipe systems
Fire valve to BS 5410
Isolating
valve
Oil storage tank
Oil burner
Isolating
valve
Oil supply pipe
150mm
Isolating
valve
External
wall
Oil strainer &
water separator
3.5m max.
Non-return valve
Fire valve
sensor
Oil
pump
Oil filter
(16μm max.
filtration size)
Fig. 11 Two pipe system
Fire valve sensor
Oil burner
De-aerator
Fire valve
to BS 5410
Isolating
valve
Oil strainer Isolating
& water
valve
separator
Oil pump
3.5m max.
Oil storage tank
External wall
Oil supply pipe
Fig. 12 Single pipe lift system with de-aerator
The oil burner on the Greenstar regular and system
De-aeration devices
oil-fired appliances is supplied with a single flexible fuel
A de-aeration device is a container of oil about the size of
line from the oil pump which the installer connects the
a pint glass with an automatic air vent on top and three
main oil supply line to (via the oil isolation valve), within
connections on the bottom. It saves running a return oil
the appliance. This enables the burner to be removed
pipe back to the tank from the burner as in Fig. 11. Its
without the need for disconnection of the fuel line.
function is to provide a reservoir of oil from which the
oil pump draws oil whilst venting any air in the oil to the
The maximum permissible head is 4 metres. If the head is
atmosphere preventing nuisance ‘lockout’ of the burner. Not
greater, then a head breaking device must be incorporated
all the oil drawn is consumed and any excess is returned to
into the oil supply line.
the de-aeration device, so whilst the burner is firing there
is a continuous flow and return of oil. The third connection
The oil pump’s primary job is to pressurise the oil once in
is for the main fuel line from the oil tank. There is usually
the pump and force it out of the nozzle at high pressure to
a non-return valve located in this connection to prevent
atomise the fuel to ensure clean and efficient combustion.
oil draining back towards the oil tank under gravity and
This same pump can also be converted to ‘draw’ up the
creating a vacuum. When the burner is firing the whole
fuel line in cases where the oil tank is lower than the
fuel supply system is under negative pressure i.e. suction,
appliance’s burner. This conversion is undertaken by the
therefore it is imperative that all joints on the fuel supply
installing engineer.
system are sound. Whilst there may be no obvious signs of
an oil leak externally, when the burner is firing it may be
All oil pumps on Worcester appliances can easily be
possible for air to be drawn in through a bad joint, reducing
converted to work on a two pipe system (details of
the pump’s capabilities, resulting in a lack of fuel to the
this operation are within the Installation and Servicing
oil pump and nuisance ‘lockout’. This may manifest itself
instructions which come with the appliance).
as a very low level of oil or ‘foaming’ of the oil inside the
de-aeration device whilst the burner is trying to fire.
More advice on fuel lines can be sought from OFTEC Book
Three and Technical sheet TI/134.
59
Maximum allowable pipe run
Most de-aeration devices are made of plastic and vent
to the atmosphere. For this reason they must always be
Head
8mm inside dia. pipe
(10mm OD copper)
(12mm OD copper)
a fire hazard (see Fig. 12, page 59). Metal types do exist
0.5m
12m
30m
which do not emit vapour. These can be located internally
1.0m
25m
69m
or externally.
1.5m
37m
91m
2.0m
49m
100m
2.5m
62m
100m
3.0m
74m
100m
3.4m
87m
100m
4.0m
99m
100m
located externally, if sited internally they would constitute
Top outlet oil tanks should have the non return valve
removed from the end of the oil feed pipe within the
tank if installed in conjunction with a de-aeration device.
Supply pipe
The oil supply pipe itself would normally be annealed
Table 1: Single pipe gravity feed system
copper tube with a protective plastic coating which is easily
Maximum allowable pipe run
manipulated around bends and usually enables the fuel line
to be run in a continuous length without joints. If joints
Head
(10mm OD copper)
(12mm OD copper)
0m
50m
100m
type. Plastic pipe specifically for oil lines does exist and is
-0.5m
44m
100m
acceptable but must only be used underground.
-1.0m
38m
95m
-1.5m
32m
80m
-2.0m
26m
66m
-2.5m
20m
50m
More advice on fuel lines can be sought from OFTEC Book
-3.0m
14m
37m
Three and Technical sheet TI/134.
-3.5m
8m
22m
must be used, they must be accessible, even if underground
(via an access duct) and should be of the manipulative
Galvanised pipe, fittings and soldered joints must not be
used in oil lines.
Table 2: Double pipe sub-gravity feed system
Supply pipe sizing
The diameter of the oil supply pipe itself is subject to the
distance from the oil tank to the appliance and the head of
oil whether it be positive or negative.
Maximum allowable run from tank to de-aerator
Fuel flow rate 2.5 (kg/h)
5 (kg/h)
10 (kg/h)
10 (kg/h)
Head
8mm dia.
0m
100m
55m
26m
100m
0.5m
95m
45m
23m
100m
diameter of the supply pipe when the use of a de-aeration
1.0m
80m
40m
20m
90m
device is made.
1.5m
70m
35m
17m
75m
2.0m
60m
30m
14m
65m
2.5m
45m
25m
11m
50m
3.0m
35m
15m
8m
35m
3.5m
25m
10m
5m
20m
Tables 1 and 2 give the required diameter of supply pipe
when cross referenced with the head. Table 3 gives the
Oil tanks
For further information on oil tank location please consult
the tank supplier.
Oil filters
8mm dia. 8mm dia. 10mm dia.
Table 3: Single pipe suction lift with de-aerator
Oil filters must always be incorporated in the oil supply line,
one on the outlet from the oil tank to filter deposits from
Fire valves
within the tank or fuel and one near the appliance to filter
A fire valve is an essential part of the oil supply system.
deposits from within the fuel line itself. They are supplied
It is supplied and fitted by the installing engineer and is
and fitted by the installing engineer and are not part of the
not part of the boiler’s components. Its purpose is to cut
boiler’s components. They should be able to be serviced
off the flow of oil outside the building in the event of fire
without the need for draining down the fuel supply line.
within the boiler area. The valve should be located at the
There must be sufficient clearance below the filter to enable
point of entry into the building of the fuel line. It must be
servicing operations to be carried out easily. Filters must
activated by a remote sensor located over the burner. A clip
comply to OFTEC standard OFS E104.
is provided within the appliance for the sensor. Fire valves
must comply with OFTEC standard OFS E101.
60
Greenstar Camray, Danesmoor WM
& Greenstar Utility series accessories
Digital plug-in 7 day twin
channel programmer
(kitchen models only)
CondenseSure
auxiliary siphon
Greenstar System Filter
Worcester Part No.
7 716 192 033
Worcester Part No.
7 716 192 746
Worcester Part No.
7 716 192 609
Greenstar Oilfit internal flue system
Greenstar Camray, Greenstar Danesmoor WM
& Greenstar Utility internal series
Standard telescopic
flue kit (125mm dia.)
(125mm dia.)
Standard flue kit
(150mm dia.)
Vertical flue kit
(125mm dia.)
Worcester Part No.
7 716 190 064
Worcester Part No.
7 716 190 062
Worcester Part No.
7 716 190 043
Worcester Part No.
7 716 190 032
Vertical flue kit
(150mm dia.) –
Greenstar Utility
Vertical flue kit
(150mm dia.) –
Greenstar Camray &
1,000mm flue extension
(125mm dia.)
600mm flue extension
(125mm dia.)
Worcester Part No.
7 716 190 044
Worcester Part No.
7 716 190 059
Worcester Part No.
7 716 190 033
Worcester Part No.
7 716 190 097
61
Greenstar Oilfit internal
flue system continued
1,000mm flue extension
(150mm dia.)
45º bend
(125mm dia.)
45º bend
(150mm dia.)
90º bend
(125mm dia.)
Worcester Part No.
7 716 190 045
Worcester Part No.
7 716 190 035
Worcester Part No.
7 716 190 047
Worcester Part No.
7 716 190 034
90º bend
(150mm dia.)
Conventional vertical
flue kit (100mm dia.) –
Camray 12/18 & 18/25,
Danesmoor WM series
Conventional vertical
flue kit (130mm dia.) –
Conventional
flue adaptor
(100 to 130mm dia.) –
Worcester Part No.
7 716 190 046
Worcester Part No.
7 716 190 036
Worcester Part No.
7 716 190 049
Worcester Part No.
7 716 190 065
Support bracket
(125mm dia.)
Flat roof flashing kit
(100mm & 125mm dia.)
Pitched roof flashing kit
(100mm & 125mm dia.)
Stainless steel flue
terminal guard
(125mm dia.)
Worcester Part No.
7 716 191 174
Worcester Part No.
7 716 191 090
Worcester Part No.
7 716 191 091
Worcester Part No.
7 716 190 050
terminal guard
(150mm dia.)
Worcester Part No.
7 716 190 051
62
Greenstar Oilfit flexible
flue kit accessories
Oilfit flexible flue kit
Worcester Part No.
100mm dia.
7 716 190 076 (8m)
7 716 190 077 (12m)
7 716 190 078 (15m)
130mm dia.
7 716 190 079 (8m)
7 716 190 080 (12m)
7 716 190 081 (15m)
Stainless steel
1,000mm extension kit
Worcester Part No.
100mm dia.
7 716 190 066
130mm dia.
7 716 190 070
Stainless steel
500mm extension kit
Worcester Part No.
100mm dia.
7 716 190 067
130mm dia.
7 716 190 071
Stainless steel
45º bend
Worcester Part No.
100mm dia.
7 716 190 069
130mm dia.
7 716 190 073
Stainless steel
telescopic extension
Worcester Part No.
100mm dia.
7 716 190 068
130mm dia.
7 716 190 072
Wall cover plate kit
Worcester Part No.
100mm dia. flue
7 716 190 074
130mm dia. flue
7 716 190 075
Greenstar Oilfit low level
external flue system
Low level horizontal
flue kit (125mm dia.)
90º bend*
(125mm dia.)
terminal guard
Worcester Part No.
7 716 190 084
Worcester Part No.
7 716 190 034
Worcester Part No.
7 716 190 050
*Used inside boiler when fluing to
the side
63
Greenstar Oilfit external
flue system accessories
Greenstar Camray, Greenstar Danesmoor WM,
Greenstar Utility internal & Greenstar Camray External series
Horizontal external
flue kit (80/125mm dia.)
Vertical external
Vertical external
1,000mm external flue
extension (80/125mm dia.)
Worcester Part No.
7 716 190 057
Worcester Part No.
7 716 190 053
Worcester Part No.
7 716 190 058
Worcester Part No.
7 716 190 054
1,000mm external flue
600mm external flue
External 45º bends
(80/125mm dia.)
External 45º bends
(100/150mm dia.)
Worcester Part No.
7 716 190 060
Worcester Part No.
7 716 190 098
Worcester Part No.
7 716 190 056
Worcester Part No.
7 716 190 061
External 90º bend
(80/125mm dia.)
Worcester Part No.
7 716 190 055
64
Plume management accessories
Greenstar Camray, Greenstar Danesmoor WM,
Greenstar Utility internal & Greenstar Camray External series
Plume management kit
(80mm dia.)
1,000mm extension
(80mm dia.)
45º bend
(80mm dia.)
90º bend
(80mm dia.)
Worcester Part No.
7 716 190 092
Worcester Part No.
7 716 190 093
Worcester Part No.
7 716 190 094
Worcester Part No.
7 716 190 095
65
The very best training
programmes from Worcester
Worcester has always placed great emphasis on technical
Mobile training
support and training for installers and service engineers.
To complement our training venues across the country,
Advances in heating technology, including the increasing use
we can also bring training to you.
of renewables, make the need for training greater than ever.
We have mobile vehicles fully equipped with operational
To ensure the highest levels of competence and expertise
Greenstar gas-fired boilers, dry strip-down models and even
in the installation of all Worcester products, we run
a Greensource air to air heat pump, ensuring that quality
intensive training courses for installers, commissioning
training in a comfortable environment can be achieved on
engineers and operatives involved with servicing and
your doorstep!
fault finding.
If it’s oil training you require, our 7.5 tonne mobile oil
Courses available
vehicle is available throughout the country for hands-on
Our training facilities offer a number of courses suitable
product training and OFTEC assessments.
for the installer and commissioning engineers, and more
in-depth courses for the servicing and fault finding engineers.
Distance learning/web based learning
Worcester has produced a selection of Distance Learning
Training centres throughout the UK
CD ROMs/DVDs which are packed with information.
To enable us to meet the growing demand for training we
Call 0844 892 9800 for your copies, or visit
have invested in additional facilities at the award-winning
www.worcester-bosch.co.uk for information
training academy at our Worcester headquarters. In addition
on Web Based Learning.
to the original academy there is now a new 400m2 unit, 25%
of which is devoted to an open-plan domestic training area
Get on course for a more profitable future now.
with life-size single-storey brick buildings. These feature
working Greenskies solar thermal systems which enable
installers to get up onto the roof of the building to get more
realistic training. There are bays full of all Greenstar gasfired appliances, so installers can really get to grips with
Elgin
the importance of system design. The additional space
also contains dedicated training areas for our renewable
Dundee
and future products. The training centre also runs certified
domestic and commercial ACS training and assessment.
Johnstone
Borders
Further academies are located at West Thurrock in Essex,
Wakefield and Clay Cross in Derbyshire, all offering our
Durham
full suite of courses. Please phone 01905 752526 for more
Belfast
information about a course near you. Each course is run
by specialist trainers and is superbly equipped to deliver
a combination of classroom theory and practical hands-on
Burnley
Wakefield
W
Dublin
Clay Cross
experience that’s second to none.
Wrexham
Worcester
College-linked Learning
As well as offering training at our own centres, Worcester
Tredegar
has established close partnerships with many colleges
Cambridge
West Thurrock
Wiltshire
around the UK, equipping them with our latest products.
Call us on 01905 752526 to find out when we will be
Camborne
running the course of your choice at a college in your area.
Call now for more information 01905 752526
66
Oil-fired product courses
Worcester’s oil manufacturing heritage stretches back to
Worcester also runs OFTEC training. A requirement of
the foundation of the company in 1962. Since then, we
Building Regulations 2001 - Part L (England and Wales)
have built a strong reputation for not only manufacturing
and Part J (Scotland) is that every boiler installation
products at the highest levels of quality and reliability,
must be self-certified by an installer who is OFTEC
but also for training installers, commissioning engineers
registered.
and operatives.
Oil-fired condensing boiler course
The oil-fired condensing boiler training courses are
Greenstar Danesmoor, Heatslave & Camray high efficiency
extensive and include areas such as dismantling a pressure
condensing oil-fired boilers – pre-OFTEC training.
jet burner, setting oil pump pressures, maintenance and
Oil advanced fault finding.
cleaning of condensate trap, relationship between air
and oil supplies and detection of intermittent faults. Our
OFTEC training and assessment courses
Oil advanced fault finding course has been designed
OFTEC 101 & 105e, OFTEC 600a and OFTEC
for installers and heating engineers who are already
101/105e/600a.
knowledgeable on our range of oil-fired products, but wish
to further their experience and understanding of fault
finding techniques.
Duration
Cost
Oil-fired
Course
Oil Advanced
Fault Finding
OFTEC
101 & 105e
OFTEC
600a
OFTEC 101/
105e/600a
1 Day
1 Day
4 Days
1 Day
4 Days
£65
£65
£350
£175
£500
D
D
D
D
D
D
D
D
Domestic/light
commercial pressure
jet commissioning,
servicing and boiler
installation
Oil tank installation and
associated controls
Combined OFTEC 101,
105e and 600a courses
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Training course covers
Specification
Installation
Commissioning
Servicing
Maintenance
Course locations
Worcester
Clay Cross
Wakefield
West Thurrock
College Links*
Mobile*
*Please contact Worcester Training for specific colleges and mobile dates
To complement the above courses, Worcester also runs domestic ACS, unvented, underfloor, water treatment and
IDHEE domestic heating design courses.
Please note: to attend OFTEC courses you must have a minimum of 12 months’ experience installing/servicing oil boilers or have
attended an OFTEC 50 course. For candidates with limited oil experience, our Greenstar one day oil-fired course offers pre-OFTEC
training. Consult with the trainer at the end of the session to see if you are ready to undertake OFTEC assessment.
For experienced oil technicians, training is not a pre-requisite for OFTEC assessment.
67
Additional product and
industry training courses
The diversity of products in today’s heating industry gives
We are here to provide you with training and assistance for
you the opportunity to expand your expertise, whilst
all areas of your business, not just product training. Call us
offering more choice to your customers. Worcester
on 01905 752526 to order a full course training brochure
provides comprehensive training from all its academies
or to book yourself onto a training course, alternatively,
on its entire range of technologies.
you can visit www.worcester-bosch.co.uk/training
Gas-fired condensing boiler courses
Commercial product courses
Greenstar CDi Classic gas-fired condensing
Greenspring CWi47 water heater.
combi boilers.
GB162 overview.
Greenstar CDi Compact gas-fired condensing
GB162 domestic.
combi boilers.
GB162 commercial.
Greenstar Si & i Junior gas-fired condensing
Greenstar Heat Distribution Unit.
combi boilers.
Commercial ACS training and assessment – CODNCO1.
Greenstar system & regular gas-fired condensing boilers
(covers Greenstar Ri, Greenstar CDi Classic Regular,
Industry focused courses
Greenstar FS CDi Regular, Greenstar 30CDi Classic System
BPEC underfloor heating installation.
and Greenstar i System boilers).
Hot water systems & safety.
Greenstar Highflow CDi & FS CDi regular floor standing
Chemical water treatment.
gas-fired condensing combi and
Construction skills F-Gas training/
regular boilers.
assessment certification.
IDHEE domestic heating design.
Renewable product courses
Domestic ACS training and assessment – reassessment.
Renewables overview.
CCN1 + 3 appliances.
Greenskies solar.
MCS Made Easy.
Greenskies advanced solar.
Introduction to heat pumps.
Greenstore LECP ground source heat pumps.
Greensource air to air heat pumps.
Greensource air to water heat pumps.
Greensource split air to water heat pumps.
Greenstar Plus hybrid heat pumps.
Accessories training courses
Greenfloor heating.
Worcester controls.
68
A complete after-sales service
As part of the worldwide Bosch Group, Worcester strives to
maintain the highest possible standards of after-sales care.
All the technical advice
you need
In addition to the no-nonsense parts and labour
Spares
guarantee applicable to all Worcester products, you and
Genuine replacement parts for all supported Worcester
your customers have the assurance that every Worcester
products are readily available from stock, or on a next day
product is manufactured to both the appropriate British
delivery basis. Visit our website at www.worcester-bosch.
and European standards.
co.uk/spares to find your local stockist.
Worcester Contact Centre
Customer Technical Support
Should you require support, our award winning Contact
The Worcester Technical Helpline is a dedicated phone
Centre team, based at our head office in Worcester, are
line – committed to providing a comprehensive service to
ready to take your calls. Whatever your query our contact
complement the brand name and quality of our products.
centre operators along with our nationwide team of
Our experienced team of technical experts provides
engineers are ready to help you.
answers to queries of a technical nature across the entire
Worcester range.
Tel: 0844 892 9900
Worcester also has a pre-sales department, which provides
Opening times
assistance in selecting a heating system to suit a particular
Monday – Friday: 7.00am – 8.00pm
application, along with full guidance on installation. For
Saturday: 8.00am – 5.00pm
more information please contact the Technical Helpline
Sunday: 9.00am – 12 noon
or alternatively visit our website where literature can be
Bank Holidays: 8.00am – 4.30pm
downloaded at www.worcester-bosch.co.uk.
Technical
Tel: 0844 892 3366
Fax: 01905 752 741
[email protected]
Opening times
Monday – Friday: 7.00am – 8.00pm
Saturday: 8.30am – 4.00pm
Bank Holidays: 8.00am – 4.30pm
69
Notes
70
Notes
71
Useful numbers
Customer Service
Sales
Engineer Appointments
Tel: 01905 752640
Email: [email protected]
Fax: 01905 456445
or telephone 0844 892 3000
Spare Parts
Enquiries
Tel: 01905 752576
Fax: 01905 754620
Technical Helpline (Pre & Post Sales)
Guarantee Registration
Tel: 0844 892 3366
To register your Worcester guarantee,
Fax: 01905 752741
please visit our website or
[email protected]
telephone 0844 892 2552
Renewables Technical Helpline
Training
Tel: 01905 752526
Fax: 01905 752535
Literature
or download instantly from our website
Calls to the listed 0844 numbers are charged at up to 3 pence per minute from BT land lines.
Calls from mobiles and some other networks may vary. Calls to and from Bosch Thermotechnology Ltd
may be recorded for training and quality assurance purposes.
www.worcester-bosch.co.uk
In partnership with
This leaflet is accurate at the date of printing, but may be superseded and should be disregarded if specification and/or appearances
are changed in the interest of continued improvement. The statutory rights of the consumer are not affected.
Part No. 8 716 113 356 C 03/13
PAPERS MADE WITH
FREE
TM
100% CHLORINE
BLEACHED PULP
Worcester, Bosch Group,
Cotswold Way, Warndon,
Worcester, WR4 9SW
BBT2893
Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd.

Worcester_greenstar-camray_Technical

Transcription

Similar documents

Heatshield

CS 80(T) CS 90(T)

montale-waste-to-energy-en

Hot water solutions Continuum 11i TANKLESS

Ideal Stelrad Centenary Dinner

Aga Cookers --- Gas-fired models 1968 - Present

Reznor V3-UESA Gas Fired Unit Heater

The-Sweep Newsletter – Feb 2013

enviromax blue supreme